CN110722199A - K hole adjuster - Google Patents

K hole adjuster Download PDF

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Publication number
CN110722199A
CN110722199A CN201911148016.6A CN201911148016A CN110722199A CN 110722199 A CN110722199 A CN 110722199A CN 201911148016 A CN201911148016 A CN 201911148016A CN 110722199 A CN110722199 A CN 110722199A
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base
positioning shaft
hole
positioning
dividing plate
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CN110722199B (en
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曹烈
王子军
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Shenyang Aircraft Industry Group Co Ltd
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Shenyang Aircraft Industry Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q16/00Equipment for precise positioning of tool or work into particular locations not otherwise provided for
    • B23Q16/02Indexing equipment
    • B23Q16/04Indexing equipment having intermediate members, e.g. pawls, for locking the relatively movable parts in the indexed position
    • B23Q16/06Rotary indexing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明公开了一种K孔调节器,其包括分度盘、底座、定位轴、垫、胎体圆柱销、底座圆柱销和螺钉;胎体圆柱销设置于底座的下部;定位轴设置于底座的中央,定位轴与底座转动配合,定位轴为偏心轴;分度盘设置于底座上,对称设置于定位轴的两侧;分度盘的圆周上带有角度分度格,将偏心量均匀分成若干等分的直线距离。本发明提供的K孔调节器解决了成型后的产品的K孔相对于理论位置偏差所引起的多个K孔定位销插不进K孔定位孔的问题。实现产品K孔位置快速调整、数值可读、精准定位,大大降低了生产准备周期。

Figure 201911148016

The invention discloses a K-hole adjuster, which comprises an indexing plate, a base, a positioning shaft, a pad, a carcass cylindrical pin, a base cylindrical pin and a screw; the carcass cylindrical pin is arranged at the lower part of the base; the positioning shaft is arranged on the base The center of the positioning shaft and the base are rotated and matched, and the positioning shaft is an eccentric shaft; the indexing plate is set on the base and symmetrically arranged on both sides of the positioning shaft; the circumference of the indexing plate is provided with an angle indexing grid, which makes the eccentricity evenly distributed Divide into several equal straight-line distances. The K-hole adjuster provided by the present invention solves the problem that a plurality of K-hole positioning pins cannot be inserted into the K-hole positioning holes caused by the deviation of the K holes of the formed product relative to the theoretical position. It realizes quick adjustment of the position of the K hole of the product, readable numerical value and precise positioning, which greatly reduces the production preparation cycle.

Figure 201911148016

Description

K孔调节器K hole adjuster

技术领域technical field

本发明属于工艺装备设计及制造技术领域,具体涉及一种K孔调节器。The invention belongs to the technical field of process equipment design and manufacture, and in particular relates to a K-hole regulator.

背景技术Background technique

飞机、汽车行业钣金件的占比是相当大的,此类零件的成型现已经达到了成熟的水平,但其边缘余量的精细铣削工序还有待进一步的加强,现主要用工艺装备来满足。产品上一般具有两类孔,定位孔和K孔;定位孔用于产品和工艺装备之间的主定位;K孔用于其他边缘处的辅助定位,根据产品的大小,K孔数量很多,以保证产品的贴胎率,同时也用于检验成型工序产品是否合格。由于成型过程受外界多个因素(模具、材料、温度等)影响,使成型后的产品的K孔相对于理论位置有所偏差,若铣边工艺装备按照理论数据来设计,那么多个K孔定位销是插不进K孔定位孔的。因此,如何能够调整K孔定位孔并能记录出调整的数值是钣金行业亟需解决的问题。The proportion of sheet metal parts in the aircraft and automobile industries is quite large. The forming of such parts has reached a mature level, but the fine milling process of the edge margin needs to be further strengthened. The process equipment is mainly used to meet the requirements. . There are generally two types of holes on the product, positioning holes and K holes; the positioning holes are used for the main positioning between the product and the process equipment; the K holes are used for auxiliary positioning at other edges. It ensures the product's tire sticking rate, and is also used to check whether the product in the molding process is qualified. Since the molding process is affected by many external factors (mold, material, temperature, etc.), the K-hole of the formed product is deviated from the theoretical position. If the milling process equipment is designed according to the theoretical data, then multiple K-holes The positioning pin cannot be inserted into the positioning hole of the K hole. Therefore, how to adjust the positioning hole of the K hole and record the adjusted value is an urgent problem to be solved in the sheet metal industry.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种K孔调节器,利用凸轮原理将调整的线性数值转化为可读的角度数值,以便精确记录调整量,以解决现有技术中存在的上述问题。The purpose of the present invention is to provide a K-hole adjuster, which uses the cam principle to convert the adjusted linear value into a readable angle value, so as to accurately record the adjustment amount, so as to solve the above problems existing in the prior art.

