CN118286872A - Co-production process of lacto-N-difucose tetraose and 2' -fucosyl lactose based on chromatographic separation - Google Patents
Co-production process of lacto-N-difucose tetraose and 2' -fucosyl lactose based on chromatographic separation Download PDFInfo
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- SNFSYLYCDAVZGP-UHFFFAOYSA-N UNPD26986 Natural products OC1C(O)C(O)C(C)OC1OC1C(OC2C(OC(O)C(O)C2O)CO)OC(CO)C(O)C1O SNFSYLYCDAVZGP-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229940062827 2'-fucosyllactose Drugs 0.000 title claims abstract description 78
- HWHQUWQCBPAQQH-UHFFFAOYSA-N 2-O-alpha-L-Fucosyl-lactose Natural products OC1C(O)C(O)C(C)OC1OC1C(O)C(O)C(CO)OC1OC(C(O)CO)C(O)C(O)C=O HWHQUWQCBPAQQH-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 238000013375 chromatographic separation Methods 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- HWHQUWQCBPAQQH-BWRPKUOHSA-N 2-fucosyllactose Chemical compound O[C@H]1[C@H](O)[C@H](O)[C@H](C)O[C@H]1O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@H]([C@H](O)CO)[C@H](O)[C@@H](O)C=O HWHQUWQCBPAQQH-BWRPKUOHSA-N 0.000 title claims abstract 32
- 238000000926 separation method Methods 0.000 claims abstract description 66
- 239000003480 eluent Substances 0.000 claims abstract description 61
- 239000000243 solution Substances 0.000 claims abstract description 35
- 238000005342 ion exchange Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 24
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- 238000001728 nano-filtration Methods 0.000 claims abstract description 16
- 150000004044 tetrasaccharides Chemical class 0.000 claims abstract description 12
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- 238000001704 evaporation Methods 0.000 claims abstract description 9
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- 102000004169 proteins and genes Human genes 0.000 claims description 4
- 108090000623 proteins and genes Proteins 0.000 claims description 4
- 238000004587 chromatography analysis Methods 0.000 claims 6
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- SNFSYLYCDAVZGP-OLAZETNGSA-N 2'-fucosyllactose Chemical compound O[C@H]1[C@H](O)[C@H](O)[C@H](C)O[C@H]1O[C@H]1[C@H](O[C@@H]2[C@H](OC(O)[C@H](O)[C@H]2O)CO)O[C@H](CO)[C@H](O)[C@@H]1O SNFSYLYCDAVZGP-OLAZETNGSA-N 0.000 description 47
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 25
- 238000002425 crystallisation Methods 0.000 description 16
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- 229960000583 acetic acid Drugs 0.000 description 10
- 235000020256 human milk Nutrition 0.000 description 10
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- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 229920001542 oligosaccharide Polymers 0.000 description 9
- 150000002482 oligosaccharides Chemical class 0.000 description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 238000004042 decolorization Methods 0.000 description 5
- 239000012362 glacial acetic acid Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
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- 238000000909 electrodialysis Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
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- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- 150000008163 sugars Chemical class 0.000 description 2
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000004641 brain development Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
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- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000013350 formula milk Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 230000000968 intestinal effect Effects 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000029219 regulation of pH Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H3/00—Compounds containing only hydrogen atoms and saccharide radicals having only carbon, hydrogen, and oxygen atoms
- C07H3/06—Oligosaccharides, i.e. having three to five saccharide radicals attached to each other by glycosidic linkages
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/10—Selective adsorption, e.g. chromatography characterised by constructional or operational features
- B01D15/18—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
- B01D15/1864—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns
- B01D15/1871—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns placed in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/027—Nanofiltration
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/58—Multistep processes
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J47/00—Ion-exchange processes in general; Apparatus therefor
- B01J47/02—Column or bed processes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H1/00—Processes for the preparation of sugar derivatives
- C07H1/06—Separation; Purification
- C07H1/08—Separation; Purification from natural products
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Abstract
本发明属于色谱分离技术领域,具体涉及一种基于色谱分离的乳‑N‑二岩藻四糖与2’‑岩藻糖基乳糖的联产工艺,包括以下步骤:去除菌体,进行纳滤;纳滤分离浓相物料和清相物料;浓相物料经固定床进行离子交换;浓缩液一进入第一套色谱分离系统进行分离;继续蒸发浓缩得到浓缩液二,再进入第二套色谱分离系统进行色谱分离;后处理得到2’‑岩藻糖基乳糖产品。本发明利用7.0<pH≤10.0的水溶液作为洗脱液,能够使得产品性质稳定;且色谱分离的灵敏度高,分离出的四糖产品和三糖纯度较高;两套色谱的联用能够分别对发酵液中的四糖产品和三糖进行分离,保证了四糖产品和三糖的稳定性与收率。
The present invention belongs to the technical field of chromatographic separation, and specifically relates to a co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation, comprising the following steps: removing bacterial cells and performing nanofiltration; nanofiltration separation of dense phase materials and clear phase materials; ion exchange of dense phase materials through a fixed bed; concentrated solution one enters a first set of chromatographic separation system for separation; continued evaporation and concentration to obtain concentrated solution two, and then enters a second set of chromatographic separation system for chromatographic separation; post-processing to obtain a 2'-fucosyllactose product. The present invention utilizes an aqueous solution of 7.0 < pH ≤ 10.0 as an eluent, which can stabilize the product properties; and the chromatographic separation has high sensitivity, and the separated tetrasaccharide products and trisaccharides have high purity; the combination of two sets of chromatograms can separate the tetrasaccharide products and trisaccharides in the fermentation broth, respectively, to ensure the stability and yield of the tetrasaccharide products and trisaccharides.
Description
技术领域Technical Field
本发明属于色谱分离技术领域,具体涉及一种基于色谱分离的乳-N-二岩藻四糖与2’-岩藻糖基乳糖的联产工艺。The present invention belongs to the technical field of chromatographic separation, and in particular relates to a co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation.
背景技术Background technique
母乳寡糖是母乳中第三丰富的固体成分,具有调节免疫,帮助大脑发育及调节肠道菌群等功能,有助于婴幼儿成长发育,在传统的工业化生产中常采用乙酸进行萃取结晶、离心、脱色等工艺来制备高纯度的母乳寡糖,即2’-岩藻糖基乳糖,其工艺流程图如图3所示。Human milk oligosaccharides are the third most abundant solid component in breast milk. They have the functions of regulating immunity, helping brain development and regulating intestinal flora, and are helpful for the growth and development of infants and young children. In traditional industrial production, acetic acid is often used for extraction, crystallization, centrifugation, decolorization and other processes to prepare high-purity human milk oligosaccharides, namely 2'-fucosyllactose. The process flow chart is shown in Figure 3.
根据图3中的工艺流程,利用结晶法生产母乳寡糖的具体操作如下:According to the process flow in Figure 3, the specific operation of producing human milk oligosaccharides using the crystallization method is as follows:
(1)发酵结束以后,发酵液采用陶瓷膜进行除菌体,采用纳滤膜除去物料里面的盐分以及少量的小分子的单糖以及二糖等杂糖。(1) After fermentation, the fermentation liquid is filtered through a ceramic membrane to remove bacteria, and a nanofiltration membrane is used to remove salt and a small amount of small molecular monosaccharides, disaccharides and other miscellaneous sugars in the material.
(2)将纳滤后的浓相物料,采用降膜蒸发器,将浓度从10%左右浓缩到40%左右,然后进行降温结晶,并按照结晶罐物料的干基量,加入0.2wt.%的冰醋酸作为萃取剂,结晶周期为100-120小时。(2) The concentrated phase material after nanofiltration is concentrated from about 10% to about 40% using a falling film evaporator, and then cooled and crystallized. According to the dry basis amount of the material in the crystallization tank, 0.2wt.% of glacial acetic acid is added as an extractant, and the crystallization cycle is 100-120 hours.
