US20250207407A1 - Panel mount system and method - Google Patents
Panel mount system and method Download PDFInfo
- Publication number
- US20250207407A1 US20250207407A1 US18/394,822 US202318394822A US2025207407A1 US 20250207407 A1 US20250207407 A1 US 20250207407A1 US 202318394822 A US202318394822 A US 202318394822A US 2025207407 A1 US2025207407 A1 US 2025207407A1
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- United States
- Prior art keywords
- screw
- panel
- rim extension
- coupling component
- wall
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
- E04F13/0833—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
- E04F13/0835—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements extending into the back side of the covering elements
- E04F13/0837—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements extending into the back side of the covering elements extending completely through the covering elements
Definitions
- Example embodiments relate to systems and methods for mounting a panel onto a wall, for example, to mounting drywall onto uneven or bowed frame components of a wall.
- Drywall is usually a large, rigid sheet of finished material used to cover interior walls of homes, commercial, and other building structures.
- Hanging drywall generally involves positioning the panel of drywall flush against the framing components of the wall, including studs, ensuring that the edges are perpendicular with the framing components. The installer then fastens the panel by driving drywall screws through the drywall into the framing component behind the drywall. To do that, installers usually visually estimate where along the panel to drive the drywall screws through into the studs. Since drywall must be secured directly to the studs, if the studs are not plumb or vertical and/or are bowed, then the drywall typically takes the non-vertical/bowed form of the studs. It is difficult to install the drywall such that the panels are plumb and straight when the underlying framing components or wall are not plumb and straight.
- Example embodiments relate to a system and method for mounting a panel onto a wall, for example, to mounting drywall onto a wall.
- An example embodiment is a panel mount system for securing a panel to a wall, the panel mount system comprising: a backing strip comprising: a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending therebetween; and a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw therethrough; and the screw comprising: a head; and the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
- the external coupling component of the body of the screw and the internal coupling component of the rim extension collectively form a snap-fit mechanism.
- the external coupling component of the body of the screw is a groove
- the internal coupling component of the rim extension is a ridge dimensioned to fit within the groove of the screw.
- the external coupling component of the body of the screw is positioned proximate the head of the screw.
- a height of the rim extension corresponds with a width of the panel.
- the head of the screw further comprises an outwardly extending washer, the washer having a diameter that is larger than a diameter of the rim extension; wherein in use, the panel is positioned between the washer and the front face of the backing strip.
- the body of the screw further comprises a flange extending from the body, the flange positioned to hold the washer in positioned relative to the head of the screw and dimensioned to fit through the rim extension.
- the flange is positioned to align with the mounting plate in use.
- the backing strip further comprises: one or more spacer plates extending from the mounting plate, a frangible section separating the mounting plate and the one or more spacer plates from each other.
- the frangible section comprises one or more apertures.
- the backing strip is plastic
- the panel mount system further comprises another mounting plate with another plate opening and another rim extension extending from around the other plate opening for extension through the panel.
- the panel mount system further comprises an insert nut having: external threads to secure the insert nut to a frame component of the wall; and internal threads to securely receive the body of the screw therethrough.
- the panel mount system further comprises the panel having a panel opening dimensioned to tightly receive the rim extension therethrough.
- An example embodiment is a method for mounting a panel to a wall, the method comprising: coupling a backing strip to a back side of the panel, the coupling comprising fitting a rim extension surrounding a plate opening in the backing strip through a panel opening in the panel, the rim extension having an internal coupling component; inserting a body of a screw, from an opposed front side of the panel, through the rim extension, plate opening, and the panel opening, the body of the screw having an external coupling component; releasably coupling the external coupling component of the screw with the internal coupling component of the rim extension to hold the panel therebetween; and securing the body of the screw to the wall, thereby securing the panel to the wall.
- the releasably coupling comprises snap-fitting the external coupling component of the screw with the internal coupling component of the rim extension.
- the screw further comprises a head with a washer extending therefrom, the washer having a greater diameter than a diameter of the rim extension, and wherein the inserting of the body of the screw through the rim extension comprises inserting the body of the screw until the washer comes into contact with the rim extension.
- the securing of the body of the screw into the wall comprises rotating the screw to thread the body of the screw into the wall.
- the securing of the body of the screw into the wall further comprises securing an insert nut into the wall, and rotating the screw to thread the body of the screw into the insert nut in the wall.
- the method further comprises cutting the panel opening in the panel.
- the backing strip comprises a mounting plate from which the rim extension extends, the backing strip further comprising one or more spacer plates extending from the mounting plate, the method further comprising: adjusting a length of the backing strip by removing at least one of the one or more spacer plates from the mounting plate.
- the backing strip further comprises a frangible section separating the mounting plate and the one or more spacer plates from each other, wherein removing the at least one of the one or more spacer plates from the mounting plate comprises manually breaking off the at least one of the one or more spacer plates from the mounting plate at the corresponding frangible section.
- the method further comprises coupling another rim extension surrounding another plate opening in the backing strip through another panel opening in the panel; inserting another screw, from the front side of the panel, through the other rim extension, the other plate opening, and the other panel opening, the body of the other screw having another external coupling component; releasably coupling the other screw with the other rim extension; and securing the other screw to the wall.
- An example embodiment is a kit for assembling a panel mount system for securing a panel to a wall, the kit comprising: a backing strip comprising: a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending therebetween; and a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw therethrough; and the screw comprising: a head; and the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
- FIG. 1 is a front-right perspective, exploded, and partial view of a panel mount system in accordance with an example embodiment.
- FIG. 2 is a cross-sectional view of the panel mount system of FIG. 1 along line A-A.
- FIG. 3 is a perspective cross-sectional view of the panel mount system of FIG. 2 with a panel and a frame component of a wall.
- FIG. 4 is a cross-sectional view of the panel mount system of FIG. 3 coupled to the panel and the frame component of the wall.