本发明的技术方案为:The technical scheme of the present invention is:

一种K孔调节器,其包括分度盘4、底座5、定位轴6、垫7、胎体圆柱销8、底座圆柱销9和螺钉10;其中,所述的胎体圆柱销8设置于底座5的下部,用于将K孔调节器与胎体1定位;所述的定位轴6设置于底座5的中央,定位轴6与底座5转动配合,定位轴6为偏心轴,其偏心量作为调整量的域度,定位轴6的内孔是与K孔定位销配合的精度孔;所述的分度盘4设置于底座5上,对称设置于定位轴6的两侧,螺钉10依次通过垫7和分度盘4上的过孔与底座5螺接,用以将分度盘4与底座5固定,分度盘4的外壁与定位轴6的外壁具有相互配合的锥面,从而螺钉10与底座5螺接时,分度盘4压紧定位轴6;底座圆柱销9与底座5上的孔过盈配合,与分度盘4的定位槽间隙配合,以将分度盘4定位准确;分度盘4的圆周上带有角度分度格,将偏心量均匀分成若干等分的直线距离,底座5用于支撑定位轴6与分度盘4以保证定位轴6与分度盘4的相对位置的准确。A K-hole adjuster, which includes an indexing plate 4, a base 5, a positioning shaft 6, a pad 7, a carcass cylindrical pin 8, a base cylindrical pin 9 and a screw 10; wherein, the carcass cylindrical pin 8 is provided in the The lower part of the base 5 is used to position the K hole adjuster and the carcass 1; the positioning shaft 6 is arranged in the center of the base 5, the positioning shaft 6 is rotated and cooperated with the base 5, and the positioning shaft 6 is an eccentric shaft, and its eccentricity As the range of the adjustment amount, the inner hole of the positioning shaft 6 is a precision hole matched with the positioning pin of the K hole; the indexing plate 4 is arranged on the base 5, symmetrically arranged on both sides of the positioning shaft 6, and the screws 10 are arranged in turn. Through the holes on the pad 7 and the indexing plate 4, it is screwed with the base 5 to fix the indexing plate 4 and the base 5. The outer wall of the indexing plate 4 and the outer wall of the positioning shaft 6 have mutually matching tapered surfaces, so that When the screw 10 is screwed with the base 5, the indexing plate 4 presses the positioning shaft 6; The positioning is accurate; the circumference of the indexing plate 4 is provided with an angle indexing grid, and the eccentricity is evenly divided into several equal linear distances. The base 5 is used to support the positioning shaft 6 and the indexing plate 4 to ensure the positioning shaft 6 and the indexing. The relative position of the disk 4 is accurate.

本发明的效果和益处是:The effects and benefits of the present invention are:

本发明提供的K孔调节器解决了成型后的产品的K孔相对于理论位置偏差所引起的多个K孔定位销插不进K孔定位孔的问题。实现产品K孔位置快速调整、数值可读、精准定位,大大降低了生产准备周期。The K-hole adjuster provided by the present invention solves the problem that a plurality of K-hole positioning pins cannot be inserted into the K-hole positioning holes caused by the deviation of the K holes of the formed product relative to the theoretical position. It realizes quick adjustment of the position of the K hole of the product, readable numerical value and precise positioning, which greatly reduces the production preparation cycle.

