KR101046100B1 - Electric valve - Google Patents

Abstract

The present invention is to facilitate the installation and disassembly of the drive unit and the valve body portion of the electric valve, consisting of the drive unit 10 and the valve body portion 20, the valve body 30 disposed in the valve body portion 20 ) Is a stopper for protruding the valve body 30 when separating the drive unit 10 from the valve body part 20 in the electric valve A which protrudes toward the driving part 10 by the refrigerant pressure. 40 is disposed between the valve body 21 and the valve body 30. The stopper 40 is disposed between the valve body 21 and the valve portion 32 constituting the valve body 30, and includes a body contact portion 43 and a valve body contact portion 44 made of an elastic material. In addition, the body contact portion 43 is locked to the inner surface of the valve body 21, the valve body contact portion 44 is locked to the outer peripheral portion of the valve portion (32).

Electric valve, stopper, valve, flow control

Description

Electric valve {A valve operated by a motor}

1 is a schematic longitudinal sectional view of a first embodiment according to the present invention;

Fig. 2 is a perspective view of the main portion (stopper) of the first embodiment,

Fig. 3 is a perspective view of still another form of recess (stopper) in the first embodiment,

4 is an explanatory view of the operation of the recess (stopper) in the first embodiment;

5 is a longitudinal sectional view of principal parts of a second embodiment according to the present invention;

6 is a longitudinal sectional view of principal parts of a third embodiment according to the present invention;

7 is an enlarged cross-sectional view of the main portion of FIG. 6;

8 is an enlarged cross-sectional view of the stopper of FIG. 7;

9 is an enlarged cross-sectional view showing a modification of the stopper of FIG. 8;

10 is a schematic explanatory view of an electric valve A according to the prior art;

11 is an explanatory view of the operation of the electric valve A according to the prior art.

Explanation of symbols on the main parts of the drawings

A: electric valve (prior art) B: electric valve (invention)

C: mounting recess 10: driving unit

11: case body 12: motor case                 

13: Reduction Mechanism 14: Bearing Part

15 holder 15a female thread

16: packing 16a: ring

17: lead wire 18: output gear

19: output shaft 19a: male thread

19c: main part 20: valve body part

21: valve body 21a: valve seat

21b: (upper) engagement end 21c: support end

21d: rear support part 21e: summer joint

22: valve chamber 23: upper bellows support ring

24: first euro 25: second euro

26: Nut 27: Ball

30: valve body 31: valve rod

31a: Havelock support 31b: bush

31c: support portion 32: valve portion

32a: end of locking 32b: abutment

33: bellows 35: valve portion (third embodiment)

35a: center hole 35b: flat surface portion

40, 40 ': stopper 41, 41': substrate

42, 42 ': Center opening 43, 43': Body contact                 

44, 44 ': valve body contacting part 50: stopper

51: substrate 53: main body upper contact portion

54: valve body contact portion 55: body lower contact portion

The present invention relates to an electric valve used in a refrigeration cycle, and more particularly, to an electric valve used for controlling the flow rate of a refrigerant of an air conditioner or controlling the flow rate of a combustion gas for bath or shower, air, hot water, liquid fuel, and the like. .

Conventional electric valves are usually composed of a valve body portion and a drive portion, and both of these members are configured to be detachable. Such electric valves are described, for example, in Japanese Patent Laid-Open No. Hei 11-82796.

Referring to FIG. 10 for the electric valve A described in the patent document, the drive unit 10 is composed of a stepping motor, a deceleration mechanism, and the like, and is configured to rotate the output shaft 19 to rotate. The output rotation shaft 19 is converted to the vertical motion to operate the valve body 30 on the valve body portion 20 side up and down.

In addition, the valve body portion 20 is formed in a cylindrical shape, and the first flow passage 24 and the second flow passage 25 are connected to the valve body portion 20 through the valve chamber 22. Moreover, the valve part 32 which comprises the valve body 30 is arrange | positioned in the said valve chamber 22, and the said valve body 30 is connected to the bellows 33. As shown in FIG. In addition, the upper end of the bellows 33 is supported on the upper portion of the valve body 21 through the upper bellows support ring (23).

