CN117900177B - System and method for automatically cleaning ejected anchor rod torque nut damping body - Google Patents

System and method for automatically cleaning ejected anchor rod torque nut damping body

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Publication number
CN117900177B
CN117900177B CN202311463934.4A CN202311463934A CN117900177B CN 117900177 B CN117900177 B CN 117900177B CN 202311463934 A CN202311463934 A CN 202311463934A CN 117900177 B CN117900177 B CN 117900177B
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CN
China
Prior art keywords
torque nut
flushing
control valve
anchor rod
damping body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202311463934.4A
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Chinese (zh)
Other versions
CN117900177A (en
Inventor
李慧平
陈伟崇
李鹏
刘小建
慕礼洋
张东宝
周旭
吕继双
金江
闫金宝
侯伟
冯向军
金旭东
郭利楠
何江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guoneng Yulin Energy Co ltd
Taiyuan Institute of China Coal Technology and Engineering Group
Original Assignee
Guoneng Yulin Energy Co ltd
Taiyuan Institute of China Coal Technology and Engineering Group
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Application filed by Guoneng Yulin Energy Co ltd, Taiyuan Institute of China Coal Technology and Engineering Group filed Critical Guoneng Yulin Energy Co ltd
Priority to CN202311463934.4A priority Critical patent/CN117900177B/en
Publication of CN117900177A publication Critical patent/CN117900177A/en
Application granted granted Critical
Publication of CN117900177B publication Critical patent/CN117900177B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/003Machines for drilling anchor holes and setting anchor bolts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of switching type automatic jumbolters, in particular to a system and a method for automatically cleaning an ejected anchor rod torque nut damping body. Comprises a transmission shaft, wherein a step blind hole is processed at the center of the transmission shaft and is connected with a flushing fluid source through a communication hole; the anchor rod body and the damping body are inserted into the step blind hole, the anchor rod body is sleeved with a torque nut, the torque nut is fastened with the transmission shaft through the connecting sleeve and the locking disc, and the torque nut is arranged on the anchor rod aligning tray. The automatic cleaning device can realize automatic cleaning of the ejected damping body, ensure smooth execution of the whole automatic process of anchor rod installation of the switching automatic anchor rod drilling machine, ensure anchor rod installation quality and reduce labor intensity of supporting workers.

Description

System and method for automatically cleaning ejected anchor rod torque nut damping body
Technical Field
The invention relates to the technical field of switching type automatic jumbolters, in particular to a system and a method for automatically cleaning an ejected anchor rod torque nut damping body.
Background
The anchor rod torque nut has three forms of a pressing sheet type nut, a pin type nut and a damping type nut, and each form is widely applied to underground anchor rod support of a coal mine. The damping torque nut has the working principle that one end of the thickened nut is filled with or screwed with nylon damping bodies with certain thickness, when the damping torque nut is used underground, a tray and the nut are sleeved at one end of a rod body, the damping torque nut is connected with a drilling machine through a nut and a connecting sleeve, the drilling machine is started to drive the rod body to stir resin cartridges, after the cartridges are solidified, the drilling machine is started again to eject the damping bodies, and the nut is screwed through the drilling machine, so that the installation of an anchor rod is completed.
The switching type automatic jumbolter comprises a drilling box, an anchor box, a propelling device and the like, and can realize automation of the whole process of anchor rod installation. The anchor box is used for loading the anchor rod and tightening the anchor rod torque nut. The connecting sleeve is arranged at the end of the transmission shaft of the anchor box, and the damping body ejected by the rod body falls on the end surface of the transmission shaft in the process of tightening the damping torque nut by the anchor box. If the damping body ejected every time is not cleaned, the continuously ejected damping body is stacked on the end face of the transmission shaft, so that the smooth execution of an automatic supporting process is easily influenced, the installation quality of an anchor rod is further influenced, the time and the labor are wasted, the tunneling speed of a roadway is influenced, and a supporting worker is exposed in an unsupported area to generate potential safety hazards.
Disclosure of Invention
The invention aims to solve the problems and provides a system and a method for automatically cleaning an ejected anchor rod torque nut damping body.
