CN115478569A - Prestressed non-destructive testing method based on natural frequency of precision-rolled rebar anti-floating anchor rod - Google Patents
Prestressed non-destructive testing method based on natural frequency of precision-rolled rebar anti-floating anchor rod Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于抗浮锚杆预应力检测技术领域,具体涉及一种基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,用于对精轧螺纹钢抗浮锚杆的预应力进行检测。The invention belongs to the technical field of prestress detection of anti-floating anchor rods, and in particular relates to a prestress non-destructive detection method based on the natural frequency of fine-rolled threaded steel anti-floating anchor rods, which is used for prestressing the prestress of fine-rolled threaded steel anti-floating anchor rods. detection.
背景技术Background technique
随着地下空间的开发和利用,地下空间的抗浮问题随之而来。抗浮锚杆广泛应用于地下空间抗浮,但抗浮锚杆在服役过程中由于锚固段注浆体开裂导致抗浮锚杆的耐久性差、可靠度降低。另外,随着《建筑工程抗浮技术标准》(JGJ476-2019)于2020年3月1日实施,对抗浮锚杆耐久性提出了更为严格的要求:抗浮设计等级为甲级的工程,锚固浆体中不应产生拉应力;抗浮设计等级为乙级的工程,锚固浆体中拉应力不应大于锚固浆体的轴心受拉强度;抗浮设计等级为丙级的工程,锚固浆体的裂缝宽度不应大于最大裂缝限值。With the development and utilization of underground space, the problem of anti-floating of underground space will follow. Anti-floating anchors are widely used in anti-floating in underground spaces, but the anti-floating anchors have poor durability and reduced reliability due to cracking of the grouting body in the anchorage section during service. In addition, with the implementation of the "Anti-floating Technical Standards for Construction Engineering" (JGJ476-2019) on March 1, 2020, more stringent requirements have been put forward for the durability of anti-floating anchors: projects with an anti-floating design grade of Class A, Tensile stress should not be generated in the anchoring slurry; for projects whose anti-floating design level is Class B, the tensile stress in the anchoring slurry should not exceed the axial tensile strength of the anchoring slurry; for projects with anti-floating design level of Class C, the anchorage The crack width of the slurry should not be greater than the maximum crack limit.
为控制抗浮锚杆的裂缝、解决抗浮锚杆的耐久性差的问题,工程技术人员在抗浮锚杆中通过张拉锚杆钢筋施加预应力,即通过给抗浮锚杆施加预应力以达到控制抗浮锚杆裂缝、提高耐久性的目的。In order to control the cracks of the anti-floating anchor and solve the problem of poor durability of the anti-floating anchor, engineers and technicians apply prestress by tensioning the anchor reinforcement in the anti-floating anchor, that is, by applying prestress to the anti-floating anchor to To achieve the purpose of controlling the cracks of the anti-floating anchor rod and improving the durability.
虽然向抗浮锚杆施加预应力能够控制抗浮锚杆裂缝、提高耐久性,但是由于钢筋张拉施工过程中由于工人操作水平、油表误差、预应力锚垫板安装等问题均会导致预应力不能达到设计值、预应力损失;甚至张拉完成较短时间后,预应力钢筋产生较大的预应力损失;从而导致施加的预应力无法满足设计要求,影响抗浮锚杆的耐久性。Although applying prestress to the anti-floating anchor can control the cracks of the anti-floating anchor and improve durability, due to problems such as worker operation level, oil meter error, and installation of prestressed anchor pads, etc. The stress cannot reach the design value and the prestress loss; even after the tension is completed for a short period of time, the prestressed steel bars produce a large prestress loss; thus the applied prestress cannot meet the design requirements and affect the durability of the anti-floating anchor.
因此,准确地按照设计要求施加预应力成为抗浮锚杆裂缝控制的关键环节。然而,目前缺乏针对抗浮锚杆的预应力的检测方法,无法对抗浮锚杆预应力施加效果以及预应力损失进行评估。Therefore, applying prestress accurately according to the design requirements has become a key link in the crack control of anti-floating anchor rods. However, there is currently a lack of detection methods for the prestress of anti-floating anchors, and it is impossible to evaluate the prestressing effect and prestress loss of anti-floating anchors.
