CN111389051A - A kind of chromatographic separation system and its application, a kind of separation method of mannose - Google Patents
A kind of chromatographic separation system and its application, a kind of separation method of mannose Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及物质分离技术领域,具体而言,涉及一种色谱分离体系及其应用、一种甘露糖的分离方法。The invention relates to the technical field of material separation, in particular to a chromatographic separation system and application thereof, and a method for separating mannose.
背景技术Background technique
甘露糖是一种很重要的六碳糖,粘度大,在医药、食品等行业具有广泛地应用领域。甘露糖的混合液是由25%的甘露糖与74%左右的果糖以及少量的杂糖组成。甘露糖与果糖为同分异构体,在液相的谱图分析中,两者的色谱峰离得很近,分离度<0.3,分离度较低,所以在正常的生产过程中,很难将这两种物质进行很好地分离,例如利用结晶、纳滤膜、常规色谱等分离手段,一是很难操作;二是分离后很难达到较高的纯度。Mannose is a very important six-carbon sugar with high viscosity and is widely used in medicine, food and other industries. The mixture of mannose is composed of 25% mannose, about 74% fructose and a small amount of miscellaneous sugars. Mannose and fructose are isomers. In the spectral analysis of the liquid phase, the chromatographic peaks of the two are very close, the resolution is less than 0.3, and the resolution is low, so in the normal production process, it is difficult to It is difficult to separate these two substances well, such as using crystallization, nanofiltration membrane, conventional chromatography and other separation methods. First, it is difficult to operate; second, it is difficult to achieve high purity after separation.
因此,目前大规模的生产仍然以提取法为主,但该方法效率低,提取物纯度和得率均较低,很难获得较高的经济效益。Therefore, the extraction method is still the main method for large-scale production at present, but this method has low efficiency, low extract purity and yield, and it is difficult to obtain higher economic benefits.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一包括提供一种色谱分离体系,该色谱分离体系通过两套色谱分离系统的综合利用,从根本上解决了混合物中两种相似物质很难分开的问题。One of the objectives of the present invention includes providing a chromatographic separation system, which fundamentally solves the problem that it is difficult to separate two similar substances in a mixture through the comprehensive utilization of two sets of chromatographic separation systems.
本发明的目的之二包括提供一种上述色谱分离体系的应用,将其用于分离甘露糖,尤其是用于分离甘露糖与果糖混合液中的所述甘露糖,能够获得高纯度及高收率的甘露糖产品,提高经济效益。The second object of the present invention includes providing an application of the above-mentioned chromatographic separation system, which is used for separating mannose, especially for separating the mannose in the mixed solution of mannose and fructose, which can obtain high purity and high yield. rate of mannose products, improve economic efficiency.
本发明的目的之三包括提供一种甘露糖的分离方法,该方法简单,易操作,成本低,分离后甘露糖的纯度和得率均较高。The third object of the present invention includes providing a method for separating mannose, which is simple, easy to operate, low in cost, and high in purity and yield of mannose after separation.
本发明是这样实现的:The present invention is realized in this way:
第一方面,本申请提供一种色谱分离体系,包括进水系统、进料系统、第一色谱分离系统、第二色谱分离系统、第一出液系统,进水系统分别与两个色谱分离系统的进水口连通,进料系统分别与两个色谱分离系统的进料口连通,第一出液系统分别与两个色谱分离系统的用于输出提取液的出液口连通。In the first aspect, the present application provides a chromatographic separation system, including a water inlet system, a feed system, a first chromatographic separation system, a second chromatographic separation system, and a first liquid outlet system. The water inlet system is respectively connected with two chromatographic separation systems. The water inlets of the two chromatographic separation systems are respectively communicated with the feeding ports of the two chromatographic separation systems.
第一出液系统中用于输出第一色谱分离系统分离所得的提取液的部分与进料系统中用于向第二色谱分离系统输入原料的部分连通以使第一色谱分离系统分离所得的提取液作为原料输入第二色谱分离系统中。The part of the first liquid outlet system for outputting the extract obtained by the first chromatographic separation system is in communication with the part of the feed system for inputting the raw material to the second chromatographic separation system so that the extraction obtained by the first chromatographic separation system is separated The liquid is fed into the second chromatographic separation system as a raw material.
