CN118518679A - Automatic positioning visual detection equipment and method thereof - Google Patents
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Abstract
本发明涉及视觉检测技术领域,且公开了一种自动定位的视觉检测设备及其方法,包括传送履带、和安装在传送履带上侧的检测箱,以及安装在检测箱内壁的用于对手机壳进行检测的检测相机,检测箱内部安装有用于吸附手机壳的吸附设备,传送履带上侧安装有用于固定手机壳的放置座,检测箱内壁安装有用于对手机壳补光的第一照灯,检测箱内部安装有用于翻转手机壳的翻转板,吸附设备安装在翻转板表面,检测箱外侧安装有用于调整翻转板的驱动电机,通过第一相机正对手机壳上侧的视角,能提供更好的捕捉图像分辨率和视觉信息,有助于精确检测手机壳的细节;通过放置板对手机壳的限位,帮助手机壳在移动过程中不易移位,提高第二相机捕捉手机壳表面的瑕疵。
The invention relates to the technical field of visual inspection, and discloses an automatically positioned visual inspection device and a method thereof, comprising a conveying crawler, and a detection box installed on the upper side of the conveying crawler, and a detection camera installed on the inner wall of the detection box for detecting a mobile phone shell, wherein an adsorption device for adsorbing the mobile phone shell is installed inside the detection box, a placement seat for fixing the mobile phone shell is installed on the upper side of the conveying crawler, a first lighting for supplementing light to the mobile phone shell is installed on the inner wall of the detection box, a flip plate for flipping the mobile phone shell is installed inside the detection box, the adsorption device is installed on the surface of the flip plate, and a driving motor for adjusting the flip plate is installed on the outer side of the detection box, and a first camera can provide a better image capture resolution and visual information through the viewing angle facing the upper side of the mobile phone shell, which is helpful for accurately detecting the details of the mobile phone shell; the placement plate limits the mobile phone shell, which helps the mobile phone shell not to shift during movement, thereby improving the second camera to capture defects on the surface of the mobile phone shell.
Description
技术领域Technical Field
本发明涉及视觉检测技术领域,具体为一种自动定位的视觉检测设备及其方法。The present invention relates to the technical field of visual inspection, and in particular to an automatic positioning visual inspection device and a method thereof.
背景技术Background Art
自动定位的视觉检测指的是利用视觉技术进行自动识别和定位目标物体或特定位置的过程。这种技术通过摄像头和图像处理算法,能够精确地找出目标物体的位置或特征,广泛应用于工业生产、机器人导航、安防监控等领域,以实现自动化和精准的定位和检测任务。Automatic positioning visual inspection refers to the process of automatically identifying and locating target objects or specific locations using visual technology. This technology can accurately find the location or characteristics of target objects through cameras and image processing algorithms. It is widely used in industrial production, robot navigation, security monitoring and other fields to achieve automated and accurate positioning and detection tasks.
大多数在工厂生产中需要对出厂手机壳进行质量检测,其检测方式是通过视觉检测进行的,由于工业相机具有高分辨率、高速度和稳定性,能够捕捉高质量的图像用于分析和检测,因此视觉检测设备通常采用工业相机。Most mobile phone cases that leave the factory need to be quality inspected during factory production. The inspection is done through visual inspection. Industrial cameras are usually used for visual inspection because they have high resolution, high speed, and stability and can capture high-quality images for analysis and inspection.
目前,通过工业相机对手机壳检测的过程中,操作者常常将手机壳直接放置在传送履带的表面,造成手机壳摆放位置不准确,在手机壳到达工业相机的底侧时,由于手机壳的偏移可能会导致工业相机无法对手机壳的特定部位进行检测,导致检测不全面,可能会忽略瑕疵;因此,不满足现有的需求,对此我们提出了一种自动定位的视觉检测设备及其方法。At present, in the process of inspecting mobile phone cases by industrial cameras, operators often place the mobile phone cases directly on the surface of the conveyor belt, resulting in inaccurate placement of the mobile phone cases. When the mobile phone cases reach the bottom side of the industrial camera, the deviation of the mobile phone cases may cause the industrial camera to be unable to inspect specific parts of the mobile phone cases, resulting in incomplete inspection and possible ignoring of defects. Therefore, it does not meet the existing needs. We propose an automatic positioning visual inspection device and method for this purpose.
发明内容Summary of the invention
本发明提供了一种自动定位的视觉检测设备及其方法,具备的可以多方位对手机壳进行检测有益效果,解决了上述背景技术中所提到通通过工业相机对手机壳检测的过程中,操作者常常将手机壳直接放置在传送履带的表面,造成手机壳摆放位置不准确,在手机壳到达工业相机的底侧时,由于手机壳的偏移可能会导致工业相机无法对手机壳的特定部位进行检测,导致检测不全面,可能会忽略瑕疵的问题。The present invention provides an automatic positioning visual inspection device and method thereof, which have the beneficial effect of being able to inspect mobile phone cases from all directions, and solves the problem mentioned in the above background technology that in the process of inspecting mobile phone cases by industrial cameras, operators often place the mobile phone cases directly on the surface of a conveyor belt, resulting in inaccurate placement of the mobile phone cases. When the mobile phone case reaches the bottom side of the industrial camera, the deviation of the mobile phone case may cause the industrial camera to be unable to inspect specific parts of the mobile phone case, resulting in incomplete inspection and the possibility of ignoring defects.
