JPH0247835Y2 - - Google Patents
Info
- Publication number
- JPH0247835Y2 JPH0247835Y2 JP1984017164U JP1716484U JPH0247835Y2 JP H0247835 Y2 JPH0247835 Y2 JP H0247835Y2 JP 1984017164 U JP1984017164 U JP 1984017164U JP 1716484 U JP1716484 U JP 1716484U JP H0247835 Y2 JPH0247835 Y2 JP H0247835Y2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- layer
- socket
- threaded socket
- female threaded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本考案は金属管の内面に合成樹脂材をライニン
グして形成された複合管の接続部構造に関し、特
に複合管の接続部近傍で発生し易い金属管の腐食
を防止すると共に、接合作業を簡単に行なうこと
のできる接続部構造に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to the joint structure of a composite pipe formed by lining the inner surface of a metal pipe with a synthetic resin material. The present invention relates to a connection structure that prevents metal pipes from easily corroding and allows for easy joining work.
[従来の技術]
複合管は、金属管の内面防食を図り、更には赤
水の発生や鉄イオン等の溶出を防止する目的で内
面に合成樹脂材層を形成したものであつて、冷・
暖房用配管や上水道管等に広く実用化されはじめ
ている。ところでこの種の複合管を実用化する場
合に最も問題となるのは接合方法である。即ち複
合管は金属管の内面全域に合成樹脂材をライニン
グして管内流体が金属管と直接々触するのを防止
して延命化を図つたものであるが、以下に説明す
る様な従来の接合法では接合端面に金属管層が露
出する為、金属管層とライニング層との境界部に
水等が侵入して急速に腐食が進行する。例えば第
1,2図は公知の複合管接合法を示す上半部の縦
断面図であり、第1図はねじ付ソケツトを用いた
接合例、第2図はメカニカル接合例を示したもの
で、図中Mは金属層、Rはライニング層、1はね
じ付両受けソケツト、2は両フランジ継手、3は
押し輪、4はシール用パツキンを夫々示す。即ち
第1図では複合管MRの接合端外周に雄ねじを刻
設し、ねじ付両受けソケツト1を介して相互に接
合している。また第2図では両フランジ継手2の
両側大径部から複合管MRを挿通し、該フランジ
継手2の開口部側内面に装着したシール用パツキ
ン4を押し輪3で締付けることによつて水密性を
確保している。しかし図からも明らかな様に、複
合管MRの先端面は管内に露出しているので、こ
れに流体を通すと露出した金属層Mの端面、更に
は金属層Mとライニング層Rの境界面が短時間の
うちに急速に腐食されていく。特に金属層Mとラ
イニング層Rの境界面が一旦腐食されると、該腐
食部から順次奥方向へ水が侵入して腐食が伝播し
重大な事故を招く。この様に従来の接合法では接
合部を起点とする腐食劣化という重大な問題があ
る。[Prior Art] Composite pipes are metal pipes with a synthetic resin layer formed on the inner surface for the purpose of preventing corrosion on the inner surface and further preventing the generation of red water and the elution of iron ions, etc.
It is beginning to be widely used in heating piping, water supply pipes, etc. However, when putting this type of composite pipe into practical use, the most important problem is the joining method. In other words, composite pipes are designed to extend the life of a metal pipe by lining the entire inner surface of the pipe with a synthetic resin material to prevent the fluid inside the pipe from coming into direct contact with the metal pipe. In the joining method, since the metal pipe layer is exposed at the joint end surface, water and the like enter the boundary between the metal pipe layer and the lining layer, causing rapid corrosion. For example, Figures 1 and 2 are vertical cross-sectional views of the upper half of a known composite pipe joining method, with Figure 1 showing an example of joining using a threaded socket, and Figure 2 showing an example of mechanical joining. In the figure, M indicates a metal layer, R indicates a lining layer, 1 indicates a double-receiving socket with screws, 2 indicates a double-flange joint, 3 indicates a push ring, and 4 indicates a sealing packing. That is, in FIG. 1, a male thread is cut on the outer periphery of the joint end of the composite pipe MR, and the pipes are connected to each other via a threaded double-receiving socket 1. In addition, in FIG. 2, the composite pipe MR is inserted through the large diameter portions on both sides of the double flange joint 2, and the sealing gasket 4 attached to the inner surface of the opening side of the flange joint 2 is tightened with the press ring 3 to make it watertight. is ensured. However, as is clear from the figure, the tip surface of the composite tube MR is exposed inside the tube, so when fluid is passed through this, the exposed end surface of the metal layer M, and furthermore, the interface between the metal layer M and the lining layer R. is rapidly corroded in a short period of time. In particular, once the interface between the metal layer M and the lining layer R is corroded, water will gradually penetrate from the corroded portion to the depths, causing the corrosion to propagate and cause a serious accident. As described above, the conventional joining method has a serious problem of corrosion deterioration starting from the joint.