在可选的实施方式中,色谱分离体系还包括第一蒸发浓缩系统,第一蒸发浓缩系统的出料口与进料系统中用于与第一色谱分离系统连接的部分连接以用于将经过第一蒸发浓缩系统蒸发浓缩后的待分离物料进入第一色谱分离系统进行第一次色谱分离。In an optional embodiment, the chromatographic separation system further includes a first evaporative concentration system, and the discharge port of the first evaporative concentration system is connected to the part of the feeding system for connecting with the first chromatographic separation system, so as to The material to be separated after being evaporated and concentrated by the first evaporative concentration system enters the first chromatographic separation system for the first chromatographic separation.
在可选的实施方式中,色谱分离体系还包括第二蒸发浓缩系统,第一出液系统中用于输出第一色谱分离系统分离所得的提取液的部分与第二蒸发浓缩系统的进料口连通,第二蒸发浓缩系统的出料口与进料系统中用于向第二色谱分离系统输入原料的部分连通。In an optional embodiment, the chromatographic separation system further includes a second evaporative concentration system, and the portion of the first liquid outlet system for outputting the extract obtained by the first chromatographic separation system and the feed port of the second evaporative concentration system communication, and the material outlet of the second evaporative concentration system is communicated with the part of the feed system for inputting raw materials to the second chromatographic separation system.
在可选的实施方式中,色谱分离体系还包括第二出液系统,第二出液系统分别与两个色谱分离系统的用于输出提余液的出液口连通。In an optional embodiment, the chromatographic separation system further includes a second liquid outlet system, and the second liquid outlet systems are respectively communicated with the liquid outlets for outputting the raffinate of the two chromatographic separation systems.
在可选的实施方式中,色谱分离体系还包括酶转化系统,第二出液系统中用于输出第一色谱分离系统分离所得的提余液的部分与酶转化系统的入料口连通,酶转化系统的出料口与进料系统中用于向第一色谱分离系统输入原料的部分连通。In an optional embodiment, the chromatographic separation system further comprises an enzyme conversion system, and the part of the second liquid outlet system for outputting the raffinate obtained by the separation of the first chromatographic separation system is communicated with the feed port of the enzyme conversion system, and the enzyme The outlet of the conversion system is in communication with the portion of the feed system for inputting feedstock to the first chromatographic separation system.
在可选的实施方式中,第二出液系统中用于输出第二色谱分离系统分离所得的提余液的部分与进料系统中用于向第一色谱分离系统输入原料的部分连通以使第二色谱分离系统分离所得的提余液作为原料输入第一色谱分离系统中。In an optional embodiment, the part of the second liquid outlet system for outputting the raffinate obtained by the separation of the second chromatographic separation system communicates with the part of the feed system for inputting raw materials to the first chromatographic separation system, so that the The raffinate separated by the second chromatographic separation system is input into the first chromatographic separation system as a raw material.
在可选的实施方式中,第一色谱分离系统包括至少6个第一色谱柱,至少6个第一色谱柱通过第一循环管路依次尾首连通形成一环路系统,相邻两个第一色谱柱之间的循环管路均设有循环泵,进水系统和进料系统分别通过阀门与每个第一色谱柱的进水口和进料口对应连通,第一出液系统和第二出液系统分别通过阀门与每个第一色谱柱的提取液的出液口和提余液的出液口对应连通。In an optional embodiment, the first chromatographic separation system includes at least 6 first chromatographic columns, and the at least 6 first chromatographic columns are connected end-to-end through the first circulation pipeline to form a loop system. The circulation pipelines between the first chromatographic columns are equipped with circulating pumps. The water inlet system and the feed system are respectively connected with the water inlet and the feed port of each first chromatographic column through valves. The first liquid outlet system and the second The liquid outlet system is respectively communicated with the liquid outlet of the extraction liquid and the liquid outlet of the raffinate of each first chromatographic column through valves.
在可选的实施方式中,第二色谱分离系统包括至少6个第二色谱柱,至少6个第二色谱柱通过第二循环管路依次尾首连通形成一环路系统,相邻两个第二色谱柱之间的循环管路均设有循环泵,进水系统和进料系统分别通过阀门与每个第二色谱柱的进水口和进料口对应连通,第一出液系统和第二出液系统分别通过阀门与每个第二色谱柱的提取液的出液口和提余液的出液口对应连通。In an optional embodiment, the second chromatographic separation system includes at least 6 second chromatographic columns, and the at least 6 second chromatographic columns are connected end-to-end through the second circulation pipeline to form a loop system. The circulation pipeline between the two chromatographic columns is equipped with a circulating pump. The water inlet system and the feeding system are respectively connected with the water inlet and the feeding port of each second chromatographic column through valves. The liquid outlet system is respectively communicated with the liquid outlet of the extraction liquid and the liquid outlet of the raffinate of each second chromatographic column through valves.