And, in the installation of the drive unit 10 to the valve body portion 20, after arranging the valve body 30 and the bellows 33 in the valve body portion 20, the upper end of the bellows 33, the upper bellows support ring It installs through 23, and makes the holder 15 contact the upper surface of the said valve body part 20 after that. Moreover, after making the output rotating shaft 19 contact the upper surface of the said valve body 30 through the ball 27, the nut 26 is rotated and it assembles integrally.

Subsequently, when the drive unit 10 is disassembled or installed from the valve body unit 20 with a coolant pressure applied to the electric valve A for updating or replacing the drive unit 10, the coolant is used. When the pressure is low, there is no particular difficulty, and when disassembling the drive unit 10 from the valve body 20, it is easy to loosen the nut 26 and separate it together with the nut 26. There was no special difficulty about it.

However, when the refrigerant pressure is high, the bellows 33 is reduced by the refrigerant pressure when the drive unit 10 is separated from the valve body 20, and the valve body 30 is the same as shown in FIG. It rises and protrudes above the valve body 21. In this state, when the drive unit 10 is mounted on the valve body 20 several times, the operator determines the position of the drive unit 10 above the valve body 20 and then the valve body 30 with respect to the high refrigerant pressure. Since it is necessary to rotate and install the nut 26 in the state which pushed down), this operation is not easy.

This invention was invented in order to solve this problem, and the subject of this invention is making installation and disassembly of the drive part 10 and the valve body part 20 easy.

In order to achieve the above object, the following means were employed. In other words,

An electric valve according to claim 1 is composed of a driving part and a valve body part, and the valve body disposed in the valve body part protrudes toward the driving part side by a refrigerant pressure and is biased. A stopper is provided between the valve body and the valve body to prevent the protrusion of the valve body at the time of separation.

The motor operated valve of Claim 2 is the motor operated valve of Claim 1 WHEREIN: The said stopper is arrange | positioned between the said valve body and the valve part which comprises the said valve body, It is characterized by the above-mentioned.

The motorized valve of claim 3 is the motorized valve of claim 2, wherein the stopper includes a main body contact portion and a valve body contact portion formed of an elastic material, and the main body contact portion is locked to an inner surface of the valve body. The valve body contact portion is locked to an outer circumferential portion of the valve portion.

The motor-driven valve of claim 4 is the motor-driven valve of claim 3, wherein the stopper includes a substrate made of a circular ring-shaped plate body, a tongue-shaped body contact portion integrally formed with the substrate, , Characterized in that the valve body contact portion.                     

The motorized valve of claim 5 is the motorized valve of claim 3, wherein the stopper comprises a substrate made of a circular ring-shaped plate body, the plate-shaped body contact portion integrally formed with the substrate, and the valve body contact portion. It features.

The motorized valve of claim 6 is the motorized valve of claim 2, wherein the stopper includes an upper body contact portion made of an elastic material, a circular ring shaped substrate, a lower body contact portion, and a valve body contact portion. The upper body contact portion and the lower body contact portion is locked to the inner surface of the valve body, the substrate is in contact with the inner surface of the valve body, characterized in that the valve body contact portion is formed to be latched on the valve portion.

The electric valve according to claim 7 is a motor operated valve according to claim 6, wherein the stopper is integrally formed with a circular ring-shaped substrate, a tongue-shaped upper body contact portion integrally formed on an upper portion of the substrate, and a lower portion of the substrate. The formed tongue piece is characterized by consisting of the lower body contact portion and the valve body contact portion.