上記複合管先端部からの腐食を防止する技術と
しては、実開昭56−95688号公報や実公昭48−
10483号公報に開示された管継手構造がある。 Techniques for preventing corrosion from the tip of the composite pipe are disclosed in Japanese Utility Model Publication No. 56-95688 and Japanese Utility Model Publication No. 48-48.
There is a pipe joint structure disclosed in Publication No. 10483.
まず前者は管継手と合成樹脂製の防錆リングを
用いるものであり、該防錆リングは頭部とスリー
ブ部からなり、該頭部のねじ部が管継手の内周面
に螺合され、上記スリーブ部に形成された突起部
が複合管の内周面に圧接されて気密性を保つもの
である。しかしながら上記方法であつても複合管
の内周面と突起部で形成されるシール部は線接触
であることからシール性は不十分であつた。しか
も上記防錆リングと管継手の間及び管継手と複合
管の間の螺合部にシール剤を必要とするため、シ
ール性の信頼度が低いと共に、接続時の作業性が
悪いという問題点を有している。 First, the former uses a pipe joint and a synthetic resin anti-corrosion ring, and the anti-rust ring consists of a head and a sleeve part, the threaded part of the head is screwed into the inner peripheral surface of the pipe joint, The protrusion formed on the sleeve portion is pressed against the inner circumferential surface of the composite tube to maintain airtightness. However, even with the above method, the sealing performance was insufficient because the seal portion formed by the inner circumferential surface of the composite tube and the protrusion was in line contact. Moreover, since a sealant is required at the threaded joint between the anti-rust ring and the pipe fitting and between the pipe fitting and the composite pipe, there are problems in that the reliability of the sealing performance is low and the workability during connection is poor. have.
一方後者は金属管と合成樹脂材層で形成された
環状間隙を有する管継手であり、複合管の端部を
上記環状間隙に挿入して、複合管端部の合成樹脂
材層と管継手の合成樹脂材層を接着剤により接合
するものである。しかしながら上記合成樹脂材層
同士のシール面が接着接合であることから、接合
部のシール性は接着剤性能に委ねられることとな
り、必ずしも確実な密封性が得られないという問
題を有している。 On the other hand, the latter is a pipe joint that has an annular gap formed by a metal pipe and a synthetic resin material layer, and the end of the composite pipe is inserted into the annular gap, and the synthetic resin material layer at the end of the composite pipe and the pipe joint are connected. The synthetic resin material layers are bonded together using an adhesive. However, since the sealing surfaces of the synthetic resin material layers are adhesively bonded, the sealing performance of the joint depends on the performance of the adhesive, and there is a problem that reliable sealing performance cannot always be obtained.
[考案が解決しようとする課題]
本考案は以上の様な事情に着目して種々研究し
た結果なされたもので、接合部を起点とする複合
管の腐食を防止できる様に構成した新規な接合部
構造を提供するものである。[Problems to be solved by the invention] This invention was developed as a result of various studies focusing on the above-mentioned circumstances, and is a novel joint configured to prevent corrosion of composite pipes starting from the joint. It provides a partial structure.
[課題を解決するための手段]
即ち上記目的を達成し得た本考案の構成とは、
前記構成の複合管の端部において、金属層には拡
径雌ねじ付受口を形成すると共に、合成樹脂材層
との間に環状間隙を形成し、他方外周側が金属
層、内周側が合成樹脂材層で形成された雄ねじ付
挿口管が前記環状間隙にねじ込み接合されると共
に、受口側若しくは挿口側の合成樹脂材層の当接
面を全周にわたつてテーパ状に形成して、挿口側
の合成樹脂材層内面と受口側の合成樹脂材層とを
締りばめ面をもつて圧着接合することを要旨とす
るものである。[Means for solving the problem] In other words, the structure of the present invention that achieves the above purpose is as follows.