第二方面,本申请提供如前述实施方式任一项的色谱分离体系的应用,色谱分离体系用于分离甘露糖与果糖混的合液中的甘露糖。In a second aspect, the present application provides the application of the chromatographic separation system according to any one of the foregoing embodiments, wherein the chromatographic separation system is used to separate mannose in a mixed solution of mannose and fructose.
第三方面,本申请提供一种甘露糖的分离方法,包括以下步骤:采用如前述实施方式任一项的色谱分离体系,将含有甘露糖的待分离原料以及水分别通过进料系统及进水系统输入第一色谱分离系统,由第一出液系统输出分离得到的提取液;In a third aspect, the present application provides a method for separating mannose, comprising the following steps: using the chromatographic separation system according to any one of the foregoing embodiments, passing the raw material to be separated and water containing mannose through the feeding system and the water, respectively The system is input into the first chromatographic separation system, and the separated extract is output from the first liquid outlet system;
将水以及第一色谱分离系统分离得到的提取液分别通过进水系统及进料系统输入第二色谱分离系统,由第一出液系统输出分离得到的甘露糖;The water and the extract obtained by the first chromatographic separation system are respectively input into the second chromatographic separation system through the water inlet system and the feed system, and the separated mannose is output from the first liquid outlet system;
优选地,当色谱分离体系包括第二出液系统时,将第一色谱分离系统分离得到的提余液经过酶转化处理后通过进料系统输入至第一色谱分离系统中分离;Preferably, when the chromatographic separation system includes the second liquid outlet system, the raffinate obtained by the separation of the first chromatographic separation system is input into the first chromatographic separation system for separation through the feeding system after enzymatic conversion treatment;
优选地,将第二色谱分离系统分离得到的提余液通过第二出液系统输入至进料系统作为原料输入至第一色谱分离系统中分离。Preferably, the raffinate obtained by the second chromatographic separation system is input into the feed system through the second liquid outlet system as the raw material and input into the first chromatographic separation system for separation.
优选地,水为纯水。Preferably, the water is pure water.
优选地,分离后的甘露糖的纯度为97-99%,更优为98%。Preferably, the purity of the isolated mannose is 97-99%, more preferably 98%.
优选地,分离后的甘露糖的收率为55-65%,更优为60%。Preferably, the yield of isolated mannose is 55-65%, more preferably 60%.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本申请通过将两套色谱分离系统的综合利用,将含有甘露糖的待分离原料以及水输入第一色谱分离系统,分离得到提取液;将第一色谱分离系统分离得到的提取液输入第二色谱分离系统,分离得到甘露糖,能够获得高纯度及高收率的甘露糖产品,提高经济效益。该工艺设备投资少,操作简单,自动化程度高,从根本上解决了传统的设备投资大,工艺路线复杂,操作不便等弊端。相应的分离方法简单,易操作。In the present application, through the comprehensive utilization of two sets of chromatographic separation systems, the raw materials to be separated and water containing mannose are input into the first chromatographic separation system to obtain an extract; the extract obtained by the first chromatographic separation system is input into the second chromatograph The separation system can separate and obtain mannose, which can obtain high-purity and high-yield mannose products and improve economic benefits. The process equipment has low investment, simple operation and high degree of automation, which fundamentally solves the disadvantages of traditional equipment, such as large investment, complex process route and inconvenient operation. The corresponding separation method is simple and easy to operate.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为实施例1提供的色谱分离体系的结构示意图。1 is a schematic structural diagram of the chromatographic separation system provided in Example 1.
