JP2001181900A - Cleaning apparatus - Google Patents
Cleaning apparatusInfo
- Publication number
- JP2001181900A JP2001181900A JP36161999A JP36161999A JP2001181900A JP 2001181900 A JP2001181900 A JP 2001181900A JP 36161999 A JP36161999 A JP 36161999A JP 36161999 A JP36161999 A JP 36161999A JP 2001181900 A JP2001181900 A JP 2001181900A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- electrode
- holder
- power supply
- cleaning liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 333
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 108
- 239000002250 absorbent Substances 0.000 claims description 22
- 230000002745 absorbent Effects 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 22
- 238000005406 washing Methods 0.000 claims description 11
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 6
- 239000002657 fibrous material Substances 0.000 claims description 5
- 239000012466 permeate Substances 0.000 claims description 4
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 3
- 239000002738 chelating agent Substances 0.000 claims description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 239000000176 sodium gluconate Substances 0.000 claims description 3
- 229940005574 sodium gluconate Drugs 0.000 claims description 3
- 235000012207 sodium gluconate Nutrition 0.000 claims description 3
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 claims description 2
- 229920000742 Cotton Polymers 0.000 abstract description 26
- 241000219146 Gossypium Species 0.000 description 23
- 238000005868 electrolysis reaction Methods 0.000 description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- 229920005177 Duracon® POM Polymers 0.000 description 1
- 244000299507 Gossypium hirsutum Species 0.000 description 1
- 101000608935 Homo sapiens Leukosialin Proteins 0.000 description 1
- 102100039564 Leukosialin Human genes 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、洗浄装置に関し、
詳しくは、樹脂用、ガラス用、ゴム用等の各種金型、各
種工具、各種刃具、各種治具や金属製の機械部品等にお
ける樹脂カス、樹脂焼け、錆、ゴム等の堆積固着物、金
属表面に形成される不動態被膜、油分等の各種汚れを電
解洗浄により除去するものである。TECHNICAL FIELD The present invention relates to a cleaning device,
More specifically, resin molds for resin, glass, rubber, etc., various tools, various cutting tools, various jigs, metal jigs and metal mechanical parts, etc. Various stains such as a passivation film and oils formed on the surface are removed by electrolytic cleaning.
【0002】[0002]
【従来の技術】従来、各種金型、機械部品等の金属製で
ある被洗浄物の電解洗浄は、プラスおよびマイナス電極
を備え、電解液を充たした電解槽の内部に、上記被洗浄
物を配置してから上記電極間に通電して行っている。2. Description of the Related Art Conventionally, for cleaning an object to be cleaned made of metal such as various molds and mechanical parts, the object to be cleaned is provided in an electrolytic cell provided with a positive electrode and a negative electrode and filled with an electrolytic solution. After the arrangement, electricity is supplied between the electrodes.
【0003】図12は、従来の一般的な電解洗浄装置1
を示し、電解槽1aの内部には、給電部1bと接続され
るプラス電極2、3および被洗浄物を配置する接地され
たマイナス電極4を備えている。上記電解槽1aには電
解用洗浄液Dを充たしてから、被洗浄物5をマイナス電
極4上に配置し、この状態で上記電極間に所要電圧で所
要時間通電することにより電解洗浄を行っている。FIG. 12 shows a conventional general electrolytic cleaning apparatus 1.
The inside of the electrolytic cell 1a is provided with positive electrodes 2 and 3 connected to the power supply unit 1b and a grounded negative electrode 4 on which an object to be cleaned is arranged. After the electrolytic bath 1a is filled with the cleaning solution D for electrolysis, the object 5 to be cleaned is arranged on the minus electrode 4, and in this state, the electrolytic cleaning is performed by applying a required voltage between the electrodes for a required time. .
【0004】[0004]
【発明が解決しようとする課題】このように従来の電解
洗浄では、洗浄される対象となる被洗浄物を電解槽内部
に配置する必要があるため、洗浄の前準備等に手間や時
間がかかる問題がある。例えば、ある装置に組み付けら
れた機械部品を洗浄する場合では、装置より該機械部品
を一旦取り外してから電解洗浄装置の電解槽の内部に配
置して洗浄を行い、洗浄後は装置に再度組み付けねばな
らず手間と時間を要する。また、重量のある金型等を洗
浄する場合では、金型を洗浄できる状態に分解してから
リフトやホイスト等も使用して電解槽に配置する必要が
あり、一段と手間がかかる。As described above, in the conventional electrolytic cleaning, it is necessary to arrange the object to be cleaned in the electrolytic cell, so that it takes time and effort to prepare for cleaning and the like. There's a problem. For example, when cleaning a mechanical part assembled in a certain apparatus, the mechanical part must be once removed from the apparatus, placed in the electrolytic tank of the electrolytic cleaning apparatus to perform cleaning, and after cleaning, it must be assembled again to the apparatus. It takes time and effort. In addition, when cleaning a heavy mold or the like, it is necessary to disassemble the mold into a washable state and then use a lift or a hoist to dispose the mold in the electrolytic cell, which is more troublesome.
