JPH1180755A - Production method of non-carcinogenic aromatic hydrocarbon oil by solvent extraction and hydrorefining method - Google Patents
Production method of non-carcinogenic aromatic hydrocarbon oil by solvent extraction and hydrorefining methodInfo
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- JPH1180755A JPH1180755A JP28629397A JP28629397A JPH1180755A JP H1180755 A JPH1180755 A JP H1180755A JP 28629397 A JP28629397 A JP 28629397A JP 28629397 A JP28629397 A JP 28629397A JP H1180755 A JPH1180755 A JP H1180755A
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- Prior art keywords
- oil
- aromatic compound
- solvent
- aromatic
- aromatic hydrocarbon
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- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、多環芳香族化合物
をほとんど含まない、実質的に非発ガン性の芳香族炭化
水素油の製法に関する。特に本発明は、ゴム、インク製
品等の製造に使用される石油系芳香族炭化水素油の製法
に関し、多環芳香族化合物をほとんど含まない、実質的
に非発ガン性の芳香族炭化水素油の製法に関する。The present invention relates to a process for producing a substantially non-carcinogenic aromatic hydrocarbon oil containing substantially no polycyclic aromatic compounds. In particular, the present invention relates to a method for producing a petroleum-based aromatic hydrocarbon oil used in the production of rubber, ink products, and the like, and relates to a substantially non-carcinogenic aromatic hydrocarbon oil containing almost no polycyclic aromatic compound. Related to the production method.
【0002】[0002]
【従来の技術】一般に石油系芳香族炭化水素油が、原油
の精製に於ける減圧蒸留より得られる沸点範囲260〜
650℃の潤滑油製造留分の溶剤抽出精製法において、
芳香族炭化水素化合物を豊富に含む留分として製造され
ている事は当業者によく知られている。従って、原油の
種類、抽出精製法の条件によって石油系芳香族炭化水素
油は、その性状、化学的組成は異なるものの、基本的に
組成成分として芳香族炭化水素化合物を相当量含んでい
る事を特徴とする。2. Description of the Related Art Generally, a petroleum-based aromatic hydrocarbon oil has a boiling point range of from 260 to 260 obtained by vacuum distillation in the refining of crude oil.
In the solvent extraction purification method of a lubricating oil production fraction at 650 ° C.,
It is well known to those skilled in the art that it is produced as a fraction rich in aromatic hydrocarbon compounds. Therefore, although petroleum-based aromatic hydrocarbon oils differ in their properties and chemical composition depending on the type of crude oil and the conditions of the extraction and refining method, they basically contain a considerable amount of aromatic hydrocarbon compounds as constituent components. Features.
【0003】この石油系芳香族炭化水素油が、タイヤ等
に使用される天然ゴムやSBR等のゴム用加工油及び原
料SBRの伸展油として有用に使用されている事は当業
者によく知られている。即ち、これら石油系芳香族炭化
水素油は、上記ゴムとの相溶性を利用してゴムの加工に
於ける一連の作業性の改善及び加硫後の最終ゴム製品の
物理的性質を改善するために添加されている。It is well known to those skilled in the art that this petroleum-based aromatic hydrocarbon oil is usefully used as a processing oil for rubber such as natural rubber or SBR used for tires and the like, and as an extension oil for raw SBR. ing. That is, these petroleum-based aromatic hydrocarbon oils are used to improve the series of workability in rubber processing and the physical properties of the final rubber product after vulcanization by utilizing the compatibility with the rubber. It has been added to.
【0004】このゴムとの相溶性を発現するために、こ
れら石油系芳香族炭化水素油は典型的に ASTM D 2140
に規定される組成分析法で、実質的に芳香族化合物含有
量を意味する芳香環を形成する炭素含有量(以下芳香族
炭素含有量、Ca%という事がある)を27〜55%含
んでいる。[0004] In order to exhibit compatibility with the rubber, these petroleum-based aromatic hydrocarbon oils are typically used in ASTM D 2140.
In the composition analysis method defined in the above, the carbon content (hereinafter, sometimes referred to as aromatic carbon content, sometimes referred to as Ca%) which forms an aromatic ring, which substantially means the aromatic compound content, is 27 to 55%. I have.
【0005】[0005]
【発明が解決しようとする問題点】しかしながら、これ
ら石油系芳香族炭化水素油は、成分として含む芳香族炭
化水素化合物の中に、更に成分として15〜28%の多
環芳香族化合物(以下PCA(Polycyclic aromatics)
という事がある)を含んでいる。近年EU指令により、
この多環芳香族化合物を3%以上含む石油製品は発ガン
性ありと勧告された事から、世界的に石油製品の多環芳
香族化合物低減の努力がなされている。However, these petroleum-based aromatic hydrocarbon oils contain, as an additional component, 15 to 28% of a polycyclic aromatic compound (hereinafter referred to as PCA) among the aromatic hydrocarbon compounds contained as components. (Polycyclic aromatics)
May be included). In recent years, by EU directive,
Petroleum products containing 3% or more of this polycyclic aromatic compound have been suggested to be carcinogenic, and efforts have been made worldwide to reduce the amount of polycyclic aromatic compounds in petroleum products.
【0006】ゴム用プロセス油及び伸展油も例外でな
く、多くの提案がなされているが、例えば日本特表平6
−50524(GB2252978,US550413
5,EP575400)号では、粘度が32〜50cS
t.で、ASTM D 2007 に規定されるクレイ−ゲル法によ
る芳香族成分が30〜55重量%、飽和炭化水素成分が
40〜65重量%、且つIP346法で測定される多環
芳香族化合物即ちPCAが3%未満の石油系炭化水素油
を提案しているが、このクレイ−ゲル法による芳香族成
分範囲では、ASTM D 2140 に規定される芳香族炭素含有
量(Ca%)は26%に達せず、ゴムとの相溶性及び親
和性を発現する事ができないため、従来より使用されて
きた石油系芳香族炭化水素油の代替としては不適当なも
のであり、また特にSBRや天然ゴムに対しては全く使
用に耐えないものであった。[0006] Process oils and extender oils for rubber are no exception and many proposals have been made.
-50524 (GB2252978, US550413
5, EP575400), the viscosity is 32 to 50 cS.
t. The aromatic component is 30 to 55% by weight, the saturated hydrocarbon component is 40 to 65% by weight, and the polycyclic aromatic compound or PCA measured by the IP346 method is 30 to 55% by weight according to the clay-gel method specified in ASTM D 2007. Although a petroleum hydrocarbon oil of less than 3% is proposed, the aromatic carbon content (Ca%) specified in ASTM D2140 does not reach 26% in the range of aromatic components by the clay-gel method. , Because it cannot exhibit compatibility and affinity with rubber, it is unsuitable as a substitute for petroleum-based aromatic hydrocarbon oils that have been conventionally used, and especially for SBR and natural rubber. Was unusable at all.
【0007】更に、EP04179801号では、クレ
イ−ゲル法による芳香族含有量50重量%以上、IP3
46試験法によるPCA含有量3%未満のゴム用プロセ
スオイルを、石油系潤滑油留分から2段階抽出法で製造
する方法を提案しているが、この方法では、基本的に溶
剤抽出によって多環芳香族化合物を除去する際に、極性
即ち溶剤との溶解性の似た有用な非多環芳香族化合物を
も一緒に溶解抽出して多くのロスを伴うため、目的のプ
ロセスオイルの収率を低くし、且つ2段階抽出による溶
剤回収を2回必要とするなど、プロセスコスト的に有利
な方法であるとは言い難い。[0007] Further, in EP04179801, an aromatic content of 50% by weight or more and an IP3
46, a method is proposed in which a process oil for rubber having a PCA content of less than 3% is produced from a petroleum-based lubricating oil fraction by a two-stage extraction method. When removing aromatic compounds, a useful non-polycyclic aromatic compound having similar polarity or solubility in a solvent is also dissolved and extracted together with a large amount of loss. It is hard to say that this method is advantageous in terms of process cost, such as lowering the temperature and requiring solvent recovery twice by two-stage extraction.