附图标记说明:100-色谱分离体系;10-进水系统;20-进料系统;30-第一色谱分离系统;40-第二色谱分离系统;50-第一出液系统;60-第二出液系统;300-第一色谱柱;301-第一色谱柱A;302-第一色谱柱B;303-第一色谱柱C;304-第一色谱柱D;305-第一色谱柱E;306-第一色谱柱F;400-第二色谱柱;401-第二色谱柱A;402-第二色谱柱B;403-第二色谱柱C;404-第二色谱柱D;405-第二色谱柱E;406-第二色谱柱F;71-第一循环管路;72-第二循环管路;11-进水总管;12-进水支管;21-第一进料总管;22-第一进料支管;23-第二进料总管;24-第二进料支管;51-第一出液总管A;52-第一出液支管A;53-第一出液总管B;54-第一出液支管B;61-第二出液总管A;62-第二出液支管A;63-第二出液总管B;64-第二出液支管B;80-阀门。Description of reference numerals: 100-chromatographic separation system; 10-water inlet system; 20-feeding system; 30-first chromatographic separation system; 40-second chromatographic separation system; 50-first liquid outlet system; 60-th Two-outlet system; 300-first chromatographic column; 301-first chromatographic column A; 302-first chromatographic column B; 303-first chromatographic column C; 304-first chromatographic column D; 305-first chromatographic column E; 306-first chromatographic column F; 400-second chromatographic column; 401-second chromatographic column A; 402-second chromatographic column B; 403-second chromatographic column C; 404-second chromatographic column D; 405 -Second chromatographic column E; 406-Second chromatographic column F; 71-First circulation pipeline; 72-Second circulation pipeline; 11-Water inlet manifold; 12-Water inlet branch pipe; 21-First feed manifold ; 22- the first feed branch pipe; 23- the second feed branch pipe; 24- the second feed branch pipe; 51- the first liquid outlet pipe A; 52- the first liquid outlet branch pipe A; B; 54 - the first liquid outlet branch pipe B; 61 - the second liquid outlet main pipe A; 62 - the second liquid outlet branch pipe A; 63 - the second liquid outlet main pipe B; 64 - the second liquid outlet branch pipe B; 80 - the valve .
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performances of the present invention will be further described in detail below in conjunction with the embodiments.
实施例1Example 1
本实施例提出一种色谱分离体系100,请参照图1,其包括进水系统10、进料系统20、第一色谱分离系统30、第二色谱分离系统40、第一出液系统50,进水系统10分别与两个色谱分离系统的进水口连通,进料系统20分别与两个色谱分离系统的进料口连通,第一出液系统50分别与两个色谱分离系统的用于输出提取液的出液口连通。This embodiment proposes a
在可选的实施方式中,第一色谱分离系统30包括至少6个第一色谱柱300,至少6个第一色谱柱300通过第一循环管路71依次尾首连通形成一环路系统,相邻两个第一色谱柱300之间的循环管路均设有循环泵,进水系统10和进料系统20分别通过阀门80与每个第一色谱柱300的进水口和进料口对应连通,第一出液系统50和第二出液系统60分别通过阀门80与每个第一色谱柱300的提取液的出液口和提余液的出液口对应连通。In an optional embodiment, the first
可参考地,第一色谱分离系统30具有6个第一色谱柱300,分别以第一色谱柱A301、第一色谱柱B302、第一色谱柱C303、第一色谱柱D304、第一色谱柱E305以及第一色谱柱F306表示。上述6个第一色谱柱300共对应四个功能区,包括1个Z1区,2个Z2区,2个Z3区以及1个Z4区,其中,Z1区为解析区,Z2区为分离区,Z3区为吸附区,Z4区为隔离区。第一色谱柱A301至第一色谱柱F306通过第一循环管路71依次尾首连通形成一环路色谱分离系统。实际运行过程中,系统进出物料均是通过上述四个功能区的不断切换实现的。For reference, the first