[First Embodiment]

Hereinafter, with reference to the accompanying drawings, a first embodiment of the present invention will be described in detail. 1 is a schematic longitudinal sectional view thereof, FIG. 2 is a perspective view of the recessed part (stopper), FIG. 3 is a perspective view of still another form of the recessed part (stopper), and FIG. 4 is an explanatory view of the operation of the same recessed part (stopper).

The electric valve B of this invention consists of the drive part 10 and the valve body part 20. As shown in FIG.

First, the driving unit 10 will be described. The driving unit 10 includes a stepping motor (not shown) mounted on the case body 11, a motor case 12 surrounding the stepping motor, and the like. The stepping motor is provided with a lead wire 17. A reduction mechanism 13 made of various gears is disposed below the case body 11.

The deceleration mechanism 13 is driven by the stepping motor and is transmitted to the output rotation shaft 19 through the output gear 18. As described above, the output shaft 19 is axially supported to be rotatable in the bearing portion 14, and the lower portion thereof is axially supported by a holder 15 installed in the case body 11. A hole having a circular horizontal cross section is formed in the center of the holder 15, and an internal thread portion 15a is formed on the inner surface thereof. In addition, a male screw portion 19a for screwing the female screw portion 15a is formed at a contact portion with the holder 15 of the output rotation shaft 19. The holder 15 is supported in the case body 11. In addition, a bag-shaped nut 26 for installing the valve body 20 is attached to the lower portion of the case body 11. A recessed portion 19c is formed below the output rotation shaft 19, and a ball 27 is attached to the recessed portion 19c.

The reference numeral 16 is a packing and is provided between the valve body 20 and the case body 11. Reference numeral 16a is a ring, and is installed between the case body 11 and the nut 26.

Next, the valve body part 20 is demonstrated.

A bag-shaped nut 26 is engaged with the lower part of the case body 11, and the driving unit 10 is installed at the valve body 21 of the valve body part 20 using the nut 26.

The valve chamber 22 is formed in the shaft center portion of the valve body 21, and the first flow passage 24 of the fluid is provided at the side of the valve chamber 22, and below the valve chamber 22. The second flow path 25 is provided. In the valve chamber 22, a valve body 30 composed of a valve rod 31 and a valve portion 32 is disposed to be movable up and down, and is in contact with a valve seat 21a provided in the valve body 21. When the electric valve (B) is closed, it is operated to open when the same. Reference numeral 31b denotes a bush pressed into the upper end of the valve rod 31, and the support portion 31c of the ball 27 is formed.

On the inner surface of the valve body 21, as shown in Fig. 4, engagement ends 21b serving as end portions for locking of the main body contact portion 43 of the stopper 40, which will be described later, are formed in a ring shape. In addition, a support end portion 21c supporting a lower portion of the substrate 41 of the stopper 40 to be described later is formed below the engagement end portion 21b. The lower end of the bearing end portion 21c is a small diameter portion having a smaller diameter than the upper portion thereof. The small diameter constitutes the valve chamber 22.

In addition, a stop end portion 32a formed of a ring-shaped end portion is formed in the outer circumferential portion of the valve portion 32 so as to engage the lower end of the valve body contact portion 44 in the stopper 40 to be described later. The upper bellows support ring 23 is firmly installed in the valve chamber 22, and a lower bellows support part 31a is formed at the lower part of the valve rod 31, and the upper bellows support ring 23 and the lower bellows are formed. The bellows 33 is provided between the support parts 31a.

As shown in FIGS. 1 and 4, the stopper 40 is disposed between the valve body 21 and the valve portion 32 constituting the valve body 30. For example, as shown in FIG. 2, the stopper 40 includes a circular ring-shaped substrate 41 made of a metal elastic plate material, and a body formed integrally with the substrate 41 and protruding in a tongue-like shape. It consists of the contact part 43 and the valve body contact part 44. As shown in FIG. Reference numeral 42 denotes a central opening of the substrate 41.

