CN114556214B - Resin composition, photosensitive resin composition and cured product thereof - Google Patents
Resin composition, photosensitive resin composition and cured product thereof Download PDFInfo
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- G03F7/004—Photosensitive materials
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Abstract
Description
技术领域Technical Field
本发明涉及一种树脂组合物、感光性树脂组合物及其固化物。更详细而言,是关于一种树脂组合物、含有该树脂组合物的感光性树脂组合物、该感光性树脂组合物的固化物。The present invention relates to a resin composition, a photosensitive resin composition and a cured product thereof, and more particularly to a resin composition, a photosensitive resin composition containing the resin composition and a cured product of the photosensitive resin composition.
背景技术Background technique
液晶显示装置或固体摄像元件通常具备滤色器或黑矩阵。滤色器或黑矩阵成为在基板上形成有着色图案或保护膜等结构物的构成。作为这些结构物中的着色图案或保护膜的形成方法,使用感光性树脂组合物通过光刻形成的方法成为主流。关于感光性树脂组合物,一直以来进行了各种研究,例如,在专利文献1中记载有一种感光性树脂组合物,其含有碱溶性树脂、聚合性化合物以及光聚合引发剂,该碱溶性树脂至少在侧链中含有具有酸性基的基团及2种以上的彼此不同的聚合性不饱和基。并且,在专利文献1的实施例中记载有如下:合成甲基丙烯酸/甲基丙烯酸烯丙酯/缩水甘油加成体作为碱溶性树脂,并使用其来制备感光性树脂组合物。Liquid crystal display devices or solid-state imaging elements usually have color filters or black matrices. The color filter or black matrix is formed on a substrate and has a structure such as a coloring pattern or a protective film. As a method for forming a coloring pattern or a protective film in these structures, a method of forming by photolithography using a photosensitive resin composition has become the mainstream. Various studies have been conducted on photosensitive resin compositions. For example, Patent Document 1 describes a photosensitive resin composition containing an alkali-soluble resin, a polymerizable compound, and a photopolymerization initiator, wherein the alkali-soluble resin contains at least a group having an acidic group in a side chain and two or more polymerizable unsaturated groups that are different from each other. In addition, the following is described in the examples of Patent Document 1: a methacrylic acid/allyl methacrylate/glycidol adduct is synthesized as an alkali-soluble resin, and the photosensitive resin composition is prepared using the alkali-soluble resin.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:国际公开第2012/147706号公报。Patent document 1: International Publication No. 2012/147706.
发明内容Summary of the invention
发明要解决的技术课题Technical issues to be solved by the invention
用于形成滤色器或黑矩阵的感光性树脂组合物中使用具备通过光产生聚合反应而固化的性质的树脂。滤色器或黑矩阵是通过将感光性树脂组合物通过曝光、显影进行图案化之后,将其固化而制作。在感光性树脂组合物中,“高灵敏度化”也被认为是一个普通的课题,但随着显示装置或摄像装置的复杂化或普及等而要求更高水准的高灵敏度化。感光性树脂组合物的灵敏度越高,则曝光所需要的时间越短,从而能够提高生产性。并且,要求感光性树脂组合物在使用碱性显影液的显影处理中具备优异的加工性。A resin having the property of being cured by a polymerization reaction produced by light is used in the photosensitive resin composition for forming a color filter or a black matrix. The color filter or the black matrix is made by curing the photosensitive resin composition after patterning it by exposure and development. In the photosensitive resin composition, "high sensitivity" is also considered to be a common subject, but with the complexity or popularization of display devices or camera devices, a higher level of high sensitivity is required. The higher the sensitivity of the photosensitive resin composition, the shorter the time required for exposure, thereby improving productivity. In addition, the photosensitive resin composition is required to have excellent processability in the development process using an alkaline developer.
本发明人等发现通过改善感光性树脂组合物中所使用的聚合物或该组合物的配合,可获得由于灵敏度良好并且具有高碱溶性而显影性优异的感光性树脂组合物,从而达到了本发明。The present inventors have found that by improving the polymer used in the photosensitive resin composition or the formulation of the composition, a photosensitive resin composition having good sensitivity and high alkali solubility and excellent developability can be obtained, thereby arriving at the present invention.
用于解决技术课题的手段Means for solving technical problems
根据本发明,提供一种树脂组合物,其中,其含有:含有式(NB)所表示的结构单元和式(1)所表示的结构单元的聚合物;及具有2个以上的(甲基)丙烯酰基的化合物。According to the present invention, there is provided a resin composition comprising: a polymer containing a structural unit represented by formula (NB) and a structural unit represented by formula (1); and a compound having two or more (meth)acryloyl groups.
(式(NB)中,R1、R2、R3及R4分别独立地为氢原子或碳原子数1~30的有机基团,a1为0、1或2。)(In formula (NB), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an organic group having 1 to 30 carbon atoms, and a 1 is 0, 1 or 2.)
(式(1)中,Rp为具有2个以上的(甲基)丙烯酰基的基团。)(In formula (1), R p is a group having two or more (meth)acryloyl groups.)
并且,根据本发明,提供一种感光性树脂组合物,其中,其含有:含有式(NB)所表示的结构单元和式(1)所表示的结构单元的聚合物;具有2个以上的(甲基)丙烯酰基的化合物;及光敏剂。Furthermore, according to the present invention, there is provided a photosensitive resin composition comprising: a polymer containing a structural unit represented by formula (NB) and a structural unit represented by formula (1); a compound having two or more (meth)acryloyl groups; and a photosensitizer.
(式(NB)中,R1、R2、R3及R4分别独立地为氢原子或碳原子数1~30的有机基团,a1为0、1或2。)(In formula (NB), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an organic group having 1 to 30 carbon atoms, and a 1 is 0, 1 or 2.)
(式(1)中,Rp为具有2个以上的(甲基)丙烯酰基的基团。)(In formula (1), R p is a group having two or more (meth)acryloyl groups.)
并且,根据本发明,提供一种固化物,其中,其是由上述感光性树脂组合物形成。Furthermore, according to the present invention, there is provided a cured product, which is formed from the above-mentioned photosensitive resin composition.
发明的效果Effects of the Invention
根据本发明,提供一种用于由于灵敏度良好并且具有高碱溶性而显影性优异的感光性树脂组合物的作为树脂材料的树脂组合物。According to the present invention, there is provided a resin composition as a resin material for a photosensitive resin composition having good sensitivity and high alkali solubility and excellent developability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示意性表示液晶显示装置和/或固体摄像元件的结构的一例的图(剖视图)。FIG. 1 is a diagram (cross-sectional view) schematically showing an example of the structure of a liquid crystal display device and/or a solid-state imaging element.
具体实施方式Detailed ways
以下,参考附图对本发明的实施方式进行说明。另外,在所有附图中,对相同的构成要素标注相同符号,并适当地省略说明。并且,所有的附图仅用于说明。附图中的各构件的形状或尺寸比等不一定与现实的物品相对应。在本说明书中,数值范围的说明中的“a~b”这一表述只要没有特别指定,则表示a以上且b以下。例如,“5~90%”表示“5%以上且90%以下”。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In addition, in all the drawings, the same symbols are marked for the same components, and the description is appropriately omitted. Moreover, all the drawings are for illustration only. The shapes or dimensional ratios of the components in the drawings do not necessarily correspond to actual items. In this specification, the expression "a to b" in the description of the numerical range means greater than a and less than b unless otherwise specified. For example, "5 to 90%" means "greater than 5% and less than 90%".
在本说明书中的基(基团,原子团)的表述中,未标有经取代或未经取代的表述是包含不具有取代基和具有取代基这两者。例如,“烷基”是不仅包含不具有取代基的烷基(未经取代的烷基),还包含具有取代基的烷基(经取代的烷基)。In the description of the group (group, atomic group) in this specification, the description without the mark of substituted or unsubstituted includes both the group without substitution and the group with substitution. For example, "alkyl" includes not only the group without substitution (unsubstituted alkyl) but also the group with substitution (substituted alkyl).
本说明书中的“(甲基)丙烯酸”这一表述表示包含丙烯酸和甲基丙烯酸这两者的概念。关于“(甲基)丙烯酸酯”等类似的表述也相同。The term "(meth)acrylic acid" in this specification is a concept including both acrylic acid and methacrylic acid. The same applies to similar terms such as "(meth)acrylate".
尤其,本说明书中的“(甲基)丙烯酰基”是表示包含-C(=O)-CH=CH2所表示的丙烯酰基和-C(=O)-C(CH3)=CH2所表示的甲基丙烯酰基的概念。In particular, the "(meth)acryloyl group" in the present specification is a concept including an acryloyl group represented by -C(=O)-CH=CH 2 and a methacryloyl group represented by -C(=O)-C(CH 3 )=CH 2 .
(树脂组合物)(Resin composition)
本实施方式的树脂组合物用作用于制作感光性树脂组合物的树脂材料。本实施方式的树脂组合物含有:含有以下详细叙述的结构单元的聚合物P;及具有2个以上的(甲基)丙烯酰基的化合物。The resin composition of the present embodiment is used as a resin material for preparing a photosensitive resin composition. The resin composition of the present embodiment contains: a polymer P containing a structural unit described in detail below; and a compound having two or more (meth)acryloyl groups.
(聚合物P)(Polymer P)
本实施方式的树脂组合物中所使用的聚合物P含有式(NB)所表示的结构单元和式(1)所表示的结构单元。另外,这些结构单元典型地构成聚合物P的主链。The polymer P used in the resin composition of the present embodiment contains a structural unit represented by the formula (NB) and a structural unit represented by the formula (1). In addition, these structural units typically constitute the main chain of the polymer P.
式(NB)中,R1、R2、R3及R4分别独立地为氢原子或碳原子数1~30的有机基团,a1为0、1或2。In formula (NB), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an organic group having 1 to 30 carbon atoms, and a 1 is 0, 1 or 2.
式(1)中,Rp为具有2个以上的(甲基)丙烯酰基的基团。In formula (1), R p is a group having two or more (meth)acryloyl groups.
本实施方式的树脂组合物中所使用的聚合物P含有式(1)所表示的结构单元。由此,含有该聚合物P的感光性树脂组合物在供于光刻法时具有优异的灵敏度。认为这是由于,通过式(1)所表示的结构单元中所含有的2个以上的(甲基)丙烯酰基来促进固化反应(聚合反应)。并且,聚合物P含有式(NB)所表示的结构单元。该结构单元(NB)在化学上牢固。因此,含有其作为结构单元的聚合物P在供于加热处理时失重小,且稳定。因此,为了制造要求耐热性的液晶显示装置或固体摄像元件中所使用的膜或滤波器,能够适合使用含有聚合物P的感光性树脂组合物。The polymer P used in the resin composition of the present embodiment contains a structural unit represented by formula (1). Thus, the photosensitive resin composition containing the polymer P has excellent sensitivity when applied to photolithography. It is believed that this is because the curing reaction (polymerization reaction) is promoted by two or more (meth)acryloyl groups contained in the structural unit represented by formula (1). In addition, the polymer P contains a structural unit represented by formula (NB). The structural unit (NB) is chemically strong. Therefore, the polymer P containing it as a structural unit has a small weight loss when applied to heat treatment and is stable. Therefore, in order to manufacture a film or filter used in a liquid crystal display device or a solid-state imaging element that requires heat resistance, a photosensitive resin composition containing polymer P can be suitably used.
在一实施方式中,聚合物P除了含有上述结构单元以外,还含有式(2)所表示的结构单元。In one embodiment, the polymer P contains a structural unit represented by formula (2) in addition to the above structural units.
式(2)中,Rs为具有1个(甲基)丙烯酰基的基团。In formula (2), R s is a group having one (meth)acryloyl group.
通过除了含有式(1)所表示的结构单元以外,还含有式(2)所表示的结构单元,聚合物P具有更高的灵敏度及高碱溶性,因此能够适合使用于基于光刻法的加工。By containing the structural unit represented by formula (2) in addition to the structural unit represented by formula (1), the polymer P has higher sensitivity and high alkali solubility, and can be suitably used in processing by photolithography.
在一实施方式中,聚合物P可以除了含有上述结构单元以外,还含有式(3)所表示的结构单元。通过含有式(3)所表示的结构单元,聚合物P具有更高的碱溶性。其结果,含有聚合物P的感光性树脂组合物在供于将碱水溶液用作显影液的光刻处理时具有优异的显影性。In one embodiment, the polymer P may contain a structural unit represented by formula (3) in addition to the above structural unit. By containing the structural unit represented by formula (3), the polymer P has higher alkali solubility. As a result, the photosensitive resin composition containing the polymer P has excellent developability when provided for photolithography using an alkaline aqueous solution as a developer.
在一实施方式中,聚合物P可以除了含有上述结构单元以外,还含有式(MA)所表示的结构单元。式(MA)所表示的结构单元通过碱显影液开环而产生2个羧基。因此,含有该结构单元的聚合物P具备优异的显影性。当聚合物P含有式(MA)所表示的结构单元时,聚合物P的所有结构单元中的式(MA)所表示的结构单元优选为1~10摩尔%,更优选为2~7摩尔%。In one embodiment, the polymer P may contain a structural unit represented by formula (MA) in addition to the above structural units. The structural unit represented by formula (MA) generates two carboxyl groups by ring opening in an alkaline developer. Therefore, the polymer P containing the structural unit has excellent developability. When the polymer P contains the structural unit represented by formula (MA), the structural unit represented by formula (MA) in all the structural units of the polymer P is preferably 1 to 10 mol%, more preferably 2 to 7 mol%.
在一实施方式中,聚合物P可以除了含有上述结构以外,还含有硫醚基(-S-)。硫醚基是衍生自在合成聚合物P时用作链转移剂的含硫醇基化合物的基团。In one embodiment, the polymer P may contain a thioether group (—S—) in addition to the above structure. The thioether group is a group derived from a thiol group-containing compound used as a chain transfer agent when the polymer P is synthesized.
在构成聚合物P的式(NB)所表示的结构单元中,作为能够构成R1~R4的碳原子数1~30的有机基团,可以举出经取代或未经取代的直链或支链的碳原子数1~30的烷基,更具体而言,可以举出烷基、烯基、炔基、亚烷基、芳基、芳烷基、烷芳基、环烷基、烷氧基、杂环基、羧基等。In the structural unit represented by the formula (NB) constituting the polymer P, examples of the organic group having 1 to 30 carbon atoms that can constitute R 1 to R 4 include substituted or unsubstituted linear or branched alkyl groups having 1 to 30 carbon atoms, and more specifically include alkyl groups, alkenyl groups, alkynyl groups, alkylene groups, aryl groups, aralkyl groups, alkaryl groups, cycloalkyl groups, alkoxy groups, heterocyclic groups, and carboxyl groups.
作为烷基,例如可以举出甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基、戊基、新戊基、己基、庚基、辛基、壬基及癸基等。Examples of the alkyl group include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, neopentyl, hexyl, heptyl, octyl, nonyl and decyl groups.
作为烯基,例如可以举出烯丙基、戊烯基、乙烯基等。Examples of the alkenyl group include an allyl group, a pentenyl group, and a vinyl group.
作为炔基,例如可以举出乙炔基等。Examples of the alkynyl group include ethynyl group and the like.
作为亚烷基,例如可以举出亚甲基、亚乙基等。Examples of the alkylene group include a methylene group and an ethylene group.
作为芳基,例如可以举出甲苯基、二甲苯基、苯基、萘基、蒽基。Examples of the aryl group include tolyl, xylyl, phenyl, naphthyl and anthracenyl.
作为芳烷基,例如可以举出苄基、苯乙基等。Examples of the aralkyl group include a benzyl group and a phenethyl group.
作为烷芳基,例如可以举出甲苯基、二甲苯基等。Examples of the alkaryl group include tolyl and xylyl groups.
作为环烷基,例如可以举出金刚烷基、环戊基、环己基、环辛基等。Examples of the cycloalkyl group include adamantyl, cyclopentyl, cyclohexyl, and cyclooctyl.
作为烷氧基,例如可以举出甲氧基、乙氧基、正丙氧基、异丙氧基、正丁氧基、仲丁氧基、异丁氧基、叔丁氧基、正戊氧基、新戊氧基、正己氧基等。Examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group, an isobutoxy group, a tert-butoxy group, an n-pentoxy group, a neopentoxy group, and an n-hexyloxy group.
作为杂环基,例如可以举出环氧基、氧环丁基等。Examples of the heterocyclic group include an epoxy group and an oxetane group.
作为式(NB)所表示的结构单元中的R1、R2、R3及R4,优选为氢或烷基,更优选为氢。R 1 , R 2 , R 3 and R 4 in the structural unit represented by the formula (NB) are preferably hydrogen or an alkyl group, and more preferably hydrogen.
另外,R1、R2、R3及R4的碳原子数1~30的有机基团中的氢原子可以被任意的原子团取代。例如,可以被氟原子、羟基、羧基等取代。更具体而言,作为R1、R2、R3及R4的碳原子数1~30的有机基团,可以选择氟化烷基等。In addition, hydrogen atoms in the organic groups having 1 to 30 carbon atoms of R1 , R2 , R3 and R4 may be substituted with any atomic groups. For example, they may be substituted with fluorine atoms, hydroxyl groups, carboxyl groups, etc. More specifically, as the organic groups having 1 to 30 carbon atoms of R1 , R2 , R3 and R4 , fluorinated alkyl groups, etc. may be selected.
在式(NB)所表示的结构单元中,a1优选为0或1,更优选为0。In the structural unit represented by formula (NB), a1 is preferably 0 or 1, and more preferably 0.
聚合物P的所有结构单元中的式(NB)所表示的结构单元的比例优选为10~90摩尔%,更优选为30~70摩尔%,进一步优选为40~60摩尔%。The ratio of the structural unit represented by the formula (NB) in all structural units of the polymer P is preferably 10 to 90 mol %, more preferably 30 to 70 mol %, and even more preferably 40 to 60 mol %.
在本实施方式中,聚合物P具有式(1)所表示的结构单元,换言之,具有含有2个以上的(甲基)丙烯酰基(-C(=O)-CH=CH2)的结构单元。由此,能够提高聚合物P在曝光处理中的灵敏度。In the present embodiment, the polymer P has a structural unit represented by formula (1), in other words, a structural unit containing two or more (meth)acryloyl groups (—C(═O)—CH═CH 2 ). This can improve the sensitivity of the polymer P in the exposure process.
在构成聚合物P的式(1)所表示的结构单元中,Rp为含有2个以上的(甲基)丙烯酰基的基团,优选为含有2~6个(甲基)丙烯酰基的基团,更优选为含有3~5个(甲基)丙烯酰基的基团。通过最佳设定Rp所含有的(甲基)丙烯酰基的数量,能够进一步提高含有其的聚合物P在曝光处理中的灵敏度。并且,容易更高度地兼顾聚合物P的灵敏度和碱溶性。另外,能够改善聚合物P的耐热性。In the structural unit represented by formula (1) constituting the polymer P, Rp is a group containing two or more (meth)acryloyl groups, preferably a group containing 2 to 6 (meth)acryloyl groups, and more preferably a group containing 3 to 5 (meth)acryloyl groups. By optimally setting the number of (meth)acryloyl groups contained in Rp , the sensitivity of the polymer P containing it in the exposure process can be further improved. In addition, it is easy to more highly balance the sensitivity and alkali solubility of the polymer P. In addition, the heat resistance of the polymer P can be improved.
Rp优选为式(1b)所表示的基团或式(1c)所表示的基团。通过为这样的基团,具有容易获得上述各种效果的倾向。R p is preferably a group represented by formula (1b) or a group represented by formula (1c). By using such a group, the above-mentioned various effects tend to be easily obtained.
式(1)中的Rp优选为式(1b)所表示的基团、式(1c)所表示的基团或式(1d)所表示的基团。通过为这样的基团,具有容易获得上述各种效果的倾向。R p in formula (1) is preferably a group represented by formula (1b), a group represented by formula (1c) or a group represented by formula (1d). By using such a group, the above-mentioned various effects tend to be easily obtained.
式(1b)中:In formula (1b):
k为2或3。k is 2 or 3.
R为氢原子或甲基,多个R可以相同也可以不同。R is a hydrogen atom or a methyl group, and a plurality of Rs may be the same or different.