- FIG. 5 is a rear perspective view of a backing strip in isolation.
- FIG. 6 is a rear perspective view of the backing strip of FIG. 5 separated into two sections.
- FIG. 7 is a rear perspective view of two of the backing strips of FIG. 6 positioned on a panel.
- FIG. 8 is a front-left perspective view of multiple panel mount systems of FIG. 4 coupled to the panel and the frame components of the wall.
- FIG. 9 is a rear view of the panel mount system of FIG. 8 .
- FIG. 10 is a cross-sectional view of FIG. 9 along line B-B.
- FIG. 11 is an enlarged view of portion C of FIG. 10 .
- FIG. 12 is a flow diagram for a method of mounting a panel onto a wall, in accordance with an example embodiment.
- FIGS. 1 to 11 illustrate an example embodiment of a panel mount system 10 for mounting a panel 100 to a frame components 102 of a wall.
- the frame components 102 include top and bottom rails 104 and studs 106 extending therebetween.
- the panel 100 may include a front side 110 and an opposed back side 112 .
- the panel mount system 10 generally includes a backing strip 12 and a screw 14 .
- the panel mount system 10 may further include an insert nut 16 .
- the backing strip 12 comprises a mounting plate 18 a with a front face 20 for contact with the front or back side 110 , 112 of the panel 100 , an opposed rear face 22 , and a plate opening 24 extending between the front face 20 and the rear face 22 .
- the plate opening 24 is circular.
- the plate opening 24 may have a different shape, such as oval or rectangular.
- the backing strip 12 further has a rim extension 26 extending from the front face 20 around the plate opening 24 . Since the plate opening 24 in the depicted embodiment is circular, the rim extension 26 is, correspondingly, generally cylindrical. The rim extension 26 is configured to extend through the panel 100 .
- the panel 100 may have a panel opening 108 dimensioned to receive the rim extension 26 therethrough, and the height of the rim extension 26 may correspond with the width of the panel 100 , such that the rim extension 26 does not extend past the panel 100 in use.
- the rim extension 26 is dimensioned to receive a body 36 of the screw 14 therethrough and comprises an internal coupling component 28 .
- the backing strip 12 may further have one or more additional spacer plates 18 b secured to or extending from the mounting plate 18 a .
- the mounting plates 18 a and spacer plates 18 b may be formed or secured together in series to collectively form the backing strip 12 .
- the illustrated embodiment also shows the mounting plates 18 a and spacer plates 18 b being the same size, i.e. having the same shape and same dimensions. In that manner, the mounting plates 18 a and spacer plates 18 b may also act as a positioning guide or ruler to assist the installer in providing easy alignment of the screws 14 on the panel 100 .
- the mounting plates 18 a may have different shapes and/or dimensions than the spacer plates 18 b .
- the spacer plates 18 b may each have different shapes and/or dimensions relative to the other spacer plates 18 b.
- the backing strip 12 may also have a frangible section 30 separating each plate 18 a , 18 b from one another.
- the frangible section 30 may be frangible based on its material and/or its shape.
- the frangible section 30 made of frangible material, such as plastic or composite metal materials.
- the plate 18 a , 18 b and the frangible sections 30 may be made of the same material, such as plastic, or they made be formed from different materials.
- the frangible section 30 may additionally or alternatively be thinner than the adjacent plates 18 a , 18 b , scored, perforated, and/or comprise one or more apertures 32 extending therethrough.
- the backing strip 12 comprises a mounting plate 18 a , followed by six spacer plates 18 b , followed by another mounting plate 18 a , followed by seven spacer plates 18 b , which are followed by another mounting plate 18 a .
- a different sequence of mounting plates 18 a and spacer plates 18 b may be used. Since each plate is separated by a frangible section 30 , the length of the backing strip 12 may be reduced in size as desired by breaking off one or more plates along one of the frangible sections 30 (see FIGS. 6 and 7 ).
- the screw 14 includes a head 34 and the body 36 extending from the head 34 for securement to the frame components 102 , such as the stud 106 .
- the head 34 may further include an outwardly extending washer 38 , where the washer 38 has a diameter that is larger than a diameter of the rim extension 26 .
- the washer 38 can act as a stop when it comes into contact with the rim extension 26 .
- the washer 38 can also act as a stop when it comes into contact with the panel 100 .
- the panel 100 may be positioned between the washer 38 and the front face 20 of the backing strip 12 in use (see FIG. 4 , for example).
- the body 36 of the screw 14 comprises a threaded portion 40 and a coupling portion 42 .
- the threaded portion 40 is generally positioned opposite the head 34 of the screw 14 , and is threaded for securement to the stud 106 .
- the coupling portion 42 may be positioned between the washer 38 and the threaded portion 40 , and in some examples, may be positioned proximate or adjacent to the head 34 of the screw 14 .
- the coupling portion 42 comprises an external coupling component 44 configured to releasably couple with the internal coupling component 28 of the rim extension 26 when the body 36 of the screw 14 extends through the rim extension 26 .
- the external coupling component 44 of the body 36 of the screw 14 and the internal coupling component 28 of the rim extension 26 may relasably couple together via one of a variety of means, including a friction fit, magnetic attraction, or they may collectively form a snap-fit mechanism. In the embodiment depicted in FIGS. 1 to 4 , they form a snap-fit mechanism where the external coupling component 44 of the body 36 of the screw 14 is a groove 46 , and the internal coupling component 28 of the rim extension 26 is a ridge 48 dimensioned to fit within the groove 46 of the screw 14 . In other examples, the position of the groove 46 and the ridge 48 may be swapped.
- the threaded portion 40 , the coupling portion 42 , the head 34 , and the washer 38 may be formed or secured together as a unitary piece.
- the washer 38 may be rotatably secured around the head 34 of the screw 14 .