(3)结晶完毕,采用离心机将杂质去除,将上清液注入脱色前罐,并按照干基量加入0.3wt.%的粉末状活性炭进行脱色,温度60℃,保温搅拌30分钟;经过板框过滤,进入离交前罐;(3) After crystallization, use a centrifuge to remove impurities, inject the supernatant into the pre-decolorization tank, and add 0.3wt.% of powdered activated carbon on a dry basis for decolorization at 60°C, keep warm and stir for 30 minutes; after plate and frame filtration, enter the pre-ionization tank;
(4)离交系统为阴阳柱串联模式,两用一备,最后物料从阴柱出料;出料pH值为4.5-5.5,出料电导率为30-50us/cm;(4) The ion exchange system is a yin and yang column series mode, two in use and one in reserve, and the material is finally discharged from the yin column; the discharge pH value is 4.5-5.5, and the discharge conductivity is 30-50us/cm;
(5)离交液经过降膜蒸发器,将浓度浓缩至55%左右;(5) The ion exchange liquid passes through a falling film evaporator to concentrate the concentration to about 55%;
(6)浓缩液经过精密过滤器进行除菌处理;(6) The concentrated liquid is sterilized by passing through a precision filter;
(7)物料经过喷雾干燥,获得母乳寡糖成品。(7) The material is spray-dried to obtain the finished human milk oligosaccharide product.
上述工艺存在以下问题:The above process has the following problems:
(1)结晶收率只有70%左右,导致母液中含有大量的母乳寡糖得不到回收利用,因而生产成本偏高;(1) The crystallization yield is only about 70%, resulting in a large amount of human milk oligosaccharides in the mother liquor that cannot be recycled, resulting in high production costs;
(2)在结晶过程中,加入冰醋酸作为萃取剂,由于其易挥发、具有刺激性,因而带来较大安全隐患;同时由于冰醋酸具有腐蚀性,因而对结晶设备的要求较高;(2) During the crystallization process, glacial acetic acid is added as an extractant, which poses a great safety hazard due to its volatility and irritation. At the same time, glacial acetic acid is corrosive, so the requirements for crystallization equipment are relatively high;
(3)需要对结晶后的物料进行冰醋酸的回收处理;(3) It is necessary to recover the glacial acetic acid from the crystallized material;
(4)由于发酵可变因素较多,母乳寡糖的含量很不稳定,所以,很难保证结晶收率与产品质量。(4) Due to the large number of variable factors in fermentation, the content of human milk oligosaccharides is very unstable, so it is difficult to guarantee the crystallization yield and product quality.
中国专利CN113004347A公开一种分离和纯化2’-岩藻糖基乳糖的方法,包括以下步骤:S1、过膜除菌体,得到膜清液;S2、电渗析脱盐:将步骤S1制备的膜清液经过电渗析脱盐,以盐类电解质为电解质,淡室装膜清液,浓室装去离子水,得溶质浓度为20-100g/L,电导率为400-2000us/cm的电渗透除盐浓液;S3、过滤除蛋白,脱色,过滤,得滤液;S4、浓缩,结晶得2’-岩藻糖基乳糖。Chinese patent CN113004347A discloses a method for separating and purifying 2'-fucosyllactose, comprising the following steps: S1, removing bacteria through a membrane to obtain a membrane clear solution; S2, electrodialysis desalination: the membrane clear solution prepared in step S1 is subjected to electrodialysis desalination, with salt electrolytes as electrolytes, the membrane clear solution is filled in the dilute chamber, and the deionized water is filled in the concentrated chamber, to obtain an electroosmotic desalted concentrated solution with a solute concentration of 20-100 g/L and a conductivity of 400-2000 us/cm; S3, filtering to remove protein, decolorizing, filtering, and obtaining a filtrate; S4, concentrating, and crystallizing to obtain 2'-fucosyllactose.
综上,现有技术中使用乙酸进行萃取分离,结晶收率较低,成本较高;乙酸具有刺激性且易挥发在萃取过程中会带来操作隐患;乙酸还具有一定腐蚀性,对结晶设备要求较高,制备完成后需要对乙酸进行回收处理;由于发酵可变因素较多,母乳寡糖的含量不稳定,所以采用结晶萃取制备的产品收率与产品质量不可控。In summary, the prior art uses acetic acid for extraction and separation, but the crystallization yield is low and the cost is high; acetic acid is irritating and volatile, which may cause operational risks during the extraction process; acetic acid is also corrosive to a certain extent, and has high requirements for crystallization equipment, and the acetic acid needs to be recovered after preparation; due to the large number of variable factors in fermentation and the unstable content of human milk oligosaccharides, the yield and quality of the product prepared by crystallization extraction are uncontrollable.
发明内容Summary of the invention
本发明的目的是提供一种基于色谱分离的乳-N-二岩藻四糖与2’-岩藻糖基乳糖的联产工艺,利用7.0<pH≤10.0的水溶液作为洗脱液,对发酵液进行二次色谱分离得到乳-N-二岩藻四糖产品和2’-岩藻糖基乳糖,分离出的乳-N-二岩藻四糖产品和2’-岩藻糖基乳糖的纯度和收率较高,性质稳定,且生产成本较低。The purpose of the present invention is to provide a co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation, using an aqueous solution with a pH value of 7.0 < 10.0 as an eluent, and performing secondary chromatographic separation on a fermentation broth to obtain a lacto-N-difucotetraose product and 2'-fucosyllactose, wherein the separated lacto-N-difucotetraose product and 2'-fucosyllactose have high purity and yield, stable properties, and low production cost.
本发明所述的基于色谱分离的乳-N-二岩藻四糖与2’-岩藻糖基乳糖的联产工艺包括以下步骤:The co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation of the present invention comprises the following steps:
(1)去除含单糖和多糖的发酵液中的菌体,得到清液和菌渣,清液进行纳滤;(1) Removing the bacterial cells from the fermentation broth containing monosaccharides and polysaccharides to obtain a clear liquid and bacterial residue, and subjecting the clear liquid to nanofiltration;
(2)纳滤后分成浓相物料和清相物料,清相物料作为母液外排;(2) After nanofiltration, the product is separated into a dense phase and a clear phase, and the clear phase is discharged as the mother liquor;
(3)浓相物料经固定床离子交换处理,得到离子交换液;(3) The concentrated phase material is treated by fixed bed ion exchange to obtain ion exchange liquid;
(4)离子交换液经蒸发浓缩后得到浓缩液一,进入第一套色谱分离系统,分离得到纯度94wt.%以上的乳-N-二岩藻四糖产品和回收液;(4) The ion exchange liquid is evaporated and concentrated to obtain a concentrated liquid 1, which enters the first chromatographic separation system to separate a lacto-N-difucotetraose product with a purity of more than 94 wt.% and a recovered liquid;
(5)回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离系统,分离得到纯度97wt.%以上的2’-岩藻糖基乳糖和残液;(5) The recovered liquid is decolorized, subjected to fixed bed ion exchange, and concentrated by evaporation to obtain concentrated liquid 2, which enters the second chromatographic separation system to separate 2'-fucosyllactose with a purity of more than 97 wt.% and the residual liquid;
(6)纯度97wt.%以上的2’-岩藻糖基乳糖经脱色、固定床离子交换、蒸发浓缩、除菌、喷雾干燥后,得到2’-岩藻糖基乳糖产品。(6) After decolorization, fixed bed ion exchange, evaporation concentration, sterilization, and spray drying, 2'-fucosyllactose with a purity of more than 97 wt.% is obtained.
其中:in:
步骤(1)中,采用陶瓷膜去除含单糖和多糖的发酵液中的菌体,菌渣作为蛋白进行回收利用;In step (1), a ceramic membrane is used to remove the bacterial cells in the fermentation liquid containing monosaccharides and polysaccharides, and the bacterial residue is recycled as protein;
步骤(2)中,浓相物料电导率为7000-8000us/cm,清相物料包括单糖与双糖;In step (2), the conductivity of the dense phase material is 7000-8000 us/cm, and the clear phase material includes monosaccharides and disaccharides;
步骤(3)中,离子交换液电导率为50us/cm以下;In step (3), the conductivity of the ion exchange liquid is less than 50 us/cm;
步骤(4)中,离子交换液经蒸发浓缩后得到浓度为38-40wt.%的浓缩液一。In step (4), the ion exchange liquid is concentrated by evaporation to obtain a concentrated solution 1 with a concentration of 38-40 wt.%.
步骤(4)中,第一套色谱分离系统包括依次相连的第一色谱柱、第二色谱柱、第三色谱柱、第四色谱柱、第五色谱柱和第六色谱柱,第六色谱柱还与第一色谱柱相连,六个色谱柱形成循环回路;第一套色谱分离系统还包括进水管道、进料管道、回收管道和产品管道,进水管道与所有色谱柱均相连通,进料管道与所有色谱柱均相连通,回收管道与所有色谱柱均相连通,产品管道与所有色谱柱均相连通。In step (4), the first chromatographic separation system includes a first chromatographic column, a second chromatographic column, a third chromatographic column, a fourth chromatographic column, a fifth chromatographic column and a sixth chromatographic column connected in sequence, the sixth chromatographic column is also connected to the first chromatographic column, and the six chromatographic columns form a circulation loop; the first chromatographic separation system also includes a water inlet pipe, a feed pipe, a recovery pipe and a product pipe, the water inlet pipe is connected to all the chromatographic columns, the feed pipe is connected to all the chromatographic columns, the recovery pipe is connected to all the chromatographic columns, and the product pipe is connected to all the chromatographic columns.