【0008】また日本特表平7−501346号では、
独自の突然変異誘発性指数と物理的特性の関数的な関係
を確立し、それに基づくプロセス条件で、炭化水素常圧
蒸留残油フィードストックから非発ガン性のブライトス
トック抽出物または脱れき油を製造する方法が提案され
ているが、この発明では実質的にPCA3%未満のEU
指令を達しているとは言い難い。In Japanese Patent Application Laid-Open No. 7-501346,
Establish a unique relationship between mutagenicity indices and physical properties, and use the process conditions to extract non-carcinogenic bright stock extracts or deoiled oils from hydrocarbon atmospheric distillate resid feedstocks. Although a manufacturing method has been proposed, the present invention provides a EU of substantially less than 3% of PCA.
It is hard to say that the order has been reached.
【0009】他にも、DE4038458号では臨界抽
出法による方法、WO9528458号では空気酸化作
用による方法など提案されているが、いずれも芳香族含
有量が低くてゴムとの親和性を欠き、現行のゴム用プロ
セスオイルの代替に向かないものや、技術的及びプロセ
ス的にコストがかかり過ぎる等、その性能とEU指令に
よる発ガン性勧告即ちPCA3%未満を同時に満足す
る、石油系芳香族炭化水素油の技術的にもコスト的にも
有利な製造方法は提案されていない。In addition, DE 40 38 458 proposes a method by a critical extraction method, and WO 9528458 proposes a method by an air oxidizing action. However, any of these methods has a low aromatic content and lacks affinity with rubber. Petroleum aromatic hydrocarbon oil that satisfies its performance and the carcinogenicity recommendation according to EU Directive, that is, less than 3% PCA at the same time, such as those that are not suitable for replacement of rubber process oil and that are too costly in terms of technology and process. No production method which is advantageous in terms of both technology and cost has been proposed.
【0010】これより非発ガン性の石油系芳香族炭化水
素油の簡単且つ経済的な製造に対する強い要求がある。There is a strong demand for simple and economical production of non-carcinogenic petroleum aromatic hydrocarbon oils.
【0011】[0011]
【発明の目的】よって本発明の目的は、ゴム用プロセス
オイルとして使用されているPCAを含む現行の石油系
芳香族炭化水素油と同等の性能を有する、非発ガン性の
石油系芳香族炭化水素油の新規な製造法を提供する事に
よって、この要求を満足させる事である。特に本発明の
目的は、石油の減圧蒸留残さの脱れき油より、溶剤抽出
と水素化精製の相関的厳密な操作条件設計によって、簡
単で且つ経済的に有利な非発ガン性の石油系芳香族炭化
水素油の新規な製造法を提供する事である。SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a non-carcinogenic petroleum-based aromatic hydrocarbon having the same performance as existing petroleum-based aromatic hydrocarbon oils including PCA used as a process oil for rubber. It is to satisfy this need by providing a new method for producing hydrogen oil. In particular, an object of the present invention is to provide a simple and economically advantageous non-carcinogenic petroleum-based fragrance from deasphalted oil from the vacuum distillation residue of petroleum by designing strict operating conditions in relation to solvent extraction and hydrorefining. It is an object of the present invention to provide a novel method for producing an aromatic hydrocarbon oil.
【0012】[0012]
【問題を解決するための手段】従来よりゴム用プロセス
オイルとして使用されている石油系芳香族炭化水素油と
同等の性能を有し、且つ発ガン性を有すIP346試験
法による多環芳香族化合物を3%未満に減じた、安全で
環境を汚さない新規な石油系芳香族炭化水素油は、石油
の減圧蒸留残さ油の脱れき油を溶剤抽出処理して、ASTM
D 2140 に規定される組成分析法による芳香族化合物を
形成する炭素含有量30%以上で且つIP346試験法
による多環芳香族化合物即ちPCA含有量8%未満の抽
出油を得、該抽出油を多環芳香族化合物を選択的に水素
化する条件、特に非多環芳香族化合物を過度に水素添加
及び水素化分解させない条件で水素化反応せしめる本発
明によって達成される。Means for Solving the Problems Polycyclic aromatic hydrocarbons having the same performance as petroleum aromatic hydrocarbon oils conventionally used as rubber process oils and having carcinogenicity according to the IP346 test method. A new petroleum-based aromatic hydrocarbon oil that is safe and does not pollute the environment by reducing the compound to less than 3%.
An extracted oil having a carbon content of 30% or more for forming an aromatic compound according to the composition analysis method specified in D 2140 and a polycyclic aromatic compound, that is, a PCA content of less than 8% according to the IP346 test method, is obtained. This is achieved by the present invention in which hydrogenation is carried out under conditions for selectively hydrogenating a polycyclic aromatic compound, particularly under conditions that do not cause excessive hydrogenation and hydrogenolysis of a non-polycyclic aromatic compound.
【0013】本発明に供される原料油は、減圧蒸留残さ
よりプロパン等の軽質炭化水素により、アスファルト物
質を除去された脱れき油が適用される。As the feedstock oil to be used in the present invention, a deasphalted oil from which asphalt substances have been removed from light residue such as propane from vacuum distillation residue is applied.
【0014】減圧蒸留残さの脱れき油は、現行使用され
ている石油系芳香族炭化水素油の原料となる、沸点26
0〜650℃の減圧直留の潤滑油留分に比べて、発ガン
性を示す多環芳香族化合物を基本的に少量しか含んでい
ない事が知られている。The deoiled oil from the vacuum distillation residue has a boiling point of 26, which is a raw material for the petroleum aromatic hydrocarbon oil currently used.
It is known that it contains basically only a small amount of a polycyclic aromatic compound exhibiting carcinogenicity as compared with a lubricating oil fraction directly distilled under reduced pressure at 0 to 650 ° C.
【0015】EU指令による発ガン性の多環芳香族化合
物は、厳密に言うとIP346試験法によるDMSO
(ジメチルスルフォキシド)抽出分であり、一般に3〜
7環の多環芳香族化合物である。これらの化合物は、現
行の石油系芳香族炭化水素油の原料となる減圧蒸留後の
潤滑油留分の沸点範囲と概ね一致している。The carcinogenic polycyclic aromatic compounds according to the EU Directive are strictly speaking DMSO according to the IP346 test method.
(Dimethylsulfoxide) extract, generally 3 to
It is a seven-ring polycyclic aromatic compound. These compounds are almost in agreement with the boiling point range of the lubricating oil fraction after vacuum distillation, which is the current raw material for petroleum aromatic hydrocarbon oil.
【0016】減圧蒸留残さの脱れき油は、これら潤滑油
留分よりはるかに高い沸点範囲を持ち、高分子量の炭化
水素化合物より成るので、3〜7環の多環芳香族化合物
を基本的に少量しか含まない事が、本発明に好適に用い
られる必須の要件となっている。The deoiled oil from the vacuum distillation residue has a boiling point much higher than those of these lubricating oil fractions and is composed of a high molecular weight hydrocarbon compound. The inclusion of only a small amount is an essential requirement suitably used in the present invention.
【0017】減圧蒸留残さの脱れき油は、他の減圧蒸留
後の潤滑油留分の様な石油炭化水素油と同様に、炭化水
素化合物組成としてパラフィン、ナフテン、アロマティ
ックの炭化水素構造の異なる化合物の混合物である。現
行ゴム用プロセスオイルとして使用されている芳香族炭
化水素油は、この内アロマティック化合物をより多く含
む化学組成を持ち、故にゴムとの相溶性及び親和性を有
し有用に使用されている。The deoiled oil of the vacuum distillation residue has a different hydrocarbon structure of paraffin, naphthene and aromatic as the hydrocarbon compound composition, like other petroleum hydrocarbon oils such as lubricating oil fractions after vacuum distillation. It is a mixture of compounds. Aromatic hydrocarbon oils currently used as process oils for rubbers have a chemical composition containing more aromatic compounds among them, and are therefore useful because they have compatibility and affinity with rubber.