- the body 36 of the screw 14 may further include a flange 50 extending from the body 36 , the flange 50 being positioned along the body 36 to operatively hold the washer 38 in place around the head 34 of the screw 14 .
- the coupling portion 42 and the washer 38 may be formed or secured together as a component separate from the threaded portion 40 and the head 34 .
- the coupling portion 42 and the washer 38 then being rotatably positioned around the head 34 of the screw 14 .
- the flange 50 is positioned to operatively hold the coupling portion 42 and the washer 38 in place around the head 34 of the screw 14 such that the external coupling component 44 is positioned between the flange 50 and the head 34 of the screw 14 .
- the flange 50 in such examples, is also dimensioned to fit through the rim extension 26 and may be positioned to align with the mounting plate 18 a when coupled thereto.
- the head 34 and the body 36 of the screw 14 may be drilled into the stud 106 without rotating the washer 38 and/or the coupling portion 42 .
- the panel mount system 10 may optionally include the insert nut 16 .
- the insert nut 16 may have external threads 52 , for driving the insert nut 16 into, and holding the insert nut 16 to, one of the frame components 102 , including stud 106 .
- the insert nut 16 may also have internal threads 54 to securely receive the threaded portion 40 of the body 36 of the screw 14 therethrough.
- the panel mount system 10 When coupled together, as shown in FIG. 4 for example, the panel mount system 10 allows the panel 100 to be moved towards or away from the stud 106 by turning the screw 14 .
- each panel mount systems 10 allows the portion of the panel 100 immediately adjacent to it to be moved towards or away from the stud 106 by turning its screw 14 .
- the overall orientation of the panel 100 can be adjusted relative to the studs 106 to be plumb, straight and/or level (with the floor, for example), even when the underlying framing component 102 or stud 106 is not.
- the panel 100 can be levelled without using drywall compound or other conventional leveling methods.
- FIG. 12 is a flow diagram for a method 1200 for securing a panel 100 to framing components 102 , using the panel mount system 10 in accordance with example embodiments.
- other systems may be used to perform the method 1200 , other than the panel mount system 10 .
- the method 1200 may include cutting a panel opening 108 in a panel 100 .
- the panel opening 108 may be dimensioned to fit around (i.e. be larger than) the rim extension 26 of the backing strip 12 , and is preferably dimensioned to correspond and snugly fit around the rim extension 26 of the backing strip 12 .
- the panel opening 108 is correspondingly cylindrical.
- the backing strip 12 to be used includes more than one mounting plate 18 a , more than one panel opening 108 may be cut at corresponding positions in the panel 100 .
- the backing strip 12 may be reduced to a desired length, such as to correspond to a dimension of the panel 100 . To that end, the backing strip 12 may be cut to the desired length with a cutting tool.
- the backing strip 12 may be reduced in length by breaking the backing strip 12 along one of the frangible sections (see FIGS. 5 and 6 for example).
- the method 1200 includes coupling the backing strip 12 to one side, either the front or back side 110 , 112 , of the panel 100 .
- the coupling may include fitting the rim extension 26 into the panel opening 108 . If the backing strip 12 comprises more than one mounting plate 18 , the coupling may include fitting each rim extension 26 into its corresponding panel opening 108 (see FIG. 7 , for example)
- the body 36 of the screw 14 may be inserted through the rim extension 26 from the side opposite from where the backing strip 12 is coupled to the panel 100 , such that a (preferably significant) portion of the body 36 of the screw 14 extends past the backing strip 12 .
- the body 36 of the screw 14 may be inserted through the rim extension 26 until the washer 38 comes into contact with the rim extension 26 and/or the panel 100 .
- the rim extensions 26 of backing strip 12 are inserted through the back side 110 of the panel 100 , and the screws 14 are inserted through the front side 108 of the panel 100 . In that manner, the panel 100 may be held in place between the backing strip 12 and the washer 38 of the screw 14 .
- the external coupling component 44 of the screw 14 is coupled with the internal coupling component 28 of the rim extension 26 .
- the external coupling component 44 and the internal coupling component 28 may be pressed together in a friction fit, via magnetic attraction, or they may be snap-fitted together (at step 1218 ).
- the coupling between the external coupling component 44 and the internal coupling component 28 may be permanent or releasable.
- the method 1200 may return to step 1202 or 1204 as necessary.
- the panel 100 may be secured to the framing component 102 , such as the stud 106 , by securing the body 36 of the screw 14 to the framing component 102 . If the body 36 of the screw 14 is relatively smooth, the body 36 (that extends past the backing strip 12 ) may be hammered into the framing component 102 . If the screw 14 has a threaded portion 40 , the threaded portion 40 (that extends past the backing strip 12 ) may be rotated/driven into the wall. In examples, the body 36 of the screw 14 may be secured directly into one of the frame components of the wall (such as the top or bottom rail 104 or a stud 106 ).
- the method 1200 may include, at step 1222 , securing an insert nut 16 into the top or bottom rail 104 or the stud 106 (see FIG. 3 , for example). Securing the insert nut 16 into the top or bottom rail 104 or the stud 106 may first include drilling a hole in the corresponding frame component 102 in order to receive the insert nut 16 . After the insert nut is positioned within the framing component 102 , at step 1224 , the threaded portion 40 (that extends past the backing strip 12 ) may be rotated/driven into the insert nut 16 , thereby securing the screw 14 , and the panel 100 , to the framing component 102 . When coupled together in this manner, at step 1226 , the distance of the panel 100 to the stud 106 may be adjusted by turning the screw 14 clockwise or counter clockwise as applicable.
- each panel mount systems 10 may be secured to the framing component 102 by securing each of the bodies 36 of the screws 14 to the framing component 102 using one of the manners described above.
