JPS59187194A - Device for applying dry lubricant solution to spline teeth - Google Patents
Device for applying dry lubricant solution to spline teethInfo
- Publication number
- JPS59187194A JPS59187194A JP6056483A JP6056483A JPS59187194A JP S59187194 A JPS59187194 A JP S59187194A JP 6056483 A JP6056483 A JP 6056483A JP 6056483 A JP6056483 A JP 6056483A JP S59187194 A JPS59187194 A JP S59187194A
- Authority
- JP
- Japan
- Prior art keywords
- solution
- spline
- gear
- train
- gear train
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/14—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
- F16N7/16—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means the oil being carried up by a lifting device
- F16N7/24—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means the oil being carried up by a lifting device with discs, rollers, belts or the like contacting the shaft to be lubricated
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、軸のスプライン部の歯面へ乾燥潤滑剤(モリ
コート(商標)など)を塗布する装置である。DETAILED DESCRIPTION OF THE INVENTION The present invention is an apparatus for applying a dry lubricant (such as Molykote (trademark)) to the tooth surfaces of a spline portion of a shaft.
この種の潤滑剤は溶剤(キシレン)に溶がした溶液を塗
布乾燥させるもので、従来はスポンジローラを用いて手
作業でスプラインの歯底面にも十分付着する量を塗布し
た後、余分な量を特に上記歯底に溜ることのないように
空気で吹き飛ばすものである。This type of lubricant is a solution dissolved in a solvent (xylene) that is applied and dried. Conventionally, the lubricant was applied manually using a sponge roller in an amount sufficient to adhere to the bottom surface of the spline tooth, and then the excess amount was removed. This is to blow it out with air to prevent it from accumulating on the bottom of the teeth.
そのため人手を要する、毒性の乾燥剤が吹き飛ばされ作
業環境に支障がある、高価な乾燥潤滑剤が飛散で浪費さ
れる、塗布ムラがある、加工ラインへの組込みに適しな
い等種々の問題点がある。As a result, there are various problems such as requiring manual labor, toxic desiccant being blown away and creating a problem in the working environment, expensive dry lubricant being wasted due to scattering, uneven coating, and unsuitability for integration into processing lines. be.
本発明は、これ等の問題点をすべて解消した乾燥潤滑剤
塗布装置を提供することを目的とする。An object of the present invention is to provide a dry lubricant application device that eliminates all of these problems.
添付図面の実施例について具体的に説明すると、第1図
中1はワーク(軸)、2はワークlの一部に設けられた
スプライン部で、その歯の各部に乾燥潤滑剤を均一に塗
−布するものである。To specifically explain the embodiment shown in the attached drawings, in Fig. 1, 1 is a workpiece (shaft), 2 is a spline part provided on a part of the workpiece L, and each part of the teeth is uniformly coated with dry lubricant. -It is something to be clothed.
3−4・5は順次に噛み合い縦に配列されている歯車列
で、その歯はスプラインの歯と同じ形状である。その歯
車列は軸受部材6に支持され、例えばピストンシリンダ
のような往復動駆動源7により、スプライン部2と槽8
内の液0との間を上下動させられる。Numerals 3-4 and 5 are gear trains that are sequentially meshed and arranged vertically, and their teeth have the same shape as spline teeth. The gear train is supported by a bearing member 6, and a reciprocating drive source 7 such as a piston cylinder drives the spline portion 2 and the tank 8.
It can be moved up and down between the liquid 0 inside.
槽8には溶剤に溶かした乾燥潤滑剤の液0か溜られ、本
装置の稼働中はモータ9で回転させる羽根10により撹
拌して溶液濃度を上下均一に保っている。A dry lubricant solution dissolved in a solvent is stored in the tank 8, and while the apparatus is in operation, it is stirred by a blade 10 rotated by a motor 9 to keep the concentration of the solution uniform vertically.
第5図中12はスプライン部2に空気を吹きかけるノズ
ルを示し、以上構成の作用は以下の通りである。Reference numeral 12 in FIG. 5 indicates a nozzle for spraying air onto the spline portion 2, and the operation of the above structure is as follows.
a、ワークlが搬送されて歯車列3〜5の上方定位にき
たことを図に省いた近接スイッチ等の検知素子が検知す
ると、その信号で動作する電気制御回路で流体圧制−回
路を制御し、ピストンシリンダ(又電磁プランジャ)が
作用してワークlを両端からセンタ13で挾みつけてそ
の軸線を歯車列3〜5の軸線と平行に支持して停止させ
る。a. When a detection element such as a proximity switch (not shown in the figure) detects that the work l has been transported and has come to the upper position of gear trains 3 to 5, the fluid pressure control circuit is controlled by an electric control circuit that operates based on the signal. , the piston cylinder (or electromagnetic plunger) acts to clamp the work l from both ends at the center 13, supporting its axis parallel to the axes of the gear trains 3 to 5, and stopping it.