At the end of the composite pipe having the above structure, a socket with an enlarged diameter internal thread is formed in the metal layer, and an annular gap is formed between the metal layer and the synthetic resin material layer, and the outer circumferential side is the metal layer and the inner circumferential side is the synthetic resin material layer. A male threaded insertion tube formed of a material layer is screwed into the annular gap, and the contact surface of the synthetic resin material layer on the socket side or the insertion port side is formed in a tapered shape over the entire circumference. , the gist is to press-bond the inner surface of the synthetic resin material layer on the insertion port side and the synthetic resin material layer on the socket side with an interference fit surface.
[作用及び実施例]
以下実施例図面に基づいて本考案の構成及び作
用効果を説明する。第3図は本考案に係る複合管
の接続部構造を例示する要部断面図で、5は複合
管MR1の受口部、6は複合管MR2の挿口部を
夫々示している。即ち受口部5は金属層Mを拡径
して形成される雌ねじ付受口5Mと、ライニング
層Rを受口開放部側に向けて延長する様に形成し
たコア部5Rとから構成され、前記雌ねじ付受口
5Mの内周側とコア部5Rの外周側で囲まれる間
隙が環状間隙10となる。またコア部5Rの外周
面側にはコア部5Rの先端部5bから奥部5cに
かけて漸次大径となるテーパ状締りばめ面8Rが
形成され、複合管MR2の挿入接合時に挿口部6
の先端側内面とテーパ状締りばめ面8Rが接触す
る様に構成されている。この様に漸次大径となる
傾斜面で形成されたコア部5Rに対して複合管
MR2のライニング層Rの内面は先端部に若干の
面取り部6aを形成した他は、長手方向に亘つて
同一内径で形成されているが、テーパ状締りばめ
面8Rの外径寸法と複合管MR2の内径寸法の間
には以下に示す様な関係が存在することが必要で
ある。即ち複合管MR2のライニング層6の内径
は上記先端部5bの外径よりも大径で且つ奥側5
cの外径よりも小径となる様に形成される。また
図示例コア部5Rの根元側5dには金属層M内に
没入する凸部(周方向に沿つて連続又は不連続に
形成したものであつてもよい)5aが形成され、
金属層Mとライニング層Rの一体性を高めてい
る。尚雌ねじ付受口5Mに形成した雌ねじ8M
と、挿口部6に形成した雄ねじ6Mは管接合用の
テーパねじであつても単なる平行ねじであつても
よい。[Operations and Examples] The configuration and operation effects of the present invention will be explained below based on the drawings of the embodiments. FIG. 3 is a cross-sectional view of a main part illustrating the structure of a connecting part of a composite pipe according to the present invention, and numeral 5 indicates the socket of the composite pipe MR1, and 6 indicates the socket of the composite pipe MR2. That is, the socket part 5 is composed of a female threaded socket 5M formed by expanding the diameter of the metal layer M, and a core part 5R formed so as to extend the lining layer R toward the socket opening side, The annular gap 10 is defined by the inner circumferential side of the female threaded socket 5M and the outer circumferential side of the core portion 5R. In addition, a tapered interference fit surface 8R is formed on the outer peripheral surface side of the core portion 5R, and the diameter gradually increases from the tip 5b to the inner portion 5c of the core portion 5R.
It is configured such that the inner surface on the distal end side and the tapered interference fit surface 8R are in contact with each other. In this way, the composite pipe
The inner surface of the lining layer R of MR2 has the same inner diameter in the longitudinal direction, except for a slight chamfer 6a formed at the tip, but the outer diameter of the tapered interference fit surface 8R and the composite pipe are different. It is necessary that the following relationship exists between the inner diameter dimensions of MR2. That is, the inner diameter of the lining layer 6 of the composite pipe MR2 is larger than the outer diameter of the tip 5b, and
It is formed to have a smaller diameter than the outer diameter of c. Further, a convex portion 5a (which may be formed continuously or discontinuously along the circumferential direction) that sinks into the metal layer M is formed on the root side 5d of the illustrated example core portion 5R,
The integrity of the metal layer M and the lining layer R is enhanced. In addition, the female thread 8M formed in the female threaded socket 5M
The male thread 6M formed in the insertion port 6 may be a tapered thread for pipe connection or a simple parallel thread.
