WO2025145769A1 - Warehousing system, warehouse, warehousing system control method, and storage medium - Google Patents
Warehousing system, warehouse, warehousing system control method, and storage medium Download PDFInfo
- Publication number
- WO2025145769A1 WO2025145769A1 PCT/CN2024/129523 CN2024129523W WO2025145769A1 WO 2025145769 A1 WO2025145769 A1 WO 2025145769A1 CN 2024129523 W CN2024129523 W CN 2024129523W WO 2025145769 A1 WO2025145769 A1 WO 2025145769A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- picking
- sorting
- shelf
- conveyor line
- placing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
Definitions
- the present application relates to the technical field of warehousing and logistics, and in particular to a warehousing system, a warehouse, a warehousing system control method and a storage medium.
- the storage method of the three-dimensional warehousing system is widely used in the field of warehousing and logistics due to its large storage capacity. With the development of artificial intelligence and automation technology, the degree of automation of the logistics system is getting higher and higher.
- the three-dimensional warehouse can be connected with external equipment through automation devices to realize automatic picking and placing of goods.
- the stereoscopic warehouse in order to improve the storage density, can stack and store material boxes through the buffer rack, and there is no gap between the material boxes stacked up and down, so that more material boxes can be stacked in a limited height space.
- picking and placing material boxes after selecting the material box, the material box stacked above the selected material box is lifted by an independent picking robot, and then the selected material box is taken out, and then the picking robot transports the selected material box to the next logistics process.
- the present application provides a storage system, a warehouse, a storage system control method and a storage medium to solve the technical problem of low efficiency of material box outbound delivery in a storage system where material boxes are currently stacked.
- the shelf includes a storage layer and a temporary storage layer, the temporary storage layer is located below the storage layer, and the storage layer is configured to store a plurality of material boxes stacked in a vertical direction;
- the handling equipment is configured to carry the material boxes in the temporary storage layer to the sorting conveyor line.
- the picking and placing cargo equipment may include a frame, a mobile gantry and a picking and placing cargo device, the frame having a slide rail extending along the length direction of the shelf, the mobile gantry being movably connected to the slide rail; the mobile gantry is vertically arranged, the picking and placing cargo device is connected to the mobile gantry, and the picking and placing cargo device can move along the height direction of the mobile gantry.
- At least two picking and placing devices are provided on the mobile gantry, wherein at least one picking and placing device is configured to lift other material boxes stacked above the target material box, and at least one picking and placing device is configured to pick up and place the target material box.
- a movable channel is provided below the temporary storage layer, and the handling equipment can move in the movable channel; the handling equipment can enter the movable channel from any position around the shelf.
- Such an arrangement can shorten the path of the transport equipment when it moves in and out of the area where the shelves are located, thereby improving the transport efficiency of the transport equipment.
- the present application provides a warehouse, which includes a warehousing area, a storage area, an operation area, and a warehousing area, and the warehouse is provided with a warehousing system in the above technical solution;
- the shelves of the storage system are set in the storage area, and the sorting equipment of the storage system is set in the operation area;
- the goods in the incoming warehouse area are transported to the shelves in the storage area through the handling equipment of the warehousing system; the goods on the shelves are transported to the sorting equipment in the operating area through the picking and placing equipment or handling equipment of the warehousing system; the goods sorted by the sorting equipment in the operating area are transported to the outgoing warehouse area through the handling equipment.
- the present application provides a storage system control method, which is used for a controller of a storage system, and the method includes:
- the warehousing system control method provided in the embodiment of the present application can select different outbound methods and outbound paths according to the number of material boxes corresponding to a specific order after taking out the material boxes using the picking and releasing equipment, thereby improving the outbound efficiency of the material boxes under different working conditions.
- the picking and placing device obtains multiple target material boxes, specifically including:
- the picking and placing equipment is controlled to move to the position corresponding to the target material box, lift the other material boxes above the target material box, and take out all the target material boxes at one time;
- the picking and placing equipment is controlled to move to the positions corresponding to the multiple target material boxes in sequence, and other material boxes above the target material boxes are lifted respectively to take out the multiple target material boxes in sequence.
- the method further includes:
- the present application provides a storage system, a warehouse, a storage system control method and a storage medium
- the storage system includes a shelf, a sorting device and a pick-up and put-away device
- the shelf includes a storage layer and a temporary storage layer, the temporary storage layer is located below the storage layer, and the storage layer is configured to store a plurality of material boxes stacked in a vertical direction
- the sorting device includes a sorting conveyor line and a sorting device, the sorting conveyor line is arranged on the side of the shelf, and the sorting conveyor line is connected to the shelf and conveys the material box
- the sorting device is opposite to the sorting conveyor line, and is configured to sort the goods in the material box on the sorting conveyor line
- the pick-up and put-away device is arranged to move along the length direction of the shelf, and the pick-up and put-away device is configured to pick up and put a single material box from the storage layer to the temporary storage layer; or, pick up and put a plurality of material boxes to the
- FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application.
- FIG2 is a top view of a storage system provided in an embodiment of the present application.
- FIG3 is a second structural diagram of a storage system provided in an embodiment of the present application.
- FIG4 is a third structural diagram of a storage system provided in an embodiment of the present application.
- FIG5 is a fourth structural diagram of a storage system provided in an embodiment of the present application.
- FIG6 is a schematic diagram of the steps of a storage system control method provided in an embodiment of the present application.
- FIG. 7 is a flow chart of a storage system control method provided in an embodiment of the present application.
- the stereoscopic storage system is widely used in the field of warehousing and logistics due to its large storage capacity.
- the stereoscopic warehouse is usually composed of multiple shelves, and the robot used to pick up and place goods can move between the shelves.
- the stereoscopic warehouse can stack and store material boxes through the buffer rack. There is no gap between the stacked material boxes, and more material boxes can be stacked in a limited height space.
- the robot When picking and placing the material boxes, after selecting the material box, the robot will lift the material box stacked above the selected material box, and then take out the selected material box. The robot will transport the material box to the sorting workbench along the preset track path for sorting, and the sorted goods will be packaged and shipped out.
- a single material box can be obtained from the temporary storage layer by the handling equipment and shipped out, while multiple material boxes can be transported out in a centralized manner by the sorting conveyor line, thereby adapting to the high-efficiency logistics needs under different working conditions and maximizing the logistics efficiency of the warehousing system.
- the warehousing system provided in the embodiment of the present application can be applied to the production process of a manufacturing factory or the entry and exit of inventory products, the entry and exit of inventory products in the retail industry, and can also be applied to different fields such as express entry and exit sorting of e-commerce logistics, and the products involved in transportation and entry and exit can be industrial parts, electronic accessories or products, medicines, clothing accessories, food, books, etc., and the material box referred to in this application can be It is a storage container for the products listed above.
- the specific structure of the material box can be a box structure with a containing space, or a tray structure, etc.
- the embodiment of the present application does not make specific limitations on this.
- FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application
- FIG2 is a top view of a warehousing system provided in an embodiment of the present application.
- the present application provides a storage system, which includes a shelf 100, a sorting device 200, a pick-up and place device 300, and a handling device 400.
- the shelf 100 includes a storage layer 101 and a temporary storage layer 102, the temporary storage layer 102 is located below the storage layer 101, and the storage layer 101 is configured to store a plurality of material boxes stacked in a vertical direction, and there is no storage gap between the stacked material boxes, which can improve the storage density.
- the sorting equipment 200 includes a sorting conveyor line 210 and a sorting device 220.
- the sorting conveyor line 210 is arranged on the side of the shelf 100, and the sorting conveyor line 210 is docked with the shelf 100 and conveys the material box.
- the sorting device 220 is opposite to the sorting conveyor line 210 and is configured to sort the goods in the material box on the sorting conveyor line 210.
- the picking and placing equipment 300 is arranged to move along the length direction of the shelf 100, and the picking and placing equipment 300 is configured to pick up and place a single material box from the storage layer 101 to the temporary storage layer 102, or to pick up and place multiple material boxes to the sorting conveyor line 210 at the same time.
- a single material box that needs to be shipped out of the temporary storage layer 102 can be transported to the sorting conveyor line 210 by the handling equipment 400, and multiple material boxes that need to be shipped out at the same time can be directly picked up and placed on the sorting conveyor line 210 by the picking and placing equipment 300.
- the handling device 400 occupies a small space and is more flexible in movement.
- the efficiency of the handling device 400 in transporting a material box alone is higher than that of the picking and placing device 300 in transporting a single material box to the sorting conveyor line 210; and the picking and placing device 300 can transport multiple material boxes at a time.
- the efficiency of the picking and placing device 300 in simultaneously transporting multiple material boxes to the sorting conveyor line 210 is higher than that of the handling device 400 in acquiring and transporting material boxes one by one from the temporary storage layer 102. Therefore, the embodiment of the present application adopts different material box transportation methods according to the requirements of different order working conditions, thereby improving the logistics efficiency of the storage equipment.
- the picking and placing device 300 can process the order.
- the orders are shipped out in sequence, and the orders are transported to the temporary storage layer 102 or the sorting conveyor line 210 according to the number of material boxes corresponding to the order.
- the picking and placing equipment 300 can ship out multiple orders at the same time. At this time, if there are orders for a single material box and orders for multiple material boxes at the same time, while the sorting conveyor line 210 outputs multiple material boxes, the transport equipment 400 can simultaneously ship out the order for a single material box.
- the material box when a single material box is shipped out of the warehouse, on the one hand, the material box can be shipped to the temporary storage layer 102 by the pick-and-place device 300, and the material box in the temporary storage layer 102 can be shipped to the sorting conveyor line 210 by the handling device 400; on the other hand, the single target material box can be directly shipped to the sorting conveyor line 210 by the pick-and-place device 300.
- the specific method of shipping a single material box can be selected according to the specific working status of the handling device 400 and the pick-and-place device 300, and the currently idle device can be selected for the shipping operation.
- the storage layer 101 of the shelf 100 has multiple storage rows, and each storage row can be stacked with multiple material boxes.
- the multiple material boxes can be stacked together, that is, located in the same storage row and stacked from top to bottom; or, the multiple material boxes can also be located in multiple different storage rows.
- the picking and placing equipment 300 can obtain the multiple material boxes in a preset order. For example, the first material box is obtained first. When obtaining subsequent material boxes, the previously obtained material boxes can be stacked and placed on the material box that currently needs to be obtained, and then the stacked material boxes that need to be obtained are lifted together until all the material boxes are taken out, and all the material boxes corresponding to the target order are transported to the sorting conveyor line 210 at one time. Compared with the robot in the prior art that transports the material boxes back and forth in sequence, the number of round trips is reduced and the logistics efficiency is improved.
- the multiple material boxes can be transported and placed at the input port 214 of the sorting conveyor line 210 at one time, saving the time of sending the material boxes out of the warehouse.
- the picking and placing equipment 300 can split the multiple stacked material boxes into sections arranged along the conveying direction of the sorting conveyor line 210.
- the sorting conveyor line 210 can be used to convey the material boxes in sequence from bottom to top, and the picking and placing equipment 300 only needs to lift and put down the corresponding material boxes.
- the input port 214 of the sorting conveyor line 210 may be provided with a splitting mechanism. After the picking and placing equipment 300 transports a plurality of stacked material boxes to the input port 214 of the sorting conveyor line 210, the picking and placing equipment 300 may execute the next order task, and the plurality of stacked material boxes placed at the input port 214 may be split by the splitting mechanism into boxes arranged along the conveying direction of the sorting conveyor line 210.
- the sorting conveyor line 210 may include a first conveying section 211, a second conveying section 212, and a third conveying section 213.
- the first conveying section 211 is docked with the shelf 100 and forms an input port 214.
- the third conveying section 213 has an output port 215, and the output port 215 is docked with the shelf 100.
- the second conveying section 212 is connected between the first conveying section 211 and the third conveying section 213.
- the sorting device 220 is located on the side of the second conveying section 212.
- the sorting conveyor line 210 can be in a "U" shape at the end of the shelf 100. After the material box flows in from the input port 214, it is first transmitted along the first conveying section 211, and then enters the second conveying section 212 from the first conveying section 211. The sorting operation is completed by the sorting device 220 in the second conveying section 212. The material box after sorting can enter the third conveying section 213 from the second conveying section 212. The material box that is transmitted to the output port 215 along the third conveying section 213 can be put into storage through the picking and placing equipment 300 on the other side of the shelf 100, so that the material box can flow out and in quickly from the shelf 100. The outbound material box can be directly transported to the sorting device 220 through the sorting conveyor line 210, and the material box after sorting can be sent back to the shelf 100 for storage through the sorting conveyor line 210.
- the first conveying section 211, the second conveying section 212 and the third conveying section 213 may adopt similar or identical conveying structures.
- the first conveying section 211 may include a bracket and a conveying roller disposed on the bracket, and the conveying roller may include an active roller and a passive roller, which are driven by a motor to actively rotate, thereby realizing the movement of the material box on the first conveying section 211.
- the first conveying section 211 may The second conveying section 212 and the third conveying section 213 are included in the conveying section 213. The structures of the second conveying section 212 and the third conveying section 213 are not described in detail here.