b、aのワーク支持終了検知信号で往復動駆動源7を制
御する電気制御回路・流体圧制御回路が作動し、第2図
位置にある歯車列3〜5を支持部材6を介して、予め設
定された位置まで上昇停止させ、最上位歯車3がスプラ
イン2に噛み合う。The electric control circuit/fluid pressure control circuit that controls the reciprocating drive source 7 is activated by the workpiece support end detection signal shown in b and a, and the gear train 3 to 5 in the position shown in FIG. It is raised to a set position and stopped, and the uppermost gear 3 meshes with the spline 2.
C1上記の上昇噛合終了検知信号で、第1タイマ回路が
作動し歯車列3〜5を第3図の状態に停止させる。その
停止時間は、最下位歯車5にその下部が第2図のように
溶液Oに浸漬していたことによって付着した溶液Oの、
スプラインへの塗布に必要な量以上の過剰分を滴下させ
るに要する時間に設定する。C1 The first timer circuit is activated by the above-mentioned upward mesh end detection signal to stop the gear trains 3 to 5 in the state shown in FIG. 3. The stoppage time is due to the amount of solution O adhering to the lowest gear 5 due to its lower part being immersed in the solution O as shown in FIG.
Set to the time required to drop the excess amount over and above the amount needed to coat the spline.
d、上記第1タイマの設定時間を経過すると第2タイマ
回路に切換り、ワークlを回りセンタを介して第4図の
ように一方向Sに回転させるモータの電路をそのタイマ
回路で制御する。そのワークの回転で歯車列3〜5も回
転し、下から2番目の歯車4はさらに余分な溶液を絞り
出し、必要量だけ最上位歯車3の各歯面に付着し、その
付着液がスプライン部2の各歯に塗布される。d. When the set time of the first timer has elapsed, the circuit switches to the second timer circuit, and the timer circuit controls the electric path of the motor that rotates the workpiece L in one direction S as shown in FIG. 4 through the center. . The rotation of the workpiece also rotates gear trains 3 to 5, and the second gear 4 from the bottom squeezes out excess solution, and the required amount adheres to each tooth surface of the top gear 3, and the attached liquid is transferred to the spline section. It is applied to each tooth of 2.
e、上記第2タイプの設定時間を経過すると、第3タイ
マ回路に切換り、ワ〜り1の回転を逆方向rに切換え、
スプライン歯の反対面に溶液を塗布する。e. When the set time of the second type has elapsed, the circuit switches to the third timer circuit and switches the rotation of the wheel 1 to the reverse direction r.
Apply the solution to the opposite side of the spline tooth.
f、第3タイマによる塗布時間を終ると前記すの歯車列
上y1支持制御回路を作動させて歯車列3〜5を第2図
の最下位歯車5が溶液0に浸漬する設定位置まで下降し
、その位置に停止させる。f. When the coating time according to the third timer is over, the above-mentioned gear train upper y1 support control circuit is activated to lower the gear trains 3 to 5 to the set position where the lowest gear 5 in FIG. 2 is immersed in solution 0. , to stop at that position.
g、」二記の歯車列下降終了の検知信号でノズル12が
ら空気を吹きかけて溶液の付着ムラを均らす。この場合
はワークlは回転を継続させる(第5図)。g. At the detection signal indicating the end of the gear train descent described in 2., air is blown through the nozzle 12 to even out uneven adhesion of the solution. In this case, the work l continues to rotate (FIG. 5).
h、タイマ回路で上記空気吹きかけ時間を設定し、その
終了信号で、ワークの回転停止、センタ外し、搬出の各
制御回路、制御機構を動作させて、スプライン2への乾
燥潤滑剤溶液塗布の1行程を終了する。h. Set the above air blowing time using the timer circuit, and use the end signal to operate the control circuits and control mechanisms for stopping the rotation of the workpiece, decentering it, and carrying it out, and apply the dry lubricant solution to the spline 2. Finish the journey.
本発明は、上記の構成であるから、スプラインの歯の各
面に必要最小限の乾燥潤滑剤の溶液が均一に塗布される
。塗布ムラ均らし空気は溶液を吹き散らす程でない弱い
圧力でよいから、毒性溶液を飛散させることがなく作業
環境を向上し、溶液の無駄がない。機構は単純なもので
コンパクトに構成される。前記a−hのプロセス制御は
周知の電気制御回路・空圧制御回路・モータ回路等の組
合せで容易に得られるからラインへの組込みも容易にで
きる等の効果がある。Since the present invention has the above-described configuration, a necessary minimum amount of dry lubricant solution is uniformly applied to each surface of the teeth of the spline. Since the air used to level out coating unevenness requires only a weak pressure that does not cause the solution to scatter, the working environment is improved without scattering the toxic solution, and there is no wastage of the solution. The mechanism is simple and compact. The above-mentioned process control of ah can be easily achieved by a combination of well-known electric control circuits, pneumatic control circuits, motor circuits, etc., so that it can be easily integrated into a line.