目前,针对其他预应力结构如预应力混凝土连续(钢构)箱梁桥腹板的预应力检测方法有油表换算法、压力传感器法、应变片测试法、磁通量检测法、回缩量检测法、超声波应力检测法。然而,这些方法都存在不足,如油压表换算法仅适用施工单位在张拉时控制其应力,并不适合事后检测、抽查;压力传感器测试法仪器购买费用高,不适合工程实践;应变片测试法测试周期长,应变片容易剥落、失效;磁通量检测法目前的技术还不成熟,因此关于该方法测试的结果是否可靠性还有待考证;回缩量检测法精度差,且在测量回缩量时还存在一定安全风险;超声波应力检测法能量损失快、误差大。所以很难通过对现有其他预应力结构的预应力检测方法进行改造以应用于预应力抗浮锚杆结构。At present, the prestress detection methods for other prestressed structures such as prestressed concrete continuous (steel structure) box girder bridge webs include oil meter conversion method, pressure sensor method, strain gauge test method, magnetic flux detection method, and shrinkage detection method , Ultrasonic stress detection method. However, these methods have deficiencies. For example, the oil pressure gauge conversion method is only suitable for the construction unit to control its stress during tension, and is not suitable for subsequent detection and spot checks; the pressure sensor test method is expensive to purchase and is not suitable for engineering practice; The test method has a long test cycle, and the strain gauge is easy to peel off and fail; the current technology of the magnetic flux detection method is not yet mature, so the reliability of the test results of this method has yet to be verified; There is still a certain safety risk in the measurement; the energy loss of the ultrasonic stress detection method is fast and the error is large. Therefore, it is difficult to apply to prestressed anti-floating anchor structures by modifying the prestress detection methods of other existing prestressed structures.
发明内容Contents of the invention
本发明为了解决抗浮锚杆缺乏一种操作简单、性能可靠的预应力检测方法问题,而提供一种基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,能够快速、可靠的完成抗浮锚杆的预应力检测,填补了抗浮锚杆预应力检测空白。In order to solve the problem that the anti-floating anchor lacks a prestressed detection method with simple operation and reliable performance, the present invention provides a prestressed non-destructive detection method based on the natural frequency of the precision-rolled rebar anti-floating anchor, which can quickly and reliably The prestress detection of the anti-floating anchor rod is completed, which fills the gap in the prestress detection of the anti-floating anchor rod.
为解决技术问题,本发明所采用的技术方案是:For solving technical problems, the technical solution adopted in the present invention is:
一种基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,其特征在于,包括:A prestressed non-destructive testing method based on the natural frequency of a precision-rolled rebar anti-floating anchor rod, characterized in that it includes:
(1)预先获取精轧螺纹钢抗浮锚杆的外露段钢筋在预应力作用下的一阶固有频率(简称基频),从而建立精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值与一阶固有频率的关系曲线;(1) Pre-acquire the first-order natural frequency (referred to as the fundamental frequency) of the exposed section steel bar of the finished rolled rebar anti-floating anchor under the prestressing effect, so as to establish the prestress of the exposed section steel bar of the finished rolled rebar anti-floating anchor The relationship between the value and the first-order natural frequency;
(2)通过检测系统获取现场已经施加预应力的精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率;(2) Obtain the first-order natural frequency of the steel bars in the exposed section of the anti-floating anchor rod of the finished rolled rebar that has been prestressed on site through the detection system;
(3)根据步骤(1)建立的预应力值与一阶固定频率的关系曲线和步骤(2)获取到的一阶固定频率从而得到该精轧螺纹钢抗浮锚杆外露段钢筋的预应力值。(3) According to the relationship curve between the prestress value and the first-order fixed frequency established in step (1) and the first-order fixed frequency obtained in step (2), the prestress of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor rod is obtained value.
在一些实施例中,所述步骤(1)中,通过检测系统来获取精轧螺纹钢抗浮锚杆外露段钢筋在预应力作用下的一阶固定频率。In some embodiments, in the step (1), the detection system is used to obtain the first-order fixed frequency of the steel bar in the exposed section of the finished-rolled rebar anti-floating anchor rod under the action of prestress.
在一些实施例中,所述检测系统包括第一加速度传感器和第二加速度传感器,所述第一加速度传感器安装在精轧螺纹钢抗浮锚杆外露段钢筋的上端,所述第二加速度传感器安装在精轧螺纹钢抗浮锚杆外露段钢筋的下段,所述第一加速度传感器的上端与精轧螺纹钢抗浮锚杆外露段钢筋的上端面齐平,所述第二加速度传感器的下端面与精轧螺纹钢抗浮锚杆外露段钢筋下端的预应力锚头的上端面贴合,所述第一加速度传感器和第二加速度传感器均与信号采集器电连接。In some embodiments, the detection system includes a first acceleration sensor and a second acceleration sensor, the first acceleration sensor is installed on the upper end of the steel bar of the exposed section of the finished rolled rebar anti-floating anchor rod, and the second acceleration sensor is installed In the lower section of the steel bar of the exposed section of the finished-rolled rebar anti-floating anchor rod, the upper end of the first acceleration sensor is flush with the upper end surface of the steel bar of the exposed section of the finished-rolled rebar anti-floating anchor rod, and the lower end surface of the second acceleration sensor The first acceleration sensor and the second acceleration sensor are both electrically connected to the signal collector.