【0018】本発明の目的とする芳香族炭化水素油も、
芳香族炭素含有量26%以上の、アロマティック成分を
より多く含む有用なゴム用プロセスオイルとする事にあ
る。The aromatic hydrocarbon oil intended for the present invention is also
It is to provide a useful rubber process oil having an aromatic carbon content of 26% or more and containing a large amount of an aromatic component.
【0019】従って、減圧蒸留残さの脱れき油をアロマ
ティック化合物をより多く含む芳香族炭化水素油に精製
する必要があるが、これは一般に使用されている向流接
触型の抽出塔を用いて溶剤抽出法によって達成される。Therefore, it is necessary to purify the deoiled oil from the vacuum distillation residue into an aromatic hydrocarbon oil containing a larger amount of an aromatic compound by using a generally used countercurrent contact type extraction column. This is achieved by a solvent extraction method.
【0020】本発明の抽出操作における溶剤は、芳香族
化合物を選択的に溶解するフルフラール、フェノール、
n−メチルピロリドン等の極性溶剤が望ましい。これら
の溶剤は単独で用いられても良いし、2種以上の混合溶
剤として用いる事もできる。The solvent in the extraction operation of the present invention is furfural, phenol, which selectively dissolves aromatic compounds.
Polar solvents such as n-methylpyrrolidone are preferred. These solvents may be used alone or as a mixed solvent of two or more.
【0021】抽出操作に於ける操作条件は、原料油とし
ての減圧蒸留残さの脱れき油の性状、特に芳香族化合物
含有量と多環芳香族化合物含有量によって適宜変動させ
る事ができ、塔頂温度90〜125℃、塔底温度50〜
85℃、溶剤比1.0〜5.0の範囲で選択される事が
好ましい。The operating conditions in the extraction operation can be appropriately varied depending on the properties of the deoiled oil from the vacuum distillation residue as the feed oil, particularly the aromatic compound content and the polycyclic aromatic compound content. Temperature 90-125 ° C, tower bottom temperature 50-
It is preferable to select at 85 ° C. and a solvent ratio of 1.0 to 5.0.
【0022】減圧蒸留残さは、当然のごとく原油の種
類、減圧蒸留の過酷度によってその性状を変化させ、従
ってその脱れき油も物理的性状、化学的組成を変化させ
る。Naturally, the residue of vacuum distillation changes its properties depending on the type of crude oil and the severity of vacuum distillation, and the deoiled oil also changes its physical properties and chemical composition.
【0023】本発明の抽出操作条件を決定する因子は原
料となる脱れき油の化学組成にあり、先ず脱れき油の芳
香族化合物含有量が少なければ、抽出操作条件をよりマ
イルドな条件即ち上記抽出条件の範囲で、塔頂塔底の抽
出温度を低くし且つ溶剤比を下げて、抽出油収量を低く
抑える条件を選定し、得られる抽出油の芳香族炭素含有
量(Ca%)を上げる事ができる。逆に脱れき油の芳香
族化合物含有量が多ければ、抽出操作条件をシビアーに
して、即ち抽出温度を高くし且つ溶剤比を上げて、抽出
油収量を上げる事で得られる抽出油の芳香族炭素含有量
(Ca%)を調整する事ができる。The factor that determines the conditions for the extraction operation of the present invention is the chemical composition of the deasphalted oil as a raw material. First, if the content of the aromatic compound in the deasphalted oil is small, the extraction operation conditions can be made milder, that is, the above-mentioned conditions. Within the range of extraction conditions, select the conditions to lower the extraction temperature at the top and the bottom and lower the solvent ratio to keep the extraction oil yield low, and to increase the aromatic carbon content (Ca%) of the obtained extraction oil. Can do things. Conversely, if the content of the aromatic compound in the deoiled oil is large, the extraction operation conditions are severe, that is, the extraction temperature is increased and the solvent ratio is increased to increase the extraction oil yield. The carbon content (Ca%) can be adjusted.
【0024】また脱れき油のPCA含有量が多ければ、
上記抽出条件をシビアーにして、即ち抽出温度を高くし
且つ溶剤比を上げて、抽出油収量を上げる事で得られる
抽出油のPCA含有量を低く抑える様に調整する。かく
して塔頂温度は好ましくは90〜125℃の範囲、更に
好ましくは100〜120℃の範囲が望ましい。If the PCA content of the deoiled oil is large,
The extraction conditions are severely adjusted, that is, the extraction temperature is increased and the solvent ratio is increased to increase the extraction oil yield so that the PCA content of the extracted oil is controlled to be low. Thus, the tower top temperature is preferably in the range of 90 to 125C, more preferably in the range of 100 to 120C.
【0025】塔頂温度は、抽出操作に於ける溶解量及び
溶解する留分の極性、即ち溶剤への溶解性を決定する重
要な因子で、125℃以上になると芳香族化合物のみな
らず非芳香族化合物の溶解量も増大し、次の水素化精製
へ供出される抽出油の芳香族炭素含有量30%以上を達
成する事が難しく、また90℃以下では多環芳香族化合
物と極性の似た芳香族化合物が主として溶解する事にな
り、次の水素化精製へ供出される抽出油のPCA含有量
を8%以下にする事が難しくなり、結果として次の水素
化精製で、芳香族炭素含有量26%以上且つPCA含有
量3%以下の非発ガン性の有用な芳香族炭化水素油を製
造する事が困難となる。よって塔頂温度は90〜125
℃の範囲、好適には100〜120℃の範囲が望まし
い。The temperature at the top of the column is an important factor that determines the solubility in the extraction operation and the polarity of the dissolved fraction, that is, the solubility in the solvent. The solubility of the aromatic compound also increases, making it difficult to achieve an aromatic carbon content of 30% or more in the extracted oil supplied to the next hydrorefining. Aromatic compounds are mainly dissolved, and it is difficult to reduce the PCA content of the extracted oil supplied to the next hydrorefining to 8% or less. It becomes difficult to produce a non-carcinogenic useful aromatic hydrocarbon oil having a content of 26% or more and a PCA content of 3% or less. Therefore, the top temperature is 90-125
C., preferably in the range of 100 to 120.degree.
【0026】塔底温度は、塔頂温度との差を利用して、
溶質の内部環流即ち塔頂で溶剤に溶解したものが塔底の
より低い温度で溶出し、塔内を環流する事による抽出操
作の溶質選択性に重要な因子となっている。The bottom temperature is calculated by utilizing the difference from the top temperature.
The internal reflux of the solute, ie, that dissolved in the solvent at the top of the column, elutes at a lower temperature at the bottom of the column, which is an important factor in the selectivity of the solute in the extraction operation by reflux in the column.
【0027】この意味では塔底温度はより低い温度を採
用し、塔頂との温度勾配を大きく取る方が有利である
が、温度勾配を大きく取り過ぎると内部環流が大きくな
りすぎ、フラッディング等の現象を引き起こし、抽出操
作ができなくなり問題である。In this sense, it is advantageous to adopt a lower temperature for the bottom of the tower and to take a large temperature gradient with the top of the tower. This causes a phenomenon that the extraction operation cannot be performed.
【0028】本発明の抽出操作では、塔頂との温度勾配
を30〜40℃に取った時、最も安定的に抽出操作が達
成された。よって塔底温度は塔頂温度と相関的に、即ち
温度勾配を30〜40℃とする様に、50〜85℃の範
囲で適用される事が好ましい。In the extraction operation of the present invention, the extraction operation was most stably achieved when the temperature gradient from the top of the column was 30 to 40 ° C. Therefore, the bottom temperature is preferably applied in the range of 50 to 85 ° C. so as to be correlated with the top temperature, that is, to make the temperature gradient 30 to 40 ° C.
【0029】原料流量に対する溶剤流量の比を溶剤比と
いい、抽出温度と共に抽出溶解量を決定する重要な因子
である。The ratio of the flow rate of the solvent to the flow rate of the raw material is referred to as the solvent ratio, and is an important factor that determines the amount of extraction and dissolution together with the extraction temperature.
