WO2024127137A1 - Internal combustion engine with improved intake valve opening strategies and engine control method - Google Patents
Internal combustion engine with improved intake valve opening strategies and engine control method Download PDFInfo
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- WO2024127137A1 WO2024127137A1 PCT/IB2023/062010 IB2023062010W WO2024127137A1 WO 2024127137 A1 WO2024127137 A1 WO 2024127137A1 IB 2023062010 W IB2023062010 W IB 2023062010W WO 2024127137 A1 WO2024127137 A1 WO 2024127137A1
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- Prior art keywords
- engine
- opening period
- cylinder
- strategy
- intake valve
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0273—Multiple actuations of a valve within an engine cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L9/00—Valve-gear or valve arrangements actuated non-mechanically
- F01L9/10—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
- F01L9/11—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column
- F01L9/12—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column with a liquid chamber between a piston actuated by a cam and a piston acting on a valve stem
- F01L9/14—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column with a liquid chamber between a piston actuated by a cam and a piston acting on a valve stem the volume of the chamber being variable, e.g. for varying the lift or the timing of a valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0223—Variable control of the intake valves only
- F02D13/0226—Variable control of the intake valves only changing valve lift or valve lift and timing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/0257—Independent control of two or more intake or exhaust valves respectively, i.e. one of two intake valves remains closed or is opened partially while the other is fully opened
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/12—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with non-fuel substances or with anti-knock agents, e.g. with anti-knock fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D35/00—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
- F02D35/02—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
- F02D35/023—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions by determining the cylinder pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
- F02M25/022—Adding fuel and water emulsion, water or steam
Definitions
- the present invention relates to internal combustion engines of the type comprising:
- each engine cylinder has respective operating cycles comprising an intake stage, a compression stage, an expansion stage and an exhaust stage,
- first intake valve and a second intake valve associated with each engine cylinder, for controlling a flow of intake air from a first intake duct and a second intake duct, respectively, during the intake stage into the cylinder in each cylinder operating cycle
- the present invention is also applicable to engines equipped with any type of system for the variable actuation of the intake valves, for example to engines in which the intake valves are operated by electronically controlled electromagnetic actuators.
- the Applicant has long developed internal combustion engines including an electronically controlled hydraulic system for the variable activation of the intake valves, marketed under the “MULTIAIR” brand.
- the same Applicant is the owner of various patents and patent applications relating to engines equipped with a system of this type.
- Figure 1 of the attached drawings shows a sectional view of an engine equipped with the “MULTIAIR” system, as described in the European patent EP 0 803642 B1.
- the engine illustrated therein is a multicylinder engine, for example a four-cylinder in-line engine, comprising a cylinder head 1.
- the head 1 includes, for each cylinder, a cavity 2 formed by the base surface 3 of the head 1 , defining the combustion chamber, into which two intake ducts 4, 5 and two exhaust ducts 6 lead.
- the connection of the two intake ducts 4, 5 with the combustion chamber 2 is controlled by two intake valves 7, of the traditional mushroom type, each comprising a stem 8 mounted for sliding in the body of the head 1 .
- Each valve 7 is returned to the closed position by springs 9 placed between an internal surface of the head 1 and an end cup 10 of the valve.
- the connection of the two exhaust ducts 6 with the combustion chamber is controlled by two valves 70, also of the traditional type, which are associated with return springs 9 for returning to the closed position.
- each intake valve 7 is controlled, in the way that will be described below, by a camshaft 11 mounted rotatable around an axis 12 within supports of the head 1 , and comprising a plurality of cams 14 for actuating the intake valves 7.
- Each cam 14 which controls an intake valve 7 cooperates with the plate 15 of a tappet 16 mounted to slide along an axis 17 which, in the case of the example illustrated in the cited previous document, is directed substantially at 90° with respect to the valve axis 7.
- the plate 15 is returned against the cam 14 by a spring associated with it.
- the tappet 16 constitutes a pumping plunger slidably mounted within a bushing 18 carried by a body 19 of a pre-assembled group 20, incorporating all the electrical and hydraulic devices associated with the actuation of the intake valves, as described in detail below.