在一些实施例中,所述第一加速度传感器用于监测精轧螺纹钢抗浮锚杆外露段钢筋输入的加速度时程曲线,所述第二加速度传感器用于监测精轧螺纹钢抗浮锚杆外露段钢筋响应的加速度时程曲线;所述信号采集器用于对接收到的信号进行时频分析从而获得第一加速度传感器对应的加速度卓越频率f1和第二加速度传感器对应的加速度卓越频率f2,加速度卓越频率f2除以加速度卓越频率f1得到精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率。In some embodiments, the first acceleration sensor is used for monitoring the acceleration time-history curve of the steel bar input in the exposed section of the finished-rolled rebar anti-floating anchor rod, and the second acceleration sensor is used for monitoring the finished-rolled rebar anti-floating anchor rod The acceleration time-history curve of the steel bar response in the exposed section; the signal collector is used to perform time-frequency analysis on the received signal so as to obtain the acceleration excellent frequency f1 corresponding to the first acceleration sensor and the acceleration excellent frequency f2 corresponding to the second acceleration sensor, the acceleration Divide the excellent frequency f2 by the acceleration excellent frequency f1 to obtain the first-order natural frequency of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor rod.
在一些实施例中,所述精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值P通过如下公式获得: In some embodiments, the prestress value P of the exposed steel bar of the finished rolled rebar anti-floating anchor rod is obtained by the following formula:
其中,f为精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率,R为锚头直径与精轧螺纹钢直径的平均值,M为锚头的质量,L为精轧螺纹钢抗浮锚杆的外露段钢筋长度,ρ为精轧螺纹钢抗浮锚杆的外露段钢筋的线密度,a和b为实验参数。Among them, f is the first-order natural frequency of the steel bar in the exposed section of the finished-rolled rebar anti-floating anchor rod, R is the average value of the diameter of the anchor head and the diameter of the finished-rolled rebar, M is the mass of the anchor head, and L is the anti-floating rebar of the finished-rolled rebar. The length of the steel bar in the exposed section of the floating anchor, ρ is the linear density of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor, and a and b are the experimental parameters.
在一些实施例中,实验参数a和b通过如下方式获得:In some embodiments, experimental parameters a and b are obtained as follows:
在对精轧螺纹钢进行分级张拉时,每级载荷张拉时通过第一加速度传感器、第二加速度传感器和信号采集器获得精轧螺纹钢抗浮锚杆外露段钢筋在该载荷下的一阶固有频率f,然后通过穿心式压力传感器获取到施加给精轧螺纹钢抗浮锚杆的预应力值P;在对精轧螺纹钢抗浮锚杆进行多级载荷加载之后,得到多对f和P值;最后对多对f和P值进行曲线拟合即可得到a和b的数值。When the finished-rolled rebar is stretched in stages, the first acceleration sensor, the second acceleration sensor and the signal collector are used to obtain a part of the steel bar of the exposed section of the anti-floating anchor rod of the finished-rolled rebar under the load. The first-order natural frequency f, and then the prestress value P applied to the anti-floating anchor rod of fine-rolled rebar steel is obtained through the through-hole pressure sensor; f and P values; finally, curve fitting is performed on multiple pairs of f and P values to obtain the values of a and b.
在一些实施例中,在对精轧螺纹钢进行分级张拉时,应当在每级载荷下静止一定时间。In some embodiments, when the finish-rolled rebar is stretched step by step, it should stand still for a certain period of time under each level of load.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,通过预先获取(在室内实验室获取)到精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线。当现场施工基于精轧螺纹钢抗浮锚杆时,通过检测系统(第一加速度传感器、第二加速度传感器和信号采集器)获取到现场的精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率即可以通过预先获取到的一阶固有频率与预应力值大小的关系曲线获取到该精轧螺纹钢抗浮锚杆外露段钢筋的预应力值大小。The prestressed non-destructive detection method based on the natural frequency of the finished-rolled threaded steel anti-floating anchor rod of the present invention obtains in advance (acquired in the indoor laboratory) the first-order natural frequency and The relationship curve of prestress value. When the on-site construction is based on the fine-rolled rebar anti-floating anchor rod, the first-order rebar of the exposed section of the fine-rolled rebar anti-floating anchor rod can be obtained through the detection system (the first acceleration sensor, the second acceleration sensor and the signal collector). The natural frequency means that the prestress value of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor rod can be obtained through the pre-acquired relationship curve between the first-order natural frequency and the prestress value.