The system for automatically cleaning the ejected anchor rod torque nut damping body comprises a transmission shaft, wherein a step blind hole is formed in the center of the transmission shaft, and the step blind hole is connected with a flushing fluid source through a communication hole;
the anchor rod body and the damping body are inserted into the step blind hole, the anchor rod body is sleeved with a torque nut, the torque nut is fastened with the transmission shaft through the connecting sleeve and the locking disc, and the torque nut is arranged on the anchor rod aligning tray.
In some embodiments, the flushing liquid source is sequentially communicated with the pressure valve, the electromagnetic control valve and the flow sensor, the first pressure sensor is connected between the pressure valve and the electromagnetic control valve, the second pressure sensor is connected between the flow sensor and the transmission shaft, and the transmission shaft is fixed with the displacement sensor.
In some embodiments, the stepped blind bore includes a counterbore and a bottom bore, the counterbore diameter being slightly greater than the damper body diameter, the counterbore depth being greater than the sum of the damper body height and the length of the anchor rod body inserted into the blind bore.
In some embodiments, further comprising an anti-misoperation device, the anti-misoperation device comprising:
the judging module is used for identifying and judging whether the anchor box is retracted along the propelling direction, whether the direct distance between the connecting sleeve and the torque nut can be monitored, whether flushing liquid exists in a flushing loop, whether the electromagnetic control valve is successfully opened and whether the ejected damping body is successfully cleaned;
the monitoring module is used for monitoring the distance between the connecting sleeve and the advancing direction of the torque nut, the pressure of the flushing fluid source, the pressure at the transmission shaft and the flushing fluid flow of the flushing loop in real time;
the control module is used for controlling the opening and closing of the electromagnetic control valve and adjusting the set pressure of the pressure valve in the flushing loop;
And the reporting module is used for reporting failure faults of the withdrawal or monitoring the pushing distance of the anchor box, failure of flushing liquid source without flushing liquid and failure of opening the electromagnetic control valve.
A method of automatically cleaning an ejected bolt torque nut damper, comprising:
S101, when the anchor box is retracted along the advancing direction after being screwed up with the torque nut, the distance between the connecting sleeve and the advancing direction of the torque nut is monitored in real time;
s102, opening a flushing loop electromagnetic control valve of the anchor box if the propulsion direction distance meets a preset propulsion direction distance condition, and then monitoring the flow of flushing fluid passing through the flushing loop in real time;
and S103, closing the electromagnetic control valve if the flow of the flushing liquid meets the preset value.
In some embodiments, the method further comprises the step of judging whether the distance between the connecting sleeve and the advancing direction of the torque nut continuously increases or not between the step S101 and the step S102, and if the judging result is that the distance between the connecting sleeve and the advancing direction of the torque nut does not continuously increase, reporting a fault and ending the automatic support flow of the automatic jumbolter.
In some embodiments, the pressure valve is operated at a preset pressure, the preset pressure not being greater than 0.5Mpa, prior to monitoring the flow of rinse liquid in real time.
In some embodiments, after the flushing loop electromagnetic control valve of the anchor box is opened, judging whether the electromagnetic control valve is normally opened or not, if the electromagnetic control valve is not opened as a result of judgment, reporting a fault and ending the automatic support flow of the automatic jumbolter, otherwise, carrying out the subsequent steps.
In some embodiments, before the flushing loop electromagnetic control valve of the anchor box is opened, judging whether the flushing fluid source has fluid or not, if the judging result is that no flushing fluid exists, reporting a fault and ending the automatic supporting flow of the automatic jumbolter, and if the judging result is that the flushing fluid exists, opening the flushing loop electromagnetic control valve of the anchor box.
In some embodiments, in step S103, the method further includes a step of determining whether the damping body is cleaned, and if the determination result is incomplete, automatically increasing the operating pressure of the pressure valve.