上記の様に構成した両複合管MR1及びMR2
を接続するに当たつては第4図に示す如く、雌ね
じ付受口5Mに沿つて雄ねじ6Mを螺合する。そ
して挿口部6の挿口先端側のライニング面6Rが
コア部5Rに当接するまで螺合すると、ライニン
グ面6Rがテーパ状締りばめ面8Rを矢印A方向
へ押し始める。そして更に挿口部6をねじ込み続
けると、ライニング層6Rの先端側内周面を矢印
A方向へ一層押し下げるので、コア部5Rは受口
部5の軸芯側へ湾曲する如く変形する。そしてコ
ア部5Rには矢印A方向への押圧力に対する反力
がライニング面6Rへ作用するので、テーパ状締
りばめ面8Rとライニング面6Rの間に強い圧接
状態が得られる。即ちテーパ状締りばめ面8Rは
ライニング面6Rによつて締りばめを受けること
になり、コア部5Rと複合管MR2のライニング
層Rとの密着性が極めて強くなり、管路内の流体
がテーパ状締りばめ面8R(ライニング面6R)
から環状間隙10側へ漏れ出す様なことはなくな
るので、金属管Mの腐食を可及的に防止すること
ができる。尚上記実施例ではテーパ状雌ねじ8M
による挿口部の縮径圧接力を利用したが、上記縮
径圧接力を期待できない平行状雌ねじによるねじ
込み接合であつても、挿口部6のライニング面6
Rを含む先端面がテーパ状締めば面8Rを軸芯に
沿う方向へ押圧するので、結果的にはテーパ状締
りばめ面8Rとライニング面6Rの圧接状態が高
められる。尚管路内流体の漏水を防止する補足的
構造として、例えば第5図に示す如く、コア部5
の根元部にパツキン9を装着して挿口管の圧縮に
よる変形でシール効果を高める様に構成してもよ
い。また上記実施例ではコア部5Rにテーパ状締
りばめ面8Rを形成したものを示したが、第6図
に示す様に挿口部6のライニング面6Rをテーパ
状締りばめ面18aとしたり、或はコア部5R及
びライニング面6Rの双方に形成してもよい。 Both composite pipes MR1 and MR2 configured as above
When connecting, as shown in FIG. 4, a male thread 6M is screwed along a female threaded socket 5M. When the lining surface 6R on the tip end side of the insertion port 6 is screwed together until it contacts the core portion 5R, the lining surface 6R begins to push the tapered interference fit surface 8R in the direction of arrow A. When the socket 6 is further screwed in, the inner circumferential surface on the distal end side of the lining layer 6R is further pushed down in the direction of arrow A, so that the core part 5R is deformed so as to curve toward the axis of the socket 5. Since a reaction force against the pressing force in the direction of arrow A acts on the lining surface 6R of the core portion 5R, a strong pressure contact state is obtained between the tapered interference fit surface 8R and the lining surface 6R. That is, the tapered interference fit surface 8R receives an interference fit with the lining surface 6R, and the adhesion between the core portion 5R and the lining layer R of the composite pipe MR2 becomes extremely strong, and the fluid in the pipe line is Tapered interference fit surface 8R (lining surface 6R)
Since there is no leakage from the metal pipe M to the annular gap 10 side, corrosion of the metal pipe M can be prevented as much as possible. In the above embodiment, the tapered female thread is 8M.
The lining surface 6 of the insertion port 6 is used to reduce the diameter of the insertion port 6.
Since the tip surface including R presses the tapered tight fit surface 8R in the direction along the axis, the state of pressure contact between the tapered tight fit surface 8R and the lining surface 6R is improved as a result. As a supplementary structure for preventing leakage of the fluid in the pipe, for example, as shown in FIG.
A seal 9 may be attached to the base of the inlet tube so that the sealing effect is enhanced by deformation due to compression of the inlet tube. Further, in the above embodiment, the core portion 5R is formed with a tapered interference fit surface 8R, but as shown in FIG. , or may be formed on both the core portion 5R and the lining surface 6R.