The main body contact portion 43 is elastically locked to the inner surface of the valve body 21, the valve body contact portion 44 is locked to the outer peripheral portion of the valve portion (32). Therefore, the outer shape of the main body contact portion 43 is formed slightly larger than the inner diameter of the valve body 21. In addition, the tip outer diameter of the valve body contact portion 44 is formed to be substantially the same diameter as the locking end portion (32a) of the valve portion (32).

In addition, if the shape of the stopper 40 has a function of not equalizing the valve body 30 by more than a predetermined value, another shape, for example, the stopper 40 'shown in FIG. 3 is formed of a circular ring-shaped plate body. The substrate 41 ', the curved body-shaped body contact portion 43' formed integrally with the substrate 41 ', and the valve body contact portion 44' protruding in the tongue-like shape may be formed. Reference numeral 42 'denotes a central opening of the substrate 41'. In the stopper 40 ', the substrate 41' and the main body contacting portion 43 'are separated transversely at one place. This configuration makes it easy to change the diameters of the substrate 41 'and the main body contacting portion 43', so that the stopper 40 'can be easily attached to the valve body 21.

Next, the assembly of the electric valve B of the said 1st Example is demonstrated. First, the assembly of the driving unit 10 to the valve body 20 is to attach the lower end of the bellows 33 to the lower bellows support part 31a below the valve rod 31, and the upper end of the bellows 33. Attach the upper bellows support ring (23) to it.                     

In addition, the stopper 40 is press-fitted and fitted into the valve body 21 from above. As a result, as shown in Fig. 4, the stopper 40 contacts the bottom surface of the substrate 41 to the support end portion 21c, and the upper end of the main body contact portion 43 engages with the engagement end portion 21b. · It is in a state of being stuck.

Next, the valve body 30, the bellows 33, and the upper bellows support ring 23 are press-fitted into the valve body 21 from above, and the valve part 32 is centered on the substrate 41. The lower end of the valve body contacting portion 44 is locked to the locking end portion 32a through the opening 42. In addition, the upper bellows support ring 23 is firmly fixed to the upper end of the valve body (21). The assembly of the valve body 20 is completed as mentioned above.

The holder 15 is brought into contact with the upper surface of the valve body 20 with respect to the valve body 20, and the output shaft 19 is brought into contact with the upper surface of the valve body 30 through the ball 27. When the nut 26 is rotated and integrated, the assembly of the electric valve B is completed. However, soldering to fix the upper and lower ends of the bellows 33 is omitted in the drawings.

Next, the operation of the electric valve B of the first embodiment will be described. The electric valve B is opened between the first flow passage 24 and the second flow passage 25 constituting the refrigerating system, and controls the fluid flow between the flow passages. In opening and closing of the said electric valve B, a pulse is applied to the stepping motor (not shown) via the lead wire 17. FIG. As a result, the output rotation shaft 19 rotates with respect to the number of pulses through the reduction mechanism 13, and the output rotation shaft 19 moves down by the rotation (if the stepping motor reversely rotates, Not to mention the homology to the number of revolutions).                     

Then, the valve rod 31 via the ball 27 is pressed downward by the lowering of the output rotation shaft 19. During pressurization, when the fluid pressure in the valve chamber 22 acts on the outer surface of the bellows 33 and becomes a fluid pressure of a predetermined value or more, actuate in the direction of reducing the bellows 33 to open the valve in the opening direction. It works. In addition, even if the said valve body 30 moves down, the position of the said stopper 40 does not change, and does not affect the up-down movement in the predetermined range of the said valve body 30. FIG. However, it is not allowed that the valve body 30 is moved above a predetermined range.

Thereafter, when the drive unit 10 is removed from the valve body 20 by a coolant pressure applied to the electric valve B for replacement of the drive unit 10, the nut 26 is loosened and the holder ( It would be good to separate 15 together with the nut 26. At this time, even if the drive unit 10 is separated from the valve body 20, the bellows 33 is reduced by the refrigerant pressure as in the prior art, and the valve body 30 does not become the same. This is because the stopper 40 prevents the valve body 30 from being homologous. Therefore, even when the drive unit 10 is mounted several times, the valve body 30 is not homologous and thus can be easily worked.