- each panel mount systems 10 allows the portion of the panel 100 immediately adjacent to it to be moved towards or away from the stud 106 by turning its screw 14 independently of the other panel mount systems 10 .
- each panel mount system 10 may be used to independently adjust the distance of its portion of the panel 100 relative to the stud 106 by turning each screw 14 clockwise or counter clockwise.
- the overall orientation of the panel 100 can be adjusted relative to the studs 106 to be plumb, straight and/or level (with the floor, for example), even when the underlying framing component 102 or stud 106 is not plumb, straight and/or level.
- the panel 100 can be levelled without using drywall compound or other conventional leveling methods.
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Abstract
A system and method for securing a panel to a wall. The panel mount system includes a backing strip comprising a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending therebetween. The mounting plate includes a rim extension extending from the front face around the plate opening for extension through the panel. The rim extension has an internal coupling component, and is further dimensioned to receive a body of a screw therethrough. The screw comprises a head, and the body extends from the head for securement to the wall. The body has an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
Description
- None.
- Example embodiments relate to systems and methods for mounting a panel onto a wall, for example, to mounting drywall onto uneven or bowed frame components of a wall.
- Drywall is usually a large, rigid sheet of finished material used to cover interior walls of homes, commercial, and other building structures. Hanging drywall generally involves positioning the panel of drywall flush against the framing components of the wall, including studs, ensuring that the edges are perpendicular with the framing components. The installer then fastens the panel by driving drywall screws through the drywall into the framing component behind the drywall. To do that, installers usually visually estimate where along the panel to drive the drywall screws through into the studs. Since drywall must be secured directly to the studs, if the studs are not plumb or vertical and/or are bowed, then the drywall typically takes the non-vertical/bowed form of the studs. It is difficult to install the drywall such that the panels are plumb and straight when the underlying framing components or wall are not plumb and straight.
- It may be advantageous to provide improved and efficient systems and methods for the mounting of panels onto a wall. Additional difficulties with existing systems may be appreciated in view of the Detailed Description, herein below.
- Example embodiments relate to a system and method for mounting a panel onto a wall, for example, to mounting drywall onto a wall.
- An example embodiment is a panel mount system for securing a panel to a wall, the panel mount system comprising: a backing strip comprising: a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending therebetween; and a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw therethrough; and the screw comprising: a head; and the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
- In some examples of the panel mount system, the external coupling component of the body of the screw and the internal coupling component of the rim extension collectively form a snap-fit mechanism.
- In some examples of the panel mount system, the external coupling component of the body of the screw is a groove, and the internal coupling component of the rim extension is a ridge dimensioned to fit within the groove of the screw.
- In some examples of the panel mount system, the external coupling component of the body of the screw is positioned proximate the head of the screw.
- In some examples of the panel mount system, a height of the rim extension corresponds with a width of the panel.
- In some examples of the panel mount system, the head of the screw further comprises an outwardly extending washer, the washer having a diameter that is larger than a diameter of the rim extension; wherein in use, the panel is positioned between the washer and the front face of the backing strip.
- In some examples of the panel mount system, the body of the screw further comprises a flange extending from the body, the flange positioned to hold the washer in positioned relative to the head of the screw and dimensioned to fit through the rim extension.
- In some examples of the panel mount system, the flange is positioned to align with the mounting plate in use.
- In some examples of the panel mount system, the backing strip further comprises: one or more spacer plates extending from the mounting plate, a frangible section separating the mounting plate and the one or more spacer plates from each other.
- In some examples of the panel mount system, the frangible section comprises one or more apertures.
- In some examples of the panel mount system, the backing strip is plastic.
- In some examples of the panel mount system, the panel mount system further comprises another mounting plate with another plate opening and another rim extension extending from around the other plate opening for extension through the panel.
- In some examples of the panel mount system, the panel mount system further comprises an insert nut having: external threads to secure the insert nut to a frame component of the wall; and internal threads to securely receive the body of the screw therethrough.
- In some examples of the panel mount system, the panel mount system further comprises the panel having a panel opening dimensioned to tightly receive the rim extension therethrough.
- An example embodiment is a method for mounting a panel to a wall, the method comprising: coupling a backing strip to a back side of the panel, the coupling comprising fitting a rim extension surrounding a plate opening in the backing strip through a panel opening in the panel, the rim extension having an internal coupling component; inserting a body of a screw, from an opposed front side of the panel, through the rim extension, plate opening, and the panel opening, the body of the screw having an external coupling component; releasably coupling the external coupling component of the screw with the internal coupling component of the rim extension to hold the panel therebetween; and securing the body of the screw to the wall, thereby securing the panel to the wall.
- In some examples of the method, the releasably coupling comprises snap-fitting the external coupling component of the screw with the internal coupling component of the rim extension.
- In some examples of the method, the screw further comprises a head with a washer extending therefrom, the washer having a greater diameter than a diameter of the rim extension, and wherein the inserting of the body of the screw through the rim extension comprises inserting the body of the screw until the washer comes into contact with the rim extension.
- In some examples of the method, the securing of the body of the screw into the wall comprises rotating the screw to thread the body of the screw into the wall.
- In some examples of the method, the securing of the body of the screw into the wall further comprises securing an insert nut into the wall, and rotating the screw to thread the body of the screw into the insert nut in the wall.
- In some examples of the method, the method further comprises cutting the panel opening in the panel.
- In some examples of the method, the backing strip comprises a mounting plate from which the rim extension extends, the backing strip further comprising one or more spacer plates extending from the mounting plate, the method further comprising: adjusting a length of the backing strip by removing at least one of the one or more spacer plates from the mounting plate.
- In some examples of the method, the backing strip further comprises a frangible section separating the mounting plate and the one or more spacer plates from each other, wherein removing the at least one of the one or more spacer plates from the mounting plate comprises manually breaking off the at least one of the one or more spacer plates from the mounting plate at the corresponding frangible section.
