WO2025086516A1 - Sorting unit and sorting conveyor line - Google Patents
Sorting unit and sorting conveyor line Download PDFInfo
- Publication number
- WO2025086516A1 WO2025086516A1 PCT/CN2024/078652 CN2024078652W WO2025086516A1 WO 2025086516 A1 WO2025086516 A1 WO 2025086516A1 CN 2024078652 W CN2024078652 W CN 2024078652W WO 2025086516 A1 WO2025086516 A1 WO 2025086516A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotating shaft
- sorting
- sorting unit
- frame
- clutch device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
- B65G17/34—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Definitions
- the present invention relates to the technical field of express delivery sorting, and in particular to a sorting unit and a sorting transport line.
- the sorting unit is a logistics sorting equipment.
- the execution device of the sorting unit is the first sorting platform.
- the first sorting platform is often set to be electrically driven, which includes a motor, two rollers and a belt provided for linking the two rollers.
- the motor drives one roller to run. Since the sorting unit needs to run for a long time, the motor will be easily damaged after a long time of running, making it difficult to reduce the maintenance frequency of the first sorting platform, and also reducing the express sorting efficiency;
- the operation of the sorting platform can be controlled by the mechanical structure in conjunction with the clutch device.
- the clutch device is often set in an exposed form. The express delivery falling on the sorting platform and the impact received by the sorting unit during operation are at risk of damaging the clutch device. After the clutch device is damaged, the sorting platform will immediately fail, and the staff cannot shut it down for maintenance, which reduces the express sorting efficiency.
- the exposed clutch device will also occupy a part of the space outside the frame of the sorting unit, which will affect the upper bag platform and the lower bag grid, and further affect the utilization rate of the site where the sorting unit is located.
- the present invention provides a sorting unit and a sorting transport line, which solve the problem that the first clutch device in the prior art is set in an exposed form, and the express delivery falling on the first sorting platform and the impact received by the sorting unit during operation have the risk of damaging the first clutch device. After the first clutch device is damaged, the first sorting platform will immediately fail, and the staff shall not shut it down for maintenance, which reduces the express sorting efficiency. In addition, the exposed first clutch device will also occupy a part of the space outside the frame of the sorting unit, which will affect the upper and lower packaging platforms. This is a technical issue that affects the utilization rate of the site where the sorting unit is located.
- the main technical solutions adopted by the present invention include:
- the present invention provides a sorting unit, which can run along its own length direction.
- the sorting unit includes a frame, a first clutch device and a first sorting platform.
- the first sorting platform is rotatably arranged on the frame, and the first sorting platform can run along the width direction of the sorting unit; a first assembly cavity with an open lower side is formed between the frame and the first sorting platform, and the first clutch device is arranged in the first assembly cavity so that the first clutch device is embedded in the outline of the frame;
- the sorting unit also includes a first rotating shaft, which is rotatably connected to the frame and extends along the width direction of the sorting unit and extends to the first assembly cavity, and the first assembly cavity is arranged along the axial direction of the first rotating shaft; the axis of the first rotating shaft extends along the width direction of the sorting unit.
- the frame includes a main frame body, a first connecting member, a second connecting member and a third connecting member, the first connecting member and the third connecting member both extend along the width direction of the sorting unit and are both connected to the main frame body, the second connecting member extends along the length direction of the main frame body and connects the first connecting member and the third connecting member; the first connecting member, the second connecting member, the third connecting member and the main frame body form a frame, the first sorting platform blocks the top opening of the frame to form a first assembly cavity, and the first rotating shaft is rotatably connected to the main frame body.
- the sorting unit also includes a first driving wheel connected to both ends of the first rotating shaft, and a second rotating shaft rotatably connected to the frame and coaxial with the first rotating shaft, the first driving wheel can support the frame by supporting the first rotating shaft;
- the first clutch device includes a torque input part, a support part and a torque output part, the torque input part is connected to the first rotating shaft or the first driving wheel, the support part is connected to the frame, and the torque output part is connected to the second rotating shaft;
- the first clutch device can disconnect or combine the driving connection relationship between the first rotating shaft and the second rotating shaft; the second rotating shaft maintains a driving connection with the first sorting platform.
- the sorting unit further comprises a second sorting platform rotatably arranged on the frame, the second sorting platform is vertically stacked with the first sorting platform and is further away from the first rotating shaft than the first sorting platform.
- the sorting unit further comprises a second coaxial The third rotating shaft and the fourth rotating shaft, the third rotating shaft is parallel to the axis of the first rotating shaft and/or the second rotating shaft; the sorting unit also includes a second clutch device, and the second clutch device has the same structure as the first clutch device.
- the second rotating shaft and the fourth rotating shaft are configured as two respectively located at the ends of the first rotating shaft and the third rotating shaft, and the first clutch device and the second clutch device are configured as two groups corresponding to the second rotating shaft and the fourth rotating shaft.
- the sorting unit further includes a first transmission device and a second transmission device to respectively establish a driving connection relationship between the second rotating shaft and the first sorting platform, and between the fourth rotating shaft and the second sorting platform; the first transmission device and the second transmission device are also provided in two groups to respectively establish a driving connection relationship between the corresponding second rotating shaft and the first sorting platform, and between the corresponding fourth rotating shaft and the second sorting platform; the torque output directions of the two groups of the first transmission devices are opposite, and the torque output directions of the two groups of the second transmission devices are also opposite, so that the first sorting platform and the second sorting platform can both run forward and reverse.
- the first transmission device and the second transmission device both include a first transmission assembly and a second transmission assembly that are driven and connected to each other, the first transmission assembly can change the output direction of the torque, and the second transmission assembly can transmit the torque in parallel;
- the first transmission assembly includes a bevel gear transmission assembly, and the second transmission assembly includes one of a sprocket chain transmission assembly and a belt transmission assembly.
- the sorting unit further comprises a second driving wheel connected to both ends of the third rotating shaft, and the second driving wheel can support the frame by supporting the third rotating shaft;
- the torque input part of the second clutch device is connected to the third rotating shaft or the second driving wheel, the supporting part of the second clutch device is connected to the frame, and the torque output part of the second clutch device is connected to the fourth rotating shaft;
- the second driving wheel and the second clutch device are located in a second assembly cavity having the same structure as the first assembly cavity.
- the torque input part of the second clutch device is connected to the third shaft, the support part of the second clutch device is connected to the frame, and the torque output part of the second clutch device is connected to the fourth shaft;
- the sorting unit also includes a third transmission device, and the third shaft and the first shaft are driven and connected through the third transmission device;
- the third transmission device includes the same One of the step belt transmission assembly, sprocket chain transmission assembly, gear transmission assembly and belt transmission assembly.
- the sorting unit further includes two groups of sleeves, both of which are connected to the frame, and the two groups of sleeves are arranged in parallel, and the first rotating shaft and the third rotating shaft are rotatably connected in the corresponding sleeves.
- the sorting unit further comprises casters, which are vertically hinged to the frame and can support the frame.
- the present invention provides a sorting and transporting line, comprising a line body and the sorting units in any of the above technical solutions, wherein a plurality of sorting units are connected end to end and run along the line body.
- the line body forms a horizontal closed loop, and a plurality of sorting units connected end to end form a sorting assembly; the plurality of sorting assemblies are hinged end to end along a vertical axis and then run along the line body.
- the sorting and transporting line further includes a linear motor device, which includes a moving part and a fixed part, wherein the fixed part is arranged on the line body; and the moving part is arranged on the frame.
- a linear motor device which includes a moving part and a fixed part, wherein the fixed part is arranged on the line body; and the moving part is arranged on the frame.
- a storage cavity capable of arranging a control system is provided in the rack.
- connection holes for arranging wiring harnesses are provided on the front and rear sides of the rack.
- a first assembly cavity is formed between the frame and the first sorting platform, and the first assembly cavity can effectively protect the first clutch device and will not affect the normal operation of the first clutch device;
- the first clutch device can be embedded in the outline of the frame, so the first clutch device will not affect the height layout of the frame.
- the first sorting platform itself has a requirement for its own extension length along the width direction of the sorting unit. Therefore, even if the provision of the first assembly cavity and the first clutch device causes the size of the frame along the width direction of the sorting unit to increase, it will not protrude from the vertical projection contour of the first sorting platform. Therefore, the first clutch device will not affect the overall layout of the sorting unit.
- the sorting unit Since the first assembly cavity is embedded in the outline of the frame, the sorting unit is cleverly used as The components of the first assembly cavity ensure that, after the first clutch device is assembled, it will neither occupy space outwardly in the width direction of the sorting unit, nor occupy space in the height direction of the sorting unit, nor occupy space in the length direction of the sorting unit. Therefore, the sorting unit will not appear bloated, which is beneficial to improving the structural compactness and aesthetics of the sorting unit, and will not affect the upper packaging platform and the lower packaging grid of the sorting unit, thereby not reducing the utilization rate of the site where the sorting unit is located.
- FIG1 is a schematic diagram of the structure of a single-layer sorting unit according to the present invention.
- FIG2 is a second schematic diagram of the structure of a single-layer sorting unit of the present invention.
- FIG3 is a third structural schematic diagram of a single-layer sorting unit of the present invention.
- FIG4 is a fourth structural schematic diagram of a single-layer sorting unit of the present invention.
- FIG5 is a fifth structural schematic diagram of a single-layer sorting unit of the present invention.
- FIG6 is a schematic diagram of the structure of a double-layer sorting unit according to the present invention.
- FIG7 is a second schematic structural diagram of a double-layer sorting unit of the present invention.
- FIG8 is a schematic diagram of the right side structure of a double-layer sorting unit of the present invention.
- FIG9 is a schematic diagram of the top view of the structure of the sorting and transporting line of the present invention.
- FIG. 10 is a schematic diagram of a partially enlarged structure of point T in FIG. 9 of the present invention.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- an embodiment of the present invention provides a sorting unit I, which can run along its own length direction.
- the sorting unit I includes a frame 1, a first clutch device 2 and a first sorting platform 3, and the first sorting platform 3 is rotatably arranged on the frame 1; a first assembly cavity A with an open lower side is formed between the frame 1 and the first sorting platform 3, and the first clutch device 2 is arranged in the first assembly cavity A so that the first clutch device 2 is embedded in the outline of the frame 1;
- the sorting unit I also includes a first rotating shaft 4, which is rotatably connected to the frame 1 and extends along the width direction of the sorting unit I and extends to the first assembly cavity A, and the first assembly cavity A is arranged along the axial direction of the first rotating shaft 4, and the axis of the first rotating shaft 4 extends along the width direction of the sorting unit I.
- the length direction is the X direction in FIG. 1
- the width direction is the Y direction in FIG. 1
- the height direction is the Z direction in FIG. 1 .
- a first assembly cavity A is formed between the rack 1 and the first sorting platform 3.
- the first assembly cavity A can effectively protect the first clutch device 2 and will not affect the normal operation of the first clutch device 2;
- the first clutch device 2 can be embedded in the outline of the frame 1 , so the first clutch device 2 will not affect the height layout of the frame 1 .