本发明提供如下技术方案:一种自动定位的视觉检测设备,包括传送履带、和安装在传送履带上侧的检测箱,以及安装在检测箱内壁的用于对手机壳进行检测的检测相机,所述检测箱内部安装有用于吸附手机壳的吸附设备,所述传送履带上侧安装有用于固定手机壳的放置座,所述检测箱内壁安装有用于对手机壳补光的第一照灯,所述检测箱内部安装有用于翻转手机壳的翻转板,所述吸附设备安装在所述翻转板表面,所述检测箱外侧安装有用于调整所述翻转板的驱动电机。The present invention provides the following technical solution: an automatically positioned visual inspection device, comprising a conveyor belt, and an inspection box installed on the upper side of the conveyor belt, and an inspection camera installed on the inner wall of the inspection box for inspecting a mobile phone case, an adsorption device for adsorbing the mobile phone case is installed inside the inspection box, a placement seat for fixing the mobile phone case is installed on the upper side of the conveyor belt, a first light for supplementing light for the mobile phone case is installed on the inner wall of the inspection box, a flip plate for flipping the mobile phone case is installed inside the inspection box, the adsorption device is installed on the surface of the flip plate, and a drive motor for adjusting the flip plate is installed on the outer side of the inspection box.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述放置座包括若干个安装在所述传送履带表面的固定板、和对称安装在所述固定板上侧的第一弹簧,以及安装在所述第一弹簧上侧用于放置手机壳的放置板,所述检测相机包括安装在所述检测箱内壁的第一相机,和活动安装在所述检测箱内壁的第二相机。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: the placement seat includes a plurality of fixed plates installed on the surface of the conveying track, and a first spring symmetrically installed on the upper side of the fixed plate, and a placement plate installed on the upper side of the first spring for placing the mobile phone case, the detection camera includes a first camera installed on the inner wall of the detection box, and a second camera movably installed on the inner wall of the detection box.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述检测箱内壁转动安装有转动柱,所述转动柱侧部安装有转动板,所述检测箱内部安装有支撑架,所述支撑架内部活动安装有第一伸缩杆,所述支撑架内部转动安装有第一翻转杆,所述第一伸缩杆、所述第一翻转杆与所述翻转板相连接。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: a rotating column is rotatably installed on the inner wall of the inspection box, a rotating plate is installed on the side of the rotating column, a support frame is installed inside the inspection box, a first telescopic rod is movably installed inside the support frame, a first flip rod is rotatably installed inside the support frame, and the first telescopic rod and the first flip rod are connected to the flip plate.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述转动柱表面安装有用于驱动所述第一伸缩杆伸缩的第一轨迹槽,所述第一伸缩杆的端部安装有第一滑动柱,所述第一滑动柱与所述第一轨迹槽滑动配合,所述转动板表面开设有用于控制所述翻转板转动的第二轨迹槽,所述第一翻转杆端部安装连接块,所述连接块的端部安装有第二滑动柱,所述第二滑动柱与所述第二轨迹滑动配合。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: a first track groove for driving the first telescopic rod to extend and retract is installed on the surface of the rotating column, a first sliding column is installed on the end of the first telescopic rod, and the first sliding column is slidably matched with the first track groove, and a second track groove for controlling the rotation of the flip plate is opened on the surface of the rotating plate, a connecting block is installed on the end of the first flip rod, a second sliding column is installed on the end of the connecting block, and the second sliding column is slidably matched with the second track.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述第一翻转杆内部活动安装有第二翻转杆,所述翻转板安装在所述第二翻转杆的端部,所述第一伸缩杆端部安装有用于所述第二翻转杆伸缩的连接板,所述第二翻转杆与所述连接板转动配合。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: a second flip rod is movably installed inside the first flip rod, the flip plate is installed at the end of the second flip rod, a connecting plate for telescopic operation of the second flip rod is installed at the end of the first telescopic rod, and the second flip rod is rotatably matched with the connecting plate.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述检测箱底侧安装有连接座,所述连接座底侧活动安装有用于翻转所述第二相机的翻转盘,所述连接座侧壁对称开设有用于调整所述翻转盘翻转方向的第三轨迹槽,所述连接座内部开设有滑动槽,所述滑动槽内部滑动安装有推动块,所述推动块侧部对称安装有连接杆,所述翻转盘底侧对称安装有滑动座,所述滑动座侧部开设有用于与所述连接杆转动配合的连接槽,所述滑动座侧部安装有与所述第三轨迹槽滑动配合的支撑柱。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: a connecting seat is installed on the bottom side of the inspection box, a flip disk for flipping the second camera is movably installed on the bottom side of the connecting seat, a third track groove for adjusting the flipping direction of the flip disk is symmetrically opened on the side wall of the connecting seat, a sliding groove is opened inside the connecting seat, a pushing block is slidably installed inside the sliding groove, a connecting rod is symmetrically installed on the side of the pushing block, a sliding seat is symmetrically installed on the bottom side of the flip disk, a connecting groove for rotationally cooperating with the connecting rod is opened on the side of the sliding seat, and a support column slidably cooperating with the third track groove is installed on the side of the sliding seat.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述连接座底侧安装有支撑台,所述支撑台内部活动贯穿有带动杆,所述带动杆与所述推动块侧部连接,所述检测箱内部安装有皮带轮组,所述皮带轮组的主动端与所述驱动电机的转轴配合转动,所述皮带轮组的从动端侧部安装有连接轴,所述连接轴的端部安装有凸轮,所述凸轮的侧部活动安装有第一推杆,所述第一推杆与所述带动杆铰接。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, wherein: a support platform is installed on the bottom side of the connecting seat, a driving rod is movably inserted inside the support platform, the driving rod is connected to the side of the pushing block, a pulley group is installed inside the inspection box, the active end of the pulley group cooperates with the rotating shaft of the driving motor to rotate, a connecting shaft is installed on the side of the driven end of the pulley group, a cam is installed on the end of the connecting shaft, a first push rod is movably installed on the side of the cam, and the first push rod is hinged to the driving rod.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述推动块侧部开设有齿牙段,所述连接座底侧转动安装有锥形齿轮,所述锥形齿轮与所述齿牙段啮合,所述连接座侧部安装有用于支撑所述锥形齿轮的支撑板,所述连接座底侧安装有直流电机,所述直流电机的转轴有所述锥形齿轮连接。As an optional solution for the automatic positioning visual inspection equipment described in the present invention, the side of the pushing block is provided with a tooth segment, the bottom side of the connecting seat is rotatably mounted with a bevel gear, the bevel gear is meshed with the tooth segment, the side of the connecting seat is provided with a support plate for supporting the bevel gear, the bottom side of the connecting seat is provided with a DC motor, and the rotating shaft of the DC motor is connected with the bevel gear.
作为本发明所述的一种自动定位的视觉检测设备可选方案,其中:所述翻转盘表面安装有第二照灯,所述第二照灯通过导线与所述直流电机电性连接,所述翻转盘表面安装有用于对手机壳进行补充光的补偿镜,所述补偿镜在所述翻转盘转动后与所述第一照灯的光源对应。As an optional solution of the automatic positioning visual inspection equipment described in the present invention, a second lamp is installed on the surface of the flip disk, the second lamp is electrically connected to the DC motor through a wire, and a compensation mirror is installed on the surface of the flip disk for supplementing light for the mobile phone case, and the compensation mirror corresponds to the light source of the first lamp after the flip disk rotates.