本发明通过获取到精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率即可获取到精轧螺纹钢抗浮锚杆外露段钢筋的预应力值,填补了预应力抗浮锚杆的预应力检测的空白。相比于现有技术采用应变片测试法,具有预应力值获取时间短的特点,并且避免了安装应变片麻烦、容易脱落、失效的问题。相比于现有技术采用回缩量检测法,具有精度高、操作安全性高的优点。相比于现有技术采用超声波应力检测法,具有精度高的特点。The present invention can obtain the prestress value of the steel bar in the exposed section of the finished-rolled threaded steel anti-floating anchor rod by obtaining the first-order natural frequency of the steel bar in the exposed section of the finished-rolled threaded steel anti-floating anchor rod, filling the gap of the prestressed anti-floating anchor rod Blank for prestress testing. Compared with the prior art using the strain gauge test method, it has the characteristics of short acquisition time of the prestress value, and avoids troublesome installation of the strain gauge, easy falling off, and failure problems. Compared with the prior art using the retraction amount detection method, it has the advantages of high precision and high operation safety. Compared with the prior art, the ultrasonic stress detection method has the characteristics of high precision.
本发明在现场检测时,只需要通过检测系统(即第一加速度传感器、第二加速度传感器和信号采集器)获取到精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率即可,具有检测速度快、现场操作方便、稳定可靠的特点,大大节约了抗浮锚杆预应力检测的时间,从而不会因预应力检测而影响施工进度,最终达到节约施工成本的目的。When the present invention detects on site, it only needs to obtain the first-order natural frequency of the exposed section steel bar of the finished-rolled rebar anti-floating anchor rod through the detection system (i.e. the first acceleration sensor, the second acceleration sensor and the signal collector). It has the characteristics of fast detection speed, convenient on-site operation, stability and reliability, which greatly saves the time of anti-floating anchor prestress detection, so that the construction progress will not be affected by the prestress detection, and finally achieves the purpose of saving construction costs.
并且本发明的检测系统能够重复利用,大大降低预应力检测的成本。Moreover, the detection system of the present invention can be reused, greatly reducing the cost of prestress detection.
本发明在室内实验室预先获取精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线,仅仅需要对一根抗浮锚杆进行标定就可以获得整个批次的一阶固有频率与预应力值的关系曲线,进一步提高抗浮锚杆预应力的检测速度。并且本发明在室内(如实验室获取精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线)与现场检测能够同步进行,并不影响现场预应力抗浮锚杆的检测进度,进而达到提高检测速度的目的。The present invention pre-acquires the relationship curve between the first-order natural frequency and the prestress value of the exposed steel bar of the finish-rolled rebar anti-floating anchor rod in the indoor laboratory, and only needs to calibrate one anti-floating anchor rod to obtain the whole batch. The relationship curve between the second first-order natural frequency and the prestress value further improves the detection speed of the anti-floating anchor bolt prestress. And the present invention can be carried out indoors (as the relationship curve between the first-order natural frequency and the size of the prestress value of the exposed section steel bar of the finish-rolled rebar anti-floating anchor bar obtained in the laboratory) and the on-site detection can be carried out simultaneously, without affecting the on-site prestress resistance. The detection progress of the floating anchor rod, and then achieve the purpose of improving the detection speed.
附图说明Description of drawings
图1为精轧螺纹钢抗浮锚杆一实施例的结构示意图;Fig. 1 is the structural representation of an embodiment of finish-rolled rebar anti-floating anchor rod;
图2为精轧螺纹钢抗浮锚杆施加预应力前的局部结构示意图;Fig. 2 is a schematic diagram of the local structure of the anti-floating anchor rod of finished rolled rebar before applying prestress;
图3为本发明的检测系统在对施加了预应力的精轧螺纹钢抗浮锚杆的进行检测时的结构示意图;Fig. 3 is the structural representation of the detection system of the present invention when detecting the anti-floating anchor rod of finish-rolled rebar that has been applied with prestress;
图4为本发明的检测系统在室内(或者实验室)获取精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值与一阶固有频率的关系曲线时的结构示意图;Fig. 4 is the structural representation when detection system of the present invention obtains the relation curve of the prestressed value and the first-order natural frequency of the exposed section steel bar of finish-rolled rebar anti-floating anchor in the room (or laboratory);
图5为本发明预先获取到的一实施例的精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值与一阶固有频率的关系曲线示意图;Fig. 5 is a schematic diagram of the relationship curve between the prestress value and the first-order natural frequency of the exposed section steel bar of the finish-rolled rebar anti-floating anchor rod obtained in advance by an embodiment of the present invention;
图中标记:1、锚孔,2、精轧螺纹钢,3、承载体,4、套管,5、垫层,6、预应力垫板,7、预应力锚头,8、配套锚板,9、配套锚头,10、基础或者抗水板,11、第一加速度传感器,12、第二加速度传感器,13、信号采集器,14、橡皮锤,15、千斤顶及反力装置,16、传力部件,17、穿心式压力传感器。Marks in the figure: 1. Anchor hole, 2. Finished rebar, 3. Carrier, 4. Sleeve, 5. Cushion, 6. Prestressed backing plate, 7. Prestressed anchor head, 8. Supporting anchor plate , 9. Supporting anchor head, 10. Foundation or anti-water board, 11. First acceleration sensor, 12. Second acceleration sensor, 13. Signal collector, 14. Rubber hammer, 15. Jack and reaction force device, 16. Force transmission component, 17, through the heart type pressure sensor.