在可选的实施方式中,第二色谱分离系统40包括至少6个第二色谱柱400,至少6个第二色谱柱400通过第二循环管路72依次尾首连通形成一环路系统,相邻两个第二色谱柱400之间的循环管路均设有循环泵,进水系统10和进料系统20分别通过阀门80与每个第二色谱柱400的进水口和进料口对应连通,第一出液系统50和第二出液系统60分别通过阀门80与每个第二色谱柱400的提取液的出液口和提余液的出液口对应连通。In an optional embodiment, the second
可参考地,第二色谱分离系统40具有6个第二色谱柱400,分别以第二色谱柱A401、第二色谱柱B402、第二色谱柱C403、第二色谱柱D404、第二色谱柱E405以及第二色谱柱F406表示。同理地,上述6个第二色谱柱400共对应四个功能区,包括1个Z1区,2个Z2区,2个Z3区以及1个Z4区,其中,Z1区为解析区,Z2区为分离区,Z3区为吸附区,Z4区为隔离区。第二色谱柱A401至第二色谱柱F406通过第二循环管路72依次尾首连通形成一环路系统。实际运行过程中,系统进出物料均是通过上述四个功能区的不断切换实现的。For reference, the second
进水系统10包括进水总管11和多根进水支管12,多根进水支管12并联设置,每根进水支管12的进水口均与进水总管11的出水口连通,多根进水支管12的出水口分别与第一色谱柱A301至第一色谱柱F306以及第二色谱柱A401至第二色谱柱F406的进水口连通。在操作时,水先供入至进水总管11,进水总管11再经过多根进水支管12将水输入至每个色谱柱中。每根进水支管12与色谱柱的进水口之间设有阀门80。值得说明的是,本实施例中两个色谱分离系统共用一个进水系统10,进水系统10的管路上还可设有采用变频控制的色谱进水泵,既可以省电,同时又解决了在色谱进水时压力波动较大的问题。The
进料系统20包括第一进料总管21、多根第一进料支管22、第二进料总管23和多根第二进料支管24。The feeding system 20 includes a
多根第一进料支管22并联设置,每根第一进料支管22的进料口均与第一进料总管21的出料口连通,多根第一进料支管22的出料口分别与第一色谱柱A301至第一色谱柱F306的进料口连通。每根第一进料支管22与第一色谱柱300的进料口之间设有阀门80。A plurality of first
多根第二进料支管24并联设置,每根第二进料支管24的进料口均与第二进料总管23的出料口连通,多根第二进料支管24的出料口分别与第二色谱柱A401至第二色谱柱F406的进料口连通。每根第二进料支管24与第二色谱柱400的进料口之间设有阀门80。第一出液系统50包括第一出液总管A51、多根第一出液支管A52、第一出液总管B53以及多根第一出液支管B54。A plurality of second
多根第一出液支管A52并联设置,多根第一出液支管A52的进液口分别与多个第一色谱柱300的用于输出提取液的出液口一一对应连通,每根第一出液支管A52的出液口均与第一出液总管A51的进液口连通。每根第一出液支管A52与第一色谱柱300的用于输出提取液的出液口之间设有阀门80。A plurality of first liquid outlet branch pipes A52 are arranged in parallel, and the liquid inlets of the plurality of first liquid outlet branch pipes A52 are respectively connected with the liquid outlet ports of the plurality of first
多根第一出液支管B54并联设置,多根第一出液支管B54的进液口分别与多个第二色谱柱400的用于输出提取液的出液口一一对应连通,每根第一出液支管B54的出液口均与第一出液总管B53的进液口连通。每根第一出液支管B54与第二色谱柱400的用于输出提取液的出液口之间设有阀门80。A plurality of first liquid outlet branch pipes B54 are arranged in parallel, and the liquid inlets of the plurality of first liquid outlet branch pipes B54 are respectively connected with the liquid outlet ports of the plurality of second
在可选的实施方式中,第一出液系统50中用于输出第一色谱分离系统30分离所得的提取液的部分与进料系统20中用于向第二色谱分离系统40输入原料的部分连通以使第一色谱分离系统30分离所得的提取液作为原料输入第二色谱分离系统40中。In an optional embodiment, the part of the first
具体的,上述第一出液总管A51的出液口与第二进料总管23的入料口连通,也即第一色谱分离系统30分离出的提取液作为第二色谱分离系统40的原料继续进行分离。Specifically, the liquid outlet of the first liquid outlet manifold A51 is communicated with the feed inlet of the second feed manifold 23 , that is, the extract separated by the first
第一出液总管B53流出的液体即为分离得到的高纯度的甘露糖(纯度可达98以上)。The liquid flowing out of the first liquid outlet manifold B53 is the separated high-purity mannose (purity can reach more than 98).