Second Embodiment

Next, a second embodiment of the present invention will be described. Fig. 5 is a longitudinal sectional view of the main part, and the same components as those of the first embodiment are given the same reference numerals as those given in Figs.                     

In the second embodiment, the contact portion 32b of the valve portion 32 abutting on the stopper 40 when the valve body 30 is protruded and protrudes above the valve body 21 is different from that of the first embodiment. Similarly, the locking end portion 32a is not formed, and the same inclined flat surface as the other surface is used. In the second embodiment, the configuration of the valve portion 32 is simplified and the processing is easy. In the second embodiment, the bottom edge of the valve body abutment portion 44 of the stopper 40 (contact face to the abutment portion 32b of the valve portion 32) is inclined at the same inclined surface as the inclination angle of the abutment portion 32b. It is also good.

Also in the second embodiment, when the drive unit 10 is separated from the valve body 20, the stopper 40 prevents the valve body 30 from moving up, so that the bellows 33 is reduced by the refrigerant pressure. As a result, the valve body 30 does not move to a height equal to or greater than a predetermined value. Moreover, even when the drive part 10 is attached many times, since the valve body 30 does not become the same, it can work easily.

Third Embodiment

Next, a third embodiment of the present invention will be described. 6 is a longitudinal sectional view of the main portion thereof, FIG. 7 is an enlarged cross-sectional view of the main portion of FIG. 6, and FIG. 8 is an enlarged sectional view of the stopper 50. In the third embodiment, the same components as those in the first embodiment are denoted by the same reference numerals as those given in Figs. 1 and 4 in Figs. 6 and 7, and the description thereof will be omitted.

In the inner surface portion of the valve body 21, a mounting recess C of the stopper 50, which will be described later, is formed. The mounting recess C is continuous to the upper engagement end portion 21b and the upper engagement end portion 21b formed at a step substantially perpendicular to the inner surface of the valve body 21, and the valve body 21 below it. The back support part 21d which consists of the same inner diameter substantially parallel to the inner surface part of W, and the lower joining end part 21e below the back support part 21d. Further, the distance between the upper engaging end portion 21b and the lower engaging end portion 21e is equal to or not equal to the distance between the upper end of the upper body upper contact portion 53 of the stopper 50 and the lower end of the lower body contact portion 55 of the stopper 50, which will be described later. If it is not, it is preferable to make it slightly larger. The stopper 50 is supported by the upper engaging end 21b, the back support 21d and the lower engaging end 21e.

Moreover, the part which the upper surface part of the valve part 35 contact | connects, especially the valve body contact part 54 of the stopper 50 mentioned later is formed flat (flat surface part 35b). The central hole 35a of the other diameter penetrating up and down is formed in the shaft center part of the said valve part 35, and the lower part of the valve body 30 is fitted and fitted in the upper part.

The stopper 50 has the same shape as that of the first and second embodiments in the basic form thereof, and is made of a metal elastic plate material, and is made of a circular ring shaped plate member having a uniform outer diameter of a predetermined width. 51, a plurality of tongue-shaped upper body contact portions 53 formed in a tongue-like shape formed so as to be integrated with the substrate 51 and spread upward, and are uniform with the substrate 51 downwardly. A plurality of body lower contact portions 55 having a tongue-like shape formed in one diameter, and a plurality of valve body contact portions 54 having a tongue-like shape formed to be inclined downward inwardly adjacent to the body lower contact portion 55. Consists of

In addition, the upper body contact portion 53 is formed at a predetermined interval on the upper edge of the substrate 51 made of a circular ring-shaped plate body, and the lower edge of the substrate 51, for example, It is formed continuously so that two valve body contact parts 54 may be arrange | positioned with respect to one non-contact part 55. As shown in FIG.