【0030】溶剤比は1.0〜5.0、好ましくは1.
5〜4.0の範囲である。溶剤比が1.0未満だと、脱
れき油の多環芳香族化合物とそれと極性の似た芳香族化
合物が主として溶解する事になり、抽出油のPCA含有
量を8%以下にする事が難しくなり、5.0を越えると
芳香族化合物のみならず非芳香族化合物の溶解量も増大
し、抽出油の芳香族炭素含有量30%以上を達成する事
が難しくなると同時に、多量の溶剤の回収に余分なエネ
ルギーを必要とし、プロセスコスト上不利になる。よっ
て溶剤比は1.0〜5.0が好ましく、1.5〜4.0
の範囲が更に望ましい。The solvent ratio is 1.0 to 5.0, preferably 1.
The range is 5 to 4.0. When the solvent ratio is less than 1.0, the polycyclic aromatic compound of the deoiled oil and the aromatic compound having a similar polarity to the solvent are mainly dissolved, and the PCA content of the extracted oil can be reduced to 8% or less. If it exceeds 5.0, the dissolved amount of not only aromatic compounds but also non-aromatic compounds will increase, making it difficult to achieve an aromatic carbon content of 30% or more in the extracted oil. Extra energy is required for recovery, which is disadvantageous in process cost. Therefore, the solvent ratio is preferably 1.0 to 5.0, and 1.5 to 4.0.
Is more desirable.
【0031】この様に脱れき油の性状によって適宜抽出
条件を選択する事で、ASTM D 2140に規定される組成分
析法による芳香族化合物を形成する炭素含有量30%以
上で且つIP346試験法による多環芳香族化合物含有
量即ちPCA8%以下の抽出油を得る。抽出油のこの性
状は、以下に続く水素化処理を比較的低圧から中圧、比
較的低温から中温のマイルドな反応条件で、この抽出油
を芳香族炭素含有量26%以上で且つPCA含有量3%
未満の芳香族炭化水素油に仕上げるに、本発明の必須の
要件である。As described above, by appropriately selecting the extraction conditions depending on the properties of the deoiled oil, it is possible to obtain an aromatic compound having a carbon content of 30% or more by the composition analysis method specified in ASTM D 2140 and an IP346 test method. An extracted oil having a polycyclic aromatic compound content of 8% or less PCA is obtained. This property of the extracted oil is that the following hydrotreating is carried out under mild reaction conditions of relatively low pressure to medium pressure and relatively low temperature to medium temperature, and the extracted oil has an aromatic carbon content of 26% or more and PCA content. 3%
Finishing to less than aromatic hydrocarbon oils is an essential requirement of the present invention.
【0032】石油の水素化精製は、石油精製業に於いて
広く行われているプロセスである。水素化精製の目的は
広くその実施形態は、主として軽質燃料油の製造に適用
される比較的高温高圧の水素化分解法、主として燃料油
の硫黄分を除去させるための水素化脱硫法、主として潤
滑油留分の芳香族化合物の核水添による除去に適用され
る比較的高温高圧の水素化処理、主として潤滑油留分の
オレフィン等の不安定物質の水素添加による色仕上げ及
び安定性向上に適用される比較的低温低圧の水素化仕上
げ、液体炭化水素中のワックス分を選択的に水素化分解
する水素化脱ロウ法等多岐にわたる。[0032] Petroleum hydrorefining is a widely practiced process in the petroleum refining industry. The purpose of hydrorefining is broad and its embodiment is mainly a relatively high temperature and high pressure hydrocracking method applied to the production of light fuel oil, a hydrodesulfurization method mainly to remove the sulfur content of the fuel oil, mainly a lubrication Hydrothermal treatment at relatively high temperature and pressure applied to the removal of aromatic compounds by nuclear hydrogenation of oil fractions, mainly applied to color finishing and stability improvement by hydrogenation of olefins and other unstable substances in lubricating oil fractions And hydrodewaxing methods for selectively hydrocracking wax components in liquid hydrocarbons.
【0033】本発明の抽出油の水素化精製は、比較的低
圧から中圧、比較的低温から中温のマイルドな反応条件
を適用する事によって、技術的に容易に且つプロセスコ
ストを有利にする様、脱れき油の抽出工程と相関的に厳
密に設計されたものである。The hydrorefining of the extracted oil of the present invention can be made technically easy and advantageous in process cost by applying mild reaction conditions of relatively low pressure to medium pressure and relatively low temperature to medium temperature. , Designed strictly in relation to the deoiled oil extraction process.
【0034】即ち原料として供される抽出油の芳香族炭
素含有量とPCA含有量を限定的に抽出操作で実現し、
多環芳香族化合物を水素添加及び水素化分解し、該原料
油の非多環芳香族化合物は過度に水素添加及び水素化分
解しないマイルドな反応条件で水素化処理する事によっ
て具体化する。That is, the aromatic oil content and the PCA content of the extracted oil provided as the raw material are limitedly realized by the extraction operation,
The polycyclic aromatic compound is hydrogenated and hydrocracked, and the non-polycyclic aromatic compound of the feedstock is embodied by hydrotreating under mild reaction conditions that do not excessively hydrogenate and hydrocrack.
【0035】この比較的マイルドな水素化条件を適用す
るに、本発明に使用する触媒は、無機酸化物担体に担持
された鉄、コバルト、ニッケル、モリブデンの1種また
は2種以上の金属酸化物触媒が好ましく用いられる。こ
れら金属酸化物の担持量は、触媒総重量に対して23重
量%以上である事が好ましい。In order to apply these relatively mild hydrogenation conditions, the catalyst used in the present invention comprises one or more metal oxides of iron, cobalt, nickel and molybdenum supported on an inorganic oxide carrier. A catalyst is preferably used. The supported amount of these metal oxides is preferably 23% by weight or more based on the total weight of the catalyst.
【0036】石油の水素化反応は、無機酸化物担体の酸
性点による分解反応と担持金属による水素化の競争反応
であり、触媒の金属担持量を調整する事によりマイルド
な反応条件下で十分に水素化反応を進める事ができる。
金属酸化物担持量が23重量%未満では担体の酸性点に
よる分解反応が勝ち、触媒上への炭素質析出など触媒失
活を引き起こし好ましくない。The hydrogenation reaction of petroleum is a competitive reaction between the decomposition reaction of the inorganic oxide carrier at the acid point and the hydrogenation by the supported metal. By adjusting the amount of the metal supported on the catalyst, the reaction can be sufficiently performed under mild reaction conditions. The hydrogenation reaction can proceed.
If the amount of the metal oxide carried is less than 23% by weight, the decomposition reaction due to the acidic point of the carrier will prevail and the catalyst will be deactivated such as carbonaceous deposition on the catalyst, which is not preferable.
【0037】無機酸化物担体は、アルミナ、シリカ、ゼ
オライト、アルミノシリケート、クレー等が使用される
がこれらに限定されない。シリカとアルミナの混合物が
担体として特に好ましい。As the inorganic oxide carrier, alumina, silica, zeolite, aluminosilicate, clay and the like are used, but not limited thereto. Mixtures of silica and alumina are particularly preferred as carriers.
【0038】触媒は、石油の減圧直留分の様な硫黄含有
量の多い石油フィードストック、あるいは二硫化炭素の
様な液体硫黄化合物によって、加硫され活性化される。The catalyst is vulcanized and activated by a sulfur-rich petroleum feedstock, such as a vacuum straight cut of petroleum, or a liquid sulfur compound, such as carbon disulfide.
【0039】反応温度は280〜360℃の範囲、好ま
しくは300〜340℃の範囲で行う事が適している。
過度の反応温度は、原料の多環芳香族化合物の水素添加
及び水素化分解のみならず、有用な非多環芳香族化合物
の水素添加及び水素化分解を起こし、結果として得られ
る芳香族炭化水素油の芳香族炭素含有量を26%以上に
保てなくなるので好ましくない。更に過度の温度は原料
の分解並びに触媒上への炭素質析出による失活を招く事
から、360℃を越える温度は用いるべきでない。The reaction temperature is suitably in the range of 280-360 ° C, preferably in the range of 300-340 ° C.