- the pumping plunger 16 is able to transmit a thrust to the stem 8 of the valve 7, so as to cause the opening of the latter against the action of the elastic means 9, by means of pressure fluid (preferably oil coming from the lubrication circuit of the engine) present in a pressure chamber C which the pumping plunger 16 faces, and by means of a piston 21 mounted to slide in a cylindrical body consisting of a bushing 22 which is also carried by the body 19 of the pre-assembled group 20.
- pressure fluid preferably oil coming from the lubrication circuit of the engine
- the pressure fluid chamber C associated with each intake valve 7 can be connected with an exhaust channel 23 by means of a solenoid valve 24.
- the solenoid valve 24, which can be of any known type, suitable for the function illustrated here, is controlled by electronic control means, indicated schematically with 25, as a function of signals S indicative of engine operating parameters, such as the accelerator position and the number of engine revolutions.
- the exhaust valves 70 associated with each cylinder are controlled, in the embodiment illustrated in figure 1 , in a traditional way, by a respective camshaft 28, by means of respective tappets 29, although in principle it is not excluded, in the case of the document mentioned above, an application of the hydraulic drive system also to the control of the exhaust valves.
- variable volume chamber defined inside the bushing 22 and facing the piston 21 (which in figure 1 is illustrated in its minimum volume condition, the piston 21 being in its stroke end upper position) is connected with the pressure fluid chamber C by means of an opening 30 obtained in an end wall of the bushing 22.
- This opening 30 is engaged by an end nose 31 of the piston 21 in such a way as to achieve hydraulic braking of the movement of the valve 7 in the closing phase, when the valve is near the closed position, as the oil present in the variable volume chamber is forced to flow into the pressure fluid chamber C passing through the gap existing between the end nose 31 and the wall of the opening 30 engaged by it.
- the pressure fluid chamber C and the variable volume chamber of the piston 21 are connected with each other by means of internal passages obtained in the body of the piston 21 and controlled by a non-return valve 32 which allows the passage of fluid only from the pressure chamber C to the variable volume chamber of the piston 21 .
- each intake valve can be controlled in “multi-lift” mode, i.e.
- the intake valve opens and then closes completely.
- the electronic control unit is therefore able to obtain a variation of the opening time and/or the closing time and/or the lift of the intake valve, depending on one or more engine operating parameters. This allows maximum engine efficiency and the lowest fuel consumption to be achieved in all operating conditions.
- the two intake valves 7 associated with the same engine cylinder are controlled by a single pumping plunger 16 in turn controlled by a single cam on the engine camshaft.
- the solution known from document EP 2 693 007 A1 of the same Applicant can be provided, in which the electrically actuated control valve is a three-way and three-position solenoid valve, with an inlet connected to both the pressure chamber and the hydraulic actuator of one of the two intake valves, an outlet connected to the fluid accumulator and a further outlet connected to the hydraulic actuator of the other intake valve (see figure 20 attached here, corresponding to figure 4 of the document cited above).
- each intake valve of each engine cylinder is controlled by a respective cam of the camshaft and by a respective hydraulic circuit including a respective pumping plunger, in which case it can have total flexibility in differentiating the openings of the two intake valves of each cylinder.
- the present invention is however also applicable to engines equipped with devices for variable actuation of the intake valves according to different technologies, for example to engines in which the intake valves are operated by electronically controlled electromagnetic actuators.
- the main object of the invention is to provide an internal combustion engine of the type indicated at the beginning of this description which is characterized by high combustion efficiency in all engine operating conditions.
- an object of the invention is to provide an internal combustion engine in which the two intake valves of each cylinder can be controlled independently of each other, but with strategies which combined together achieve the maximum advantages in terms of combustion efficiency in all engine operating conditions.
- the invention has as its object an internal combustion engine having the features of the claim 1.
- said electronic controller is programmed to implement, depending on the load and engine revolutions, one or more of the following strategies:
- the electronic controller is programmed to implement, depending on the engine load and the engine rotation speed, also one or more of the following further strategies:
- both intake valves (V1 , V2) have both the first opening period and the second opening period of the second type (2B)
- the electronic controller is programmed to implement:
- EGR exhaust gas recirculation
- the electronic controller is programmed to implement the seventh strategy when the engine rotation speed is lower than the rotation speed threshold value and the engine load is lower than said further threshold value lower than said first threshold value.
