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Separation processes

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Separation processes are techniques used in chemical engineering and industrial processes to separate components of a mixture based on differences in their physical or chemical properties. These processes are essential for purifying substances, recovering valuable materials, and facilitating various applications in industries such as pharmaceuticals, petrochemicals, and food processing.
lightbulbAbout this topic
Separation processes are techniques used in chemical engineering and industrial processes to separate components of a mixture based on differences in their physical or chemical properties. These processes are essential for purifying substances, recovering valuable materials, and facilitating various applications in industries such as pharmaceuticals, petrochemicals, and food processing.

Key research themes

1. How can gravity-driven separation techniques be optimized and diversified for mineral and particulate separation?

This theme focuses on classical gravity separation methods and their recent innovations, emphasizing the optimization of operational parameters and adaptation to finer particle recovery and hard rock mineral processing. This research area matters because gravity separation remains a cost-effective and environmentally friendly technique, yet faces challenges in fine particle separation and operational control, necessitating advances in equipment design and process understanding.

Key finding: This paper provides a detailed comparative review of main gravity separation devices, highlighting new equipment such as In Line Pressure jigs that operate under elevated pressure (~70 kPa) for compact operation and minimal... Read more
Key finding: The research models the effect of preliminary stratification of grain mixtures before entering vertical pneumatic separators to enhance separation of light impurities by creating layers enriched in these impurities. The study... Read more
Key finding: By decoupling thermal gradients from convective velocity in a horizontal cavity filled with binary fluid, the study analytically and numerically determines optimal parameters (mass Péclet and Rayleigh numbers) for maximizing... Read more

2. How can integration of reaction and separation processes in a single unit improve efficiency and control in chemical manufacturing?

This theme explores reactive separation processes combining chemical reactions and separation in unified equipment such as reactive distillation columns, focusing on control strategies to manage inherent nonlinearities and operational constraints. Approaches in process integration aim to reduce energy consumption, equipment footprint, and waste production while ensuring product quality. Understanding and implementing advanced control methods like Model Predictive Control (MPC) is critical to handle complex interactions, maintain stability, and optimize performance in these integrated systems.

Key finding: This study demonstrates the application of advanced nonlinear Model Predictive Control (MPC) strategies to reactive separation processes, specifically natural gas sweetening, which intrinsically exhibit nonlinear dynamics due... Read more

3. What are the advances in membrane-based and supported separation technologies for energy and environmental applications?

This area investigates novel membrane materials and supported systems that enable selective separation of gases (e.g., CO2 from flue gases, olefin/paraffin separations) or contaminants (e.g., antibiotics from wastewater). Enhanced materials such as mixed matrix membranes incorporating functional nanomaterials aim to overcome trade-offs between permeability and selectivity, while supported ionic liquid membranes offer high extraction efficiency with tunable selectivity. Molecular-level understanding of transport mechanisms guides material design. These efforts address energy efficiency, environmental sustainability, and industrial applicability of membrane-based separation.

Key finding: This comprehensive review delineates state-of-the-art CO2 separation technologies including adsorption, absorption, membrane-based and cryogenic distillation processes, contrasting their operational efficiencies, energy... Read more
Key finding: The study fabricates mixed matrix membranes (MMMs) incorporating hydroxyl-functionalized graphene nanosheets into a Pebax 1657 polymer matrix, achieving enhanced propylene permeability (~90 barrer) and selectivity (C3H6/C3H8... Read more
Key finding: This work optimizes supported ionic liquid membranes (SILMs) employing Aliquat 336 as carrier embedded in PVDF supports for selective extraction of sulfamethoxazole (SMX) antibiotic from aquaculture wastewater. The SILM... Read more

4. How can the application of chemometrics improve data analysis and method optimization in separation science and related forensic/toxicological analyses?

With increasingly complex and rich datasets from multi-dimensional separation techniques (e.g., chromatography), chemometric approaches—multivariate analysis, experimental design, pattern recognition—enable extraction of meaningful information, enhanced method development, and better decision-making. This theme covers applications in analytical chemistry including volatile, soluble, and colloidal samples and extends to forensic and toxicological contexts where data robustness, automation, and reliable interpretation are critical for regulatory and legal purposes.