- the second conveying section 212 can be correspondingly provided with a conveyor line for conveying order boxes, and the conveyor line for conveying order boxes can be arranged in upper and lower layers with the second conveying section 212, and the sorting device 220 can sort the goods in the material box on the second conveying section 212 into the order box.
- the material box can be transferred to the output port 215 through the third conveying section 213, and the picking and releasing equipment 300 can be used for re-warehousing; and if there is no remaining goods in the material box, the handling equipment 400 can take the empty material box from the outflow port 217 of the second conveying section 212 and transport it to the storage area of the empty material box.
- FIG. 5 is a fourth structural diagram of the warehousing system provided in an embodiment of the present application.
- the sorting conveyor line 210 may include a first conveyor line 218 and a second conveyor line 219, and the first conveyor line 218 and the second conveyor line 219 are arranged at intervals in the vertical direction; one of the first conveyor line 218 and the second conveyor line 219 is configured to convey the material box from the end docked with the shelf 100 to the sorting device 220; the other of the first conveyor line 218 and the second conveyor line 219 is configured to convey the material box from the sorting device 220 to the end docked with the shelf 100.
- first conveyor line 218 and the second conveyor line 219 are opposite.
- the first conveyor line 218 and the second conveyor line 219 both extend in the horizontal direction.
- the sorting device 220 can be provided with a button for stopping the operation of the sorting conveyor line 210, which is used to start and stop the sorting conveyor line 210 during the vacant sorting process.
- the sorting device 220 can be provided with a detection mechanism for detecting whether the goods sorting operation of the current material box is completed.
- the sorting device 220 can adopt either a robot automatic sorting method or a manual sorting method, which is not specifically limited in the embodiments of the present application.
- the specific structure of the cargo picking and placing device 300 is described in detail below.
- the cargo picking and placing device 300 may include a frame
- the frame 310 has a slide rail 313 extending along the length direction of the shelf 100, and the movable door frame 320 is movably connected to the slide rail 313.
- the movable door frame 320 is vertically arranged, and the pick-up and put-out device 330 is connected to the movable door frame 320, and the pick-up and put-out device 330 can move along the height direction of the movable door frame 320.
- the length of the frame 310 can match the length of the shelf 100, and the height of the frame 310 matches the upper limit of the height of the material boxes that can be stacked on the shelf 100.
- the moving path of the picking and placing equipment 300 is made more precise, which reduces the floor space occupied by the storage system and reduces the cost of the equipment.
- the frame 310 may be made of a metal or alloy such as iron or aluminum.
- the frame 310 may be made of an aluminum profile to improve structural strength and installation convenience while reducing costs.
- At least two picking and placing devices 330 may be provided on the movable gantry 320, wherein at least one picking and placing device 330 is configured to lift other material boxes stacked on top of a target material box, and at least one picking and placing device 330 is configured to pick up and place a target material box, thereby enabling any stacked material box to be quickly shipped out of the warehouse, and in the process of taking out the material box, other storage locations on the shelf 100 will not be occupied.
- the two cargo picking and placing devices 330 are arranged on each mobile gantry 320, the two cargo picking and placing devices 330 are arranged at intervals in the vertical direction, and the two cargo picking and placing devices 330 can move independently along the height direction of the mobile gantry 320, that is, two sets of independent driving and transmission systems can be arranged on the mobile gantry 320 to drive the two cargo picking and placing devices 330 to move respectively.
- the other material boxes above the target material box can be lifted up by the upper picking and placing device 330, and then the target material box can be taken out by another picking and placing device 330 below. Thereafter, the lifted material box can be put down by the upper picking and placing device 330 and stacked together with the material box below the previous target material box.
- the target material box is located at the top layer of a row of stacked material boxes, only one of the two picking and placing devices 330 is needed to pick up the material.
- the cargo picking and placing device 330 may include a fixed arm and a telescopic arm.
- the telescopic arm may be extended relative to the fixed arm, and the telescopic arm may cooperate with the two side walls of the material box to lift the material box.
- the driving mode and transmission structure of the moving gantry 320 moving along the slide rail 313 on the crossbeam 312 can be driven by a motor, as well as a transmission structure such as a chain, a belt, a gear rack, a wire rope, etc.
- the moving gantry 320 and the slide rail 313 can be matched through rollers, that is, the moving gantry 320 can roll along the slide rail 313 by setting rollers to reduce the friction when moving along the slide rail 313.
- the material box when a single material box is shipped out of the warehouse, on the one hand, the material box can be shipped to the temporary storage layer 102 by the pick-and-place device 300, and the material box in the temporary storage layer 102 can be shipped to the sorting conveyor line 210 by the handling device 400; on the other hand, the single target material box can be directly shipped to the sorting conveyor line 210 by the pick-and-place device 300.
- the specific method of shipping a single material box can be selected according to the specific working status of the handling device 400 and the pick-and-place device 300, and the currently idle device can be selected for the shipping operation.
- the multiple target material boxes are continuously stacked material boxes, wherein the continuously stacked material boxes refer to the multiple material boxes being in the same storage column and being arranged in sequence along the vertical direction.
- the picking and placing device 300 is controlled to move to The target material box corresponds to the position of the target material box, lifts the other material boxes above the target material box, and takes out all the target material boxes at one time.
- N target material boxes which are stacked continuously, wherein the coordinates of the bottom target material box are [X, Y], and the coordinates of the other target material boxes are [X, Y+1], [X, Y+2]...[X, Y+N-1].
- the picking and placing device 300 picks up the goods, it only needs to move to the corresponding storage column, and first a picking and placing device 330 lifts the coordinates of [X, Y+N] and all the material boxes above it, and then another picking and placing device 330 lifts the target material box with the coordinates [X, Y], and drives all the N target material boxes to be taken out.
- the picking and placing equipment 300 is controlled to move to the positions corresponding to the multiple target material boxes in sequence, and other material boxes above the target material boxes are lifted respectively to take out the multiple target material boxes in sequence.
- the second picking and placing instruction includes the coordinate information of all the target material boxes that are not stacked.
- the coordinates of the target material boxes are [a, b], [c, d], and [e, f], respectively, and the above three target material boxes can be picked up and placed in sequence.
- the steps for obtaining the first target material box with coordinates [a, b] are the same as the steps for picking up and placing the aforementioned single material box.
- the second target material box with coordinates [c, d] after lifting the other material boxes above the second target material box, the first target material box can be stacked and placed above the second target material box, and then the second target material box can be lifted, and the first target material box and the second target material box can be driven to complete the picking operation at the same time.
- the third target material box with coordinates [e, f] can be removed in a similar manner, and by analogy, more target material boxes can be picked up and placed. After all target material boxes are removed, they are transported to the sorting conveyor line 210 at one time.
- the method further includes:
- a transport instruction is sent to the transport device 400 , so that the transport device 400 transports the target material box from the temporary storage layer 102 to the sorting conveyor line 210 .
- An embodiment of the present application also provides a storage medium, which stores computer execution instructions, and when the computer execution instructions are executed, they are used to implement the warehouse system control method in the above technical solution.
- the storage medium can be a computer-readable storage medium or a communication medium.
- Communication media include any medium that facilitates the transmission of computer programs from one place to another.
- Computer-readable storage media can be any available medium that can be accessed by a general-purpose or special-purpose computer.
- a computer-readable storage medium is coupled to a processor so that the processor can read information from the computer-readable storage medium and write information to the computer-readable storage medium.
- the computer-readable storage medium can also be a component of the processor.
- the processor and the computer-readable storage medium can be located in an application-specific integrated circuit (ASIC).
- the ASIC can be located in a user device.
- the processor and the computer-readable storage medium can also exist in a communication device as discrete components.
- the storage medium can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random-access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic storage, flash memory, magnetic disk or optical disk.
- SRAM static random-access memory
- EEPROM electrically erasable programmable read-only memory
- EPROM erasable programmable read-only memory
- PROM programmable read-only memory
- ROM read-only memory
- magnetic storage flash memory
- flash memory magnetic disk or optical disk.
- optical disk any available medium that can be accessed by a general or special-purpose computer.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
本申请要求于2024年01月05日提交的名称为“仓储系统、仓库、仓储系统控制方法及存储介质”的CN202410028511.8的优先权,其全部内容通过引用结合在本申请中。This application claims priority to CN202410028511.8, filed on January 5, 2024, entitled “Warehousing system, warehouse, warehouse system control method and storage medium”, the entire contents of which are incorporated by reference into this application.
本申请涉及仓储物流技术领域,特别涉及一种仓储系统、仓库、仓储系统控制方法及存储介质。The present application relates to the technical field of warehousing and logistics, and in particular to a warehousing system, a warehouse, a warehousing system control method and a storage medium.
立体仓储系统的储存方式因其较大的储存容量被广泛应用在仓储物流领域中,且随着人工智能和自动化技术的发展,物流系统的自动化程度越来越高,立体仓库可以通过自动化装置与外部设备对接,以实现货物的自动取放。The storage method of the three-dimensional warehousing system is widely used in the field of warehousing and logistics due to its large storage capacity. With the development of artificial intelligence and automation technology, the degree of automation of the logistics system is getting higher and higher. The three-dimensional warehouse can be connected with external equipment through automation devices to realize automatic picking and placing of goods.
相关技术中,为了提高仓储密度,立体仓库可以通过缓存架堆叠存放物料箱,上下堆叠的物料箱之间不存在间隙,在有限的高度空间内可以堆放更多的物料箱。在取放物料箱时,选种物料箱之后,通过独立的取货机器人将被选种物料箱上方堆叠的物料箱抬起,再将被选种的物料箱取出,其后由取货机器人将被选种的物料箱运送到下一道物流工序。In the related art, in order to improve the storage density, the stereoscopic warehouse can stack and store material boxes through the buffer rack, and there is no gap between the material boxes stacked up and down, so that more material boxes can be stacked in a limited height space. When picking and placing material boxes, after selecting the material box, the material box stacked above the selected material box is lifted by an independent picking robot, and then the selected material box is taken out, and then the picking robot transports the selected material box to the next logistics process.
然而,目前的物料箱堆叠放置的仓储系统中物料箱只能由搬运机器人逐一搬运出库,物流效率低。However, in the current storage system where material boxes are stacked, the material boxes can only be transported out of the warehouse one by one by a transport robot, resulting in low logistics efficiency.
申请内容Application Contents
本申请提供一种仓储系统、仓库、仓储系统控制方法及存储介质,以解决目前物料箱堆叠放置的仓储系统中物料箱出库效率低的技术问题。The present application provides a storage system, a warehouse, a storage system control method and a storage medium to solve the technical problem of low efficiency of material box outbound delivery in a storage system where material boxes are currently stacked.
第一方面,本申请提供一种仓储系统,该仓储系统包括:In a first aspect, the present application provides a storage system, the storage system comprising:
货架,货架包括存储层和暂存层,暂存层位于存储层的下方,存储层被配置为存放沿竖直方向叠放设置的多个物料箱;The shelf includes a storage layer and a temporary storage layer, the temporary storage layer is located below the storage layer, and the storage layer is configured to store a plurality of material boxes stacked in a vertical direction;
分拣设备,分拣设备包括分拣输送线和分拣装置,分拣输送线设置于货架的侧方,且分拣输送线与货架对接,并输送物料箱;分拣装置与分拣输送 线相对,且被配置为分拣该分拣输送线上的物料箱中的货物;Sorting equipment, the sorting equipment includes a sorting conveyor line and a sorting device. The sorting conveyor line is arranged on the side of the shelf, and the sorting conveyor line is connected to the shelf and transports the material box; the sorting device and the sorting conveyor The sorting conveyor line is opposite to the sorting conveyor line and is configured to sort the goods in the material box on the sorting conveyor line;
取放货设备,取放货设备沿货架的长度方向移动设置,取放货设备被配置为将单个物料箱从存储层取放至暂存层;或者,同时将多个物料箱取放至分拣输送线;Pick-up and place equipment, which is arranged to move along the length direction of the shelf, and is configured to pick up and place a single material box from the storage layer to the temporary storage layer; or, to pick up and place multiple material boxes to the sorting conveyor line at the same time;
搬运设备,搬运设备被配置为将暂存层中的物料箱搬运至分拣输送线。The handling equipment is configured to carry the material boxes in the temporary storage layer to the sorting conveyor line.
本申请实施例提供的仓储系统通过取放货设备从叠放物料箱的货架上取放物料箱,并且取放货设备可以根据具体订单任务需求取放单个或者多个物料箱,同时利用分拣输送线和搬运设备与货架配合,当单个物料箱出库时,采用搬运设备从暂存层取出物料箱,而当多个物料箱出库时,由分拣输送线将多个物料箱传送至分拣装置,进而在不同的工况下均可以提高仓储系统的物流效率。The warehousing system provided in the embodiment of the present application picks and places material boxes from the shelves where stacked material boxes are placed through the picking and placing equipment, and the picking and placing equipment can pick and place single or multiple material boxes according to the specific order task requirements, and at the same time use the sorting conveyor line and the handling equipment to cooperate with the shelves. When a single material box is shipped out of the warehouse, the handling equipment is used to take out the material box from the temporary storage layer, and when multiple material boxes are shipped out of the warehouse, the sorting conveyor line transports the multiple material boxes to the sorting device, thereby improving the logistics efficiency of the warehousing system under different working conditions.