附图说明Description of drawings

图1为本发明实施例中提供的K孔调节器的俯视图。FIG. 1 is a top view of a K-hole adjuster provided in an embodiment of the present invention.

图2为沿图1中A-A截面图。FIG. 2 is a cross-sectional view along A-A in FIG. 1 .

图3为沿图1中B-B截面图。FIG. 3 is a cross-sectional view along B-B in FIG. 1 .

图4为本发明实施例中提供的K孔调节器分度原理图。FIG. 4 is a schematic diagram of the indexing principle of the K-hole adjuster provided in the embodiment of the present invention.

图5为使用本发明实施例中提供的K孔调节器的示意图。FIG. 5 is a schematic diagram of using the K-hole adjuster provided in the embodiment of the present invention.

图中:1胎体;2定位圆套;3定位长圆套;4分度盘;5底座;6定位轴;7垫;8胎体圆柱销;9底座圆柱销;10螺钉。In the picture: 1 carcass; 2 positioning round sleeve; 3 positioning long round sleeve; 4 indexing plate; 5 base; 6 positioning shaft; 7 pad; 8 carcass cylinder pin; 9 base cylinder pin; 10 screw.

具体实施方式Detailed ways

以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings and technical solutions.

应当了解,所附附图并非按比例地绘制,而仅是为了说明本发明的基本原理的各种特征的适当简化的画法。本文所公开的本发明的具体设计特征包括例如具体尺寸、方向、位置和外形将部分地由具体所要应用和使用的环境来确定。It should be understood that the appended drawings are not to scale, presenting a suitably simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the invention disclosed herein, including, for example, the specific dimensions, orientations, locations, and profiles will be determined in part by the specific intended application and use environment.

在所附多个附图中,同样的或等同的部件(元素)以相同的附图标记标引。In the accompanying figures, the same or equivalent parts (elements) are referenced with the same reference numerals.

在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

图1为本发明实施例中提供的K孔调节器的俯视图。图2为沿图1中A-A截面图。图3为沿图1中B-B截面图。参见图1至图3,在本实施例中,K孔调节器包括分度盘4、底座5、定位轴6、垫7、胎体圆柱销8、底座圆柱销9和螺钉10。其中,胎体圆柱销8设置于底座5的下部,用于将K孔调节器与胎体1定位。定位轴6设置于底座5的中央,定位轴6与底座5转动配合,定位轴6为偏心轴,其偏心量作为调整量的域度,定位轴6的内孔是与K孔定位销配合的精度孔;分度盘4设置于底座5上,位于定位轴6的两侧,对称设置,螺钉10依次通过垫7和分度盘4上的过孔与底座5螺接,用以将分度盘4与底座5固定,分度盘4的外壁与定位轴6的外壁具有相互配合的锥面,从而螺钉10与底座5螺接时,分度盘4压紧定位轴6;底座圆柱销9与底座5上的孔过盈配合,与分度盘4的定位槽间隙配合,以将分度盘4定位准确;分度盘4的圆周上带有角度分度格,将偏心量均匀分成若干等分的直线距离,底座5用于支撑定位轴6与分度盘4以保证定位轴6与分度盘4的相对位置的准确。FIG. 1 is a top view of a K-hole adjuster provided in an embodiment of the present invention. FIG. 2 is a cross-sectional view along A-A in FIG. 1 . FIG. 3 is a cross-sectional view along B-B in FIG. 1 . 1 to 3 , in this embodiment, the K-hole adjuster includes an indexing plate 4 , a base 5 , a positioning shaft 6 , a pad 7 , a carcass cylindrical pin 8 , a base cylindrical pin 9 and a screw 10 . Among them, the carcass cylindrical pin 8 is arranged at the lower part of the base 5 for positioning the K hole adjuster with the carcass 1 . The positioning shaft 6 is arranged in the center of the base 5, and the positioning shaft 6 rotates and cooperates with the base 5. The positioning shaft 6 is an eccentric shaft, and its eccentricity is used as the range of the adjustment amount. The inner hole of the positioning shaft 6 is matched with the K hole positioning pin. Precision hole; the indexing plate 4 is arranged on the base 5, located on both sides of the positioning shaft 6, and is symmetrically arranged, and the screw 10 is screwed to the base 5 through the through holes on the pad 7 and the indexing plate 4 in turn, so as to divide the indexing The plate 4 is fixed with the base 5, and the outer wall of the indexing plate 4 and the outer wall of the positioning shaft 6 have conical surfaces that cooperate with each other, so that when the screw 10 is screwed with the base 5, the indexing plate 4 presses the positioning shaft 6; the base cylindrical pin 9 Interference fit with the hole on the base 5 and clearance fit with the positioning groove of the indexing plate 4 to accurately position the indexing plate 4; the circumference of the indexing plate 4 is provided with an angle indexing grid, which divides the eccentricity evenly into several Equally divided linear distance, the base 5 is used to support the positioning shaft 6 and the indexing plate 4 to ensure the relative position of the positioning shaft 6 and the indexing plate 4 is accurate.