- the first sorting platform 3 itself has a requirement for its own extension length along the width direction of the sorting unit I. Therefore, even if the first assembly cavity A and the first clutch device 2 are provided, resulting in an increase in the size of the frame 1 along the width direction of the sorting unit I, it will not protrude from the vertical projection contour of the first sorting platform 3. Therefore, the first clutch device 2 will not affect the overall layout of the sorting unit I.
- the sorting unit I Since the first assembly cavity A is entirely embedded in the outline of the frame 1, the sorting unit I is cleverly used as a component of the first assembly cavity A, so that after the first clutch device 2 is assembled, it will neither occupy space outward in the width direction of the sorting unit I, nor occupy space in the height direction of the sorting unit I, nor occupy space in the length direction of the sorting unit I. Therefore, the sorting unit I will not appear bloated, which is beneficial to improving the structural compactness and aesthetics of the sorting unit I, and will not affect the upper packaging platform and the lower packaging grid of the sorting unit I, thereby not reducing the utilization rate of the site where the sorting unit I is located.
- the frame 1 includes a main frame body 101, a first connecting member 102, a second connecting member 103 and a third connecting member 104.
- the first connecting member 102 and the third connecting member 104 both extend along the width direction of the sorting unit I and are both connected to the main frame body 101.
- the second connecting member 103 extends along the length direction of the main frame body 101 and connects the first connecting member 102 and the third connecting member 104.
- the first connecting member 102, the second connecting member 103, the third connecting member 104 and the main frame body 101 form a frame
- the first sorting platform 3 blocks the top opening of the frame to form a first assembly cavity A
- the first rotating shaft 4 is rotatably connected to the main frame body 101.
- the first connecting member 102, the second connecting member 103, the third connecting member 104 and the main frame 101 together form a frame-like structure, and the top of the frame is blocked by the first sorting platform 3 to form a first assembly cavity A.
- the first assembly cavity A can be formed.
- the frame 1 does not have any additional unnecessary components, which is beneficial to reducing the curb weight of the frame 1, and further beneficial to achieving the lightweight of the sorting unit I.
- the main frame 101 can be set to a rectangular shell shape to facilitate the setting of the first rotating shaft 4
- the first connecting member 102 and the second connecting member 103 can be set to a plate shape
- the third connecting member 104 can be set to a rod connected to the main frame 101, and multiple rods form a side wall of the first assembly cavity A.
- the sorting unit I also includes a first driving wheel 5 connected to both ends of the first rotating shaft 4, and a second rotating shaft 6 rotatably connected to the frame 1 and coaxial with the first rotating shaft 4, and the first driving wheel 5 can support the frame 1 by supporting the first rotating shaft 4;
- the first clutch device 2 includes a torque input part 21, a support part 22 and a torque output part, the torque input part 21 is connected to the first rotating shaft 4 or the first driving wheel 5, the support part 22 is connected to the frame 1, and the torque output part is connected to the second rotating shaft 6;
- the first clutch device 2 can disconnect or combine the driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6;
- the second rotating shaft 6 maintains a driving connection with the first sorting platform 3.
- the first rotating shaft 4 can serve as the supporting shaft of the frame 1, and the first driving wheel 5 can be frictionally rotated when the sorting unit I is running. Moreover, since the torque input part 21 of the first clutch device 2 is connected to the first rotating shaft 4 or the first driving wheel 5, and the first rotating shaft 4 serves as a load-bearing shaft, the first rotating shaft 4 will be allowed to bear a larger torque. When the load on the first sorting platform 3 is large, the first rotating shaft 4 will not be deformed, and the first clutch device 2 can still maintain reliable and stable operation.
- the support portion 22 is supported on the frame 1, such as supported on the second connecting member 103.
- a groove body can be opened on the plate-shaped second connecting member 103 so that the support portion 22 is connected to the groove body.
- This technical solution integrates the load-bearing shaft of the sorting unit I and the torque input shaft of the first clutch device 2 into the first rotating shaft 4, thereby further improving the structural compactness of the sorting unit I and reducing the overall cost of the sorting unit I.
- the second shaft 6 can be configured to be rotatably connected to the second connecting member 103, and the first clutch device 2 is used to disconnect or combine the driving connection relationship between the first shaft 4 and the second shaft 6.
- the first clutch device 2 is switched to the closed state, the second shaft 6 can be linked with the first shaft 4 to drive the first sorting platform 3 to operate; when the first clutch device 2 is switched to the disconnected state, the torque transmission between the second shaft 6 and the first shaft 4 is disconnected, and the first sorting platform 3 will stop. Stop operation.
- the second rotating shaft 6 is rotatably connected to the frame 1, and the second rotating shaft 6 maintains a driving connection with the first sorting platform 3; the first clutch device 2 can switch between a combined state in which a driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6 is established, and a separated state in which the driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6 is disconnected, thereby making the first sorting platform 3 operate or stop operating.
- the operating state of the first sorting platform 3 can be controlled.
- the sorting unit I further comprises casters 15 , which are vertically hinged to the frame 1 , and the casters 15 are capable of supporting the frame 1 .
- sorting unit I can be supported not only by the first driving wheel 5, but also by the caster 15.
- the two can be arranged to play a supporting role at the same time, or it can be arranged that in the sorting interval of sorting unit I, sorting unit I is supported by the first driving wheel 5, and in the non-sorting interval of sorting unit I, sorting unit I is supported by the caster 15.
- the caster 15 is configured to be vertically rotatable in order to make the caster 15 match the turning condition of the sorting unit I.
- the sorting unit I runs in a straight line. Therefore, when the sorting unit I has an operation demand, the sorting unit I is supported by the first driving wheel 5, and when the sorting unit I has no operation demand, the sorting unit I is supported by the caster 15. This can reduce the wear of the first driving wheel 5 and increase the service life of the first driving wheel 5.
- the first driving wheel 5 and the caster 15 are both configured as rubber-coated wheels.
- the first driving wheel 5 can be configured as a polylactone rubber-coated wheel
- the caster 15 can be configured as a polyurethane rubber-coated wheel.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the sorting unit I further comprises a second sorting platform 7 rotatably arranged on the frame 1, the second sorting platform 7 being vertically stacked with the first sorting platform 3 and being further away from the first sorting platform 3.
- the second sorting platform 7 is vertically stacked above the first sorting platform 3, and a certain distance is reserved between the two to ensure that the first sorting platform 3 can have enough transportation space.
- the second sorting platform 7 and the first sorting platform 3 are configured to have the same structure, and both the first sorting platform 3 and the second sorting platform 7 are supported on the first connecting member 102, such as by bolt connection.
- the sorting efficiency of the sorting unit I can be increased exponentially, thereby reducing the sorting cost of express delivery.
- first sorting platform 3 and the second sorting platform 7 are independent of each other, they can independently perform express sorting operations, so that the sorting unit I has better flexibility in use.
- the sorting unit I also includes a third rotating shaft 9 and a fourth rotating shaft 10 which are connected to the frame 1 and are coaxial, and the third rotating shaft 9 is parallel to the axis of the first rotating shaft 4 and/or the second rotating shaft 6; the sorting unit I also includes a second clutch device 11, and the second clutch device 11 has the same structure as the first clutch device 2.
- the second sorting platform 7 adopts the same control method as the first sorting platform 3, that is, the working state of the second sorting platform 7 is controlled by controlling the state of the second clutch device 11, so that the integrity of the sorting unit I and the commonality between parts are better, which can reduce the procurement cost and assembly cost of the sorting unit I, thereby reducing the overall cost of the sorting unit I.
- the second rotating shaft 6 and the fourth rotating shaft 10 are provided as two respectively located at the two ends of the first rotating shaft 4 and the third rotating shaft 9 , and the first clutch device 2 and the second clutch device 11 are provided as two groups corresponding to the second rotating shaft 6 and the fourth rotating shaft 10 .
- the sorting unit I further includes a first transmission device 12 and a second transmission device 13, so as to respectively establish a driving connection relationship between the second rotating shaft 6 and the first sorting platform 3, and between the fourth rotating shaft 10 and the second sorting platform 7.
- the first transmission device 12 and the second transmission device 13 are also provided in two groups, so as to respectively establish a driving connection relationship between the corresponding second rotating shaft 6 and the first sorting platform 3, and between the corresponding fourth rotating shaft 10 and the second sorting platform 7; the torque output directions of the two groups of the first transmission devices 12 are opposite, and the torque output directions of the two groups of the second transmission devices 13 are also opposite, so that the first sorting platform 3 and the second sorting platform 7 can both run forward and reverse.
- the first sorting platform 3 corresponds to two sets of first clutch devices 2, and the second sorting platform The stage 7 also corresponds to two sets of second clutch devices 11 .
- the first sorting platform 3 When one first clutch device 2 is closed, the first sorting platform 3 can rotate forward, and when the other first clutch device 2 is closed, the first sorting platform 3 can rotate reversely.
- the second sorting platform 7 When one second clutch device 11 is closed, the second sorting platform 7 can rotate forward, and when the other second clutch device 11 is closed, the second sorting platform 7 can rotate reversely.
- the first clutch device 2 and the second clutch device 11 are independent of each other, and their working states will not affect each other, thereby ensuring the flexibility and reliability of the sorting unit I.
- the first clutch device 2 and the second clutch device 11 are arranged at both ends of the first rotating shaft 4 and the third rotating shaft 9 respectively.
- the second rotating shaft 6 is supported on the second connecting member 103.
- a mounting plate extends from the first connecting member 102, and the mounting plate is used to support the second sorting platform 7.
- the torque input parts 21 of the two first clutch devices 2 receive torques in the same direction, and the torque input parts 21 of the two second clutch devices 11 also receive torques in the same direction, and the torques are reversed through the corresponding first transmission devices 12, so that the rotation directions of the torques output by the two first clutch devices 2 obtained by the first sorting platform 3 are opposite, and torques in opposite rotation directions can be obtained, so that the two first clutch devices 2 can control the first sorting platform 3 to rotate forward or reverse.
- the first transmission device 12 and the second transmission device 13 both include a first transmission assembly and a second transmission assembly that are mutually driven and connected, the first transmission assembly can change the output direction of the torque, and the second transmission assembly can transmit the torque in parallel;
- the first transmission assembly includes a bevel gear transmission assembly, and the second transmission assembly includes one of a sprocket chain transmission assembly and a belt transmission assembly.
- the direction of its output torque can be changed, thereby enabling the first transmission device 12 to achieve the desired torque reversal purpose.
- the bevel gear transmission assembly can be configured as a spiral gear to improve the stability of torque transmission.
- the first transmission device 12 and the second transmission device 13 each include two transmission components, one of which is a bevel gear transmission component, which includes a bevel gear and an intermediate shaft, the active bevel gear is connected to the corresponding second rotating shaft 6 or the fourth rotating shaft 10, and the intermediate shaft is rotatably connected to the frame 1.
- the other is a sprocket chain transmission component, which transmits the torque of the intermediate rotating shaft to the corresponding first sorting Torque input end of platform 3 or second sorting platform 7.
- the transport directions of the first sorting platform 3 and the second sorting platform 7 are both along the width direction of the sorting unit I. Therefore, the axes of the rollers of the first sorting platform 3 and the second sorting platform 7 extend along the length direction of the sorting unit I, and the first transmission device 12 and the second transmission device 13 can be arranged in the form shown in FIG. 3 .