在一些实施例中,分拣输送线具有输入口,输入口与货架长度方向的一端相对设置;取放货设备位于货架长度方向的侧方,且取放货设备沿货架长度方向的移动路径的一端与输入口相对。In some embodiments, the sorting conveyor line has an input port, which is arranged opposite to one end of the shelf in the length direction; the picking and placing equipment is located on the side of the shelf in the length direction, and one end of the moving path of the picking and placing equipment along the length direction of the shelf is opposite to the input port.
如此设置,在取放货设备从货架上取出多个物料箱之后,可以将多个物料箱一次性运送放置到分拣输送线的输入口,节约物料箱出库的时间。With this arrangement, after the pick-and-place equipment takes out multiple material boxes from the shelf, the multiple material boxes can be transported and placed at the input port of the sorting conveyor line at one time, saving the time for the material boxes to be shipped out of the warehouse.
在一些实施例中,分拣输送线可以包括第一输送段、第二输送段和第三输送段,第一输送段与货架对接并形成输入口,第三输送段具有输出口,输出口与货架对接;第二输送段连接于第一输送段和第三输送段之间;分拣装置位于第二输送段的侧方。In some embodiments, the sorting conveyor line may include a first conveying section, a second conveying section and a third conveying section, the first conveying section is connected to the shelf and forms an input port, the third conveying section has an output port, and the output port is connected to the shelf; the second conveying section is connected between the first conveying section and the third conveying section; the sorting device is located on the side of the second conveying section.
如此设置,可以实现物料箱从货架的快速流出和流入,出库的物料箱通过分拣输送线可以直接输送至分拣装置,而分拣完成后的物料箱可以通过分拣输送线送回货架进行存储。Such an arrangement can realize the rapid outflow and inflow of material boxes from the shelves. The material boxes out of the warehouse can be directly transported to the sorting device through the sorting conveyor line, and the material boxes after sorting can be sent back to the shelves for storage through the sorting conveyor line.
在一些实施例中,第二输送段的两端设置有流入口和流出口,搬运设备可与流入口或者流出口对接。In some embodiments, an inlet and an outlet are provided at both ends of the second conveying section, and the handling equipment can be docked with the inlet or the outlet.
如此设置,搬运设备在运输单个出库的物料箱时,可以直接将物料箱输送至第二输送段,避免占用分拣输送线上与货架对接的区域的空间,从而防止产生物料箱拥堵。With this arrangement, when transporting a single material box out of the warehouse, the handling equipment can directly convey the material box to the second conveying section, avoiding occupying the space in the area where the sorting conveyor line interfaces with the shelf, thereby preventing congestion of the material boxes.
在一些实施例中,分拣输送线可以包括第一输送线和第二输送线,第一输送线和第二输送线沿竖直方向间隔排布;第一输送线和第二输送线中的一 者被配置为将物料箱从与货架对接的一端输送至分拣装置;第一输送线和第二输送线中的另一者被配置为将物料箱从分拣装置输送至与货架对接的一端。In some embodiments, the sorting conveyor line may include a first conveyor line and a second conveyor line, the first conveyor line and the second conveyor line are arranged at intervals in the vertical direction; one of the first conveyor line and the second conveyor line One is configured to transport the material box from the end docked with the shelf to the sorting device; the other of the first conveying line and the second conveying line is configured to transport the material box from the sorting device to the end docked with the shelf.
在一些实施例中,取放货设备可以包括框架、移动门架和取放货装置,框架具有沿货架长度方向延伸的滑轨,移动门架与滑轨移动连接;移动门架竖直设置,取放货装置与移动门架连接,且取放货装置可沿移动门架的高度方向移动。In some embodiments, the picking and placing cargo equipment may include a frame, a mobile gantry and a picking and placing cargo device, the frame having a slide rail extending along the length direction of the shelf, the mobile gantry being movably connected to the slide rail; the mobile gantry is vertically arranged, the picking and placing cargo device is connected to the mobile gantry, and the picking and placing cargo device can move along the height direction of the mobile gantry.
如此设置,通过固定设置的框架和在框架上移动的移动门架,使得取放货设备的移动路径更加精确,减少对仓储系统地面空间占用的同时,降低设备的成本。With such an arrangement, the moving path of the cargo picking and placing equipment is made more precise through the fixed frame and the movable gantry that moves on the frame, thereby reducing the floor space occupied by the storage system and the cost of the equipment.
在一些实施例中,移动门架上设置有至少两个取放货装置,其中,至少一个取放货装置被配置为抬起叠放在目标物料箱上方的其他物料箱,至少一个取放货装置被配置为取放目标物料箱。In some embodiments, at least two picking and placing devices are provided on the mobile gantry, wherein at least one picking and placing device is configured to lift other material boxes stacked above the target material box, and at least one picking and placing device is configured to pick up and place the target material box.
如此设置,可以实现叠放的物料箱中任意一个物料箱的快速出库,并且在取出物料箱的过程中,不会对货架上的其他库位进行占用。With such an arrangement, any one of the stacked material boxes can be quickly removed from the warehouse, and in the process of removing the material box, other storage locations on the shelf will not be occupied.
在一些实施例中,框架可以包括至少两个立柱和至少两个横梁,立柱设置于货架长度方向的两端,横梁连接于货架长度方向两端的立柱之间;横梁用于形成滑轨。In some embodiments, the frame may include at least two columns and at least two beams, the columns are arranged at both ends of the shelf in the length direction, and the beams are connected between the columns at both ends of the shelf in the length direction; the beams are used to form slide rails.
如此设置,使得移动门架的移动路径所经过的区域可以覆盖货架长度方向的各个位置,并且保证移动门架移动过程的顺畅性。Such an arrangement enables the area passed by the moving path of the mobile gantry to cover various positions in the length direction of the shelf and ensures the smoothness of the moving process of the mobile gantry.
在一些实施例中,移动门架可以为多个,多个移动门架沿滑轨的延伸方向间隔设置,且多个移动门架可独立地沿滑轨移动。In some embodiments, there may be a plurality of movable gantries, the plurality of movable gantries are spaced apart along the extension direction of the slide rail, and the plurality of movable gantries can independently move along the slide rail.
如此设置,可以通过多个移动门架在货架长度方向的不同位置同时进行取放货作业,提高物流效率。With this arrangement, multiple mobile gantries can be used to simultaneously carry out picking and placing operations at different positions along the length of the shelf, thereby improving logistics efficiency.
在一些实施例中,货架可以为多个,多个货架间隔设置,并形成仓储区域;相邻货架之间具有巷道,取放货设备设置于巷道中,且取放货设备被配置为从巷道两侧的货架上双向取放物料箱;分拣设备可以设置于仓储区域以外。In some embodiments, there can be multiple shelves, which are arranged at intervals to form a storage area; there are alleys between adjacent shelves, and the picking and placing equipment is arranged in the alleys, and the picking and placing equipment is configured to pick up and place material boxes in both directions from the shelves on both sides of the alley; the sorting equipment can be arranged outside the storage area.
如此设置,取放货设备可以同时在两个货架上进行取放货操作,单个巷道中无需设置多个取放货设备,从而在提高仓储密度的同时,降低仓储系统的成本。 With this arrangement, the picking and placing equipment can perform picking and placing operations on two shelves at the same time, and there is no need to set up multiple picking and placing equipment in a single aisle, thereby increasing the storage density while reducing the cost of the storage system.
在一些实施例中,暂存层的下方设有移动通道,搬运设备可在移动通道中移动;搬运设备可从货架周侧的任一位置进入移动通道中。In some embodiments, a movable channel is provided below the temporary storage layer, and the handling equipment can move in the movable channel; the handling equipment can enter the movable channel from any position around the shelf.
如此设置,可以缩短搬运设备在移入和移出货架所在区域时的路径,提高搬运设备的搬运效率。Such an arrangement can shorten the path of the transport equipment when it moves in and out of the area where the shelves are located, thereby improving the transport efficiency of the transport equipment.
第二方面,本申请提供一种仓库,该仓库包括入库区域、存储区域、作业区域和出库区域,仓库设置有上述技术方案中的仓储系统;In a second aspect, the present application provides a warehouse, which includes a warehousing area, a storage area, an operation area, and a warehousing area, and the warehouse is provided with a warehousing system in the above technical solution;
仓储系统的货架设置于存储区域,仓储系统的分拣设备设置于作业区域;The shelves of the storage system are set in the storage area, and the sorting equipment of the storage system is set in the operation area;
入库区域的货物通过仓储系统的搬运设备输送至存储区域的货架;货架上的货物通过仓储系统的取放货设备或者搬运设备输送至作业区域的分拣设备;作业区域的分拣设备分拣出的货物通过搬运设备输送至出库区域。The goods in the incoming warehouse area are transported to the shelves in the storage area through the handling equipment of the warehousing system; the goods on the shelves are transported to the sorting equipment in the operating area through the picking and placing equipment or handling equipment of the warehousing system; the goods sorted by the sorting equipment in the operating area are transported to the outgoing warehouse area through the handling equipment.
第三方面,本申请提供一种仓储系统控制方法,该方法用于仓储系统的控制器,该方法包括:In a third aspect, the present application provides a storage system control method, which is used for a controller of a storage system, and the method includes:
接收订单信息,并根据订单信息确定目标物料箱的数量;Receive order information and determine the quantity of target material boxes based on the order information;
若目标物料箱为单个,则向取放货设备发送第一取货指令,以使取放货设备将目标物料箱取放至货架的暂存层;If the target material box is a single one, a first picking instruction is sent to the picking and placing device, so that the picking and placing device picks and places the target material box to the temporary storage layer of the shelf;
若目标物料箱为多个,则向取放货设备发送第二取货指令,以使取放货设备获取多个目标物料箱,并将多个目标物料箱一次性搬运至分拣输送线。If there are multiple target material boxes, a second picking instruction is sent to the picking and placing device, so that the picking and placing device obtains multiple target material boxes and transports the multiple target material boxes to the sorting conveyor line at one time.
本申请实施例提供的仓储系统控制方法可以根据具体订单中所对应的物料箱数量,利用取放货设备取出物料箱后,选择不同的出库方式和出库路径,进而提高在不同工况下物料箱的出库效率。The warehousing system control method provided in the embodiment of the present application can select different outbound methods and outbound paths according to the number of material boxes corresponding to a specific order after taking out the material boxes using the picking and releasing equipment, thereby improving the outbound efficiency of the material boxes under different working conditions.
在一些实施例中,取放货设备获取多个目标物料箱,具体包括:In some embodiments, the picking and placing device obtains multiple target material boxes, specifically including:
判断多个目标物料箱是否为连续叠放的物料箱;Determine whether multiple target material boxes are continuously stacked material boxes;
若多个目标物料箱是连续叠放的物料箱,则控制取放货设备移动至目标物料箱对应的位置,抬起目标物料箱上方的其他物料箱,并单次取出所有目标物料箱;If multiple target material boxes are stacked continuously, the picking and placing equipment is controlled to move to the position corresponding to the target material box, lift the other material boxes above the target material box, and take out all the target material boxes at one time;
若多个目标物料箱不是连续叠放的物料箱,则控制取放货设备依次移动至多个目标物料箱所对应的位置,分别抬起目标物料箱上方的其他物料箱,以依次取出多个目标物料箱。If the multiple target material boxes are not continuously stacked material boxes, the picking and placing equipment is controlled to move to the positions corresponding to the multiple target material boxes in sequence, and other material boxes above the target material boxes are lifted respectively to take out the multiple target material boxes in sequence.
在一些实施例中,向取放货设备发送第一取货指令,使取放货设备将目标物料箱取放至货架的暂存层之后,还包括: In some embodiments, after sending a first picking instruction to the picking and placing device so that the picking and placing device picks and places the target material box to the temporary storage layer of the shelf, the method further includes:
向搬运设备发送搬运指令,使搬运设备将目标物料箱从暂存层搬运至分拣输送线。Send a transport instruction to the transport equipment, so that the transport equipment transports the target material box from the temporary storage layer to the sorting conveyor line.
第四方面,本申请提供一种存储介质,该存储介质储存有计算机执行指令,计算机执行指令被执行时用于实现上述技术方案中的仓储系统控制方法。In a fourth aspect, the present application provides a storage medium storing computer execution instructions, which, when executed, are used to implement the warehouse system control method in the above technical solution.