在操作时,待分离的原料首先输入至第一进料总管21,第一进料总管21再经过多根第一进料支管22将原料分别对应输入至多个第一色谱柱300中。第一色谱分离系统30分离出的提取液经过多根第一出液支管A52汇集于第一出液总管A51中,然后通过第二进料总管23以及多根第二进料支管24分别对应输入至多个第二色谱柱400中。第二色谱分离系统40分离出的提取液则经过多根第一出液支管B54汇集于第一出液总管B53中,得到分离后的甘露糖。During operation, the raw materials to be separated are first input into the
在可选的实施方式中,本实施例的色谱分离体系100还可包括第一蒸发浓缩系统(图未示),第一蒸发浓缩系统的出料口与进料系统20中用于与第一色谱分离系统30连接的部分(也即第一进料总管21)连接以用于将经过第一蒸发浓缩系统蒸发浓缩后的待分离物料进入第一色谱分离系统30进行第一次色谱分离。In an optional embodiment, the
在可选的实施方式中,本实施例的色谱分离体系100还可包括第二蒸发浓缩系统(图未示),第一出液系统50中用于输出第一色谱分离系统30分离所得的提取液的部分与第二蒸发浓缩系统的进料口连通,第二蒸发浓缩系统的出料口与进料系统20中用于向第二色谱分离系统40输入原料的部分连通。也即第一出液总管A51的出液口与第二蒸发浓缩系统的进料口连通,第二蒸发浓缩系统的出料口与第二进料总管23的入料口连通。In an optional embodiment, the
第一色谱分离系统30得到的提取液经过第二蒸发浓缩进入第二色谱分离系统40继续提纯,可获得纯度98%以上的甘露糖产品。The extract obtained by the first
在可选的实施方式中,色谱分离体系100还包括第二出液系统60,第二出液系统60分别与两个色谱分离系统的用于输出提余液的出液口连通。In an optional embodiment, the
第二出液系统60包括第二出液总管A61、多根第二出液支管A62、第二出液总管B63以及多根第二出液支管B64。The second
多根第二出液支管A62并联设置,多根第二出液支管A62的进液口分别与多个第一色谱柱300的用于输出提余液的出液口一一对应连通,每根第二出液支管A62的出液口均与第二出液总管A61的进液口连通。每根第二出液支管A62与第一色谱柱300的用于输出提余液的出液口之间设有阀门80。A plurality of second liquid outlet branch pipes A62 are arranged in parallel, and the liquid inlets of the plurality of second liquid outlet branch pipes A62 are respectively connected with the liquid outlet ports of the plurality of first
多根第二出液支管B64并联设置,多根第二出液支管B64的进液口分别与多个第二色谱柱400的用于输出提余液的出液口一一对应连通,每根第二出液支管B64的出液口均与第二出液总管B63的进液口连通。每根第二出液支管B64与第二色谱柱400的用于输出提取液的出液口之间设有阀门80。A plurality of second liquid outlet branch pipes B64 are arranged in parallel, and the liquid inlets of the plurality of second liquid outlet branch pipes B64 are respectively connected with the liquid outlet ports of the plurality of second
在可选的实施方式中,色谱分离体系100还包括酶转化系统(图未示),第二出液系统60中用于输出第一色谱分离系统30分离所得的提余液的部分与酶转化系统的入料口连通,酶转化系统的出料口与进料系统20中用于向第一色谱分离系统30输入原料的部分连通。In an optional embodiment, the
也即第一出液总管A51的出液口与酶转化系统的进液口连通,酶转化系统的出液口与第一进料总管21的进料口连通,也即第一色谱分离系统30分离得到的提余液经过酶转化后可作为第一色谱分离系统30的原料继续使用。That is, the liquid outlet of the first liquid outlet manifold A51 is communicated with the liquid inlet of the enzyme conversion system, and the liquid outlet of the enzyme conversion system is communicated with the feed port of the
上述操作是由于第一色谱分离系统30分离得到的提余液中果糖含量较高,通过用酶将其转化成甘露糖,作为第二色谱分离系统40的原料继续使用,也即将副产品提余液经转化以后重复利用,从而很大程度地降低了成本。The above operation is due to the fact that the fructose content in the raffinate obtained by the first
进一步地,在可选的实施方式中,第二出液系统60中用于输出第二色谱分离系统40分离所得的提余液的部分与进料系统20中用于向第一色谱分离系统30输入原料的部分连通以使第二色谱分离系统40分离所得的提余液作为原料输入第一色谱分离系统30中。Further, in an optional embodiment, the part of the second
也即第二出液总管B63的出液口可与第一进料总管21的进料口连通,也即第二色谱分离系统40分离得到的提余液作为第一色谱分离系统30的原料继续使用。That is, the liquid outlet of the second liquid outlet manifold B63 can be communicated with the feed port of the