在一个具体的实施方案中,分度盘4的内孔上带有120°锥面与定位轴6上的120°锥面相配合起到压紧定位轴6的作用。In a specific embodiment, the inner hole of the indexing plate 4 is provided with a 120° tapered surface, which cooperates with the 120° tapered surface on the positioning shaft 6 to compress the positioning shaft 6 .

图4为本发明实施例中提供的K孔调节器分度原理图。参见图4,定位轴6为一偏心轴,偏心量e作为调整量的域度,分度盘4圆周上带有角度分度格,其分度规律为将偏心量e沿X方向均匀分成若干等分的直线距离,从而形成展开角。FIG. 4 is a schematic diagram of the indexing principle of the K-hole adjuster provided in the embodiment of the present invention. Referring to Fig. 4, the positioning shaft 6 is an eccentric shaft, the eccentricity e is used as the domain of the adjustment amount, and the circumference of the indexing plate 4 is provided with an angle indexing grid, and the indexing rule is to divide the eccentricity e into several parts evenly along the X direction. Equally divided straight-line distances, thus forming the spread angle.

图5为使用本发明实施例中提供的K孔调节器的示意图。参见图5,胎体1为一典型的真空铣削夹具,其型面按照产品数模的理论型面取得;其上带有密封槽与吸气槽,配合真空发生装置,产生负压将产品吸附于胎体1上。定位圆套2、定位长圆套3用于产品的定位,镶嵌于胎体1上,实现两定位孔连线方向可调。使用时,将多个K孔调节器按胎体1的曲率法向镶嵌于胎体1上。定位轴6与底座5转动配合;定位轴6的内孔与定位轴径偏心量e作为调整量的域度,定位轴6的内孔用于和K孔定位销相配合以辅助定位产品,以保证产品的贴胎率。螺钉10与垫7通过分度盘4上的过孔与底座5螺接,当调整好K孔位置后锁紧定位轴6。FIG. 5 is a schematic diagram of using the K-hole adjuster provided in the embodiment of the present invention. Referring to Figure 5, the carcass 1 is a typical vacuum milling fixture, and its profile is obtained according to the theoretical profile of the product digital model; it has a sealing groove and a suction groove, and cooperates with a vacuum generating device to generate negative pressure to adsorb the product on the carcass 1. The positioning round sleeve 2 and the positioning long round sleeve 3 are used for product positioning and are inlaid on the carcass 1, so that the connecting direction of the two positioning holes can be adjusted. When in use, a plurality of K-hole adjusters are embedded on the carcass 1 according to the normal direction of the curvature of the carcass 1 . The positioning shaft 6 rotates and cooperates with the base 5; the inner hole of the positioning shaft 6 and the eccentricity e of the positioning shaft diameter are used as the range of the adjustment amount, and the inner hole of the positioning shaft 6 is used to cooperate with the positioning pin of the K hole to assist in positioning the product, so as to Guaranteed product sticking rate. The screw 10 and the pad 7 are screwed to the base 5 through the through hole on the indexing plate 4, and the positioning shaft 6 is locked after adjusting the position of the K hole.