本方案还提出一种自动定位的视觉检测方法可选方案,其中:包括如下步骤:This scheme also proposes an optional scheme for an automatic positioning visual inspection method, which includes the following steps:
S1.将手机壳放置在放置座表面;S1. Place the phone case on the surface of the stand;
S2.所述放置座跟随所述传送履带到达所述第一相机底侧,同时利用所述第一照灯对手机壳表面进行照射,加强所述第一相机对手机壳进行检测分辨率;S2. The placement seat follows the conveyor belt to the bottom side of the first camera, and the first light is used to illuminate the surface of the mobile phone shell to enhance the detection resolution of the mobile phone shell by the first camera;
S3.通过所述翻转板和所述吸附设备的配合对手机壳进行翻转,使得所述第二相机对手机壳底侧进行检测;S3. The mobile phone case is flipped by the cooperation of the flip plate and the adsorption device, so that the second camera detects the bottom side of the mobile phone case;
S4.在手机检测未合格后,通过操作者对其去除。S4. After the mobile phone fails the inspection, it is removed by the operator.
本发明具备以下有益效果:The present invention has the following beneficial effects:
1、该自动定位的视觉检测设备及其方法,通过将手机壳放置在放置板表面,放置板可以对手机壳进行限位,在固定板跟随传送履带移动的过程中,放置板到达第一相机底侧,此时第一相机的拍摄点位于手机壳表面的正上方,第一相机能够从手机壳表面的上方清晰地拍摄到手机壳,通过第一相机正对手机壳上侧的视角,能提供更好的捕捉图像分辨率和视觉信息,有助于精确检测手机壳的细节和特征;通过放置板对手机壳的限位,帮助手机壳在移动过程中不易移位,提高第二相机捕捉手机壳表面的瑕疵,更精确地锁定手机壳的位置。1. The automatic positioning visual inspection device and method thereof, by placing a mobile phone case on the surface of a placement plate, the placement plate can limit the position of the mobile phone case. When the fixed plate moves following the conveyor track, the placement plate reaches the bottom side of the first camera. At this time, the shooting point of the first camera is located directly above the surface of the mobile phone case. The first camera can clearly shoot the mobile phone case from above the surface of the mobile phone case. Through the perspective of the first camera facing the upper side of the mobile phone case, it can provide better captured image resolution and visual information, which is helpful to accurately detect the details and features of the mobile phone case; through the placement plate limiting the position of the mobile phone case, the mobile phone case is not easily displaced during the movement, the second camera is improved to capture the defects on the surface of the mobile phone case, and the position of the mobile phone case is locked more accurately.
2、该自动定位的视觉检测设备及其方法,通过转动柱与转动板的转动,同时利用第一轨迹槽与第一滑动柱配合,和第二轨迹槽与第一翻转杆的配合,实现了翻转板伸缩的同时翻转,通过吸附设备111安装在翻转板底侧,在翻转板伸缩到手机壳上侧时并对其吸附,在翻转板翻转过程中同时将手机壳底侧进行翻转,使得检测相机对手机壳的底侧进行检测,从而实现检测的全面性;2. The automatic positioning visual inspection device and method thereof realizes the simultaneous retraction and retraction of the reversing plate by rotating the rotating column and the rotating plate, and utilizing the cooperation between the first track groove and the first sliding column, and the cooperation between the second track groove and the first reversing rod. The adsorption device 111 is installed on the bottom side of the reversing plate, and when the reversing plate is retracted to the upper side of the mobile phone case, it is adsorbed. During the reversal of the reversing plate, the bottom side of the mobile phone case is simultaneously reversed, so that the detection camera detects the bottom side of the mobile phone case, thereby realizing comprehensive detection.
在翻转板翻转的同时,翻转盘利用皮带轮组、第一推杆和带动杆的传动,实现推动块在滑动的过程中对翻转盘翻转,翻转板与翻转盘分别转动的过程中出现,翻转板与翻转盘平行对立,因此安装在翻转盘表面的第二相机可以直观的对手机壳底侧进行检测,由于第二相机的视角与手机壳平行对立,进一步加强对手机壳底侧的检测效果,同时提高第二相机直观捕捉手机壳的表面特征和细节,同时减少出现视角失真或变形的可能,其次通过视角平行对立的位置方式,使得检测相机能够精确测量手机壳的尺寸和几何特征,有助于质量控制和手机壳一致性的评估。While the flip plate is flipping, the flip disk utilizes the transmission of the pulley set, the first push rod and the driving rod to realize the flipping of the flip disk by the push block during the sliding process, and the flip plate and the flip disk appear in the process of rotating respectively, and the flip plate and the flip disk are parallel and opposite. Therefore, the second camera installed on the surface of the flip disk can intuitively detect the bottom side of the mobile phone case. Since the viewing angle of the second camera is parallel and opposite to the mobile phone case, the detection effect of the bottom side of the mobile phone case is further enhanced, and the second camera is improved to intuitively capture the surface features and details of the mobile phone case, while reducing the possibility of perspective distortion or deformation. Secondly, through the parallel and opposite positioning of the perspective, the detection camera can accurately measure the size and geometric features of the mobile phone case, which is helpful for quality control and evaluation of the consistency of the mobile phone case.
3、该自动定位的视觉检测设备及其方法,推动块通过第一推杆和带动杆带动下进行滑动,在推动块滑动的过程中齿牙段与锥形齿轮啮合,锥形齿轮与直流电机的转轴连接,在锥形齿轮转动的同时,实现直流电机自发电,使得第二照灯利用导线与直流电机电性连接,当翻转盘在转动的过程中,第二照灯发光并对直射手机壳表面,尽可能避免手机壳由于倾斜导致照明不均匀影响检测的问题;由于补偿镜的安装,当翻转盘旋转时第一照灯的光源能够通过补偿镜折射在手机壳表面,更进一步保持照明的一致性和准确性,从而提高检测系统的性能。3. The automatic positioning visual inspection equipment and method thereof, the pushing block slides driven by the first pushing rod and the driving rod, during the sliding process of the pushing block, the tooth segment meshes with the bevel gear, the bevel gear is connected to the rotating shaft of the DC motor, and while the bevel gear rotates, the DC motor generates electricity by itself, so that the second light is electrically connected to the DC motor by a wire, and when the flip plate is rotating, the second light emits light and directly illuminates the surface of the mobile phone case, so as to avoid the problem of uneven lighting affecting the detection of the mobile phone case due to the tilt as much as possible; due to the installation of the compensating mirror, when the flip plate rotates, the light source of the first light can be refracted on the surface of the mobile phone case through the compensating mirror, so as to further maintain the consistency and accuracy of the lighting, thereby improving the performance of the detection system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的检测箱半剖面结构示意图。FIG. 2 is a schematic diagram of a half-section structure of the detection box of the present invention.