值得说明的是,第二色谱分离系统40分离所得的提余液在作为原料输入第一色谱分离系统30前,也可以通过酶转化系统进行转化后再作为第一色谱分离系统30的原料重复利用。It is worth noting that the raffinate obtained by the separation of the second
可参照地,本实施例中所涉及的阀门80均可为自控开关球阀。For reference, the
实施例2Example 2
本实施例提供一种如实施例1的色谱分离体系100的应用,将其用于分离甘露糖与果糖的混合液中的甘露糖。该混合液主要由25%左右的甘露糖和74%左右的果糖以及少量的杂糖组成。This example provides an application of the
具体的分离步骤包括:采用上述色谱分离体系100,将含有甘露糖的混合液以及纯水分别通过进料系统20及进水系统10输入第一色谱分离系统30,由第一出液系统50输出分离得到的提取液。The specific separation steps include: using the above-mentioned
将水以及第一色谱分离系统30分离得到的提取液分别通过进水系统10及进料系统20输入第二色谱分离系统40,由第一出液系统50输出分离得到的甘露糖。The water and the extract separated by the first
当色谱分离体系100包括第二出液系统60时,将第一色谱分离系统30分离得到的提余液经过酶转化处理后通过进料系统20输入至第一色谱分离系统30中分离,也可以通过第二出液系统60输入至进料系统20进而输入至第一色谱分离系统30中分离。When the
将第二色谱分离系统40分离得到的提余液进料系统20作为原料输入至第一色谱分离系统30中分离。The raffinate feeding system 20 separated by the second
色谱的分离程序是通过三个子步骤来实现的。以第一色谱柱300为例,其分离过程如下:The chromatographic separation procedure is accomplished in three sub-steps. Taking the
第一步循环步:The first cycle step:
开启第一色谱分离系统30中的所有循环泵,色谱自身循环,完成色谱分离的过程。All circulation pumps in the first
第二步进水出提余液:The second step is to take out the raffinate:
打开第一色谱柱300的用于控制进水的阀门80,开启第一色谱柱A301至第一色谱柱E305这5个色谱柱的循环泵,打开第一色谱柱E305的用于控制提余液的阀门80。这样色谱从第一色谱柱A301进水,从第一色谱柱E305出提余液。Turn on the
第三步全进全出:The third step is all in and all out:
打开第一色谱柱A301的用于控制进水的阀门80,开启第一色谱柱A301的循环泵,开启第一色谱柱A301的用于控制提取液的阀门80出提取液;打开第一色谱柱D304的用于控制进料的阀门80,开启第一色谱柱D304和第一色谱柱E305的循环泵,开启第一色谱柱E305的用于控制提余液的阀门80出提余液。Open the
这样经过三个步骤以后,一个小周期即完成。After three steps in this way, a small cycle is completed.
然后,系统切换至第一色谱柱B302依次重复以上的程序直至第一色谱柱A301至第一色谱柱F306完成以后,即完成了色谱的一个大周期。然后色谱继续重复以上的步骤。Then, the system switches to the first chromatographic column B302 and repeats the above procedure in sequence until the first chromatographic column A301 to the first chromatographic column F306 are completed, that is, a large cycle of chromatography is completed. The chromatography then continues to repeat the above steps.
在上述第一套色谱分离的同时,色谱分出来的提取液经过蒸发浓缩以后作为第二套色谱的原料使用,而提余液由于果糖含量较高,可以与原材料混在一起转化后作为色谱原料二次使用。At the same time as the above-mentioned first set of chromatographic separation, the chromatographic extract is used as the raw material of the second set of chromatographic materials after evaporation and concentration, and the raffinate can be mixed with the raw materials and converted as the second set of chromatographic raw materials due to its high fructose content. times used.
第二套色谱的操作步骤与第一套色谱相同,仅在运行参数(如色谱进料浓度、水料比、处理量、进料流量、进水流量、提取液出料流量和提余液出料流量)上稍作调整,上述运行参数可根据实际情况进行调整。The operation steps of the second set of chromatography are the same as those of the first set of chromatography. The above operating parameters can be adjusted according to the actual situation.