- variable intake valve actuation system is a cam system, comprising a single cam, or two respective cams, carried by a camshaft of the engine and configured to actuate the two intake valves of each engine cylinder by means of a common hydraulic circuit, or by means of two respective hydraulic circuits, which can be pressurized or discharged by means of a respective electrically operated valve controlled by an electronic controller, and wherein said single cam, or each of said respective cams being configured with two lobes angularly spaced apart, tending to cause said first opening period and said second opening period of the intake valves.
- the system for variable actuation of the two intake valves of each engine cylinder includes a single cam and a common hydraulic circuit, with a single electrically actuated control valve to actuate the two intake valves of each engine cylinder
- said single electrically actuated control valve is: i) a three-way, three-position solenoid valve having an inlet connected to a pressure chamber of the common hydraulic circuit and a hydraulic actuator of one of the two intake valves, an outlet connected to a fluid accumulator and a further outlet connected to a hydraulic actuator of the other intake valve, or ii) said single electrically actuated control valve (24) consists of a system of two two-way, two-position solenoid valves arranged in series with each other, in a connection line between said pressure chamber and said hydraulic accumulator and with the two hydraulic actuators of the two intake valves communicating, one with the hydraulic line between the two solenoid valves and the other with the pressure chamber.
- the camshaft is associated with a timing shifting device configured to vary the angular position of said camshaft with respect to said crankshaft.
- the cam associated with each intake valve of each engine cylinder is of the type with multiple profiles that can be activated selectively.
- the system for variable actuation of the intake valves of each engine cylinder includes an electromagnetic actuator for each intake valve.
- the invention also has as its object the engine control method which provides for the implementation of the strategies described above, regardless of the type of the device for the variable actuation of the intake valves which is used to implement such strategies.
- FIG. 1 is a sectional view of the cylinder head of an internal combustion engine equipped with an electronically controlled hydraulic system for operating the engine intake valves, according to the prior art illustrated in document EP 0 803 642 B1 and discussed above,
- FIG. 2 is a schematic view of the variable actuation system of the engine intake valves, according to a first embodiment of the present invention, in which the two intake valves of each cylinder are controlled by two distinct cams, by means of respective tappets, respective pumping plungers and respective hydraulic circuits,
- FIG. 5 is a diagram illustrating different engine intake valve opening strategies that are implemented in different areas of the engine load/engine speed diagram
- FIG. 6-8 are diagrams illustrating further strategies for opening the engine intake valves, according to the present invention.
- - figures 20, 21 are diagrams of two known solutions, already mentioned above, for controlling the connection of the hydraulic actuators of the two intake valves of each cylinder with the pressure chamber of a common hydraulic circuit, which are adopted in the case of further embodiments of the invention in which the two intake valves of each cylinder are operated by a single cam, by means of a single tappet, a single pumping plunger and a single hydraulic circuit including a single pressure chamber.
- the system described therein can be used to implement new strategies of opening of the two intake valves of each engine cylinder in order to increase combustion efficiency, with consequent advantages from the point of view of fuel consumption and the reduction of harmful exhaust gases, in all engine operating conditions.
- the invention can be implemented with any other known device for variable actuation of the intake valves (for example with electromagnetic actuators) which is capable of implementing the valve opening strategies which form the subject of the invention.
- each of the two intake valves V1 , V2 is controlled by a respective cam 14 with a respective hydraulic circuit, including a respective pumping plunger 16, a respective pressure chamber C, a respective hydraulic actuator 21 of the valve intake, a respective two- position solenoid valve 24 capable of controlling the connection between the pressure chamber C and a pressure accumulator 270 which is also in connection with a low pressure circuit of the engine lubricating oil.
- each of the two cams 14 which control the two intake valves V1 , V2 of each engine cylinder is provided with two lobes 14A, 14B, configured to tend to cause two opening periods of the respective valve V1 or V2 at each revolution of the cam 14.