具体实施方式detailed description
下面结合实施例对本发明作进一步的描述,所描述的实施例仅仅是本发明一部分实施例,并不是全部的实施例。基于本发明中的实施例,本领域的普通技术人员在没有做出创造性劳动前提下所获得的其他所用实施例,都属于本发明的保护范围。The present invention will be further described below in conjunction with the embodiments, and the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other used embodiments obtained by persons of ordinary skill in the art without creative efforts all belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以结合具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, and therefore cannot be construed as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be construed as indicating or implying relative importance; in addition, unless otherwise Clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection. connected, or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in combination with specific situations.
结合附图1和附图2,为本发明讲述的精轧螺纹钢抗浮锚杆一实施例的结构示意图,精轧螺纹钢抗浮锚杆包括锚孔1、置于锚孔1中的精轧螺纹钢2,锚孔1与精轧螺纹钢2之间的空间用于填充混凝土,混凝土凝固后即形成锚固体,锚孔1的上端的土体铺设有垫层5,精轧螺纹钢2的上端穿出垫层5并配设有预应力锚板6和预应力锚头7,其中,精轧螺纹钢2的下段间隔设置有多个承载体3,位于锚孔自由段的精轧螺纹钢2的外围套设有套管4。当精轧螺纹钢抗浮锚杆的混凝土达到一定强度后,便需要对精轧螺纹钢2施加预应力,施加预应力之后,通过预应力锚头7与预应力垫板6对精轧螺纹钢2进行锁定。当精轧螺纹钢2预应力施加完成后需要对预应力值进行检测,若预应力值达到设计要求之后,在精轧螺纹钢2的上段套设有配套锚板8和配套锚头9,最后浇筑基础或者抗水板10将配套锚板8和配套锚头9进行预埋。In conjunction with accompanying drawing 1 and accompanying drawing 2, it is the structure schematic diagram of an embodiment of the finish-rolled threaded steel anti-floating anchor rod that the present invention tells about, and the finish-rolled threaded steel anti-floating anchor rod includes
其中,对于精轧螺纹钢抗浮锚杆的施工、预应力施加和锁定均属于现有技术,本领域的技术人员都能明白和理解,在此不再赘述。Among them, the construction, prestressing and locking of the anti-floating anchor rod of the finished-rolled rebar all belong to the prior art, and those skilled in the art can understand and understand, and will not repeat them here.
结合附图1至附图4,本发明的基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,包括:In conjunction with accompanying drawing 1 to accompanying drawing 4, the prestressed non-destructive testing method based on the natural frequency of the finish-rolled rebar anti-floating anchor rod of the present invention includes:
(1)预先获取精轧螺纹钢抗浮锚杆的外露段钢筋在预应力作用下的一阶固有频率(简称基频),从而建立精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值与一阶固有频率的关系曲线;其中,本发明中讲述的外露段钢筋是指:位于预应力锚头7上方的精轧螺杆钢2。(1) Pre-acquire the first-order natural frequency (referred to as the fundamental frequency) of the exposed section steel bar of the finished rolled rebar anti-floating anchor under the prestressing effect, so as to establish the prestress of the exposed section steel bar of the finished rolled rebar anti-floating anchor The relationship curve between the value and the first-order natural frequency; wherein, the exposed section steel bar described in the present invention refers to: the finish-rolled
(2)通过检测系统获取现场已经施加预应力的精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率;(2) Obtain the first-order natural frequency of the steel bars in the exposed section of the anti-floating anchor rod of the finished rolled rebar that has been prestressed on site through the detection system;
(3)根据步骤(1)建立的预应力值与一阶固定频率的关系曲线和步骤(2)获取到的一阶固定频率从而得到该精轧螺纹钢抗浮锚杆外露段钢筋的预应力值。从而快速的获取到精轧螺杆钢抗浮锚杆的预应力值。(3) According to the relationship curve between the prestress value and the first-order fixed frequency established in step (1) and the first-order fixed frequency obtained in step (2), the prestress of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor rod is obtained value. Therefore, the prestress value of the anti-floating anchor rod of the finished-rolled screw steel can be quickly obtained.