X1为单键、碳原子数1~6的亚烷基或-Z-X-所表示的基团(Z为-O-或-OCO-,X为碳原子数1~6的亚烷基),存在多个的X1可以相同也可以不同, X1 is a single bond, an alkylene group having 1 to 6 carbon atoms, or a group represented by -ZX- (Z is -O- or -OCO-, and X is an alkylene group having 1 to 6 carbon atoms), and a plurality of X1 may be the same or different,
X1'为单键、碳原子数1~6的亚烷基或-X'-Z'-所表示的基团(X'为碳原子数1~6的亚烷基,Z'为-O-或-COO-)。X 1 ' is a single bond, an alkylene group having 1 to 6 carbon atoms, or a group represented by -X'-Z'- (X' is an alkylene group having 1 to 6 carbon atoms, and Z' is -O- or -COO-).
X2为碳原子数1~12的k+1价的有机基团。 X2 is a k+1-valent organic group having 1 to 12 carbon atoms.
从进一步提高灵敏度(聚合的容易性)等而言,R优选为氢原子。From the viewpoint of further improving sensitivity (easiness of polymerization) and the like, R is preferably a hydrogen atom.
k可以为2,也可以为3,但从进一步提高原料的获得容易性或灵敏度的观点而言,优选为3。k may be 2 or 3, but is preferably 3 from the viewpoint of further improving the availability of raw materials and the sensitivity.
当X1为碳原子数1~6的亚烷基时,亚烷基可以为直链状也可以为支链状。When X1 is an alkylene group having 1 to 6 carbon atoms, the alkylene group may be linear or branched.
当X1为碳原子数1~6的亚烷基时,X1优选为直链状亚烷基,更优选为碳原子数1~3的直链状亚烷基,进一步优选为-CH2-(亚甲基)。When X 1 is an alkylene group having 1 to 6 carbon atoms, X 1 is preferably a linear alkylene group, more preferably a linear alkylene group having 1 to 3 carbon atoms, and further preferably -CH 2 -(methylene group).
当X1为-Z-X-所表示的基团(Z为-O-或-OCO-,X为碳原子数1~6的亚烷基)时的X的碳原子数1~6的亚烷基可以为直链状也可以为支链状。When X1 is a group represented by -ZX- (Z is -O- or -OCO-, and X is an alkylene group having 1 to 6 carbon atoms), the alkylene group having 1 to 6 carbon atoms of X may be linear or branched.
X的碳原子数1~6的亚烷基优选为直链状亚烷基,更优选为碳原子数1~3的直链状亚烷基,进一步优选为-CH2-CH2-(亚乙基)或-CH2-CH(CH3)-。The alkylene group having 1 to 6 carbon atoms represented by X is preferably a linear alkylene group, more preferably a linear alkylene group having 1 to 3 carbon atoms, and further preferably -CH 2 -CH 2 -(ethylene) or -CH 2 -CH(CH 3 )-.
当X1'为碳原子数1~6的亚烷基时,关于其具体方式,与X1相同。When X 1 ' is an alkylene group having 1 to 6 carbon atoms, its specific embodiment is the same as that of X 1 .
当X1'为-X'-Z'-所表示的基团时,关于X'的具体方式,与上述X相同。When X 1 ' is a group represented by -X'-Z'-, the specific embodiment of X' is the same as that of X described above.
作为X2的碳原子数1~12的k+1价的有机基团,可以举出从任意的有机化合物中去除k+1个氢原子而成的任意的基团。作为此处的“任意的有机化合物”,是例如分子量300以下、优选为200以下、更优选为100以下的有机化合物。As the k+1-valent organic group having 1 to 12 carbon atoms of X2 , there can be mentioned any group obtained by removing k+1 hydrogen atoms from any organic compound. The "any organic compound" here refers to, for example, an organic compound having a molecular weight of 300 or less, preferably 200 or less, and more preferably 100 or less.
X2例如为从碳原子数1~12(优选为碳原子数1~6)的直链状或支链状烃中去除k+1个氢原子而成的基团。更优选为从碳原子数1~3的直链状烃中去除k+1个氢原子而成的基团。另外,此处的烃可以含有氧原子(例如,醚键或羟基等)。并且,烃优选为饱和烃。 X2 is, for example, a group formed by removing k+1 hydrogen atoms from a linear or branched hydrocarbon having 1 to 12 carbon atoms (preferably 1 to 6 carbon atoms). More preferably, it is a group formed by removing k+1 hydrogen atoms from a linear hydrocarbon having 1 to 3 carbon atoms. In addition, the hydrocarbon here may contain an oxygen atom (for example, an ether bond or a hydroxyl group). Furthermore, the hydrocarbon is preferably a saturated hydrocarbon.
作为另一方式,X2可以为含有环状结构的基团。作为含有环状结构的基团,可以举出含有脂环结构的基团、含有杂环结构(例如,异三聚氰酸结构)的基团等。As another embodiment, X2 may be a group containing a cyclic structure. Examples of the group containing a cyclic structure include a group containing an alicyclic structure and a group containing a heterocyclic structure (for example, an isocyanuric acid structure).
式(1c)中:In formula (1c):
k、R、X1及X2分别与式(1b)中的R、k、X1及X2同义,多个R可以彼此相同也可以不同,多个X1可以彼此相同也可以不同。k, R, X1 and X2 have the same meanings as R, k, X1 and X2 in formula (1b), respectively. A plurality of Rs may be the same as or different from each other, and a plurality of X1s may be the same as or different from each other.
X3为碳原子数1~6的2价的有机基团。 X3 is a divalent organic group having 1 to 6 carbon atoms.
X4及X5分别独立地为单键或碳原子数1~6的2价的有机基团。 X4 and X5 are each independently a single bond or a divalent organic group having 1 to 6 carbon atoms.
X6为碳原子数1~6的2价的有机基团。 X6 is a divalent organic group having 1 to 6 carbon atoms.
关于R、k、X1及X2的具体方式、优选方式等,与在通式(1b)中的说明相同。Specific embodiments and preferred embodiments of R, k, X1 and X2 are the same as those described in the general formula (1b).
作为X3及X6的碳原子数1~6的2价的有机基团,例如可以举出从碳原子数1~6的直链状或支链状烃中去除2个氢原子而成的基团。另外,此处的烃可以含有氧原子(例如,醚键或羟基等)。并且,烃优选为饱和烃。Examples of the divalent organic group having 1 to 6 carbon atoms for X3 and X6 include groups obtained by removing two hydrogen atoms from a linear or branched hydrocarbon having 1 to 6 carbon atoms. The hydrocarbon herein may contain an oxygen atom (e.g., an ether bond or a hydroxyl group). The hydrocarbon is preferably a saturated hydrocarbon.
作为X4及X5的碳原子数1~6的2价的有机基团,可以举出直链状或支链状亚烷基。直链状或支链状亚烷基的碳原子数优选为1~3。Examples of the divalent organic group having 1 to 6 carbon atoms for X4 and X5 include linear or branched alkylene groups. The linear or branched alkylene group preferably has 1 to 3 carbon atoms.
式(1d)中:In formula (1d):
n为2~5的整数,优选为2或3。n is an integer of 2 to 5, and is preferably 2 or 3.
关于R的具体方式、优选方式等,与在通式(1b)中的说明相同。Specific embodiments, preferred embodiments, etc. of R are the same as those described in the general formula (1b).
聚合物P的所有结构单元中的式(1)所表示的结构单元的比例优选为3~40摩尔%,更优选为3~30摩尔%。The ratio of the structural unit represented by the formula (1) in all the structural units of the polymer P is preferably 3 to 40 mol%, more preferably 3 to 30 mol%.
在式(2)所表示的结构单元中,RS为仅含有1个(甲基)丙烯酰基的基团。在一实施方式中,聚合物P可以除了含有“含有2个以上的(甲基)丙烯酰基的式(1)的结构单元”以外,还含有“仅含有1个丙烯酰基的式(2)的结构单元”。通过聚合物P含有这2种结构单元,能够更高度地兼顾灵敏度和显影性。尤其,在通常的感光性树脂组合物的设计中,当欲提高灵敏度而提高了固化性时,固化过度进行而显影性趋于变差,另一方面,当欲改善显影性时,固化趋于变得不充分,因此聚合物P优选为组合含有式(1)所表示的结构单元和式(2)所表示的结构单元,由此,能够以良好的平衡兼顾灵敏度和显影性这两者。In the structural unit represented by formula (2), RS is a group containing only one (meth)acryloyl group. In one embodiment, the polymer P may contain "a structural unit of formula (2) containing only one acryloyl group" in addition to "a structural unit of formula (1) containing two or more (meth)acryloyl groups". By containing these two structural units in the polymer P, it is possible to achieve a higher degree of balance between sensitivity and developability. In particular, in the design of a conventional photosensitive resin composition, when the curability is increased in order to increase the sensitivity, the curing is excessively performed and the developability tends to deteriorate. On the other hand, when the developability is improved, the curing tends to become insufficient. Therefore, the polymer P preferably contains a combination of a structural unit represented by formula (1) and a structural unit represented by formula (2), thereby achieving a good balance between sensitivity and developability.
RS例如为以下式(2a)所表示的基团。RS is , for example, a group represented by the following formula (2a).
以上,对本发明的实施方式进行了叙述,但这些为本发明的例示,也能够采用上述以外的各种构成。As mentioned above, although embodiment of this invention was described, these are illustrations of this invention, and various structures other than the above-mentioned can also be adopted.
式(2a)中,X10为2价的有机基团,R为氢原子或甲基。In formula (2a), X10 is a divalent organic group, and R is a hydrogen atom or a methyl group.
X10的总碳原子数优选为1~30,更优选为1~20,进一步优选为1~10。The total number of carbon atoms of X10 is preferably 1-30, more preferably 1-20, and even more preferably 1-10.
式(2a)中,X10为2价的有机基团,R为氢原子或甲基。In formula (2a), X10 is a divalent organic group, and R is a hydrogen atom or a methyl group.
X10的总碳原子数优选为1~30,更优选为1~20,进一步优选为1~10。The total number of carbon atoms of X10 is preferably 1-30, more preferably 1-20, and even more preferably 1-10.
作为X10的2价的有机基团,例如优选为亚烷基。作为该亚烷基中的一部分的-CH2-可以为醚基(-O-)。亚烷基可以为直链状也可以为支链状,但更优选为直链状。The divalent organic group represented by X10 is preferably an alkylene group, for example. -CH2- , which is a part of the alkylene group, may be an ether group (-O-). The alkylene group may be linear or branched, and is more preferably linear.
作为X10的2价的有机基团,更优选为总碳原子数3~6的直链状亚烷基。通过适当选择X10的碳原子数(X10的链长),式(2)所表示的结构单元容易进一步参与交联反应,能够提高灵敏度。The divalent organic group represented by X10 is more preferably a linear alkylene group having a total carbon number of 3 to 6. By appropriately selecting the carbon number of X10 (chain length of X10 ), the structural unit represented by formula (2) can further easily participate in the crosslinking reaction, thereby improving the sensitivity.
X10的2价的有机基团(例如亚烷基)可以被任意的取代基取代。作为取代基,可以举出烷基、芳基、烷氧基、芳氧基等。The divalent organic group (for example, an alkylene group) represented by X10 may be substituted with any substituent, and examples of the substituent include an alkyl group, an aryl group, an alkoxy group, and an aryloxy group.
并且,X10的2价的有机基团也可以为亚烷基以外的任意的基团。例如,可以为将选自亚烷基、亚环烷基、亚芳基、醚基、羰基、羧基等中的1种或2种以上的基团连结而构成的2价的基团。Furthermore, the divalent organic group represented by X10 may be any group other than an alkylene group. For example, it may be a divalent group formed by linking one or more groups selected from an alkylene group, a cycloalkylene group, an arylene group, an ether group, a carbonyl group, a carboxyl group, and the like.
当聚合物P含有式(2)所表示的结构单元时,聚合物P的所有结构单元中的式(2)所表示的结构单元的比例优选为5~40摩尔%,更优选为10~30摩尔%。When the polymer P contains a structural unit represented by the formula (2), the proportion of the structural unit represented by the formula (2) in all the structural units of the polymer P is preferably 5 to 40 mol%, more preferably 10 to 30 mol%.
并且,当聚合物P含有式(1)所表示的结构单元和式(2)所表示的结构单元时,聚合物P中的式(1)所表示的结构单元和式(2)所表示的结构单元的合计含量以构成聚合物P的所有结构单元为基准,优选为5~60摩尔%,更优选为10~50摩尔%,进一步优选为10~40摩尔%。Furthermore, when the polymer P contains a structural unit represented by formula (1) and a structural unit represented by formula (2), the total content of the structural unit represented by formula (1) and the structural unit represented by formula (2) in the polymer P is preferably 5 to 60 mol%, more preferably 10 to 50 mol%, and further preferably 10 to 40 mol%, based on all the structural units constituting the polymer P.
另外,聚合物P中所含有的各结构单元的含量(比率)能够根据合成聚合物时所使用的原料的装入量(摩尔量)、合成后残存的原料的量、各种光谱(例如,IR光谱、1H-NMR光谱、13C-NMR光谱)的峰的存在及峰面积等来推算/计算。The content (ratio) of each structural unit contained in the polymer P can be estimated/calculated based on the charge amount (molar amount) of the raw materials used in synthesizing the polymer, the amount of the raw materials remaining after synthesis, the presence and peak area of various spectra (e.g., IR spectrum, 1 H-NMR spectrum, 13 C-NMR spectrum), and the like.
聚合物P的重均分子量Mw例如为1000~20000,优选为2000~18000,更优选为3000~14000,进一步优选为3000~12000。通过适当调整重均分子量,能够调整灵敏度或对碱显影液的溶解性。The weight average molecular weight Mw of the polymer P is, for example, 1000 to 20000, preferably 2000 to 18000, more preferably 3000 to 14000, further preferably 3000 to 12000. By appropriately adjusting the weight average molecular weight, the sensitivity or the solubility in the alkaline developer can be adjusted.
并且,聚合物P的分散度(重均分子量Mw/数均分子量Mn)优选为1.0~5.0,更优选为1.0~4.0,进一步优选为1.0~3.0。通过适当调整分散度,能够使聚合物P的物性变得均质,因此优选。另外,这些值是能够通过将聚苯乙烯用作标准物质的凝胶渗透色谱(GPC)测量来求出。Furthermore, the dispersion degree (weight average molecular weight Mw/number average molecular weight Mn) of the polymer P is preferably 1.0 to 5.0, more preferably 1.0 to 4.0, and further preferably 1.0 to 3.0. By appropriately adjusting the dispersion degree, the physical properties of the polymer P can be made homogeneous, so it is preferred. In addition, these values can be obtained by measuring with gel permeation chromatography (GPC) using polystyrene as a standard substance.
聚合物P的玻璃化转变温度优选为150~250℃,更优选为170~230℃。聚合物P通过主要含有式(NB)所表示的结构单元而具有比较高的玻璃化转变温度。这在制造液晶显示装置或固体摄像元件时形成于基板上的图案能够稳定存在的观点上为优选。另外,玻璃化转变温度例如能够通过差示热分析(differential thermal analysis:DTA)来求出。The glass transition temperature of polymer P is preferably 150 to 250° C., more preferably 170 to 230° C. The polymer P has a relatively high glass transition temperature by mainly containing the structural unit represented by formula (NB). This is preferred from the viewpoint that the pattern formed on the substrate can be stably present when manufacturing a liquid crystal display device or a solid-state imaging element. In addition, the glass transition temperature can be obtained, for example, by differential thermal analysis (DTA).
(具有2个以上的(甲基)丙烯酰基的化合物(多官能(甲基)丙烯酸化合物))(Compound Having Two or More (Meth)Acryloyl Groups (Polyfunctional (Meth)Acrylic Compound))
本实施方式的树脂组合物含有具有2个以上的(甲基)丙烯酰基的化合物。通过含有这样的化合物,树脂组合物的碱溶性得到改善,进一步树脂组合物的黄色化减少,从而能够获得透明性优异的固化物。多官能(甲基)丙烯酸化合物优选为3~9官能,更优选为3~6官能。通过将这样的官能基数的(甲基)丙烯酸化合物配合于树脂组合物中,能够提高所获得的树脂组合物的灵敏度。The resin composition of the present embodiment contains a compound having two or more (meth)acryloyl groups. By containing such a compound, the alkali solubility of the resin composition is improved, and the yellowing of the resin composition is further reduced, so that a cured product with excellent transparency can be obtained. The multifunctional (meth)acrylic compound is preferably 3 to 9 functional, and more preferably 3 to 6 functional. By adding such a (meth)acrylic compound with a functional group to the resin composition, the sensitivity of the obtained resin composition can be improved.
作为本实施方式的树脂组合物中所使用的具有2个以上的(甲基)丙烯酰基的化合物(在本说明书中,称为“多官能(甲基)丙烯酸化合物”),例如可以举出以下式(1b-p)所表示的化合物、式(1c-p)所表示的化合物及式(1d-p)所表示的化合物,但并不限定于这些。式(1b-p)中的k、R、X1、X1'及X2的定义及具体方式与上述式(1b)中相同。并且,式(1c-p)中的k、R、X1、X2、X3、X4、X5及X6的定义及具体方式与上述式(1c)中相同。式(1b-p)、式(1c-p)及式(1d-p)中的Y为氢原子或(甲基)丙烯酰基或这些的组合。式(1d-p)中的n为2以上的整数,优选为2~5的整数,更优选为2~3的整数。式(1d-p)中的R与上述式(1d)中相同。As the compound having two or more (meth)acryloyl groups used in the resin composition of the present embodiment (referred to as "multifunctional (meth)acrylic compound" in this specification), for example, the compound represented by the following formula (1b-p), the compound represented by the formula (1c-p) and the compound represented by the formula (1d-p) can be mentioned, but it is not limited to these. The definitions and specific forms of k, R, X1 , X1 ' and X2 in the formula (1b-p) are the same as those in the above formula (1b). In addition, the definitions and specific forms of k, R, X1 , X2 , X3 , X4 , X5 and X6 in the formula (1c-p) are the same as those in the above formula (1c). Y in the formula (1b-p), the formula (1c-p) and the formula (1d-p) is a hydrogen atom or a (meth)acryloyl group or a combination thereof. n in the formula (1d-p) is an integer of 2 or more, preferably an integer of 2 to 5, and more preferably an integer of 2 to 3. R in the formula (1d-p) is the same as in the above formula (1d).
作为式(1b-p)所表示的多官能(甲基)丙烯酸化合物的具体例,可以举出以下结构的化合物,但并不限定于这些。另外,在以下化合物中,Y表示氢原子或(甲基)丙烯酰基或这些的组合。Specific examples of the polyfunctional (meth)acrylic compound represented by formula (1b-p) include compounds of the following structures, but are not limited thereto. In the following compounds, Y represents a hydrogen atom or a (meth)acryloyl group or a combination thereof.
作为式(1c-p)所表示的多官能(甲基)丙烯酸化合物的具体例,可以举出以下化合物,但并不限定于这些。Specific examples of the polyfunctional (meth)acrylic compound represented by the formula (1c-p) include the following compounds, but are not limited to these.
X:--CH2-CH2-O--,a+b+c:4~8X: --CH 2 -CH 2 -O--, a+b+c: 4~8
X:--CH2-CH2-O--,a+b+c+d+e+f:6~12X: --CH 2 -CH 2 -O--, a+b+c+d+e+f: 6~12
(具有1个(甲基)丙烯酰基的化合物)(Compound having one (meth)acryloyl group)
本实施方式的树脂组合物可以含有具有1个(甲基)丙烯酰基的化合物(在本说明书中,称为“单官能(甲基)丙烯酸化合物”)。通过含有单官能(甲基)丙烯酸化合物,所获得的树脂组合物的碱溶性得到改善,进一步黄色化减少。The resin composition of the present embodiment may contain a compound having one (meth)acryloyl group (referred to as a "monofunctional (meth)acrylic compound" in this specification). By containing a monofunctional (meth)acrylic compound, the alkali solubility of the obtained resin composition is improved, and yellowing is further reduced.
作为本实施方式的树脂组合物中所使用的单官能(甲基)丙烯酸化合物,可以举出以下式(2a-m)所表示的化合物。式(2a-m)中,关于X10及R的定义,与式(2a)中相同。Examples of the monofunctional (meth)acrylic compound used in the resin composition of the present embodiment include compounds represented by the following formula (2a-m): In the formula (2a-m), the definitions of X10 and R are the same as in the formula (2a).
作为式(2a-m)所表示的化合物的具体例,可以举出(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸4-羟基丁酯、1,4-环己烷二甲醇单(甲基)丙烯酸酯、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯酸2-羟基丁酯、(甲基)丙烯酸2-羟基-3-苯氧基丙酯、2-(甲基)丙烯酰氧乙基-2-羟基乙基-邻苯二甲酸等。Specific examples of the compound represented by formula (2a-m) include 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, and 2-(meth)acryloyloxyethyl-2-hydroxyethyl-phthalic acid.