Compared with the prior art, the invention has the following beneficial effects:
According to the method, the system and the device for automatically cleaning the ejected anchor rod torque nut damping body, when the anchor box is screwed up and the damping torque nut is retracted along the pushing direction, the distance between the connecting sleeve and the nut in the pushing direction is monitored in real time, when the distance in the pushing direction meets the preset distance condition in the pushing direction, the electromagnetic control valve of the flushing loop of the anchor box is opened, the flow of flushing fluid passing through the flushing loop is further monitored in real time, and if the flow of the flushing fluid meets the preset value, the electromagnetic control valve is closed. The automatic cleaning device can realize automatic cleaning of the ejected damping body, ensure smooth execution of the whole automatic process of anchor rod installation of the switching automatic anchor rod drilling machine, ensure anchor rod installation quality and reduce labor intensity of supporting workers.
Drawings
FIG. 1 is a schematic flow chart of a method for automatically cleaning an ejected bolt torque nut damper;
FIG. 2 is a logic diagram of a method for automatically cleaning an ejected bolt torque nut damper provided by the present invention;
FIG. 3 is a schematic diagram of a system for automatically cleaning an ejected bolt torque nut damper provided by the present invention;
FIG. 4 is a schematic diagram of a drive shaft in a system for automatically cleaning an ejected bolt torque nut damper provided by the present invention;
FIG. 5 is a schematic illustration of the positional relationship of the damping body, the rod body and the drive shaft after tightening the damping torque nut with the anchor box;
FIG. 6 is a schematic structural view of an apparatus for automatically cleaning an ejected bolt torque nut damper provided by the present invention;
Reference numerals:
The anchor rod body 1, the anchor rod aligning tray 3, the torque nut 4, the connecting sleeve 5, the locking disc 6, the damping body 7, the antifriction washer 8, the aligning pad 9, the flushing fluid source 201, the pressure valve 202, the pressure sensor 203, the electromagnetic control valve 204, the flow sensor 205, the transmission shaft 206, the displacement sensor 207, the central blind hole 2061, the blind hole counter bore 20611, the first radial communication hole 20621 and the second radial communication hole 20622.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
The embodiment of the invention is applied to the whole process of automatic anchor rod installation of the switching type automatic anchor rod drilling machine.
Fig. 1 and 2 are a flow chart and logic intent of an anti-misoperation method for an electro-hydraulic jumbolter provided by an embodiment of the present invention. The method comprises the following steps:
step 101, when the anchor box is retracted along the advancing direction after the damping type torque nut is screwed up, the distance between the connecting sleeve and the advancing direction of the nut is monitored in real time;
In the embodiment, the distance between the connecting sleeve and the advancing direction of the nut is monitored through a displacement sensor or an encoder, the initial working position of the connecting sleeve is preset to be a displacement zero point, the measured value is larger than or equal to 0, the preset connecting sleeve is at a maximum displacement point at the screw tightening position, the displacement sensor or the encoder measures the increase of a displacement value to indicate that the connecting sleeve advances along the advancing direction, the displacement sensor or the encoder measures the decrease of the displacement value to indicate that the connecting sleeve retreats along the advancing direction, and when the connecting sleeve retreats along the advancing direction, the difference between the displacement maximum value and the current displacement value of the connecting sleeve is the distance between the connecting sleeve and the advancing direction of the nut.
The method comprises the steps of judging whether the distance between the connecting sleeve and the nut in the advancing direction continuously increases, and specifically, judging whether the distance between the connecting sleeve and the nut in the advancing direction continuously increases to indicate that the connecting sleeve normally retreats and a displacement sensor or an encoder has no fault, if the judging result is that the distance between the connecting sleeve and the nut does not continuously increase, reporting the fault, and ending the automatic supporting flow of the automatic jumbolter.
And 102, opening a flushing loop electromagnetic control valve of the anchor box if the propulsion direction distance meets the preset propulsion direction distance condition, and further monitoring the flushing fluid flow through the flushing loop in real time.
The preset advancing direction distance in the embodiment is 1.5 times of the distance between the tail of the anchor rod body and the end face of the connecting sleeve when the nut is screwed, and is related to the length of the threaded section of the tail of the anchor rod body, and the fact that the advancing direction distance is larger than the preset advancing direction distance indicates that the part of the anchor rod body inserted into the anchor box is completely separated from the anchor box. If the result is yes, the electromagnetic control valve is opened to enable the flushing loop to be connected, and the flow of flushing liquid is further monitored, and in the embodiment, the monitoring of the flow of the flushing liquid is achieved through the flow sensor.