- In some examples of the method, the method further comprises coupling another rim extension surrounding another plate opening in the backing strip through another panel opening in the panel; inserting another screw, from the front side of the panel, through the other rim extension, the other plate opening, and the other panel opening, the body of the other screw having another external coupling component; releasably coupling the other screw with the other rim extension; and securing the other screw to the wall.
- An example embodiment is a kit for assembling a panel mount system for securing a panel to a wall, the kit comprising: a backing strip comprising: a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending therebetween; and a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw therethrough; and the screw comprising: a head; and the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
- According to an example embodiment is a use of any of the above panel mount systems by performing any of the above methods.
- Reference will now be made, by way of example, to the accompanying drawings which show example embodiments, and in which:
-
FIG. 1 is a front-right perspective, exploded, and partial view of a panel mount system in accordance with an example embodiment. -
FIG. 2 is a cross-sectional view of the panel mount system ofFIG. 1 along line A-A. -
FIG. 3 is a perspective cross-sectional view of the panel mount system ofFIG. 2 with a panel and a frame component of a wall. -
FIG. 4 is a cross-sectional view of the panel mount system ofFIG. 3 coupled to the panel and the frame component of the wall. -
FIG. 5 is a rear perspective view of a backing strip in isolation. -
FIG. 6 is a rear perspective view of the backing strip ofFIG. 5 separated into two sections. -
FIG. 7 is a rear perspective view of two of the backing strips ofFIG. 6 positioned on a panel. -
FIG. 8 is a front-left perspective view of multiple panel mount systems ofFIG. 4 coupled to the panel and the frame components of the wall. -
FIG. 9 is a rear view of the panel mount system ofFIG. 8 . -
FIG. 10 is a cross-sectional view ofFIG. 9 along line B-B. -
FIG. 11 is an enlarged view of portion C ofFIG. 10 . -
FIG. 12 is a flow diagram for a method of mounting a panel onto a wall, in accordance with an example embodiment. - Reference will be made below in detail to exemplary embodiments which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals used throughout the drawings refer to the same or like parts.
-
FIGS. 1 to 11 illustrate an example embodiment of apanel mount system 10 for mounting apanel 100 to aframe components 102 of a wall. As best seen inFIGS. 8 to 11 , theframe components 102 include top andbottom rails 104 andstuds 106 extending therebetween. Thepanel 100 may include afront side 110 and an opposedback side 112. - Turning first to
FIGS. 1 to 7 , thepanel mount system 10 generally includes abacking strip 12 and ascrew 14. In some examples, such as the one depicted, thepanel mount system 10 may further include aninsert nut 16. - The
backing strip 12 comprises amounting plate 18 a with afront face 20 for contact with the front or 110, 112 of theback side panel 100, an opposedrear face 22, and aplate opening 24 extending between thefront face 20 and therear face 22. In the depicted embodiment, theplate opening 24 is circular. However, in other examples, theplate opening 24 may have a different shape, such as oval or rectangular. Thebacking strip 12 further has arim extension 26 extending from thefront face 20 around theplate opening 24. Since the plate opening 24 in the depicted embodiment is circular, therim extension 26 is, correspondingly, generally cylindrical. Therim extension 26 is configured to extend through thepanel 100. To that end, thepanel 100 may have apanel opening 108 dimensioned to receive therim extension 26 therethrough, and the height of therim extension 26 may correspond with the width of thepanel 100, such that therim extension 26 does not extend past thepanel 100 in use. As will be further described below, therim extension 26 is dimensioned to receive abody 36 of thescrew 14 therethrough and comprises aninternal coupling component 28. - The
backing strip 12 may further have one or moreadditional spacer plates 18 b secured to or extending from the mountingplate 18 a. As best seen inFIGS. 5 and 6 , the mountingplates 18 a andspacer plates 18 b may be formed or secured together in series to collectively form thebacking strip 12. The illustrated embodiment also shows the mountingplates 18 a andspacer plates 18 b being the same size, i.e. having the same shape and same dimensions. In that manner, the mountingplates 18 a andspacer plates 18 b may also act as a positioning guide or ruler to assist the installer in providing easy alignment of thescrews 14 on thepanel 100. In other examples, the mountingplates 18 a may have different shapes and/or dimensions than thespacer plates 18 b. In yet further examples, thespacer plates 18 b may each have different shapes and/or dimensions relative to theother spacer plates 18 b. - In examples where the
backing strip 12 comprises 18 a, 18 b, themultiple plates backing strip 12 may also have afrangible section 30 separating each 18 a, 18 b from one another. Theplate frangible section 30 may be frangible based on its material and/or its shape. For example, thefrangible section 30 made of frangible material, such as plastic or composite metal materials. To that end, the 18 a, 18 b and theplate frangible sections 30 may be made of the same material, such as plastic, or they made be formed from different materials. Thefrangible section 30 may additionally or alternatively be thinner than the 18 a, 18 b, scored, perforated, and/or comprise one oradjacent plates more apertures 32 extending therethrough. - In the embodiment depicted in
FIG. 5 , thebacking strip 12 comprises a mountingplate 18 a, followed by sixspacer plates 18 b, followed by another mountingplate 18 a, followed by sevenspacer plates 18 b, which are followed by another mountingplate 18 a. In other examples, a different sequence of mountingplates 18 a andspacer plates 18 b may be used. Since each plate is separated by afrangible section 30, the length of thebacking strip 12 may be reduced in size as desired by breaking off one or more plates along one of the frangible sections 30 (seeFIGS. 6 and 7 ). - Returning to