本申请提供一种仓储系统、仓库、仓储系统控制方法及存储介质,其中,仓储系统包括货架、分拣设备及取放货设备,货架包括存储层和暂存层,暂存层位于存储层的下方,存储层被配置为存放沿竖直方向叠放设置的多个物料箱;分拣设备包括分拣输送线和分拣装置,分拣输送线设置于货架的侧方,且分拣输送线与货架对接,并输送物料箱;分拣装置与分拣输送线相对,且被配置为分拣该分拣输送线上的物料箱中的货物;取放货设备沿货架的长度方向移动设置,取放货设备被配置为将单个物料箱从存储层取放至暂存层;或者,同时将多个物料箱取放至分拣输送线;搬运设备,搬运设备被配置为将暂存层中的物料箱搬运至分拣输送线,从而在不同的工况下均可以提高仓储系统的物流效率。The present application provides a storage system, a warehouse, a storage system control method and a storage medium, wherein the storage system includes a shelf, a sorting device and a pick-up and put-away device, the shelf includes a storage layer and a temporary storage layer, the temporary storage layer is located below the storage layer, and the storage layer is configured to store a plurality of material boxes stacked in a vertical direction; the sorting device includes a sorting conveyor line and a sorting device, the sorting conveyor line is arranged on the side of the shelf, and the sorting conveyor line is connected to the shelf and conveys the material box; the sorting device is opposite to the sorting conveyor line, and is configured to sort the goods in the material box on the sorting conveyor line; the pick-up and put-away device is arranged to move along the length direction of the shelf, and the pick-up and put-away device is configured to pick up and put a single material box from the storage layer to the temporary storage layer; or, pick up and put a plurality of material boxes to the sorting conveyor line at the same time; the handling device, the handling device is configured to transport the material box in the temporary storage layer to the sorting conveyor line, so that the logistics efficiency of the storage system can be improved under different working conditions.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请提供的仓储系统、仓库、仓储系统控制方法及存储介质所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by the warehousing system, warehouse, warehousing system control method and storage medium provided by the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为本申请实施例提供的仓储系统的结构示意图一;FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application;
图2为本申请实施例提供的仓储系统的俯视图;FIG2 is a top view of a storage system provided in an embodiment of the present application;
图3为本申请实施例提供的仓储系统的结构示意图二;FIG3 is a second structural diagram of a storage system provided in an embodiment of the present application;
图4为本申请实施例提供的仓储系统的结构示意图三;FIG4 is a third structural diagram of a storage system provided in an embodiment of the present application;
图5为本申请实施例提供的仓储系统的结构示意图四; FIG5 is a fourth structural diagram of a storage system provided in an embodiment of the present application;
图6为本申请实施例提供的仓储系统控制方法的步骤示意图;FIG6 is a schematic diagram of the steps of a storage system control method provided in an embodiment of the present application;
图7为本申请实施例提供的仓储系统控制方法的流程图。FIG. 7 is a flow chart of a storage system control method provided in an embodiment of the present application.
附图标记说明:
100-货架;101-存储层;102-暂存层;103-移动通道;
200-分拣设备;210-分拣输送线;211-第一输送段;212-第二输送段;213-
第三输送段;214-输入口;215-输出口;216-流入口;217-流出口;218-第一输送线;219-第二输送线;220-分拣装置;
300-取放货设备;310-框架;311-立柱;312-横梁;313-滑轨;320-移动
门架;330-取放货装置;
400-搬运设备。Description of reference numerals:
100-shelf; 101-storage layer; 102-temporary storage layer; 103-mobile channel;
200-sorting equipment; 210-sorting conveyor line; 211-first conveying section; 212-second conveying section; 213-
The third conveying section; 214-input port; 215-output port; 216-inflow port; 217-outflow port; 218-first conveying line; 219-second conveying line; 220-sorting device;
300-cargo pick-up and release equipment; 310-frame; 311-column; 312-beam; 313-slide rail; 320-movable door frame; 330-cargo pick-up and release device;
400-Handling equipment.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First, those skilled in the art should understand that these implementations are only used to explain the technical principles of the present application and are not intended to limit the scope of protection of the present application. Those skilled in the art can make adjustments to them as needed to adapt to specific application scenarios.
其次,需要说明的是,在本申请的描述中,术语“上”、“下”、“左”、“右”、“前”、“后”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Secondly, it should be noted that in the description of the present application, terms such as "up", "down", "left", "right", "front", "back", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。 In addition, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
立体仓储系统因其较大的储存容量被广泛应用在仓储物流领域中,立体仓库通常由多个货架组成,用于取放货物的机器人可以在货架之间移动。目前,为了提高仓储密度,立体仓库可以通过缓存架堆叠存放物料箱,上下堆叠的物料箱之间不存在间隙,在有限的高度空间内可以堆放更多的物料箱,在取放物料箱时,选种物料箱之后,通过机器人将被选种物料箱上方堆叠的物料箱抬起,再将被选种的物料箱取出,机器人沿预设轨道路径将物料箱运送至分拣工作台进行分拣,分拣后的货物进行打包出库。The stereoscopic storage system is widely used in the field of warehousing and logistics due to its large storage capacity. The stereoscopic warehouse is usually composed of multiple shelves, and the robot used to pick up and place goods can move between the shelves. At present, in order to improve the storage density, the stereoscopic warehouse can stack and store material boxes through the buffer rack. There is no gap between the stacked material boxes, and more material boxes can be stacked in a limited height space. When picking and placing the material boxes, after selecting the material box, the robot will lift the material box stacked above the selected material box, and then take out the selected material box. The robot will transport the material box to the sorting workbench along the preset track path for sorting, and the sorted goods will be packaged and shipped out.
但是,目前针对堆叠设置物料箱的仓储系统,由于机器人既需要抬起堆叠的物料箱,又需要取放和运送目标物料箱,因此,机器人的体型和重量较大,在运送过程中会占用仓储系统移动通道的大量空间,不仅成本高,而且容易造成系统拥堵。此外,机器人运送物料箱时,只能对物料箱逐一进行出库,物料箱运送的往复次数多,物流效率低。However, for the current storage system with stacked material boxes, the robot needs to lift the stacked material boxes and pick up and transport the target material boxes. Therefore, the robot is large in size and weight, and will occupy a large amount of space in the mobile channel of the storage system during the transportation process, which is not only costly but also easy to cause system congestion. In addition, when the robot transports the material boxes, it can only take the material boxes out of the warehouse one by one, and the number of times the material boxes are transported back and forth is large, which leads to low logistics efficiency.
针对上述问题,本申请实施例提供一种仓储系统、仓库、仓储系统控制方法及存储介质,其中,仓储系统中利用取放货设备进行物料箱的取放,通过设置分拣输送线与货架对接,以及在货架上设置暂存层由搬运设备对接,使得取放货设备可以根据需要出库的物料箱的数量,采用不同的物料箱出库路径和方式,单个物料箱可以由搬运设备从暂存层获取并出库,而多个物料箱则可以由分拣输送线集中输送流出,从而适应不同工况下高效率地物流需求,最大限度的提高仓储系统的物流效率。In response to the above problems, the embodiments of the present application provide a warehousing system, a warehouse, a warehousing system control method and a storage medium, wherein the warehousing system uses a picking and placing device to pick up and place material boxes, and a sorting conveyor line is set up to connect with the shelf, and a temporary storage layer is set up on the shelf to connect with the handling equipment, so that the picking and placing device can adopt different material box outbound paths and methods according to the number of material boxes that need to be shipped out. A single material box can be obtained from the temporary storage layer by the handling equipment and shipped out, while multiple material boxes can be transported out in a centralized manner by the sorting conveyor line, thereby adapting to the high-efficiency logistics needs under different working conditions and maximizing the logistics efficiency of the warehousing system.
为了便于理解,下面首先对本申请实施例适用的应用场景进行说明。To facilitate understanding, the application scenarios to which the embodiments of the present application are applicable are first described below.
本申请实施例提供的仓储系统可以应用于制造业工厂生产过程或者库存产品的出入库、零售业库存产品的出入库,也可以应用于电商物流的快递出入库分拣等不同领域,且涉及运输和出入库的产品可以是工业零部件、电子配件或产品、药物、服装饰品、食品、书籍等,而本申请所指的物料箱可以 是上述列举的产品的存储容器,物料箱的具体结构可以是具有容纳空间的箱体结构,也可以是托盘结构等,本申请实施例对此不做具体限定。The warehousing system provided in the embodiment of the present application can be applied to the production process of a manufacturing factory or the entry and exit of inventory products, the entry and exit of inventory products in the retail industry, and can also be applied to different fields such as express entry and exit sorting of e-commerce logistics, and the products involved in transportation and entry and exit can be industrial parts, electronic accessories or products, medicines, clothing accessories, food, books, etc., and the material box referred to in this application can be It is a storage container for the products listed above. The specific structure of the material box can be a box structure with a containing space, or a tray structure, etc. The embodiment of the present application does not make specific limitations on this.
图1为本申请实施例提供的仓储系统的结构示意图一,图2为本申请实施例提供的仓储系统的俯视图。FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application, and FIG2 is a top view of a warehousing system provided in an embodiment of the present application.
请参照图1和图2,本申请提供一种仓储系统,该仓储系统包括货架100、分拣设备200、取放货设备300和搬运设备400。其中,货架100包括存储层101和暂存层102,暂存层102位于存储层101的下方,存储层101被配置为存放沿竖直方向叠放设置的多个物料箱,叠放设置的物料箱之间没有存储间隙,可以提高仓储密度。Please refer to Figures 1 and 2, the present application provides a storage system, which includes a shelf 100, a sorting device 200, a pick-up and place device 300, and a handling device 400. The shelf 100 includes a storage layer 101 and a temporary storage layer 102, the temporary storage layer 102 is located below the storage layer 101, and the storage layer 101 is configured to store a plurality of material boxes stacked in a vertical direction, and there is no storage gap between the stacked material boxes, which can improve the storage density.
多个物料箱叠放设置是指多个物料箱由下而上依次进行堆叠,则在取放堆叠位置处于最上层的物料箱时,物料箱可以直接进行取放,而在取放位于中间或下层的物料箱时,则需要先将其上方的其他物料箱抬起,才可以对目标物料箱进行取放。The multiple material box stacking setting means that multiple material boxes are stacked in sequence from bottom to top. When taking and placing the material box at the top of the stack, the material box can be taken and placed directly, and when taking and placing the material box in the middle or lower layer, it is necessary to lift the other material boxes above it first before the target material box can be taken and placed.
分拣设备200包括分拣输送线210和分拣装置220,分拣输送线210设置于货架100的侧方,且分拣输送线210与货架100对接,并输送物料箱。分拣装置220与分拣输送线210相对,且被配置为分拣该分拣输送线210上的物料箱中的货物。The sorting equipment 200 includes a sorting conveyor line 210 and a sorting device 220. The sorting conveyor line 210 is arranged on the side of the shelf 100, and the sorting conveyor line 210 is docked with the shelf 100 and conveys the material box. The sorting device 220 is opposite to the sorting conveyor line 210 and is configured to sort the goods in the material box on the sorting conveyor line 210.
可以理解的是,取放货设备300沿货架100的长度方向移动设置,取放货设备300被配置为将单个物料箱从存储层101取放至暂存层102,或者,同时将多个物料箱取放至分拣输送线210。暂存层102的单个需要出库的物料箱可以由搬运设备400运输至分拣输送线210,而多个同时需要出库的物料箱可以由取放货设备300直接取放至分拣输送线210上。It is understandable that the picking and placing equipment 300 is arranged to move along the length direction of the shelf 100, and the picking and placing equipment 300 is configured to pick up and place a single material box from the storage layer 101 to the temporary storage layer 102, or to pick up and place multiple material boxes to the sorting conveyor line 210 at the same time. A single material box that needs to be shipped out of the temporary storage layer 102 can be transported to the sorting conveyor line 210 by the handling equipment 400, and multiple material boxes that need to be shipped out at the same time can be directly picked up and placed on the sorting conveyor line 210 by the picking and placing equipment 300.
需要说明的是,搬运设备400占用空间小,移动更加灵活,搬运设备400单独运送一个物料箱的效率比取放货设备300运送单个物料箱至分拣输送线210的效率更高;而取放货设备300可以单次运送多个物料箱,当多个物料箱同时需要出库时,取放货设备300同时将多个物料箱输送至分拣输送线210的效率比搬运设备400从暂存层102逐一获取和运送物料箱的效率更高。因此,本申请实施例根据不同的订单工况的需求,采用不同的物料箱运送方式,从而提高仓储设备的物流效率。It should be noted that the handling device 400 occupies a small space and is more flexible in movement. The efficiency of the handling device 400 in transporting a material box alone is higher than that of the picking and placing device 300 in transporting a single material box to the sorting conveyor line 210; and the picking and placing device 300 can transport multiple material boxes at a time. When multiple material boxes need to be shipped out at the same time, the efficiency of the picking and placing device 300 in simultaneously transporting multiple material boxes to the sorting conveyor line 210 is higher than that of the handling device 400 in acquiring and transporting material boxes one by one from the temporary storage layer 102. Therefore, the embodiment of the present application adopts different material box transportation methods according to the requirements of different order working conditions, thereby improving the logistics efficiency of the storage equipment.
此外,本申请实施例提供的仓储系统中,取放货设备300可以对订单进 行依次出库,根据订单对应的物料箱数量选择搬运至暂存层102或者分拣输送线210。或者,取放货设备300可以同时对多个订单进行出库,此时,如果同时出现单个物料箱的订单以及多个物料箱的订单,在分拣输送线210输出多个物料箱的同时,搬运设备400可以同步进行单个物料箱订单的出库。In addition, in the warehousing system provided in the embodiment of the present application, the picking and placing device 300 can process the order. The orders are shipped out in sequence, and the orders are transported to the temporary storage layer 102 or the sorting conveyor line 210 according to the number of material boxes corresponding to the order. Alternatively, the picking and placing equipment 300 can ship out multiple orders at the same time. At this time, if there are orders for a single material box and orders for multiple material boxes at the same time, while the sorting conveyor line 210 outputs multiple material boxes, the transport equipment 400 can simultaneously ship out the order for a single material box.