在本实施方式的树脂组合物中,上述多官能(甲基)丙烯酸化合物是以该树脂组合物的凝胶渗透色谱(GPC)图中的来自于多官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积例如成为5~150%的量配合。来自于多官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积的下限值优选为10%以上,更优选为20%以上,进一步优选为30%以上,再进一步优选为40%以上,尤其优选为50%以上。来自于多官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积的上限值优选为140%以下,更优选为135%以下,进一步优选为130%以下,再进一步优选为125%以下,尤其优选为120%以下。通过以上述范围配合多官能(甲基)丙烯酸化合物,所获得的树脂组合物具有优异的碱溶性。In the resin composition of the present embodiment, the above-mentioned multifunctional (meth) acrylic compound is formulated in an amount such that the peak area derived from the multifunctional (meth) acrylic compound in the gel permeation chromatography (GPC) diagram of the resin composition is, for example, 5 to 150% relative to the peak area of the polymer P. The lower limit of the peak area derived from the multifunctional (meth) acrylic compound relative to the peak area of the polymer P is preferably 10% or more, more preferably 20% or more, further preferably 30% or more, further preferably 40% or more, and particularly preferably 50% or more. The upper limit of the peak area derived from the multifunctional (meth) acrylic compound relative to the peak area of the polymer P is preferably 140% or less, more preferably 135% or less, further preferably 130% or less, further preferably 125% or less, and particularly preferably 120% or less. By formulating the multifunctional (meth) acrylic compound in the above range, the obtained resin composition has excellent alkali solubility.
当向本实施方式的树脂组合物中配合单官能(甲基)丙烯酸化合物时,其量是以该树脂组合物的凝胶渗透色谱(GPC)图中的来自于单官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积例如成为5~60%的量配合。来自于单官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积的下限值优选为7%以上,更优选为9%以上,进一步优选为10%以上。来自于单官能(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积的上限值优选为55%以下,更优选为50%以下,进一步优选为45%以下。通过以上述范围配合单官能(甲基)丙烯酸化合物,所获得的树脂组合物具有优异的碱溶性,并且耐热变色性得到改善。When a monofunctional (meth)acrylic compound is added to the resin composition of the present embodiment, the amount thereof is added in such an amount that the peak area derived from the monofunctional (meth)acrylic compound in the gel permeation chromatography (GPC) diagram of the resin composition is, for example, 5 to 60% relative to the peak area of the polymer P. The lower limit of the peak area derived from the monofunctional (meth)acrylic compound relative to the peak area of the polymer P is preferably 7% or more, more preferably 9% or more, and further preferably 10% or more. The upper limit of the peak area derived from the monofunctional (meth)acrylic compound relative to the peak area of the polymer P is preferably 55% or less, more preferably 50% or less, and further preferably 45% or less. By adding the monofunctional (meth)acrylic compound in the above range, the obtained resin composition has excellent alkali solubility and improved heat discoloration resistance.
通过本实施方式的树脂组合物具备上述构成,能够将其碱溶解速度例如设为250nm/s以上,优选能够设为280nm/s以上。Since the resin composition of the present embodiment has the above-mentioned configuration, the alkali dissolution rate thereof can be, for example, 250 nm/s or more, or preferably 280 nm/s or more.
本实施方式的树脂组合物典型地含有有机溶剂,并且以液体或清漆的方式提供。作为有机溶剂,能够使用酮系溶剂、酯系溶剂、醚系溶剂、醇系溶剂、内酯系溶剂、碳酸酯系溶剂等中的1种或2种以上。The resin composition of the present embodiment typically contains an organic solvent and is provided in the form of a liquid or a varnish. As the organic solvent, one or more of a ketone solvent, an ester solvent, an ether solvent, an alcohol solvent, a lactone solvent, a carbonate solvent, etc. can be used.
作为有机溶剂的具体例,可以举出丙二醇单甲醚乙酸酯、丙二醇单甲醚、γ-丁内酯、N-甲基吡咯烷酮及环己酮等。这些可以单独使用1种,也可以组合使用2种以上。Specific examples of the organic solvent include propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, γ-butyrolactone, N-methylpyrrolidone, cyclohexanone, etc. These may be used alone or in combination of two or more.
有机溶剂的使用量不受特别限定,以不挥发成分的浓度例如成为10~70质量%、优选成为15~60质量%的量使用。The amount of the organic solvent used is not particularly limited, and the organic solvent is used in an amount such that the concentration of the nonvolatile component becomes, for example, 10 to 70% by mass, preferably 15 to 60% by mass.
(聚合物P的制造)(Production of Polymer P)
在此,对上述聚合物P的制造方法进行说明。Here, a method for producing the above-mentioned polymer P will be described.
聚合物P能够通过任意的方法来制造(合成)。聚合物P例如能够通过如下工序来制造:工序(I):准备含有式(NB)所表示的结构单元和式(MA)所表示的结构单元的原料聚合物的工序;及工序(II):使工序(I)中所获得的原料聚合物与具有羟基及2个以上的(甲基)丙烯酰基的化合物(以下,称为“多官能(甲基)丙烯酸单体”)在碱性催化剂的存在下进行反应而制备含有式(NB)所表示的结构单元和式(1)所表示的结构单元及根据情况进一步含有式(MA)所表示的结构单元的聚合物P的工序。The polymer P can be produced (synthesized) by any method. The polymer P can be produced, for example, by the following steps: step (I): a step of preparing a base polymer containing a structural unit represented by formula (NB) and a structural unit represented by formula (MA); and step (II): a step of reacting the base polymer obtained in step (I) with a compound having a hydroxyl group and two or more (meth)acryloyl groups (hereinafter referred to as "multifunctional (meth)acrylic monomer") in the presence of a basic catalyst to prepare a polymer P containing a structural unit represented by formula (NB) and a structural unit represented by formula (1), and, if necessary, further containing a structural unit represented by formula (MA).
当聚合物P进一步含有式(2)所表示的结构单元时,能够通过如下工序来制造:在工序(II)中,使工序(I)中所获得的原料聚合物、多官能(甲基)丙烯酸单体及具有羟基及1个(甲基)丙烯酰基的化合物(以下,称为“单官能(甲基)丙烯酸单体”)在碱性催化剂的存在下进行反应而制备含有式(NB)所表示的结构单元、式(1)所表示的结构单元、式(2)所表示的结构单元及根据情况进一步含有式(MA)所表示的结构单元的聚合物P的工序。When the polymer P further contains a structural unit represented by formula (2), it can be produced by the following step: in step (II), the base polymer obtained in step (I), a multifunctional (meth)acrylic monomer and a compound having a hydroxyl group and one (meth)acryloyl group (hereinafter referred to as "monofunctional (meth)acrylic monomer") are reacted in the presence of a basic catalyst to prepare a polymer P containing a structural unit represented by formula (NB), a structural unit represented by formula (1), a structural unit represented by formula (2) and, if necessary, a structural unit represented by formula (MA).
当聚合物P进一步含有式(3)所表示的结构单元时,在工序(II)中,制备含有式(NB)所表示的结构单元、式(1)所表示的结构单元和/或式(2)所表示的结构单元、及式(MA)所表示的结构单元的聚合物,之后实施在碱催化剂的存在下用水对该聚合物进行处理的工序(工序(III))。When the polymer P further contains a structural unit represented by formula (3), in step (II), a polymer containing a structural unit represented by formula (NB), a structural unit represented by formula (1) and/or a structural unit represented by formula (2), and a structural unit represented by formula (MA) is prepared, and then a step of treating the polymer with water in the presence of a base catalyst is carried out (step (III)).
当聚合物P含有硫醚基时,这样的聚合物P能够通过在工序(II)中使用导入有硫醚基的原料聚合物来制造。具体而言,含有硫醚基的原料聚合物能够通过在工序(I)中制造含有式(NB)所表示的结构单元、式(MA)所表示的结构单元及硫醚基的原料聚合物来获得。关于导入有硫醚基的原料聚合物的制造,以下详细进行叙述。When the polymer P contains a thioether group, such a polymer P can be produced by using a base polymer into which a thioether group is introduced in step (II). Specifically, the base polymer containing a thioether group can be obtained by producing a base polymer containing a structural unit represented by formula (NB), a structural unit represented by formula (MA) and a thioether group in step (I). The production of the base polymer into which a thioether group is introduced is described in detail below.
当在工序(II)中使用多官能(甲基)丙烯酸单体和单官能(甲基)丙烯酸单体这两者时,优选首先使多官能(甲基)丙烯酸单体与原料聚合物进行反应之后,使单官能(甲基)丙烯酸单体与所获得的反应混合物进行反应。When both a polyfunctional (meth)acrylic monomer and a monofunctional (meth)acrylic monomer are used in step (II), it is preferred that the polyfunctional (meth)acrylic monomer is first reacted with the base polymer and then the monofunctional (meth)acrylic monomer is reacted with the obtained reaction mixture.
(工序(I))(Step (I))
工序(I)中的准备含有式(NB)所表示的结构单元和式(MA)所表示的结构单元的原料聚合物的工序包括:通过使式(NBm)所表示的单体和马来酸酐进行聚合(加成聚合)来获得目标原料聚合物的工序。另外,式(NBm)的R1、R2、R3及R4以及a1的定义与式(NB)相同。关于优选方式,也相同。The step of preparing a base polymer containing a structural unit represented by formula (NB) and a structural unit represented by formula (MA) in step (I) includes a step of obtaining a target base polymer by polymerizing (addition polymerization) a monomer represented by formula (NBm) and maleic anhydride. In formula (NBm), R 1 , R 2 , R 3 , R 4 , and a 1 have the same definitions as those in formula (NB). The same also applies to preferred embodiments.
当在工序(I)中准备导入有硫醚基的原料聚合物时,这样的原料聚合物能够通过使式(NBm)所表示的单体和马来酸酐在含硫醇基化合物的存在下进行聚合(加成聚合)来制造。导入到所获得的原料聚合物中的硫醚基是衍生自该含硫醇基化合物所具有的硫醇基的基团。When a base polymer into which a thiol group is introduced is prepared in step (I), such a base polymer can be produced by polymerizing (addition polymerization) a monomer represented by formula (NBm) and maleic anhydride in the presence of a thiol group-containing compound. The thiol group introduced into the obtained base polymer is a group derived from a thiol group possessed by the thiol group-containing compound.
作为式(NBm)所表示的单体,例如可以举出降冰片烯、降冰片二烯(norbornadiene)、双环[2.2.1]-庚-2-烯(惯用名:2-降冰片烯)、5-甲基-2-降冰片烯、5-乙基-2-降冰片烯、5-丁基-2-降冰片烯、5-己基-2-降冰片烯、5-癸基-2-降冰片烯、5-烯丙基-2-降冰片烯、5-(2-丙烯基)-2-降冰片烯、5-(1-甲基-4-戊烯基)-2-降冰片烯、5-乙炔基-2-降冰片烯、5-苄基-2-降冰片烯、5-苯乙基-2-降冰片烯、2-乙酰基-5-降冰片烯、5-降冰片烯-2-羧酸甲酯、5-降冰片烯-2,3-二羧酸酐等。在进行聚合时,式(NBm)所表示的单体可以仅使用1种,也可以组合使用2种以上。Examples of the monomer represented by the formula (NBm) include norbornene, norbornadiene, bicyclo[2.2.1]-hept-2-ene (common name: 2-norbornene), 5-methyl-2-norbornene, 5-ethyl-2-norbornene, 5-butyl-2-norbornene, 5-hexyl-2-norbornene, 5-decyl-2-norbornene, 5-allyl-2-norbornene, 5-(2-propenyl)-2-norbornene, 5-(1-methyl-4-pentenyl)-2-norbornene, 5-ethynyl-2-norbornene, 5-benzyl-2-norbornene, 5-phenethyl-2-norbornene, 2-acetyl-5-norbornene, 5-norbornene-2-carboxylic acid methyl ester, and 5-norbornene-2,3-dicarboxylic anhydride. In the polymerization, the monomer represented by the formula (NBm) may be used alone or in combination of two or more.
作为用于制造导入有硫醚基的原料聚合物的含硫醇基化合物,优选使用具有2个以上的硫醇基,换言之,2官能以上的含硫醇基化合物,更优选为3官能~6官能的含硫醇基化合物。通过使用这样的含硫醇基化合物,能够提高所获得的聚合物P的灵敏度。As the thiol group-containing compound used for producing the base polymer into which the thiol group is introduced, it is preferred to use a thiol group-containing compound having two or more thiol groups, in other words, a difunctional or higher thiol group-containing compound, and more preferably a trifunctional to hexafunctional thiol group-containing compound. By using such a thiol group-containing compound, the sensitivity of the obtained polymer P can be improved.
作为含硫醇基化合物的具体例,可以举出以下式(s-1)~(s-20)所表示的化合物,但并不限定于这些。含硫醇基化合物可以单独使用1种,也可以混合使用2种以上。Specific examples of the thiol group-containing compound include compounds represented by the following formulae (s-1) to (s-20), but are not limited thereto. The thiol group-containing compound may be used alone or in combination of two or more.
关于式(NBm)所表示的单体与马来酸酐的聚合方法,不受限定,但优选为使用自由基聚合引发剂的自由基聚合。作为聚合引发剂,例如能够使用偶氮化合物、有机过氧化物等。The polymerization method of the monomer represented by formula (NBm) and maleic anhydride is not limited, but free radical polymerization using a free radical polymerization initiator is preferred. As the polymerization initiator, for example, an azo compound, an organic peroxide, etc. can be used.
作为偶氮化合物,具体而言,可以举出偶氮双异丁腈(AIBN)、2,2'-偶氮双(2-甲基丙酸)二甲酯、1,1'-偶氮双(环己烷甲腈)(ABCN)等。Specific examples of the azo compound include azobisisobutyronitrile (AIBN), 2,2′-azobis(2-methylpropionic acid)dimethyl ester, and 1,1′-azobis(cyclohexanecarbonitrile) (ABCN).
作为有机过氧化物,例如可以举出过氧化氢、二(叔丁基)过氧化物(DTBP)、过氧化苯甲酰(benzoyl peroxide,BPO)及甲基乙基酮过氧化物(MEKP)等。Examples of the organic peroxide include hydrogen peroxide, di(tert-butyl)peroxide (DTBP), benzoyl peroxide (BPO), and methyl ethyl ketone peroxide (MEKP).
关于聚合引发剂,可以仅使用1种,也可以组合使用2种以上。The polymerization initiator may be used alone or in combination of two or more.
作为聚合反应中所使用的溶剂,例如能够使用二乙醚、四氢呋喃、甲苯、甲基乙基酮等有机溶剂。聚合溶剂可以为单独溶剂,也可以为混合溶剂。As the solvent used in the polymerization reaction, for example, an organic solvent such as diethyl ether, tetrahydrofuran, toluene, methyl ethyl ketone, etc. can be used. The polymerization solvent may be a single solvent or a mixed solvent.
含有式(NB)所表示的结构单元和式(MA)所表示的结构单元的原料聚合物的合成能够通过如下处理来实施:将式(NBm)所表示的单体、马来酸酐及聚合引发剂溶解于溶剂中并将其投入到反应容器中,之后加热来进行加成聚合。加热温度例如为50~80℃,加热时间例如为5~20小时。The synthesis of the base polymer containing the structural unit represented by the formula (NB) and the structural unit represented by the formula (MA) can be carried out by dissolving the monomer represented by the formula (NBm), maleic anhydride and a polymerization initiator in a solvent and adding them into a reaction vessel, followed by heating to carry out addition polymerization. The heating temperature is, for example, 50 to 80° C., and the heating time is, for example, 5 to 20 hours.
装入到反应容器时的式(NBm)所表示的单体与马来酸酐的摩尔比优选为0.5:1~1:0.5。从控制分子结构的观点而言,摩尔比优选为1:1。The molar ratio of the monomer represented by the formula (NBm) to maleic anhydride when charged into the reaction container is preferably 0.5:1 to 1:0.5. From the viewpoint of controlling the molecular structure, the molar ratio is preferably 1:1.
通过这样的工序,能够获得“原料聚合物”。Through such steps, a "base polymer" can be obtained.
另外,原料聚合物可以为无规共聚物、交替共聚物、嵌段共聚物、周期共聚物等中的任一种。典型为无规共聚物或交替共聚物。另外,通常已知马来酸酐为交替共聚性强的单体。In addition, the base polymer may be any of a random copolymer, an alternating copolymer, a block copolymer, a periodic copolymer, etc. A typical example is a random copolymer or an alternating copolymer. In addition, maleic anhydride is generally known as a monomer with strong alternating copolymerizability.
含有式(NB)所表示的结构单元、式(MA)所表示的结构单元及硫醚基的导入有硫醚基的原料聚合物的合成通过如下处理来实施:将式(NBm)所表示的单体、马来酸酐及聚合引发剂溶解于溶剂中并将其装入到反应容器中,之后进行加热,并且一边滴加所述含硫醇基化合物,一边进行加成聚合。加热温度例如为50~80℃,加热时间例如为5~20小时。The synthesis of the raw polymer into which the sulfide group is introduced, which contains the structural unit represented by the formula (NB), the structural unit represented by the formula (MA), and the sulfide group, is carried out by dissolving the monomer represented by the formula (NBm), maleic anhydride, and a polymerization initiator in a solvent and charging the solvent into a reaction vessel, and then heating the solvent and performing addition polymerization while dropping the thiol group-containing compound. The heating temperature is, for example, 50 to 80° C., and the heating time is, for example, 5 to 20 hours.
装入到反应容器时的式(NBm)所表示的单体与马来酸酐的摩尔比优选为0.5:1~1:0.5。从控制分子结构的观点而言,摩尔比优选为1:1。The molar ratio of the monomer represented by the formula (NBm) to maleic anhydride when charged into the reaction container is preferably 0.5:1 to 1:0.5. From the viewpoint of controlling the molecular structure, the molar ratio is preferably 1:1.
并且,从控制导入有硫醚基的原料聚合物中的硫醚基含量及该原料聚合物的分子量的观点而言,相对于装入到反应容器时的式(NBm)所表示的单体和马来酸酐的装入合计摩尔量,含硫醇基化合物的装入量优选为0.5~10摩尔%,尤其优选为1~8摩尔%,进一步优选为2~6摩尔%。Furthermore, from the viewpoint of controlling the sulfide group content in the base polymer into which the sulfide group is introduced and the molecular weight of the base polymer, the amount of the thiol group-containing compound charged is preferably 0.5 to 10 mol %, particularly preferably 1 to 8 mol %, and further preferably 2 to 6 mol %, relative to the total molar amount of the monomer represented by the formula (NBm) and maleic anhydride charged into the reaction container.
另外,在合成原料聚合物之后,可以进行去除未反应单体、低聚物、残存的聚合引发剂等低分子量成分的工序。After the raw material polymer is synthesized, a step of removing low molecular weight components such as unreacted monomers, oligomers, and residual polymerization initiators may be performed.
具体而言,将含有所合成的原料聚合物和低分子量成分的有机相进行浓缩,之后与四氢呋喃(THF)等有机溶剂进行混合而获得溶液。然后,将该溶液与甲醇等不良溶剂进行混合,使单体沉淀。滤取该沉淀物并进行干燥,由此能够提高原料聚合物的纯度。Specifically, the organic phase containing the synthesized base polymer and low molecular weight components is concentrated, and then mixed with an organic solvent such as tetrahydrofuran (THF) to obtain a solution. Then, the solution is mixed with a poor solvent such as methanol to precipitate the monomer. The precipitate is filtered and dried, thereby improving the purity of the base polymer.
在以下工序(II)及工序(III)中使用工序(I)中所获得的原料聚合物来制造本实施方式的聚合物P。在以下说明中,记载了使用由式(NB)所表示的结构单元和式(MA)所表示的结构单元构成的原料聚合物作为工序(I)所获得的原料聚合物的情况,但即使在使用导入有硫醚基的原料聚合物的情况下,也能够使用相同的方法,在该情况下获得的聚合物P含有硫醚基。The base polymer obtained in step (I) is used in the following steps (II) and (III) to produce the polymer P of the present embodiment. In the following description, the case where a base polymer composed of a structural unit represented by formula (NB) and a structural unit represented by formula (MA) is used as the base polymer obtained in step (I), but the same method can be used even when a base polymer into which a sulfide group is introduced is used, and the polymer P obtained in this case contains a sulfide group.