- the two lobes 14A, 14B can be an integral part of a single cam body or be part of two separate bodies, coupled onto the camshaft in such a way as to be integral in rotation with each other and with the camshaft.
- the two lobes 14A, 14B are offset from each other in the direction of the camshaft axis and the tappet plate 15 (figure 1 ) is sufficiently extended to be able to cooperate with both lobes.
- both intake valves of the engine can have a first opening period and a second opening period, at a distance from each other, at a conventional opening phase of an intake valve.
- Figures 3, 4 illustrate twelve different strategies that can be implemented in the engine according to the invention, characterized by different combinations of presence or absence of the first opening period and presence or absence of the second opening period.
- the first opening period of an intake valve of a given cylinder is always of the same type: said first opening period substantially begins when the respective piston is in its TDC and ends when the piston is substantially midway between the PMS and the BDC.
- the second opening period of an intake valve of a given cylinder can be of two types: a first type, referred to below for brevity as “type 2A” and a second type, referred to below for brevity as “type 2B”.
- the second opening period of an intake valve of a given cylinder begins when the piston has passed 4/5 of its path from the TDC to the BDC and has not yet reached its BDC, preferably not more than 30° of crank angle before the BDC, and at not less than 20° of crank angle before the BDC.
- the second opening period ends when the piston has passed the BDC and is rising towards the TDC, preferably at least 20° of crank angle after the BDC, and at not more than 30° of crank angle after the BDC.
- the second opening period of an intake valve of a given cylinder begins when the piston has passed BDC and is rising towards the TDC, preferably at least 20° of crank angle after the BDC, and at not more than 30° of crank angle after the BDC, said second opening period ending at least 80° of crank angle after the BDC, and at not more than 100° of crank angle after the BDC.
- the lift profile can become the profile 1 B, while in the second opening period the lift profile can become the profile 2A of the first type or profile 2B of the second type.
- a timing shifting device can be provided associated with the camshaft which controls the intake valves, capable of delaying the entire lift profile of approximately 40° of crank angle (obviously in this case the first opening would also be translated).
- C is the lift profile that would be determined by a conventional cam (with a single lobe)
- 1A, 1 B are the lift profiles in the first opening period before and after an intervention of the timing shifting device
- 2A, 2B are the two lift profiles of the second opening period before and after the intervention of the timing shifting device.
- both intake valves V1 and V2 have both the first opening period and the second opening period, said second opening period being 2A.
- strategy I provides that both intake valves V1 , V2 of each engine cylinder have both the first opening period and the second opening period of type 2A.
- Strategy II provides that the first intake valve V1 has both opening periods, with the second period 2A, while the second intake valve V2 always remains closed.
- Strategy III provides that the first intake valve V1 has both opening periods, with a second period 2A, while the second intake valve V2 has only the second opening period 2A.
- Strategy IV provides that the first intake valve V1 has only the first opening period, while the second intake valve V2 has only the second opening period 2A.
- Strategy V provides that the first intake valve V1 has both opening periods, with a second period 2A, while the second intake valve V2 has only the first opening period.
- Strategies X, XI and XII are similar to strategies I, II and III respectively, from which they differ in the second opening period which is 2B.
- the engine of the invention is programmed to also be able to select any of the further strategies VI -IX and XI illustrated in Figure 4.
- Strategy VI provides that the first intake valve V1 has only the second opening period and that the second intake valve V2 has only the second opening period of type 2A.
- Strategy VII provides that the first intake valve V1 has only the first opening period and that the second intake valve V2 always remains closed.
- Strategy VIII provides that the first intake valve V1 has only the first opening period and that the second intake valve V2 has only the first opening period.
- Strategy IX provides that the first intake valve has only the second opening period 2A and that the second intake valve V2 always remains closed.
- a crank angle of 360° corresponds to the TDC and a crank angle of 540° corresponds to the BDC.
- crank angle values indicated in the diagrams of figures 3, 4 are exemplary. Each of these values can fluctuate within a range of +/- 20° compared to the indicated values.