此外,在对单个物料箱进行出库时,一方面,可以通过取放货设备300将物料箱取放至暂存层102,由搬运设备400将暂存层102的物料箱搬运至分拣输送线210;另一方面,可以通过取放货设备300将单个目标物料箱直接搬运至分拣输送线210。单个物料箱的出库的具体方式可以根据搬运设备400和取放货设备300具体工作状态进行选择,选用当前空闲的设备进行出库作业。In addition, when a single material box is shipped out of the warehouse, on the one hand, the material box can be shipped to the temporary storage layer 102 by the pick-and-place device 300, and the material box in the temporary storage layer 102 can be shipped to the sorting conveyor line 210 by the handling device 400; on the other hand, the single target material box can be directly shipped to the sorting conveyor line 210 by the pick-and-place device 300. The specific method of shipping a single material box can be selected according to the specific working status of the handling device 400 and the pick-and-place device 300, and the currently idle device can be selected for the shipping operation.
示例性的,货架100的存储层101具有多个仓储列,每个仓储列均可以堆叠放置有多个物料箱。当取放货设备300需要在单个订单中取出多个物料箱时,多个物料箱可以堆叠放置在一起,即位于同一个仓储列,且自上而下依次叠放排列;或者,多个物料箱也可以位于多个不同的仓储列。Exemplarily, the storage layer 101 of the shelf 100 has multiple storage rows, and each storage row can be stacked with multiple material boxes. When the picking and placing device 300 needs to take out multiple material boxes in a single order, the multiple material boxes can be stacked together, that is, located in the same storage row and stacked from top to bottom; or, the multiple material boxes can also be located in multiple different storage rows.
其中,当目标订单的多个物料箱位于同一仓储列且堆叠放置在一起时,取放货设备300只需一次取放货操作便可以取出该目标订单对应的所有物料箱,并一次性将目标订单对应的所有物料箱运送至分拣输送线210,与现有技术中的机器人对物料箱依次来回运送相比,减少了往返次数,提高了物流效率。Among them, when multiple material boxes of the target order are located in the same storage column and stacked together, the picking and placing equipment 300 can take out all material boxes corresponding to the target order with only one picking and placing operation, and transport all material boxes corresponding to the target order to the sorting conveyor line 210 at one time. Compared with the robots in the prior art that transport the material boxes back and forth in sequence, the number of round trips is reduced and the logistics efficiency is improved.
当目标订单的多个物料箱位于多个不同的仓储列时,取放货设备300可以按预设的次序对多个物料箱进行获取,例如,先获取第一个物料箱,在获取后续的物料箱时,可以将先前获取的物料箱堆叠放置到当前需要获取的物料箱上,再将堆在一起的需要获取的物料箱一起抬起,直至取出所有物料箱,并将目标订单对应的所有物料箱一次性运送至分拣输送线210,与现有技术中的机器人对物料箱依次来回运送相比,减少了往返次数,提高了物流效率。When multiple material boxes of the target order are located in multiple different storage columns, the picking and placing equipment 300 can obtain the multiple material boxes in a preset order. For example, the first material box is obtained first. When obtaining subsequent material boxes, the previously obtained material boxes can be stacked and placed on the material box that currently needs to be obtained, and then the stacked material boxes that need to be obtained are lifted together until all the material boxes are taken out, and all the material boxes corresponding to the target order are transported to the sorting conveyor line 210 at one time. Compared with the robot in the prior art that transports the material boxes back and forth in sequence, the number of round trips is reduced and the logistics efficiency is improved.
下面对分拣输送线210与货架100对接的具体方式,以及分拣输送线210的具体结构进行详细说明。The specific method of docking the sorting conveyor line 210 with the shelf 100 and the specific structure of the sorting conveyor line 210 are described in detail below.
请继续参照图1和图2,在一些实施例中,分拣输送线210具有输入口214,输入口214与货架100长度方向的一端相对设置。取放货设备300位于货架100长度方向的侧方,且取放货设备300沿货架100长度方向的移动路 径的一端与输入口214相对。1 and 2, in some embodiments, the sorting conveyor line 210 has an input port 214, and the input port 214 is arranged opposite to one end of the shelf 100 in the length direction. The picking and placing equipment 300 is located on the side of the shelf 100 in the length direction, and the picking and placing equipment 300 moves along the length direction of the shelf 100. One end of the diameter is opposite to the input port 214.
可以理解的是,在取放货设备300从货架100上取出多个物料箱之后,可以将多个物料箱一次性运送放置到分拣输送线210的输入口214,节约物料箱出库的时间。It is understandable that after the picking and placing device 300 takes out multiple material boxes from the shelf 100, the multiple material boxes can be transported and placed at the input port 214 of the sorting conveyor line 210 at one time, saving the time of sending the material boxes out of the warehouse.
当取放货设备300将多个叠放在一起的物料箱运送至分拣输送线210的输入口214之后,可以由取放货设备300将多个叠放在一起的物料箱拆分成沿分拣输送线210的传送方向排布,这样过程中,可以利用分拣输送线210自下而上依次传送物料箱,取放货设备300只需抬起和放下对应的物料箱即可。After the picking and placing equipment 300 transports multiple stacked material boxes to the input port 214 of the sorting conveyor line 210, the picking and placing equipment 300 can split the multiple stacked material boxes into sections arranged along the conveying direction of the sorting conveyor line 210. In this process, the sorting conveyor line 210 can be used to convey the material boxes in sequence from bottom to top, and the picking and placing equipment 300 only needs to lift and put down the corresponding material boxes.
或者,分拣输送线210的输入口214可以设置有拆分机构,当取放货设备300将多个叠放在一起的物料箱运送至分拣输送线210的输入口214之后,取放货设备300便可以去执行下一个订单任务,放置到输入口214的多个叠放在一起的物料箱可以由拆分机构拆分成沿分拣输送线210的传送方向排布。Alternatively, the input port 214 of the sorting conveyor line 210 may be provided with a splitting mechanism. After the picking and placing equipment 300 transports a plurality of stacked material boxes to the input port 214 of the sorting conveyor line 210, the picking and placing equipment 300 may execute the next order task, and the plurality of stacked material boxes placed at the input port 214 may be split by the splitting mechanism into boxes arranged along the conveying direction of the sorting conveyor line 210.
在一些实施例中,分拣输送线210可以包括第一输送段211、第二输送段212和第三输送段213,第一输送段211与货架100对接并形成输入口214,第三输送段213具有输出口215,输出口215与货架100对接。第二输送段212连接于第一输送段211和第三输送段213之间。分拣装置220位于第二输送段212的侧方。In some embodiments, the sorting conveyor line 210 may include a first conveying section 211, a second conveying section 212, and a third conveying section 213. The first conveying section 211 is docked with the shelf 100 and forms an input port 214. The third conveying section 213 has an output port 215, and the output port 215 is docked with the shelf 100. The second conveying section 212 is connected between the first conveying section 211 and the third conveying section 213. The sorting device 220 is located on the side of the second conveying section 212.
可以理解的是,分拣输送线210可以在货架100的端部呈“U”形结构,物料箱从输入口214流入后,先沿第一输送段211传输,其后,从第一输送段211进入第二输送段212,在第二输送段212由分拣装置220完成分拣操作,分拣完成后的物料箱可以从第二输送段212进入第三输送段213,沿第三输送段213传输至输出口215的物料箱,可以通过货架100另一侧的取放货设备300完成物料箱的入库,从而可以实现物料箱从货架100的快速流出和流入,出库的物料箱通过分拣输送线210可以直接输送至分拣装置220,而分拣完成后的物料箱可以通过分拣输送线210送回货架100进行存储。It can be understood that the sorting conveyor line 210 can be in a "U" shape at the end of the shelf 100. After the material box flows in from the input port 214, it is first transmitted along the first conveying section 211, and then enters the second conveying section 212 from the first conveying section 211. The sorting operation is completed by the sorting device 220 in the second conveying section 212. The material box after sorting can enter the third conveying section 213 from the second conveying section 212. The material box that is transmitted to the output port 215 along the third conveying section 213 can be put into storage through the picking and placing equipment 300 on the other side of the shelf 100, so that the material box can flow out and in quickly from the shelf 100. The outbound material box can be directly transported to the sorting device 220 through the sorting conveyor line 210, and the material box after sorting can be sent back to the shelf 100 for storage through the sorting conveyor line 210.
示例性的,第一输送段211、第二输送段212和第三输送段213可以采用类似或相同的传送结构。例如,第一输送段211可以包括支架和设置在支架上的传送辊,传送辊可以包括主动辊和被动辊,利用电机驱动主动转动,从而实现物料箱在第一输送段211上的移动。又例如,第一输送段211可以 包括支架和设置在支架上的传送带。此处对第二输送段212和第三输送段213的结构不再赘述。For example, the first conveying section 211, the second conveying section 212 and the third conveying section 213 may adopt similar or identical conveying structures. For example, the first conveying section 211 may include a bracket and a conveying roller disposed on the bracket, and the conveying roller may include an active roller and a passive roller, which are driven by a motor to actively rotate, thereby realizing the movement of the material box on the first conveying section 211. For another example, the first conveying section 211 may The second conveying section 212 and the third conveying section 213 are included in the conveying section 213. The structures of the second conveying section 212 and the third conveying section 213 are not described in detail here.
在一些实施例中,第二输送段212的两端设置有流入口216和流出口217,搬运设备400可与流入口216或者流出口217对接。当搬运设备400在运输单个出库的物料箱时,可以直接将物料箱输送至第二输送段212,避免占用分拣输送线210上与货架100对接的区域的空间,从而防止产生物料箱拥堵。In some embodiments, an inlet 216 and an outlet 217 are provided at both ends of the second conveying section 212, and the handling device 400 can dock with the inlet 216 or the outlet 217. When the handling device 400 is transporting a single outbound material box, the material box can be directly transported to the second conveying section 212 to avoid occupying the space of the area on the sorting conveying line 210 docking with the shelf 100, thereby preventing congestion of the material boxes.
可以理解的是,第二输送段212可以对应设置有输送订单箱的输送线,输送订单箱的输送线可以与第二输送段212上下分层设置,分拣装置220可以将第二输送段212上的物料箱中的货物分拣至订单箱中。It can be understood that the second conveying section 212 can be correspondingly provided with a conveyor line for conveying order boxes, and the conveyor line for conveying order boxes can be arranged in upper and lower layers with the second conveying section 212, and the sorting device 220 can sort the goods in the material box on the second conveying section 212 into the order box.
示例性的,当物料箱中的货物分拣后,如果物料箱中没有货物剩余,则可以将物料箱通过第三输送段213传输至输出口215,有取放货设备300进行再入库;而如果物料箱中没有货物剩余,则搬运设备400可以将空置的物料箱从第二输送段212的流出口217取走,运送至空置物料箱的存放区。For example, after the goods in the material box are sorted, if there is no remaining goods in the material box, the material box can be transferred to the output port 215 through the third conveying section 213, and the picking and releasing equipment 300 can be used for re-warehousing; and if there is no remaining goods in the material box, the handling equipment 400 can take the empty material box from the outflow port 217 of the second conveying section 212 and transport it to the storage area of the empty material box.
图5为本申请实施例提供的仓储系统的结构示意图四。FIG. 5 is a fourth structural diagram of the warehousing system provided in an embodiment of the present application.
请参照图5,在一些实施例中,分拣输送线210可以包括第一输送线218和第二输送线219,第一输送线218和第二输送线219沿竖直方向间隔排布;第一输送线218和第二输送线219中的一者被配置为将物料箱从与货架100对接的一端输送至分拣装置220;第一输送线218和第二输送线219中的另一者被配置为将物料箱从分拣装置220输送至与货架100对接的一端。Please refer to Figure 5. In some embodiments, the sorting conveyor line 210 may include a first conveyor line 218 and a second conveyor line 219, and the first conveyor line 218 and the second conveyor line 219 are arranged at intervals in the vertical direction; one of the first conveyor line 218 and the second conveyor line 219 is configured to convey the material box from the end docked with the shelf 100 to the sorting device 220; the other of the first conveyor line 218 and the second conveyor line 219 is configured to convey the material box from the sorting device 220 to the end docked with the shelf 100.
可以理解的是,第一输送线218和第二输送线219的输送方向相反。第一输送线218和第二输送线219均沿水平方向延伸。通过在竖直方向排布的第一输送线218和第二输送线219可以充分利用纵向的空间,减小分拣输送线210占用的面积,提高空间利用率。It is understandable that the conveying directions of the first conveyor line 218 and the second conveyor line 219 are opposite. The first conveyor line 218 and the second conveyor line 219 both extend in the horizontal direction. By arranging the first conveyor line 218 and the second conveyor line 219 in the vertical direction, the longitudinal space can be fully utilized, the area occupied by the sorting conveyor line 210 can be reduced, and the space utilization rate can be improved.