- first clutch device 2 and the second clutch device 11 can both be configured as electromagnetic clutches or magnetic powder clutches, which can be powered by a battery disposed on the frame 1, or by establishing an electrical connection with an external power grid through brushes and powered by the external power grid.
- the operating states of the first sorting platform 3 and the second sorting platform 7 can be controlled.
- Embodiment 3 is a diagrammatic representation of Embodiment 3
- the embodiment of the present invention further has the following technical solutions:
- the sorting unit I also includes a second driving wheel connected to both ends of the third rotating shaft 9, and the second driving wheel can support the frame 1 by supporting the third rotating shaft 9; the torque input part 21 of the second clutch device 11 is connected to the third rotating shaft 9 or the second driving wheel, the supporting part 22 of the second clutch device 11 is connected to the frame 1, and the torque output part of the second clutch device 11 is connected to the fourth rotating shaft 10; the second driving wheel and the second clutch device 11 are located in a second assembly cavity with the same structure as the first assembly cavity A.
- the third rotating shaft 9 is arranged horizontally relative to the first rotating shaft 4, that is, the third rotating shaft 9 and the first rotating shaft 4 are in the same horizontal plane, and the third rotating shaft 9 obtains the initial torque in the same form as the first rotating shaft 4.
- the third rotating shaft 9 can also serve as the supporting shaft of the frame 1, and the second driving wheel can be frictionally operated when the sorting unit I is running.
- the second drive wheel has the same structure as the first drive wheel 5, and the tangents of all the first drive wheels 5 and all the second drive wheels are in the same horizontal plane, so as to ensure that all the first drive wheels 5 and all the second drive wheels can operate due to friction on a plane, and the second drive wheel and the second clutch device 11 are located in the second assembly cavity which is the same as the first assembly cavity structure A, which can also ensure the compactness of the structure of the sorting unit I.
- the second assembly cavity with the same structure as defined in this embodiment can be understood as a symmetrical structure of the first assembly cavity, the axis of symmetry is the midline of the length direction of the main frame 101, and the second assembly cavity and the first assembly cavity A share a main frame to form a side wall of the cavity, which will not be described in detail in the drawings.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- embodiment 2 of the present invention further has the following technical solutions:
- the torque input part 21 of the second clutch device 11 is connected to the third rotating shaft 9, the support part 22 of the second clutch device 11 is connected to the frame 1, and the torque output part of the second clutch device 11 is connected to the fourth rotating shaft 10;
- the sorting unit I also includes a third transmission device 8, and the third rotating shaft 9 and the first rotating shaft 4 are driven and connected through the third transmission device 8;
- the third transmission device 8 includes one of a synchronous belt transmission assembly, a sprocket chain transmission assembly, a gear transmission assembly and a belt transmission assembly.
- the torque of the third rotating shaft 9 comes from the first rotating shaft 4, which can cleverly utilize the space that must be reserved between the two, thereby improving the structural compactness of the sorting unit I.
- the third transmission device 8 includes one of a synchronous belt transmission assembly, a sprocket chain transmission assembly, a gear transmission assembly and a belt transmission assembly to ensure the stability and reliability of torque transmission between the first rotating shaft 4 and the third rotating shaft 9.
- the first rotating shaft 4 and the third rotating shaft 9 are vertically stacked.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- the embodiment of the present invention further has the following technical solutions:
- the sorting unit I also includes two groups of sleeves 14 , which are both connected to the frame 1 , and the two groups of sleeves 14 are arranged in parallel, and the first rotating shaft 4 and the third rotating shaft 9 are rotatably connected in the corresponding sleeves 14 .
- the first rotating shaft 4 and the second rotating shaft 6 are rotatably connected in the sleeve 14.
- the sleeve 14 can be assembled to the frame 1, such as the main frame 101.
- the frame 1 does not need to be fine-machined for the first rotating shaft 4 and the second rotating shaft 6, as long as it can meet the installation requirements of the sleeve 14. This can reduce the overall cost of the sorting unit I.
- the third rotating shaft 9 adopts the arrangement form in Example 3, the two sleeves 14 are both installed on the main frame.
- the sleeve 14 of the first rotating shaft 4 is installed on the main frame 101, a connecting rod extends from the main frame 101, and the sleeve 14 of the second rotating shaft 6 is installed on the connecting rod.
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- the embodiment of the present invention provides a sorting and transport line including the sorting unit I in the above-mentioned embodiment 2.
- a plurality of sorting units I are connected end to end and run along the line body II to improve the continuity of the express sorting operation and improve the express sorting efficiency.
- Line body II forms a horizontal closed loop, and multiple sorting units I connected end to end form a sorting assembly, so that the sorting planes of all first sorting platforms 3 and all second sorting platforms 7 in one sorting assembly are continuous; multiple sorting assemblies are hinged end to end along the vertical axis and then run along line body II.
- the sorting planes of the sorting unit I in the sorting assembly are continuous with each other, so that all the sorting planes of each sorting assembly can form an extra-large platform, so that the sorting assembly can be used to transport large express deliveries, thereby improving the adaptability of the sorting and transportation line to the express size.
- adjacent sorting units I in a sorting assembly can be connected by bolts, and adjacent sorting assemblies can be connected by spherical bearings.
- the number of sorting units I included in the sorting assembly should not be too large, so as to ensure that the first driving wheel 5 in the sorting unit I and the track on the line body II are as consistent as possible, that is, the plane where the first driving wheel 5 rotates is as parallel as possible to the extension plane of the length direction of the line body II.
- the sorting and transporting line further includes a linear motor device, which includes a moving part B and a fixed part, wherein the fixed part is arranged on the line body II; and the moving part B is arranged on the frame 1.
- the frame 1 has a storage cavity in which a control system can be arranged.
- the storage cavity can be formed inside the main frame body 101.
- the control system is arranged in the storage cavity to further improve the structural compactness of the sorting unit I.
- the front and rear sides of the frame 1 are provided with connection holes for arranging the wiring harness, that is, the front and rear sides of the main frame body 101 are reserved with wiring harness openings for passing the wiring harness, which are used to arrange the wiring harness.
- This wiring harness arrangement form can well limit the bending direction and bending formation of the wiring harness when the sorting unit I turns, thereby avoiding the problem of wire breakage caused by large-angle bending of the wiring harness, thereby improving the service life of the wiring harness.
- first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
- a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
- the meaning of “plurality” is two or more, unless otherwise clearly and specifically defined.
- the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements.
- installed can be a fixed connection, a detachable connection, or an integral connection
- it can be a mechanical connection or an electrical connection
- it can be a direct connection or an indirect connection through an intermediate medium
- it can be the internal connection of two elements or the interaction relationship between two elements.
- first feature when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium.
- first feature when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature.
- first feature when a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
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Abstract
Description
本发明涉及快递分拣的技术领域,尤其涉及一种分拣单元和分拣运输线。The present invention relates to the technical field of express delivery sorting, and in particular to a sorting unit and a sorting transport line.
本案要求申请日为2023年10月24日、申请号为202322853896.5发明名称为“分拣单元和分拣运输线”的优先权信息。This case claims priority information for an application with an application date of October 24, 2023, application number 202322853896.5, and invention name “Sorting unit and sorting transport line”.
分拣单元是一种物流分拣设备,分拣单元的执行装置为第一分拣平台,第一分拣平台往往设置为电驱动式,其包括电机、两个滚筒以及设于用于联动两个滚筒的皮带,电机驱动一个滚筒运行,由于分拣单元需要长时间运行,电机在长时间运行后会容易损坏,使第一分拣平台的维护频率难以降低,也降低了快递分拣效率;The sorting unit is a logistics sorting equipment. The execution device of the sorting unit is the first sorting platform. The first sorting platform is often set to be electrically driven, which includes a motor, two rollers and a belt provided for linking the two rollers. The motor drives one roller to run. Since the sorting unit needs to run for a long time, the motor will be easily damaged after a long time of running, making it difficult to reduce the maintenance frequency of the first sorting platform, and also reducing the express sorting efficiency;
因此可在分拣单元运行时,通过机械结构配合离合装置控制分拣平台运行,但是,离合装置往往设置为裸露形式,分拣平台上跌落的快递、分拣单元运行过程中所受到的撞击都存在损坏离合装置的风险,离合装置损坏后,分拣平台随即失效,工作人员不得对其进行停机检修,降低了快递分拣效率;Therefore, when the sorting unit is running, the operation of the sorting platform can be controlled by the mechanical structure in conjunction with the clutch device. However, the clutch device is often set in an exposed form. The express delivery falling on the sorting platform and the impact received by the sorting unit during operation are at risk of damaging the clutch device. After the clutch device is damaged, the sorting platform will immediately fail, and the staff cannot shut it down for maintenance, which reduces the express sorting efficiency.
另外,裸露的离合装置还会在分拣单元的车架外占据一部分空间,会影响上包台和下包格口,进而影响分拣单元所在的场地利用率。In addition, the exposed clutch device will also occupy a part of the space outside the frame of the sorting unit, which will affect the upper bag platform and the lower bag grid, and further affect the utilization rate of the site where the sorting unit is located.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
鉴于现有技术的上述缺点、不足,本发明提供一种分拣单元和分拣运输线,其解决了现有技术中第一离合装置设置为裸露形式,第一分拣平台上跌落的快递、分拣单元运行过程中所受到的撞击都存在损坏第一离合装置的风险,第一离合装置损坏后,第一分拣平台随即失效,工作人员不得对其进行停机检修,降低了快递分拣效率,以及裸露的第一离合装置还会在分拣单元的车架外占据一部分空间,会影响上包台和下包 格口,进而影响分拣单元所在的场地利用率的技术问题。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a sorting unit and a sorting transport line, which solve the problem that the first clutch device in the prior art is set in an exposed form, and the express delivery falling on the first sorting platform and the impact received by the sorting unit during operation have the risk of damaging the first clutch device. After the first clutch device is damaged, the first sorting platform will immediately fail, and the staff shall not shut it down for maintenance, which reduces the express sorting efficiency. In addition, the exposed first clutch device will also occupy a part of the space outside the frame of the sorting unit, which will affect the upper and lower packaging platforms. This is a technical issue that affects the utilization rate of the site where the sorting unit is located.
(二)技术方案(II) Technical solution
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:
第一方面,本发明提供一种分拣单元,分拣单元能够沿自身的长度方向运行,分拣单元包括机架、第一离合装置和第一分拣平台,第一分拣平台可转动的设于机架上,且第一分拣平台能够沿分拣单元的宽度方向运转;机架和第一分拣平台之间形成下侧为敞口的第一装配腔,第一离合装置设于第一装配腔内,以使第一离合装置嵌设于机架的轮廓内;分拣单元还包括第一转轴,第一转轴转动连接于机架上且沿分拣单元的宽度方向延伸,并延伸至第一装配腔,第一装配腔沿第一转轴的轴线方向布置;第一转轴的轴线沿分拣单元的宽度方向延伸。In a first aspect, the present invention provides a sorting unit, which can run along its own length direction. The sorting unit includes a frame, a first clutch device and a first sorting platform. The first sorting platform is rotatably arranged on the frame, and the first sorting platform can run along the width direction of the sorting unit; a first assembly cavity with an open lower side is formed between the frame and the first sorting platform, and the first clutch device is arranged in the first assembly cavity so that the first clutch device is embedded in the outline of the frame; the sorting unit also includes a first rotating shaft, which is rotatably connected to the frame and extends along the width direction of the sorting unit and extends to the first assembly cavity, and the first assembly cavity is arranged along the axial direction of the first rotating shaft; the axis of the first rotating shaft extends along the width direction of the sorting unit.