由进水管道进洗脱液,洗脱液为水溶液,且水溶液的pH值为7.0<pH≤10.0,优选8.0≤pH≤10.0。洗脱液的制备过程是,利用碳酸钠、氢氧化钠、碳酸钾、氢氧化钾等碱液,将水调节pH值得到。The eluent is fed into the water inlet pipe, the eluent is an aqueous solution, and the pH value of the aqueous solution is 7.0<pH≤10.0, preferably 8.0≤pH≤10.0. The preparation process of the eluent is to adjust the pH value of water using alkali solutions such as sodium carbonate, sodium hydroxide, potassium carbonate, potassium hydroxide, etc.
循环回路上,第一色谱柱、第一循环泵、第一循环阀、第二色谱柱、第二循环泵、第二循环阀、第三色谱柱、第三循环泵、第三循环阀、第四色谱柱、第四循环泵、第四循环阀、第五色谱柱、第五循环泵、第五循环阀、第六色谱柱、第六循环泵、第六循环阀和第一色谱柱依次相连;On the circulation loop, the first chromatographic column, the first circulation pump, the first circulation valve, the second chromatographic column, the second circulation pump, the second circulation valve, the third chromatographic column, the third circulation pump, the third circulation valve, the fourth chromatographic column, the fourth circulation pump, the fourth circulation valve, the fifth chromatographic column, the fifth circulation pump, the fifth circulation valve, the sixth chromatographic column, the sixth circulation pump, the sixth circulation valve and the first chromatographic column are connected in sequence;
进水管道与第一色谱柱之间、进水管道与第二色谱柱之间、进水管道与第三色谱柱之间、进水管道与第四色谱柱之间、进水管道与第五色谱柱之间以及进水管道与第六色谱柱之间分别设置有第一进水阀、第二进水阀、第三进水阀、第四进水阀、第五进水阀和第六进水阀;A first water inlet valve, a second water inlet valve, a third water inlet valve, a fourth water inlet valve, a fifth water inlet valve and a sixth water inlet valve are respectively arranged between the water inlet pipeline and the first chromatographic column, between the water inlet pipeline and the second chromatographic column, between the water inlet pipeline and the third chromatographic column, between the water inlet pipeline and the fourth chromatographic column, between the water inlet pipeline and the fifth chromatographic column, and between the water inlet pipeline and the sixth chromatographic column;
进料管道与第一色谱柱之间、进料管道与第二色谱柱之间、进料管道与第三色谱柱之间、进料管道与第四色谱柱之间、进料管道与第五色谱柱之间以及进料管道与第六色谱柱之间分别设置有第一进料阀、第二进料阀、第三进料阀、第四进料阀、第五进料阀和第六进料阀;A first feed valve, a second feed valve, a third feed valve, a fourth feed valve, a fifth feed valve and a sixth feed valve are respectively arranged between the feed pipeline and the first chromatographic column, between the feed pipeline and the second chromatographic column, between the feed pipeline and the third chromatographic column, between the feed pipeline and the fourth chromatographic column, between the feed pipeline and the fifth chromatographic column and between the feed pipeline and the sixth chromatographic column;
第一循环泵和第一循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第一回收阀和第一产品阀;A recovery pipeline and a product pipeline are connected in sequence to the circulation loop between the first circulation pump and the first circulation valve, and the recovery pipeline and the product pipeline are respectively provided with a first recovery valve and a first product valve;
第二循环泵和第二循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第二回收阀和第二产品阀;A recovery pipeline and a product pipeline are connected in sequence to the circulation loop between the second circulation pump and the second circulation valve, and the recovery pipeline and the product pipeline are respectively provided with a second recovery valve and a second product valve;
第三循环泵和第三循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第三回收阀和第三产品阀;A recovery pipeline and a product pipeline are connected in sequence to the circulation loop between the third circulation pump and the third circulation valve, and the recovery pipeline and the product pipeline are respectively provided with a third recovery valve and a third product valve;
第四循环泵和第四循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第四回收阀和第四产品阀;The circulation loop between the fourth circulation pump and the fourth circulation valve is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a fourth recovery valve and a fourth product valve;
第五循环泵和第五循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第五回收阀和第五产品阀;The circulation loop between the fifth circulation pump and the fifth circulation valve is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a fifth recovery valve and a fifth product valve;
第六循环泵和第六循环阀之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第六回收阀和第六产品阀。The recycling loop between the sixth recycling pump and the sixth recycling valve is connected with a recycling pipeline and a product pipeline in sequence, and the recycling pipeline and the product pipeline are respectively provided with a sixth recycling valve and a sixth product valve.
步骤(5)中,第二套色谱分离系统与第一套色谱分离系统结构相同。In step (5), the second chromatographic separation system has the same structure as the first chromatographic separation system.
步骤(4)中,浓缩液一在第一套色谱分离系统中的分离步骤包括:In step (4), the separation step of the concentrate 1 in the first chromatographic separation system includes:
(1)浓缩液一进入第一色谱柱中,并在循环回路中循环;(1) The concentrate enters the first chromatographic column and circulates in the circulation loop;
(2)洗脱液从进水管道进入第一色谱柱中,循环至第五色谱柱中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(2) The eluent enters the first chromatographic column from the water inlet pipe, circulates to the fifth chromatographic column, separates the lacto-N-difucotetraose product with a purity of more than 94 wt.%, and enters the product pipeline;
(3)洗脱液从进水管道进入第一色谱柱中,并从第一色谱柱中,分离出回收液;浓缩液一从进料管道进入第四色谱柱中并循环至第五色谱柱,从第五色谱柱中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(3) The eluent enters the first chromatographic column from the water inlet pipe, and the recovery liquid is separated from the first chromatographic column; the concentrated liquid enters the fourth chromatographic column from the feed pipe and circulates to the fifth chromatographic column, and the lacto-N-difucotetraose product with a purity of more than 94wt.% is separated from the fifth chromatographic column and enters the product pipeline;
(4)洗脱液从进水管道进入第二色谱柱中,并从第二色谱柱中,分离出回收液;浓缩液一从进料管道进入第五色谱柱中并循环至第六色谱柱,从第六色谱柱中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(4) The eluent enters the second chromatographic column from the water inlet pipe, and the recovered liquid is separated from the second chromatographic column; the concentrated liquid enters the fifth chromatographic column from the feed pipe and circulates to the sixth chromatographic column, and the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated from the sixth chromatographic column and enters the product pipeline;
之后,洗脱液依次进入第三色谱柱、第四色谱柱、第五色谱柱、第六色谱柱,分离出回收液;浓缩液一依次进入第六色谱柱,并经过第一色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第一色谱柱,并经过第二色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第二色谱柱,并经过第三色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第三色谱柱,并经过第四色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成回收液和纯度94wt.%以上乳-N-二岩藻四糖产品的分离后,回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离系统进行分离。Afterwards, the eluent enters the third chromatographic column, the fourth chromatographic column, the fifth chromatographic column, and the sixth chromatographic column in sequence to separate the recovered liquid; the concentrated liquid one enters the sixth chromatographic column in sequence, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the first chromatographic column, enters the first chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the second chromatographic column, enters the second chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the third chromatographic column, enters the third chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the fourth chromatographic column; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the recovered liquid and the lacto-N-difucotetraose product with a purity of more than 94wt.% is completed, the recovered liquid is decolorized, fixed-bed ion exchanged, and evaporated and concentrated to obtain a concentrated liquid two, which enters the second set of chromatographic separation system for separation.