Excessive reaction temperatures cause not only the hydrogenation and hydrocracking of the raw polycyclic aromatic compounds, but also the hydrogenation and hydrocracking of the useful non-polycyclic aromatic compounds, and the resulting aromatic hydrocarbons It is not preferable because the aromatic carbon content of the oil cannot be maintained at 26% or more. Furthermore, temperatures above 360 ° C. should not be used, as excessive temperatures will lead to decomposition of the feedstock and deactivation by carbonaceous deposition on the catalyst.
【0040】反応温度はまた280℃以上が好ましい。
280℃未満の温度では原料抽出油の多環芳香族化合物
の水素添加及び水素化分解反応が十分に進行せず、結果
としてPCA3%以下の芳香族炭化水素油を得る事がで
きなくなる。The reaction temperature is preferably 280 ° C. or higher.
If the temperature is lower than 280 ° C., the hydrogenation and hydrocracking of the polycyclic aromatic compound in the raw material extraction oil do not proceed sufficiently, and as a result, an aromatic hydrocarbon oil with a PCA of 3% or less cannot be obtained.
【0041】原料油の多環芳香族化合物即ちPCA含有
量が8%を越えると、この温度範囲に於いて、得られる
芳香族炭化水素油のPCA含有量を3%未満に減じる事
ができないので、該原料油のPCA含有量を8%以下
に、先の抽出工程で調整しておく事は本発明の必須の要
件である。If the polycyclic aromatic compound, ie, the PCA content of the feed oil exceeds 8%, the PCA content of the obtained aromatic hydrocarbon oil cannot be reduced to less than 3% in this temperature range. It is an essential requirement of the present invention to adjust the PCA content of the feedstock oil to 8% or less in the previous extraction step.
【0042】原料抽出油のPCA含有量は、少なければ
少ない程水素化精製の条件はマイルドになり、非多環芳
香族化合物の水素添加及び水素化分解も抑えられ好まし
い事ではあるが、先の抽出操作に於ける抽出油のPCA
含有量と芳香族炭素含有量は一義的ではないが相関的に
変動し、即ちPCA含有量のより低い抽出油を得ようと
すると芳香族炭素含有量もより低くなり、芳香族炭素含
有量30%以上を保てなくなり、その様な原料油から
は、この反応温度条件では芳香族炭素含有量26%以上
の芳香族炭化水素油を得る事ができなくなり本発明に適
用し難い。従って水素化精製に先立つ抽出操作に於い
て、PCA含有量8%以下で且つ芳香族炭素含有量30
%以上の抽出油を調整する事が本発明の必須の要件であ
る。The lower the PCA content of the raw extract oil, the milder the conditions of hydrorefining and the less hydrogenation and hydrocracking of the non-polycyclic aromatic compound. PCA of extracted oil in extraction operation
The content and the aromatic carbon content are not unique but fluctuate in a correlated manner, that is, in order to obtain an extracted oil having a lower PCA content, the aromatic carbon content becomes lower, and the aromatic carbon content becomes lower. % Or more, and it is difficult to obtain an aromatic hydrocarbon oil having an aromatic carbon content of 26% or more from such a raw material oil under these reaction temperature conditions. Therefore, in the extraction operation prior to hydrorefining, the PCA content is 8% or less and the aromatic carbon content is 30%.
It is an indispensable requirement of the present invention to adjust the extracted oil to at least%.
【0043】反応の水素圧力は40〜90Kg/cm2の範
囲が好ましい。この範囲に於いて、本発明の調整された
原料抽出油の多環芳香族化合物の選択的な水素添加及び
水素化分解が達成され、非多環芳香族化合物の過度な水
素添加及び水素化分解を抑える事ができる。The hydrogen pressure for the reaction is preferably in the range of 40 to 90 kg / cm 2. Within this range, the selective hydrogenation and hydrocracking of the polycyclic aromatic compounds of the adjusted raw extract oil of the present invention is achieved, and the excessive hydrogenation and hydrocracking of the non-polycyclic aromatic compounds is achieved. Can be suppressed.
【0044】40Kg/cm2未満の圧力では、原料油の多
環芳香族化合物の水素添加及び水素化分解反応が十分に
進行せず、結果としてPCA含有量3%未満の芳香族炭
化水素油を得る事がむずかしくなる。更に水素化反応が
十分に達成されないため、原料油の分解やそれに伴う触
媒上への炭素質析出を引き起こし、触媒の失活を招く事
になり問題である。90Kg/cm2圧力では、原料油の非
多環芳香族化合物まで水素添加及び水素化分解してしま
うので、結果として芳香族炭素含有量26%以上の有用
な芳香族炭化水素油を得る事が難しくなる。At a pressure of less than 40 kg / cm 2, the hydrogenation and hydrocracking of the polycyclic aromatic compound of the feed oil do not proceed sufficiently, resulting in an aromatic hydrocarbon oil having a PCA content of less than 3%. Things become difficult. Furthermore, since the hydrogenation reaction is not sufficiently achieved, there is a problem in that the feedstock is decomposed and the carbonaceous material is deposited on the catalyst, resulting in deactivation of the catalyst. At a pressure of 90 kg / cm2, the non-polycyclic aromatic compound of the feedstock is hydrogenated and hydrocracked. As a result, it is difficult to obtain a useful aromatic hydrocarbon oil having an aromatic carbon content of 26% or more. Become.
【0045】反応塔に供する原料流量は、充填触媒量に
基づく空間速度で、0.5〜3.0LHSVの範囲が好
ましい。この範囲に於いて、上記の反応条件と共に、本
発明の調整された原料抽出油の多環芳香族化合物の選択
的な水素添加及び水素化分解が達成され、非多環芳香族
化合物の過度な水素添加及び水素化分解を抑える事がで
きる。The flow rate of the raw material supplied to the reaction tower is preferably in the range of 0.5 to 3.0 LHSV at a space velocity based on the amount of the charged catalyst. Within this range, in conjunction with the above reaction conditions, selective hydrogenation and hydrocracking of the polycyclic aromatic compounds of the adjusted raw extract oil of the present invention is achieved, and excessive conversion of non-polycyclic aromatic compounds is achieved. Hydrogenation and hydrocracking can be suppressed.
【0046】空間速度0.5LHSV未満では、水素添
加及び水素化分解反応が進みすぎ、多環芳香族化合物の
除去のみならず非多環芳香族化合物までも水素添加及び
水素化分解してしまい、結果として芳香族炭素含有量2
6%以上の有用な芳香族炭化水素油を得る事が難しくな
る。また空間速度3.0LHSVを越えると、原料油の
触媒表面への接触効率が極端に落ちるため、原料油の多
環芳香族化合物の水素添加及び水素化分解反応が進ま
ず、結果として多環芳香族化合物含有量即ちPCA含有
量3%未満の有用な芳香族炭化水素油を得る事が難しく
なる。If the space velocity is less than 0.5 LHSV, the hydrogenation and hydrocracking reactions proceed excessively, and not only the removal of polycyclic aromatic compounds but also the addition and hydrogenolysis of non-polycyclic aromatic compounds, As a result, aromatic carbon content 2
It becomes difficult to obtain a useful aromatic hydrocarbon oil of 6% or more. When the space velocity exceeds 3.0 LHSV, the contact efficiency of the feedstock oil with the catalyst surface is extremely reduced, so that the hydrogenation and hydrocracking of the polycyclic aromatic compound in the feedstock oil do not proceed, and as a result, It is difficult to obtain a useful aromatic hydrocarbon oil having an aromatic compound content, that is, a PCA content of less than 3%.