【0005】また、洗浄できる対象物は、電解槽の大き
さにより制限される問題もある。即ち、被洗浄物が電解
槽の開口より大きければ、物理的に電解槽の内部に収め
ることができないため、より大きな電解槽に交換する以
外は、洗浄が行えないこととなる。さらに、従来の電解
洗浄装置は電解槽等を必要とするため装置自体にかかる
費用が高くなると共に、洗浄時には、多量の電解用洗浄
液を必要とするためランニングコストも高くなり、これ
らのコストは被洗浄物が大型になればなるほど高くな
る。その上、装置の設置に必要なスペースも確保しなけ
ればならない問題もある。There is also a problem that the object to be cleaned is limited by the size of the electrolytic cell. That is, if the object to be cleaned is larger than the opening of the electrolytic cell, it cannot be physically stored in the electrolytic cell. Therefore, cleaning cannot be performed except for replacing the electrolytic cell with a larger electrolytic cell. Furthermore, the conventional electrolytic cleaning apparatus requires an electrolytic bath and the like, which increases the cost of the apparatus itself, and also requires a large amount of electrolytic cleaning solution during cleaning, which increases the running cost. The higher the size of the wash, the higher it will be. In addition, there is a problem that a space necessary for installation of the device must be secured.
【0006】本発明は、上記した問題に鑑みてなされた
ものであり、洗浄の対象となる被洗浄物を電解槽に配置
することなく容易に電解洗浄可能にすることを第一の課
題としている。また、被洗浄物の大きさや形状等に関わ
らず電解洗浄可能にすることを第二の課題としている。
さらに、電解洗浄にかかるコストを低減することを第三
の課題としている。The present invention has been made in view of the above-mentioned problems, and has as its first object to make it possible to easily perform electrolytic cleaning without placing an object to be cleaned in an electrolytic tank. . A second object is to enable electrolytic cleaning regardless of the size and shape of the object to be cleaned.
Further, a third object is to reduce the cost for electrolytic cleaning.
【0007】[0007]
【課題を解決するための手段】上記課題を解決するため
に、本発明は、電解洗浄用の電流を供給する給電器と、
上記給電器の正極あるいは負極のいずれか一方に接続
されると共に、洗浄液浸透用の吸質材が取り付けられる
少なくとも一つの洗浄用電極と、一端が上記給電器の正
極あるいは負極のいずれか他方に接続されると共に、他
端が金属製の被洗浄物と導通接続される少なくとも一つ
の導通用電極とを備え、上記吸質材に洗浄液を浸透させ
て上記被洗浄物を払拭すると、洗浄用電極と導通用電極
が通電して被洗浄物を電解洗浄する構成としている洗浄
装置を提供している。In order to solve the above problems, the present invention provides a power supply for supplying a current for electrolytic cleaning,
At least one cleaning electrode connected to one of the positive electrode and the negative electrode of the power supply and to which an absorbent material for permeating the cleaning liquid is attached, and one end connected to the other of the positive electrode and the negative electrode of the power supply And at least one other conductive electrode having the other end conductively connected to the metal object to be cleaned, and when the cleaning object is wiped by infiltrating a cleaning liquid into the absorbent material, the cleaning electrode and Provided is a cleaning device having a configuration in which a conduction electrode is energized to electrolytically clean an object to be cleaned.
【0008】このように、電解洗浄用の洗浄液を浸透さ
せた吸質材を取り付けている洗浄用電極を通電状態で上
記吸質材を金属製である被洗浄物に当接すると、浸透さ
れた洗浄液より電解作用で電気分解された水素ガスの泡
が発生し、この泡が被洗浄物表面と汚れや錆等の間に入
り込み、被洗浄物表面からの汚れ等が浮き上がらせるこ
とができる。よって、洗浄用電極を用いて被洗浄物の表
面を当接払拭すると、汚れ等を浮き上がらせると同時に
吸質材で拭い取り、被洗浄物の表面を容易に浄化でき
る。[0008] As described above, when the cleaning electrode, on which the absorbent material impregnated with the cleaning solution for electrolytic cleaning is attached, is brought into contact with the metal object to be cleaned while the current is being supplied, the permeate is absorbed. Bubbles of hydrogen gas electrolyzed by the electrolytic action from the cleaning liquid are generated, and the bubbles enter between the surface of the object to be cleaned and dirt, rust, etc., and the dirt and the like from the surface of the object to be cleaned can be lifted. Therefore, when the surface of the object to be cleaned is abutted and wiped using the electrode for cleaning, the surface of the object to be cleaned can be easily purified by lifting dirt and the like and wiping it off with an absorbent material.