步骤(4)中,浓缩液一在第一套色谱分离系统中的分离步骤进一步包括:In step (4), the separation step of the concentrate 1 in the first chromatographic separation system further comprises:
(1)开启第一循环阀、第二循环阀、第三循环阀、第四循环阀、第五循环阀、第六循环阀、第一循环泵、第二循环泵、第三循环泵、第五循环泵和第六循环泵,使浓缩液一充满整个色谱分离系统;(1) Open the first circulation valve, the second circulation valve, the third circulation valve, the fourth circulation valve, the fifth circulation valve, the sixth circulation valve, the first circulation pump, the second circulation pump, the third circulation pump, the fifth circulation pump and the sixth circulation pump to allow the concentrate to fill the entire chromatographic separation system;
(2)开启第一进水阀加入洗脱液,并开启第一循环泵、第二循环泵、第三循环泵、第四循环泵、第五循环泵、第一循环阀、第二循环阀、第三循环阀、第四循环阀和第五产品阀,经第五产品阀后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(2) Open the first water inlet valve to add the eluent, and open the first circulation pump, the second circulation pump, the third circulation pump, the fourth circulation pump, the fifth circulation pump, the first circulation valve, the second circulation valve, the third circulation valve, the fourth circulation valve and the fifth product valve. After passing through the fifth product valve, the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated and enters the product pipeline;
(3)开启第一进水阀加入洗脱液,并开启第一循环泵和第一回收阀,从第一色谱柱中,分离出回收液;开启第四进料阀加入浓缩液一,并开启第四循环泵、第五循环泵、第四循环阀和第五产品阀,经第五产品阀后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(3) Open the first water inlet valve to add the eluent, and open the first circulation pump and the first recovery valve to separate the recovery liquid from the first chromatographic column; open the fourth feed valve to add the concentrate 1, and open the fourth circulation pump, the fifth circulation pump, the fourth circulation valve and the fifth product valve, and separate the lacto-N-difucotetraose product with a purity of more than 94 wt.% through the fifth product valve and enter the product pipeline;
(4)开启第二进水阀加入洗脱液,并开启第二循环泵和第二回收阀,从第二色谱柱中,分离出回收液;开启第五进料阀加入浓缩液一,并开启第五循环泵、第六循环泵、第五循环阀和第六产品阀,经第六产品阀后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(4) Open the second water inlet valve to add the eluent, and open the second circulation pump and the second recovery valve to separate the recovery liquid from the second chromatographic column; open the fifth feed valve to add the concentrate 1, and open the fifth circulation pump, the sixth circulation pump, the fifth circulation valve and the sixth product valve. After passing through the sixth product valve, separate the lacto-N-difucotetraose product with a purity of more than 94 wt.% and enter the product pipeline;
之后,洗脱液依次进入第三色谱柱、第四色谱柱、第五色谱柱、第六色谱柱,分离出回收液;浓缩液一依次进入第六色谱柱,并经过第一色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第一色谱柱,并经过第二色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第二色谱柱,并经过第三色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第三色谱柱,并经过第四色谱柱分离出纯度94wt.%以上乳-N-二岩藻四糖产品;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成回收液和纯度94wt.%以上乳-N-二岩藻四糖产品的分离后,回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离系统进行分离。Afterwards, the eluent enters the third chromatographic column, the fourth chromatographic column, the fifth chromatographic column, and the sixth chromatographic column in sequence to separate the recovered liquid; the concentrated liquid one enters the sixth chromatographic column in sequence, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the first chromatographic column, enters the first chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the second chromatographic column, enters the second chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the third chromatographic column, enters the third chromatographic column, and is separated into a lacto-N-difucotetraose product with a purity of more than 94wt.% through the fourth chromatographic column; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the recovered liquid and the lacto-N-difucotetraose product with a purity of more than 94wt.% is completed, the recovered liquid is decolorized, fixed-bed ion exchanged, and evaporated and concentrated to obtain a concentrated liquid two, which enters the second set of chromatographic separation system for separation.
步骤(5)中,浓缩液二在第二套色谱分离系统中的分离步骤包括:In step (5), the separation step of the concentrated solution 2 in the second chromatographic separation system includes:
(1)浓缩液二进入第一色谱柱中,并在循环回路中循环;(1) The concentrated liquid 2 enters the first chromatographic column and circulates in the circulation loop;
(2)洗脱液从进水管道进入第一色谱柱中,循环至第五色谱柱中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(2) The eluent enters the first chromatographic column from the water inlet pipe, circulates to the fifth chromatographic column, separates 2'-fucosyllactose with a purity of more than 97 wt.%, and enters the product pipeline;
(3)洗脱液从进水管道进入第一色谱柱中,并从第一色谱柱中,分离出残液;浓缩液二从进料管道进入第四色谱柱中并循环至第五色谱柱,从第五色谱柱中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(3) The eluent enters the first chromatographic column from the water inlet pipe, and the residual liquid is separated from the first chromatographic column; the concentrated liquid 2 enters the fourth chromatographic column from the feed pipe and circulates to the fifth chromatographic column, and 2'-fucosyllactose with a purity of more than 97 wt.% is separated from the fifth chromatographic column and enters the product pipeline;
(4)洗脱液从进水管道进入第二色谱柱中,并从第二色谱柱中,分离出残液;浓缩液二从进料管道进入第五色谱柱中并循环至第六色谱柱,从第六色谱柱中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(4) The eluent enters the second chromatographic column from the water inlet pipe, and the residual liquid is separated from the second chromatographic column; the concentrated liquid 2 enters the fifth chromatographic column from the feed pipe and circulates to the sixth chromatographic column, and 2'-fucosyllactose with a purity of more than 97 wt.% is separated from the sixth chromatographic column and enters the product pipeline;
之后,洗脱液依次进入第三色谱柱、第四色谱柱、第五色谱柱、第六色谱柱,分离出残液;浓缩液二依次进入第六色谱柱,并经过第一色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第一色谱柱,并经过第二色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第二色谱柱,并经过第三色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第三色谱柱,并经过第四色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成残液和纯度97wt.%以上2’-岩藻糖基乳糖的分离后,残液进行纳滤回收利用。Afterwards, the eluent enters the third chromatographic column, the fourth chromatographic column, the fifth chromatographic column, and the sixth chromatographic column in sequence to separate the residual liquid; the concentrated liquid 2 enters the sixth chromatographic column in sequence, and passes through the first chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the first chromatographic column, and passes through the second chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the second chromatographic column, and passes through the third chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the third chromatographic column, and passes through the fourth chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the residual liquid and 2'-fucosyllactose with a purity of more than 97wt.% is completed, the residual liquid is recycled by nanofiltration.
步骤(5)中,浓缩液二在第二套色谱分离系统中的分离步骤进一步包括:In step (5), the separation step of the concentrated solution 2 in the second chromatographic separation system further comprises:
(1)开启第一循环阀、第二循环阀、第三循环阀、第四循环阀、第五循环阀、第六循环阀、第一循环泵、第二循环泵、第三循环泵、第五循环泵和第六循环泵,使浓缩液二充满整个色谱分离系统;(1) Open the first circulation valve, the second circulation valve, the third circulation valve, the fourth circulation valve, the fifth circulation valve, the sixth circulation valve, the first circulation pump, the second circulation pump, the third circulation pump, the fifth circulation pump and the sixth circulation pump to allow the concentrate to fill the entire chromatographic separation system;
(2)开启第一进水阀加入洗脱液,并开启第一循环泵、第二循环泵、第三循环泵、第四循环泵、第五循环泵、第一循环阀、第二循环阀、第三循环阀、第四循环阀和第五产品阀,经第五产品阀后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(2) Open the first water inlet valve to add the eluent, and open the first circulation pump, the second circulation pump, the third circulation pump, the fourth circulation pump, the fifth circulation pump, the first circulation valve, the second circulation valve, the third circulation valve, the fourth circulation valve and the fifth product valve. After passing through the fifth product valve, 2'-fucosyllactose with a purity of more than 97 wt.% is separated and enters the product pipeline;
(3)开启第一进水阀加入洗脱液,并开启第一循环泵和第一回收阀,从第一色谱柱中,分离出残液;开启第四进料阀加入浓缩液二,并开启第四循环泵、第五循环泵、第四循环阀和第五产品阀,经第五产品阀后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(3) Open the first water inlet valve to add the eluent, and open the first circulation pump and the first recovery valve to separate the residual liquid from the first chromatographic column; open the fourth feed valve to add the concentrated liquid 2, and open the fourth circulation pump, the fifth circulation pump, the fourth circulation valve and the fifth product valve. After passing through the fifth product valve, 2'-fucosyllactose with a purity of more than 97 wt.% is separated and enters the product pipeline;
(4)开启第二进水阀加入洗脱液,并开启第二循环泵和第二回收阀,从第二色谱柱中,分离出残液;开启第五进料阀加入浓缩液二,并开启第五循环泵、第六循环泵、第五循环阀和第六产品阀,经第六产品阀后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(4) Open the second water inlet valve to add the eluent, and open the second circulation pump and the second recovery valve to separate the residual liquid from the second chromatographic column; open the fifth feed valve to add the concentrated liquid 2, and open the fifth circulation pump, the sixth circulation pump, the fifth circulation valve and the sixth product valve. After passing through the sixth product valve, separate 2'-fucosyllactose with a purity of more than 97 wt.% and enter the product pipeline;
之后,洗脱液依次进入第三色谱柱、第四色谱柱、第五色谱柱、第六色谱柱,分离出残液;浓缩液二依次进入第六色谱柱,并经过第一色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第一色谱柱,并经过第二色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第二色谱柱,并经过第三色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第三色谱柱,并经过第四色谱柱分离出纯度97wt.%以上2’-岩藻糖基乳糖;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成残液和纯度97wt.%以上2’-岩藻糖基乳糖的分离后,残液进行纳滤回收利用。Afterwards, the eluent enters the third chromatographic column, the fourth chromatographic column, the fifth chromatographic column, and the sixth chromatographic column in sequence to separate the residual liquid; the concentrated liquid 2 enters the sixth chromatographic column in sequence, and passes through the first chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the first chromatographic column, and passes through the second chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the second chromatographic column, and passes through the third chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the third chromatographic column, and passes through the fourth chromatographic column to separate 2'-fucosyllactose with a purity of more than 97wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the residual liquid and 2'-fucosyllactose with a purity of more than 97wt.% is completed, the residual liquid is recycled by nanofiltration.