【0047】原料油流量に対する水素流量の比は、本発
明に於いて限定的な要件ではないが、200〜600sM
3/Klの範囲が好ましい。水素流量が200sM3/Klより
低いと、触媒上の炭素質析出を抑えきれず触媒失活を促
進するので触媒の寿命を短くし、600sM3/Klを越え
ると反応に関与しない水素が多くなりすぎ、プロセスコ
スト上不利になる。The ratio of the hydrogen flow rate to the feed oil flow rate is not a limiting requirement in the present invention, but may be 200 to 600 sM.
A range of 3 / Kl is preferred. When the flow rate of hydrogen is lower than 200 sM3 / Kl, carbonaceous deposition on the catalyst cannot be suppressed and the catalyst deactivation is promoted, so that the life of the catalyst is shortened. It is disadvantageous in process cost.
【0048】水素化精製処理を経た本発明の精製油は、
最後に水素化精製に併発する低度の水素化分解によって
生じた極少量の軽質分解油を、軽質油ストリッピング塔
で除去して水素化精製プロダクト即ち芳香族炭化水素油
となる。The refined oil of the present invention after the hydrorefining treatment is
Finally, a very small amount of the light cracked oil produced by the low-grade hydrocracking accompanying the hydrorefining is removed by a light oil stripping tower to obtain a hydrorefined product, that is, an aromatic hydrocarbon oil.
【0049】かくして得られる、本発明の芳香族炭素含
有量26%以上で且つPCA含有量3%未満の石油系芳
香族炭化水素油は、従来より使用されているゴム用プロ
セスオイルやインク用配合剤と同等の性能を有し、且つ
安全で環境を汚さない非発ガン性の石油系芳香族炭化水
素油となる。The thus obtained petroleum aromatic hydrocarbon oil having an aromatic carbon content of 26% or more and a PCA content of less than 3% according to the present invention can be used in a conventionally used rubber process oil or ink formulation. It is a non-carcinogenic petroleum aromatic hydrocarbon oil that has the same performance as the agent and is safe and does not pollute the environment.
【0050】特に芳香族炭素含有量26%以上は、26
%未満だとゴムとの相溶性及び親和性が不足し、それを
使用したゴム製品の物性、特に引張強度の低下と伸びの
低下を引き起こし、添加量を増すとブリードするという
点に於いて、本発明の芳香族炭化水素油に必須の要件で
ある。Particularly, when the aromatic carbon content is 26% or more,
%, The compatibility and affinity with the rubber are insufficient, and the physical properties of the rubber product using the same, particularly, a decrease in tensile strength and a decrease in elongation are caused. This is an essential requirement for the aromatic hydrocarbon oil of the present invention.
【0051】以下に本発明の実施例を示す。発明は、発
明の一層顕著な特徴を示す操作条件から得られるデータ
と、比較例として示すデータの、以下の実施例によって
更に明解に説明され、完全に理解されるであろう。しか
し本発明はこれらの実施例に何等限定されるものではな
い。Examples of the present invention will be described below. The invention will be more clearly illustrated and fully understood by the following examples of data obtained from operating conditions that exhibit more salient features of the invention, and data provided as comparative examples. However, the present invention is not limited to these examples.
【0052】[0052]
【表1】 表1に本発明で用いた原料油の性状を示す。原料油とし
て用いられる脱れき油は、原油の種類、蒸留精製法の過
酷度、脱れき操作の条件によって変動し、その性状はこ
の2種に限定されないが、概ねそれらを代表するもので
ある。原料油の性状値は、密度はJIS K 2249(原油及び
石油製品−密度試験方法及び密度・質量・容量換算表)
の5.振動式密度試験方法、粘度はJIS K 2283(原油及
び石油製品−動粘度試験方法及び粘度指数算出方法)、
屈折率はJIS C 2101(電気絶縁油試験方法)の14.4
アッベ屈折計による場合、アニリン点はJIS K2256(石
油製品アニリン点及び混合アニリン点試験方法)によっ
て測定した。[Table 1] Table 1 shows the properties of the feedstock oil used in the present invention. The deoiled oil used as a feedstock oil varies depending on the type of crude oil, the severity of the distillation refining method, and the conditions of the deoiling operation, and its properties are not limited to these two types, but are generally representative of them. The properties of the feedstock are as follows: JIS K 2249 (Crude oil and petroleum products-Density test method and density / mass / volume conversion table)
5. Vibration density test method, viscosity is JIS K 2283 (crude oil and petroleum products-kinematic viscosity test method and viscosity index calculation method),
Refractive index is 14.4 of JIS C 2101 (Electrical insulating oil test method)
In the case of Abbe refractometer, the aniline point was measured according to JIS K2256 (test method for petroleum product aniline point and mixed aniline point).
【0053】[0053]
【表2】 表2は本発明の抽出処理の結果である。実施例1は、原
料油に脱れき油Aを用いて、溶剤としてフルフラール、
塔頂温度102℃、塔底温度67℃、溶剤比1.8で抽
出処理をし、芳香族炭素含有量(Ca%)が36.0%
で且つPCA含有量4.2%の抽出油を得た。実施例2
は、原料油に脱れき油Aを用いて、溶剤としてフェノー
ル、塔頂温度115℃、塔底温度76℃、溶剤比2.7
で抽出処理し、芳香族炭素含有量(Ca%)が34.0
%で且つPCA含有量6.7%の抽出油を得た。実施例
3は、原料油に脱れき油Bを用いて、溶剤としてフルフ
ラール、塔頂温度108℃、塔底温度72℃、溶剤比
3.2で抽出処理をし、芳香族炭素含有量(Ca%)が
35.0%で且つPCA含有量5.8%の抽出油を得
た。[Table 2] Table 2 shows the result of the extraction processing of the present invention. In Example 1, furfural was used as a solvent, using degreasing oil A as a raw material oil,
An extraction treatment was performed at a tower top temperature of 102 ° C., a tower bottom temperature of 67 ° C., and a solvent ratio of 1.8, and the aromatic carbon content (Ca%) was 36.0%.
And an extracted oil having a PCA content of 4.2%. Example 2
Was prepared by using leaching oil A as a raw material oil, phenol as a solvent, a top temperature of 115 ° C., a bottom temperature of 76 ° C., and a solvent ratio of 2.7.
And the aromatic carbon content (Ca%) is 34.0.
% And an extracted oil with a PCA content of 6.7%. In Example 3, the extraction oil B was used as a raw material oil, furfural was used as a solvent, an extraction temperature was 108 ° C., a tower bottom temperature was 72 ° C., a solvent ratio was 3.2, and an aromatic carbon content (Ca) was obtained. %) And an extracted oil having a PCA content of 5.8%.
【0054】[0054]
【表3】 表3は本発明によらない抽出処理の結果である。比較例
1〜3は本発明による抽出条件、即ち塔頂温度90〜1
25℃、塔底温度50〜85℃、溶剤比1.0〜5.0
の条件を一つでもはずれると、芳香族炭素含有量30%
以上またはPCA含有量8%以下のどちらか一方を満足
できても、芳香族炭素含有量30%以上で且つPCA含
有量8%以下の、次の水素化精製工程に供出する中間油
を得ることができない。[Table 3] Table 3 shows the result of the extraction processing not according to the present invention. In Comparative Examples 1 to 3, the extraction conditions according to the present invention, that is, the top temperature of 90 to 1
25 ° C, tower bottom temperature 50-85 ° C, solvent ratio 1.0-5.0
If one of the conditions is not satisfied, the aromatic carbon content is 30%
Obtaining an intermediate oil having an aromatic carbon content of 30% or more and a PCA content of 8% or less, which is to be supplied to the next hydrorefining step, even if either of the above conditions is satisfied or the PCA content is 8% or less. Can not.