Before the step of monitoring the flow rate of the flushing liquid in real time, the step of operating the pressure valve according to the preset pressure is further performed, wherein the preset pressure is generally not more than 0.5Mpa.
The step of opening the electromagnetic control valve of the flushing loop of the anchor box further comprises the step of judging whether the electromagnetic control valve is normally opened or not, wherein in the embodiment, the opening monitoring of the electromagnetic control valve is realized through a second pressure sensor connected behind a second port of the electromagnetic control valve, a measured pressure value is equal to the preset pressure to indicate that the electromagnetic control valve is normally opened, a measured pressure value is 0 to indicate that the electromagnetic control valve is failed to be opened, if the judgment result is that the electromagnetic control valve is failed to be opened, the failure is reported, and the automatic supporting flow of the automatic jumbolter is ended.
Before the step of opening the flushing loop electromagnetic control valve of the anchor box, the method further comprises the step of judging whether the flushing fluid source is liquid or not, wherein the measured pressure value is 0, which indicates that the flushing fluid source is free of the flushing fluid source, through the first pressure sensor, if the judgment result is that the flushing fluid source is free of the flushing fluid source, a fault is reported, and the automatic supporting flow of the automatic jumbolter is ended. The flushing liquid can be clear water, emulsion, hydraulic oil or solution with special proportion.
And 103, closing the electromagnetic control valve if the flow rate of the flushing liquid meets the preset value.
In the embodiment, the preset flushing liquid flow value is 10L/min, the measured value of the flow sensor is larger than the preset value to indicate that the cleaning of the damping body is completed, the electromagnetic control valve is closed to stop flushing, and if the damping body is judged to be not cleaned, the operating pressure of the pressure valve is automatically regulated, so that the impact force of flushing liquid is further increased, and the cleaning of the damping body is easier to realize.
In order to realize the embodiment, the invention also provides a system for automatically cleaning the ejected anchor rod torque nut damping body, the principle of which is shown in fig. 3, and the system comprises:
The flushing fluid source 201, the pressure valve 202, the electromagnetic control valve 204, the first pressure sensor 203, the second pressure sensor 203, the flow sensor 205 and the anchor box transmission shaft 206 are all two ports, flushing fluid flows in from a first port of an element and flows out from a second port of the element, the elements are sequentially connected to form a flushing loop, the first pressure sensor 203 is connected between a second port of the pressure valve 202 and a first port of the electromagnetic control valve 204 in parallel, the second pressure sensor 203 is connected between a second port of the flow sensor 205 and a first port of the transmission shaft 206 in parallel, and the transmission shaft 206 and the displacement sensor 207 are fixed together. Specifically, the flushing fluid source 201 in this embodiment may be a flushing fluid source supplying sufficient flow, which may be a coal mine underground working surface pipe network or a pump, the flushing fluid source generally provides clear water, the flushing fluid source in some embodiments provides one of emulsion, hydraulic oil and special proportioning solution, the pressure valve 202 in this embodiment is illustrated by an electromagnetic proportional pressure reducing valve connected in series in a flushing loop, the pressure valve in some embodiments may be an electromagnetic proportional pressure reducing overflow valve, an electromagnetic proportional overflow valve or the like, or may be connected in parallel in the loop, the electromagnetic control valve 204 in this embodiment is illustrated by an electromagnetic reversing valve, the electromagnetic control valve in some embodiments may be an electromagnetic ball valve, an electromagnetic rotary valve or the like, the flow sensor 205 in this embodiment may be a flow sensor with real-time measurement and communication functions, may be an electronic gear flowmeter, or a turbine flowmeter in some embodiments, the displacement sensor 207 in this embodiment may be a displacement sensor capable of real-time measurement and communication, may be a pull wire displacement sensor, or a magnetostrictive displacement sensor, or a coder.
The center of the transmission shaft 206 is provided with a stepped blind hole 2061, as shown in fig. 4, which includes a counterbore 20611, a bottom hole 20612 and communication holes 2062, wherein in this embodiment, there are two communication holes 2062, and in some embodiments, the number of communication holes is 3 or 4.