图3为本发明的A处放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of point A of the present invention.
图4为本发明的转动柱与连接座联动配合结构示意图。FIG. 4 is a schematic diagram of the linkage structure of the rotating column and the connecting seat of the present invention.
图5为本发明的翻转板与翻转盘之间零件配合结构示意图。FIG. 5 is a schematic diagram of the parts matching structure between the flip plate and the flip disk of the present invention.
图6为本发明的转动柱、转动板、第一伸缩杆和第一翻转杆配合结构示意图。FIG. 6 is a schematic diagram of the coordination structure of the rotating column, the rotating plate, the first telescopic rod and the first flip rod of the present invention.
图7为本发明的第一轨迹槽不同角度结构示意图。FIG. 7 is a schematic diagram of the structure of the first track groove at different angles of the present invention.
图8为本发明的翻转盘翻转过程结构示意图。FIG. 8 is a schematic structural diagram of the flipping process of the flip disk of the present invention.
图9为本发明的翻转盘与连接座之间零件爆炸结构示意图。FIG. 9 is a schematic diagram of the exploded structure of the parts between the flip plate and the connecting seat of the present invention.
图10为本发明的直流电机与锥形齿轮配合结构示意图。FIG. 10 is a schematic diagram of the matching structure of the DC motor and the bevel gear of the present invention.
图11为本发明的第一伸缩杆与第二翻转杆伸出示意图。FIG. 11 is a schematic diagram of the first telescopic rod and the second flip rod of the present invention being extended.
图中:110、传送履带;111、吸附设备;112、驱动电机;113、第一相机;114、第二相机;120、检测箱;130、检测相机;131、第一照灯;140、翻转板;150、放置座;151、第一弹簧;152、放置板;153、固定板;160、转动柱;161、第一轨迹槽;170、转动板;171、第二轨迹槽;180、支撑架;181、第一伸缩杆;182、第一翻转杆;183、第一滑动柱;184、连接块;185、第二滑动柱;190、第二翻转杆;191、连接板;210、连接座;211、翻转盘;212、第三轨迹槽;213、滑动槽;214、推动块;215、连接杆;220、滑动座;221、支撑柱;222、连接槽;230、支撑台;231、带动杆;232、皮带轮组;233、连接轴;234、凸轮;235、第一推杆;240、齿牙段;241、锥形齿轮;242、支撑板;243、直流电机;250、第二照灯;251、补偿镜;260、支撑杆。In the figure: 110, conveyor belt; 111, adsorption device; 112, drive motor; 113, first camera; 114, second camera; 120, detection box; 130, detection camera; 131, first light; 140, flip plate; 150, placement seat; 151, first spring; 152, placement plate; 153, fixed plate; 160, rotating column; 161, first track groove; 170, rotating plate; 171, second track groove; 180, support frame; 181, first telescopic rod; 182, first flip rod; 183, first sliding column; 184, connecting block; 185, second Sliding column; 190, second flip rod; 191, connecting plate; 210, connecting seat; 211, flip disk; 212, third track groove; 213, sliding groove; 214, pushing block; 215, connecting rod; 220, sliding seat; 221, supporting column; 222, connecting groove; 230, supporting platform; 231, driving rod; 232, pulley group; 233, connecting shaft; 234, cam; 235, first push rod; 240, tooth segment; 241, bevel gear; 242, supporting plate; 243, DC motor; 250, second light; 251, compensation mirror; 260, supporting rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一,本实施例意在促进解决通过工业相机对手机壳检测的过程中,操作者常常将手机壳直接放置在传送履带的表面,造成手机壳摆放位置不准确,在手机壳到达工业相机的底侧时,由于手机壳的偏移可能会导致工业相机无法对手机壳的特定部位进行检测,导致检测不全面,可能会忽略瑕疵的问题,请参阅图1-图11,一种自动定位的视觉检测设备及其方法,包括传送履带110、和安装在传送履带110上侧的检测箱120,以及安装在检测箱120内壁的用于对手机壳进行检测的检测相机130,检测箱120内部安装有用于吸附手机壳的吸附设备111,传送履带110上侧安装有用于固定手机壳的放置座150,检测箱120内壁安装有用于对手机壳补光的第一照灯131。检测相机130是一种常见装置,因此在本实施不做解释。Embodiment 1: This embodiment is intended to promote the solution of the problem that in the process of detecting a mobile phone case by an industrial camera, the operator often places the mobile phone case directly on the surface of a conveyor belt, resulting in an inaccurate placement of the mobile phone case. When the mobile phone case reaches the bottom side of the industrial camera, the deviation of the mobile phone case may cause the industrial camera to be unable to detect a specific part of the mobile phone case, resulting in an incomplete detection and possible ignoring of defects. Please refer to Figures 1 to 11, an automatic positioning visual inspection device and method thereof, including a conveyor belt 110, and a detection box 120 installed on the upper side of the conveyor belt 110, and a detection camera 130 installed on the inner wall of the detection box 120 for detecting the mobile phone case, an adsorption device 111 for adsorbing the mobile phone case is installed inside the detection box 120, a placement seat 150 for fixing the mobile phone case is installed on the upper side of the conveyor belt 110, and a first light 131 for supplementing light to the mobile phone case is installed on the inner wall of the detection box 120. The detection camera 130 is a common device, so it is not explained in this embodiment.
吸附设备111在本实施中用于对手机壳进行吸附的作用,通常吸附设备111包括吸盘和气泵组成,吸盘和气泵是一种常见配合的装置,是本领域普通技术人员所熟知的,因此不在本实施中做过多的赘述。The adsorption device 111 is used in this embodiment to adsorb the mobile phone case. Usually, the adsorption device 111 includes a suction cup and an air pump. The suction cup and the air pump are a common matching device and are well known to ordinary technicians in this field. Therefore, they will not be described in detail in this embodiment.