第1図は液加ニスプライン部と乾燥潤滑剤溶液塗布用歯
車列との正面図、第2図は本発明装置の側面図、第3図
乃至第5図はその各動作行程時の状態を示す側面図。
1はワーク、2はそのスプライン部、3・4・5は歯車
タリ、6は歯車列支持部材、7は歯車列上下動駆動源、
8は乾燥潤滑剤の溶液貯槽、12は空気ノズル。
第1図Fig. 1 is a front view of the liquid applying varnish spline section and the gear train for applying dry lubricant solution, Fig. 2 is a side view of the device of the present invention, and Figs. 3 to 5 show the state during each operation stroke. The side view shown. 1 is a workpiece, 2 is a spline portion thereof, 3, 4, and 5 are gear teeth, 6 is a gear train support member, 7 is a gear train vertical movement drive source,
8 is a dry lubricant solution storage tank, and 12 is an air nozzle. Figure 1
Claims (1)
停止されたワーク (1)のスプライン部(2)、との
間を駆動源 (7)により上下動する歯車列(3)〜(
5)から成り、 その歯車列の」二昇停止により最上位歯車(3)がスプ
ラインに噛み合い、最下位歯車(5)は溶液Oの液面よ
り上方に位置して浸漬により刺着した溶液の余剰分を滴
下させ、 その設定滴下時間を経た後ワーク (1)、歯車列(3
)〜 (5)を連動回転させて最下位歯車 (5)に付
着した溶液をその上位歯車列を順次に介してスプライン
部(2)の歯に塗布し、 その塗布設定持回経過後上記回転を逆転させてスプライ
ン歯の反対側の面に溶液を塗布し、その設定時間を経た
後歯車列は設定位置まで下降させ、ワークは回転を続け
ながらスプライン部へ空気を設定した時間の間吹きかけ
て溶液の塗布ムラを均らすように構成したスプラインの
歯に乾燥潤滑剤を塗布する装置。(1) A gear train (3) that moves up and down by a drive source (7) between a dry lubricant solution storage tank (8) and the spline part (2) of the workpiece (1) that is stopped above it. ~(
The top gear (3) meshes with the spline when the gear train is raised and stopped, and the bottom gear (5) is positioned above the liquid level of the solution O to remove the solution stuck by immersion. Drop the excess amount, and after the set dripping time has passed, workpiece (1), gear train (3)
) to (5) are rotated in conjunction to apply the solution adhering to the lowest gear (5) to the teeth of the spline part (2) via the upper gear train sequentially, and after the set number of times of application has elapsed, the above rotation is performed. The solution is applied to the opposite side of the spline teeth by reversing the process, and after the set time has elapsed, the gear train is lowered to the set position, and while the workpiece continues to rotate, air is sprayed onto the spline part for the set time. A device that applies dry lubricant to spline teeth configured to even out uneven application of solution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6056483A JPS59187194A (en) | 1983-04-06 | 1983-04-06 | Device for applying dry lubricant solution to spline teeth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6056483A JPS59187194A (en) | 1983-04-06 | 1983-04-06 | Device for applying dry lubricant solution to spline teeth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59187194A true JPS59187194A (en) | 1984-10-24 |
| JPS6150198B2 JPS6150198B2 (en) | 1986-11-01 |
Family
ID=13145883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6056483A Granted JPS59187194A (en) | 1983-04-06 | 1983-04-06 | Device for applying dry lubricant solution to spline teeth |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59187194A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4802554A (en) * | 1987-01-09 | 1989-02-07 | Fuji Photo Film Co., Ltd. | Grease applying method |
| JP2005154865A (en) * | 2003-11-27 | 2005-06-16 | Nissan Motor Co Ltd | Gear part having lubricating film and method for manufacturing the same |
-
1983
- 1983-04-06 JP JP6056483A patent/JPS59187194A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4802554A (en) * | 1987-01-09 | 1989-02-07 | Fuji Photo Film Co., Ltd. | Grease applying method |
| JP2005154865A (en) * | 2003-11-27 | 2005-06-16 | Nissan Motor Co Ltd | Gear part having lubricating film and method for manufacturing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6150198B2 (en) | 1986-11-01 |
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