(工序(II))(Step (II))
通过使工序(I)中所获得的原料聚合物、多官能(甲基)丙烯酸单体及根据情况含有的单官能(甲基)丙烯酸单体在碱性催化剂的存在下进行反应而使原料聚合物中所含有的式(MA)所表示的结构单元的一部分开环,当使用了式(1)所表示的结构单元及单官能(甲基)丙烯酸单体时,形成式(2)所表示的结构单元来获得含有式(NB)所表示的结构单元以及式(1)所表示的结构单元及式(2)所表示的结构单元(使用单官能(甲基)丙烯酸单体的情况)且根据情况含有式(MA)所表示的结构单元的聚合物P。The base polymer obtained in step (I), the polyfunctional (meth)acrylic monomer, and the optionally contained monofunctional (meth)acrylic monomer are reacted in the presence of a basic catalyst to ring-open a portion of the structural unit represented by formula (MA) contained in the base polymer. When the structural unit represented by formula (1) and the monofunctional (meth)acrylic monomer are used, the structural unit represented by formula (2) is formed, thereby obtaining a polymer P containing the structural unit represented by formula (NB) as well as the structural unit represented by formula (1) and the structural unit represented by formula (2) (when a monofunctional (meth)acrylic monomer is used) and optionally containing the structural unit represented by formula (MA).
更具体而言,首先准备将原料聚合物溶解于适当的有机溶剂而成的溶液。作为有机溶剂,能够使用甲基乙基酮(MEK)、丙二醇单甲醚乙酸酯(PGMEA)、二甲基乙酰胺(DMAc)、N-甲基吡咯烷酮(NMP)、四氢呋喃(THF)等单独溶剂或混合溶剂,但并不仅限于这些,能够使用有机化合物或高分子的合成中所使用的各种有机溶剂。More specifically, a solution is first prepared by dissolving a base polymer in an appropriate organic solvent. As the organic solvent, a single solvent or a mixed solvent such as methyl ethyl ketone (MEK), propylene glycol monomethyl ether acetate (PGMEA), dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), tetrahydrofuran (THF) can be used, but it is not limited to these, and various organic solvents used in the synthesis of organic compounds or polymers can be used.
接着,向上述溶液中加入多官能(甲基)丙烯酸单体。进一步加入碱性催化剂。然后,适当混合溶液而制成均匀的溶液,从而获得至少含有式(NB)的结构单元及式(1)的结构单元的聚合物(工序(II-i))。Next, a multifunctional (meth)acrylic monomer is added to the above solution. A basic catalyst is further added. Then, the solution is appropriately mixed to form a uniform solution, thereby obtaining a polymer containing at least a structural unit of formula (NB) and a structural unit of formula (1) (step (II-i)).
作为在此能够使用的多官能(甲基)丙烯酸单体,例如可以举出上述式(1b-p)所表示的化合物、式(1c-p)所表示的化合物及式(1d-p)所表示的化合物中Y为氢原子的化合物。Examples of the polyfunctional (meth)acrylic monomer that can be used include compounds represented by the above formula (1b-p), compounds represented by the formula (1c-p), and compounds represented by the formula (1d-p) wherein Y is a hydrogen atom.
接着,使单官能(甲基)丙烯酸单体与工序(II-i)中所获得的聚合物在碱性催化剂的存在下进行反应,由此能够获得至少含有式(NB)的结构单元、式(1)的结构单元及式(2)的结构单元的聚合物(工序(II-ii))。Next, a monofunctional (meth)acrylic monomer is reacted with the polymer obtained in step (II-i) in the presence of a basic catalyst, thereby obtaining a polymer containing at least a structural unit of formula (NB), a structural unit of formula (1), and a structural unit of formula (2) (step (II-ii)).
工序(II-i)、工序(II-ii)可以仅实施其中任一者,但优选为实施工序(II-i)。当实施工序(II-i)、工序(II-ii)这两者时,优选为在工序(II-i)之后实施工序(II-ii)。Only one of step (II-i) and step (II-ii) may be performed, but step (II-i) is preferably performed. When both step (II-i) and step (II-ii) are performed, step (II-ii) is preferably performed after step (II-i).
(工序(III))(Step (III))
当实施工序(III)时,使用在碱性催化剂的存在下用水对工序(II)中所获得的聚合物进行处理的工序。通过工序(III),工序(II)中所获得的聚合物中所含有的式(MA)所表示的结构单元开环来形成式(3)所表示的结构单元,从而能够制造含有式(NB)所表示的结构单元、式(1)所表示的结构单元和/或式(2)所表示的结构单元以及式(3)所表示的结构单元的聚合物P。当式(MA)所表示的结构单元的一部分开环,而式(MA)的结构单元的一部分未开环而残留时,聚合物P除了含有式(NB)、式(1)及式(2)(在工序(II)中使用单官能(甲基)丙烯酸单体的情况)以及式(3)的结构单元以外,还含有式(MA)所表示的结构单元。When the step (III) is carried out, a step of treating the polymer obtained in the step (II) with water in the presence of a basic catalyst is used. In the step (III), the structural unit represented by the formula (MA) contained in the polymer obtained in the step (II) is ring-opened to form the structural unit represented by the formula (3), thereby producing a polymer P containing the structural unit represented by the formula (NB), the structural unit represented by the formula (1) and/or the structural unit represented by the formula (2), and the structural unit represented by the formula (3). When a part of the structural unit represented by the formula (MA) is ring-opened, and a part of the structural unit of the formula (MA) remains without ring-opening, the polymer P contains the structural unit represented by the formula (MA) in addition to the structural units of the formula (NB), the formula (1) and the formula (2) (when a monofunctional (meth)acrylic monomer is used in the step (II)) and the formula (3).
作为工序(III)中所使用的碱性催化剂,可以举出三乙胺、吡啶、二甲氨基吡啶等胺化合物或含氮杂环化合物。Examples of the basic catalyst used in step (III) include amine compounds such as triethylamine, pyridine, and dimethylaminopyridine, and nitrogen-containing heterocyclic compounds.
在工序(III)中,向含有工序(II)中所获得的聚合物的反应体系中添加水,并将所获得的反应溶液优选在60~80℃加热0.25~6小时左右,由此该聚合物中所含有的式(MA)的结构单元开环而生成式(3)所表示的结构单元。碱性催化剂能够直接使用残存于工序(II)中所获得的反应体系中的催化剂。因此,工序(III)优选为通过在不对工序(II)中所获得的反应混合物进行任何后处理的状态下就在原位(in situ)向该反应混合物中追加添加水来实施。In step (III), water is added to the reaction system containing the polymer obtained in step (II), and the obtained reaction solution is preferably heated at 60 to 80° C. for about 0.25 to 6 hours, thereby the structural unit of formula (MA) contained in the polymer is ring-opened to generate the structural unit represented by formula (3). The basic catalyst can directly use the catalyst remaining in the reaction system obtained in step (II). Therefore, step (III) is preferably implemented by adding water to the reaction mixture in situ without performing any post-treatment on the reaction mixture obtained in step (II).
(树脂组合物的制造)(Manufacture of resin composition)
本实施方式的树脂组合物能够通过将上述成分利用公知的方法进行混合来制作。本实施方式的树脂组合物用作以下说明的感光性树脂组合物的树脂材料。The resin composition of the present embodiment can be produced by mixing the above components by a known method. The resin composition of the present embodiment is used as a resin material of a photosensitive resin composition described below.
(感光性树脂组合物)(Photosensitive resin composition)
本实施方式的感光性树脂组合物含有上述聚合物P、具有2个以上的(甲基)丙烯酰基的化合物(多官能(甲基)丙烯酸化合物)及光敏剂。即,本实施方式的感光性树脂组合物含有上述本实施方式的树脂组合物和光敏剂。以下,对各成分进行说明。The photosensitive resin composition of this embodiment contains the above-mentioned polymer P, a compound having two or more (meth)acryloyl groups (multifunctional (meth)acrylic compound), and a photosensitizer. That is, the photosensitive resin composition of this embodiment contains the above-mentioned resin composition of this embodiment and a photosensitizer. Each component is described below.
本实施方式的感光性树脂组合物中所使用的聚合物P及多官能(甲基)丙烯酸化合物与上述相同。The polymer P and the polyfunctional (meth)acrylic compound used in the photosensitive resin composition of the present embodiment are the same as those described above.
作为本实施方式的感光性树脂组合物中所使用的光敏剂,可以举出光自由基聚合引发剂。作为光自由基聚合引发剂,能够使用公知的化合物,例如可以举出2,2-二乙氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1-羟基环己基苯基酮、2-羟基-2-甲基-1-苯基丙烷-1-酮、1-〔4-(2-羟基乙氧基)苯基〕-2-羟基-2-甲基-1-丙烷-1-酮、2-羟基-1-{4-〔4-(2-羟基-2-甲基丙酰基)苄基〕苯基}-2-甲基丙烷-1-酮、2-甲基-1-(4-甲硫基苯基)-2-吗啉基丙烷-1-酮、2-苄基-2-二甲氨基-1-(4-吗啉基苯基)-丁酮-1、2-(二甲氨基)-2-〔(4-甲基苯基)甲基〕-1-〔4-(4-吗啉基)苯基〕-1-丁酮等烷基苯酮系化合物;二苯甲酮、4,4'-双(二甲氨基)二苯甲酮、2-羧基二苯甲酮等二苯甲酮系化合物;安息香甲醚、安息香乙醚、安息香异丙醚、安息香异丁醚等安息香系化合物;噻吨酮、2-乙基噻吨酮、2-异丙基噻吨酮、2-氯噻吨酮、2,4-二甲基噻吨酮、2,4-二乙基噻吨酮等噻吨酮系化合物;2-(4-甲氧基苯基)-4,6-双(三氯甲基)均三嗪、2-(4-甲氧基萘基)-4,6-双(三氯甲基)均三嗪、2-(4-乙氧基萘基)-4,6-双(三氯甲基)均三嗪、2-(4-乙氧基羰基萘基)-4,6-双(三氯甲基)均三嗪等卤甲基化三嗪系化合物;2-三氯甲基-5-(2'-苯并呋喃基)-1,3,4-噁二唑、2-三氯甲基-5-〔β-(2'-苯并呋喃基)乙烯基〕-1,3,4-噁二唑、4-噁二唑、2-三氯甲基-5-呋喃基-1,3,4-噁二唑等卤甲基化噁二唑系化合物;2,2'-双(2-氯苯基)-4,4',5,5'-四苯基-1,2'-联咪唑、2,2'-双(2,4-二氯苯基)-4,4',5,5'-四苯基-1,2'-联咪唑、2,2'-双(2,4,6-三氯苯基)-4,4',5,5'-四苯基-1,2'-联咪唑等联咪唑系化合物;1,2-辛二酮、1-〔4-(苯硫基)-2-(O-苯甲酰肟)〕、乙酮、1-〔9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基〕-1-(O-乙酰肟)等肟酯系化合物;双(η5-2,4-环戊二烯-1-基)-双(2,6-二氟-3-(1H-吡咯-1-基)-苯基)钛等二茂钛系化合物;对二甲氨基安息香酸、对二乙基氨基安息香酸等安息香酸酯系化合物;9-苯基吖啶等吖啶系化合物等。光自由基聚合引发剂可以单独使用1种,也可以组合使用2种以上。As the photosensitizer used in the photosensitive resin composition of the present embodiment, a photoradical polymerization initiator can be mentioned. As the photoradical polymerization initiator, a known compound can be used, for example, 2,2-diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropane-1-one, 1-〔4-(2-hydroxyethoxy)phenyl〕-2-hydroxy-2-methyl-1-propane-1-one, 2-hydroxy-1-{4-〔4-(2-hydroxy-2-methylpropionyl)benzyl〕phenyl}-2-methylpropane-1-one, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropane-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1, 2-(dimethylamino)- Alkyl benzophenone compounds such as 2-〔(4-methylphenyl)methyl〕-1-〔4-(4-morpholinyl)phenyl〕-1-butanone; benzophenone compounds such as benzophenone, 4,4'-bis(dimethylamino)benzophenone, and 2-carboxybenzophenone; benzoin compounds such as benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; thioxanthone compounds such as thioxanthone, 2-ethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone, and 2,4-diethylthioxanthone; 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-methoxynaphthyl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-ethoxy)- halogenated methylated triazine compounds such as 2-(4-ethoxycarbonylnaphthyl)-4,6-bis(trichloromethyl)-s-triazine, 2-(4-ethoxycarbonylnaphthyl)-4,6-bis(trichloromethyl)-s-triazine; halogenated methylated oxadiazole compounds such as 2-trichloromethyl-5-(2'-benzofuranyl)-1,3,4-oxadiazole, 2-trichloromethyl-5-[β-(2'-benzofuranyl)vinyl]-1,3,4-oxadiazole, 4-oxadiazole, 2-trichloromethyl-5-furanyl-1,3,4-oxadiazole; 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyl-1,2' -biimidazole, 2,2'-bis(2,4,6-trichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole and other biimidazole compounds; 1,2-octanedione, 1-〔4-(phenylthio)-2-(O-benzoyl oxime)〕, ethyl ketone, 1-〔9-ethyl-6-(2-methylbenzoyl)-9H-carbazole-3-yl〕-1-(O-acetyl oxime) and other oxime ester compounds; bis(η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl)titanium and other titanocene compounds; benzoic acid ester compounds such as p-dimethylaminobenzoic acid and p-diethylaminobenzoic acid; acridine compounds such as 9-phenylacridine, etc. The photoradical polymerization initiator may be used alone or in combination of two or more.
光自由基聚合引发剂相对于聚合物P 1000质量份,例如以1~20质量份的量使用,优选以3~10质量份的量使用。The photoradical polymerization initiator is used in an amount of, for example, 1 to 20 parts by mass, and preferably 3 to 10 parts by mass, based on 1000 parts by mass of the polymer P.
本实施方式的感光性树脂组合物通过含有上述成分而在光刻处理中具有高灵敏度,并且具有优异的碱溶性。因此,感光性树脂组合物在光刻法中具备优异的显影性、优异的加工性。并且,由于感光性树脂组合物的黄色化得到抑制,因此将该感光性树脂组合物固化而获得的物品具有透明性。The photosensitive resin composition of the present embodiment has high sensitivity in photolithography by containing the above-mentioned components, and has excellent alkali solubility. Therefore, the photosensitive resin composition has excellent developability and excellent processability in photolithography. In addition, since the yellowing of the photosensitive resin composition is suppressed, the article obtained by curing the photosensitive resin composition has transparency.
作为一方式,感光性树脂组合物可以含有着色剂。通过含有着色剂,能够优选地用作液晶显示装置或固体摄像元件的滤色器的形成材料。作为着色剂,能够使用各种颜料或染料。As one embodiment, the photosensitive resin composition may contain a colorant. By containing a colorant, it can be preferably used as a material for forming a color filter of a liquid crystal display device or a solid-state imaging element. As the colorant, various pigments or dyes can be used.
作为颜料,能够使用有机颜料或无机颜料。As the pigment, an organic pigment or an inorganic pigment can be used.
作为有机颜料,能够使用偶氮系颜料、酞青素系颜料、喹吖酮系颜料、苝系颜料、紫环酮系颜料、异吲哚啉酮系颜料、异吲哚啉系颜料、二噁嗪系颜料、硫靛系颜料、蒽醌系颜料、喹啉黄(quinophthalone)系颜料、金属络合物系颜料、二酮吡咯并吡咯系颜料、二苯并吡喃(Xanthene)系颜料、吡咯亚甲基系颜料、染料色淀系颜料等。As organic pigments, azo pigments, phthalocyanine pigments, quinacridone pigments, perylene pigments, perinone pigments, isoindolinone pigments, isoindolinone pigments, dioxazine pigments, thioindigo pigments, anthraquinone pigments, quinophthalone pigments, metal complex pigments, diketopyrrolopyrrole pigments, xanthene pigments, pyrromethene pigments, dye lake pigments, etc. can be used.
作为无机颜料,能够使用白色/体质颜料(氧化钛、氧化锌、硫化锌、粘土、滑石、硫酸钡、碳酸钙等)、有色颜料(铬黄、镉系、铬朱红、镍钛、铬钛、黄色氧化铁、赤铁氧化物、铬酸锌、铅红、群青、铁蓝、钴蓝、铬绿、氧化铬、钒酸铋等)、增亮材料颜料(珠光颜料、铝颜料、青铜颜料等)、荧光颜料(硫化锌、硫化锶、铝酸锶等)。As inorganic pigments, white/body pigments (titanium oxide, zinc oxide, zinc sulfide, clay, talc, barium sulfate, calcium carbonate, etc.), colored pigments (chrome yellow, cadmium series, chrome vermilion, nickel titanium, chrome titanium, yellow iron oxide, hematite, zinc chromate, red lead, ultramarine, iron blue, cobalt blue, chrome green, chromium oxide, bismuth vanadate, etc.), brightening material pigments (pearlescent pigments, aluminum pigments, bronze pigments, etc.), fluorescent pigments (zinc sulfide, strontium sulfide, strontium aluminate, etc.) can be used.
作为染料,例如能够使用日本特开2003-270428号公报或日本特开平9-171108号公报、日本特开2008-50599号公报等中所记载的公知的染料。As the dye, for example, known dyes described in Japanese Patent Application Laid-Open No. 2003-270428, Japanese Patent Application Laid-Open No. 9-171108, Japanese Patent Application Laid-Open No. 2008-50599, etc. can be used.
当感光性树脂组合物含有着色剂时,感光性树脂组合物可以仅含有1种着色剂,也可以含有2种以上。When the photosensitive resin composition contains a colorant, the photosensitive resin composition may contain only one type of colorant, or may contain two or more types of colorants.
着色剂(特别是颜料)根据目的或用途能够使用具有适当的平均粒径,当特别要求如滤色器那样的透明性时,优选为0.1μm以下的小的平均粒径,此外,当需要涂料等的遮隐性时,优选为0.5μm以上的大的平均粒径。Colorants (especially pigments) can have an appropriate average particle size depending on the purpose or application. When transparency such as a color filter is particularly required, a small average particle size of less than 0.1 μm is preferably used. In addition, when hiding properties such as coatings are required, a large average particle size of more than 0.5 μm is preferably used.
着色剂根据目的或用途可以进行松脂处理、界面活性剂处理、树脂系分散剂处理、颜料衍生物处理、氧化皮膜处理、二氧化硅涂层、蜡涂层等表面处理。The colorant may be subjected to surface treatment such as rosin treatment, surfactant treatment, resin dispersant treatment, pigment derivative treatment, oxide film treatment, silica coating, wax coating, etc. depending on the purpose or use.
当感光性树脂组合物含有着色剂时,其量根据目的或用途适当设定即可,但从兼顾着色浓度和着色剂的分散稳定性等观点而言,相对于感光性树脂组合物的不挥发成分(除溶剂以外的成分)整体,优选为3~70质量%,更优选为5~60质量%,进一步优选为10~50质量%。When the photosensitive resin composition contains a colorant, the amount thereof may be appropriately set depending on the purpose or application, but from the viewpoint of achieving both color concentration and dispersion stability of the colorant, the amount is preferably 3 to 70% by mass, more preferably 5 to 60% by mass, and even more preferably 10 to 50% by mass, relative to the total non-volatile components (components other than the solvent) of the photosensitive resin composition.
作为一方式,感光性树脂组合物可以含有遮光剂。通过含有遮光剂,能够优选地用作液晶显示装置或固体摄像元件的黑矩阵的形成材料。As one embodiment, the photosensitive resin composition may contain a light-shielding agent. By containing a light-shielding agent, it can be preferably used as a material for forming a black matrix of a liquid crystal display device or a solid-state imaging element.
作为遮光剂,能够无特别限制地使用公知的遮光剂。例如,能够将碳黑、骨黑、石墨、铁黑、钛黑等黑色颜料用作遮光剂。As the light shielding agent, a known light shielding agent can be used without particular limitation. For example, black pigments such as carbon black, bone black, graphite, iron black, and titanium black can be used as the light shielding agent.
当感光性树脂组合物含有遮光剂时,感光性树脂组合物可以仅含有1种遮光剂,也可以含有2种以上。When the photosensitive resin composition contains a light-shielding agent, the photosensitive resin composition may contain only one type of light-shielding agent, or may contain two or more types.