见图1、图2、图3和图10、放置座150包括若干个安装在传送履带110表面的固定板153、和对称安装在固定板153上侧的第一弹簧151,以及安装在第一弹簧151上侧用于放置手机壳的放置板152,使得手机壳可以与传送履带110之间存在一定间距,在放置板152受到挤压可以自适应上下降,通过第一弹簧151的设置可以使得放置板152表面的产品与吸附设备111接触,固定板153侧部安装有支撑杆260,放置板152与支撑杆260滑动配合,检测相机130包括安装在检测箱120内壁的第一相机113,和活动安装在检测箱120内壁的第二相机114。See Figures 1, 2, 3 and 10. The placement seat 150 includes a plurality of fixed plates 153 installed on the surface of the conveying belt 110, and a first spring 151 symmetrically installed on the upper side of the fixed plate 153, and a placement plate 152 installed on the upper side of the first spring 151 for placing a mobile phone case, so that there can be a certain distance between the mobile phone case and the conveying belt 110, and the placement plate 152 can adaptively drop when being squeezed. Through the setting of the first spring 151, the product on the surface of the placement plate 152 can contact with the adsorption device 111. A support rod 260 is installed on the side of the fixed plate 153, and the placement plate 152 is slidably matched with the support rod 260. The detection camera 130 includes a first camera 113 installed on the inner wall of the detection box 120, and a second camera 114 movably installed on the inner wall of the detection box 120.
具体实施时,操作者手动将手机壳放置在放置板152表面,使得手机壳卡合在放置板152内部不易位移,固定板153跟随传送履带110移动并到达第一相机113底侧,第一相机113对放置板152表面的手机壳进行检测,通过将手机壳卡合在放置板152表面,使得手机壳在移动的过程中不易位移,可以帮助第二相机114更精确地锁定手机壳的位置,有效减少手机壳位移对检测结果的影响,从而提高检测的效率和准确性。During the specific implementation, the operator manually places the mobile phone case on the surface of the placement plate 152, so that the mobile phone case is locked inside the placement plate 152 and is not easily displaced. The fixed plate 153 follows the conveyor belt 110 to move and reaches the bottom side of the first camera 113. The first camera 113 detects the mobile phone case on the surface of the placement plate 152. By locking the mobile phone case on the surface of the placement plate 152, the mobile phone case is not easily displaced during the movement, which can help the second camera 114 to lock the position of the mobile phone case more accurately, effectively reducing the impact of the displacement of the mobile phone case on the detection result, thereby improving the efficiency and accuracy of the detection.
本实施例中:通过将手机壳放置在放置板152表面,放置板152可以对手机壳进行限位,在固定板153跟随传送履带110移动的过程中,放置板152到达第一相机113底侧,此时第一相机113的拍摄点位于手机壳表面的正上方,第一相机113能够从手机壳表面的上方清晰地拍摄到手机壳,通过第一相机113正对手机壳上侧的视角,能提供更好的捕捉图像分辨率和视觉信息,有助于精确检测手机壳的细节和特征;通过放置板152对手机壳的限位,帮助手机壳在移动过程中不易移位,提高第二相机114捕捉手机壳表面的瑕疵,更精确地锁定手机壳的位置。In this embodiment: by placing the mobile phone case on the surface of the placement plate 152, the placement plate 152 can limit the mobile phone case. When the fixed plate 153 moves following the conveyor belt 110, the placement plate 152 reaches the bottom side of the first camera 113. At this time, the shooting point of the first camera 113 is located directly above the surface of the mobile phone case. The first camera 113 can clearly capture the mobile phone case from above the surface of the mobile phone case. The viewing angle of the first camera 113 facing the upper side of the mobile phone case can provide better image capture resolution and visual information, which is helpful to accurately detect the details and features of the mobile phone case. By limiting the mobile phone case by the placement plate 152, the mobile phone case is not easily displaced during the movement, the second camera 114 is improved to capture the defects on the surface of the mobile phone case, and the position of the mobile phone case is locked more accurately.
实施例二,本实施例意在促进解决在对手机壳检测的过程中,由于操作者直接将手机壳放置在传送履带的表面,因此在检测的过程中,大多数只能对手机壳表面及侧部进行检测,很少可以对手机壳的底侧进行检测,造成检测不全面的问题,本实施例是在实施例一的基础上做出的改进,具体的,请参阅图1-图11,检测箱120内部安装有用于翻转手机壳的翻转板140,吸附设备111安装在翻转板140表面,检测箱120外侧安装有用于调整翻转板140的驱动电机112,检测箱120内壁转动安装有转动柱160,转动柱160侧部安装有转动板170,通过驱动电机112带动转动柱160和转动板170一起转动,检测箱120内部安装有支撑架180,支撑架180内部活动安装有第一伸缩杆181,支撑架180内部转动安装有第一翻转杆182,第一伸缩杆181、所述第一翻转杆182与所述翻转板140相连接,支撑架180起到对第一伸缩杆181和第一翻转杆182支撑的作用。Embodiment 2: This embodiment is intended to promote the solution of the problem that in the process of detecting the mobile phone case, since the operator directly places the mobile phone case on the surface of the conveyor track, during the detection process, most of the detection can only be performed on the surface and sides of the mobile phone case, and the bottom side of the mobile phone case can rarely be detected, resulting in incomplete detection. This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figures 1 to 11. A flip plate 140 for flipping the mobile phone case is installed inside the detection box 120, and an adsorption device 111 is installed on the surface of the flip plate 140. A device for adjusting the flip plate 140 is installed outside the detection box 120. 40, a rotating column 160 is rotatably installed on the inner wall of the detection box 120, and a rotating plate 170 is installed on the side of the rotating column 160. The rotating column 160 and the rotating plate 170 are driven to rotate together by the driving motor 112, and a support frame 180 is installed inside the detection box 120, and a first telescopic rod 181 is movably installed inside the support frame 180, and a first flip rod 182 is rotatably installed inside the support frame 180. The first telescopic rod 181 and the first flip rod 182 are connected to the flip plate 140, and the support frame 180 supports the first telescopic rod 181 and the first flip rod 182.
转动柱160表面安装有用于驱动第一伸缩杆181伸缩的第一轨迹槽161,第一伸缩杆181的端部安装有第一滑动柱183,第一滑动柱183与第一轨迹槽161滑动配合,转动板170表面开设有用于控制翻转板140转动的第二轨迹槽171,第一翻转杆182端部安装连接块184,连接块184的端部安装有第二滑动柱185,第二滑动柱185与第二轨迹槽171滑动配合。A first track groove 161 for driving the first telescopic rod 181 to extend and retract is installed on the surface of the rotating column 160, a first sliding column 183 is installed on the end of the first telescopic rod 181, and the first sliding column 183 is slidably matched with the first track groove 161, and a second track groove 171 for controlling the rotation of the flip plate 140 is opened on the surface of the rotating plate 170, a connecting block 184 is installed on the end of the first flip rod 182, and a second sliding column 185 is installed on the end of the connecting block 184, and the second sliding column 185 is slidably matched with the second track groove 171.