- this advantage is optimized if the combustion chamber is equipped with a pressure transducer so as to be able to control the filling of the cylinder and the tendency to closed loop knocking; the control system is able to correct the crank angle at which the second opening period ends, so as to allow air to flow back towards the intake manifold and keep the maximum temperature, at the time of ignition, within a limit value
- Necessary conditions to be able to achieve this mode consist in the need for greater turbulence during combustion (this condition favors the combustion rate which cannot last long so as not to compromise the efficiency and stability of the engine’s operation) and in a higher temperature of the air-fuel mixture at the end of compression (this condition favors ignition).
- the air motions and the turbulence generated during the loading of the air (and any EGR) into the combustion chamber are crucial, while the increase in temperature can be induced by the increase in the compression ratio (for example, for an aspirated engine, with values greater than 13).
- the ignition system must also be adequate to facilitate the ignition of the ultra-lean mixture, in particular due to the greater turbulence, the electric arc generated must be more powerful, but this is not the subject of the patent.
- the maximum amount of air that can be sucked in with the same engine layout is also relevant: assuming, for example, that the engine is aspirated, the higher the amount of air that the combination of the geometry of the intake ducts with the opening law of the valves allows sucking, the higher the engine load at which operation in ultra-lean mode is permitted: according to the prior art, modern ignition engines use high turbulence ducts, often combined with valve masking, to promote both rate than the stability of combustion, but these ducts worsen the filling of the cylinder. As will be shown, strategies I and III allow both increasing turbulence and increasing the mass of intake air and are therefore optimal for operation in ultra-lean mode.
- Objective 2 increasing efficiency at maximum load by reducing the risk of knocking and supporting the use of high CR, possibly in combination with EGR.
- the efficiency of a spark ignition engine is proportional to the value of the compression ratio: however, high CR values lead to the onset of knocking at higher loads: in order to avoid knocking, maintaining high expansion ratio values, it is necessary to differentiate the compression ratio from the expansion ratio.
- the cycle described is defined as an over-expanded cycle (Miller-Atkinson) and is obtained either by anticipating the closing of the intake valves, or by delaying them: the final effect is that the pressure, and therefore the temperature of the air-fuel mixture and any EGR (which being inert has an anti-knocking effect) is identical to the case of the engine with a reduced compression ratio ((the tendency to knocking is proportional to the end compression temperature).
- the main disadvantage of over-expanded cycles consists in a drastic reduction in turbulence which precludes combustion stability or in any case determines a slowing-down to the point of worsening the overall operating efficiency.
- implementation strategies X and XII allow supporting the implementation of over-expanded cycles without have a worsening of the rate/duration/robustness of combustion.
- Stratified combustion often used to support the combustion of ultra-lean mixtures (at medium loads) or with high EGR rate (at high loads), can be achieved with a fuel injector, located in a central position in the combustion chamber, which perform at least one injection when the piston is near the TDC, just before ignition.
- a flow field with a high swirl index is desired and favors this type of combustion; however, a high swirl index, outside of this operating mode, could increase heat transfer to the walls and is undesirable.
- the possibility of implementing this stratified combustion mode only when required is made possible by implementing strategies II, III, XI and XII, in which operation is also optimized thanks to the possibility of modulating the intensity of the swirl.
- Objective 5 promoting cold engine starting and promoting warm-up of the exhaust gas treatment system.
- the greatest amount of emissions is produced during engine starting, especially in the presence of particularly cold atmospheric conditions: this is due both to the inefficiency of the injector spray (especially when the injection system is directed into the chamber) with accentuated wall impingement phenomenon and is due to the inefficiency of the exhaust gas treatment system which, to be operational, requires working above a temperature threshold.
- the type of fuel is characterized by lower vapor pressures (for example methanol).
- Objective 7 increasing power for high-performance engines.
- an high performance engine which therefore needs to maximize the mass of air and fuel, in stoichiometric conditions, when it operates at maximum load, it is possible to combine strategies I and III, or strategies X and XII in the case of an engine characterized by a high compression ratio (>11 ) in combination with water injection with anti-knocking value, as well as possibly the intake charge cooling by means of a heat exchanger.
- the water injection system can be either of the direct injection type in the combustion chamber or with a water injector placed on the intake manifold (in the case of strategies III and XII the injector is placed on the intake manifold corresponding to the valve which is opened).