[考案の効果]
本考案は以上の様に構成されるので、以下に要
約する様な効果が得られる。[Effects of the invention] Since the present invention is configured as described above, the following effects can be obtained.
金属層とライニング層との境界面が腐食しな
い。 The interface between the metal layer and the lining layer does not corrode.
複合管接続部を起点とする複合管の腐食劣化
が防止できる。 Corrosion and deterioration of the composite pipe starting from the composite pipe joint can be prevented.
接合作業は極めて簡単である。 The joining operation is extremely simple.
シール性が良い。 Good sealing properties.
従来技術より腐食防止構造が簡単である。 The corrosion prevention structure is simpler than the conventional technology.
第1図及び第2図は従来の接続部構造を例示し
た断面説明図、第3図は本考案に係る複合管の接
続部を示す要部断面図、第4図は本考案に係る複
合管の接続状態を示す断面説明図、第5図及び第
6図は本考案の他の実施例を示す要部断面図であ
る。
MR……複合管、M……金属層、R……ライニ
ング層、5……受口部、6……挿口部、10……
環状間隙。
1 and 2 are cross-sectional explanatory diagrams illustrating the conventional connection structure, FIG. 3 is a sectional view of the main part showing the joint of a composite pipe according to the present invention, and FIG. 4 is a composite pipe according to the present invention. FIGS. 5 and 6 are cross-sectional views showing other embodiments of the present invention. MR...Composite pipe, M...Metal layer, R...Lining layer, 5...Socket part, 6...Socket part, 10...
Annular gap.
Claims (1)
された複合管の接続部構造であつて、前記金属層
の端部には雌ねじ付受口が形成され、該雌ねじ付
受口の内側には該合成樹脂材層が一体的に嵌着さ
れ、さらに該合成樹脂材層の端部は前記雌ねじ付
受口の長手方向に沿つて延設されて、前記雌ねじ
付受口との間に環状間隙が形成され、他方外周側
が金属層、内周側が合成樹脂材層で形成された雄
ねじ付挿口管が前記環状間隙にねじ込み接合され
ると共に、受口側若しくは挿口側の合成樹脂材層
の当接面を全周にわたつてテーパ状に形成して、
挿口側の合成樹脂材層内面と受口側の合成樹脂材
層とを締りばめ面をもつて圧着接合することを特
徴とする複合管の接続部構造。 This is a composite pipe connection structure in which the outer peripheral side is formed of a metal layer and the inner peripheral side is formed of a synthetic resin material layer, and a female threaded socket is formed at the end of the metal layer, and a female threaded socket is formed inside the female threaded socket. The synthetic resin layer is integrally fitted, and the end of the synthetic resin layer extends along the longitudinal direction of the female threaded socket, and an annular shape is formed between the synthetic resin layer and the female threaded socket. A gap is formed, and a male threaded socket tube with a metal layer on the outer circumference and a synthetic resin layer on the inner circumference is screwed into the annular gap, and a synthetic resin layer on the socket or insertion side. The abutment surface is tapered around the entire circumference,
A composite pipe connection structure characterized in that the inner surface of the synthetic resin material layer on the insertion port side and the synthetic resin material layer on the socket side are crimped and joined with an interference fit surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1716484U JPS60129579U (en) | 1984-02-08 | 1984-02-08 | Composite pipe connection structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1716484U JPS60129579U (en) | 1984-02-08 | 1984-02-08 | Composite pipe connection structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60129579U JPS60129579U (en) | 1985-08-30 |
| JPH0247835Y2 true JPH0247835Y2 (en) | 1990-12-14 |
Family
ID=30504613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1716484U Granted JPS60129579U (en) | 1984-02-08 | 1984-02-08 | Composite pipe connection structure |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60129579U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5012545B2 (en) * | 2008-02-05 | 2012-08-29 | ダイキン工業株式会社 | Manufacturing method of piping members |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4810483U (en) * | 1971-06-17 | 1973-02-05 | ||
| JPS5695688U (en) * | 1979-12-24 | 1981-07-29 | ||
| JPS6052347B2 (en) * | 1980-11-27 | 1985-11-19 | 積水化学工業株式会社 | pipe fittings |
-
1984
- 1984-02-08 JP JP1716484U patent/JPS60129579U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60129579U (en) | 1985-08-30 |
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