见图4、图5、图6、图7和图11,具体实施时,提高转动柱160与转动板170的转动,第一伸缩杆181利用第一滑动柱183在第一轨迹槽161内部滑动,从而实现第一伸缩杆181在转动柱侧部往复运动,第一翻转杆182通过连接块184和第二滑动柱185与第二轨迹槽171的配合,实现第一翻转杆182在转动板前方翻转的运动。See Figures 4, 5, 6, 7 and 11. During the specific implementation, the rotation of the rotating column 160 and the rotating plate 170 is improved, and the first telescopic rod 181 slides inside the first track groove 161 using the first sliding column 183, so that the first telescopic rod 181 can reciprocate on the side of the rotating column, and the first flip rod 182 cooperates with the second track groove 171 through the connecting block 184 and the second sliding column 185 to realize the flipping movement of the first flip rod 182 in front of the rotating plate.
见图4、图5、图6、图7和图11,具体实施时,通过将第一翻转杆182内部活动安装有第二翻转杆190,使得第二翻转杆190在第一翻转杆182翻转的同时同向转动,将翻转板140安装在第二翻转杆190的端部,实现第一翻转杆182翻转的同时带动翻转板140的翻转,在第一伸缩杆181端部安装有用于第二翻转杆190伸缩的连接板191,在第一伸缩杆181往复运动的同时,利用连接板191的配合使得第二翻转杆190在翻转的同时进行往复运动,并且实现了翻转板140往复运动的同时进行翻转,第二翻转杆190与连接板191转动配合。See Figures 4, 5, 6, 7 and 11. During the specific implementation, the second flip rod 190 is movably installed inside the first flip rod 182, so that the second flip rod 190 rotates in the same direction as the first flip rod 182 flips, and the flip plate 140 is installed at the end of the second flip rod 190, so that the first flip rod 182 flips and the flip plate 140 is flipped at the same time. A connecting plate 191 for the extension and retraction of the second flip rod 190 is installed at the end of the first telescopic rod 181. When the first telescopic rod 181 reciprocates, the second flip rod 190 reciprocates while flipping by virtue of the cooperation of the connecting plate 191, and the flip plate 140 flips while reciprocating, and the second flip rod 190 rotates in cooperation with the connecting plate 191.
具体实施时,通过转动柱160与转动板170的转动,利用第一轨迹槽161与第一滑动柱183配合,和第二轨迹槽171与第一翻转杆182的配合,实现了翻转板140伸缩的同时翻转;当手机壳表面检测后,伸缩过程中的翻转板140位于手机壳上侧,同时翻转板140利用吸附设备111将手机壳固定在其底侧,固定手机壳后,翻转板140带动手机壳进行翻转,使得将手机壳的底侧进行翻转,实现手机壳底侧通过检测相机130进行捕捉并检测,提高检测的准确性。During specific implementation, by rotating the rotating column 160 and the rotating plate 170, utilizing the cooperation between the first track groove 161 and the first sliding column 183, and the cooperation between the second track groove 171 and the first flip rod 182, the simultaneous extension and retraction of the flip plate 140 is achieved; when the surface of the mobile phone case is detected, the flip plate 140 is located on the upper side of the mobile phone case during the extension and retraction process, and at the same time, the flip plate 140 fixes the mobile phone case on its bottom side using the adsorption device 111. After fixing the mobile phone case, the flip plate 140 drives the mobile phone case to flip, so that the bottom side of the mobile phone case is flipped, and the bottom side of the mobile phone case is captured and detected by the detection camera 130, thereby improving the accuracy of the detection.
见图8、图9和图10,检测箱120底侧安装有连接座210,连接座210底侧活动安装有用于翻转第二相机114的翻转盘211,连接座210侧壁对称开设有用于调整翻转盘211翻转方向的第三轨迹槽212,连接座210内部开设有滑动槽213,滑动槽213内部滑动安装有推动块214,推动块214侧部对称安装有连接杆215,翻转盘211底侧对称安装有滑动座220,滑动座220侧部开设有用于与连接杆215转动配合的连接槽222,滑动座220侧部安装有与第三轨迹槽212滑动配合的支撑柱221。See Figures 8, 9 and 10. A connecting seat 210 is installed on the bottom side of the detection box 120. A flip disk 211 for flipping the second camera 114 is movably installed on the bottom side of the connecting seat 210. A third track groove 212 for adjusting the flipping direction of the flip disk 211 is symmetrically opened on the side wall of the connecting seat 210. A sliding groove 213 is opened inside the connecting seat 210. A pushing block 214 is slidably installed inside the sliding groove 213. A connecting rod 215 is symmetrically installed on the side of the pushing block 214. A sliding seat 220 is symmetrically installed on the bottom side of the flip disk 211. A connecting groove 222 for rotationally cooperating with the connecting rod 215 is opened on the side of the sliding seat 220. A support column 221 for slidingly cooperating with the third track groove 212 is installed on the side of the sliding seat 220.
见图4、图8、图9和图10,连接座210底侧安装有支撑台230,支撑台230内部活动贯穿有带动杆231,带动杆231与推动块214侧部连接,检测箱120内部安装有皮带轮组232,皮带轮组232的主动端与驱动电机112的转轴配合转动,皮带轮组232的从动端侧部安装有连接轴233,连接轴233的端部安装有凸轮234,凸轮234的侧部活动安装有第一推杆235,第一推杆235与带动杆231铰接。See Figures 4, 8, 9 and 10. A support platform 230 is installed on the bottom side of the connecting seat 210. A driving rod 231 is movably inserted into the support platform 230. The driving rod 231 is connected to the side of the pushing block 214. A pulley group 232 is installed inside the detection box 120. The active end of the pulley group 232 rotates in coordination with the rotating shaft of the driving motor 112. A connecting shaft 233 is installed on the side of the driven end of the pulley group 232. A cam 234 is installed on the end of the connecting shaft 233. A first push rod 235 is movably installed on the side of the cam 234, and the first push rod 235 is hinged to the driving rod 231.