FIGS. 1 and 2 , thescrew 14 includes ahead 34 and thebody 36 extending from thehead 34 for securement to theframe components 102, such as thestud 106. In the depicted embodiment, thehead 34 may further include an outwardly extendingwasher 38, where thewasher 38 has a diameter that is larger than a diameter of therim extension 26. In that manner, when thebody 36 of thescrew 14 is directed through therim extension 26, thewasher 38 can act as a stop when it comes into contact with therim extension 26. When in use with thepanel 100, thewasher 38 can also act as a stop when it comes into contact with thepanel 100. To that end, thepanel 100 may be positioned between thewasher 38 and thefront face 20 of thebacking strip 12 in use (seeFIG. 4 , for example). - The
body 36 of thescrew 14 comprises a threadedportion 40 and acoupling portion 42. The threadedportion 40 is generally positioned opposite thehead 34 of thescrew 14, and is threaded for securement to thestud 106. Thecoupling portion 42 may be positioned between thewasher 38 and the threadedportion 40, and in some examples, may be positioned proximate or adjacent to thehead 34 of thescrew 14. Notably, thecoupling portion 42 comprises anexternal coupling component 44 configured to releasably couple with theinternal coupling component 28 of therim extension 26 when thebody 36 of thescrew 14 extends through therim extension 26. - The
external coupling component 44 of thebody 36 of thescrew 14 and theinternal coupling component 28 of therim extension 26 may relasably couple together via one of a variety of means, including a friction fit, magnetic attraction, or they may collectively form a snap-fit mechanism. In the embodiment depicted inFIGS. 1 to 4 , they form a snap-fit mechanism where theexternal coupling component 44 of thebody 36 of thescrew 14 is agroove 46, and theinternal coupling component 28 of therim extension 26 is aridge 48 dimensioned to fit within thegroove 46 of thescrew 14. In other examples, the position of thegroove 46 and theridge 48 may be swapped. - The threaded
portion 40, thecoupling portion 42, thehead 34, and thewasher 38 may be formed or secured together as a unitary piece. In some examples, thewasher 38 may be rotatably secured around thehead 34 of thescrew 14. In such cases, thebody 36 of thescrew 14 may further include aflange 50 extending from thebody 36, theflange 50 being positioned along thebody 36 to operatively hold thewasher 38 in place around thehead 34 of thescrew 14. In the example depicted inFIGS. 1 to 4 , thecoupling portion 42 and thewasher 38 may be formed or secured together as a component separate from the threadedportion 40 and thehead 34. Thecoupling portion 42 and thewasher 38 then being rotatably positioned around thehead 34 of thescrew 14. In such cases, theflange 50 is positioned to operatively hold thecoupling portion 42 and thewasher 38 in place around thehead 34 of thescrew 14 such that theexternal coupling component 44 is positioned between theflange 50 and thehead 34 of thescrew 14. Theflange 50, in such examples, is also dimensioned to fit through therim extension 26 and may be positioned to align with the mountingplate 18 a when coupled thereto. When configured in the above manners, thehead 34 and thebody 36 of thescrew 14 may be drilled into thestud 106 without rotating thewasher 38 and/or thecoupling portion 42. - While the threaded
portion 40 of thescrew 14 may be drilled directly into theframe components 102, includingstuds 106, thepanel mount system 10 may optionally include theinsert nut 16. As best seen in inFIGS. 1 to 4 , theinsert nut 16 may haveexternal threads 52, for driving theinsert nut 16 into, and holding theinsert nut 16 to, one of theframe components 102, includingstud 106. Theinsert nut 16 may also haveinternal threads 54 to securely receive the threadedportion 40 of thebody 36 of thescrew 14 therethrough. - When coupled together, as shown in
FIG. 4 for example, thepanel mount system 10 allows thepanel 100 to be moved towards or away from thestud 106 by turning thescrew 14. When two or morepanel mount systems 10 are used with thesame panel 100, eachpanel mount systems 10 allows the portion of thepanel 100 immediately adjacent to it to be moved towards or away from thestud 106 by turning itsscrew 14. In that manner, the overall orientation of thepanel 100 can be adjusted relative to thestuds 106 to be plumb, straight and/or level (with the floor, for example), even when theunderlying framing component 102 orstud 106 is not. Thus, thepanel 100 can be levelled without using drywall compound or other conventional leveling methods. -
FIG. 12 is a flow diagram for amethod 1200 for securing apanel 100 to framingcomponents 102, using thepanel mount system 10 in accordance with example embodiments. In examples, other systems may be used to perform themethod 1200, other than thepanel mount system 10. - At
step 1202, themethod 1200 may include cutting apanel opening 108 in apanel 100. Thepanel opening 108 may be dimensioned to fit around (i.e. be larger than) therim extension 26 of thebacking strip 12, and is preferably dimensioned to correspond and snugly fit around therim extension 26 of thebacking strip 12. In the embodiment shown inFIG. 3 , since therim extension 26 is cylindrical, thepanel opening 108 is correspondingly cylindrical. In examples, if thebacking strip 12 to be used includes more than one mountingplate 18 a, more than onepanel opening 108 may be cut at corresponding positions in thepanel 100. - If the
backing strip 12 is made up of multiple plates, including multiple mounting plates 18 and/ormultiple spacer plates 18 b, atstep 1204, thebacking strip 12 may be reduced to a desired length, such as to correspond to a dimension of thepanel 100. To that end, thebacking strip 12 may be cut to the desired length with a cutting tool. Alternatively, if the plates of thebacking strip 12 has frangible sections 30 (in an example, thefrangible sections 30 may be perforated or scored), atstep 1206, thebacking strip 12 may be reduced in length by breaking thebacking strip 12 along one of the frangible sections (seeFIGS. 5 and 6 for example). - At
step 1208, themethod 1200 includes coupling thebacking strip 12 to one side, either the front or 110, 112, of theback side panel 100. In examples, atstep 1210, the coupling may include fitting therim extension 26 into thepanel opening 108. If thebacking strip 12 comprises more than one mounting plate 18, the coupling may include fitting eachrim extension 26 into its corresponding panel opening 108 (seeFIG. 7 , for example) - At
step 1212, thebody 36 of thescrew 14 may be inserted through therim extension 26 from the side opposite from where thebacking strip 12 is coupled to thepanel 100, such that a (preferably significant) portion of thebody 36 of thescrew 14 extends past thebacking strip 12. If thescrew 14 has awasher 38, atstep 1214, thebody 36 of thescrew 14 may be inserted through therim extension 26 until thewasher 38 comes into contact with therim extension 26 and/or thepanel 100. In the embodiment depicted inFIGS. 3-4 and 7-9 , therim extensions 26 ofbacking strip 12 are inserted through theback side 110 of thepanel 100, and thescrews 14 are inserted through thefront side 108 of thepanel 100. In that manner, thepanel 100 may be held in place between thebacking strip 12 and thewasher 38 of thescrew 14. - At