Key finding: This review synthesizes the role of chemometric techniques—such as PCA, cluster analysis, LDA, PLS, and experimental design—in improving data elaboration and method design in separation science. Applications across gas... Read more

5. How can modeling and predictive analytics accelerate the selection of separation media and process parameters for biotherapeutics and metallurgical applications?

This theme focuses on developing predictive models and software tools using physicochemical property inputs to expedite and optimize separation media selection and process design, minimizing experimental resource usage. Examples include surface-property based prediction of monoclonal antibody behavior on hydrophobic interaction chromatography resins and web-based automated sizing tools for multiphase separators in oil and gas. These modeling approaches enhance efficiency, accuracy, and reliability in designing separation processes critical for pharmaceutical manufacturing and hydrocarbon processing.

Key finding: Using a dataset comprising seven mAbs across 13 HIC resins paired with measured physicochemical attributes (e.g., surface hydrophobicity, charge, thermal stability), this study develops QSAR-based predictive models with high... Read more
Key finding: This proposal outlines the development of 'Separator Pro', a web-based software integrating advanced engineering algorithms with user-friendly interfaces for automated selection and sizing of multiphase separators (horizontal... Read more

6. What are the emerging materials and process developments for enhanced adsorption-based removal of organic and biological contaminants from wastewater?

This research theme explores the design and characterization of novel adsorbent materials modified with polymers or functional groups to improve adsorption capacity, selectivity, and regeneration for contaminants such as pesticides, antibiotics, and dyes in aqueous environments. The optimization of surface chemistry, porosity, and interaction mechanisms is critical for achieving efficient contaminant removal while ensuring reusability and operational feasibility. Understanding adsorption kinetics and isotherms under various conditions guides development of sustainable wastewater treatment technologies.

Key finding: This study synthesizes granular activated carbon (GAC) modified with polyethylene glycol (PEG) and evaluates its performance for adsorption of Diazinon (DZ), Amoxicillin (AMX), and Crystal Violet (CV) from aqueous solutions.... Read more