见图4、图8、图9和图10,具体实施时,当驱动电机112通过皮带轮组232带动连接轴转动,使得安装在连接轴端部的凸轮234,凸轮234转动的过程中利用第一推杆235和带动杆231带动推动块214在滑动槽213的一端滑向另一端,在推动块214滑动的同时利用滑动座220的配合使得翻转盘211移动,同时利用翻转盘211两侧的支撑柱221与第三轨迹槽212滑动配合,实现翻转盘211移动的同时进行翻转,使得第二相机114与翻转盘211同向转动,从而第二相机114可以对手机壳进行多方位置检测,提高检测的全面性。See Figures 4, 8, 9 and 10. During the specific implementation, when the driving motor 112 drives the connecting shaft to rotate through the pulley set 232, the cam 234 installed at the end of the connecting shaft is driven. During the rotation of the cam 234, the first push rod 235 and the driving rod 231 are used to drive the pushing block 214 to slide from one end of the sliding groove 213 to the other end. While the pushing block 214 slides, the sliding seat 220 is used to cooperate to move the flip disk 211. At the same time, the support columns 221 on both sides of the flip disk 211 are used to slide with the third track groove 212 to achieve the flipping of the flip disk 211 while moving, so that the second camera 114 rotates in the same direction as the flip disk 211, so that the second camera 114 can perform multi-directional position detection on the mobile phone case to improve the comprehensiveness of the detection.
具体实施时,在翻转板140通过吸附设备吸附手机壳后,翻转板140利用第一翻转杆182和第二轨迹槽171的配合转动,同时翻转盘211利用第三轨迹槽和推动块214的配合转动,在转动的过程中出现翻转板140与翻转盘211平行对立,因此安装在翻转盘211表面的第二相机114可以直观的对手机壳底侧进行检测,在翻转盘211与翻转板140分别转动的过程中,会出现翻转盘211与翻转板140倾斜角度一致的状态,因此实现第二相机114的视角与手机壳平行对立,并且在第二相机114与手机壳平行对立时,第二相机114对手机壳底侧进行捕捉,使得第二相机114更加直观捕捉到手机壳的底侧特征和细节。In specific implementation, after the flip plate 140 adsorbs the mobile phone case through the adsorption device, the flip plate 140 rotates by using the cooperation of the first flip rod 182 and the second track groove 171, and the flip disk 211 rotates by using the cooperation of the third track groove and the push block 214. During the rotation, the flip plate 140 and the flip disk 211 appear parallel and opposite to each other. Therefore, the second camera 114 installed on the surface of the flip disk 211 can intuitively detect the bottom side of the mobile phone case. During the rotation of the flip disk 211 and the flip plate 140 respectively, the flip disk 211 and the flip plate 140 will have the same inclination angle. Therefore, the viewing angle of the second camera 114 is parallel to the mobile phone case, and when the second camera 114 is parallel to the mobile phone case, the second camera 114 captures the bottom side of the mobile phone case, so that the second camera 114 can more intuitively capture the bottom side features and details of the mobile phone case.
本实施例中:通过转动柱160与转动板170的转动,同时利用第一轨迹槽161与第一滑动柱183配合,和第二轨迹槽171与第一翻转杆182的配合,实现了翻转板140伸缩的同时翻转,通过吸附设备111安装在翻转板140底侧,在翻转板140伸缩到手机壳上侧时并对其吸附,在翻转板140翻转过程中同时将手机壳底侧进行翻转,使得检测相机130对手机壳的底侧进行检测,从而实现检测的全面性;In this embodiment: by rotating the rotating column 160 and the rotating plate 170, the first track groove 161 cooperates with the first sliding column 183, and the second track groove 171 cooperates with the first flip rod 182, so that the flip plate 140 can be flipped while being extended and retracted. The adsorption device 111 is installed on the bottom side of the flip plate 140, and the flip plate 140 is adsorbed when it is extended to the upper side of the mobile phone shell. During the flipping process of the flip plate 140, the bottom side of the mobile phone shell is flipped at the same time, so that the detection camera 130 detects the bottom side of the mobile phone shell, thereby achieving comprehensive detection;
在翻转板140翻转的同时,翻转盘211利用皮带轮组232、第一推杆235和带动杆231的传动,实现推动块214在滑动的过程中对翻转盘211翻转,翻转板140与翻转盘211分别转动的过程中出现,翻转板140与翻转盘211平行对立,因此安装在翻转盘211表面的第二相机114可以直观的对手机壳底侧进行检测,由于第二相机114的视角与手机壳平行对立,进一步加强对手机壳底侧的检测效果,同时提高第二相机114直观捕捉手机壳的表面特征和细节,同时减少出现视角失真或变形的可能,其次通过视角平行对立的位置方式,使得检测相机130能够精确测量手机壳的尺寸和几何特征,有助于质量控制和手机壳一致性的评估。When the flip plate 140 flips, the flip disk 211 utilizes the transmission of the pulley set 232, the first push rod 235 and the driving rod 231 to realize that the push block 214 flips the flip disk 211 during the sliding process, and the flip plate 140 and the flip disk 211 rotate respectively. The flip plate 140 and the flip disk 211 are parallel and opposite. Therefore, the second camera 114 installed on the surface of the flip disk 211 can intuitively detect the bottom side of the mobile phone case. Since the viewing angle of the second camera 114 is parallel and opposite to the mobile phone case, the detection effect of the bottom side of the mobile phone case is further enhanced, and the second camera 114 is improved. Capturing the surface features and details of the mobile phone case intuitively, while reducing the possibility of perspective distortion or deformation, secondly, through the position mode of parallel and opposite viewing angles, the detection camera 130 can accurately measure the size and geometric features of the mobile phone case, which is helpful for quality control and evaluation of the consistency of the mobile phone case.
实施例三,本实施例意在促进解决对手机壳翻转的过程中,由于角度的倾斜,导致光源无法直接照射在手机壳表面,存在照明不均匀,造成某些部分过于明亮或过于暗的情况,影响检测准确性的问题,本实施例是在实施例1的基础上做出的改进,具体的,请参阅图1-图11,推动块214侧部开设有齿牙段240,连接座210底侧转动安装有锥形齿轮241,锥形齿轮241与齿牙段240啮合,连接座210侧部安装有用于支撑锥形齿轮241的支撑板242,连接座210底侧安装有直流电机243,直流电机243的转轴有锥形齿轮241连接,翻转盘211表面安装有第二照灯250,第二照灯250通过导线与直流电机243电性连接。Embodiment three, this embodiment is intended to promote the solution to the problem that in the process of flipping the mobile phone case, due to the tilt angle, the light source cannot directly illuminate the surface of the mobile phone case, there is uneven lighting, causing some parts to be too bright or too dark, affecting the detection accuracy. This embodiment is an improvement made on the basis of embodiment 1. Specifically, please refer to Figures 1-11. A tooth segment 240 is provided on the side of the push block 214, and a bevel gear 241 is rotatably installed on the bottom side of the connecting seat 210. The bevel gear 241 meshes with the tooth segment 240. A support plate 242 for supporting the bevel gear 241 is installed on the side of the connecting seat 210, a DC motor 243 is installed on the bottom side of the connecting seat 210, and the rotating shaft of the DC motor 243 is connected to the bevel gear 241. A second light 250 is installed on the surface of the flip plate 211, and the second light 250 is electrically connected to the DC motor 243 through a wire.