当感光性树脂组合物含有遮光剂时,其量根据目的或用途适当设定即可,但从兼顾遮光性能和遮光剂的分散稳定性等观点而言,相对于感光性树脂组合物的不挥发成分(除溶剂以外的成分)整体,优选为3~70质量%,更优选为5~60质量%,进一步优选为10~50质量%。When the photosensitive resin composition contains a light-shielding agent, the amount thereof may be appropriately set depending on the purpose or application. However, from the viewpoint of achieving both light-shielding performance and dispersion stability of the light-shielding agent, the amount is preferably 3 to 70% by mass, more preferably 5 to 60% by mass, and even more preferably 10 to 50% by mass, relative to the total non-volatile components (components other than the solvent) of the photosensitive resin composition.
感光性树脂组合物典型地含有溶剂。作为溶剂,可以优选使用有机溶剂。具体而言,能够使用酮系溶剂、酯系溶剂、醚系溶剂、醇系溶剂、内酯系溶剂、碳酸酯系溶剂等中的1种或2种以上。The photosensitive resin composition typically contains a solvent. As the solvent, an organic solvent can be preferably used. Specifically, one or more of ketone solvents, ester solvents, ether solvents, alcohol solvents, lactone solvents, carbonate solvents, etc. can be used.
作为溶剂的例子,可以举出丙二醇单甲醚(PGME)、丙二醇单甲醚乙酸酯(PGMEA)、乳酸乙酯、甲基异丁基甲醇(MIBC)、γ丁内酯(GBL)、N-甲基吡咯烷酮(NMP)、甲基正戊基酮(MAK)、二乙二醇单甲醚、二乙二醇二甲醚、二乙二醇甲基乙醚、环己酮或这些的混合物。Examples of solvents include propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), ethyl lactate, methyl isobutyl carbinol (MIBC), γ-butyrolactone (GBL), N-methylpyrrolidone (NMP), methyl n-amyl ketone (MAK), diethylene glycol monomethyl ether, diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, cyclohexanone or a mixture thereof.
溶剂的使用量不受特别限定,以不挥发成分的浓度例如成为10~70质量%、优选成为15~60质量%的量使用。The amount of the solvent used is not particularly limited, and the solvent is used in an amount such that the concentration of the nonvolatile component becomes, for example, 10 to 70% by mass, preferably 15 to 60% by mass.
作为一方式,感光性树脂组合物能够含有交联剂。As one embodiment, the photosensitive resin composition may contain a crosslinking agent.
交联剂只要是能够通过从光聚合引发剂产生的活性化学种的作用而使聚合物交联(能够与聚合物进行化学键结),则不受特别限定。The crosslinking agent is not particularly limited as long as it can crosslink the polymer (can chemically bond to the polymer) by the action of active chemical species generated from the photopolymerization initiator.
交联剂不仅可以与聚合物进行化学键结,也可以在交联剂彼此之间进行反应而形成键。Crosslinkers can not only chemically bond with polymers, but also react with each other to form bonds.
交联剂例如优选为在一个分子中具有2个以上的聚合性双键的多官能化合物,更优选为在一个分子中具有2个以上的(甲基)丙烯酰基的多官能(甲基)丙烯酸化合物(但是,交联剂不对应于所述聚合物)。在均匀的固化性、进一步提高灵敏度等观点上,优选使用具有与聚合物所具有的交联性基(聚合性双键)相同种类的交联性基的交联剂。The crosslinking agent is preferably a polyfunctional compound having two or more polymerizable double bonds in one molecule, and more preferably a polyfunctional (meth)acrylic compound having two or more (meth)acryloyl groups in one molecule (however, the crosslinking agent does not correspond to the polymer). From the viewpoints of uniform curability and further improvement of sensitivity, it is preferred to use a crosslinking agent having the same type of crosslinking group (polymerizable double bond) as the crosslinking group (polymerizable double bond) possessed by the polymer.
交联剂每一个分子的官能数(聚合性双键的数量)的上限没有特别规定,例如为8以下,优选为6以下。The upper limit of the number of functions (the number of polymerizable double bonds) per molecule of the cross-linking agent is not particularly limited, but is, for example, 8 or less, and preferably 6 or less.
作为交联剂,具体而言,可以举出以下。Specific examples of the cross-linking agent include the following.
乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、环己烷二甲醇二(甲基)丙烯酸酯、双酚A环氧烷二(甲基)丙烯酸酯、双酚F环氧烷二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、二三羟甲基丙烷四(甲基)丙烯酸酯、丙三醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、环氧乙烷加成三羟甲基丙烷三(甲基)丙烯酸酯、环氧乙烷加成二三羟甲基丙烷四(甲基)丙烯酸酯、环氧乙烷加成季戊四醇四(甲基)丙烯酸酯、环氧乙烷加成二季戊四醇六(甲基)丙烯酸酯、环氧丙烷加成三羟甲基丙烷三(甲基)丙烯酸酯、环氧丙烷加成二三羟甲基丙烷四(甲基)丙烯酸酯、环氧丙烷加成季戊四醇四(甲基)丙烯酸酯、环氧丙烷加成二季戊四醇六(甲基)丙烯酸酯、ε-己内酯加成三羟甲基丙烷三(甲基)丙烯酸酯、ε-己内酯加成二三羟甲基丙烷四(甲基)丙烯酸酯、ε-己内酯加成季戊四醇四(甲基)丙烯酸酯、ε-己内酯加成二季戊四醇六(甲基)丙烯酸酯等多官能(甲基)丙烯酸酯类。Ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, butylene glycol di(meth)acrylate, hexanediol di(meth)acrylate, cyclohexanedimethanol di(meth)acrylate, bisphenol A alkylene oxide di(meth)acrylate, bisphenol F alkylene oxide di(meth)acrylate, trimethylolpropane tri(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, glycerol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, ethylene oxide addition trimethylolpropane tri(meth)acrylate, ethylene oxide addition Polyfunctional (meth)acrylates such as ditrimethylolpropane tetra(meth)acrylate, ethylene oxide added pentaerythritol tetra(meth)acrylate, ethylene oxide added dipentaerythritol hexa(meth)acrylate, propylene oxide added trimethylolpropane tri(meth)acrylate, propylene oxide added ditrimethylolpropane tetra(meth)acrylate, propylene oxide added pentaerythritol tetra(meth)acrylate, propylene oxide added dipentaerythritol hexa(meth)acrylate, ε-caprolactone added trimethylolpropane tri(meth)acrylate, ε-caprolactone added ditrimethylolpropane tetra(meth)acrylate, ε-caprolactone added pentaerythritol tetra(meth)acrylate, and ε-caprolactone added dipentaerythritol hexa(meth)acrylate.
乙二醇二乙烯基醚、二乙二醇二乙烯基醚、聚乙二醇二乙烯基醚、丙二醇二乙烯基醚、丁二醇二乙烯基醚、己二醇二乙烯基醚、双酚A环氧烷二乙烯基醚、双酚F环氧烷二乙烯基醚、三羟甲基丙烷三乙烯基醚、二三羟甲基丙烷四乙烯基醚、丙三醇三乙烯基醚、季戊四醇四乙烯基醚、二季戊四醇五乙烯基醚、二季戊四醇六乙烯基醚、环氧乙烷加成三羟甲基丙烷三乙烯基醚、环氧乙烷加成二三羟甲基丙烷四乙烯基醚、环氧乙烷加成季戊四醇四乙烯基醚、环氧乙烷加成二季戊四醇六乙烯基醚等多官能乙烯基醚类。Ethylene glycol divinyl ether, diethylene glycol divinyl ether, polyethylene glycol divinyl ether, propylene glycol divinyl ether, butanediol divinyl ether, hexanediol divinyl ether, bisphenol A alkylene oxide divinyl ether, bisphenol F alkylene oxide divinyl ether, trimethylolpropane trivinyl ether, ditrimethylolpropane tetravinyl ether, propylene glycol trivinyl ether, pentaerythritol tetravinyl ether, dipentaerythritol pentavinyl ether, dipentaerythritol hexavinyl ether, ethylene oxide added trimethylolpropane trivinyl ether, ethylene oxide added ditrimethylolpropane tetravinyl ether, ethylene oxide added pentaerythritol tetravinyl ether, ethylene oxide added dipentaerythritol hexavinyl ether and other multifunctional vinyl ethers.
(甲基)丙烯酸2-乙烯氧基乙酯、(甲基)丙烯酸3-乙烯氧基丙酯、(甲基)丙烯酸1-甲基-2-乙烯氧基乙酯、(甲基)丙烯酸2-乙烯氧基丙酯、(甲基)丙烯酸4-乙烯氧基丁酯、(甲基)丙烯酸4-乙烯氧基环己酯、(甲基)丙烯酸5-乙烯氧基戊酯、(甲基)丙烯酸6-乙烯氧基己酯、(甲基)丙烯酸4-乙烯氧基甲基环己基甲酯、(甲基)丙烯酸对乙烯氧基甲基苯基甲酯、(甲基)丙烯酸2-(乙烯氧基乙氧基)乙酯、(甲基)丙烯酸2-(乙烯氧基乙氧基乙氧基乙氧基)乙酯等含有乙烯基醚基的(甲基)丙烯酸酯类。(Meth)acrylic acid esters containing a vinyl ether group, such as 2-vinyloxyethyl (meth)acrylate, 3-vinyloxypropyl (meth)acrylate, 1-methyl-2-vinyloxyethyl (meth)acrylate, 2-vinyloxypropyl (meth)acrylate, 4-vinyloxybutyl (meth)acrylate, 4-vinyloxycyclohexyl (meth)acrylate, 5-vinyloxypentyl (meth)acrylate, 6-vinyloxyhexyl (meth)acrylate, 4-vinyloxymethylcyclohexylmethyl (meth)acrylate, p-vinyloxymethylphenylmethyl (meth)acrylate, 2-(vinyloxyethoxy)ethyl (meth)acrylate, and 2-(vinyloxyethoxyethoxyethoxy)ethyl (meth)acrylate.
乙二醇二烯丙基醚、二乙二醇二烯丙基醚、聚乙二醇二烯丙基醚、丙二醇二烯丙基醚、丁二醇二烯丙基醚、己二醇二烯丙基醚、双酚A环氧烷二烯丙基醚、双酚F环氧烷二烯丙基醚、三羟甲基丙烷三烯丙基醚、二三羟甲基丙烷四烯丙基醚、丙三醇三烯丙基醚、季戊四醇四烯丙基醚、二季戊四醇五烯丙基醚、二季戊四醇六烯丙基醚、环氧乙烷加成三羟甲基丙烷三烯丙基醚、环氧乙烷加成二三羟甲基丙烷四烯丙基醚、环氧乙烷加成季戊四醇四烯丙基醚、环氧乙烷加成二季戊四醇六烯丙基醚等多官能烯丙基醚类。Ethylene glycol diallyl ether, diethylene glycol diallyl ether, polyethylene glycol diallyl ether, propylene glycol diallyl ether, butanediol diallyl ether, hexanediol diallyl ether, bisphenol A alkylene oxide diallyl ether, bisphenol F alkylene oxide diallyl ether, trimethylolpropane triallyl ether, ditrimethylolpropane tetraallyl ether, glycerol triallyl ether, pentaerythritol tetraallyl ether, dipentaerythritol pentaallyl ether, dipentaerythritol hexaallyl ether, ethylene oxide addition trimethylolpropane triallyl ether, ethylene oxide addition ditrimethylolpropane tetraallyl ether, ethylene oxide addition pentaerythritol tetraallyl ether, ethylene oxide addition dipentaerythritol hexaallyl ether and other multifunctional allyl ethers.
(甲基)丙烯酸烯丙酯等含有烯丙基的(甲基)丙烯酸酯类。(Meth)acrylates containing an allyl group, such as allyl (meth)acrylate.
三(丙烯酰氧乙基)异三聚氰酸酯、三(甲基丙烯酰氧乙基)异三聚氰酸酯、环氧烷加成三(丙烯酰氧乙基)异三聚氰酸酯、环氧烷加成三(甲基丙烯酰氧乙基)异三聚氰酸酯等含有多官能(甲基)丙烯酰基的异三聚氰酸酯类。Isocyanurates containing a polyfunctional (meth)acryloyl group such as tris(acryloyloxyethyl)isocyanurate, tris(methacryloyloxyethyl)isocyanurate, alkylene oxide-added tris(acryloyloxyethyl)isocyanurate, and alkylene oxide-added tris(methacryloyloxyethyl)isocyanurate.
三烯丙基异三聚氰酸酯等含有多官能烯丙基的异三聚氰酸酯类。Isocyanurates containing a polyfunctional allyl group such as triallyl isocyanurate.
通过甲苯二异氰酸酯、异佛酮二异氰酸酯、二甲苯二异氰酸酯等多官能异氰酸酯与(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸2-羟基丙酯等含有羟基的(甲基)丙烯酸酯类的反应而获得的多官能胺酯(甲基)丙烯酸酯类。Polyfunctional amine ester (meth)acrylates obtained by reacting a polyfunctional isocyanate such as tolylene diisocyanate, isophorone diisocyanate, or xylene diisocyanate with a hydroxyl group-containing (meth)acrylate such as 2-hydroxyethyl (meth)acrylate or 2-hydroxypropyl (meth)acrylate.
二乙烯基苯等多官能芳香族乙烯基类。Polyfunctional aromatic vinyls such as divinylbenzene.
其中,优选为三羟甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯等三官能(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二三羟甲基丙烷四(甲基)丙烯酸酯等四官能(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等六官能(甲基)丙烯酸酯。Among them, trifunctional (meth)acrylates such as trimethylolpropane tri(meth)acrylate and pentaerythritol tri(meth)acrylate, tetrafunctional (meth)acrylates such as pentaerythritol tetra(meth)acrylate and ditrimethylolpropane tetra(meth)acrylate, and hexafunctional (meth)acrylates such as dipentaerythritol hexa(meth)acrylate are preferred.
当感光性树脂组合物含有交联剂时,感光性树脂组合物可以仅含有1种交联剂,也可以含有2种以上。当感光性树脂组合物含有交联剂时,其量根据目的或用途适当设定即可。作为一例,交联剂的量相对于聚合物P 100质量份,通常为30~70质量份,优选能够设为40~60质量份左右。When the photosensitive resin composition contains a crosslinking agent, the photosensitive resin composition may contain only one crosslinking agent or may contain two or more crosslinking agents. When the photosensitive resin composition contains a crosslinking agent, the amount thereof may be appropriately set according to the purpose or use. As an example, the amount of the crosslinking agent is generally 30 to 70 parts by mass relative to 100 parts by mass of the polymer P, and preferably can be set to about 40 to 60 parts by mass.
感光性树脂组合物根据各种目的或要求特性可以含有填料、上述聚合物以外的粘合剂树脂、酸产生剂、耐热改进剂、显影助剂、塑化剂、聚合抑制剂、紫外线吸收剂、抗氧化剂、消光剂、消泡剂、调平剂、界面活性剂、抗静电剂、分散剂、滑剂、表面改质剂、触变剂、触变助剂、硅烷偶联剂、多价酚化合物等成分。The photosensitive resin composition may contain fillers, binder resins other than the above-mentioned polymers, acid generators, heat resistance improvers, developing aids, plasticizers, polymerization inhibitors, ultraviolet absorbers, antioxidants, matting agents, defoaming agents, leveling agents, surfactants, antistatic agents, dispersants, lubricants, surface modifiers, thixotropic agents, thixotropic aids, silane coupling agents, polyvalent phenol compounds and other ingredients according to various purposes or required properties.
(膜、滤色器、黑矩阵、液晶显示装置及固体摄像元件)(film, color filter, black matrix, liquid crystal display device, and solid-state imaging element)
通过使用上述感光性树脂组合物来形成膜,并对该膜进行曝光/显影而形成图案,能够获得带有图案的膜。该膜适用于滤色器或黑矩阵等。即,通过使用含有着色剂的感光性树脂组合物来形成图案,能够获得滤色器。并且,通过使用含有遮光剂的感光性树脂组合物来形成图案,能够获得黑矩阵。然后,能够制造具备滤色器或黑矩阵的液晶显示装置或固体摄像元件。By using the above-mentioned photosensitive resin composition to form a film, and exposing/developing the film to form a pattern, a film with a pattern can be obtained. The film is suitable for a color filter or a black matrix, etc. That is, by using a photosensitive resin composition containing a colorant to form a pattern, a color filter can be obtained. And, by using a photosensitive resin composition containing a light-shielding agent to form a pattern, a black matrix can be obtained. Then, a liquid crystal display device or a solid-state imaging element with a color filter or a black matrix can be manufactured.
对形成图案的典型的步骤进行说明。A typical procedure for forming a pattern is described.
(感光性树脂膜的形成)(Formation of Photosensitive Resin Film)
例如,将上述感光性树脂组合物涂布于任意的基板上,并根据需要进行干燥,由此,首先获得感光性树脂膜。For example, the photosensitive resin composition is applied onto an arbitrary substrate and dried as necessary, thereby firstly obtaining a photosensitive resin film.
涂布组合物的基板不受特别限定。例如,可以举出玻璃基板、硅晶片、陶瓷基板、铝基板、SiC晶片、GaN晶片、覆铜积层板等。The substrate to which the composition is applied is not particularly limited, and examples thereof include a glass substrate, a silicon wafer, a ceramic substrate, an aluminum substrate, a SiC wafer, a GaN wafer, and a copper-clad laminate.
基板可以为未加工的基板,也可以为表面形成有电极或元件的基板。为了提高接着性,可以进行表面处理。The substrate may be an unprocessed substrate or a substrate with electrodes or elements formed on the surface. In order to improve adhesion, the substrate may be subjected to surface treatment.
感光性树脂组合物的涂布方法不受特别限定。能够通过使用旋涂器的旋涂、使用喷涂器的喷雾涂布、浸渍、印刷、辊涂、喷墨法等来进行。The method for applying the photosensitive resin composition is not particularly limited, and the composition can be applied by spin coating using a spinner, spray coating using a spray coater, dipping, printing, roll coating, inkjet method, or the like.
涂布于基板上的感光性树脂组合物的干燥典型地通过用加热板、热风、烘箱等加热处理来进行。加热温度通常为80~140℃,优选为90~120℃。并且,加热时间通常为30~600秒,优选为30~300秒左右。The photosensitive resin composition applied on the substrate is typically dried by heating using a hot plate, hot air, an oven, etc. The heating temperature is usually 80 to 140° C., preferably 90 to 120° C. The heating time is usually 30 to 600 seconds, preferably about 30 to 300 seconds.
感光性树脂膜的膜厚不受特别限定,根据最终欲获得的图案适当调整即可,通常为0.5~10μm,优选为1~5μm。另外,膜厚能够根据感光性树脂组合物中的溶剂的含量或涂布方法等来调整。The thickness of the photosensitive resin film is not particularly limited and may be appropriately adjusted according to the final pattern to be obtained, and is usually 0.5 to 10 μm, preferably 1 to 5 μm. The film thickness can be adjusted by the content of the solvent in the photosensitive resin composition, the coating method, and the like.
(曝光)(exposure)
曝光典型地通过经由适当的掩模将活性光线照射到感光性树脂膜来进行。The exposure is typically performed by irradiating the photosensitive resin film with active light through an appropriate mask.
作为活性光线,例如可以举出X射线、电子束、紫外线、可见光线等。若以波长而言,则优选为200~500nm的光。在图案的解析度或操作性的观点上,光源优选为汞灯的g射线、h射线或i射线,尤其优选为i射线。并且,也可以将2个以上的光线混合使用。作为曝光装置,优选为接触对准器、镜面投影对准器或步进机。As active light, for example, X-rays, electron beams, ultraviolet rays, visible light, etc. can be cited. In terms of wavelength, light of 200 to 500 nm is preferred. From the perspective of pattern resolution or operability, the light source is preferably g-rays, h-rays or i-rays of a mercury lamp, and i-rays are particularly preferred. In addition, two or more light rays can be mixed and used. As an exposure device, a contact aligner, a mirror projection aligner or a stepper is preferred.
曝光的光量根据感光性树脂膜中的光敏剂的量等适当调整即可,例如为100~500mJ/cm2左右。The amount of light for exposure may be appropriately adjusted according to the amount of photosensitizer in the photosensitive resin film, and is, for example, about 100 to 500 mJ/cm 2 .
另外,在曝光之后,根据需要可以再次加热感光性树脂膜(曝光后加热:PostExposure Bake)。其温度例如为70~150℃,优选为90~120℃。并且,时间例如为30~600秒,优选为30~300秒。通过进行曝光后加热,促进基于从光自由基聚合引发剂产生的自由基的反应,进一步促进固化反应。In addition, after exposure, the photosensitive resin film may be heated again as needed (post-exposure heating: PostExposure Bake). The temperature is, for example, 70 to 150° C., preferably 90 to 120° C., and the time is, for example, 30 to 600 seconds, preferably 30 to 300 seconds. Post-exposure heating promotes the reaction based on free radicals generated from the photo-radical polymerization initiator, further promoting the curing reaction.