以上示例性实施方式所呈现的描述仅用以说明本发明的技术方案,并不想要成为毫无遗漏的,也不想要把本发明限制为所描述的精确形式。显然,本领域的普通技术人员根据上述教导做出很多改变和变化都是可能的。选择示例性实施方式并进行描述是为了解释本发明的特定原理及其实际应用,从而使得本领域的其它技术人员便于理解、实现并利用本发明的各种示例性实施方式及其各种选择形式和修改形式。本发明的保护范围意在由所附权利要求书及其等效形式所限定。The descriptions presented above of the exemplary embodiments are intended only to illustrate technical solutions of the present invention, and are not intended to be exhaustive, nor to limit the invention to the precise forms described. Obviously, many modifications and variations are possible for those of ordinary skill in the art in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical applications, to thereby facilitate others skilled in the art to understand, implement and utilize the various exemplary embodiments of the invention and various alternatives thereof and modified form. The scope of the present invention is intended to be limited by the appended claims and their equivalents.

Claims (1)

1. A K hole regulator is characterized by comprising an index plate (4), a base (5), a positioning shaft (6), a pad (7), a tire body cylindrical pin (8), a base cylindrical pin (9) and a screw (10); wherein,
the carcass cylindrical pin (8) is arranged at the lower part of the base (5) and is used for positioning the K hole regulator and the carcass (1);
the positioning shaft (6) is arranged in the center of the base (5), the positioning shaft (6) is in running fit with the base (5), the positioning shaft (6) is an eccentric shaft, the eccentricity of the positioning shaft is used as the domain of the adjustment quantity, and the inner hole of the positioning shaft (6) is a precision hole matched with the K-hole positioning pin;
the dividing plate (4) is arranged on the base (5) and symmetrically arranged on two sides of the positioning shaft (6), the screws (10) are in threaded connection with the base (5) sequentially through the pads (7) and the through holes in the dividing plate (4) to fix the dividing plate (4) and the base (5), the outer wall of the dividing plate (4) and the outer wall of the positioning shaft (6) are provided with conical surfaces which are matched with each other, and therefore when the screws (10) are in threaded connection with the base (5), the dividing plate (4) compresses the positioning shaft (6); the base cylindrical pin (9) is in interference fit with the hole on the base (5) and is in clearance fit with the positioning groove of the indexing disc (4) so as to accurately position the indexing disc (4);
the circumference of the dividing plate (4) is provided with angle dividing grids which evenly divide the eccentric quantity into a plurality of equally divided linear distances, and the base (5) is used for supporting the positioning shaft (6) and the dividing plate (4) so as to ensure the accuracy of the relative position of the positioning shaft (6) and the dividing plate (4).
CN201911148016.6A 2019-11-21 2019-11-21 K hole regulator Active CN110722199B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004142080A (en) * 2002-10-28 2004-05-20 Brother Ind Ltd Positioning control device of revolving table
CN205888640U (en) * 2016-08-17 2017-01-18 扬州市邗江通源机械有限公司 Edge milling machines groove preparation positioner
CN208099952U (en) * 2018-04-04 2018-11-16 常州机电职业技术学院 Indexing positioning mechanism
CN208451440U (en) * 2018-06-27 2019-02-01 西安飞机工业(集团)有限责任公司 A kind of auxiliary eccentric bush graduating device
CN211192198U (en) * 2019-11-21 2020-08-07 沈阳飞机工业(集团)有限公司 K hole adjuster

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004142080A (en) * 2002-10-28 2004-05-20 Brother Ind Ltd Positioning control device of revolving table
CN205888640U (en) * 2016-08-17 2017-01-18 扬州市邗江通源机械有限公司 Edge milling machines groove preparation positioner
CN208099952U (en) * 2018-04-04 2018-11-16 常州机电职业技术学院 Indexing positioning mechanism
CN208451440U (en) * 2018-06-27 2019-02-01 西安飞机工业(集团)有限责任公司 A kind of auxiliary eccentric bush graduating device
CN211192198U (en) * 2019-11-21 2020-08-07 沈阳飞机工业(集团)有限公司 K hole adjuster

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