在本发明的一个技术方案中,机架包括主架体、第一连接件、第二连接件和第三连接件,第一连接件和第三连接件均沿分拣单元的宽度方向延伸且均连接于主架体,第二连接件沿主架体的长度方向延伸且连接第一连接件和第三连接件;第一连接件、第二连接件、第三连接件和主架体形成框架,第一分拣平台遮挡框架的顶部开口以形成第一装配腔,第一转轴转动连接于主架体上。In one technical solution of the present invention, the frame includes a main frame body, a first connecting member, a second connecting member and a third connecting member, the first connecting member and the third connecting member both extend along the width direction of the sorting unit and are both connected to the main frame body, the second connecting member extends along the length direction of the main frame body and connects the first connecting member and the third connecting member; the first connecting member, the second connecting member, the third connecting member and the main frame body form a frame, the first sorting platform blocks the top opening of the frame to form a first assembly cavity, and the first rotating shaft is rotatably connected to the main frame body.
在本发明的一个技术方案中,分拣单元还包括连接于第一转轴两端的第一驱动轮,以及转动连接于机架上且与第一转轴同轴的第二转轴,第一驱动轮能够通过支撑第一转轴支撑机架;第一离合装置包括转矩输入部、支撑部和转矩输出部,转矩输入部连接于第一转轴或第一驱动轮,支撑部连接于机架,转矩输出部与第二转轴连接;第一离合装置能够断开或结合第一转轴和第二转轴之间的驱动连接关系;第二转轴与第一分拣平台保持驱动连接。In one technical solution of the present invention, the sorting unit also includes a first driving wheel connected to both ends of the first rotating shaft, and a second rotating shaft rotatably connected to the frame and coaxial with the first rotating shaft, the first driving wheel can support the frame by supporting the first rotating shaft; the first clutch device includes a torque input part, a support part and a torque output part, the torque input part is connected to the first rotating shaft or the first driving wheel, the support part is connected to the frame, and the torque output part is connected to the second rotating shaft; the first clutch device can disconnect or combine the driving connection relationship between the first rotating shaft and the second rotating shaft; the second rotating shaft maintains a driving connection with the first sorting platform.
在本发明的一个技术方案中,分拣单元还包括可转动的设于机架上的第二分拣平台,第二分拣平台与第一分拣平台竖向层叠设置,且相对于第一分拣平台更远离第一转轴。In a technical solution of the present invention, the sorting unit further comprises a second sorting platform rotatably arranged on the frame, the second sorting platform is vertically stacked with the first sorting platform and is further away from the first rotating shaft than the first sorting platform.
在本发明的一个技术方案中,分拣单元还包括连接于机架上且同轴的第 三转轴和第四转轴,第三转轴与第一转轴和/或第二转轴的轴线平行;分拣单元还包括第二离合装置,第二离合装置与第一离合装置具有相同的结构。In one technical solution of the present invention, the sorting unit further comprises a second coaxial The third rotating shaft and the fourth rotating shaft, the third rotating shaft is parallel to the axis of the first rotating shaft and/or the second rotating shaft; the sorting unit also includes a second clutch device, and the second clutch device has the same structure as the first clutch device.
在本发明的一个技术方案中,第二转轴和第四转轴设置为分别位于第一转轴和第三转轴两端的两个,第一离合装置和第二离合装置设置为与第二转轴和第四转轴相对应的两组。In a technical solution of the present invention, the second rotating shaft and the fourth rotating shaft are configured as two respectively located at the ends of the first rotating shaft and the third rotating shaft, and the first clutch device and the second clutch device are configured as two groups corresponding to the second rotating shaft and the fourth rotating shaft.
在本发明的一个技术方案中,分拣单元还包括第一传动装置和第二传动装置,以分别建立起第二转轴与第一分拣平台之间,以及第四转轴与第二分拣平台之间的驱动连接关系;第一传动装置和第二传动装置也均设置为两组,以分别建立起对应的第二转轴与第一分拣平台之间,以及对应的第四转轴与第二分拣平台之间的驱动连接关系;两组第一传动装置的转矩输出方向相反,两组第二传动装置的转矩输出方向也相反,以使第一分拣平台和第二分拣平台均能够正向运行,也均能够反向运行。In a technical solution of the present invention, the sorting unit further includes a first transmission device and a second transmission device to respectively establish a driving connection relationship between the second rotating shaft and the first sorting platform, and between the fourth rotating shaft and the second sorting platform; the first transmission device and the second transmission device are also provided in two groups to respectively establish a driving connection relationship between the corresponding second rotating shaft and the first sorting platform, and between the corresponding fourth rotating shaft and the second sorting platform; the torque output directions of the two groups of the first transmission devices are opposite, and the torque output directions of the two groups of the second transmission devices are also opposite, so that the first sorting platform and the second sorting platform can both run forward and reverse.
在本发明的一个技术方案中,第一传动装置和第二传动装置均包括相互驱动连接的第一传动组件和第二传动组件,第一传动组件能够改变转矩的输出方向,第二传动组件能够使转矩平行传递;第一传动组件包括锥齿轮传动组件,第二传动组件包括链轮链条传动组件和皮带传动组件中的一种。In a technical solution of the present invention, the first transmission device and the second transmission device both include a first transmission assembly and a second transmission assembly that are driven and connected to each other, the first transmission assembly can change the output direction of the torque, and the second transmission assembly can transmit the torque in parallel; the first transmission assembly includes a bevel gear transmission assembly, and the second transmission assembly includes one of a sprocket chain transmission assembly and a belt transmission assembly.
在本发明的一个技术方案中,分拣单元还包括连接于第三转轴两端的第二驱动轮,第二驱动轮能够通过支撑第三转轴支撑机架;所述第二离合装置的转矩输入部连接于所述第三转轴或第二驱动轮上,所述第二离合装置的支撑部连接于所述机架上,所述第二离合装置的转矩输出部与所述第四转轴连接;In one technical solution of the present invention, the sorting unit further comprises a second driving wheel connected to both ends of the third rotating shaft, and the second driving wheel can support the frame by supporting the third rotating shaft; the torque input part of the second clutch device is connected to the third rotating shaft or the second driving wheel, the supporting part of the second clutch device is connected to the frame, and the torque output part of the second clutch device is connected to the fourth rotating shaft;
所述第二驱动轮和所述第二离合装置位于与所述第一装配腔结构相同的第二装配腔内。The second driving wheel and the second clutch device are located in a second assembly cavity having the same structure as the first assembly cavity.
在本发明的一个技术方案中,所述第二离合装置的转矩输入部连接于所述第三转轴上,所述第二离合装置的支撑部连接于所述机架上,所述第二离合装置的转矩输出部与所述第四转轴连接;分拣单元还包括第三传动装置,第三转轴与第一转轴通过第三传动装置保持驱动连接;第三传动装置包括同 步带传动组件、链轮链条传动组件,齿轮传动组件和皮带传动组件中的一种。In a technical solution of the present invention, the torque input part of the second clutch device is connected to the third shaft, the support part of the second clutch device is connected to the frame, and the torque output part of the second clutch device is connected to the fourth shaft; the sorting unit also includes a third transmission device, and the third shaft and the first shaft are driven and connected through the third transmission device; the third transmission device includes the same One of the step belt transmission assembly, sprocket chain transmission assembly, gear transmission assembly and belt transmission assembly.
在本发明的一个技术方案中,分拣单元还包括两组套筒,套筒均连接于机架上,且两组套筒平行设置,第一转轴和第三转轴转动连接于对应套筒内。In a technical solution of the present invention, the sorting unit further includes two groups of sleeves, both of which are connected to the frame, and the two groups of sleeves are arranged in parallel, and the first rotating shaft and the third rotating shaft are rotatably connected in the corresponding sleeves.
在本发明的一个技术方案中,分拣单元还包括脚轮,脚轮竖向铰接于机架,脚轮能够支撑机架。In a technical solution of the present invention, the sorting unit further comprises casters, which are vertically hinged to the frame and can support the frame.
第二方面,本发明提供一种分拣运输线,包括线体和上述任一技术方案中的分拣单元,多个分拣单元首尾相接后沿线体运行。In a second aspect, the present invention provides a sorting and transporting line, comprising a line body and the sorting units in any of the above technical solutions, wherein a plurality of sorting units are connected end to end and run along the line body.
在本发明的一个技术方案中,线体形成水平闭环,多个首尾相接的分拣单元形成一个分拣总成;多个分拣总成首尾沿竖向轴线铰接后沿线体运行。In a technical solution of the present invention, the line body forms a horizontal closed loop, and a plurality of sorting units connected end to end form a sorting assembly; the plurality of sorting assemblies are hinged end to end along a vertical axis and then run along the line body.
在本发明的一个技术方案中,分拣运输线还包括直线电机装置,直线电机装置包括移动件和固定件,固定件设于线体上;移动件设于机架上。In a technical solution of the present invention, the sorting and transporting line further includes a linear motor device, which includes a moving part and a fixed part, wherein the fixed part is arranged on the line body; and the moving part is arranged on the frame.
在本发明的一个技术方案中,机架内具有能够布置控制系统的储物腔。In one technical solution of the present invention, a storage cavity capable of arranging a control system is provided in the rack.
在本发明的一个技术方案中,机架的前后两侧设有用于排布线束的连接孔。In a technical solution of the present invention, connection holes for arranging wiring harnesses are provided on the front and rear sides of the rack.
本发明的有益效果是:机架和第一分拣平台之间形成第一装配腔,该第一装配腔能够对第一离合装置进行有效防护,并且不会影响到第一离合装置的正常运行;The beneficial effects of the present invention are as follows: a first assembly cavity is formed between the frame and the first sorting platform, and the first assembly cavity can effectively protect the first clutch device and will not affect the normal operation of the first clutch device;
正是由于此第一装配腔的设置,使第一离合装置能够嵌设于机架轮廓内,因此第一离合装置不会对机架的高度布局产生影响。Due to the provision of the first assembly cavity, the first clutch device can be embedded in the outline of the frame, so the first clutch device will not affect the height layout of the frame.
同时,第一装配腔的一侧敞口是通过第一分拣平台遮挡的,第一分拣平台本身就对自身沿分拣单元宽度方向的延伸长度存在需求,因此,即使设置第一装配腔和第一离合装置导致机架沿分拣单元宽度方向的尺寸有所增加,也不会突出于第一分拣平台的竖向投影轮廓,因此第一离合装置也不会对分拣单元的整体布局产生影响。At the same time, one side opening of the first assembly cavity is shielded by the first sorting platform. The first sorting platform itself has a requirement for its own extension length along the width direction of the sorting unit. Therefore, even if the provision of the first assembly cavity and the first clutch device causes the size of the frame along the width direction of the sorting unit to increase, it will not protrude from the vertical projection contour of the first sorting platform. Therefore, the first clutch device will not affect the overall layout of the sorting unit.