本发明中,2’-岩藻糖基乳糖(2’-FL),简称三糖;乳-N-二岩藻四糖(DFL),简称四糖。In the present invention, 2'-fucosyllactose (2'-FL) is referred to as trisaccharide; lacto-N-difucotetraose (DFL) is referred to as tetrasaccharide.
本发明的有益效果:Beneficial effects of the present invention:
(1)在色谱分离过程中,本发明利用碳酸钠、氢氧化钠、碳酸钾、氢氧化钾等碱液,将洗脱液的pH值控制在7.0<pH≤10.0;其目的是为了防止三糖在高温以及酸性的条件下,分解成单糖和二糖,以及转化为其他杂糖,从而影响产品的纯度与质量。该pH值控制的范围尤为重要,pH值过低起不到效果,pH值过高会使产品的颜色加重,所以pH值的调控成为生产母乳寡糖关键。(1) In the chromatographic separation process, the present invention uses alkaline solutions such as sodium carbonate, sodium hydroxide, potassium carbonate, potassium hydroxide, etc. to control the pH value of the eluent at 7.0<pH≤10.0; the purpose is to prevent trisaccharides from decomposing into monosaccharides and disaccharides under high temperature and acidic conditions, and from converting into other miscellaneous sugars, thereby affecting the purity and quality of the product. The pH control range is particularly important. If the pH value is too low, it will not have any effect, and if the pH value is too high, the color of the product will be aggravated. Therefore, the regulation of pH value becomes the key to the production of human milk oligosaccharides.
(2)本发明中两套色谱的联用,不但能获得三糖与四糖产品两种不同的产品,而且保证了三糖和四糖产品的纯度与收率以及三糖和四糖产品的稳定性。(2) The combination of the two sets of chromatograms in the present invention can not only obtain two different products, trisaccharide and tetrasaccharide products, but also ensure the purity and yield of the trisaccharide and tetrasaccharide products as well as the stability of the trisaccharide and tetrasaccharide products.
(3)在工业化生产中,结晶、色谱分离均是提高产品纯度的重要手段。结晶对物料入晶前的纯度要求较高,如果纯度较低,则产品很难结晶,需要多次结晶或者采用有机溶剂,以增加其溶解度的方式进行,从而给生产带来极大的不确定性。而母乳寡糖的前工序采用的是发酵工艺,由于在发酵过程中,可变因素很多,因而物料的纯度很难把控。而色谱分离对物料的选择性很广,对于分子量以及性质相近的物质都能够达到很好的分离效果,从而保证了生产的稳定性。(3) In industrial production, crystallization and chromatographic separation are both important means to improve product purity. Crystallization has high requirements for the purity of the material before entering the crystal. If the purity is low, the product is difficult to crystallize and requires multiple crystallizations or the use of organic solvents to increase its solubility, which brings great uncertainty to production. The pre-process of human milk oligosaccharides uses a fermentation process. Due to the many variable factors in the fermentation process, the purity of the material is difficult to control. Chromatographic separation has a wide selectivity for materials and can achieve good separation effects for substances with similar molecular weights and properties, thereby ensuring the stability of production.
(4)色谱分离以水作为洗脱剂,分离过程为物理变化,不会发生化学变化,在分离过程中也不会产生多余的杂质,因而更加适用于食品行业以及婴幼儿奶粉行业。(4) Chromatographic separation uses water as the eluent. The separation process is a physical change and no chemical change occurs. No excess impurities are generated during the separation process. Therefore, it is more suitable for the food industry and infant formula industry.
综上,本发明使用pH值控制在7.0<pH≤10.0之间的水作为洗脱液,能够使得产品性质稳定;且色谱分离的灵敏度高,不受发酵液发酵效果的影响,分离出的四糖产品和三糖纯度较高;两套色谱的联用能够分别对发酵液中的四糖产品和三糖进行分离,分离过程互不干扰,保证了四糖产品和三糖的稳定性与收率;色谱法生产过程简单,操作更加方便,分离后残液可再次进行循环利用。In summary, the present invention uses water with a pH value controlled between 7.0<pH≤10.0 as an eluent, which can stabilize the properties of the product; and the chromatographic separation has high sensitivity and is not affected by the fermentation effect of the fermentation liquid, and the separated tetrasaccharide product and trisaccharide have high purity; the combination of two sets of chromatograms can separate the tetrasaccharide product and trisaccharide in the fermentation liquid respectively, and the separation processes do not interfere with each other, thereby ensuring the stability and yield of the tetrasaccharide product and trisaccharide; the chromatographic production process is simple, the operation is more convenient, and the residual liquid after separation can be recycled again.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明第一套色谱分离系统的结构示意图;FIG1 is a schematic diagram of the structure of a first chromatographic separation system of the present invention;
图2是本发明的工艺流程图;Fig. 2 is a process flow chart of the present invention;
图3是现有技术的工艺流程图。FIG. 3 is a process flow chart of the prior art.
图中:1、第一色谱柱;101、第一进料阀;102、第一进水阀;103、第一循环阀;104、第一回收阀;105、第一产品阀;106、第一循环泵;2、第二色谱柱;201、第二进料阀;202、第二进水阀;203、第二循环阀;204、第二回收阀;205、第二产品阀;206、第二循环泵;3、第三色谱柱;301、第三进料阀;302、第三进水阀;303、第三循环阀;304、第三回收阀;305、第三产品阀;306、第三循环泵;4、第四色谱柱;401、第四进料阀;402、第四进水阀;403、第四循环阀;404、第四回收阀;405、第四产品阀;406、第四循环泵;5、第五色谱柱;501、第五进料阀;502、第五进水阀;503、第五循环阀;504、第五回收阀;505、第五产品阀;506、第五循环泵;6、第六色谱柱;601、第六进料阀;602、第六进水阀;603、第六循环阀;604、第六回收阀;605、第六产品阀;606、第六循环泵。In the figure: 1, first chromatographic column; 101, first feed valve; 102, first water inlet valve; 103, first circulation valve; 104, first recovery valve; 105, first product valve; 106, first circulation pump; 2, second chromatographic column; 201, second feed valve; 202, second water inlet valve; 203, second circulation valve; 204, second recovery valve; 205, second product valve; 206, second circulation pump; 3, third chromatographic column; 301, third feed valve; 302, third water inlet valve; 303, third circulation valve; 304, third recovery valve; 305, third product valve; 306, third circulation pump pump; 4, fourth chromatographic column; 401, fourth feed valve; 402, fourth water inlet valve; 403, fourth circulation valve; 404, fourth recovery valve; 405, fourth product valve; 406, fourth circulation pump; 5, fifth chromatographic column; 501, fifth feed valve; 502, fifth water inlet valve; 503, fifth circulation valve; 504, fifth recovery valve; 505, fifth product valve; 506, fifth circulation pump; 6, sixth chromatographic column; 601, sixth feed valve; 602, sixth water inlet valve; 603, sixth circulation valve; 604, sixth recovery valve; 605, sixth product valve; 606, sixth circulation pump.
具体实施方式Detailed ways
以下结合实施例对本发明做进一步描述。The present invention is further described below with reference to the embodiments.