Specifically, as shown in FIG. 5, counterbore 20611 has a diameter slightly greater than the diameter of damping body 7 and counterbore 20611 has a depth greater than the sum of the height of damping body 7 and the length of rod 1 inserted into blind bore 2061. Further, after the rod body 1 ejects the damping body from the torque nut 4, the damping body 7 can not roll or topple and can directly fall into the counter bore 20611 along the axial direction, and after the tail end of the rod body 7 is screwed out of the bottom surface of the torque nut 4, the damping body 7 is continuously pushed or slightly extruded, so that the damping body 7 and the counter bore 20611 form slight sealing and can not form compact sealing. Further, the flushing liquid enters the cavity formed by the damping body 7 and the counter bore 20611 after passing through the communication hole 2062 and the bottom hole 20612, a part of the flushing liquid flows out through the annular gap, a part of the flushing liquid acts on the lower surface of the damping body to form impact force, the impact force is proportional to the operating pressure of the pressure valve 202, when the pressure valve 202 operates according to the preset pressure, the damping body 7 floats from the counter bore 20611 to the upper end surface of the connecting sleeve at a very small speed, and in order to ensure successful cleaning of the damping body 7, the operating pressure of the pressure valve 202 needs to be regulated afterwards, and the flushing liquid flow is correspondingly increased.
Wherein, the diameter of the damping body 7 is changed along with the specification of the torque nut 4 by the threaded fit of the damping body 7 and the torque nut 4, correspondingly, the diameter of the counter bore 20611 is serialized along with the specification of the torque nut 4, further, the diameter of the transmission shaft 206 is serialized along with the serialization of the diameter of the counter bore 20611, in particular, the torque nut 4 with one specification is screwed, and one transmission shaft 206 is correspondingly configured.
In order to implement an embodiment, the present invention further proposes an anti-misoperation device for an electrohydraulic control jumbolter, as shown in fig. 6, including:
The judging module 301 is configured to identify and judge whether the anchor box is retracted along the pushing direction, whether the direct distance between the connecting sleeve and the nut can be monitored, whether the flushing loop has flushing liquid, whether the electromagnetic control valve is successfully opened, and whether the ejected damping body is successfully cleaned;
The monitoring module 302 is used for monitoring the distance between the connecting sleeve and the advancing direction of the nut, the pressure of the flushing fluid source, the pressure at the transmission shaft and the flushing fluid flow of the flushing loop in real time;
A control module 303 for controlling the opening and closing of the solenoid control valve and regulating the set pressure of the pressure valve in the flushing loop;
And the reporting module 304 is used for reporting failure faults of the anchor box in retracting or monitoring the advancing distance, failure of the flushing fluid source in flushing fluid and failure of the electromagnetic control valve in opening.
In the description of this specification, the terms "some embodiments," "examples," "illustrative examples," or "some examples," etc. describe mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
In the description of this specification, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a number" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present specification, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected or detachably connected or integrally formed, mechanically connected or electrically connected or communicable with each other, directly connected or indirectly connected through an intermediate medium, or connected internally of two elements or in an interaction relationship of two elements, unless clearly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, the terms "center", "radial", "axial", "advancing direction", "length", "thickness", "advancing", "retracting", and the like indicate orientations or positional relationships based on those shown in the drawings, merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.