由于第一装配腔整体嵌于机架的轮廓内,巧妙利用了分拣单元作为 第一装配腔的构成构件,使得第一离合装置在装配完毕后,既不会在分拣单元的宽度方向上向外侵占空间,也不会在分拣单元的高度方向上侵占空间,更不会在分拣单元的长度方向上侵占空间,因此不会使分拣单元显得臃肿,有利于提高分拣单元的结构紧凑性和美观性,更不会对分拣单元的上包台和下包格口产生影响,进而不会降低分拣单元所在场地的利用率。Since the first assembly cavity is embedded in the outline of the frame, the sorting unit is cleverly used as The components of the first assembly cavity ensure that, after the first clutch device is assembled, it will neither occupy space outwardly in the width direction of the sorting unit, nor occupy space in the height direction of the sorting unit, nor occupy space in the length direction of the sorting unit. Therefore, the sorting unit will not appear bloated, which is beneficial to improving the structural compactness and aesthetics of the sorting unit, and will not affect the upper packaging platform and the lower packaging grid of the sorting unit, thereby not reducing the utilization rate of the site where the sorting unit is located.
图1为本发明单层分拣单元的结构示意图之一;FIG1 is a schematic diagram of the structure of a single-layer sorting unit according to the present invention;
图2为本发明单层分拣单元的结构示意图之二;FIG2 is a second schematic diagram of the structure of a single-layer sorting unit of the present invention;
图3为本发明单层分拣单元的结构示意图之三;FIG3 is a third structural schematic diagram of a single-layer sorting unit of the present invention;
图4为本发明单层分拣单元的结构示意图之四;FIG4 is a fourth structural schematic diagram of a single-layer sorting unit of the present invention;
图5为本发明单层分拣单元的结构示意图之五;FIG5 is a fifth structural schematic diagram of a single-layer sorting unit of the present invention;
图6为本发明双层分拣单元的结构示意图之一;FIG6 is a schematic diagram of the structure of a double-layer sorting unit according to the present invention;
图7为本发明双层分拣单元的结构示意图之二;FIG7 is a second schematic structural diagram of a double-layer sorting unit of the present invention;
图8为本发明双层分拣单元的右视结构示意图;FIG8 is a schematic diagram of the right side structure of a double-layer sorting unit of the present invention;
图9为本发明分拣运输线的俯视结构示意图;FIG9 is a schematic diagram of the top view of the structure of the sorting and transporting line of the present invention;
图10为本发明图9中T处的局部放大结构示意图。FIG. 10 is a schematic diagram of a partially enlarged structure of point T in FIG. 9 of the present invention.
【附图标记说明】[Description of Reference Numerals]
Ⅰ:分拣单元;Ⅰ: Sorting unit;
1:机架;101:主架体;102:第一连接件;103:第二连接件;104:第三连接件;1: frame; 101: main frame body; 102: first connecting member; 103: second connecting member; 104: third connecting member;
2:第一离合装置;21:转矩输入部;22:支撑部;2: first clutch device; 21: torque input part; 22: support part;
3:第一分拣平台;3: The first sorting platform;
A:第一装配腔;A: first assembly cavity;
4:第一转轴;4: first rotating shaft;
5:第一驱动轮;5: first driving wheel;
6:第二转轴; 6: Second rotating shaft;
7:第二分拣平台;7: The second sorting platform;
8:第三传动装置;8: The third transmission device;
9:第三转轴;9: The third rotating shaft;
10:第四转轴;10: The fourth axis;
11:第二离合装置;11: second clutch device;
12:第一传动装置;12: first transmission device;
13:第二传动装置;13: second transmission device;
14:套筒;14: sleeve;
15:脚轮;15: Casters;
Ⅱ:线体;B:移动件;Ⅱ: Line body; B: Moving part;
Q:连接孔。Q: Connection hole.
为了更好的解释本发明,以便于理解,下面结合附图1-10,通过具体实施方式,对本发明做详细描述。其中,本文所提及的“上”、“下”等方位名词以图4的定向为参照。In order to better explain the present invention and facilitate understanding, the present invention is described in detail below in conjunction with Figures 1 to 10 through specific implementations. Wherein, the directional terms such as "upper" and "lower" mentioned herein are based on the orientation of Figure 4.
实施例1:Embodiment 1:
参照图1-图5,本发明的实施例提供了一种分拣单元Ⅰ,分拣单元Ⅰ能够沿自身的长度方向运行,分拣单元Ⅰ包括机架1、第一离合装置2和第一分拣平台3,第一分拣平台3可转动的设于机架1上;机架1和第一分拣平台3之间形成下侧为敞口的第一装配腔A,第一离合装置2设于第一装配腔A内,以使第一离合装置2嵌设于机架1的轮廓内;分拣单元Ⅰ还包括第一转轴4,第一转轴4转动连接于机架1上且沿分拣单元Ⅰ的宽度方向延伸,并延伸至第一装配腔A,第一装配腔A沿第一转轴4的轴线方向布置,第一转轴4的轴线沿分拣单元Ⅰ的宽度方向延伸。1 to 5 , an embodiment of the present invention provides a sorting unit I, which can run along its own length direction. The sorting unit I includes a frame 1, a first clutch device 2 and a first sorting platform 3, and the first sorting platform 3 is rotatably arranged on the frame 1; a first assembly cavity A with an open lower side is formed between the frame 1 and the first sorting platform 3, and the first clutch device 2 is arranged in the first assembly cavity A so that the first clutch device 2 is embedded in the outline of the frame 1; the sorting unit I also includes a first rotating shaft 4, which is rotatably connected to the frame 1 and extends along the width direction of the sorting unit I and extends to the first assembly cavity A, and the first assembly cavity A is arranged along the axial direction of the first rotating shaft 4, and the axis of the first rotating shaft 4 extends along the width direction of the sorting unit I.
长度方向为图1中的X方向,宽度方向为图1中的Y方向,高度方向为图1中的Z方向。The length direction is the X direction in FIG. 1 , the width direction is the Y direction in FIG. 1 , and the height direction is the Z direction in FIG. 1 .
在本实施例中,机架1和第一分拣平台3之间形成第一装配腔A, 该第一装配腔A能够对第一离合装置2进行有效防护,并且不会影响到第一离合装置2的正常运行;In this embodiment, a first assembly cavity A is formed between the rack 1 and the first sorting platform 3. The first assembly cavity A can effectively protect the first clutch device 2 and will not affect the normal operation of the first clutch device 2;
正是由于此第一装配腔A的设置,使第一离合装置2能够嵌设于机架1轮廓内,因此第一离合装置2不会对机架1的高度布局产生影响。Due to the provision of the first assembly cavity A, the first clutch device 2 can be embedded in the outline of the frame 1 , so the first clutch device 2 will not affect the height layout of the frame 1 .
同时,第一装配腔A的一侧敞口是通过第一分拣平台3遮挡的,第一分拣平台3本身就对自身沿分拣单元Ⅰ宽度方向的延伸长度存在需求,因此,即使设置第一装配腔A和第一离合装置2导致机架1沿分拣单元Ⅰ宽度方向的尺寸有所增加,也不会突出于第一分拣平台3的竖向投影轮廓,因此第一离合装置2也不会对分拣单元Ⅰ的整体布局产生影响。At the same time, one side opening of the first assembly cavity A is shielded by the first sorting platform 3. The first sorting platform 3 itself has a requirement for its own extension length along the width direction of the sorting unit I. Therefore, even if the first assembly cavity A and the first clutch device 2 are provided, resulting in an increase in the size of the frame 1 along the width direction of the sorting unit I, it will not protrude from the vertical projection contour of the first sorting platform 3. Therefore, the first clutch device 2 will not affect the overall layout of the sorting unit I.
由于第一装配腔A整体嵌于机架1的轮廓内,巧妙利用了分拣单元Ⅰ作为第一装配腔A的构成构件,使得第一离合装置2在装配完毕后,既不会在分拣单元Ⅰ的宽度方向上向外侵占空间,也不会在分拣单元Ⅰ的高度方向上侵占空间,更不会在分拣单元Ⅰ的长度方向上侵占空间,因此不会使分拣单元Ⅰ显得臃肿,有利于提高分拣单元Ⅰ的结构紧凑性和美观性,更不会对分拣单元Ⅰ的上包台和下包格口产生影响,进而不会降低分拣单元Ⅰ所在场地的利用率。Since the first assembly cavity A is entirely embedded in the outline of the frame 1, the sorting unit I is cleverly used as a component of the first assembly cavity A, so that after the first clutch device 2 is assembled, it will neither occupy space outward in the width direction of the sorting unit I, nor occupy space in the height direction of the sorting unit I, nor occupy space in the length direction of the sorting unit I. Therefore, the sorting unit I will not appear bloated, which is beneficial to improving the structural compactness and aesthetics of the sorting unit I, and will not affect the upper packaging platform and the lower packaging grid of the sorting unit I, thereby not reducing the utilization rate of the site where the sorting unit I is located.
在本实施例中,机架1包括主架体101、第一连接件102、第二连接件103和第三连接件104,第一连接件102和第三连接件104均沿分拣单元Ⅰ的宽度方向延伸且均连接于主架体101,第二连接件103沿主架体101的长度方向延伸且连接第一连接件102和第三连接件104;第一连接件102、第二连接件103、第三连接件104和主架体101形成框架,第一分拣平台3遮挡框架的顶部开口,以形成第一装配腔A,第一转轴4转动连接于主架体101上。In this embodiment, the frame 1 includes a main frame body 101, a first connecting member 102, a second connecting member 103 and a third connecting member 104. The first connecting member 102 and the third connecting member 104 both extend along the width direction of the sorting unit I and are both connected to the main frame body 101. The second connecting member 103 extends along the length direction of the main frame body 101 and connects the first connecting member 102 and the third connecting member 104. The first connecting member 102, the second connecting member 103, the third connecting member 104 and the main frame body 101 form a frame, the first sorting platform 3 blocks the top opening of the frame to form a first assembly cavity A, and the first rotating shaft 4 is rotatably connected to the main frame body 101.
在本实施例中,第一连接件102、第二连接件103、第三连接件104和主架体101共同形成类似框架的结构,框架的顶部通过第一分拣平台3遮挡后形成第一装配腔A,如此设置,能够在形成第一装配腔A的前提 下,使机架1不存在额外不必要的构件,有利于降低机架1的整备质量,进而有利于实现分拣单元Ⅰ的轻量化。In this embodiment, the first connecting member 102, the second connecting member 103, the third connecting member 104 and the main frame 101 together form a frame-like structure, and the top of the frame is blocked by the first sorting platform 3 to form a first assembly cavity A. In this way, the first assembly cavity A can be formed. In this case, the frame 1 does not have any additional unnecessary components, which is beneficial to reducing the curb weight of the frame 1, and further beneficial to achieving the lightweight of the sorting unit I.
具体的,主架体101可设置为矩形壳状,以便于其设置第一转轴4,第一连接件102和第二连接件103可设置为板状,第三连接件104可设置为连接于主架体101的杆件,多个杆件形成第一装配腔A的一侧侧壁。Specifically, the main frame 101 can be set to a rectangular shell shape to facilitate the setting of the first rotating shaft 4, the first connecting member 102 and the second connecting member 103 can be set to a plate shape, and the third connecting member 104 can be set to a rod connected to the main frame 101, and multiple rods form a side wall of the first assembly cavity A.