实施例1Example 1
本发明所述的基于色谱分离的乳-N-二岩藻四糖与2’-岩藻糖基乳糖的联产工艺包括以下步骤:The co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation of the present invention comprises the following steps:
(1)去除含单糖和多糖的发酵液中的菌体,得到清液和菌渣,清液进行纳滤;(1) Removing the bacterial cells from the fermentation broth containing monosaccharides and polysaccharides to obtain a clear liquid and bacterial residue, and subjecting the clear liquid to nanofiltration;
(2)纳滤后分成浓相物料和清相物料,清相物料作为母液外排;(2) After nanofiltration, the product is separated into a dense phase and a clear phase, and the clear phase is discharged as the mother liquor;
(3)浓相物料经固定床离子交换处理,得到离子交换液;(3) The concentrated phase material is treated by fixed bed ion exchange to obtain ion exchange liquid;
(4)离子交换液经蒸发浓缩后得到浓缩液一,进入第一套色谱分离系统,分离得到纯度94wt.%以上的乳-N-二岩藻四糖产品和回收液;(4) The ion exchange liquid is evaporated and concentrated to obtain a concentrated liquid 1, which enters the first chromatographic separation system to separate a lacto-N-difucotetraose product with a purity of more than 94 wt.% and a recovered liquid;
(5)回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离系统,分离得到纯度97wt.%以上的2’-岩藻糖基乳糖和残液;(5) The recovered liquid is decolorized, subjected to fixed bed ion exchange, and concentrated by evaporation to obtain concentrated liquid 2, which enters the second chromatographic separation system to separate 2'-fucosyllactose with a purity of more than 97 wt.% and the residual liquid;
(6)纯度97wt.%以上的2’-岩藻糖基乳糖经脱色、固定床离子交换、蒸发浓缩、除菌、喷雾干燥后,得到2’-岩藻糖基乳糖产品。(6) After decolorization, fixed bed ion exchange, evaporation concentration, sterilization, and spray drying, 2'-fucosyllactose with a purity of more than 97 wt.% is obtained.
步骤(1)中,采用陶瓷膜去除含单糖和多糖的发酵液中的菌体,菌渣作为蛋白进行回收利用;In step (1), a ceramic membrane is used to remove the bacterial cells in the fermentation liquid containing monosaccharides and polysaccharides, and the bacterial residue is recycled as protein;
步骤(2)中,浓相物料电导率为7000-8000us/cm,清相物料包括单糖与双糖;In step (2), the conductivity of the dense phase material is 7000-8000 us/cm, and the clear phase material includes monosaccharides and disaccharides;
步骤(3)中,离子交换液电导率为50us/cm以下;In step (3), the conductivity of the ion exchange liquid is less than 50 us/cm;
步骤(4)中,离子交换液经蒸发浓缩后得到浓度为38-40wt.%的浓缩液一。In step (4), the ion exchange liquid is concentrated by evaporation to obtain a concentrated solution 1 with a concentration of 38-40 wt.%.
步骤(4)中,第一套色谱分离系统包括依次相连的第一色谱柱1、第二色谱柱2、第三色谱柱3、第四色谱柱4、第五色谱柱5和第六色谱柱6,第六色谱柱6还与第一色谱柱1相连,六个色谱柱形成循环回路;第一套色谱分离系统还包括进水管道、进料管道、回收管道和产品管道,进水管道与所有色谱柱均相连通,进料管道与所有色谱柱均相连通,回收管道与所有色谱柱均相连通,产品管道与所有色谱柱均相连通。In step (4), the first chromatographic separation system comprises a first chromatographic column 1, a second chromatographic column 2, a third chromatographic column 3, a fourth chromatographic column 4, a fifth chromatographic column 5 and a sixth chromatographic column 6 which are connected in sequence, and the sixth chromatographic column 6 is also connected to the first chromatographic column 1, and the six chromatographic columns form a circulation loop; the first chromatographic separation system also comprises a water inlet pipe, a feed pipe, a recovery pipe and a product pipe, the water inlet pipe is connected to all the chromatographic columns, the feed pipe is connected to all the chromatographic columns, the recovery pipe is connected to all the chromatographic columns, and the product pipe is connected to all the chromatographic columns.
由进水管道进洗脱液,洗脱液为水溶液,且水溶液的pH值为7.0<pH≤10.0,优选8.0≤pH≤10.0。洗脱液的制备过程是,利用碳酸钠、氢氧化钠、碳酸钾、氢氧化钾等碱液,将水调节pH值得到。The eluent is fed into the water inlet pipe, the eluent is an aqueous solution, and the pH value of the aqueous solution is 7.0<pH≤10.0, preferably 8.0≤pH≤10.0. The preparation process of the eluent is to adjust the pH value of water using alkali solutions such as sodium carbonate, sodium hydroxide, potassium carbonate, potassium hydroxide, etc.
循环回路上,第一色谱柱1、第一循环泵106、第一循环阀103、第二色谱柱2、第二循环泵206、第二循环阀203、第三色谱柱3、第三循环泵306、第三循环阀303、第四色谱柱4、第四循环泵406、第四循环阀403、第五色谱柱5、第五循环泵506、第五循环阀503、第六色谱柱6、第六循环泵606、第六循环阀603和第一色谱柱1依次相连;On the circulation loop, the first chromatographic column 1, the first circulation pump 106, the first circulation valve 103, the second chromatographic column 2, the second circulation pump 206, the second circulation valve 203, the third chromatographic column 3, the third circulation pump 306, the third circulation valve 303, the fourth chromatographic column 4, the fourth circulation pump 406, the fourth circulation valve 403, the fifth chromatographic column 5, the fifth circulation pump 506, the fifth circulation valve 503, the sixth chromatographic column 6, the sixth circulation pump 606, the sixth circulation valve 603 and the first chromatographic column 1 are connected in sequence;
进水管道与第一色谱柱1之间、进水管道与第二色谱柱2之间、进水管道与第三色谱柱3之间、进水管道与第四色谱柱4之间、进水管道与第五色谱柱5之间以及进水管道与第六色谱柱6之间分别设置有第一进水阀102、第二进水阀202、第三进水阀302、第四进水阀402、第五进水阀502和第六进水阀602;A first water inlet valve 102, a second water inlet valve 202, a third water inlet valve 302, a fourth water inlet valve 402, a fifth water inlet valve 502 and a sixth water inlet valve 602 are respectively arranged between the water inlet pipeline and the first chromatographic column 1, between the water inlet pipeline and the second chromatographic column 2, between the water inlet pipeline and the third chromatographic column 3, between the water inlet pipeline and the fourth chromatographic column 4, between the water inlet pipeline and the fifth chromatographic column 5, and between the water inlet pipeline and the sixth chromatographic column 6;
进料管道与第一色谱柱1之间、进料管道与第二色谱柱2之间、进料管道与第三色谱柱3之间、进料管道与第四色谱柱4之间、进料管道与第五色谱柱5之间以及进料管道与第六色谱柱6之间分别设置有第一进料阀101、第二进料阀201、第三进料阀301、第四进料阀401、第五进料阀501和第六进料阀601;A first feed valve 101, a second feed valve 201, a third feed valve 301, a fourth feed valve 401, a fifth feed valve 501 and a sixth feed valve 601 are respectively arranged between the feed pipeline and the first chromatographic column 1, between the feed pipeline and the second chromatographic column 2, between the feed pipeline and the third chromatographic column 3, between the feed pipeline and the fourth chromatographic column 4, between the feed pipeline and the fifth chromatographic column 5, and between the feed pipeline and the sixth chromatographic column 6;
第一循环泵106和第一循环阀103之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第一回收阀104和第一产品阀105;The circulation loop between the first circulation pump 106 and the first circulation valve 103 is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a first recovery valve 104 and a first product valve 105;
第二循环泵206和第二循环阀203之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第二回收阀204和第二产品阀205;The circulation loop between the second circulation pump 206 and the second circulation valve 203 is connected in sequence to a recovery pipeline and a product pipeline, and the recovery pipeline and the product pipeline are respectively provided with a second recovery valve 204 and a second product valve 205;
第三循环泵306和第三循环阀303之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第三回收阀304和第三产品阀305;The circulation loop between the third circulation pump 306 and the third circulation valve 303 is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a third recovery valve 304 and a third product valve 305;
第四循环泵406和第四循环阀403之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第四回收阀404和第四产品阀405;The circulation loop between the fourth circulation pump 406 and the fourth circulation valve 403 is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a fourth recovery valve 404 and a fourth product valve 405;
第五循环泵506和第五循环阀503之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第五回收阀504和第五产品阀505;The circulation loop between the fifth circulation pump 506 and the fifth circulation valve 503 is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are respectively provided with a fifth recovery valve 504 and a fifth product valve 505;
第六循环泵606和第六循环阀603之间的循环回路上依次连接回收管道和产品管道,回收管道和产品管道分别设置第六回收阀604和第六产品阀605。The recycling loop between the sixth recycling pump 606 and the sixth recycling valve 603 is connected with a recovery pipeline and a product pipeline in sequence, and the recovery pipeline and the product pipeline are provided with a sixth recovery valve 604 and a sixth product valve 605 respectively.