Claims (6)

1. A method for automatically cleaning an ejected anchor rod torque nut damping body is characterized by adopting a system for automatically cleaning the ejected anchor rod torque nut damping body, wherein the system comprises a transmission shaft (206), a step blind hole (2061) connected with the center of the transmission shaft (206) is processed, and the step blind hole (2061) is connected with a flushing fluid source (201) through a communication hole (2062);
The anchor rod body (1) and the damping body (7) are inserted into the step blind hole (2061), the anchor rod body (1) is sleeved with a torque nut (4), the torque nut (4) is fastened with the transmission shaft (206) through the connecting sleeve (5) and the locking disc (6), and the torque nut (4) is arranged on the anchor rod aligning tray (3);
The stepped blind hole (2061) comprises a counter bore (20611) and a bottom hole (20612), the diameter of the counter bore (20611) is slightly larger than that of the damping body (7), and the depth of the counter bore (20611) is larger than the sum of the height of the damping body (7) and the length of the anchor rod body (1) inserted into the blind hole (2061);
The flushing fluid source (201) is sequentially communicated with the communication hole (2062) through a pressure valve (202), an electromagnetic control valve (204) and a flow sensor (205), a first pressure sensor (203) is connected between the pressure valve (202) and the electromagnetic control valve (204), a second pressure sensor (203) is connected between the flow sensor (205) and a transmission shaft (206), and the transmission shaft (206) is fixed with the displacement sensor (207);
Still include and prevent maloperation device, prevent maloperation device includes:
The judging module (301) is used for identifying and judging whether the anchor box is retracted along the pushing direction, whether the direct distance between the connecting sleeve and the torque nut can be monitored, whether flushing liquid exists in a flushing loop, whether the electromagnetic control valve is successfully opened and whether the ejected damping body is successfully cleaned;
The monitoring module (302) is used for monitoring the distance between the connecting sleeve and the advancing direction of the torque nut, the pressure of the flushing fluid source, the pressure at the transmission shaft and the flushing fluid flow of the flushing loop in real time;
A control module (303) for controlling the opening and closing of the solenoid control valve and regulating the set pressure of the pressure valve in the flushing circuit;
the reporting module (304) is used for reporting failure faults of the withdrawal of the anchor box or the monitoring of the pushing distance, no flushing fluid fault of the flushing fluid source and failure fault of the opening of the electromagnetic control valve;
The method comprises the following steps:
S101, when the anchor box is retracted along the advancing direction after being screwed up with the torque nut, the distance between the connecting sleeve and the advancing direction of the torque nut is monitored in real time;
s102, opening a flushing loop electromagnetic control valve of the anchor box if the propulsion direction distance meets a preset propulsion direction distance condition, and then monitoring the flow of flushing fluid passing through the flushing loop in real time;
and S103, closing the electromagnetic control valve if the flow of the flushing liquid meets the preset value.
2. The method for automatically cleaning the damping body of the torque nut of the ejecting bolt according to claim 1, wherein the method further comprises the step of judging whether the distance between the connecting sleeve and the advancing direction of the torque nut is continuously increased or not between the step S101 and the step S102, and if the judging result is that the distance is not continuously increased, reporting a fault and ending the automatic supporting process of the automatic bolt drilling machine.
3. The method of automatically cleaning an ejected bolt torque nut damper according to claim 1, wherein the pressure valve is operated at a preset pressure of no more than 0.5Mpa prior to monitoring the flow of flushing fluid in real time.
4. The method for automatically cleaning the ejected bolt torque nut damping body according to claim 1 is characterized by further comprising the steps of judging whether the electromagnetic control valve is normally opened after the electromagnetic control valve of the flushing loop of the anchor box is opened, reporting a fault if the electromagnetic control valve is failed to be opened as a result of judgment, ending the automatic supporting flow of the automatic bolt drilling machine, and otherwise, carrying out the subsequent steps.
5. The method for automatically cleaning the ejected bolt torque nut damping body according to claim 1, wherein before the flushing loop electromagnetic control valve of the anchor box is opened, judging whether a flushing fluid source is in liquid or not, if the judging result is that no flushing fluid exists, reporting a fault and ending the automatic supporting flow of the automatic bolt drilling machine, and if the judging result is that the flushing fluid exists, opening the flushing loop electromagnetic control valve of the anchor box.
6. The method according to claim 1, wherein in step S103, the method further comprises determining whether the cleaning of the damping body is completed, and if the determination is incomplete, automatically increasing the operating pressure of the pressure valve.
CN202311463934.4A 2023-11-06 2023-11-06 System and method for automatically cleaning ejected anchor rod torque nut damping body Active CN117900177B (en)

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CN202311463934.4A CN117900177B (en) 2023-11-06 2023-11-06 System and method for automatically cleaning ejected anchor rod torque nut damping body

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