- this closed loop water injection system by introducing a pressure transducer into the combustion chamber and programming the electronic controller so that the temperature of the gases at the time of ignition does not exceed a predefined threshold (the temperature being proportional to the pressure value in the chamber).
- strategy III allows more than doubling the TKE value compared to the reference to 700CA. This translates into a potential for greater combustion rate, which is particularly necessary in the presence of a diluted mixture with excess air or EGR. Greater TKE at start-up also allows for a reduction in knocking at high loads for stoichiometric mixtures.
- Figures 15-19 show graphs comparing the most significant values relating to TKE@700CA, Flow Rate, max Swirl Index, max Tumble index, Temperature@700CA as a function of the air mass in the cylinder: the graphs show the values of some strategies according to the invention compared with those of the reference engine at 2000rpm, Full load and 2000x7bar.
- the graphs show the values of some strategies according to the invention compared with those of the reference engine at 2000rpm, Full load and 2000x7bar.
- TKE@700CA diagram shows that, with the exception of strategy VII, for all the others reported the value is significantly greater than the reference; in particular, strategy X, with the same mass of the full load reference, has an almost triple TKE.
- strategy I and III allow introducing 20% more mass than the full load reference.
- the controller is able to modulate the closing angle of the second intake period in such a way as to limit the gas temperature value within a predefined threshold, such as to avoid the onset of knocking.
- Figure 5 shows an engine load-RPM diagram divided into different areas where different strategies are implemented.
- L1 a first threshold value
- strategies X or XII if the engine has a compression ratio greater than 13, and needs to implement the Miller-Atkinson cycle with an effective compression stroke smaller than the expansion stroke.
- strategy XII is optimal if you want to achieve stratified combustion, with the fuel injector in a central position. The same strategies are particularly desired in the case of dilution of the mixture with excess air or EGR
- strategy I or strategy III in the presence of a diluted mixture, with air (lambda >1 .7), with EGR (EGR%>20%) or with both, is implemented.
- strategy VII is implemented to minimize the pumping work.
- the strategy IV can be implemented with a lean mixture, with lambda >1.7 or with uncooled EGR, recovered from the exhaust gases by means of the EGR valve.
- the connecting rod inter-axis length/crank axis length ratio in fact, once the length of the crank is fixed, the shorter the connecting rod, the higher the speed will be and the acceleration of the piston at TDC, while the opposite happens at BDC. Greater acceleration at TDC allows both to suck in more air with greater turbulence during the first opening period and to reduce the time the piston remains at TDC during combustion, reducing the risk of knocking. At the same time, a longer residence time at BDC allows the depression caused by the closing of the first opening period to be exploited and maximizes the amount of intake air during the second.
- Optimal values of the connecting rod/crank ratio unless there are contraindications due to other problems, are those lower than 1 .6.
- the intake valves of each cylinder have axes inclined with respect to the axis of the exhaust valve (70 in figure 1 ), or the exhaust valves, by an angle thetal less than 46°, and each intake duct (4 in figure 1 ), for the main portion of its length that precedes the inlet curve into the cylinder, has an axis inclined with respect to the axis of the respective intake valve by an angle theta2 such that the sum of the angles thetal and theta2 is less than 80°.
- each cylinder is associated with a fuel injector device located centrally with respect to the cylinder.
- the maximum lift of the first opening period is between 1/8 and 1 Z10 of the diameter of the circular head of the respective intake valve
- the maximum lift of the second opening period, of the first type (2A) and second type (2B) is between 1 /4 and 1 /5 of the diameter of the circular head of the respective intake valve.
- the controller is programmed to implement said ninth strategy during the start-up and warm-up phase, in particular in the case of cold weather conditions.
- the controller is programmed to implement said third strategy or said fourth strategy to avoid backfiring phenomena, or unwanted pre-ignitions.
- the pressure in each cylinder is detected, water is injected into each cylinder, and at the same time one of the said first, third, tenth and twelfth strategies is implemented for modulating the amount of water injected at maximum load in order to limit the temperature of the gases at the time of ignition within a predetermined value, so as to avoid knocking, the injection of water preferably being carried out during said second period of opening of an intake valve of each cylinder.