在本实施例中,分拣单元Ⅰ还包括连接于第一转轴4两端的第一驱动轮5,以及转动连接于机架1上且与第一转轴4同轴的第二转轴6,第一驱动轮5能够通过支撑第一转轴4支撑机架1;第一离合装置2包括转矩输入部21、支撑部22和转矩输出部,转矩输入部21连接于第一转轴4或第一驱动轮5,支撑部22连接于机架1,转矩输出部与第二转轴6连接;第一离合装置2能够断开或结合第一转轴4和第二转轴6之间的驱动连接关系;第二转轴6与第一分拣平台3保持驱动连接。In this embodiment, the sorting unit I also includes a first driving wheel 5 connected to both ends of the first rotating shaft 4, and a second rotating shaft 6 rotatably connected to the frame 1 and coaxial with the first rotating shaft 4, and the first driving wheel 5 can support the frame 1 by supporting the first rotating shaft 4; the first clutch device 2 includes a torque input part 21, a support part 22 and a torque output part, the torque input part 21 is connected to the first rotating shaft 4 or the first driving wheel 5, the support part 22 is connected to the frame 1, and the torque output part is connected to the second rotating shaft 6; the first clutch device 2 can disconnect or combine the driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6; the second rotating shaft 6 maintains a driving connection with the first sorting platform 3.
在本实施例中,第一转轴4能够作为机架1的支撑轴,第一驱动轮5在分拣单元Ⅰ运行时能够被摩擦运转,并且由于第一离合装置2的转矩输入部21连接于第一转轴4上或第一驱动轮5上,而第一转轴4作为承重轴,因此,第一转轴4会被允许承载更大的扭矩,在第一分拣平台3的载重较大时,第一转轴4不会发生形变,第一离合装置2依然能够保持可靠稳定运行。In this embodiment, the first rotating shaft 4 can serve as the supporting shaft of the frame 1, and the first driving wheel 5 can be frictionally rotated when the sorting unit I is running. Moreover, since the torque input part 21 of the first clutch device 2 is connected to the first rotating shaft 4 or the first driving wheel 5, and the first rotating shaft 4 serves as a load-bearing shaft, the first rotating shaft 4 will be allowed to bear a larger torque. When the load on the first sorting platform 3 is large, the first rotating shaft 4 will not be deformed, and the first clutch device 2 can still maintain reliable and stable operation.
支撑部22支撑于机架1上,如支撑于第二连接件103上,可在板状的第二连接件103上开设槽体,使支撑部22连接于槽体内。The support portion 22 is supported on the frame 1, such as supported on the second connecting member 103. A groove body can be opened on the plate-shaped second connecting member 103 so that the support portion 22 is connected to the groove body.
该技术方案将分拣单元Ⅰ的承重轴,以及第一离合装置2的转矩输入轴整合为第一转轴4,因此进一步提高了该分拣单元Ⅰ的结构紧凑性,降低了分拣单元Ⅰ的整体成本。This technical solution integrates the load-bearing shaft of the sorting unit I and the torque input shaft of the first clutch device 2 into the first rotating shaft 4, thereby further improving the structural compactness of the sorting unit I and reducing the overall cost of the sorting unit I.
第二转轴6可设置为转动连接在第二连接件103上,第一离合装置2用来断开或者结合第一转轴4和第二转轴6之间的驱动连接关系,当第一离合装置2切换至闭合状态时,第二转轴6能够与第一转轴4联动运行,进而能够通过第二转轴6带动第一分拣平台3运转;当第一离合装置2切换至断开状态时,第二转轴6与第一转轴4之间断开转矩传递,第一分拣平台3会停 止运转。The second shaft 6 can be configured to be rotatably connected to the second connecting member 103, and the first clutch device 2 is used to disconnect or combine the driving connection relationship between the first shaft 4 and the second shaft 6. When the first clutch device 2 is switched to the closed state, the second shaft 6 can be linked with the first shaft 4 to drive the first sorting platform 3 to operate; when the first clutch device 2 is switched to the disconnected state, the torque transmission between the second shaft 6 and the first shaft 4 is disconnected, and the first sorting platform 3 will stop. Stop operation.
第二转轴6转动连接于机架1,第二转轴6与第一分拣平台3保持驱动连接;第一离合装置2能够在建立起第一转轴4和第二转轴6驱动连接关系的结合状态,以及断开第一转轴4和第二转轴6驱动连接关系的分离状态之间切换,进而使第一分拣平台3运转或停止运转。The second rotating shaft 6 is rotatably connected to the frame 1, and the second rotating shaft 6 maintains a driving connection with the first sorting platform 3; the first clutch device 2 can switch between a combined state in which a driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6 is established, and a separated state in which the driving connection relationship between the first rotating shaft 4 and the second rotating shaft 6 is disconnected, thereby making the first sorting platform 3 operate or stop operating.
通过控制第一离合装置2的工作时机和工作时长,便可控制第一分拣平台3的运行状态。By controlling the working timing and working duration of the first clutch device 2 , the operating state of the first sorting platform 3 can be controlled.
分拣单元Ⅰ还包括脚轮15,脚轮15竖向铰接于机架1,脚轮15能够支撑机架1。The sorting unit I further comprises casters 15 , which are vertically hinged to the frame 1 , and the casters 15 are capable of supporting the frame 1 .
在本实施例中,不但可通过第一驱动轮5支撑分拣单元Ⅰ,还能够通过脚轮15支撑分拣单元Ⅰ,二者可设置为同时起到支撑作用,也可设置为在分拣单元Ⅰ的分拣区间,通过第一驱动轮5支撑分拣单元Ⅰ,在分拣单元Ⅰ的非分拣区间,通过脚轮15支撑分拣单元Ⅰ。In this embodiment, sorting unit I can be supported not only by the first driving wheel 5, but also by the caster 15. The two can be arranged to play a supporting role at the same time, or it can be arranged that in the sorting interval of sorting unit I, sorting unit I is supported by the first driving wheel 5, and in the non-sorting interval of sorting unit I, sorting unit I is supported by the caster 15.
在本实施例中,将脚轮15设置为可竖向转动的形式,是为了使脚轮15匹配分拣单元Ⅰ的转弯工况,在大多数情况下,分拣单元Ⅰ存在分拣需求时,分拣单元Ⅰ为直线运行,因此,采用当分拣单元Ⅰ存在运转需求时,通过第一驱动轮5支撑分拣单元Ⅰ,当分拣单元Ⅰ没有运转需求时,通过脚轮15支撑分拣单元Ⅰ的形式,可降低第一驱动轮5的磨损,提高第一驱动轮5的使用寿命。In the present embodiment, the caster 15 is configured to be vertically rotatable in order to make the caster 15 match the turning condition of the sorting unit I. In most cases, when the sorting unit I has a sorting demand, the sorting unit I runs in a straight line. Therefore, when the sorting unit I has an operation demand, the sorting unit I is supported by the first driving wheel 5, and when the sorting unit I has no operation demand, the sorting unit I is supported by the caster 15. This can reduce the wear of the first driving wheel 5 and increase the service life of the first driving wheel 5.
具体的,第一驱动轮5和脚轮15均设置为包胶轮。Specifically, the first driving wheel 5 and the caster 15 are both configured as rubber-coated wheels.
更具体的,第一驱动轮5可设置为聚内酯包胶轮,脚轮15可设置为聚氨酯包胶轮。More specifically, the first driving wheel 5 can be configured as a polylactone rubber-coated wheel, and the caster 15 can be configured as a polyurethane rubber-coated wheel.
实施例2:Embodiment 2:
参照图6、图7和图8,本发明的实施例除具备上述实施例的全部技术方案外,还进一步的具备以下技术方案:6, 7 and 8, in addition to all the technical solutions of the above embodiments, the embodiments of the present invention further have the following technical solutions:
分拣单元Ⅰ还包括可转动的设于机架1上的第二分拣平台7,第二分拣平台7与第一分拣平台3竖向层叠设置,且相对于第一分拣平台3更远离第 一转轴4。The sorting unit I further comprises a second sorting platform 7 rotatably arranged on the frame 1, the second sorting platform 7 being vertically stacked with the first sorting platform 3 and being further away from the first sorting platform 3. A rotating shaft 4.
在本实施例中,第二分拣平台7竖向层叠设于第一分拣平台3的上方,二者间保留一定的间距,以确保第一分拣平台3能够具有足够的运输空间。In this embodiment, the second sorting platform 7 is vertically stacked above the first sorting platform 3, and a certain distance is reserved between the two to ensure that the first sorting platform 3 can have enough transportation space.
第二分拣平台7与第一分拣平台3设置为相同的结构,第一分拣平台3和第二分拣平台7均支撑在第一连接件102上,如采用螺栓连接。The second sorting platform 7 and the first sorting platform 3 are configured to have the same structure, and both the first sorting platform 3 and the second sorting platform 7 are supported on the first connecting member 102, such as by bolt connection.
通过设置额外的第二分拣平台7,可以提高该分拣单元Ⅰ的分拣效率成倍提升,降低快递的分拣成本。By providing an additional second sorting platform 7, the sorting efficiency of the sorting unit I can be increased exponentially, thereby reducing the sorting cost of express delivery.
并且,由于第一分拣平台3和第二分拣平台7相互独立,因此二者可独立执行快递分拣作业,使得该分拣单元Ⅰ的使用灵活性也较佳。Furthermore, since the first sorting platform 3 and the second sorting platform 7 are independent of each other, they can independently perform express sorting operations, so that the sorting unit I has better flexibility in use.
分拣单元Ⅰ还包括连接于机架1上且同轴的第三转轴9和第四转轴10,第三转轴9与第一转轴4和/或第二转轴6的轴线平行;分拣单元Ⅰ还包括第二离合装置11,第二离合装置11与第一离合装置2具有相同的结构。The sorting unit I also includes a third rotating shaft 9 and a fourth rotating shaft 10 which are connected to the frame 1 and are coaxial, and the third rotating shaft 9 is parallel to the axis of the first rotating shaft 4 and/or the second rotating shaft 6; the sorting unit I also includes a second clutch device 11, and the second clutch device 11 has the same structure as the first clutch device 2.
在本实施例中,第二分拣平台7采用与第一分拣平台3相同的控制方式,即通过控制第二离合装置11的状态,来控制第二分拣平台7的工作状态,使得该分拣单元Ⅰ的整体性以及零件之间的通用性均较佳,能够降低该分拣单元Ⅰ的采购成本和装配成本等,进而降低该分拣单元Ⅰ的整体成本。In this embodiment, the second sorting platform 7 adopts the same control method as the first sorting platform 3, that is, the working state of the second sorting platform 7 is controlled by controlling the state of the second clutch device 11, so that the integrity of the sorting unit I and the commonality between parts are better, which can reduce the procurement cost and assembly cost of the sorting unit I, thereby reducing the overall cost of the sorting unit I.