需要说明的是,分拣装置220可以设置分拣输送线210的运行停止的按钮,用于空置分拣过程中,分拣输送线210的启停。分拣装置220可以设置检测机构用于检测当前物料箱的货物分拣操作是否完成。此外,分拣装置220既可以采用机器人自动分拣的方式,也可以采用人工分拣的方式,本申请实施例对此不做具体限定。It should be noted that the sorting device 220 can be provided with a button for stopping the operation of the sorting conveyor line 210, which is used to start and stop the sorting conveyor line 210 during the vacant sorting process. The sorting device 220 can be provided with a detection mechanism for detecting whether the goods sorting operation of the current material box is completed. In addition, the sorting device 220 can adopt either a robot automatic sorting method or a manual sorting method, which is not specifically limited in the embodiments of the present application.
下面对取放货设备300的具体结构进行详细说明。The specific structure of the cargo picking and placing device 300 is described in detail below.
请继续参照图1和图2,在一些实施例中,取放货设备300可以包括框 架310、移动门架320和取放货装置330,框架310具有沿货架100长度方向延伸的滑轨313,移动门架320与滑轨313移动连接。移动门架320竖直设置,取放货装置330与移动门架320连接,且取放货装置330可沿移动门架320的高度方向移动。1 and 2, in some embodiments, the cargo picking and placing device 300 may include a frame The frame 310 has a slide rail 313 extending along the length direction of the shelf 100, and the movable door frame 320 is movably connected to the slide rail 313. The movable door frame 320 is vertically arranged, and the pick-up and put-out device 330 is connected to the movable door frame 320, and the pick-up and put-out device 330 can move along the height direction of the movable door frame 320.
可以理解的是,框架310的长度可以与货架100的长度相匹配,而框架310的高度与货架100上可以叠放的物料箱高度的上限值相匹配。通过固定设置的框架310和在框架310上移动的移动门架320,使得取放货设备300的移动路径更加精确,减少对仓储系统地面空间占用的同时,降低设备的成本。It is understandable that the length of the frame 310 can match the length of the shelf 100, and the height of the frame 310 matches the upper limit of the height of the material boxes that can be stacked on the shelf 100. By means of the fixed frame 310 and the mobile door frame 320 that moves on the frame 310, the moving path of the picking and placing equipment 300 is made more precise, which reduces the floor space occupied by the storage system and reduces the cost of the equipment.
示例性的,框架310可以为铁、铝等金属或合金材质,例如,框架310可以采用铝型材,在提高结构强度和安装便利性的同时,以降低成本。Exemplarily, the frame 310 may be made of a metal or alloy such as iron or aluminum. For example, the frame 310 may be made of an aluminum profile to improve structural strength and installation convenience while reducing costs.
在一些实施例中,移动门架320上可以设置有至少两个取放货装置330,其中,至少一个取放货装置330被配置为抬起叠放在目标物料箱上方的其他物料箱,至少一个取放货装置330被配置为取放目标物料箱,从而可以实现叠放的物料箱中任意一个物料箱的快速出库,并且在取出物料箱的过程中,不会对货架100上的其他库位进行占用。In some embodiments, at least two picking and placing devices 330 may be provided on the movable gantry 320, wherein at least one picking and placing device 330 is configured to lift other material boxes stacked on top of a target material box, and at least one picking and placing device 330 is configured to pick up and place a target material box, thereby enabling any stacked material box to be quickly shipped out of the warehouse, and in the process of taking out the material box, other storage locations on the shelf 100 will not be occupied.
可以理解的是,当每个移动门架320上设置两个取放货装置330时,两个取放货装置330在竖直方向上间隔设置,且两个取放货装置330可以沿移动门架320的高度方向独立移动,即在移动门架320上可以设置两组相互独立的驱动以及传动系统,以分别驱动两个取放货装置330进行移动。It can be understood that when two cargo picking and placing devices 330 are arranged on each mobile gantry 320, the two cargo picking and placing devices 330 are arranged at intervals in the vertical direction, and the two cargo picking and placing devices 330 can move independently along the height direction of the mobile gantry 320, that is, two sets of independent driving and transmission systems can be arranged on the mobile gantry 320 to drive the two cargo picking and placing devices 330 to move respectively.
在进行取货的过程中,当目标物料箱位于叠放的一列物料箱的中间某个位置时,可以通过上方的取放货装置330将目标物料箱上方的其他物料箱抬起,再通过下方的另一个取放货装置330将目标物料箱取出,其后,再由上方的取放货装置330将抬起的物料箱放下,与之前目标物料箱下方的物料箱叠放在一起。During the process of picking up goods, when the target material box is located at a certain position in the middle of a row of stacked material boxes, the other material boxes above the target material box can be lifted up by the upper picking and placing device 330, and then the target material box can be taken out by another picking and placing device 330 below. Thereafter, the lifted material box can be put down by the upper picking and placing device 330 and stacked together with the material box below the previous target material box.
此外,如果目标物料箱位于叠放的一列物料箱的最上层,则只需两个取放货装置330中的任一者进行取货即可。In addition, if the target material box is located at the top layer of a row of stacked material boxes, only one of the two picking and placing devices 330 is needed to pick up the material.
示例性的,取放货装置330可以包括固定臂和伸缩臂,伸缩臂可以相对于固定臂可以伸出,伸缩臂可以与物料箱的两侧箱壁配合,以抬起物料箱。Exemplarily, the cargo picking and placing device 330 may include a fixed arm and a telescopic arm. The telescopic arm may be extended relative to the fixed arm, and the telescopic arm may cooperate with the two side walls of the material box to lift the material box.
需要说明的是,伸缩臂相对于固定臂伸缩的传动和驱动结构,以及取放 货装置330整体相对于移动门架320移动的上下移动的传动和驱动结构,均可以采用电机驱动,以及链条、皮带、齿轮齿条、钢丝绳等传动结构,本申请实施例对此不做具体限定。It should be noted that the transmission and drive structure of the telescopic arm relative to the fixed arm, as well as the pick-up and placement The transmission and drive structure of the cargo device 330 that moves up and down relative to the mobile door frame 320 can be driven by a motor, as well as a transmission structure such as a chain, belt, gear rack, wire rope, etc., which is not specifically limited in the embodiment of the present application.
在一些实施例中,框架310可以包括至少两个立柱311和至少两个横梁312,立柱311设置于货架100长度方向的两端,横梁312连接于货架100长度方向两端的立柱311之间。其中,横梁312用于形成滑轨313。移动门架320的移动路径所经过的区域可以覆盖货架100长度方向的各个位置,并且保证移动门架320移动过程的顺畅性。In some embodiments, the frame 310 may include at least two columns 311 and at least two beams 312, the columns 311 are arranged at both ends of the length direction of the shelf 100, and the beams 312 are connected between the columns 311 at both ends of the length direction of the shelf 100. The beams 312 are used to form a slide rail 313. The area passed by the moving path of the mobile door frame 320 can cover various positions in the length direction of the shelf 100, and ensure the smoothness of the moving process of the mobile door frame 320.
示例性的,立柱311可以为两个,两个立柱311分别设置在货架100侧方的两端,横梁312可以为两个,两个横梁312连接在两个立柱311之间,且两个横梁312分别连接在立柱311的底部和顶部,使得移动门架320形成“口”字形结构。Exemplarily, there can be two columns 311, which are respectively arranged at the two ends of the side of the shelf 100, and there can be two beams 312, which are connected between the two columns 311, and the two beams 312 are respectively connected to the bottom and top of the columns 311, so that the movable door frame 320 forms a "mouth" shaped structure.
此外,还可以设置更多的立柱311和横梁312,例如,可以设置三个立柱311和三个横梁312,使得移动门架320形成“田”字形结构,本申请实施例对此不做具体限定。In addition, more columns 311 and beams 312 may be provided. For example, three columns 311 and three beams 312 may be provided so that the movable door frame 320 forms a "田"-shaped structure. The embodiment of the present application does not make any specific limitation on this.
需要说明的是,移动门架320沿横梁312上的滑轨313移动的驱动方式和传动结构,可以采用电机驱动,以及链条、皮带、齿轮齿条、钢丝绳等传动结构。此外,移动门架320与滑轨313之间可以通过滚轮配合,即移动门架320可以通过设置滚轮沿滑轨313滚动,以减小沿滑轨313移动时的摩擦力。It should be noted that the driving mode and transmission structure of the moving gantry 320 moving along the slide rail 313 on the crossbeam 312 can be driven by a motor, as well as a transmission structure such as a chain, a belt, a gear rack, a wire rope, etc. In addition, the moving gantry 320 and the slide rail 313 can be matched through rollers, that is, the moving gantry 320 can roll along the slide rail 313 by setting rollers to reduce the friction when moving along the slide rail 313.
图3为本申请实施例提供的仓储系统的结构示意图二。FIG. 3 is a second structural diagram of the warehousing system provided in an embodiment of the present application.
请参照图3,并结合图1和图2,在一些实施例中,移动门架320可以为多个,多个移动门架320沿滑轨313的延伸方向间隔设置,且多个移动门架320可独立地沿滑轨313移动。这样,可以通过多个移动门架320在货架100长度方向的不同位置同时进行取放货作业,提高物流效率。Referring to FIG. 3 , in combination with FIG. 1 and FIG. 2 , in some embodiments, there may be a plurality of movable gantries 320, which are arranged at intervals along the extension direction of the slide rail 313, and the plurality of movable gantries 320 can independently move along the slide rail 313. In this way, the plurality of movable gantries 320 can simultaneously perform pick-up and place operations at different positions in the length direction of the shelf 100, thereby improving logistics efficiency.
可以理解的是,在仓储系统运行时,订单库中可能同时存在多个不同的订单,而货架100上的物料箱中的货物的出库的热度需求可能不同,出库的热度需求越高,则在单次出库过程中需要取出的物料箱的数量就越多,而当出库的热度需求较低时,单次出库过程中只需取出对应的单个物料箱即可。It is understandable that when the warehousing system is running, there may be multiple different orders in the order library at the same time, and the heat requirements for the goods in the material box on the shelf 100 may be different. The higher the heat requirement for outbound delivery, the more material boxes need to be taken out in a single outbound delivery process. When the heat requirement for outbound delivery is low, only the corresponding single material box needs to be taken out in a single outbound delivery process.
示例性的,在每个框架310上可以设置两个移动门架320,两个移动门 架320可以进行配合工作。例如,预设订单对应货物的热度需求的阈值,当低于这个阈值时,只需出库单个物料箱,而当超出货物的热度需求阈值时,则需要出库两个或者更多数量的物料箱。两个移动门架320可以负责货架100长度方向的不同区域的取货操作。For example, two movable door frames 320 may be provided on each frame 310, and two movable door frames 320 may be provided on each frame 310. The racks 320 can work in coordination. For example, a threshold value of the heat demand of the goods corresponding to the order is preset. When it is below this threshold, only a single material box needs to be shipped out, and when it exceeds the heat demand threshold of the goods, two or more material boxes need to be shipped out. The two mobile door racks 320 can be responsible for picking up goods in different areas along the length direction of the shelf 100.
图4为本申请实施例提供的仓储系统的结构示意图三。FIG. 4 is a third structural diagram of the warehousing system provided in an embodiment of the present application.
请参照图4,并结合图3,为了提高物料箱的出口效率,避免多个移动门架320在沿框架310的移动过程中产生路径干涉,可以在货架100的两端均设置分拣输送线210进行对接,从而多个移动门架320可以根据在货架100上具体的取货位置,选择距离靠近的一端的分拣输送线210输出物料箱。Please refer to Figure 4 and in combination with Figure 3. In order to improve the export efficiency of the material box and avoid path interference of multiple mobile gantries 320 during the movement along the frame 310, sorting conveyor lines 210 can be set at both ends of the shelf 100 for docking, so that the multiple mobile gantries 320 can select the sorting conveyor line 210 at the closer end to output the material box according to the specific pickup position on the shelf 100.
在一些实施例中,货架100可以为多个,多个货架100间隔设置,并形成仓储区域;相邻货架100之间具有巷道,取放货设备300设置于巷道中,且取放货设备300被配置为从巷道两侧的货架100上双向取放物料箱。分拣设备200可以设置于仓储区域以外。In some embodiments, there may be multiple shelves 100, which are arranged at intervals to form a storage area; there is an aisle between adjacent shelves 100, and the picking and placing equipment 300 is arranged in the aisle, and the picking and placing equipment 300 is configured to pick up and place material boxes from the shelves 100 on both sides of the aisle in both directions. The sorting equipment 200 can be arranged outside the storage area.
可以理解的是,取放货设备300可以同时在两个货架100上进行取放货操作,单个巷道中无需设置多个取放货设备300,从而在提高仓储密度的同时,降低仓储系统的成本。It is understandable that the picking and placing equipment 300 can perform picking and placing operations on two shelves 100 at the same time, and there is no need to set up multiple picking and placing equipment 300 in a single lane, thereby improving the storage density and reducing the cost of the storage system.
下面对搬运设备400对单个物料箱的取放操作进行详细说明。The following is a detailed description of the pick-up and placement operation of a single material box by the handling device 400.