步骤(5)中,第二套色谱分离系统与第一套色谱分离系统结构相同。In step (5), the second chromatographic separation system has the same structure as the first chromatographic separation system.
步骤(4)中,浓缩液一在第一套色谱分离系统中的分离步骤包括:In step (4), the separation step of the concentrate 1 in the first chromatographic separation system includes:
(1)浓缩液一进入第一色谱柱1中,并在循环回路中循环;(1) The concentrated liquid enters the first chromatographic column 1 and circulates in the circulation loop;
(2)洗脱液从进水管道进入第一色谱柱1中,循环至第五色谱柱5中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(2) The eluent enters the first chromatographic column 1 from the water inlet pipe, circulates to the fifth chromatographic column 5, separates the lacto-N-difucotetraose product with a purity of more than 94 wt.%, and enters the product pipeline;
(3)洗脱液从进水管道进入第一色谱柱1中,并从第一色谱柱1中,分离出回收液;浓缩液一从进料管道进入第四色谱柱4中并循环至第五色谱柱5,从第五色谱柱5中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(3) The eluent enters the first chromatographic column 1 from the water inlet pipe, and the recovery liquid is separated from the first chromatographic column 1; the concentrated liquid enters the fourth chromatographic column 4 from the feed pipe and circulates to the fifth chromatographic column 5, and the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated from the fifth chromatographic column 5 and enters the product pipeline;
(4)洗脱液从进水管道进入第二色谱柱2中,并从第二色谱柱2中,分离回收液;浓缩液一从进料管道进入第五色谱柱5中并循环至第六色谱柱6,从第六色谱柱6中,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(4) The eluent enters the second chromatographic column 2 from the water inlet pipe, and the recovered liquid is separated from the second chromatographic column 2; the concentrated liquid enters the fifth chromatographic column 5 from the feed pipe and circulates to the sixth chromatographic column 6, and the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated from the sixth chromatographic column 6 and enters the product pipeline;
之后,洗脱液依次进入第三色谱柱3、第四色谱柱4、第五色谱柱5、第六色谱柱6,分离出回收液;浓缩液一依次进入第六色谱柱6,并经过第一色谱柱1分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第一色谱柱1,并经过第二色谱柱2分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第二色谱柱2,并经过第三色谱柱3分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第三色谱柱3,并经过第四色谱柱4分离出纯度94wt.%以上乳-N-二岩藻四糖产品;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成回收液和纯度94wt.%以上乳-N-二岩藻四糖产品的分离后,回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离体系进行分离。Afterwards, the eluent enters the third chromatographic column 3, the fourth chromatographic column 4, the fifth chromatographic column 5, and the sixth chromatographic column 6 in sequence to separate the recovered liquid; the concentrated liquid 1 enters the sixth chromatographic column 6 in sequence, and passes through the first chromatographic column 1 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the first chromatographic column 1, and passes through the second chromatographic column 2 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the second chromatographic column 2, and passes through the third chromatographic column 3 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the third chromatographic column 3, and passes through the fourth chromatographic column 4 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the recovered liquid and the lacto-N-difucotetraose product with a purity of more than 94wt.% is completed, the recovered liquid is decolorized, fixed-bed ion exchanged, and evaporated and concentrated to obtain the concentrated liquid 2, which enters the second set of chromatographic separation system for separation.
步骤(4)中,浓缩液一在第一套色谱分离系统中的分离步骤进一步包括:In step (4), the separation step of the concentrate 1 in the first chromatographic separation system further comprises:
(1)开启第一循环阀103、第二循环阀203、第三循环阀303、第四循环阀403、第五循环阀503、第六循环阀603、第一循环泵106、第二循环泵206、第三循环泵306、第五循环泵506和第六循环泵606,使浓缩液一充满整个色谱分离系统;(1) opening the first circulation valve 103, the second circulation valve 203, the third circulation valve 303, the fourth circulation valve 403, the fifth circulation valve 503, the sixth circulation valve 603, the first circulation pump 106, the second circulation pump 206, the third circulation pump 306, the fifth circulation pump 506 and the sixth circulation pump 606, so that the concentrate fills the entire chromatographic separation system;
(2)开启第一进水阀102加入洗脱液,并开启第一循环泵106、第二循环泵206、第三循环泵306、第四循环泵406、第五循环泵506、第一循环阀103、第二循环阀203、第三循环阀303、第四循环阀403和第五产品阀505,经第五产品阀505后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(2) Open the first water inlet valve 102 to add the eluent, and open the first circulation pump 106, the second circulation pump 206, the third circulation pump 306, the fourth circulation pump 406, the fifth circulation pump 506, the first circulation valve 103, the second circulation valve 203, the third circulation valve 303, the fourth circulation valve 403 and the fifth product valve 505. After passing through the fifth product valve 505, the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated and enters the product pipeline;
(3)开启第一进水阀102加入洗脱液,并开启第一循环泵106和第一回收阀104,从第一色谱柱1中,分离出回收液;开启第四进料阀401加入浓缩液一,并开启第四循环泵406、第五循环泵506、第四循环阀403和第五产品阀505,经第五产品阀505后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(3) Open the first water inlet valve 102 to add the eluent, and open the first circulation pump 106 and the first recovery valve 104 to separate the recovery liquid from the first chromatographic column 1; open the fourth feed valve 401 to add the concentrate 1, and open the fourth circulation pump 406, the fifth circulation pump 506, the fourth circulation valve 403 and the fifth product valve 505. After passing through the fifth product valve 505, the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated and enters the product pipeline;
(4)开启第二进水阀202加入洗脱液,并开启第二循环泵206和第二回收阀204,从第二色谱柱2中,分离出回收液;开启第五进料阀501加入浓缩液一,并开启第五循环泵506、第六循环泵606、第五循环阀503和第六产品阀605,经第六产品阀605后,分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入产品管道;(4) Open the second water inlet valve 202 to add the eluent, and open the second circulation pump 206 and the second recovery valve 204 to separate the recovery liquid from the second chromatographic column 2; open the fifth feed valve 501 to add the concentrate 1, and open the fifth circulation pump 506, the sixth circulation pump 606, the fifth circulation valve 503 and the sixth product valve 605. After passing through the sixth product valve 605, the lacto-N-difucotetraose product with a purity of more than 94 wt.% is separated and enters the product pipeline;
之后,洗脱液依次进入第三色谱柱3、第四色谱柱4、第五色谱柱5、第六色谱柱6,分离出回收液;浓缩液一依次进入第六色谱柱6,并经过第一色谱柱1分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第一色谱柱1,并经过第二色谱柱2分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第二色谱柱2,并经过第三色谱柱3分离出纯度94wt.%以上乳-N-二岩藻四糖产品,进入第三色谱柱3,并经过第四色谱柱4分离出纯度94wt.%以上乳-N-二岩藻四糖产品;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成回收液和纯度94wt.%以上乳-N-二岩藻四糖产品的分离后,回收液经脱色、固定床离子交换、蒸发浓缩后得到浓缩液二,进入第二套色谱分离体系进行分离。Afterwards, the eluent enters the third chromatographic column 3, the fourth chromatographic column 4, the fifth chromatographic column 5, and the sixth chromatographic column 6 in sequence to separate the recovered liquid; the concentrated liquid 1 enters the sixth chromatographic column 6 in sequence, and passes through the first chromatographic column 1 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the first chromatographic column 1, and passes through the second chromatographic column 2 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the second chromatographic column 2, and passes through the third chromatographic column 3 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%, enters the third chromatographic column 3, and passes through the fourth chromatographic column 4 to separate the lacto-N-difucotetraose product with a purity of more than 94wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the recovered liquid and the lacto-N-difucotetraose product with a purity of more than 94wt.% is completed, the recovered liquid is decolorized, fixed-bed ion exchanged, and evaporated and concentrated to obtain the concentrated liquid 2, which enters the second set of chromatographic separation system for separation.