第二转轴6和第四转轴10设置为分别位于第一转轴4和第三转轴9两端的两个,第一离合装置2和第二离合装置11设置为与第二转轴6和第四转轴10相对应的两组。The second rotating shaft 6 and the fourth rotating shaft 10 are provided as two respectively located at the two ends of the first rotating shaft 4 and the third rotating shaft 9 , and the first clutch device 2 and the second clutch device 11 are provided as two groups corresponding to the second rotating shaft 6 and the fourth rotating shaft 10 .
在本实施例中,分拣单元Ⅰ还包括第一传动装置12和第二传动装置13,以分别建立起第二转轴6与第一分拣平台3之间,以及第四转轴10与第二分拣平台7之间的驱动连接关系,第一传动装置12和第二传动装置13也均设置为两组,以分别建立起对应的第二转轴6与第一分拣平台3之间,以及对应的第四转轴10与第二分拣平台7之间的驱动连接关系;两组第一传动装置12的转矩输出方向相反,两组第二传动装置13的转矩输出方向也相反,以使第一分拣平台3和第二分拣平台7均能够正向运行,也均能够反向运行。In this embodiment, the sorting unit I further includes a first transmission device 12 and a second transmission device 13, so as to respectively establish a driving connection relationship between the second rotating shaft 6 and the first sorting platform 3, and between the fourth rotating shaft 10 and the second sorting platform 7. The first transmission device 12 and the second transmission device 13 are also provided in two groups, so as to respectively establish a driving connection relationship between the corresponding second rotating shaft 6 and the first sorting platform 3, and between the corresponding fourth rotating shaft 10 and the second sorting platform 7; the torque output directions of the two groups of the first transmission devices 12 are opposite, and the torque output directions of the two groups of the second transmission devices 13 are also opposite, so that the first sorting platform 3 and the second sorting platform 7 can both run forward and reverse.
在本实施例中,第一分拣平台3对应两组第一离合装置2,第二分拣平 台7也对应两组第二离合装置11。In this embodiment, the first sorting platform 3 corresponds to two sets of first clutch devices 2, and the second sorting platform The stage 7 also corresponds to two sets of second clutch devices 11 .
一个第一离合装置2闭合时,第一分拣平台3能够正转,另一个第一离合装置2闭合时,第一分拣平台3能够反转。When one first clutch device 2 is closed, the first sorting platform 3 can rotate forward, and when the other first clutch device 2 is closed, the first sorting platform 3 can rotate reversely.
一个第二离合装置11闭合时,第二分拣平台7能够正转,另一个第二离合装置11闭合时,第二分拣平台7能够反转。When one second clutch device 11 is closed, the second sorting platform 7 can rotate forward, and when the other second clutch device 11 is closed, the second sorting platform 7 can rotate reversely.
第一离合装置2和第二离合装置11相互独立,二者的工作状态彼此间不会受到影响,保证了该分拣单元Ⅰ的使用灵活性和可靠性。The first clutch device 2 and the second clutch device 11 are independent of each other, and their working states will not affect each other, thereby ensuring the flexibility and reliability of the sorting unit I.
第一转轴4和第三转轴9的两端对应布置第一离合装置2和第二离合装置11,第二转轴6支撑于第二连接件103上,第一连接件102上延伸出安装板,安装板用来支撑第二分拣平台7。The first clutch device 2 and the second clutch device 11 are arranged at both ends of the first rotating shaft 4 and the third rotating shaft 9 respectively. The second rotating shaft 6 is supported on the second connecting member 103. A mounting plate extends from the first connecting member 102, and the mounting plate is used to support the second sorting platform 7.
每两个同轴的第一离合装置2和第二离合装置11共用一根第一转轴4和第三转轴9,两个第一离合装置2的转矩输入部21接受同向的扭矩,两个第二离合装置11的转矩输入部21也接受同向的扭矩,并通过对应第一传动装置12将转矩换向,进而使第一分拣平台3所得到的来自两个第一离合装置2所输出的转矩的转动方向相反,能够得到转动方向相反的转矩,进而能够使两个第一离合装置2控制第一分拣平台3正转或反转。Every two coaxial first clutch devices 2 and second clutch devices 11 share a first rotating shaft 4 and a third rotating shaft 9. The torque input parts 21 of the two first clutch devices 2 receive torques in the same direction, and the torque input parts 21 of the two second clutch devices 11 also receive torques in the same direction, and the torques are reversed through the corresponding first transmission devices 12, so that the rotation directions of the torques output by the two first clutch devices 2 obtained by the first sorting platform 3 are opposite, and torques in opposite rotation directions can be obtained, so that the two first clutch devices 2 can control the first sorting platform 3 to rotate forward or reverse.
在本实施例中,第一传动装置12和第二传动装置13均包括相互驱动连接的第一传动组件和第二传动组件,第一传动组件能够改变转矩的输出方向,第二传动组件能够使转矩平行传递;第一传动组件包括锥齿轮传动组件,第二传动组件包括链轮链条传动组件和皮带传动组件中的一种。In this embodiment, the first transmission device 12 and the second transmission device 13 both include a first transmission assembly and a second transmission assembly that are mutually driven and connected, the first transmission assembly can change the output direction of the torque, and the second transmission assembly can transmit the torque in parallel; the first transmission assembly includes a bevel gear transmission assembly, and the second transmission assembly includes one of a sprocket chain transmission assembly and a belt transmission assembly.
通过调整锥齿轮组件的啮合方向,便可改变其输出转矩的方向,进而使第一传动装置12能够达到所需的转矩换向的目的。By adjusting the meshing direction of the bevel gear assembly, the direction of its output torque can be changed, thereby enabling the first transmission device 12 to achieve the desired torque reversal purpose.
锥齿轮传动组件可设置为弧齿齿轮,以提高转矩传递的稳定性。The bevel gear transmission assembly can be configured as a spiral gear to improve the stability of torque transmission.
具体的,第一传动装置12和第二传动装置13均包括两组传动组件,其一为锥齿轮传动组件,锥齿轮传动组件包括锥齿轮和中间轴,主动锥齿轮连接于对应的第二转轴6或第四转轴10,中间轴则转动连接于机架1上。其二为链轮链条传动组件,该传动组件将中间转轴的转矩传递至对应的第一分拣 平台3或第二分拣平台7的转矩输入端。Specifically, the first transmission device 12 and the second transmission device 13 each include two transmission components, one of which is a bevel gear transmission component, which includes a bevel gear and an intermediate shaft, the active bevel gear is connected to the corresponding second rotating shaft 6 or the fourth rotating shaft 10, and the intermediate shaft is rotatably connected to the frame 1. The other is a sprocket chain transmission component, which transmits the torque of the intermediate rotating shaft to the corresponding first sorting Torque input end of platform 3 or second sorting platform 7.
第一分拣平台3和第二分拣平台7的运输方向均为沿分拣单元Ⅰ的宽度方向,因此,第一分拣平台3和第二分拣平台7的滚筒的轴线沿分拣单元Ⅰ的长度方向延伸,可按照图3中的形式布置第一传动装置12和第二传动装置13。The transport directions of the first sorting platform 3 and the second sorting platform 7 are both along the width direction of the sorting unit I. Therefore, the axes of the rollers of the first sorting platform 3 and the second sorting platform 7 extend along the length direction of the sorting unit I, and the first transmission device 12 and the second transmission device 13 can be arranged in the form shown in FIG. 3 .
具体的,第一离合装置2和第二离合装置11均可设置为电磁离合器或磁粉离合器,其可通过设置在机架1上的电池供电,或者通过电刷建立与外电网的电连接关系,通过外电网供电。Specifically, the first clutch device 2 and the second clutch device 11 can both be configured as electromagnetic clutches or magnetic powder clutches, which can be powered by a battery disposed on the frame 1, or by establishing an electrical connection with an external power grid through brushes and powered by the external power grid.
通过控制第一离合装置2和第二离合装置11的工作时机和工作时长,便可控制第一分拣平台3和第二分拣平台7的运行状态。By controlling the working timing and working duration of the first clutch device 2 and the second clutch device 11 , the operating states of the first sorting platform 3 and the second sorting platform 7 can be controlled.
实施例3:Embodiment 3:
本发明的实施例除具备上述实施例2的全部技术方案外,还进一步的具备以下技术方案:In addition to all the technical solutions of the above-mentioned embodiment 2, the embodiment of the present invention further has the following technical solutions:
分拣单元Ⅰ还包括连接于第三转轴9两端的第二驱动轮,第二驱动轮能够通过支撑第三转轴9支撑机架1;第二离合装置11的转矩输入部21连接于第三转轴9或第二驱动轮上,第二离合装置11的支撑部22连接于机架1上,第二离合装置11的转矩输出部与第四转轴10连接;第二驱动轮和第二离合装置11位于与第一装配腔A结构相同的第二装配腔内。The sorting unit I also includes a second driving wheel connected to both ends of the third rotating shaft 9, and the second driving wheel can support the frame 1 by supporting the third rotating shaft 9; the torque input part 21 of the second clutch device 11 is connected to the third rotating shaft 9 or the second driving wheel, the supporting part 22 of the second clutch device 11 is connected to the frame 1, and the torque output part of the second clutch device 11 is connected to the fourth rotating shaft 10; the second driving wheel and the second clutch device 11 are located in a second assembly cavity with the same structure as the first assembly cavity A.
在本实施例中,第三转轴9相对于第一转轴4在水平布置,即第三转轴9和第一转轴4处于一个相同的水平面内,并且,第三转轴9采用与第一转轴4相同的形式得到初始转矩,第三转轴9也能够作为机架1的支撑轴,第二驱动轮在分拣单元Ⅰ运行时能够被摩擦运转。In this embodiment, the third rotating shaft 9 is arranged horizontally relative to the first rotating shaft 4, that is, the third rotating shaft 9 and the first rotating shaft 4 are in the same horizontal plane, and the third rotating shaft 9 obtains the initial torque in the same form as the first rotating shaft 4. The third rotating shaft 9 can also serve as the supporting shaft of the frame 1, and the second driving wheel can be frictionally operated when the sorting unit I is running.
具体的,第二驱动轮与第一驱动轮5具有相同的结构,且所有第一驱动轮5和所有第二驱动轮的切线均处于相同的水平面内,以确保全部第一驱动轮5和全部第二驱动轮都能够因摩擦一个平面而运转,并且,第二驱动轮和第二离合装置11位于与第一装配腔结构A相同的第二装配腔内,同样可以保证该分拣单元Ⅰ的结构紧凑性。 Specifically, the second drive wheel has the same structure as the first drive wheel 5, and the tangents of all the first drive wheels 5 and all the second drive wheels are in the same horizontal plane, so as to ensure that all the first drive wheels 5 and all the second drive wheels can operate due to friction on a plane, and the second drive wheel and the second clutch device 11 are located in the second assembly cavity which is the same as the first assembly cavity structure A, which can also ensure the compactness of the structure of the sorting unit I.
更具体的,本实施例中所限定的结构相同的第二装配腔,可理解为第一装配腔的对称结构,对称轴线为主架体101长度方向的中线,第二装配腔和第一装配腔A共用一个主架体形成腔体的一侧侧壁,附图不再做详细说明。More specifically, the second assembly cavity with the same structure as defined in this embodiment can be understood as a symmetrical structure of the first assembly cavity, the axis of symmetry is the midline of the length direction of the main frame 101, and the second assembly cavity and the first assembly cavity A share a main frame to form a side wall of the cavity, which will not be described in detail in the drawings.