本发明的基于精轧螺纹钢抗浮锚杆固有频率的预应力无损检测方法,通过预先获取(在室内实验室获取)到精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线。当现场施工基于精轧螺纹钢抗浮锚杆时,通过检测系统(第一加速度传感器、第二加速度传感器和信号采集器)获取到现场的精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率即可以通过预先获取到的一阶固有频率与预应力值大小的关系曲线获取到该精轧螺纹钢抗浮锚杆外露段钢筋的预应力值大小。The prestressed non-destructive detection method based on the natural frequency of the finished-rolled threaded steel anti-floating anchor rod of the present invention obtains in advance (acquired in the indoor laboratory) the first-order natural frequency and The relationship curve of prestress value. When the on-site construction is based on the fine-rolled rebar anti-floating anchor rod, the first-order rebar of the exposed section of the fine-rolled rebar anti-floating anchor rod can be obtained through the detection system (the first acceleration sensor, the second acceleration sensor and the signal collector). The natural frequency means that the prestress value of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor rod can be obtained through the pre-acquired relationship curve between the first-order natural frequency and the prestress value.
本发明通过获取到精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率即可获取到精轧螺纹钢抗浮锚杆外露段钢筋的预应力值,填补了预应力抗浮锚杆的预应力检测的空白。相比于现有技术采用应变片测试法,具有预应力值获取时间短的特点,并且避免了安装应变片麻烦、容易脱落、失效的问题。相比于现有技术采用回缩量检测法,具有精度高、操作安全性高的优点。相比于现有技术采用超声波应力检测法,具有精度高的特点。The present invention can obtain the prestress value of the steel bar in the exposed section of the finished-rolled threaded steel anti-floating anchor rod by obtaining the first-order natural frequency of the steel bar in the exposed section of the finished-rolled threaded steel anti-floating anchor rod, filling the gap of the prestressed anti-floating anchor rod Blank for prestress testing. Compared with the prior art using the strain gauge test method, it has the characteristics of short acquisition time of the prestress value, and avoids the problems of troublesome installation of the strain gauge, easy falling off and failure. Compared with the prior art using the retraction amount detection method, it has the advantages of high precision and high operation safety. Compared with the prior art, the ultrasonic stress detection method has the characteristics of high precision.
在一些实施例中,所述步骤(1)中,通过检测系统来获取精轧螺纹钢抗浮锚杆外露段钢筋在预应力作用下的一阶固定频率。In some embodiments, in the step (1), the detection system is used to obtain the first-order fixed frequency of the steel bar in the exposed section of the finished-rolled rebar anti-floating anchor rod under the action of prestress.
在一些实施例中,所述检测系统包括第一加速度传感器11和第二加速度传感器12,所述第一加速度传感器11安装在精轧螺纹钢抗浮锚杆外露段钢筋的上端,所述第二加速度传感器12安装在精轧螺纹钢抗浮锚杆外露段钢筋的下段,所述第一加速度传感器11的上端与精轧螺纹钢抗浮锚杆外露段钢筋的上端面齐平,所述第二加速度传感器12的下端面与精轧螺纹钢抗浮锚杆外露段钢筋下端的预应力锚头7的上端面贴合,所述第一加速度传感器11和第二加速度传感器12均与信号采集器13电连接。In some embodiments, the detection system includes a
在一些实施例中,所述第一加速度传感器11用于监测精轧螺纹钢抗浮锚杆外露段钢筋输入的加速度时程曲线,所述第二加速度传感器12用于监测精轧螺纹钢抗浮锚杆外露段钢筋响应的加速度时程曲线;所述信号采集器13用于对接收到的信号进行时频分析从而获得第一加速度传感器11对应的加速度卓越频率f1和第二加速度传感器对应的加速度卓越频率f2,加速度卓越频率f2除以加速度卓越频率f1得到精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率。结合附图3和附图,检测系统在测试时,需要利用橡皮锤14对精轧螺纹钢2的顶部进行敲击,从而利用第一加速度传感器和第二加速度传感器进行监测。In some embodiments, the
在一些实施例中,所述精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值P通过如下公式获得: In some embodiments, the prestress value P of the exposed steel bar of the finished rolled rebar anti-floating anchor rod is obtained by the following formula:
其中,f为精轧螺纹钢抗浮锚杆外露段钢筋的一阶固有频率,R为锚头直径与精轧螺纹钢直径的平均值,M为锚头的质量,L为精轧螺纹钢抗浮锚杆的外露段钢筋长度,ρ为精轧螺纹钢抗浮锚杆的外露段钢筋的线密度,a和b为实验参数。Among them, f is the first-order natural frequency of the steel bar in the exposed section of the finished-rolled rebar anti-floating anchor rod, R is the average value of the diameter of the anchor head and the diameter of the finished-rolled rebar, M is the mass of the anchor head, and L is the anti-floating rebar of the finished-rolled rebar. The length of the steel bar in the exposed section of the floating anchor, ρ is the linear density of the steel bar in the exposed section of the finished rolled rebar anti-floating anchor, and a and b are the experimental parameters.