step 1216, as or after thebody 36 of thescrew 14 is inserted through therim extension 26, theexternal coupling component 44 of thescrew 14 is coupled with theinternal coupling component 28 of therim extension 26. Depending on the structure of theexternal coupling component 44 and theinternal coupling component 28, theexternal coupling component 44 and theinternal coupling component 28 may be pressed together in a friction fit, via magnetic attraction, or they may be snap-fitted together (at step 1218). The coupling between theexternal coupling component 44 and theinternal coupling component 28 may be permanent or releasable. - If another
panel mount system 10 is to be coupled to thepanel 100, themethod 1200 may return to step 1202 or 1204 as necessary. - At
step 1220, thepanel 100 may be secured to theframing component 102, such as thestud 106, by securing thebody 36 of thescrew 14 to theframing component 102. If thebody 36 of thescrew 14 is relatively smooth, the body 36 (that extends past the backing strip 12) may be hammered into theframing component 102. If thescrew 14 has a threadedportion 40, the threaded portion 40 (that extends past the backing strip 12) may be rotated/driven into the wall. In examples, thebody 36 of thescrew 14 may be secured directly into one of the frame components of the wall (such as the top orbottom rail 104 or a stud 106). - In other examples, the
method 1200 may include, atstep 1222, securing aninsert nut 16 into the top orbottom rail 104 or the stud 106 (seeFIG. 3 , for example). Securing theinsert nut 16 into the top orbottom rail 104 or thestud 106 may first include drilling a hole in thecorresponding frame component 102 in order to receive theinsert nut 16. After the insert nut is positioned within the framingcomponent 102, atstep 1224, the threaded portion 40 (that extends past the backing strip 12) may be rotated/driven into theinsert nut 16, thereby securing thescrew 14, and thepanel 100, to theframing component 102. When coupled together in this manner, at step 1226, the distance of thepanel 100 to thestud 106 may be adjusted by turning thescrew 14 clockwise or counter clockwise as applicable. - If multiple
panel mount systems 10 were coupled to thepanel 100, atstep 1220, thepanel 100 may be secured to theframing component 102 by securing each of thebodies 36 of thescrews 14 to theframing component 102 using one of the manners described above. As described above, eachpanel mount systems 10 allows the portion of thepanel 100 immediately adjacent to it to be moved towards or away from thestud 106 by turning itsscrew 14 independently of the otherpanel mount systems 10. In other words, at step 1226, eachpanel mount system 10 may be used to independently adjust the distance of its portion of thepanel 100 relative to thestud 106 by turning eachscrew 14 clockwise or counter clockwise. In that manner, the overall orientation of thepanel 100 can be adjusted relative to thestuds 106 to be plumb, straight and/or level (with the floor, for example), even when theunderlying framing component 102 orstud 106 is not plumb, straight and/or level. Thus, thepanel 100 can be levelled without using drywall compound or other conventional leveling methods. - While some of the above examples have been described as occurring in a particular order, it will be appreciated to persons skilled in the art that some of the steps or processes may be performed in a different order provided that the result of the changed order of any given step will not prevent or impair the occurrence of subsequent steps. Furthermore, some of the steps described above may be removed or combined in other embodiments, and some of the steps described above may be separated into a number of sub-steps in other embodiments. Even further, some or all of the steps may be repeated, as necessary. Elements described as methods or steps similarly apply to systems or subcomponents, and vice-versa.
- Variations may be made to some example embodiments, which may include combinations and sub-combinations of any of the above. The various embodiments presented above are merely examples and are in no way meant to limit the scope of the examples. Variations of the innovations described herein will be apparent to persons of ordinary skill in the art having the benefit of the examples, such variations being within the intended scope of the example embodiments. In particular, features from one or more of the above-described embodiments may be selected to create alternative embodiments comprised of a sub-combination of features which may not be explicitly described above. In addition, features from one or more of the above-described embodiments may be selected and combined to create alternative embodiments comprised of a combination of features which may not be explicitly described above. Features suitable for such combinations and sub-combinations would be readily apparent to persons skilled in the art upon review of the example embodiments as a whole. The subject matter described herein intends to cover and embrace all suitable changes in technology.
- Certain adaptations and modifications of the described embodiments can be made. Therefore, the above discussed embodiments are considered to be illustrative and not restrictive.
-
-
- 10 panel mount system
- 12 backing strip
- 14 screw
- 16 insert nut
- 18 a mounting plate
- 18 b spacer plate
- 20 front face (plate)
- 22 rear face (plate)
- 24 plate opening
- 26 rim extension
- 28 internal coupling component
- 30 frangible section
- 32 aperture (frangible)
- 34 head (screw)
- 36 body (screw)
- 38 washer
- 40 threaded portion (screw body)
- 42 coupling portion (screw body)
- 44 external coupling component
- 46 groove
- 48 ridge
- 50 flange
- 52 external threads (insert nut)
- 54 internal threads (insert nut)
- 100 panel
- 102 framing component
- 104 top and bottom rails
- 106 stud
- 108 panel opening
- 110 front side (panel)
- 112 back side (panel)
Claims (26)
1. A panel mount system for securing a panel to a wall, the panel mount system comprising:
a backing strip comprising:
a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending between the front face and the rear face; and
a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw through the rim extension; and
the screw comprising:
a head; and
the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
2. The panel mount system of claim 1 , wherein the external coupling component of the body of the screw and the internal coupling component of the rim extension collectively form a snap-fit mechanism.