步骤(5)中,浓缩液二在第二套色谱分离系统中的分离步骤包括:In step (5), the separation step of the concentrated solution 2 in the second chromatographic separation system includes:
(1)浓缩液二进入第一色谱柱1中,并在循环回路中循环;(1) The concentrated liquid 2 enters the first chromatographic column 1 and circulates in the circulation loop;
(2)洗脱液从进水管道进入第一色谱柱1中,循环至第五色谱柱5中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(2) The eluent enters the first chromatographic column 1 from the water inlet pipe, circulates to the fifth chromatographic column 5, separates 2'-fucosyllactose with a purity of more than 97 wt.%, and enters the product pipeline;
(3)洗脱液从进水管道进入第一色谱柱1中,并从第一色谱柱1中,分离出残液;浓缩液二从进料管道进入第四色谱柱4中并循环至第五色谱柱5,从第五色谱柱5中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(3) The eluent enters the first chromatographic column 1 from the water inlet pipe, and the residual liquid is separated from the first chromatographic column 1; the concentrated liquid 2 enters the fourth chromatographic column 4 from the feed pipe and circulates to the fifth chromatographic column 5, and 2'-fucosyllactose with a purity of more than 97 wt.% is separated from the fifth chromatographic column 5 and enters the product pipe;
(4)洗脱液从进水管道进入第二色谱柱2中,并从第二色谱柱2中,分离出残液;浓缩液二从进料管道进入第五色谱柱5中并循环至第六色谱柱6,从第六色谱柱6中,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(4) The eluent enters the second chromatographic column 2 from the water inlet pipe, and the residual liquid is separated from the second chromatographic column 2; the concentrated liquid 2 enters the fifth chromatographic column 5 from the feed pipe and circulates to the sixth chromatographic column 6, and 2'-fucosyllactose with a purity of more than 97 wt.% is separated from the sixth chromatographic column 6 and enters the product pipe;
之后,洗脱液依次进入第三色谱柱3、第四色谱柱4、第五色谱柱5、第六色谱柱6,分离出残液;浓缩液二依次进入第六色谱柱6,并经过第一色谱柱1分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第一色谱柱1,并经过第二色谱柱2分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第二色谱柱2,并经过第三色谱柱3分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第三色谱柱3,并经过第四色谱柱4分离出纯度97wt.%以上2’-岩藻糖基乳糖;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成残液和纯度97wt.%以上2’-岩藻糖基乳糖的分离后,残液进行纳滤回收利用。Afterwards, the eluent enters the third chromatographic column 3, the fourth chromatographic column 4, the fifth chromatographic column 5, and the sixth chromatographic column 6 in sequence to separate the residual liquid; the concentrated liquid 2 enters the sixth chromatographic column 6 in sequence, and passes through the first chromatographic column 1 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the first chromatographic column 1, and passes through the second chromatographic column 2 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the second chromatographic column 2, and passes through the third chromatographic column 3 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the third chromatographic column 3, and passes through the fourth chromatographic column 4 to separate 2'-fucosyllactose with a purity of more than 97wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the residual liquid and 2'-fucosyllactose with a purity of more than 97wt.% is completed, the residual liquid is recycled by nanofiltration.
步骤(5)中,浓缩液二在第二套色谱分离系统中的分离步骤进一步包括:In step (5), the separation step of the concentrated solution 2 in the second chromatographic separation system further comprises:
(1)开启第一循环阀103、第二循环阀203、第三循环阀303、第四循环阀403、第五循环阀503、第六循环阀603、第一循环泵106、第二循环泵206、第三循环泵306、第五循环泵506和第六循环泵606,使浓缩液二充满整个色谱分离系统;(1) Open the first circulation valve 103, the second circulation valve 203, the third circulation valve 303, the fourth circulation valve 403, the fifth circulation valve 503, the sixth circulation valve 603, the first circulation pump 106, the second circulation pump 206, the third circulation pump 306, the fifth circulation pump 506 and the sixth circulation pump 606, so that the concentrated liquid 2 fills the entire chromatographic separation system;
(2)开启第一进水阀102加入洗脱液,并开启第一循环泵106、第二循环泵206、第三循环泵306、第四循环泵406、第五循环泵506、第一循环阀103、第二循环阀203、第三循环阀303、第四循环阀403和第五产品阀505,经第五产品阀505后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(2) Open the first water inlet valve 102 to add the eluent, and open the first circulation pump 106, the second circulation pump 206, the third circulation pump 306, the fourth circulation pump 406, the fifth circulation pump 506, the first circulation valve 103, the second circulation valve 203, the third circulation valve 303, the fourth circulation valve 403 and the fifth product valve 505. After passing through the fifth product valve 505, 2'-fucosyllactose with a purity of more than 97 wt.% is separated and enters the product pipeline;
(3)开启第一进水阀102加入洗脱液,并开启第一循环泵106和第一回收阀104,从第一色谱柱1中,分离出残液;开启第四进料阀401加入浓缩液二,并开启第四循环泵406、第五循环泵506、第四循环阀403和第五产品阀505,经第五产品阀505后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(3) Open the first water inlet valve 102 to add the eluent, and open the first circulation pump 106 and the first recovery valve 104 to separate the residual liquid from the first chromatographic column 1; open the fourth feed valve 401 to add the concentrated liquid 2, and open the fourth circulation pump 406, the fifth circulation pump 506, the fourth circulation valve 403 and the fifth product valve 505. After passing through the fifth product valve 505, 2'-fucosyllactose with a purity of more than 97 wt.% is separated and enters the product pipeline;
(4)开启第二进水阀202加入洗脱液,并开启第二循环泵206和第二回收阀204,从第二色谱柱2中,分离出残液;开启第五进料阀501加入浓缩液二,并开启第五循环泵506、第六循环泵606、第五循环阀503和第六产品阀605,经第六产品阀605后,分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入产品管道;(4) Open the second water inlet valve 202 to add the eluent, and open the second circulation pump 206 and the second recovery valve 204 to separate the residual liquid from the second chromatographic column 2; open the fifth feed valve 501 to add the concentrated liquid 2, and open the fifth circulation pump 506, the sixth circulation pump 606, the fifth circulation valve 503 and the sixth product valve 605. After passing through the sixth product valve 605, 2'-fucosyllactose with a purity of more than 97 wt.% is separated and enters the product pipeline;
之后,洗脱液依次进入第三色谱柱3、第四色谱柱4、第五色谱柱5、第六色谱柱6,分离出残液;浓缩液二依次进入第六色谱柱6,并经过第一色谱柱1分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第一色谱柱1,并经过第二色谱柱2分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第二色谱柱2,并经过第三色谱柱3分离出纯度97wt.%以上2’-岩藻糖基乳糖,进入第三色谱柱3,并经过第四色谱柱4分离出纯度97wt.%以上2’-岩藻糖基乳糖;完成六个色谱柱的一次循环分离周期后,进入下一个循环分离周期;待全部完成残液和纯度97wt.%以上2’-岩藻糖基乳糖的分离后,残液进行纳滤回收利用。Afterwards, the eluent enters the third chromatographic column 3, the fourth chromatographic column 4, the fifth chromatographic column 5, and the sixth chromatographic column 6 in sequence to separate the residual liquid; the concentrated liquid 2 enters the sixth chromatographic column 6 in sequence, and passes through the first chromatographic column 1 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the first chromatographic column 1, and passes through the second chromatographic column 2 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the second chromatographic column 2, and passes through the third chromatographic column 3 to separate 2'-fucosyllactose with a purity of more than 97wt.%, enters the third chromatographic column 3, and passes through the fourth chromatographic column 4 to separate 2'-fucosyllactose with a purity of more than 97wt.%; after completing one cycle of separation of the six chromatographic columns, enter the next cycle of separation; after the separation of the residual liquid and 2'-fucosyllactose with a purity of more than 97wt.% is completed, the residual liquid is recycled by nanofiltration.
本发明的发酵液为现有技术,其以乳糖与葡萄糖为底物,经过常规菌种如大肠杆菌发酵制备得到。The fermentation broth of the present invention is a prior art, which is prepared by fermenting lactose and glucose as substrates with conventional bacteria such as Escherichia coli.
本发明工艺运行6个月,生产三糖105吨,四糖25吨,经检测,产品指标如表1,同时附上冰醋酸结晶法的产品指标。The process of the present invention was run for 6 months, producing 105 tons of trisaccharide and 25 tons of tetrasaccharide. After testing, the product indicators are as shown in Table 1. The product indicators of the glacial acetic acid crystallization method are also attached.
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