在一些实施例中,实验参数a和b通过如下方式获得:In some embodiments, experimental parameters a and b are obtained as follows:
结合附图4,在对精轧螺纹钢2进行分级张拉时,每级载荷张拉时通过第一加速度传感器11、第二加速度传感器12和信号采集器13获得精轧螺纹钢抗浮锚杆外露段钢筋在该载荷下的一阶固有频率f,然后通过穿心式压力传感器17获取到施加给精轧螺纹钢抗浮锚杆的预应力值P;在对精轧螺纹钢抗浮锚杆进行多级载荷加载之后,得到多对f和P值(即是说一个一阶固有频率对应与一个P值);最后对多对f和P值进行曲线拟合即可得到a和b的数值。In conjunction with accompanying drawing 4, when the finish-rolled
在一些实施例中,在对精轧螺纹钢进行分级张拉时,应当在每级载荷下静止一定时间(例如5min、10min),即在该时间内不改变施加给精轧螺纹钢2的预应力大小。In some embodiments, when the finish-rolled rebar is stretched in stages, it should stand still for a certain period of time (for example, 5min, 10min) under each level of load, that is, the pre-stress applied to the finish-rolled
由于在对精轧螺杆钢抗浮锚杆施加预应力(即对精轧螺纹钢进行张拉)时,并不是将预应力一次性加大到设定值,而是通过张拉设备(例如千斤顶及反力装置)逐级施加预应力,在施加一个大小的预应力值后,需要在该预应力大小的前提下保持一段时间;然后再加大施加的预应力值,如此循环进行直至施加的预应力值达到设计要求。本领域的技术人员都能明白和理解,在此不再赘述。Because when applying prestress to the anti-floating anchor rod of finished-rolled screw steel (that is, stretching the finished-rolled rebar), the prestress is not increased to the set value at one time, but the tension is increased by tensioning equipment (such as jacks). and reaction device) to apply prestress step by step. After applying a large prestress value, it needs to be maintained for a period of time under the premise of the prestress value; then increase the applied prestress value, and so on. The prestress value meets the design requirements. Those skilled in the art can understand and understand, and will not repeat them here.