可参照地,在具体操作时,进料浓度可以设置为40-60wt%,如40wt%、45wt%、50wt%、55wt%或60wt%等。水料比可设置为2-3(质量比),如2、2.5或3等。进水流量可设置为2-3VB/h,如2VB/h、2.5VB/h或3VB/h等。进料流量可设置为1-2VB/h,如1VB/h、1.5VB/h或2VB/h等。提取液出料流量可设置为1.2-1.8VB/h,如1.2VB/h、1.5VB/h或1.8VB/h等。提余液出料流量可设置为2.5-3.5VB/h,如2.5VB/h、3VB/h或3.5VB/h等。For reference, in a specific operation, the feed concentration can be set to 40-60 wt %, such as 40 wt %, 45 wt %, 50 wt %, 55 wt % or 60 wt % and the like. The water-material ratio can be set to 2-3 (mass ratio), such as 2, 2.5 or 3, etc. The inlet water flow can be set to 2-3VB/h, such as 2VB/h, 2.5VB/h or 3VB/h, etc. The feed flow can be set to 1-2VB/h, such as 1VB/h, 1.5VB/h or 2VB/h, etc. The extraction liquid discharge flow rate can be set to 1.2-1.8VB/h, such as 1.2VB/h, 1.5VB/h or 1.8VB/h, etc. The raffinate discharge flow rate can be set to 2.5-3.5VB/h, such as 2.5VB/h, 3VB/h or 3.5VB/h, etc.
同理的,经过三个子步骤以后,色谱出来的提取液经过蒸发浓缩以后,再去结晶生产纯度98%,优选为99%以上的甘露糖产品,而提余液则可以回到第一套色谱的原料罐进行二次利用。Similarly, after three sub-steps, the extract from the chromatography is evaporated and concentrated, and then decrystallized to produce a mannose product with a purity of 98%, preferably more than 99%, and the raffinate can be returned to the first set of chromatography. The raw material tank is reused.
通过上述方式分离后的甘露糖的纯度为98%,收率为60%。The purity of the mannose separated by the above method was 98%, and the yield was 60%.
综上所述,本申请提供的色谱分离体系及应用以及甘露糖的分离方法至少具有以下优势:To sum up, the chromatographic separation system and application and the separation method of mannose provided by this application at least have the following advantages:
1、在整个物料的转化过程中,采用纯水代替自来水,使转化后的物料电导较低,可以省去离交工艺;1. In the whole conversion process of the material, pure water is used instead of tap water, so that the conductivity of the converted material is lower, and the separation process can be omitted;
2、两套色谱同时共用一套进水系统,色谱进水泵采用变频控制,既可以省电,同时又解决了在色谱进水时压力波动较大的问题;2. Two sets of chromatographs share a set of water inlet system at the same time, and the chromatographic inlet pump adopts frequency conversion control, which can not only save electricity, but also solve the problem of large pressure fluctuation during the chromatographic water inlet;
3、两套色谱可以实现同步操作,即便在进料纯度出现波动的情况下,我们也可以通过对运行参数进行微调,最大程度地保证色谱出料纯度的稳定性。3. Two sets of chromatography can be operated synchronously. Even when the purity of the feed fluctuates, we can fine-tune the operating parameters to ensure the stability of the purity of the chromatographic output to the greatest extent.
4、套色谱的最大优势在于可以合理的对提余液进行分配,最大程度地降低了成本;4. The biggest advantage of the set of chromatography is that the raffinate can be distributed reasonably, which reduces the cost to the greatest extent;
5、该工艺设备投资少,操作简单,自动化程度高,从根本上解决了传统的设备投资大,工艺路线复杂,操作不便等弊端。5. The process equipment has low investment, simple operation and high degree of automation, which fundamentally solves the disadvantages of traditional equipment such as large investment, complex process route and inconvenient operation.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN118286872A (en) * | 2024-04-28 | 2024-07-05 | 山东兆光色谱分离技术有限公司 | Co-production process of lacto-N-difucose tetraose and 2' -fucosyl lactose based on chromatographic separation |
CN118286872B (en) * | 2024-04-28 | 2025-01-21 | 山东兆光色谱分离技术有限公司 | Co-production process of lacto-N-difucotetraose and 2'-fucosyllactose based on chromatographic separation |
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