【0055】[0055]
【表4】 表4は本発明による水素化精製の結果を示し、プロダク
トは水素化精製で生じた極少量の軽質分解油をストリッ
ピングして得られた芳香族炭化水素油を示す。実施例4
は、実施例1で得られた抽出油を用いて、水素圧70Kg
/cm2、反応温度320℃、原料流量1.0LHSV、
水素流量400GHSVで水素化処理を行った結果、芳
香族炭素含有量32.5%で且つPCA含有量2.2%
の芳香族炭化水素油を得る事ができた。実施例5は、実
施例1で得られた抽出油を用いて、水素圧45Kg/cm
2、反応温度340℃、原料流量0.8LHSV、水素
流量500GHSVで水素化処理を行った結果、芳香族
炭素含有量31.0%で且つPCA含有量2.4%の芳
香族炭化水素油を得る事ができた。実施例6は、実施例
2で得られた抽出油を用いて、水素圧90Kg/cm2、反
応温度340℃、原料流量1.5LHSV、水素流量6
00GHSVで水素化処理を行った結果、芳香族炭素含
有量30.5%で且つPCA含有量1.8%の芳香族炭
化水素油を得る事ができた。実施例7は、実施例3で得
られた抽出油を用いて、水素圧80Kg/cm2、反応温度
360℃、原料流量2.0LHSV、水素流量500G
HSVで水素化処理を行った結果、芳香族炭素含有量3
1.5%で且つPCA含有量2.9%の芳香族炭化水素
油を得る事ができた。[Table 4] Table 4 shows the results of the hydrorefining according to the present invention, and the product shows an aromatic hydrocarbon oil obtained by stripping a very small amount of light cracked oil produced in the hydrorefining. Example 4
Uses the extracted oil obtained in Example 1 and has a hydrogen pressure of 70 kg
/ cm2, reaction temperature 320 ° C, raw material flow rate 1.0LHSV,
As a result of performing the hydrogenation treatment at a hydrogen flow rate of 400 GHSV, the aromatic carbon content was 32.5% and the PCA content was 2.2%.
Was obtained. Example 5 uses the extracted oil obtained in Example 1 and has a hydrogen pressure of 45 kg / cm.
2. As a result of performing the hydrogenation treatment at a reaction temperature of 340 ° C., a raw material flow rate of 0.8 LHSV and a hydrogen flow rate of 500 GHSV, an aromatic hydrocarbon oil having an aromatic carbon content of 31.0% and a PCA content of 2.4% was obtained. I got it. In Example 6, using the extracted oil obtained in Example 2, a hydrogen pressure of 90 kg / cm 2, a reaction temperature of 340 ° C., a raw material flow rate of 1.5 LHSV, and a hydrogen flow rate of 6
As a result of performing the hydrogenation treatment with 00GHSV, an aromatic hydrocarbon oil having an aromatic carbon content of 30.5% and a PCA content of 1.8% was obtained. In Example 7, a hydrogen pressure of 80 kg / cm 2, a reaction temperature of 360 ° C., a raw material flow rate of 2.0 LHSV, and a hydrogen flow rate of 500 G were obtained using the extracted oil obtained in Example 3.
As a result of hydrogenation treatment with HSV, the aromatic carbon content was 3
An aromatic hydrocarbon oil having 1.5% and a PCA content of 2.9% was obtained.
【0056】[0056]
【表5】 表5は本発明によらない水素化精製の結果を示し、プロ
ダクトは水素化精製で生じた極少量の軽質油をストリッ
ピングして得られた芳香族炭化水素油を示す。比較例4
〜6は、本発明による抽出操作によって得られた中間油
を原料として用い、水素化精製の条件を本発明によらな
い条件で適用した結果を示す。結果は、本発明による抽
出油を原料としても、本発明による水素化精製の条件即
ち反応温度280〜360℃、水素圧40〜90Kg/cm
2、原料空間速度0.5〜3.0LHSVを一つでも外
れると、芳香族炭素含有量26%以上で且つPCA含有
量3%未満の非発ガン性の有用な芳香族炭化水素油を得
られない事を示す。比較例7〜9は、本発明によらない
抽出操作によって得られた中間油を原料として用い、水
素化精製の条件を本発明の条件で適用した結果を示す。
結果は、本発明によらない抽出油を原料とすると、本発
明による水素化精製の条件即ち反応温度280〜360
℃、水素圧40〜90Kg/cm2、原料空間速度0.5〜
3.0LHSVを適用しても、芳香族炭素含有量26%
以上で且つPCA含有量3%未満の非発ガン性の有用な
芳香族炭化水素油を得られない事を示す。[Table 5] Table 5 shows the results of hydrorefining not according to the present invention, and the product shows an aromatic hydrocarbon oil obtained by stripping a very small amount of light oil produced in hydrorefining. Comparative Example 4
Nos. 6 to 6 show the results obtained by using the intermediate oil obtained by the extraction operation according to the present invention as a feedstock and applying the conditions for hydrorefining under conditions not according to the present invention. The results show that, even when the extracted oil according to the present invention is used as a raw material, the conditions for hydrorefining according to the present invention, ie, a reaction temperature of 280 to 360 ° C and a hydrogen pressure of 40 to 90 kg / cm.
2. A non-carcinogenic useful aromatic hydrocarbon oil having an aromatic carbon content of 26% or more and a PCA content of less than 3% when at least one of the raw material space velocities of 0.5 to 3.0 LHSV is deviated. Indicates that it cannot be done. Comparative Examples 7 to 9 show the results of using the intermediate oil obtained by the extraction operation not according to the present invention as a raw material and applying the conditions of hydrorefining under the conditions of the present invention.
The results show that, if the extracted oil not according to the present invention is used as a raw material, the conditions for hydrorefining according to the present invention, ie, the reaction temperatures of 280 to 360
° C, hydrogen pressure 40 ~ 90Kg / cm2, raw material space velocity 0.5 ~
Even if 3.0 LHSV is applied, the aromatic carbon content is 26%
This indicates that a useful non-carcinogenic aromatic hydrocarbon oil having a PCA content of less than 3% cannot be obtained.
【0057】[0057]
【表6】 [Table 6]
【表7】 表6は本発明によって得られた芳香族炭化水素油をゴム
用プロセスオイルとして検討した結果を示す。表7は本
発明によらない芳香族炭化水素油と従来より使用されて
いる芳香族系ゴム用プロセスオイルの検討結果を示す。[Table 7] Table 6 shows the results of studying the aromatic hydrocarbon oil obtained by the present invention as a process oil for rubber. Table 7 shows the results of studies on aromatic hydrocarbon oils not according to the present invention and conventionally used process oils for aromatic rubbers.
【0058】検討に使用したゴム配合は、原料ゴムやカ
ーボンブラック及びプロセスオイル等の配合材料の検討
に使われる、JIS K 6383(合成ゴムSBRの試験方法)
の標準配合表No.1の非油添ゴム用配合に準じた配合
系を使用し、またゴム配合のロールによる混練方法も同
試験方法に記載されている方法によって行った。加硫条
件は日本合成ゴム製のキュラストメータによって測定し
た結果より決定し、プレス加硫機によって加硫した。製
品物性の測定は、硬さは JIS K 6301(加硫ゴム物理試
験方法)、引張強度と300%引張応力及び伸びは JIS
K 6251(加硫ゴムの引張試験方法)、引裂強度は JIS
K 6252(加硫ゴムの引裂試験方法)、オイルブリード性
については室温で48時間放置後の外観目視検査によっ
て行った。The rubber compound used in the study is JIS K 6383 (test method for synthetic rubber SBR) used in the study of compounding materials such as raw rubber, carbon black and process oil.
No. in the standard recipe No. A compounding system according to the compounding method for non-oiled rubber of No. 1 was used, and a kneading method using a rubber compounding roll was also performed by the method described in the same test method. The vulcanization conditions were determined from the results measured with a Japan Synthetic Rubber Curastometer, and vulcanized with a press vulcanizer. For the measurement of product properties, hardness is JIS K 6301 (vulcanized rubber physical test method), tensile strength and 300% tensile stress and elongation are JIS.
K 6251 (Tensile test method for vulcanized rubber), tear strength is JIS
K 6252 (Tear test method for vulcanized rubber) and oil bleedability were carried out by visual inspection after standing at room temperature for 48 hours.