直流电机243是一种常见设备,通常直流电机243通过电机的转轴被外部力或惯性驱动旋转时,电机的绕组在磁场中感应出一个电动势实现发电;一般直流电机243利用电磁感应的原理,在转动时产生电动势并输出电能,而无需外部直接电源的输入,自激励发电机通常包括一个励磁线圈,它通过转动产生的电动势来自我励磁,从而产生持续的电能输出,直流电机243 通过机械发电的原理是本领域人员常见并且熟知的,因此本实施不做过多赘述。The DC motor 243 is a common device. Usually, when the DC motor 243 is driven to rotate by an external force or inertia through the motor shaft, the motor winding induces an electromotive force in the magnetic field to generate electricity. Generally, the DC motor 243 uses the principle of electromagnetic induction to generate an electromotive force and output electrical energy when rotating without the need for external direct power input. The self-excited generator usually includes an excitation coil, which self-excites through the electromotive force generated by rotation, thereby generating continuous electrical energy output. The principle of mechanical power generation by the DC motor 243 is common and well known to people in this field, so this embodiment will not be described in detail.
见图8、图9和图10,具体实施时,推动块214通过第一推杆235和带动杆231带动下进行滑动,在推动块214滑动的过程中齿牙段240与锥形齿轮241啮合,实现锥形齿轮241转动的过程中对直流电机243进行转动自发电,第二照灯250利用导线与直流电机243电性连接,使得翻转盘211在转动的过程中,第二照灯250发光并对手机壳表面进行照射,尽可能避免手机壳由于倾斜导致照明不均匀影响检测的问题。See Figures 8, 9 and 10. During the specific implementation, the pushing block 214 slides driven by the first pushing rod 235 and the driving rod 231. During the sliding process of the pushing block 214, the tooth segment 240 engages with the bevel gear 241, so that the DC motor 243 is rotated to generate electricity during the rotation of the bevel gear 241. The second light 250 is electrically connected to the DC motor 243 via a wire, so that when the flip disk 211 rotates, the second light 250 emits light and illuminates the surface of the mobile phone case, thereby avoiding the problem of uneven lighting affecting the detection due to the tilt of the mobile phone case as much as possible.
见图8、图9和图10,具体实施时,翻转盘211表面安装有用于对手机壳进行补充光的补偿镜251,补偿镜251在翻转盘211转动后与第一照灯131的光源对应,补偿镜251的安装确保了当翻转盘211旋转时,第一照灯131的光源能够通过补偿镜折射在手机壳表面,有助于保持照明的一致性和准确性,从而提高检测系统的性能。See Figures 8, 9 and 10. During the specific implementation, a compensation mirror 251 for supplementing light to the mobile phone case is installed on the surface of the flip disk 211. The compensation mirror 251 corresponds to the light source of the first lamp 131 after the flip disk 211 rotates. The installation of the compensation mirror 251 ensures that when the flip disk 211 rotates, the light source of the first lamp 131 can be refracted onto the surface of the mobile phone case through the compensation mirror, which helps to maintain the consistency and accuracy of the lighting, thereby improving the performance of the detection system.
本实施例还提出一种自动定位的视觉检测方法,包括如下步骤:This embodiment also provides an automatic positioning visual detection method, comprising the following steps:
S1.将手机壳放置在放置座150表面;S1. Place the mobile phone case on the surface of the placement seat 150;
S2.放置座150跟随传送履带110到达第一相机113底侧,同时利用第一照灯131对手机壳表面进行照射,加强第一相机113对手机壳进行检测分辨率;S2. The placement seat 150 follows the conveyor belt 110 to the bottom side of the first camera 113, and at the same time, the first light 131 is used to illuminate the surface of the mobile phone shell to enhance the detection resolution of the first camera 113 for the mobile phone shell;
S3.通过翻转板140和吸附设备111的配合对手机壳进行翻转,使得第二相机114对手机壳底侧进行检测;S3. The mobile phone case is flipped by the cooperation of the flip plate 140 and the adsorption device 111, so that the second camera 114 detects the bottom side of the mobile phone case;
S4.在手机检测未合格后,通过操作者对其去除。S4. After the mobile phone fails the inspection, it is removed by the operator.
本实施例中:推动块214通过第一推杆235和带动杆231带动下进行滑动,在推动块214滑动的过程中齿牙段240与锥形齿轮241啮合,锥形齿轮241与直流电机243的转轴连接,在锥形齿轮241转动的同时,实现直流电机243自发电,使得第二照灯250利用导线与直流电机243电性连接,当翻转盘211在转动的过程中,第二照灯250发光并对直射手机壳表面,尽可能避免手机壳由于倾斜导致照明不均匀影响检测的问题;由于补偿镜251的安装,当翻转盘211旋转时第一照灯131的光源能够通过补偿镜251折射在手机壳表面,有助于保持照明的一致性和准确性,从而提高检测系统的性能。In this embodiment: the push block 214 slides under the drive of the first push rod 235 and the driving rod 231. During the sliding process of the push block 214, the tooth segment 240 meshes with the bevel gear 241, and the bevel gear 241 is connected to the rotating shaft of the DC motor 243. While the bevel gear 241 rotates, the DC motor 243 generates electricity by itself, so that the second light 250 is electrically connected to the DC motor 243 using a wire. When the flip plate 211 is rotating, the second light 250 emits light and directly illuminates the surface of the mobile phone case, thereby avoiding the problem of uneven lighting affecting the detection of the mobile phone case due to the tilt of the mobile phone case as much as possible; due to the installation of the compensation mirror 251, when the flip plate 211 rotates, the light source of the first light 131 can be refracted on the surface of the mobile phone case through the compensation mirror 251, which helps to maintain the consistency and accuracy of the lighting, thereby improving the performance of the detection system.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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