3. The panel mount system of claim 2 , wherein the external coupling component of the body of the screw is a groove, and the internal coupling component of the rim extension is a ridge dimensioned to fit within the groove of the screw.
4. The mounting system of claim 1 , wherein the external coupling component of the body of the screw is positioned proximate the head of the screw.
5. The mounting system of claim 4 , wherein a height of the rim extension corresponds with a width of the panel.
6. The mounting system of claim 5 , wherein the head of the screw further comprises an outwardly extending washer, the washer having a diameter that is larger than a diameter of the rim extension;
wherein in use, the panel is positioned between the washer and the front face of the backing strip.
7. The mounting system of claim 6 , wherein the washer is rotatably secured to the head of the screw.
8. The mounting system of claim 7 , wherein the body of the screw further comprises a flange extending from the body, the flange positioned to hold the washer in positioned relative to the head of the screw and dimensioned to fit through the rim extension.
9. The mounting system of claim 8 , wherein the flange is positioned to align with the mounting plate in use.
10. The mounting system of claim 1 , wherein the backing strip further comprises:
one or more spacer plates extending from the mounting plate,
a frangible section separating the mounting plate and the one or more spacer plates from each other.
11. The mounting system of claim 10 , wherein the frangible section comprises one or more apertures.
12. The mounting system of claim 10 , wherein the backing strip is plastic.
13. The mounting system of claim 10 , wherein the backing strip further comprises another mounting plate with another plate opening and another rim extension extending from around the other plate opening for extension through the panel.
14. The mounting system of claim 1 , further comprising an insert nut having:
external threads to secure the insert nut to a frame component of the wall; and
internal threads to securely receive the body of the screw through the insert nut.
15. The mounting system of claim 1 , further comprising the panel having a panel opening dimensioned to tightly receive the rim extension through the panel opening.
16. A method of mounting a panel to a wall, the method comprising:
coupling a backing strip to a back side of the panel, the coupling comprising fitting a rim extension surrounding a plate opening in the backing strip through a panel opening in the panel, the rim extension having an internal coupling component;
inserting a body of a screw, from an opposed front side of the panel, through the rim extension, plate opening, and the panel opening, the body of the screw having an external coupling component;
releasably coupling the external coupling component of the screw with the internal coupling component of the rim extension to hold the panel between the backing strip and the screw; and
securing the body of the screw to the wall, thereby securing the panel to the wall.
17. The method of claim 16 , wherein the releasably coupling comprises snap-fitting the external coupling component of the screw with the internal coupling component of the rim extension.
18. The method of claim 16 , wherein the screw further comprises a head with a washer extending from the head, the washer having a greater diameter than a diameter of the rim extension, and wherein the inserting of the body of the screw through the rim extension comprises inserting the body of the screw until the washer comes into contact with the rim extension.
19. The method of claim 16 , wherein the securing of the body of the screw into the wall comprises rotating the screw to thread the body of the screw into the wall.
20. The method of claim 19 , wherein the securing of the body of the screw into the wall further comprises securing an insert nut into the wall, and rotating the screw to thread the body of the screw into the insert nut in the wall.
21. The method of claim 16 , further comprising cutting the panel opening in the panel.
22. The method of claim 16 , wherein the backing strip comprises a mounting plate from which the rim extension extends, the backing strip further comprising one or more spacer plates extending from the mounting plate, the method further comprising:
adjusting a length of the backing strip by removing at least one of the one or more spacer plates from the mounting plate.
23. The method of claim 22 , wherein the backing strip further comprises a frangible section separating the mounting plate and the one or more spacer plates from each other, wherein removing the at least one of the one or more spacer plates from the mounting plate comprises manually breaking off the at least one of the one or more spacer plates from the mounting plate at the corresponding frangible section.
24. The method of claim 16 , further comprising:
coupling another rim extension surrounding another plate opening in the backing strip through another panel opening in the panel;
inserting another screw, from the front side of the panel, through the other rim extension, the other plate opening, and the other panel opening, the body of the other screw having another external coupling component;
releasably coupling the other screw with the other rim extension; and
securing the other screw to the wall.
25. A kit for assembling a panel mount system for securing a panel to a wall, the kit comprising:
a backing strip comprising:
a mounting plate with a front face for contact with the panel, an opposed rear face, and a plate opening extending between the front face and the rear face; and
a rim extension extending from the front face around the plate opening for extension through the panel, the rim extension comprising an internal coupling component, and further dimensioned to receive a body of a screw through the rim extension; and
the screw comprising:
a head; and
the body extending from the head for securement to the wall, the body having an external coupling component configured to releasably couple with the internal coupling component of the rim extension when the body of the screw extends through the rim extension.
26. The kit of claim 25 , further comprising an insert nut having:
external threads to secure the insert nut to a frame component of the wall; and
internal threads to securely receive the body of the screw through the insert nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/394,822 US20250207407A1 (en) | 2023-12-22 | 2023-12-22 | Panel mount system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/394,822 US20250207407A1 (en) | 2023-12-22 | 2023-12-22 | Panel mount system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20250207407A1 true US20250207407A1 (en) | 2025-06-26 |
Family
ID=96096745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/394,822 Pending US20250207407A1 (en) | 2023-12-22 | 2023-12-22 | Panel mount system and method |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20250207407A1 (en) |
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