(显影)(development)
通过利用适当的显影液对经曝光的感光性树脂膜进行显影,能够获得图案,并且,能够制造具备图案的基板。By developing the exposed photosensitive resin film with an appropriate developer, a pattern can be obtained, and a substrate having a pattern can be manufactured.
在显影工序中,能够使用适当的显影液并使用例如浸渍法、旋覆浸没法、旋转喷涂法等方法来进行显影。通过显影,感光性树脂膜的曝光部(正型的情况)或未曝光部(负型的情况)被溶出去除而获得图案。In the development step, a suitable developer can be used for development by methods such as dipping, immersion coating, and spin spraying. By development, the exposed portion (in the case of a positive type) or the unexposed portion (in the case of a negative type) of the photosensitive resin film is dissolved and removed to obtain a pattern.
能够使用的显影液不受特别限定。例如,能够使用碱水溶液或有机溶剂。The developer that can be used is not particularly limited, and for example, an alkaline aqueous solution or an organic solvent can be used.
作为碱水溶液,具体而言,可以举出(i)氢氧化钠、碳酸钠、硅酸钠、氨等无机碱水溶液、(ii)乙胺、二乙胺、三乙胺、三乙醇胺等有机胺水溶液、(iii)氢氧化四甲铵、氢氧化四丁铵等季铵盐的水溶液等。Specific examples of the aqueous alkali solution include (i) aqueous solutions of inorganic alkalis such as sodium hydroxide, sodium carbonate, sodium silicate, and ammonia; (ii) aqueous solutions of organic amines such as ethylamine, diethylamine, triethylamine, and triethanolamine; and (iii) aqueous solutions of quaternary ammonium salts such as tetramethylammonium hydroxide and tetrabutylammonium hydroxide.
作为有机溶剂,具体而言,可以举出环戊酮等酮系溶剂、丙二醇单甲醚乙酸酯(PGMEA)或乙酸丁酯等酯系溶剂、丙二醇单甲醚等醚系溶剂等。Specific examples of the organic solvent include ketone solvents such as cyclopentanone, ester solvents such as propylene glycol monomethyl ether acetate (PGMEA) and butyl acetate, and ether solvents such as propylene glycol monomethyl ether.
显影液中例如可以添加甲醇、乙醇等水溶性有机溶剂或界面活性剂等。To the developer, for example, a water-soluble organic solvent such as methanol or ethanol, a surfactant, etc. may be added.
在本实施方式中,作为显影液,优选使用碱水溶液,更优选使用氢氧化四甲铵、碳酸钠水溶液或氢氧化钾水溶液。In this embodiment, as the developer, an aqueous alkali solution is preferably used, and tetramethylammonium hydroxide, an aqueous sodium carbonate solution, or an aqueous potassium hydroxide solution is more preferably used.
碱水溶液的浓度优选为0.1~10质量%,进一步优选为0.2~5质量%。The concentration of the aqueous alkali solution is preferably 0.1 to 10% by mass, more preferably 0.2 to 5% by mass.
通过以上工序,能够获得图案/能够制造具备图案的基板,但在显影之后可以进行各种处理。Through the above steps, a pattern can be obtained/a substrate having a pattern can be manufactured, but various treatments may be performed after development.
例如,在显影之后,可以利用冲洗液对图案及基板进行洗净。作为冲洗液,例如可以举出蒸馏水、甲醇、乙醇、异丙醇、丙二醇单甲醚等。这些可以单独使用1种,也可以组合使用2种以上。For example, after development, the pattern and substrate can be cleaned using a rinse solution. Examples of the rinse solution include distilled water, methanol, ethanol, isopropanol, propylene glycol monomethyl ether, etc. These can be used alone or in combination of two or more.
并且,可以对所获得的图案进行加热而使其充分固化。加热温度典型为150~400℃,优选为160~300℃,更优选为200~250℃。加热时间不受特别限定,例如在15~300分钟的范围内。该加热处理能够利用加热板、烘箱、能够设定温度程序的升温式烘箱等来进行。作为进行加热处理时的环境气体,可以为空气,也可以为氮、氩等非活性气体。并且,可以在减压下进行加热。Furthermore, the obtained pattern can be heated to fully cure it. The heating temperature is typically 150 to 400° C., preferably 160 to 300° C., and more preferably 200 to 250° C. The heating time is not particularly limited, and is, for example, in the range of 15 to 300 minutes. The heat treatment can be performed using a hot plate, an oven, a temperature-raising oven capable of setting a temperature program, and the like. The ambient gas used for the heat treatment can be air, or an inert gas such as nitrogen or argon. Furthermore, the heating can be performed under reduced pressure.
关于具备滤色器和/或黑矩阵的液晶显示装置和/或固体摄像元件的结构的一例,示意性地示于图1。FIG. 1 schematically shows an example of the structure of a liquid crystal display device and/or a solid-state imaging element including a color filter and/or a black matrix.
在基板10上形成有黑矩阵11和滤色器12。并且,在该黑矩阵11和滤色器12的上部设置有保护膜13及透明电极层14。A black matrix 11 and a color filter 12 are formed on the substrate 10. A protective film 13 and a transparent electrode layer 14 are provided on the black matrix 11 and the color filter 12.
基板10通常由光通过的材料构成,例如除了由玻璃构成以外,还由聚酯、聚碳酸酯、聚烯烃、聚砜、环状烯烃的聚合物等构成。基板10根据需要可以实施电晕放电处理、臭氧处理、药液处理等。The substrate 10 is generally made of a material that allows light to pass, such as glass, polyester, polycarbonate, polyolefin, polysulfone, cyclic olefin polymer, etc. The substrate 10 may be subjected to corona discharge treatment, ozone treatment, chemical treatment, etc. as necessary.
基板10优选由玻璃构成。The substrate 10 is preferably made of glass.
黑矩阵11例如由含有遮光剂的感光性树脂组合物的固化物构成。The black matrix 11 is composed of, for example, a cured product of a photosensitive resin composition containing a light-shielding agent.
作为滤色器12,通常存在红色、绿色、蓝色这三种颜色。滤色器12由含有与各颜色相对应的着色剂的感光性树脂组合物的固化物构成。There are generally three colors of red, green, and blue as the color filter 12. The color filter 12 is composed of a cured product of a photosensitive resin composition containing a colorant corresponding to each color.
以上,对本发明的实施方式进行了叙述,但这些为本发明的例示,能够采用上述以外的各种构成。并且,本发明并不限定于上述实施方式,能够实现本发明的目的的范围内的变形、改良等包含于本发明中。The embodiments of the present invention are described above, but these are examples of the present invention, and various configurations other than the above can be adopted. In addition, the present invention is not limited to the above embodiments, and modifications and improvements within the scope of achieving the purpose of the present invention are included in the present invention.
[实施例][Example]
根据实施例及比较例对本发明的实施方式进行详细说明。另外,本发明并不限定于实施例。Embodiments of the present invention will be described in detail based on Examples and Comparative Examples. However, the present invention is not limited to Examples.
关于实施例中的使用化合物,有时以以下缩写或商品名表示。The compounds used in the Examples may be represented by the following abbreviations or trade names.
MA:马来酸酐。MA: maleic anhydride.
NB:2-降冰片烯。NB: 2-Norbornene.
MEK:甲基乙基酮。MEK: Methyl Ethyl Ketone.
4-HBA:丙烯酸4-羟基丁酯。4-HBA: 4-hydroxybutyl acrylate.
A-TMM-3LM-N:以下2种化合物的混合物,基于气相色谱测量的混合物中的左侧化合物的量为约57%(新中村化学工业株式会社(Shin-Nakamura Chemical Co.,Ltd.)制造)。A-TMM-3LM-N: A mixture of the following two compounds, the amount of the left compound in the mixture measured by gas chromatography is about 57% (manufactured by Shin-Nakamura Chemical Co., Ltd.).
A-9550:以下2种化合物的混合物,根据羟值估计的混合物中的左侧化合物的量为约50%(新中村化学工业株式会社(Shin-Nakamura Chemical Co.,Ltd.)制造)。A-9550: A mixture of the following two compounds, the amount of the left compound in the mixture estimated from the hydroxyl value is about 50% (manufactured by Shin-Nakamura Chemical Co., Ltd.).
VISCOAT#802:以下式所表示的三季戊四醇丙烯酸酯、单及二季戊四醇丙烯酸酯、聚季戊四醇丙烯酸酯的混合物(大阪有机化学工业株式会社(Osaka Organic ChemicalIndustry Co.,Ltd.)制造)。VISCOAT#802: A mixture of tripentaerythritol acrylate, monopentaerythritol acrylate, dipentaerythritol acrylate, and polypentaerythritol acrylate represented by the following formula (manufactured by Osaka Organic Chemical Industry Co., Ltd.).
n=1:10-20%。n=1:10-20%.
n=2:55-65%。n=2:55-65%.
n=3:5-15%。n=3:5-15%.
<原料聚合物的合成><Synthesis of base polymer>
(原料聚合物1的合成)(Synthesis of Base Polymer 1)
向具备搅拌机及冷却管的适当尺寸的反应容器中计量并放入了马来酸酐588.36g(6.0摩尔)、2-降冰片烯564.90g(6.0摩尔)及2,2'-偶氮双(2-甲基丙酸)二甲酯55.26g(0.24摩尔)。将这些溶解于由甲基乙基酮1716.8g及甲苯188.3g构成的混合溶剂中而制作出溶解液。588.36 g (6.0 mol) of maleic anhydride, 564.90 g (6.0 mol) of 2-norbornene, and 55.26 g (0.24 mol) of dimethyl 2,2'-azobis(2-methylpropionate) were weighed and placed in a reaction vessel of appropriate size equipped with a stirrer and a cooling tube, and these were dissolved in a mixed solvent consisting of 1716.8 g of methyl ethyl ketone and 188.3 g of toluene to prepare a solution.
对该溶解液通入氮30分钟而去除氧,接着,一边搅拌一边在温度65℃加热1.5小时,之后,进一步在80℃加热6小时,由此使马来酸酐与2-降冰片烯进行聚合而制作出聚合溶液。The solution was passed through nitrogen for 30 minutes to remove oxygen, and then heated at 65°C for 1.5 hours while stirring, and then further heated at 80°C for 6 hours to polymerize maleic anhydride and 2-norbornene to prepare a polymerization solution.
将上述中所获得的聚合溶液滴加到甲醇14230.2g中,由此使白色固体沉淀。将所获得的白色固体进一步用甲醇3557.5g进行洗净之后,在温度120℃进行真空干燥,由此获得了具备来自于2-降冰片烯的结构单元和来自于马来酸酐的结构单元的聚合物(原料聚合物1)1027.2g。The obtained polymerization solution was added dropwise to 14230.2 g of methanol to precipitate a white solid. The obtained white solid was further washed with 3557.5 g of methanol and then vacuum dried at 120° C. to obtain 1027.2 g of a polymer (raw polymer 1) having a structural unit derived from 2-norbornene and a structural unit derived from maleic anhydride.
使用凝胶渗透色谱(GPC)对所获得的聚合物进行了测量,其结果,重均分子量Mw为7236,多分散度(重均分子量Mw)/(数均分子量Mn)为1.83。The obtained polymer was measured by gel permeation chromatography (GPC). As a result, the weight average molecular weight Mw was 7236 and the polydispersity (weight average molecular weight Mw)/(number average molecular weight Mn) was 1.83.
(原料聚合物2的合成)(Synthesis of Base Polymer 2)
向具备搅拌机及冷却管及滴液漏斗的反应容器内加入2-降冰片烯的75%甲苯溶液602.56g(2-降冰片烯换算451.92g,4.8mol)、马来酸酐(MAN,470.69g,4.8mol)及甲基乙基酮(MEK)2281.74g,并进行了搅拌/溶解。接着,通过氮气鼓泡去除体系内的溶氧之后升温,在内温达到80℃的时刻,耗时1小时添加了将2,2'-偶氮双异丁酸二甲酯(和光纯药工业(Wako Pure Chemical Industries,Ltd.)制造,商品名:V-601,44.21g,0.19mol)及季戊四醇四(3-巯基丙酸酯)(PEMP(上述式(s-2)的含硫醇基化合物),93.82g,0.19mol)溶解于MEK193.4g而成的溶液。之后,进一步在80℃使其反应了7小时。接着,将反应混合物冷却至室温。将上述中所获得的聚合溶液滴加到甲醇3686.4g中,由此使白色固体沉淀。将所获得的白色固体进一步用甲醇3686.4g进行洗净之后,在温度120℃进行真空干燥,由此获得了含有来自于2-降冰片烯的结构单元、来自于马来酸酐的结构单元及硫醚基的聚合物(原料聚合物2)910.1g。In a reaction container equipped with a stirrer, a cooling tube and a dropping funnel, 602.56 g of a 75% toluene solution of 2-norbornene (451.92 g, 4.8 mol in terms of 2-norbornene), maleic anhydride (MAN, 470.69 g, 4.8 mol) and 2281.74 g of methyl ethyl ketone (MEK) were added and stirred and dissolved. Next, the dissolved oxygen in the system was removed by nitrogen bubbling and the temperature was raised. When the internal temperature reached 80°C, a solution prepared by dissolving 2,2'-dimethyl azobisisobutyrate (Wako Pure Chemical Industries, Ltd., trade name: V-601, 44.21 g, 0.19 mol) and pentaerythritol tetrakis(3-mercaptopropionate) (PEMP (the thiol-containing compound of the above formula (s-2)), 93.82 g, 0.19 mol) in 193.4 g of MEK was added over 1 hour. After that, the reaction was further allowed to proceed at 80°C for 7 hours. Next, the reaction mixture was cooled to room temperature. The polymerization solution obtained above was added dropwise to 3686.4 g of methanol to precipitate a white solid. The obtained white solid was further washed with 3686.4 g of methanol and then vacuum dried at 120° C. to obtain 910.1 g of a polymer (base polymer 2) containing a structural unit derived from 2-norbornene, a structural unit derived from maleic anhydride, and a thioether group.
使用凝胶渗透色谱(GPC)对所获得的聚合物进行了测量,其结果,重均分子量Mw为3500,多分散度(重均分子量Mw)/(数均分子量Mn)为1.62。The obtained polymer was measured by gel permeation chromatography (GPC). As a result, the weight average molecular weight Mw was 3500 and the polydispersity (weight average molecular weight Mw)/(number average molecular weight Mn) was 1.62.
<树脂组合物的制备><Preparation of resin composition>
使用以下方法制作出含有聚合物P和多官能(甲基)丙烯酸化合物的树脂组合物。A resin composition containing a polymer P and a polyfunctional (meth)acrylic compound was prepared by the following method.
(制备例1)(Preparation Example 1)
制作出用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物1的MA单元进行了开环的聚合物P1。以下,对详细内容进行说明。A polymer P1 was prepared in which the MA unit of the base polymer 1 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water. The details are described below.
首先,对原料聚合物1 60.00g(MA换算0.312摩尔)加入MEK 99.71g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 38.75g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.71 g of MEK was added to 60.00 g of the base polymer 1 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 38.75 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水6.00g(0.333摩尔),并在70℃反应了0.5小时。Next, without performing post-treatment on the obtained reaction solution, 6.00 g (0.333 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 0.5 hour.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。之后,通过以下步骤对聚合物进行了纯化。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution to remove the aqueous phase from the reaction solution. Thereafter, the polymer was purified by the following steps.
·用过量的甲苯使聚合物再沉淀。• The polymer was reprecipitated with excess toluene.
·重复进行了2次用过量的甲苯对通过再沉淀而获得的聚合物粉末进行洗净的操作。The operation of washing the polymer powder obtained by reprecipitation with an excess amount of toluene was repeated twice.
·进行了3次用过量的水对上述洗净2次之后的聚合物粉末进行洗净的操作。The polymer powder after the above washing twice was washed with an excess amount of water three times.
·将所获得的反应产物在40℃干燥了12小时。The obtained reaction product was dried at 40°C for 12 hours.
通过以上,获得了用A-TMM-3LM-N、4-HBA及水对原料聚合物中的来自于马来酸酐的结构单元进行了开环的聚合物P1 60.20g。As described above, 60.20 g of a polymer P1 was obtained in which the structural unit derived from maleic anhydride in the base polymer was ring-opened with A-TMM-3LM-N, 4-HBA and water.
(制备例2)(Preparation Example 2)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物1的MA单元进行了开环的聚合物P2的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P2 in which the MA unit of the base polymer 1 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物1 60.00g(MA换算0.312摩尔)加入MEK 99.71g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 38.75g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.71 g of MEK was added to 60.00 g of the base polymer 1 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 38.75 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水6.00g(0.333摩尔),并在70℃反应了0.5小时。Next, without performing post-treatment on the obtained reaction solution, 6.00 g (0.333 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 0.5 hour.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过以下步骤进行液液萃取,接着进行了溶剂置换。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution to remove the aqueous phase from the reaction solution. Furthermore, liquid-liquid extraction was performed in the following steps, followed by solvent replacement.
·液液萃取:将反应溶液用MEK进行稀释,接着加入水进行处理,由此从反应溶液中去除水相之后,进一步进行了1次相同的操作。Liquid-liquid extraction: The reaction solution was diluted with MEK, and then water was added to remove the aqueous phase from the reaction solution. The same operation was then performed once more.
·溶剂置换:利用旋转蒸发器将所获得的反应混合物在减压下且在50℃进行了溶剂的去除。确认聚合物溶液的固体成分浓度在基于加热干燥式水分计的测量中成为27±2质量%,并中断了去除溶剂的操作。之后,加入PGMEA以使固体成分浓度成为18质量%并混合至变均匀。通过相同的操作,在减压下且在50℃进行溶剂的去除,将固体成分浓度在基于加热干燥式水分计的测量中调整为27±2质量%之后,进一步重复进行了2次进一步加入PGMEA以使固体成分浓度成为18质量%并混合至变均匀的操作。之后,进行了去除溶剂或者加入PGMEA以使固体成分浓度成为30±3质量%并搅拌至变均匀的操作。通过以上操作,反应中所使用的溶剂被去除,溶剂被置换为PGMEA。·Solvent replacement: The obtained reaction mixture was subjected to solvent removal at 50°C under reduced pressure using a rotary evaporator. The solid content concentration of the polymer solution was confirmed to be 27±2% by mass in the measurement based on a heated drying moisture meter, and the solvent removal operation was interrupted. Thereafter, PGMEA was added to make the solid content concentration 18% by mass and mixed until uniform. By the same operation, the solvent was removed under reduced pressure at 50°C, and after the solid content concentration was adjusted to 27±2% by mass in the measurement based on a heated drying moisture meter, the operation of further adding PGMEA to make the solid content concentration 18% by mass and mixing until uniform was repeated 2 times. Thereafter, the solvent was removed or PGMEA was added to make the solid content concentration 30±3% by mass and stirred until uniform. Through the above operation, the solvent used in the reaction was removed and the solvent was replaced with PGMEA.
通过以上,获得了含有用A-TMM-3LM-N、4-HBA及水对原料聚合物中的来自于马来酸酐的结构单元进行了开环的聚合物P2和残存(游离)A-TMM-3LM-N及残存(游离)4-HBA的树脂混合物(树脂组合物)2。Through the above, a polymer P2 containing the structural units derived from maleic anhydride in the base polymer subjected to ring-opening using A-TMM-3LM-N, 4-HBA and water, and a resin mixture (resin composition) 2 containing residual (free) A-TMM-3LM-N and residual (free) 4-HBA was obtained.
利用凝胶渗透色谱法对所获得的树脂组合物2进行分析而测量了组合物中所含有的聚合物P2、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P2的重均分子量及多分散度。将结果示于表1。另外,游离(甲基)丙烯酸化合物的量是以树脂混合物的凝胶渗透色谱(GPC)图中的游离(甲基)丙烯酸化合物的峰面积相对于聚合物P的峰面积的比例(%)表示。The obtained resin composition 2 was analyzed by gel permeation chromatography to measure the amount of polymer P2, free multifunctional (meth)acrylic compound and free monofunctional (meth)acrylic compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P2. The results are shown in Table 1. In addition, the amount of free (meth)acrylic compound is expressed as the ratio (%) of the peak area of free (meth)acrylic compound to the peak area of polymer P in the gel permeation chromatography (GPC) chart of the resin mixture.