- FIG. 20 is a three-way, three-position solenoid valve, with an inlet connected to the pressure chamber and to the hydraulic actuator of one of the two intake valves, an outlet connected to the fluid accumulator and a further outlet connected to the hydraulic actuator of the other intake valve, according to a solution known per se from document EP 2 693 007 A1 of the same Applicant.
- said single electrically actuated control valve is a system of two two-way, two-position solenoid valves arranged in series with each other, in the connection between the pressure chamber and the hydraulic accumulator and with the two hydraulic actuators of the two intake valves connecting, one with the hydraulic line between the two solenoid valves and the other with the pressure chamber.
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- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
Description
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23814524.7A EP4634506A1 (en) | 2022-12-13 | 2023-11-29 | Internal combustion engine with improved intake valve opening strategies and engine control method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000025419 | 2022-12-13 | ||
| IT202200025419 | 2022-12-13 |
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| WO2024127137A1 true WO2024127137A1 (en) | 2024-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2023/062010 Ceased WO2024127137A1 (en) | 2022-12-13 | 2023-11-29 | Internal combustion engine with improved intake valve opening strategies and engine control method |
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| Country | Link |
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| EP (1) | EP4634506A1 (en) |
| WO (1) | WO2024127137A1 (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0803642B1 (en) | 1996-04-24 | 2000-11-15 | C.R.F. Società Consortile per Azioni | Internal combustion engine with variably actuated valves |
| EP1063394A2 (en) | 1999-06-25 | 2000-12-27 | Nissan Motor Co., Ltd. | Internal combustion engine |
| DE10201188A1 (en) * | 2002-01-14 | 2003-08-07 | Audi Ag | Charging four-stroke engine combustion chamber, opens, closes and re-opens inlet valve during induction |
| EP1555398A1 (en) | 2004-01-16 | 2005-07-20 | C.R.F. Societa' Consortile per Azioni | Internal combustion engine having a single camshaft which controls the exhaust valves mechanically, and the intake valves through an electronically controlled hydraulic device |
| EP1726790A1 (en) | 2005-05-24 | 2006-11-29 | C.R.F. Societa' Consortile per Azioni | System and method for controlling load and combustion in an internal combustion engine by valve actuation according to a multiple lift (multilift) cycle |
| DE102005031241A1 (en) * | 2005-07-01 | 2007-01-04 | Fev Motorentechnik Gmbh | Variable valve train of a piston internal combustion engine |
| US20070056536A1 (en) * | 2003-06-25 | 2007-03-15 | Peugeot Citroen Automobiles Sa. | Method for controlling operation of the cylinder of an internal combustion engine, an engine comprising a cylinder operating according said method and a motor vehicle provided with said engine |
| EP1674673B1 (en) | 2004-12-23 | 2007-03-21 | C.R.F. Società Consortile per Azioni | Internal combustion engine with hydraulic variable valves |
| EP1508676B1 (en) | 2001-07-06 | 2008-02-27 | C.R.F. Società Consortile per Azioni | Multi-cylinder diesel engine with variably actuated valves |
| EP2261471A1 (en) | 2009-05-25 | 2010-12-15 | C.R.F. Società Consortile per Azioni | Internal combustion engine with two hydraulically actuated intake valves with different return springs for each cylinder |
| EP2693007A1 (en) | 2012-07-31 | 2014-02-05 | C.R.F. Società Consortile per Azioni | Internal combustion engine having a system for variable actuation of the intake valves provided with three-ways solenoid valves and method for controlling this engine |
| EP2796675A1 (en) | 2013-04-26 | 2014-10-29 | C.R.F. Società Consortile per Azioni | Internal combustion engine with a system for variable actuation of the intake valves provided with three-ways electric valves, and method for controlling this engine in a "single-lift" mode |