在一些实施例中,暂存层102的下方设有移动通道103,搬运设备400可在移动通道103中移动。搬运设备400可从货架100周侧的任一位置进入移动通道103中,从而可以缩短搬运设备400在移入和移出货架100所在区域时的路径,提高搬运设备400的搬运效率。In some embodiments, a moving channel 103 is provided below the temporary storage layer 102, and the transport device 400 can move in the moving channel 103. The transport device 400 can enter the moving channel 103 from any position around the shelf 100, thereby shortening the path of the transport device 400 when moving in and out of the area where the shelf 100 is located, thereby improving the transport efficiency of the transport device 400.
可以理解的是,暂存层102可以具有多个库位,多个库位与其上方叠放物料箱的位置相对应,但是,在取放货设备300对单个物料箱进行出库时,可以根据当前暂存层102的库位的空闲情况放置物料箱,既可以放置到目标物料箱所叠放位置正下方的暂存层102库位,也可以放置到其他位置的暂存层102库位。It is understandable that the temporary storage layer 102 can have multiple storage locations, which correspond to the positions of the material boxes stacked above it. However, when the picking and releasing equipment 300 takes out a single material box, the material box can be placed according to the vacancy of the storage locations of the current temporary storage layer 102. It can be placed in the temporary storage layer 102 storage location directly below the stacked position of the target material box, or in the temporary storage layer 102 storage location at other locations.
示例性的,搬运设备400可以包括移动底座和抬升机构,移动底座可以沿地面自由移动,抬升机构设置在移动底座上,抬升机构用于抬起暂存层102中的物料箱,并通过移动底座的移动将物料箱从暂存层102取出。抬升机构可以包括电机和电机驱动的升降板,电机与升降板之间可以通过伸缩杆或者 连杆结构传动。本申请实施例对抬升机构的具体结构不做限定。For example, the handling device 400 may include a mobile base and a lifting mechanism. The mobile base can move freely along the ground. The lifting mechanism is disposed on the mobile base. The lifting mechanism is used to lift the material box in the temporary storage layer 102 and take the material box out of the temporary storage layer 102 by moving the mobile base. The lifting mechanism may include a motor and a lifting plate driven by the motor. The motor and the lifting plate may be connected by a telescopic rod or The embodiment of the present application does not limit the specific structure of the lifting mechanism.
本申请实施例提供一种仓库,该仓库包括入库区域、存储区域、作业区域和出库区域,仓库设置有上述技术方案中的仓储系统。其中,仓储系统的货架设置于存储区域,仓储系统的分拣设备设置于作业区域。The embodiment of the present application provides a warehouse, which includes an incoming warehouse area, a storage area, an operation area and an outgoing warehouse area, and the warehouse is provided with a storage system in the above technical solution, wherein the shelves of the storage system are arranged in the storage area, and the sorting equipment of the storage system is arranged in the operation area.
可以理解的是,入库区域的货物可以通过仓储系统的搬运设备输送至存储区域的货架。示例性的,搬运设备可以将装有货物的物料箱搬运至货架的暂存层,再由取放货设备将该物料箱取放至空置的存储层中。It is understandable that the goods in the storage area can be transported to the shelves in the storage area by the handling equipment of the storage system. For example, the handling equipment can transport the material box containing the goods to the temporary storage layer of the shelf, and then the picking and placing equipment can pick up and place the material box to the vacant storage layer.
在需要出库时,货架上的货物通过仓储系统的取放货设备或者搬运设备输送至作业区域的分拣设备。示例性的,装有目标货物的物料箱可以由取放货设备或者搬运设备中的任一者运送至分拣设备,具体输送方式和过程与前述仓储系统中一致,此处不再赘述。When the goods need to be shipped out of the warehouse, the goods on the shelf are transported to the sorting equipment in the operation area by the picking and placing equipment or the handling equipment of the storage system. For example, the material box containing the target goods can be transported to the sorting equipment by any of the picking and placing equipment or the handling equipment. The specific transportation method and process are the same as those in the aforementioned storage system and will not be repeated here.
作业区域的分拣设备分拣出的货物通过搬运设备输送至出库区域。示例性的,分拣设备的分拣装置可以将从货架出库的物料箱的目标货物分拣至订单箱中,搬运设备将装有目标货物的订单箱搬运至出库区域,在出库区域对目标货物进行打包作业。The goods sorted out by the sorting equipment in the operation area are transported to the outbound area by the handling equipment. For example, the sorting device of the sorting equipment can sort the target goods in the material box outbound from the shelf into the order box, and the handling equipment transports the order box containing the target goods to the outbound area, where the target goods are packaged.
本申请实施例中的仓库可以包括前述仓储系统的全部技术方案和技术效果,此处不再赘述。The warehouse in the embodiment of the present application may include all the technical solutions and technical effects of the aforementioned warehousing system, which will not be repeated here.
图6为本申请实施例提供的仓储系统控制方法的步骤示意图,图7为本申请实施例提供的仓储系统控制方法的流程图。FIG6 is a schematic diagram of the steps of the warehouse system control method provided in an embodiment of the present application, and FIG7 is a flow chart of the warehouse system control method provided in an embodiment of the present application.
请参照图6和图7,并结合图1和图2,本申请实施例提供一种仓储系统控制方法,该方法用于仓储系统的控制器,仓储系统的控制器作为该方法的执行主体,该方法包括:Referring to FIG. 6 and FIG. 7 , and in combination with FIG. 1 and FIG. 2 , an embodiment of the present application provides a storage system control method, which is used for a controller of the storage system, and the controller of the storage system serves as an execution subject of the method, and the method includes:
S100、接收订单信息,并根据订单信息确定目标物料箱的数量。S100, receiving order information, and determining the quantity of target material boxes according to the order information.
其中,仓储系统的控制器可以通过无线通讯的方式接收订单信息。订单信息包括目标订单中货物的类型以及货物的数量。仓储系统的控制器可以根据目标订单的信息确定目标物料箱的数量,并且确定目标物料箱所在仓储系统的货架100中的具体位置。The controller of the storage system can receive order information by wireless communication. The order information includes the type and quantity of goods in the target order. The controller of the storage system can determine the number of target material boxes according to the information of the target order, and determine the specific location of the target material box in the shelf 100 of the storage system.
需要说明的是,仓储系统的存储器中存储有当前仓储系统的所有货架100上的物料箱中的货物存储信息,包括货物的类型以及货物在该物料箱中的存储数量等。控制器在接收到订单信息后,可以通过关键词搜索的方式从存储 器中调取出所需要的目标货物所在的所有物料箱的坐标,并且根据当前仓储系统中所有取放货设备300以及分拣设备200的繁忙状态,确定需要执行该目标订单出库任务的取放货设备300和分拣设备200。It should be noted that the storage system stores the storage information of the goods in the material boxes on all shelves 100 of the current storage system, including the type of goods and the storage quantity of the goods in the material box. After receiving the order information, the controller can search the order information from the storage by keywords. The coordinates of all material boxes where the target goods are located are retrieved from the device, and the pick-up and placement equipment 300 and sorting equipment 200 that need to execute the target order outbound task are determined according to the busy status of all the pick-up and placement equipment 300 and sorting equipment 200 in the current warehousing system.
本申请实施例提供的仓储系统控制方法可以根据具体订单中所对应的物料箱数量,利用取放货设备300取出物料箱后,选择不同的出库方式和出库路径,进而提高在不同工况下物料箱的出库效率。The warehousing system control method provided in the embodiment of the present application can select different outbound delivery methods and outbound delivery paths after taking out the material boxes using the picking and placing equipment 300 according to the number of material boxes corresponding to the specific order, thereby improving the outbound delivery efficiency of the material boxes under different working conditions.
S200、若目标物料箱为单个,则向取放货设备发送第一取货指令,使取放货设备将目标物料箱取放至货架的暂存层;若目标物料箱为多个,则向取放货设备发送第二取货指令,使取放货设备获取多个目标物料箱,并将多个目标物料箱一次性搬运至分拣输送线。S200. If the target material box is single, a first picking instruction is sent to the picking and placing device, so that the picking and placing device picks and places the target material box to the temporary storage layer of the shelf; if the target material box is multiple, a second picking instruction is sent to the picking and placing device, so that the picking and placing device obtains multiple target material boxes and transports the multiple target material boxes to the sorting conveyor line at one time.
可以理解的是,当目标物料箱为单个时,取放货设备300只需要单次取货操作便可以获取目标物料箱,其中,第一取货指令中包括目标物料箱的坐标信息,例如,目标物料箱的坐标为[X,Y],X对应目标物料箱在货架100上的仓储列,Y对应在相应的仓储列中,目标物料箱的叠放位置。It can be understood that when the target material box is single, the picking and placing equipment 300 only needs a single picking operation to obtain the target material box, wherein the first picking instruction includes the coordinate information of the target material box, for example, the coordinates of the target material box are [X, Y], X corresponds to the storage column of the target material box on the shelf 100, and Y corresponds to the stacking position of the target material box in the corresponding storage column.
在取放货设备300进行取货时,移动门架320先沿框架310的滑轨313移动至目标物料箱对应的仓储列,再由取放货装置330沿移动门架320移动至与目标物料箱相对,并进行取放货操作。When the picking and placing equipment 300 is picking up goods, the movable gantry 320 first moves along the slide rail 313 of the frame 310 to the storage row corresponding to the target material box, and then the picking and placing device 330 moves along the movable gantry 320 to the opposite side of the target material box to perform the picking and placing operation.
此外,在对单个物料箱进行出库时,一方面,可以通过取放货设备300将物料箱取放至暂存层102,由搬运设备400将暂存层102的物料箱搬运至分拣输送线210;另一方面,可以通过取放货设备300将单个目标物料箱直接搬运至分拣输送线210。单个物料箱的出库的具体方式可以根据搬运设备400和取放货设备300具体工作状态进行选择,选用当前空闲的设备进行出库作业。In addition, when a single material box is shipped out of the warehouse, on the one hand, the material box can be shipped to the temporary storage layer 102 by the pick-and-place device 300, and the material box in the temporary storage layer 102 can be shipped to the sorting conveyor line 210 by the handling device 400; on the other hand, the single target material box can be directly shipped to the sorting conveyor line 210 by the pick-and-place device 300. The specific method of shipping a single material box can be selected according to the specific working status of the handling device 400 and the pick-and-place device 300, and the currently idle device can be selected for the shipping operation.
当目标物料箱为多个时,可以根据多个目标物料箱在货架100上的具体存储位置,进行单次或者多个取货操作,下面不此进行详细说明。When there are multiple target material boxes, a single or multiple picking operations can be performed according to the specific storage locations of the multiple target material boxes on the shelf 100, which will not be described in detail below.
在一些实施例中,取放货设备300获取多个目标物料箱,具体包括:In some embodiments, the cargo picking and placing device 300 obtains multiple target material boxes, specifically including:
判断多个目标物料箱是否为连续叠放的物料箱。其中,连续叠放的物料箱是指,多个物料箱处于同一个仓储列中,且多个物料箱沿竖直方向依次排列。It is determined whether the multiple target material boxes are continuously stacked material boxes, wherein the continuously stacked material boxes refer to the multiple material boxes being in the same storage column and being arranged in sequence along the vertical direction.
多个目标物料箱若是连续叠放的物料箱,则控制取放货设备300移动至 目标物料箱对应的位置,抬起目标物料箱上方的其他物料箱,并单次取出所有目标物料箱。If the multiple target material boxes are stacked continuously, the picking and placing device 300 is controlled to move to The target material box corresponds to the position of the target material box, lifts the other material boxes above the target material box, and takes out all the target material boxes at one time.
可以理解的是,多个目标物料箱若是连续叠放的物料箱,第二取放货指令中只需包括多个连续叠放的物料箱的最下方的物料箱的坐标信息,以及最上方的物料箱的坐标信息。It is understandable that if the multiple target material boxes are continuously stacked material boxes, the second picking and releasing instruction only needs to include the coordinate information of the bottommost material box and the coordinate information of the topmost material box of the multiple continuously stacked material boxes.
示例性的,目标物料箱有N个,N个目标物料箱连续叠放,其中,最底部的目标物料箱的坐标为[X,Y],则其他目标物料箱的坐标分别为[X,Y+1],[X,Y+2]……[X,Y+N-1]。在取放货设备300取货时,只需移动至对应的仓储列,先有一个取放货装置330抬起坐标为[X,Y+N]及其上方的所有物料箱,其后,由另一个取放货装置330抬起坐标[X,Y]的目标物料箱,并且带动所有的N个目标物料箱全部取出。For example, there are N target material boxes, which are stacked continuously, wherein the coordinates of the bottom target material box are [X, Y], and the coordinates of the other target material boxes are [X, Y+1], [X, Y+2]...[X, Y+N-1]. When the picking and placing device 300 picks up the goods, it only needs to move to the corresponding storage column, and first a picking and placing device 330 lifts the coordinates of [X, Y+N] and all the material boxes above it, and then another picking and placing device 330 lifts the target material box with the coordinates [X, Y], and drives all the N target material boxes to be taken out.