【0059】実施例8及び9は、本発明による芳香族炭
化水素油の検討結果で、比較例10の市販のプロセスオ
イルの結果と比較して全く遜色のない製品物性を示す事
が確認された。比較例11は本発明によらない炭化水素
油の検討結果で、比較例10の市販のプロセスオイルの
結果と比較して、引張強度及び伸びが極端に悪くなり、
プロセスオイル配合部数20部でオイルブリードが観察
され、使用に耐えないものである事が確認された。Examples 8 and 9 are the results of investigations on the aromatic hydrocarbon oil according to the present invention, and it was confirmed that they exhibited product properties comparable to those of the commercially available process oil of Comparative Example 10. . Comparative Example 11 is a study result of a hydrocarbon oil not according to the present invention. Compared with the result of the commercially available process oil of Comparative Example 10, the tensile strength and elongation are extremely poor,
Oil bleed was observed in 20 parts of the process oil, and it was confirmed that the oil was not usable.
【0060】[0060]
【発明の効果】本発明は、以上に説明したように構成さ
れているので、以下に記載されるような効果を奏する。
本発明は、従来よりゴム用プロセスオイルとして使用さ
れている発ガン性の多環芳香族化合物を含む石油系芳香
族炭化水素油と同等の性能を有する、非発ガン性の石油
系芳香族炭化水素油を、石油の減圧蒸留残さの脱れき油
から、溶剤抽出と水素化精製の相関的厳密な操作条件設
計によって、簡単で且つ経済的に有利に製造する方法を
提供する。Since the present invention is configured as described above, it has the following effects.
The present invention provides a non-carcinogenic petroleum-based aromatic hydrocarbon having the same performance as a petroleum-based aromatic hydrocarbon oil containing a carcinogenic polycyclic aromatic compound conventionally used as a rubber process oil. The present invention provides a simple and economically advantageous method for producing hydrogen oil from deasphalted oil of petroleum vacuum distillation residue by designing rigorously operating conditions for solvent extraction and hydrorefining.
【0061】[0061]
【図1】図1は本発明による工程図である。FIG. 1 is a process chart according to the present invention.
1 抽出塔溶剤ライン 2 抽出塔原料油ライン 3 抽出塔抽出残油 4 抽出塔抽出油ライン 5 水素化精製プロダクトライン 6 軽質分解油 7 芳香族炭化水素油 8 熱交換器 9 抽出塔 10 水素化精製塔 11 軽質分解油ストリッピング塔 DESCRIPTION OF SYMBOLS 1 Extraction column solvent line 2 Extraction column feed oil line 3 Extraction column extraction residue 4 Extraction column extraction oil line 5 Hydrorefining product line 6 Light cracked oil 7 Aromatic hydrocarbon oil 8 Heat exchanger 9 Extraction column 10 Hydrorefining Tower 11 Light cracked oil stripping tower
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C10G 45/50 C10G 45/50 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C10G 45/50 C10G 45/50
Claims (5)
油から、溶剤抽出処理により、ASTM D 2140 に規定され
る組成分析法による芳香族化合物を形成する炭素含有量
30%以上、IP346試験法による多環芳香族化合物
含有量8%以下の抽出油を得、該抽出油を反応温度28
0〜360℃、水素圧40〜90Kg/cm2、原料空間速
度0.5〜3.0LHSVで水素化反応せしめる事で得
られる、ASTM D 2140 に規定される芳香族化合物を形成
する炭素含有量26%以上で、且つIP346試験法に
よる多環芳香族化合物含有量3%未満の、非発ガン性の
芳香族炭化水素油を製造する方法。The present invention relates to an IP346 test method, which comprises extracting a deoiled oil obtained from a petroleum-based vacuum distillation residue by a solvent extraction treatment to form an aromatic compound by a compositional analysis method specified in ASTM D 2140 at a carbon content of 30% or more and an IP346. To obtain an extracted oil having a polycyclic aromatic compound content of 8% or less.
0 to 360 ° C., hydrogen pressure 40 to 90 kg / cm 2, raw material hourly space velocity 0.5 to 3.0 L The carbon content of the aromatic compound specified in ASTM D 2140 which is obtained by hydrogenation reaction is 2140. %, And a non-carcinogenic aromatic hydrocarbon oil having a polycyclic aromatic compound content of less than 3% according to the IP346 test method.
剤が、フルフラール、フェノール、n−メチルピロリド
ンの極性溶剤から選ばれる一種の溶剤、または二種以上
の混合溶剤である事を特徴とする、特許請求の範囲第1
項記載の方法。2. The solvent used in the solvent extraction treatment of deoiled oil is one kind of solvent selected from polar solvents of furfural, phenol and n-methylpyrrolidone, or a mixed solvent of two or more kinds. , Claims 1
The method described in the section.
の抽出塔を用いて、塔頂温度90〜125℃、塔底温度
50〜85℃、溶剤比1.0〜5.0で行う事を特徴と
する特許請求の範囲第1または2項記載の方法。3. A solvent extraction treatment of the deoiled oil is carried out by using a countercurrent contact type extraction column, with a top temperature of 90 to 125 ° C., a bottom temperature of 50 to 85 ° C., and a solvent ratio of 1.0 to 5.0. The method according to claim 1 or 2, wherein the method is performed.
持された鉄、コバルト、ニッケル、モリブデンの1種ま
たは2種以上の金属酸化物触媒による事を特徴とする、
特許請求の範囲第1,2または3項いずれかに記載の方
法。4. The hydrogenation reaction of the extracted oil is carried out by one or more metal oxide catalysts of iron, cobalt, nickel and molybdenum supported on an inorganic oxide.
A method according to any of claims 1, 2 or 3.
が、触媒総重量の23%以上である事を特徴とする、特
許請求の範囲第4項に記載の方法。5. The method according to claim 4, wherein the total weight of the metal oxide supported on the catalyst is not less than 23% of the total weight of the catalyst.
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|---|---|---|---|
| JP28629397A JP3902841B2 (en) | 1997-09-05 | 1997-09-05 | Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction and hydrorefining |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28629397A JP3902841B2 (en) | 1997-09-05 | 1997-09-05 | Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction and hydrorefining |
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| Publication Number | Publication Date |
|---|---|
| JPH1180755A true JPH1180755A (en) | 1999-03-26 |
| JP3902841B2 JP3902841B2 (en) | 2007-04-11 |
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ID=17702507
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002066583A1 (en) * | 2001-02-20 | 2002-08-29 | Jgc Corporation | Method of refining heavy oil and refining apparatus |
| WO2002081594A1 (en) * | 2001-04-05 | 2002-10-17 | Jgc Corporation | Heavy oil refining method |
| JP2008501822A (en) * | 2004-06-03 | 2008-01-24 | シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ | Method for producing rubber extender oil composition |
| WO2025214989A1 (en) * | 2024-04-09 | 2025-10-16 | Hansen & Rosenthal Gmbh & Co. Kg | Method for producing a non-hazardous process oil, and use thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102079994B (en) * | 2009-11-30 | 2014-08-20 | 中国石油化工股份有限公司 | Preparation method of bright oil |
-
1997
- 1997-09-05 JP JP28629397A patent/JP3902841B2/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002066583A1 (en) * | 2001-02-20 | 2002-08-29 | Jgc Corporation | Method of refining heavy oil and refining apparatus |
| KR100798653B1 (en) | 2001-02-20 | 2008-01-29 | 닛끼 가부시끼가이샤 | Refinement method and refiner of heavy oil |
| US7857964B2 (en) | 2001-02-20 | 2010-12-28 | Jgc Corporation | Method of refining heavy oil and refining apparatus |
| WO2002081594A1 (en) * | 2001-04-05 | 2002-10-17 | Jgc Corporation | Heavy oil refining method |
| JP2008501822A (en) * | 2004-06-03 | 2008-01-24 | シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ | Method for producing rubber extender oil composition |
| WO2025214989A1 (en) * | 2024-04-09 | 2025-10-16 | Hansen & Rosenthal Gmbh & Co. Kg | Method for producing a non-hazardous process oil, and use thereof |
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|---|---|
| JP3902841B2 (en) | 2007-04-11 |
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