Moreover, of course, the stopper 50 may separate the board | substrate 51 which consists of a circular ring-shaped board body in one place. The stopper 50 shown in FIG. 9 separated the board | substrate 51 transversely between the valve body contact part 54 and the main body lower contact part 55. As shown in FIG. By such a configuration, the diameter of the substrate 51 can be easily changed, and the stopper 50 can be easily attached to the mounting recess C of the valve body 21.

The stopper 50 is fitted to the mounting recess C while elastically deforming in the same manner as in the first and second embodiments. 5 to 7 show the state after fitting. The upper body contact portion 53 of the stopper 50 is locked to the engagement end portion 21b, and the circular ring-shaped substrate 51 abuts on the back support portion 21d and is supported. And the lower body contact portion 55 is disposed in a state in contact with the valve body (21).

The third embodiment of the present invention exhibits the same effects as the other first and second embodiments by the above configuration, and the stopper 50 is tightly supported toward the valve body 21 side.

Also in the third embodiment, when the drive unit 10 is separated from the valve body 20, the stopper 50 abuts on the flat surface portion 35b so that the stopper 50 of the valve body 30 In order to prevent the same, the bellows 33 is reduced by the refrigerant pressure, and the valve body 30 cannot be moved to a height equal to or greater than a predetermined value. In addition, since the valve body 30 is not the same even when the drive part 10 is mounted several times, it can work easily. In the third embodiment, the fitting state of the stopper 50 to the mounting recess C is stabilized, and the functionality and durability of the electric valve can be improved.

According to the characteristic of the electric valve of Claim 1, installation and disassembly of a drive part and a valve body part become easy. In addition, the stopper function is realized by a simple configuration. In addition, the stopper itself is easy to install, and its manufacture is also easy.

According to the characteristic of the electric valve of Claim 2, the homology of a valve body can be prevented with a simple structure.

According to the characteristic of the electric valve of Claim 3, attachment of the stopper to a valve body becomes easy.

According to the characteristic of the electric valve of Claim 4, the stopper of a simple structure can be manufactured easily. In addition, the valve body can be easily mounted. The number and shape of the body contact portion and the valve body contact portion can be appropriately selected.

According to the characteristic of the electric valve of Claim 5, a stopper can be manufactured easily.

According to the characteristic of the electric valve of Claim 6, the mounting of the stopper to the valve body is possible.

According to the characteristic of the electric valve of Claim 7, the structure of a stopper becomes simple and manufacture becomes easy.

Claims (7)

A valve body portion comprising a drive portion and a valve body portion, wherein the valve body portion is provided with a hollow valve body with the drive portion side open, a valve body provided in the hollow portion of the valve body and movable in and out of the valve body portion, And a stopper disposed at the hollow portion between the valve body and the valve portion constituting the valve body, An electric valve for preventing the stopper from protruding the valve body from the valve body when the valve body is added to the direction protruding to the drive part side by the refrigerant pressure, and the drive part and the valve body part are separated. The stopper is made of a thin spring material, and includes a body contact portion and a valve body contact portion, wherein the body contact portion is locked to the inner surface of the hollow portion of the valve body, and the valve body contact portion is detachable from the outer peripheral portion of the valve portion. Electric valve, characterized in that to be formed. The method of claim 1, The stopper includes a circular ring-shaped substrate, the tongue contact portion and the valve body contact portion in a tongue-like shape integrally formed with the substrate. The method of claim 1, And the stopper comprises a circular ring-shaped substrate, the plate-shaped main body contact portion and the valve body contact portion formed integrally with the substrate. The method of claim 1, The main body contact portion of the stopper includes a main body upper contact portion formed above the substrate and a main body lower contact portion formed below the substrate, and the main body upper contact portion and the main body lower contact portion are an inner surface of the valve body. And the substrate is in contact with an inner surface of the valve body, and the valve body contact portion is formed to be detachably attached to the valve portion. delete delete delete

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