All papers in Separation processes

Brown coal fly ashes were tested as potentially low-cost sorbents for the removal of synthetic dyes from waters. It was shown that both basic (cationic) as well as acid (anionic) dyes can be sorbed onto the fly ash. The adsorption can be... more
Naturally occurring kind of weathered and oxidized young brown coal called oxihumolite was used for an adsorptive removal of heavy metal cations (Cd 2+ , Cu 2+ , Co 2+ , Ni 2+ , Pb 2+ , Zn 2+ ) from waters. A working range for the... more
In this study, an amidoximated chelating ion-exchange resin was prepared using polyacrylonitrile grafted potato starch. The resin characterizations such as specific surface area, pore volume, average pore radius, and Fourier transform... more
In this study, a novel continuous reactor has been developed to produce high quality methyl esters (biodiesel) from palm oil. A microporous TiO2/Al2O3 membrane was packed with potassium hydroxide catalyst supported on palm shell activated... more
The selection of separation process of organic compounds is a critical issue in the chemical industry. Different conventional methods, such as coagulation, precipitation, ion exchange, electrodialysis, adsorption, ultrafiltration and... more
Liquid-liquid extraction Conceptual process design Switchable solvents Solvent regeneration a b s t r a c t In this manuscript carboxylic acid extraction processes are reviewed and compared on energy efficiency, especially in situations... more
Technical lignin extracted from pulping and biorefining processes provides a class of complex and polydisperse phenolic polymers. Preparation of lignin with lower structural complexity and polydispersity through lignin fractionation is... more
The removal of toxic heavy metal ions is of great concern in the environmental field. Emulsion liquid membrane (ELM) technology has been proposed for the separation processes to enhance the extraction process and reduce the solvent and... more
The world is currently suffering substantially from the over-use of fossil fuels and worsening global climate change. The recycling and conversion of various types of biomass wastes for production of bio-ethanol have recently received... more
Separation of aromatics from aliphatics is a challenging process because of the close range of their boiling points and the formation of several combinations of azeotropes. Until now, no feasible separation process is available for... more
This work reports the synthesis of MgAl-, CoAl-and NiFe-layered double hydroxides (LDH) with mole ratio of 3:1 via co-precipitation method and calcination at 350 °C under nitrogen for 2 h. The resultant calcined LDHs (CLDHs) were used for... more
Thermophysical properties of imidazolium-based phenolate ionic liquids (ILs) were investigated over a wide temperature range. Different alkyl groups such as ethyl, butyl, hexyl, octyl, and decyl were tethered to the 1-methylimidazolium... more
Magnetic separation is a versatile technique used in sample preparation for diagnostic purpose. For such application, an externalmagnetic field is applied to drive the separation of target entity (e.g. bacteria, viruses, parasites and... more
An exergy modeling and optimization of an industrial ammonia unit based on steam methane reforming (SMR) process is presented. The base-case unit produces about 1000 t NH3/day [1], as well as power and steam, with no auxiliary exergy use.... more
In this study, a hydrophilic metal-organic framework (MOF) was applied to improve the performance of cellulosic membrane for forward osmosis (FO) desalination application. The characterization results confirmed that the MOF particles... more
Magnetic nanoparticles (MNPs) which exhibit magnetic and catalytic bifunctionalities have been widely accepted as one of the most promising nanoagents used in water purification processes. However , due to the magnetic dipole-dipole... more
Solvent-based separation processes can reduce the required energy input for separation, improve biocompatibility, and allow for mild responsive separation systems that are applicable when distillation is technically not feasible because... more
Solid–liquid mass transfer resistance due to diffusion a b s t r a c t Superficially porous particles (SPPs) can be prepared from a pseudomorphic transformation (PMT) which produces straight, unconnected, and radially-oriented mesopores... more
Phase diagrams of the {1-butyl-3-methylimidazolium nitrate ([Bmim][NO 3 ])/1-hexyl-3-methylimidazolium nitrate ([Hmim][NO 3 ]) þ dipotassium carbonate (K 2 CO 3)} aqueous biphasic systems (ABS) and the binodal curves of... more
In this work, we report the infinite dilution activity coefficients (γ 1,2 ∞ ) of 39 to 43 diverse organic solutes dissolved in three 1-alkyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide ionic liquids (IL) homologues bearing... more
The kinetics of the sorption of basic dyes e Methylene Blue (C.I. Basic Blue 9), Malachite Green (C.I. Basic Green 4), Rhodamine B (C.I. Basic Violet 3), Crystal Violet (C.I. Basic Violet 10) e as well as acid dyes e Egacid Orange (C.I.... more
In this research work, thermophysical properties such as density, refractive index,surface tension, and viscosity of aqueous N-methyldiethanolamine (MDEA) and1-butyl-3-methylimmidazolium trifluoromethanesulfonate [bmim][OTf],... more
Pickering emulsion polymerization has been employed for the Ultrasonic assisted-micro solid phase extraction (UA-µSPE) of ultra trace arsenic species by a new magnetic ion imprinted polymer (MIIP) prior to hydride generation atomic... more
A cylindrical vacuum chamber (inner diameter 5 cm) housing a narrow-bore 2.1 mm × 100 mm column packed with 1.8 m HSS-T 3 fully porous particles was built in order to isolate thermally the chromato-graphic column from the external air... more