多个目标物料箱若不是连续叠放的物料箱,则控制取放货设备300依次移动至多个目标物料箱所对应的位置,分别抬起目标物料箱上方的其他物料箱,以依次取出多个目标物料箱。If the multiple target material boxes are not continuously stacked material boxes, the picking and placing equipment 300 is controlled to move to the positions corresponding to the multiple target material boxes in sequence, and other material boxes above the target material boxes are lifted respectively to take out the multiple target material boxes in sequence.
可以理解的是,多个目标物料箱若不是连续叠放的物料箱,第二取放货指令中包括所有未叠放存放的目标物料箱的坐标信息。It is understandable that if the multiple target material boxes are not continuously stacked, the second picking and placing instruction includes the coordinate information of all the target material boxes that are not stacked.
示例性的,目标物料箱的坐标分别为[a,b],[c,d],[e,f],则可以按照顺序依次取放上述三个目标物料箱。其中,获取坐标为[a,b]的第一目标物料箱的步骤与前述单个物料箱的取放步骤相同,在获取坐标为[c,d]的第二目标物料箱时,在将该第二目标物料箱上方的其他物料箱抬起后,可以先将第一目标物料箱堆叠放置到第二目标物料箱的上方,再抬起第二目标物料箱,同时带动第一目标物料箱和第二目标物料箱完成取货操作。坐标为[e,f]的第三目标物料箱可以用类似方式去除,以此类推,可以取放更多的目标物料箱。当完成去除所有目标物料箱后,一次性输送至分拣输送线210上。Exemplarily, the coordinates of the target material boxes are [a, b], [c, d], and [e, f], respectively, and the above three target material boxes can be picked up and placed in sequence. Among them, the steps for obtaining the first target material box with coordinates [a, b] are the same as the steps for picking up and placing the aforementioned single material box. When obtaining the second target material box with coordinates [c, d], after lifting the other material boxes above the second target material box, the first target material box can be stacked and placed above the second target material box, and then the second target material box can be lifted, and the first target material box and the second target material box can be driven to complete the picking operation at the same time. The third target material box with coordinates [e, f] can be removed in a similar manner, and by analogy, more target material boxes can be picked up and placed. After all target material boxes are removed, they are transported to the sorting conveyor line 210 at one time.
在一些实施例中,向取放货设备300发送第一取货指令,使取放货设备300将目标物料箱取放至货架100的暂存层102之后,还包括:In some embodiments, after sending the first picking instruction to the picking and placing device 300 so that the picking and placing device 300 picks and places the target material box to the temporary storage layer 102 of the shelf 100, the method further includes:
向搬运设备400发送搬运指令,使搬运设备400将目标物料箱从暂存层102搬运至分拣输送线210。A transport instruction is sent to the transport device 400 , so that the transport device 400 transports the target material box from the temporary storage layer 102 to the sorting conveyor line 210 .
可以理解的是,搬运指令包括目标物料箱在暂存层102中所存放的坐标信息。在搬运设备400将目标物料箱从暂存层102取出后,可以根据当前分 拣设备200的物流空闲状态,选择将目标物料箱运送至订单分拣任务相对较少的分拣设备200的分拣输送线210上。It is understandable that the transport instruction includes the coordinate information of the target material box stored in the temporary storage layer 102. After the transport device 400 takes the target material box out of the temporary storage layer 102, the transport instruction may be used to store the target material box according to the current distribution. The logistics of the picking device 200 is in an idle state, and the target material box is selected to be transported to the sorting conveying line 210 of the sorting device 200 with relatively fewer order sorting tasks.
本申请实施例还提供一种存储介质,该存储介质储存有计算机执行指令,计算机执行指令被执行时用于实现上述技术方案中的仓储系统控制方法。An embodiment of the present application also provides a storage medium, which stores computer execution instructions, and when the computer execution instructions are executed, they are used to implement the warehouse system control method in the above technical solution.
其中,存储介质可以是计算机可读存储介质,也可以是通信介质。通信介质包括便于从一个地方向另一个地方传送计算机程序的任何介质。计算机可读存储介质可以是通用或专用计算机能够存取的任何可用介质。例如,计算机可读存储介质耦合至处理器,从而使处理器能够从该计算机可读存储介质读取信息,且可向该计算机可读存储介质写入信息。当然,计算机可读存储介质也可以是处理器的组成部分。处理器和计算机可读存储介质可以位于专用集成电路(Application Specific Integrated Circuits,ASIC)中。另外,该ASIC可以位于用户设备中。此外,处理器和计算机可读存储介质也可以作为分立组件存在于通信设备中。Among them, the storage medium can be a computer-readable storage medium or a communication medium. Communication media include any medium that facilitates the transmission of computer programs from one place to another. Computer-readable storage media can be any available medium that can be accessed by a general-purpose or special-purpose computer. For example, a computer-readable storage medium is coupled to a processor so that the processor can read information from the computer-readable storage medium and write information to the computer-readable storage medium. Of course, the computer-readable storage medium can also be a component of the processor. The processor and the computer-readable storage medium can be located in an application-specific integrated circuit (ASIC). In addition, the ASIC can be located in a user device. In addition, the processor and the computer-readable storage medium can also exist in a communication device as discrete components.
示例性的,该存储介质可以是由任何类型的易失性或非易失性存储设备或者它们的组合实现,如静态随机存取存储器(Static Random-Access Memory,SRAM),电可擦除可编程只读存储器(Electrically-Erasable Programmable Read-Only Memory,EEPROM),可擦除可编程只读存储器(Erasable Programmable Read Only Memory,EPROM),可编程只读存储器(Programmable read-only memory,PROM),只读存储器(Read-Only Memory,ROM),磁存储器,快闪存储器,磁盘或光盘。存储介质可以是通用或专用计算机能够存取的任何可用介质。Exemplarily, the storage medium can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random-access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic storage, flash memory, magnetic disk or optical disk. The storage medium can be any available medium that can be accessed by a general or special-purpose computer.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请实施例技术方案的范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solution to deviate from the scope of the technical solution of the embodiments of the present application.
Claims (16)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410028511.8A CN117622749B (en) | 2024-01-05 | 2024-01-05 | Storage system, warehouse, storage system control methods and storage media |
| CN202410028511.8 | 2024-01-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025145769A1 true WO2025145769A1 (en) | 2025-07-10 |
Family
ID=90018437
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2024/129523 Pending WO2025145769A1 (en) | 2024-01-05 | 2024-11-01 | Warehousing system, warehouse, warehousing system control method, and storage medium |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN117622749B (en) |
| WO (1) | WO2025145769A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120793422A (en) * | 2025-09-11 | 2025-10-17 | 兴达奇智联(天津)机电技术有限公司 | Automatic plate material storage system |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117622749B (en) * | 2024-01-05 | 2026-01-06 | 深圳市海柔创新科技有限公司 | Storage system, warehouse, storage system control methods and storage media |
| CN118183127A (en) * | 2024-04-28 | 2024-06-14 | 北京京东乾石科技有限公司 | A cargo storage and retrieval system |
| JP7840486B2 (en) * | 2024-06-21 | 2026-04-03 | 杭州海康机器人股▲ふん▼有限公司 | Sorting system and sorting method |
| CN119175706B (en) * | 2024-09-12 | 2025-10-28 | 杭州海康机器人股份有限公司 | Robot scheduling system, method and storage medium |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0767113A2 (en) * | 1995-10-02 | 1997-04-09 | Cimcorp Oy | Picking system |
| JP2003104518A (en) * | 2001-09-28 | 2003-04-09 | Chuo Logistics Engineering:Kk | Automated picking warehouse |
| CN109573443A (en) * | 2019-01-15 | 2019-04-05 | 杭州大氚智能科技有限公司 | A kind of storage sorting system |
| CN115180335A (en) * | 2022-07-15 | 2022-10-14 | 北京德诚科技有限责任公司 | Goods access system |
| CN115245911A (en) * | 2022-07-21 | 2022-10-28 | 浙江凯乐士科技集团股份有限公司 | Order picking system and picking method |
| WO2022252989A1 (en) * | 2021-06-02 | 2022-12-08 | 北京极智嘉科技股份有限公司 | Warehouse scheduling system and method |
| WO2022255551A1 (en) * | 2021-05-31 | 2022-12-08 | 주식회사 가치소프트 | Automatic picking system and box storing and releasing method using same |
| CN116835202A (en) * | 2023-08-03 | 2023-10-03 | 深圳市海柔创新科技有限公司 | Logistics system and control method thereof |
| CN117019651A (en) * | 2023-08-03 | 2023-11-10 | 深圳市海柔创新科技有限公司 | Sorting system, logistics system and sorting system control method |
| CN117622749A (en) * | 2024-01-05 | 2024-03-01 | 深圳市海柔创新科技有限公司 | Warehousing system, warehouse, warehousing system control method and storage medium |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104470B (en) * | 2021-05-21 | 2025-07-18 | 深圳市海柔创新科技有限公司 | Warehouse system and goods taking and delivering method |
| CN218023495U (en) * | 2022-02-28 | 2022-12-13 | 北京极智嘉科技股份有限公司 | Storage system |
| CN117104755A (en) * | 2023-09-11 | 2023-11-24 | 深圳市海柔创新科技有限公司 | Carton picking and placing methods, devices, electronic equipment, warehousing robots and storage media |
-
2024
- 2024-01-05 CN CN202410028511.8A patent/CN117622749B/en active Active
- 2024-11-01 WO PCT/CN2024/129523 patent/WO2025145769A1/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0767113A2 (en) * | 1995-10-02 | 1997-04-09 | Cimcorp Oy | Picking system |
| JP2003104518A (en) * | 2001-09-28 | 2003-04-09 | Chuo Logistics Engineering:Kk | Automated picking warehouse |
| CN109573443A (en) * | 2019-01-15 | 2019-04-05 | 杭州大氚智能科技有限公司 | A kind of storage sorting system |
| WO2022255551A1 (en) * | 2021-05-31 | 2022-12-08 | 주식회사 가치소프트 | Automatic picking system and box storing and releasing method using same |
| WO2022252989A1 (en) * | 2021-06-02 | 2022-12-08 | 北京极智嘉科技股份有限公司 | Warehouse scheduling system and method |
| CN115180335A (en) * | 2022-07-15 | 2022-10-14 | 北京德诚科技有限责任公司 | Goods access system |
| CN115245911A (en) * | 2022-07-21 | 2022-10-28 | 浙江凯乐士科技集团股份有限公司 | Order picking system and picking method |
| CN116835202A (en) * | 2023-08-03 | 2023-10-03 | 深圳市海柔创新科技有限公司 | Logistics system and control method thereof |
| CN117019651A (en) * | 2023-08-03 | 2023-11-10 | 深圳市海柔创新科技有限公司 | Sorting system, logistics system and sorting system control method |
| CN117622749A (en) * | 2024-01-05 | 2024-03-01 | 深圳市海柔创新科技有限公司 | Warehousing system, warehouse, warehousing system control method and storage medium |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120793422A (en) * | 2025-09-11 | 2025-10-17 | 兴达奇智联(天津)机电技术有限公司 | Automatic plate material storage system |
| CN120793422B (en) * | 2025-09-11 | 2025-11-11 | 兴达奇智联(天津)机电技术有限公司 | Automated Sheet Metal Storage System |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117622749A (en) | 2024-03-01 |
| CN117622749B (en) | 2026-01-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2025145769A1 (en) | Warehousing system, warehouse, warehousing system control method, and storage medium | |
| WO2025039851A1 (en) | Logistics system, logistics system control method, and storage medium | |
| TWI849415B (en) | Robot, workbin transfer device, and workbin transfer system | |
| WO2025025999A1 (en) | Logistics system and control method therefor | |
| CN113511447B (en) | Material box processing system, method, equipment, electronic equipment and storage medium | |
| CN118062459A (en) | Warehouse system, warehouse system control method and storage medium | |
| WO2025124003A1 (en) | Material picking system, warehousing system and material picking method | |
| CN217534097U (en) | Warehousing system, and sorting processing system | |
| WO2023061009A1 (en) | Stereoscopic warehouse scheduling system | |
| WO2025194868A1 (en) | Stacked bin sorting system and method, and sorting robot | |
| CN106826820A (en) | The control method and system of Cartesian robot | |
| CN221458799U (en) | Workstation and warehouse system | |
| CN118850606A (en) | Order processing methods, picking stations and warehousing systems | |
| CN117566298A (en) | Logistics system, logistics system control method and storage medium | |
| CN221458797U (en) | Three-dimensional storage mechanism, workstation and warehouse system | |
| EP3524548A1 (en) | A method and a device for collecting a goods unit comprising a plurality of packages | |
| TW202525679A (en) | Transmission system and intelligent three-dimensional storage transmission system | |
| WO2025112969A1 (en) | Workstation, warehousing system and workstation control method | |
| CN221520839U (en) | Material picking system and warehousing system | |
| CN118847518A (en) | Sorting system and sorting method | |
| CN217497374U (en) | Pick-up and delivery robots, storage systems and sorting processing systems | |
| CN118323692A (en) | Storage device, storage method and ex-warehouse method | |
| CN216174411U (en) | Cargo Conveying System | |
| TW202327967A (en) | Port magazine | |
| JPH0157003B2 (en) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24914985 Country of ref document: EP Kind code of ref document: A1 |