结合附图3和附图4,当利用本发明的检测系统来获取精轧螺纹钢抗浮锚杆的外露段钢筋的预应力值与一阶固有频率的关系曲线的时候,检测系统还包括(或者配套有)千斤顶及反力装置15、传力部件16(例如钢筒)、穿心式压力传感器17。即当在室内(如实验室)或者其他场所进行标定的时候,利用垫层5、精轧螺纹钢2、预应力锚头7、预应力垫板6、传力部件16、穿心式压力传感器17一起来模型精轧螺纹钢抗浮锚杆。请结合附图4,精轧螺纹钢2的上端穿出垫层5并且配套有预应力垫板6和预应力锚头7,预应力垫板6与垫层5的相互接触,垫层5的下方设置有传力部件16,精轧螺纹钢2的下段穿出传力部件16并配设有预应力垫板6和预应力锚头7,垫层5下方的预应力垫板6与传力部件16相互接触,垫层5下方的预应力锚头7的下端面配设有套设在精轧螺纹钢2上的穿心式压力传感器17。该检测系统在使用时,通过千斤顶及反力装置15对精轧螺纹钢2施加预应力,并通过穿心式压力传感器17获得施加给精轧螺纹钢2的预应力值P,并通过第一加速度传感器11、第二加速度传感器12和信号采集器13获得该精轧螺纹钢2的外露段钢筋的一阶固有频率,在对精轧螺纹钢进行多级载荷加载之后,得到多对f和P值(即是说一个一阶固有频率对应与一个P值);最后对多对f和P值进行曲线拟合即可得到a和b的数值。即将f和P的值带入如下公式进行反推得到a和b的数值:In conjunction with accompanying drawing 3 and accompanying drawing 4, when utilizing detection system of the present invention to obtain the relationship curve between the prestress value and the first-order natural frequency of the exposed section steel bar of finish-rolled rebar anti-floating anchor rod, detection system also includes ( Or be equipped with) a jack and a
公式为: The formula is:
由于在现场施工精轧螺纹钢抗浮锚杆时,由于穿心式压力传感器17成本高,不适合于施工现场的检测。Due to the high cost of the piercing
本发明的检测系统在抗浮锚杆的施工现场时的结构就很简单,即利用第一加速度传感器11、第二加速度传感器和信号采集器13就构成了施工现场的检测系统(配套橡皮锤14,或者直接利用施工现场的橡皮锤),具有成本低、可循环利用、操作简单可靠的特点。The detection system of the present invention has a simple structure at the construction site of the anti-floating bolt, that is, the
由于同一施工现场,使用的精轧螺纹钢2的尺寸、预应力锚头7和预应力锚板6的尺寸基本上一致。因此,本发明针对一个施工项目,预先获取一个外露段钢筋的预应力值与一阶固有频率的关系曲线即可对整个施工项目的各个抗浮锚杆进行预应力检测,大大提高了预应力检测的效率和降低预应力检测的成本。Due to the same construction site, the dimensions of the
当然,针对不同施工现场,设计的抗浮锚杆的精轧螺纹钢2尺寸、预应力锚头7尺寸会有所不同,那么依据施工现场的条件获取外露段钢筋的预应力值与一阶固有频率的关系曲线即可。Of course, for different construction sites, the size of the finished-rolled
本发明在现场检测时,只需要通过检测系统(即第一加速度传感器、第二加速度传感器和信号采集器)获取到精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率即可,具有检测速度快、现场操作方便、稳定可靠的特点,大大节约了抗浮锚杆预应力检测的时间,从而不会因预应力检测而影响施工进度,最终达到节约施工成本的目的。When the present invention detects on site, it only needs to obtain the first-order natural frequency of the exposed section steel bar of the finished-rolled rebar anti-floating anchor rod through the detection system (i.e. the first acceleration sensor, the second acceleration sensor and the signal collector). It has the characteristics of fast detection speed, convenient on-site operation, stability and reliability, which greatly saves the time of anti-floating anchor prestress detection, so that the construction progress will not be affected by the prestress detection, and finally achieves the purpose of saving construction costs.
本发明在室内实验室预先获取精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线,仅仅需要对一根抗浮锚杆进行标定就可以获得整个批次的一阶固有频率与预应力值的关系曲线,进一步提高抗浮锚杆预应力的检测速度。并且本发明在室内(如实验室获取精轧螺纹钢抗浮锚杆的外露段钢筋的一阶固有频率与预应力值大小的关系曲线)与现场检测能够同步进行,并不影响现场预应力抗浮锚杆的检测进度,进而达到提高检测速度的目的。The present invention pre-acquires the relationship curve between the first-order natural frequency and the prestress value of the exposed steel bar of the finish-rolled rebar anti-floating anchor rod in the indoor laboratory, and only needs to calibrate one anti-floating anchor rod to obtain the whole batch. The relationship curve between the second first-order natural frequency and the prestress value further improves the detection speed of the anti-floating anchor bolt prestress. And the present invention can be carried out indoors (as the relationship curve between the first-order natural frequency and the size of the prestress value of the exposed section steel bar of the finish-rolled rebar anti-floating anchor bar obtained in the laboratory) and the on-site detection can be carried out simultaneously, without affecting the on-site prestress resistance. The detection progress of the floating anchor rod, and then achieve the purpose of improving the detection speed.
本发明的检测方法具有操作简单方便、可靠性高、检测速度快的特点,由于一个施工现场预应力抗浮锚杆的数量本身就比较多,需要对每一根抗浮锚杆进行检测,因此,整体上能够节约大量的检测时间,从而缩短抗浮锚杆的施工周期,降低施工成本。The detection method of the present invention has the characteristics of simple and convenient operation, high reliability, and fast detection speed. Since the number of prestressed anti-floating anchor rods in a construction site is relatively large, it is necessary to detect each anti-floating anchor rod, so , can save a lot of detection time on the whole, thereby shortening the construction period of the anti-floating anchor rod and reducing the construction cost.
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