| EP3832078A1 (en) | 2019-12-02 | 2021-06-09 | C.R.F. Società Consortile per Azioni | System and method for variable actuation of valves of an internal combustion engine |
| EP3832077A1 (en) * | 2019-12-02 | 2021-06-09 | C.R.F. Società Consortile per Azioni | Internal combustion engine with fast combustion, and method for controlling the engine |
| EP4043700A1 (en) * | 2021-02-16 | 2022-08-17 | C.R.F. Società Consortile per Azioni | Internal combustion engine with fast combustion, and method for controlling an internal combustion engine |
| EP4180640A1 (en) * | 2021-11-16 | 2023-05-17 | C.R.F. Società Consortile per Azioni | Multi-cylinder internal combustion engine, with cylinders equipped with intake valve variable actuation systems having hydraulic circuits which cross each other |
-
2023
- 2023-11-29 WO PCT/IB2023/062010 patent/WO2024127137A1/en not_active Ceased
- 2023-11-29 EP EP23814524.7A patent/EP4634506A1/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0803642B1 (en) | 1996-04-24 | 2000-11-15 | C.R.F. Società Consortile per Azioni | Internal combustion engine with variably actuated valves |
| EP1063394A2 (en) | 1999-06-25 | 2000-12-27 | Nissan Motor Co., Ltd. | Internal combustion engine |
| EP1508676B1 (en) | 2001-07-06 | 2008-02-27 | C.R.F. Società Consortile per Azioni | Multi-cylinder diesel engine with variably actuated valves |
| DE10201188A1 (en) * | 2002-01-14 | 2003-08-07 | Audi Ag | Charging four-stroke engine combustion chamber, opens, closes and re-opens inlet valve during induction |
| US20070056536A1 (en) * | 2003-06-25 | 2007-03-15 | Peugeot Citroen Automobiles Sa. | Method for controlling operation of the cylinder of an internal combustion engine, an engine comprising a cylinder operating according said method and a motor vehicle provided with said engine |
| EP1555398A1 (en) | 2004-01-16 | 2005-07-20 | C.R.F. Societa' Consortile per Azioni | Internal combustion engine having a single camshaft which controls the exhaust valves mechanically, and the intake valves through an electronically controlled hydraulic device |
| EP1674673B1 (en) | 2004-12-23 | 2007-03-21 | C.R.F. Società Consortile per Azioni | Internal combustion engine with hydraulic variable valves |
| EP1726790A1 (en) | 2005-05-24 | 2006-11-29 | C.R.F. Societa' Consortile per Azioni | System and method for controlling load and combustion in an internal combustion engine by valve actuation according to a multiple lift (multilift) cycle |
| DE102005031241A1 (en) * | 2005-07-01 | 2007-01-04 | Fev Motorentechnik Gmbh | Variable valve train of a piston internal combustion engine |
| EP2261471A1 (en) | 2009-05-25 | 2010-12-15 | C.R.F. Società Consortile per Azioni | Internal combustion engine with two hydraulically actuated intake valves with different return springs for each cylinder |
| EP2693007A1 (en) | 2012-07-31 | 2014-02-05 | C.R.F. Società Consortile per Azioni | Internal combustion engine having a system for variable actuation of the intake valves provided with three-ways solenoid valves and method for controlling this engine |
| EP2796675A1 (en) | 2013-04-26 | 2014-10-29 | C.R.F. Società Consortile per Azioni | Internal combustion engine with a system for variable actuation of the intake valves provided with three-ways electric valves, and method for controlling this engine in a "single-lift" mode |
| EP3832078A1 (en) | 2019-12-02 | 2021-06-09 | C.R.F. Società Consortile per Azioni | System and method for variable actuation of valves of an internal combustion engine |
| EP3832077A1 (en) * | 2019-12-02 | 2021-06-09 | C.R.F. Società Consortile per Azioni | Internal combustion engine with fast combustion, and method for controlling the engine |
| EP4043700A1 (en) * | 2021-02-16 | 2022-08-17 | C.R.F. Società Consortile per Azioni | Internal combustion engine with fast combustion, and method for controlling an internal combustion engine |
| EP4180640A1 (en) * | 2021-11-16 | 2023-05-17 | C.R.F. Società Consortile per Azioni | Multi-cylinder internal combustion engine, with cylinders equipped with intake valve variable actuation systems having hydraulic circuits which cross each other |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4634506A1 (en) | 2025-10-22 |
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