另外,凝胶渗透色谱法的测量条件如下。In addition, the measurement conditions of gel permeation chromatography are as follows.
·作为GPC测量装置,使用了东曹株式会社(TOSOH CORPORATION)的HLC-8320GPCEcoSEC。管柱温度设定为40.0℃,泵流量设定为0.350mL/分钟。As a GPC measurement apparatus, HLC-8320GPC EcoSEC manufactured by TOSOH CORPORATION was used. The column temperature was set to 40.0°C, and the pump flow rate was set to 0.350 mL/min.
·峰位置(保持时间)Peak position (holding time)
聚合物P:在20分钟之前检测出的峰(与A-TMM-3LM-N和4-HBA相比,保持时间短、分子量大的峰)。Polymer P: a peak detected before 20 minutes (a peak with a shorter retention time and a larger molecular weight than A-TMM-3LM-N and 4-HBA).
A-TMM-3LM-N:20.0~20.6分钟和20.6~21.5分钟的2个峰的合计。A-TMM-3LM-N: The sum of two peaks at 20.0 to 20.6 minutes and 20.6 to 21.5 minutes.
4-HBA:21.7~22.4分钟。4-HBA: 21.7~22.4 minutes.
·测量条件:用差示折射率检测器(RI检测器)进行了分析。· Measurement conditions: The analysis was performed using a differential refractive index detector (RI detector).
(制备例3)(Preparation Example 3)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物1的MA单元进行了开环的聚合物P3的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P3 in which the MA unit of the base polymer 1 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物1 60.00g(MA换算0.312摩尔)加入MEK 99.71g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 38.75g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.71 g of MEK was added to 60.00 g of the base polymer 1 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 38.75 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物3。对所获得的树脂组合物3实施GPC测量而测量了组合物中所含有的聚合物P3、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P3的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 3. The obtained resin composition 3 was subjected to GPC measurement to measure the amount of polymer P3, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P3. The results are shown in Table 1.
(制备例4)(Preparation Example 4)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物1的MA单元进行了开环的聚合物P4的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P4 in which the MA unit of the base polymer 1 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物1 60.00g(MA换算0.312摩尔)加入MEK 100.30g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 58.12g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 100.30 g of MEK was added to 60.00 g of the base polymer 1 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 58.12 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物4。对所获得的树脂组合物4实施GPC测量而测量了组合物中所含有的聚合物P4、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P4的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 4. The obtained resin composition 4 was subjected to GPC measurement to measure the amount of polymer P4, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P4. The results are shown in Table 1.
(制备例5)(Preparation Example 5)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P5的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P5 in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 99.71g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 38.75g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.71 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 38.75 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物5。对所获得的树脂组合物5实施GPC测量而测量了组合物中所含有的聚合物P5、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P5的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 5. The obtained resin composition 5 was subjected to GPC measurement to measure the amount of polymer P5, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P5. The results are shown in Table 1.
(制备例6)(Preparation Example 6)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P6的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P6 in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 100.30g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 58.12g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 100.30 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 58.12 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物6。对所获得的树脂组合物6实施GPC测量而测量了组合物中所含有的聚合物P6、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P6的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 6. The obtained resin composition 6 was subjected to GPC measurement to measure the amount of polymer P6, free multifunctional (meth) acrylic acid compounds and free monofunctional (meth) acrylic acid compounds contained in the composition, and the weight average molecular weight and polydispersity of polymer P6. The results are shown in Table 1.
(制备例7)(Preparation Example 7)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P7的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P7 in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 102.43g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 116.24g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 102.43 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 116.24 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物7。对所获得的树脂组合物7实施GPC测量而测量了组合物中所含有的聚合物P7、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P7的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain resin composition 7. GPC measurement was performed on the obtained resin composition 7 to measure the amount of polymer P7, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P7. The results are shown in Table 1.
(制备例8)(Preparation Example 8)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物1的MA单元进行了开环的聚合物P8的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P8 in which the MA unit of the base polymer 1 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物1 60.00g(MA换算0.312摩尔)加入MEK 97.74g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 58.12g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 27.00g(0.187摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 97.74 g of MEK was added to 60.00 g of base polymer 1 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 58.12 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 27.00 g of 4-HBA (0.187 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物8。对所获得的树脂组合物8实施GPC测量而测量了组合物中所含有的聚合物P8、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P8的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 8. The obtained resin composition 8 was subjected to GPC measurement to measure the amount of polymer P8, free multifunctional (meth) acrylic acid compounds and free monofunctional (meth) acrylic acid compounds contained in the composition, and the weight average molecular weight and polydispersity of polymer P8. The results are shown in Table 1.
(制备例9)(Preparation Example 9)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P9的树脂混合物。以下,对详细内容进行说明。A resin mixture containing polymer P9 was prepared in which the MA unit of base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 99.86g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 58.12g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 40.51g(0.281摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.86 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 58.12 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 40.51 g of 4-HBA (0.281 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物9。对所获得的树脂组合物9实施GPC测量而测量了组合物中所含有的聚合物P9、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P9的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 9. The obtained resin composition 9 was subjected to GPC measurement to measure the amount of polymer P9, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P9. The results are shown in Table 1.
(制备例10)(Preparation Example 10)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P10的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P10 in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 100.03g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 58.12g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 27.00g(0.187摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 100.03 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 58.12 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 27.00 g of 4-HBA (0.187 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物10。对所获得的树脂组合物10实施GPC测量而测量了组合物中所含有的聚合物P10、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P10的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 10. The obtained resin composition 10 was subjected to GPC measurement to measure the amount of polymer P10, free multifunctional (meth) acrylic acid compound and free monofunctional (meth) acrylic acid compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P10. The results are shown in Table 1.
(制备例11)(Preparation Example 11)
制作出用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P11。以下,对详细内容进行说明。A polymer P11 was prepared in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 99.93g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 77.49g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.93 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 77.49 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物11。之后,通过以下步骤对树脂组合物11进行了纯化。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution to remove the aqueous phase from the reaction solution. Furthermore, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 11. Thereafter, the resin composition 11 was purified by the following steps.
·用过量的甲苯使聚合物再沉淀。• The polymer was reprecipitated with excess toluene.
·重复进行了2次用过量的甲苯对通过再沉淀而获得的聚合物粉末进行洗净的操作。The operation of washing the polymer powder obtained by reprecipitation with an excess amount of toluene was repeated twice.
·进行了3次用过量的水对上述洗净2次之后的聚合物粉末进行洗净的操作。The polymer powder after the above washing twice was washed with an excess amount of water three times.
·将所获得的反应产物在40℃干燥了12小时。The obtained reaction product was dried at 40°C for 12 hours.
通过以上,获得了用A-TMM-3LM-N、4-HBA及水对原料聚合物2中的来自于马来酸酐的结构单元进行了开环的聚合物P11 34.35g。As described above, 34.35 g of a polymer P11 in which the structural unit derived from maleic anhydride in the base polymer 2 was ring-opened with A-TMM-3LM-N, 4-HBA and water was obtained.
(制备例12)(Preparation Example 12)
制作出含有用3官能(甲基)丙烯酸化合物、单官能(甲基)丙烯酸化合物及水对原料聚合物2的MA单元进行了开环的聚合物P12的树脂混合物。以下,对详细内容进行说明。A resin mixture containing a polymer P12 in which the MA unit of the base polymer 2 was ring-opened with a trifunctional (meth)acrylic compound, a monofunctional (meth)acrylic compound and water was prepared. The details are described below.
首先,对原料聚合物2 60.00g(MA换算0.312摩尔)加入MEK 99.93g而制作出溶解液。接着,对该溶解液加入A-TMM-3LM-N 77.49g,之后加入三乙胺18.00g(0.178摩尔),并在温度70℃反应了2小时。之后,进一步加入4-HBA 56.27g(0.390摩尔),并在温度70℃反应4小时而制作出反应溶液。First, 99.93 g of MEK was added to 60.00 g of the base polymer 2 (0.312 mol in terms of MA) to prepare a dissolving solution. Next, 77.49 g of A-TMM-3LM-N was added to the dissolving solution, and then 18.00 g of triethylamine (0.178 mol) was added, and the mixture was reacted at a temperature of 70° C. for 2 hours. Then, 56.27 g of 4-HBA (0.390 mol) was further added, and the mixture was reacted at a temperature of 70° C. for 4 hours to prepare a reaction solution.
接着,不对所获得的反应溶液进行后处理,就向该反应溶液中添加水3.00g(0.167摩尔),并在70℃反应了2小时。Next, without performing post-treatment on the obtained reaction solution, 3.00 g (0.167 mol) of water was added to the reaction solution, and the mixture was reacted at 70° C. for 2 hours.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物12。对所获得的树脂组合物12实施GPC测量而测量了组合物中所含有的聚合物P12、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P12的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 12. The obtained resin composition 12 was subjected to GPC measurement to measure the amount of polymer P12, free multifunctional (meth) acrylic acid compounds and free monofunctional (meth) acrylic acid compounds contained in the composition, and the weight average molecular weight and polydispersity of polymer P12. The results are shown in Table 1.
(制备例13)(Preparation Example 13)
向利用与制备例3相同的方法而获得的树脂组合物3中以表1中所记载的“添加剂量”所示的量添加表1中所记载的“添加剂”而制备出树脂组合物13。在此,添加剂量设为相对于树脂组合物3的固体成分(聚合物P3和多官能(甲基)丙烯酸化合物的合计量)的重量比。To the resin composition 3 obtained by the same method as in Preparation Example 3, the "additives" described in Table 1 were added in the amounts shown in the "additive amounts" described in Table 1 to prepare a resin composition 13. Here, the additive amounts are defined as weight ratios relative to the solid content of the resin composition 3 (the total amount of the polymer P3 and the polyfunctional (meth) acrylic compound).
对所获得的树脂组合物13实施GPC测量而测量了组合物中所含有的聚合物P3、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P3的重均分子量及多分散度。将结果示于表1。The obtained resin composition 13 was subjected to GPC measurement to measure the amount of polymer P3, free polyfunctional (meth)acrylic compound and free monofunctional (meth)acrylic compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P3. The results are shown in Table 1.
另外,凝胶渗透色谱法的测量条件如下。In addition, the measurement conditions of gel permeation chromatography are as follows.
·作为GPC测量装置,使用了东曹株式会社(TOSOH CORPORATION)的HLC-8320GPCEcoSEC。管柱温度设定为40.0℃,泵流量设定为0.350mL/分钟。As a GPC measurement apparatus, HLC-8320GPC EcoSEC manufactured by TOSOH CORPORATION was used. The column temperature was set to 40.0°C, and the pump flow rate was set to 0.350 mL/min.
·峰位置(保持时间)Peak position (holding time)
聚合物P:在19.3分钟之前检测出的峰(与A-TMM-3LM-N、A-9550及4-HBA相比,保持时间短、分子量大的峰)。Polymer P: a peak detected before 19.3 minutes (a peak with a shorter retention time and a larger molecular weight than A-TMM-3LM-N, A-9550, and 4-HBA).
多官能(甲基)丙烯酸化合物(A-TMM-3LM-N和A-9550):19.3~19.8分钟和19.8~21.0分钟的2个峰的合计。Polyfunctional (meth)acrylic compounds (A-TMM-3LM-N and A-9550): The sum of two peaks at 19.3 to 19.8 minutes and 19.8 to 21.0 minutes.
4-HBA:21.7~22.4分钟。4-HBA: 21.7~22.4 minutes.
·测量条件:用差示折射率检测器(RI检测器)进行了分析。· Measurement conditions: The analysis was performed using a differential refractive index detector (RI detector).
(制备例14)(Preparation Example 14)
向利用与制备例12相同的方法而获得的树脂组合物12中以表1中所记载的“添加剂量”所示的量添加表1中所记载的“添加剂”而制备出树脂组合物14。在此,添加剂量设为相对于树脂组合物12的固体成分(聚合物P12和多官能(甲基)丙烯酸化合物的合计量)的重量比。To the resin composition 12 obtained by the same method as in Preparation Example 12, the "additives" described in Table 1 were added in the amounts shown in the "additive amounts" described in Table 1 to prepare a resin composition 14. Here, the additive amounts are defined as weight ratios relative to the solid content of the resin composition 12 (the total amount of the polymer P12 and the polyfunctional (meth) acrylic compound).
对所获得的树脂组合物14实施GPC测量而测量了组合物中所含有的聚合物P12、游离多官能(甲基)丙烯酸化合物及游离单官能(甲基)丙烯酸化合物的量、以及聚合物P12的重均分子量及多分散度。将结果示于表1。The obtained resin composition 14 was subjected to GPC measurement to measure the amount of polymer P12, free polyfunctional (meth)acrylic compound and free monofunctional (meth)acrylic compound contained in the composition, and the weight average molecular weight and polydispersity of polymer P12. The results are shown in Table 1.
另外,凝胶渗透色谱法的测量条件如下。In addition, the measurement conditions of gel permeation chromatography are as follows.
·作为GPC测量装置,使用了东曹株式会社(TOSOH CORPORATION)的HLC-8320GPCEcoSEC。管柱温度设定为40.0℃,泵流量设定为0.350mL/分钟。As a GPC measurement apparatus, HLC-8320GPC EcoSEC manufactured by TOSOH CORPORATION was used. The column temperature was set to 40.0°C, and the pump flow rate was set to 0.350 mL/min.
·峰位置(保持时间)Peak position (holding time)
聚合物P:在19.5分钟之前检测出的峰(与VISCOAT#802、A-TMM-3LM-N及4-HBA相比,保持时间短、分子量大的峰)。Polymer P: a peak detected before 19.5 minutes (a peak with a shorter retention time and a larger molecular weight than VISCOAT#802, A-TMM-3LM-N, and 4-HBA).
多官能(甲基)丙烯酸化合物(A-TMM-3LM-N和VISCOAT#802):19.5~20.6分钟和20.6~21.5分钟的2个峰的合计。Polyfunctional (meth)acrylic compound (A-TMM-3LM-N and VISCOAT#802): The sum of two peaks at 19.5 to 20.6 minutes and 20.6 to 21.5 minutes.
4-HBA:21.7~22.4分钟。4-HBA: 21.7~22.4 minutes.
·测量条件:用差示折射率检测器(RI检测器)进行了分析。· Measurement conditions: The analysis was performed using a differential refractive index detector (RI detector).
(制备例15)(Preparation Example 15)
制作出用单官能(甲基)丙烯酸化合物对原料聚合物1的MA单元进行了开环的聚合物P13。以下,对详细内容进行说明。A polymer P13 was prepared in which the MA unit of the base polymer 1 was ring-opened with a monofunctional (meth)acrylic acid compound. The details are described below.
首先,对原料聚合物1 10.00g(MA换算0.052摩尔)加入MEK 18.44g而制作出溶解液。接着,对该溶解液加入4-HBA 9.38g(0.065摩尔),之后加入三乙胺3.00g(0.030摩尔),并在温度70℃反应6小时而制作出反应溶液。First, 18.44 g of MEK was added to 10.00 g (0.052 mol in terms of MA) of base polymer 1 to prepare a dissolving solution, and then 9.38 g (0.065 mol) of 4-HBA was added to the dissolving solution, followed by 3.00 g (0.030 mol) of triethylamine, and the mixture was reacted at 70° C. for 6 hours to prepare a reaction solution.
将所获得的反应溶液用MEK进行稀释,并且用柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。之后,通过以下步骤对聚合物进行了纯化。The obtained reaction solution was diluted with MEK and treated with an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Thereafter, the polymer was purified by the following steps.
·用过量的水使聚合物再沉淀。• Reprecipitate the polymer with excess water.
·重复进行了2次用过量的水将通过再沉淀而获得的聚合物粉末进行洗净的操作。将所获得的反应产物在40℃干燥了12小时。The polymer powder obtained by reprecipitation was washed with an excess of water twice. The obtained reaction product was dried at 40° C. for 12 hours.
通过以上,获得了用4-HBA对原料聚合物中的来自于马来酸酐的结构单元进行了开环的聚合物P13 9.5g。As described above, 9.5 g of a polymer P13 in which the structural unit derived from maleic anhydride in the base polymer was ring-opened with 4-HBA was obtained.
对所获得的聚合物P13实施GPC测量而测量了聚合物P13的重均分子量及多分散度。将结果示于表1。The obtained polymer P13 was subjected to GPC measurement to measure the weight average molecular weight and polydispersity of the polymer P13. The results are shown in Table 1.
并且,通过聚合物P13的GPC测量确认到所使用的单官能(甲基)丙烯酸化合物的峰的消失。由此,确认到在所获得的聚合物P13中不含未反应的单官能(甲基)丙烯酸化合物。Furthermore, the disappearance of the peak of the monofunctional (meth)acrylic compound used was confirmed by GPC measurement of the polymer P13. Thus, it was confirmed that the obtained polymer P13 did not contain any unreacted monofunctional (meth)acrylic compound.
(制备例16)(Preparation Example 16)
制作出用单官能(甲基)丙烯酸化合物对原料聚合物2的MA单元进行了开环的聚合物P14。以下,对详细内容进行说明。A polymer P14 was prepared in which the MA unit of the base polymer 2 was ring-opened with a monofunctional (meth)acrylic acid compound. The details are described below.
首先,对原料聚合物2 10.00g(MA换算0.052摩尔)加入MEK 18.44g而制作出溶解液。接着,对该溶解液加入4-HBA 9.38g(0.065摩尔),之后加入三乙胺3.00g(0.030摩尔),并在温度70℃反应6小时而制作出反应溶液。First, 18.44 g of MEK was added to 10.00 g (0.052 mol in terms of MA) of base polymer 2 to prepare a dissolving solution, and then 9.38 g (0.065 mol) of 4-HBA was added to the dissolving solution, followed by 3.00 g (0.030 mol) of triethylamine, and the mixture was reacted at 70° C. for 6 hours to prepare a reaction solution.
将所获得的反应溶液用MEK进行稀释,并且用柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。之后,通过以下步骤对聚合物进行了纯化。The obtained reaction solution was diluted with MEK and treated with an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Thereafter, the polymer was purified by the following steps.
·用过量的水使聚合物再沉淀。• Reprecipitate the polymer with excess water.
·重复进行了2次用过量的水将通过再沉淀而获得的聚合物粉末进行洗净的操作。将所获得的反应产物在40℃干燥了12小时。The polymer powder obtained by reprecipitation was washed with an excess of water twice. The obtained reaction product was dried at 40° C. for 12 hours.
通过以上,获得了用4-HBA对原料聚合物中的来自于马来酸酐的结构单元进行了开环的聚合物P14 8.7g。As described above, 8.7 g of a polymer P14 in which the structural unit derived from maleic anhydride in the base polymer was ring-opened with 4-HBA was obtained.
对所获得的聚合物P14实施GPC测量而测量了聚合物P14的重均分子量及多分散度。将结果示于表1。The obtained polymer P14 was subjected to GPC measurement to measure the weight average molecular weight and polydispersity of the polymer P14. The results are shown in Table 1.
并且,通过聚合物P14的GPC测量确认到所使用的单官能(甲基)丙烯酸化合物的峰的消失。由此,确认到在所获得的聚合物P14中不含未反应的单官能(甲基)丙烯酸化合物。Furthermore, the disappearance of the peak of the monofunctional (meth)acrylic compound used was confirmed by GPC measurement of the polymer P14. Thus, it was confirmed that the obtained polymer P14 did not contain any unreacted monofunctional (meth)acrylic compound.
(制备例17)(Preparation Example 17)
制作出含有用单官能(甲基)丙烯酸化合物对原料聚合物2的MA单元进行了开环的聚合物P15的树脂组合物17。以下,对详细内容进行说明。A resin composition 17 containing a polymer P15 in which the MA unit of the base polymer 2 was ring-opened with a monofunctional (meth)acrylic compound was prepared. The details are described below.
首先,对原料聚合物2 10.00g(MA换算0.052摩尔)加入MEK 18.44g而制作出溶解液。接着,对该溶解液加入4-HBA 9.38g(0.065摩尔),之后加入三乙胺3.00g(0.030摩尔),并在温度70℃反应6小时而制作出反应溶液。First, 18.44 g of MEK was added to 10.00 g (0.052 mol in terms of MA) of base polymer 2 to prepare a dissolving solution, and then 9.38 g (0.065 mol) of 4-HBA was added to the dissolving solution, followed by 3.00 g (0.030 mol) of triethylamine, and the mixture was reacted at 70° C. for 6 hours to prepare a reaction solution.