In this study, an amidoximated chelating ion exchange resin was prepared by poly-acrylonitrile (PAN) grafted potato starch. The adsorbent characterizations such as specific surface area, pore volume, average pore radius, and Fourier... more
Polymer electrolyte membranes with different degrees of grafting were prepared by radiation-induced graft copolymerization of styrene monomer onto poly(vinylidene fluoride) (PVDF) films and subsequent chemical activation with liquid... more
Films of titanate nanosheets (approx. 1.8-nm layer thickness and 200-nm size) having a lamellar structure can form electrolyte-filled semi-permeable channels containing tetrabutylammonium cations. By evaporation of a colloidal solution,... more
We demonstrate an extensible flat-histogram Monte Carlo simulation methodology for studying the adsorption of multicomponent fluids in flexible porous solids. This methodology allows us to easily obtain the complete free energy landscape... more
The infinite dilution activity coefficient (γ i ∞) is often applied to characterize solvent−solute interactions, and, when accurately predicted, it can also serve as an early-stage solvent selection tool. Ample data are available on the... more
Current plasma fractionation technology combines ethanol precipitation with packed bed chromatography. We have developed a novel core fractionation process comprising five expanded bed adsorption (EBA) chromatographic steps on... more
We have fabricated partially aligned free-standing mesoporous pure anatase TiO2 nano fiber mats (TiO2-NF) for photocatalysis by electrospinning on a rotating drum collector using a blend of titanium isopropoxide (Ti(OiPr)4), with a... more
• Synergistic extraction of nickel via LIX63-D2EHPA mixture system. • Maximum synergistic enhancement factor,R Ni , max of 29.56 at X LIX63 = 0.8. • Palm oil as green diluent for synergistic green extraction of nickel. a b s t r a c t The... more
The peak distortion observed in hydrophilic interaction chromatography (HILIC) may be caused by the sample diluent to mobile phase mismatch. The United States Pharmacopeia (USP) method for organic impurities in cetirizine HCl tablets... more
This work addresses the preparation and characterization of inexpensive adsorbents for the removal of Ni (II) from aqueous solutions. Activated carbon based adsorbents have been prepared from plant based biomass resources, namely... more
Highly toxic naphthenic acid was extracted from highly acidic model oil using ionic liquids. The extraction process required only very low amount of ionic liquids. Extracted naphthenic acid and the ionic liquids used were recovered by... more
The experimental liquid–liquid equilibrium (LLE) data of the quaternary (acetic acid + water + pxylene + methyl acetate) system was investigated at 313.2 K and atmospheric pressure. This research is aimed to examine the potential of the... more
A monitoring campaign in a horizontal subsurface flow constructed wetland under the influence of transient loads of flow-rate, organic matter, nitrogen and suspended solids showed an irregular removal of COD and TSS and lower both removal... more
Aluminosilicate microspheres are a valuable fraction of coal fly ash with diverse applications due to their low density. Currently, there is no efficient and ecologically rational method of cenosphere recovery from fly ash. A combination... more
In this study, a cryogenic distillation column has been designed and simulated via a computer code based on the theta method of convergence. The required thermodynamic properties are determined from the enhanced predictive Peng-Robinson... more
The article considers the important geostrategic position of Xinjiang, located at the in-tersection of foci of instability, at least having a common border with Afghanistan and Pakistan. The large-scale military conflict in the Middle... more
Deterministic Lateral Displacement (DLD) is a relatively recent microfluidics-assisted technique which allows the size-based separation of a population of micrometric particles suspended in a buffer solution. The core of the device is a... more
This study was on the technical and biological characteristics of a partial-SHARON submerged-filter bioreactor of 3 L. The main focus was the influence of the hydraulic retention time (HRT) on biofilms. For this purpose, we used molecular... more
Reversed-phase liquid chromatography Planar polycyclic aromatic hydrocarbon isomers Pressure-dependent retention factor Partial molar volume a b s t r a c t The full baseline separation of two compounds (selectivity factors ˛ < 1.03) is... more
An expanded bed adsorption process was used to isolate patatin possessing esterase activity, from a crude juice of potato tubers. Patatin is the major storage protein of potato tubers and is released in ample amounts in the processing... more
We use flat-histogram Monte Carlo simulations to study how changing the flexibility of soft porous crystals (SPCs) affects their selective adsorption of a binary, size-asymmetric supercritical fluid. Specifically, we consider mesoporous... more
Densities, viscosities and refractive indices have been determined for mixtures of acetophenone with N,N-dimethylethanolamine or with N,N-diethylethanolamine over the entire composition range at temperatures of (303.15, 313.15 and... more
Literature data with respect to Ni(II) adsorption from real process streams is scarce. The present work addresses the effect of solution complexity of electroless plating solution on the adsorption efficiency of commercial activated... more
A recent reinvestigation of aerial parts of Wedelia paludosa D.C. is described and reports, for the first time, the isolation of iso-kaurenoic acid from this species.
Simulated moving-bed (SMB) separators have been used successfully to separate or purify continuously two components with different adsorption selectivities. A detailed understanding of their behavior is still lacking, however. A numerical... more
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