实施例4:Embodiment 4:
参照图6、图7和图8,本发明的实施例2除具备上述实施例的全部技术方案外,还进一步的具备以下技术方案:6, 7 and 8, in addition to all the technical solutions of the above embodiments, embodiment 2 of the present invention further has the following technical solutions:
第二离合装置11的转矩输入部21连接于第三转轴9上,第二离合装置11的支撑部22连接于机架1上,第二离合装置11的转矩输出部与第四转轴10连接;分拣单元Ⅰ还包括第三传动装置8,第三转轴9与第一转轴4通过第三传动装置8保持驱动连接;第三传动装置8包括同步带传动组件、链轮链条传动组件,齿轮传动组件和皮带传动组件中的一种。The torque input part 21 of the second clutch device 11 is connected to the third rotating shaft 9, the support part 22 of the second clutch device 11 is connected to the frame 1, and the torque output part of the second clutch device 11 is connected to the fourth rotating shaft 10; the sorting unit I also includes a third transmission device 8, and the third rotating shaft 9 and the first rotating shaft 4 are driven and connected through the third transmission device 8; the third transmission device 8 includes one of a synchronous belt transmission assembly, a sprocket chain transmission assembly, a gear transmission assembly and a belt transmission assembly.
第三转轴9的转矩来自第一转轴4,能够巧妙利用二者间必须预留的间距,进而提高了该分拣单元Ⅰ的结构紧凑性。The torque of the third rotating shaft 9 comes from the first rotating shaft 4, which can cleverly utilize the space that must be reserved between the two, thereby improving the structural compactness of the sorting unit I.
第三传动装置8包括同步带传动组件、链轮链条传动组件,齿轮传动组件和皮带传动组件中的一种,以确保第一转轴4和第三转轴9之间转矩传递的稳定性和可靠性。The third transmission device 8 includes one of a synchronous belt transmission assembly, a sprocket chain transmission assembly, a gear transmission assembly and a belt transmission assembly to ensure the stability and reliability of torque transmission between the first rotating shaft 4 and the third rotating shaft 9.
具体的,在本实施例中,第一转轴4和第三转轴9竖向层叠设置。Specifically, in this embodiment, the first rotating shaft 4 and the third rotating shaft 9 are vertically stacked.
实施例5:Embodiment 5:
参照图1、图5、图6和图7,本发明的实施例除具备上述任一实施例的全部技术方案外,还进一步的具备以下技术方案:1, 5, 6 and 7, in addition to all the technical solutions of any of the above embodiments, the embodiment of the present invention further has the following technical solutions:
分拣单元Ⅰ还包括两组套筒14,套筒14均连接于机架1上,且两组套筒14平行设置,第一转轴4和第三转轴9转动连接于对应套筒14内。The sorting unit I also includes two groups of sleeves 14 , which are both connected to the frame 1 , and the two groups of sleeves 14 are arranged in parallel, and the first rotating shaft 4 and the third rotating shaft 9 are rotatably connected in the corresponding sleeves 14 .
在本实施例中,第一转轴4和第二转轴6转动连接在套筒14内,装配时可将套筒14装配至机架1上,如主架体101上,如此一来,机架1便无须针对第一转轴4和第二转轴6进行精加工,只要能够满足安装套筒14即可,如此便可降低该分拣单元Ⅰ的整体成本。 In this embodiment, the first rotating shaft 4 and the second rotating shaft 6 are rotatably connected in the sleeve 14. During assembly, the sleeve 14 can be assembled to the frame 1, such as the main frame 101. In this way, the frame 1 does not need to be fine-machined for the first rotating shaft 4 and the second rotating shaft 6, as long as it can meet the installation requirements of the sleeve 14. This can reduce the overall cost of the sorting unit I.
具体的,当第三转轴9采用实施例3中的布置形式时,两个套筒14均安装在主架体上。Specifically, when the third rotating shaft 9 adopts the arrangement form in Example 3, the two sleeves 14 are both installed on the main frame.
当第三转轴9采用实施例4中的布置形式时,第一转轴4的套筒14安装在主架体101上,主架体101上延伸出连接杆,第二转轴6的套筒14安装在连接杆上。When the third rotating shaft 9 adopts the arrangement form in Example 4, the sleeve 14 of the first rotating shaft 4 is installed on the main frame 101, a connecting rod extends from the main frame 101, and the sleeve 14 of the second rotating shaft 6 is installed on the connecting rod.
实施例6:Embodiment 6:
参照图9和图10,本发明的实施例除提供一种分拣运输线,包括上述实施例2中的分拣单元Ⅰ,多个分拣单元Ⅰ首尾相接后沿线体Ⅱ运行,以提高快递分拣作业的连续性,提高快递分拣效率。9 and 10 , the embodiment of the present invention provides a sorting and transport line including the sorting unit I in the above-mentioned embodiment 2. A plurality of sorting units I are connected end to end and run along the line body II to improve the continuity of the express sorting operation and improve the express sorting efficiency.
线体Ⅱ形成水平闭环,多个首尾相接的分拣单元Ⅰ形成一个分拣总成,以使一个分拣总成中的全部第一分拣平台3和全部第二分拣平台7的分拣平面连续;多个分拣总成首尾沿竖向轴线铰接后沿线体Ⅱ运行。Line body II forms a horizontal closed loop, and multiple sorting units I connected end to end form a sorting assembly, so that the sorting planes of all first sorting platforms 3 and all second sorting platforms 7 in one sorting assembly are continuous; multiple sorting assemblies are hinged end to end along the vertical axis and then run along line body II.
在该技术方案中,分拣总成中分拣单元Ⅰ的分拣平面相互连续,可以使每个分拣总成的全部分拣平面形成一个超大平台,如此分拣总成便可用来运输大件快递,进而提高该分拣运输线对于快递尺寸的适配度。In this technical solution, the sorting planes of the sorting unit I in the sorting assembly are continuous with each other, so that all the sorting planes of each sorting assembly can form an extra-large platform, so that the sorting assembly can be used to transport large express deliveries, thereby improving the adaptability of the sorting and transportation line to the express size.
具体的,一个分拣总成中相邻的分拣单元Ⅰ能够通过螺栓进行连接,而相邻的分拣总成可通过关节轴承进行连接。Specifically, adjacent sorting units I in a sorting assembly can be connected by bolts, and adjacent sorting assemblies can be connected by spherical bearings.
更具体的,由于环线势必会存在弯曲的部分,因此,分拣总成所包含的分拣单元Ⅰ的数量不宜过大,以保证分拣单元Ⅰ中的第一驱动轮5与线体Ⅱ上的轨道尽可能保证足够的一致性,即第一驱动轮5转动方向所在平面,尽可能和线体Ⅱ长度方向的延伸平面平行。More specifically, since the loop line is bound to have curved parts, the number of sorting units I included in the sorting assembly should not be too large, so as to ensure that the first driving wheel 5 in the sorting unit I and the track on the line body II are as consistent as possible, that is, the plane where the first driving wheel 5 rotates is as parallel as possible to the extension plane of the length direction of the line body II.
在本发明的一个技术方案中,分拣运输线还包括直线电机装置,直线电机装置包括移动件B和固定件,固定件设于线体Ⅱ上;移动件B设于机架1上。In a technical solution of the present invention, the sorting and transporting line further includes a linear motor device, which includes a moving part B and a fixed part, wherein the fixed part is arranged on the line body II; and the moving part B is arranged on the frame 1.
机架1内具有能够布置控制系统的储物腔,该储物腔可形成于主架体101内部,控制系统布置在该储物腔内,以进一步提高该分拣单元Ⅰ的结构紧凑性。 The frame 1 has a storage cavity in which a control system can be arranged. The storage cavity can be formed inside the main frame body 101. The control system is arranged in the storage cavity to further improve the structural compactness of the sorting unit I.
机架1的前后两侧设有用于排布线束的连接孔,即主架体101的前后两侧预留满足线束通过的线束口,用来布置线束,此种线束布置形式能够很好的限制线束在分拣单元Ⅰ转弯时的弯曲方向以及弯曲形成,进而避免线束发生大角度弯折导致的断线的问题,提高了线束的使用寿命。The front and rear sides of the frame 1 are provided with connection holes for arranging the wiring harness, that is, the front and rear sides of the main frame body 101 are reserved with wiring harness openings for passing the wiring harness, which are used to arrange the wiring harness. This wiring harness arrangement form can well limit the bending direction and bending formation of the wiring harness when the sorting unit I turns, thereby avoiding the problem of wire breakage caused by large-angle bending of the wiring harness, thereby improving the service life of the wiring harness.
可理解为,上述实施例1-5,除存在相抵触的部分,否则可以自由组合形成本发明的其他实施方式。It can be understood that, except for any conflicting parts, the above-mentioned embodiments 1-5 can be freely combined to form other implementation modes of the present invention.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连;可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”,可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”,可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”,可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。In the present invention, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、物品或者设备/ 装置所固有的要素。The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus/device that includes a list of elements includes not only those elements but also other elements not explicitly listed, or also includes these processes, articles, or apparatus/devices. Elements inherent to the device.
至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。 So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4781281A (en) * | 1985-12-20 | 1988-11-01 | Francesco Canziani | Conveyor and discharge system for sorting items |
| EP0306144A2 (en) * | 1987-08-05 | 1989-03-08 | Okura Yusoki Kabushiki Kaisha | Transferring and sorting apparatus |
| CN209601464U (en) * | 2019-03-20 | 2019-11-08 | 威海新北洋正棋机器人股份有限公司 | A kind of chain conveying-type sorter |
| CN112108383A (en) * | 2020-09-22 | 2020-12-22 | 中邮科技有限责任公司 | Sorting system |
| CN213223290U (en) * | 2020-08-04 | 2021-05-18 | 无锡凯乐士科技有限公司 | Commodity circulation sorting machine |
| CN218743275U (en) * | 2022-10-09 | 2023-03-28 | 广东信源物流设备有限公司 | High-speed straight line narrowband letter sorting equipment |
-
2024
- 2024-02-27 CN CN202420356539.XU patent/CN223113578U/en active Active
- 2024-02-27 WO PCT/CN2024/078652 patent/WO2025086516A1/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4781281A (en) * | 1985-12-20 | 1988-11-01 | Francesco Canziani | Conveyor and discharge system for sorting items |
| EP0306144A2 (en) * | 1987-08-05 | 1989-03-08 | Okura Yusoki Kabushiki Kaisha | Transferring and sorting apparatus |
| CN209601464U (en) * | 2019-03-20 | 2019-11-08 | 威海新北洋正棋机器人股份有限公司 | A kind of chain conveying-type sorter |
| CN213223290U (en) * | 2020-08-04 | 2021-05-18 | 无锡凯乐士科技有限公司 | Commodity circulation sorting machine |
| CN112108383A (en) * | 2020-09-22 | 2020-12-22 | 中邮科技有限责任公司 | Sorting system |
| CN218743275U (en) * | 2022-10-09 | 2023-03-28 | 广东信源物流设备有限公司 | High-speed straight line narrowband letter sorting equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN223113578U (en) | 2025-07-18 |
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