将所获得的反应溶液用MEK进行稀释,并且用甲酸水溶液及柠檬酸水溶液进行处理,由此从反应溶液中去除了水相。进一步,通过与制备例2相同的步骤进行液液萃取,接着进行溶剂置换而获得了树脂组合物17。对所获得的树脂组合物17实施GPC测量而测量了组合物中所含有的聚合物P15、游离单官能(甲基)丙烯酸化合物的量、以及聚合物P15的重均分子量及多分散度。将结果示于表1。The obtained reaction solution was diluted with MEK and treated with an aqueous formic acid solution and an aqueous citric acid solution, thereby removing the aqueous phase from the reaction solution. Further, liquid-liquid extraction was performed by the same steps as in Preparation Example 2, followed by solvent replacement to obtain a resin composition 17. The obtained resin composition 17 was subjected to GPC measurement to measure the polymer P15 contained in the composition, the amount of free monofunctional (meth) acrylic acid compounds, and the weight average molecular weight and polydispersity of the polymer P15. The results are shown in Table 1.
在以下的表1中还一并示出各合成例中所使用的成分和其装入量(马来酸酐(MA)换算)。The following Table 1 also shows the components used in each synthesis example and their charged amounts (in terms of maleic anhydride (MA)).
(实施例1~12、比较例1~5)(Examples 1 to 12, Comparative Examples 1 to 5)
在各实施例及各比较例中,评价了上述制备例中所获得的聚合物P或树脂组合物的碱溶性。并且,使用这些聚合物P或树脂组合物来制备感光性树脂组合物,并评价了其性能。In each of the Examples and Comparative Examples, the alkali solubility of the polymer P or the resin composition obtained in the above-mentioned Preparation Example was evaluated. In addition, a photosensitive resin composition was prepared using the polymer P or the resin composition, and its performance was evaluated.
<评价><Evaluation>
[显影性评价](聚合物P对于碱显影液的溶解速度)[Developability Evaluation] (Dissolution Rate of Polymer P in Alkaline Developer)
将制备例1中所获得的聚合物P1、制备例11中所获得的聚合物P11、制备例15中所获得的聚合物P13及制备例16中所获得的聚合物P14溶解于丙二醇单甲醚乙酸酯(PGMEA)而制作出固体成分浓度30质量%的溶液。The polymer P1 obtained in Preparation Example 1, the polymer P11 obtained in Preparation Example 11, the polymer P13 obtained in Preparation Example 15, and the polymer P14 obtained in Preparation Example 16 were dissolved in propylene glycol monomethyl ether acetate (PGMEA) to prepare a solution having a solid content concentration of 30% by mass.
接着,在晶片上旋涂上述溶液或制备例2~10、12~14、17中所获得的树脂组合物2~10、12~14、17,并干燥PGMEA,然后在温度100℃预烘烤(pre bake)2分钟,由此制作出膜厚2μm±0.2的树脂膜。Next, the above solution or the resin compositions 2 to 10, 12 to 14, 17 obtained in Preparation Examples 2 to 10, 12 to 14, 17 were spin-coated on the wafer, the PGMEA was dried, and then pre-baked at 100° C. for 2 minutes to produce a resin film with a film thickness of 2 μm ± 0.2.
将该树脂膜连同晶片浸渍于温度23℃的2%碳酸钠水溶液中,并测量了树脂膜的溶解速度。The resin film together with the wafer was immersed in a 2% sodium carbonate aqueous solution at a temperature of 23° C., and the dissolution rate of the resin film was measured.
溶解速度通过如下来计算:目视观察浸渍的晶片,测量树脂膜溶解而看不到干涉模样为止的时间,并且将膜厚除以该时间。将结果示于表2。若碱溶解速度为180nm/s以上,则能够毫无问题地用作感光性材料,若为300nm/s以上,则能够视为显影性良好,若为500nm/s以上,能够视为显影性特别良好。The dissolution rate was calculated by visually observing the immersed wafer, measuring the time until the resin film was dissolved and the interference pattern was no longer visible, and dividing the film thickness by the time. The results are shown in Table 2. If the alkali dissolution rate is 180 nm/s or more, it can be used as a photosensitive material without any problem, if it is 300 nm/s or more, it can be considered that the developability is good, and if it is 500 nm/s or more, it can be considered that the developability is particularly good.
[感光性树脂组合物的灵敏度评价1(残膜率成为95%以上的曝光量)][Evaluation of Sensitivity of Photosensitive Resin Composition 1 (Exposure Amount at Which Residual Film Ratio Becomes 95% or More)]
首先,以使总固体成分浓度成为30质量%的方式将以下成分溶解于丙二醇单甲醚乙酸酯(PGMEA)获得了感光性树脂组合物。First, the following components were dissolved in propylene glycol monomethyl ether acetate (PGMEA) so that the total solid content concentration would be 30% by mass, thereby obtaining a photosensitive resin composition.
·聚合物P1(制备例1的聚合物P1)、聚合物P11(制备例11的聚合物P11)、聚合物P13(制备例15的聚合物P13)或聚合物P14(制备例16的聚合物P14)或树脂组合物2~10、12~14、17:100质量份。Polymer P1 (polymer P1 of Preparation Example 1), polymer P11 (polymer P11 of Preparation Example 11), polymer P13 (polymer P13 of Preparation Example 15) or polymer P14 (polymer P14 of Preparation Example 16) or resin compositions 2 to 10, 12 to 14, 17: 100 parts by mass.
(在此,关于树脂组合物2~10、12~14、17,秤量为使固体成分(聚合物P2~P10、P12、P15和多官能(甲基)丙烯酸化合物的合计量)成为100质量份。)(Here, the resin compositions 2 to 10, 12 to 14, and 17 were weighed so that the solid content (the total amount of the polymers P2 to P10, P12, and P15 and the polyfunctional (meth)acrylic compound) was 100 parts by mass.)
·多官能丙烯酸酯(二季戊四醇六丙烯酸酯):50质量份。· Multifunctional acrylate (dipentaerythritol hexaacrylate): 50 parts by mass.
·光聚合引发剂(巴斯夫公司(BASF)制造,Ingacure OXE01):5质量份。Photopolymerization initiator (Ingacure OXE01 manufactured by BASF): 5 parts by mass.
·密接助剂(信越化学工业株式会社(Shin-Etsu Chemical Co.,Ltd.)制造,KBM-403):1质量份。· Adhesion aid (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-403): 1 part by mass.
·界面活性剂(DIC公司(DIC Corporation)制造,F-556):0.5质量份。Surfactant (DIC Corporation, F-556): 0.5 parts by mass.
将所获得的感光性树脂组合物旋涂于经HMDS(六甲基二硅氮烷:Hexamethyldisilazane)处理的3英寸硅晶片上,并在100℃在加热板上烘烤120秒钟而获得了3.0μm厚度(±0.3μm)的薄膜A。The obtained photosensitive resin composition was spin-coated on a 3-inch silicon wafer treated with HMDS (hexamethyldisilazane) and baked on a hot plate at 100° C. for 120 seconds to obtain a thin film A with a thickness of 3.0 μm (±0.3 μm).
对该薄膜A经由具有遮光率1~100%的灰度的掩模,用佳能公司(Canon Inc.)制造的g+h+i射线掩膜对准器(PLA-501F)以100mJ/cm2的曝光量进行了g+h+i射线的曝光。The film A was exposed to g+h+i rays at an exposure dose of 100 mJ/cm 2 using a g+h+i ray mask aligner (PLA-501F) manufactured by Canon Inc. through a mask having a grayscale with a light shielding rate of 1 to 100%.
曝光后,将薄膜在2.0质量%碳酸钠水溶液中在23℃显影60秒钟(连同晶片浸渍),由此获得了以1~100mJ/cm2的各曝光量进行了曝光、显影的薄膜B。After exposure, the film was developed in a 2.0 mass % sodium carbonate aqueous solution at 23° C. for 60 seconds (with wafer immersion), thereby obtaining a film B exposed and developed at exposure doses of 1 to 100 mJ/cm 2.
根据利用上述方法获得的薄膜A、薄膜B的膜厚,由以下式计算出残膜率。The residual film ratio was calculated from the film thicknesses of the thin films A and B obtained by the above method using the following formula.
残膜率(%)=(各曝光量的薄膜B的膜厚/薄膜A的膜厚)×100Residual film rate (%) = (thickness of film B at each exposure amount/thickness of film A) × 100
然后,将残膜率成为95%以上的曝光量作为各感光性树脂组合物的灵敏度。将结果示于表2。若残膜率成为95%以上的曝光量为60mJ/cm2以下,则能够毫无问题地用作感光性材料。Then, the exposure amount at which the residual film rate became 95% or more was taken as the sensitivity of each photosensitive resin composition. The results are shown in Table 2. If the exposure amount at which the residual film rate became 95% or more was 60 mJ/cm 2 or less, it could be used as a photosensitive material without any problem.
[树脂组合物的灵敏度评价2(在低曝光量曝光后的残膜率)][Evaluation of sensitivity of resin composition 2 (residual film ratio after exposure at low exposure dose)]
(5mJ/cm2的曝光量的残膜率)(Residual film rate at 5mJ/ cm2 exposure)
将上述灵敏度评价1中所制备的感光性树脂组合物旋涂于经HMDS(六甲基二硅氮烷:Hexamethyldisilazane)处理的3英寸硅晶片上,并在100℃在加热板上烘烤120秒钟而获得了3.0μm厚度(±0.3μm)的薄膜A。The photosensitive resin composition prepared in the sensitivity evaluation 1 was spin-coated on a 3-inch silicon wafer treated with HMDS (hexamethyldisilazane) and baked on a hot plate at 100° C. for 120 seconds to obtain a film A with a thickness of 3.0 μm (±0.3 μm).
对该薄膜A经由具有遮光率1~100%的灰度的掩模,用佳能公司(Canon Inc.)制造的g+h+i射线掩模对准器(PLA-501F)以5mJ/cm2的曝光量进行了g+h+i射线的曝光。The film A was exposed to g+h+i rays at an exposure dose of 5 mJ/cm 2 using a g+h+i ray mask aligner (PLA-501F) manufactured by Canon Inc. through a mask having a grayscale with a light shielding rate of 1 to 100%.
曝光后,将薄膜在2.0质量%碳酸钠水溶液中在23℃显影60秒钟(连同晶片浸渍),由此获得了薄膜B。After the exposure, the film was developed in a 2.0 mass % sodium carbonate aqueous solution at 23° C. for 60 seconds (along with the wafer immersion), whereby a film B was obtained.
根据利用上述方法获得的薄膜A、薄膜B的膜厚,由以下式计算出残膜率。The residual film ratio was calculated from the film thicknesses of the thin films A and B obtained by the above method using the following formula.
残膜率(%)=(各曝光量的薄膜B的膜厚/薄膜A的膜厚)×100Residual film rate (%) = (thickness of film B at each exposure amount/thickness of film A) × 100
(10mJ/cm2的曝光量的残膜率)(Residual film rate at exposure dose of 10mJ/ cm2 )
将上述灵敏度评价1中所制备的感光性树脂组合物旋涂于经HMDS(六甲基二硅氮烷:Hexamethyldisilazane)处理的3英寸硅晶片上,并在100℃在加热板上烘烤120秒钟而获得了3.0μm厚度(±0.3μm)的薄膜A。The photosensitive resin composition prepared in the sensitivity evaluation 1 was spin-coated on a 3-inch silicon wafer treated with HMDS (hexamethyldisilazane) and baked on a hot plate at 100° C. for 120 seconds to obtain a film A with a thickness of 3.0 μm (±0.3 μm).
对该薄膜A经由具有遮光率1~100%的灰度的掩模,用佳能公司(Canon Inc.)制造的g+h+i射线掩膜对准器(PLA-501F)以10mJ/cm2的曝光量进行了g+h+i射线的曝光。The film A was exposed to g+h+i rays at an exposure dose of 10 mJ/cm 2 using a g+h+i ray mask aligner (PLA-501F) manufactured by Canon Inc. through a mask having a grayscale with a light shielding rate of 1 to 100%.
曝光后,将薄膜在2.0质量%碳酸钠水溶液中在23℃显影60秒钟(连同晶片浸渍),由此获得了薄膜B。After the exposure, the film was developed in a 2.0 mass % sodium carbonate aqueous solution at 23° C. for 60 seconds (along with the wafer immersion), whereby a film B was obtained.
根据利用上述方法获得的薄膜A、薄膜B的膜厚,由以下式计算出残膜率。The residual film ratio was calculated from the film thicknesses of the thin films A and B obtained by the above method using the following formula.
残膜率(%)=(各曝光量的薄膜B的膜厚/薄膜A的膜厚)×100Residual film rate (%) = (thickness of film B at each exposure amount/thickness of film A) × 100
将结果示于表2。The results are shown in Table 2.
若残膜率为50%以上,能够视为灵敏度良好,若残膜率为80%以上,则能够视为灵敏度特别良好。When the residual film ratio is 50% or more, the sensitivity can be regarded as good, and when the residual film ratio is 80% or more, the sensitivity can be regarded as particularly good.
[黄色指数][Yellow Index]
将上述灵敏度评价1中所制备的感光性树脂组合物旋涂于EAGLE XG玻璃(康宁公司(Corning Incorporated Co.,Ltd.)制造,厚度0.5mm)上,并在100℃在加热板上烘烤120秒钟而获得了约3.0μm厚度(±0.1μm)的薄膜。The photosensitive resin composition prepared in the above sensitivity evaluation 1 was spin-coated on EAGLE XG glass (manufactured by Corning Incorporated Co., Ltd., thickness 0.5 mm) and baked on a hot plate at 100° C. for 120 seconds to obtain a thin film with a thickness of about 3.0 μm (±0.1 μm).
接着,对该薄膜用佳能公司(Canon Inc.)制造的g+h+i射线掩膜对准器(PLA-600F)以100mJ/cm2的曝光量进行了g+h+i射线的曝光。Next, the film was exposed to g+h+i rays at an exposure dose of 100 mJ/cm 2 using a g+h+i ray mask aligner (PLA-600F) manufactured by Canon Inc.
曝光后,将薄膜在2.0质量%碳酸钠水溶液中在23℃显影60秒钟(连同晶片浸渍),由此获得了以100mJ/cm2的曝光量进行了曝光、显影的薄膜。After the exposure, the film was developed in a 2.0 mass % sodium carbonate aqueous solution at 23° C. for 60 seconds (along with the wafer immersion), thereby obtaining a film exposed and developed at an exposure dose of 100 mJ/cm 2 .
将薄膜在230℃且在空气下加热处理了30分钟。将薄膜在室温空气下进行冷却之后、再次将薄膜在230℃且在空气下加热处理了30分钟。重复进行相同的操作,合计进行了3次在空气下加热处理30分钟。The film was heated at 230° C. in air for 30 minutes. After cooling the film at room temperature in air, the film was heated again at 230° C. in air for 30 minutes. The same operation was repeated, and the heating treatment in air for 30 minutes was performed three times in total.
使用色彩色差计CR-5(柯尼卡美能达公司(Konica Minolta,Inc.)制造),改变测量部位而测量3次通过上述方法而获得的薄膜的黄色指数(YI),将其平均值作为YI的值。测量类型为透射测量,100%校正使用了未涂布的EAGLE XG玻璃(康宁公司(CorningIncorporated Co.,Ltd.)制造,厚度0.5mm)。将结果示于表2。黄色指数的值越小,则可以说耐热变色性越良好,若为1.35以下,则能够毫无问题地用作感光性材料。The yellow index (YI) of the film obtained by the above method was measured three times by changing the measurement position using a colorimeter CR-5 (manufactured by Konica Minolta, Inc.), and the average value was taken as the value of YI. The measurement type was transmission measurement, and 100% calibration used uncoated EAGLE XG glass (manufactured by Corning Incorporated Co., Ltd., thickness 0.5 mm). The results are shown in Table 2. The smaller the value of the yellow index, the better the heat discoloration resistance. If it is 1.35 or less, it can be used as a photosensitive material without any problem.
以下总结示出显影性评价及灵敏度评价的结果。The results of the developability evaluation and the sensitivity evaluation are summarized below.
实施例的感光性树脂组合物的碱溶解速度良好,因此显影性优异。实施例的感光性树脂组合物在10mJ/cm2的曝光量曝光时的残膜率高,换言之,在低曝光量固化,可以说灵敏度高。因此,实施例的感光性树脂组合物平衡良好地具备高灵敏度和低黄色指数。The photosensitive resin composition of the embodiment has a good alkali dissolution rate and thus has excellent developability. The photosensitive resin composition of the embodiment has a high residual film rate when exposed at an exposure dose of 10 mJ/ cm2 , in other words, it is cured at a low exposure dose and can be said to have high sensitivity. Therefore, the photosensitive resin composition of the embodiment has a good balance between high sensitivity and low yellowness index.
<滤色器的制作><Color filter production>
制备出对实施例1~12中所制备的感光性树脂组合物进一步加入了适量的颜料分散液NX-061(大日精化工业株式会社(Dainichiseika Color&Chemicals Mfg.Co.,Ltd.)制造,绿色)的着色感光性树脂组合物。A colored photosensitive resin composition was prepared by further adding an appropriate amount of pigment dispersion NX-061 (manufactured by Dainichiseika Color & Chemicals Mfg. Co., Ltd., green) to the photosensitive resin composition prepared in Examples 1 to 12.
将其在基板上进行制膜,并进行曝光、碱显影处理等,由此能够形成绿色的滤色器。This is formed into a film on a substrate, and subjected to exposure, alkali development treatment, etc., to form a green color filter.
并且,作为颜料分散液,代替NX-061而使用该公司制造的NX-053(蓝色)、NX-032(红色)等,能够形成蓝色或红色的滤色器。Furthermore, a blue or red color filter can be formed by using NX-053 (blue) or NX-032 (red) or the like manufactured by the same company instead of NX-061 as the pigment dispersion liquid.
<黑矩阵的制作><Making Black Matrix>
制备出对实施例1~12中所制备的感光性树脂组合物进一步加入了适量的碳黑分散液NX-595(大日精化工业株式会社(Dainichiseika Color&Chemicals Mfg.Co.,Ltd.)制造)的黑色感光性树脂组合物。A black photosensitive resin composition was prepared by further adding an appropriate amount of carbon black dispersion NX-595 (manufactured by Dainichiseika Color & Chemicals Mfg. Co., Ltd.) to the photosensitive resin composition prepared in Examples 1 to 12.
将其在基板上进行制膜,并进行曝光、碱显影处理等,由此能够形成黑矩阵。This is formed into a film on a substrate, and subjected to exposure, alkali development treatment, etc., to form a black matrix.
该申请主张以2019年10月16日申请的日本申请特愿2019-189162号及2020年1月17日申请的日本申请特愿2020-005974号为基础的优先权,并将其公开的全部内容并入于此。This application claims the benefit of priority based on Japanese patent application No. 2019-189162 filed on October 16, 2019 and Japanese patent application No. 2020-005974 filed on January 17, 2020, and all the disclosures of these applications are hereby incorporated by reference in their entirety.
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| CN107615167A (en) * | 2015-05-29 | 2018-01-19 | 住友电木株式会社 | Colored photosensitive resin composition, colored pattern or black matrix, color filter, liquid crystal display device or solid-state imaging device, and method for producing color filter |
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| KR100425442B1 (en) * | 1999-08-24 | 2004-03-30 | 삼성전자주식회사 | Photosensitive polymer and chemically amplified photoresist composition containing the same |
| JP2002128831A (en) * | 2000-10-27 | 2002-05-09 | Jsr Corp | Novel norbornene-based compound, polymer of the compound, and radiation-sensitive resin composition |
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| JP4950735B2 (en) | 2007-03-30 | 2012-06-13 | 昭和電工株式会社 | Photosensitive resin composition |
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| JP5696091B2 (en) | 2011-04-25 | 2015-04-08 | 富士フイルム株式会社 | Photosensitive resin composition, color filter, protective film, photospacer, substrate for liquid crystal display device, liquid crystal display device and solid-state imaging device |
| TWI636330B (en) * | 2013-05-29 | 2018-09-21 | Sumitomo Bakelite Co., Ltd. | Negative photosensitive resin composition, electronic device and polymer |
| WO2017154439A1 (en) * | 2016-03-08 | 2017-09-14 | 住友ベークライト株式会社 | Method for manufacturing polymer, method for manufacturing negative-type photosensitive resin composition, method for manufacturing resin film, method for manufacturing electronic device, and polymer |
| JP2017181617A (en) * | 2016-03-29 | 2017-10-05 | 株式会社日本触媒 | Photosensitive resin composition and cured film thereof |
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