【0009】上記のように被洗浄物は洗浄の際、従来の
ように電解槽内に配置する必要がなく、洗浄に要する前
準備も簡略化できる。即ち、本発明の洗浄装置は直流電
源となる給電器と洗浄用及び導通用の電極で成立してい
るので容易に持ち運びでき、被洗浄物のある場所に上記
洗浄装置の方を移動させて洗浄できる。例えば、装置等
に取り付けられた機械部品も、本発明の洗浄装置の導通
用電極を導通接続し、後は、上記のように洗浄すること
で、装置等より取り外すことなく容易に電解洗浄でき
る。また、重量のある金型等も成型機に取り付けたまま
移動させることなく電解洗浄できる。As described above, the object to be cleaned does not need to be disposed in the electrolytic cell as in the prior art at the time of cleaning, and preparations required for cleaning can be simplified. That is, since the cleaning device of the present invention is composed of a power supply serving as a DC power supply and cleaning and conduction electrodes, the cleaning device can be easily carried, and the cleaning device is moved to a place where there is an object to be cleaned to perform cleaning. it can. For example, by mechanically connecting the conducting electrodes of the cleaning device of the present invention to the mechanical parts attached to the device and the like, and then washing as described above, it is possible to easily perform electrolytic cleaning without removing the device from the device or the like. In addition, electrolytic cleaning can be performed without moving a heavy mold or the like while being attached to the molding machine.
【0010】さらに、従来では電解槽に収めるのが困難
であった大型の金型や機械部品等でも、移動させること
なく簡易な洗浄装置により電解洗浄できる。なお、被洗
浄物が大型である場合は、給電器に接続された複数の洗
浄用電極を用いることで洗浄作業の効率化を図れ、ま
た、被洗浄物に導通接続される導通用電極も複数にする
と、プラス極とマイナス極間の距離を適切に保つことが
でき、プラス極とマイナス極とが遠くなることが原因の
ドロップを防ぐことで、導電性を維持して電解作用を確
保することができる。Further, even large dies and mechanical parts which were conventionally difficult to be accommodated in an electrolytic cell can be electrolytically cleaned by a simple cleaning apparatus without moving them. If the object to be cleaned is large, the efficiency of the cleaning operation can be improved by using a plurality of cleaning electrodes connected to the power supply. In this case, the distance between the positive and negative poles can be maintained properly, and by preventing dropping due to the distance between the positive and negative poles, maintaining conductivity and ensuring electrolytic action Can be.
【0011】このように本発明の洗浄装置は、簡易な構
成であると共に、洗浄時に使用される洗浄液も吸質材に
浸透させる量だけでよいため、装置自体にかかるコスト
および洗浄に要するコストも低減できる。なお、通常の
電解洗浄では、給電器の正極側に洗浄用電極を接続し、
負極側に導通用電極を接続して行うことが好ましいが、
用途によっては逆電解すなわち、上記正極側と負極側の
接続を逆にしてもよい。As described above, the cleaning device of the present invention has a simple structure and requires only the amount of the cleaning liquid used for cleaning to permeate the absorbent material. Therefore, the cost of the device itself and the cost required for cleaning are reduced. Can be reduced. In normal electrolytic cleaning, a cleaning electrode is connected to the positive electrode side of the power supply,
It is preferable to connect the conducting electrode to the negative electrode side.
Depending on the application, reverse electrolysis, that is, the connection between the positive electrode side and the negative electrode side may be reversed.
【0012】また、上記給電器は正極側より流れる電流
値を調節可能にすると共に、洗浄用電極自体が被洗浄物
と接触すると給電を停止する給電停止制御手段を含むこ
とを特徴としている。このように、給電器の電圧あるい
は電流設定を変更することで正極側の電流値を可変し、
被洗浄物の大きさや形状等に合わせて、適正な電流値に
設定して最適な状態で電解洗浄作用を発揮できる。ま
た、給電停止制御手段を備えると、洗浄作業中に吸質材
が破れて洗浄用電極が被洗浄物に直接接触しても、即座
に給電が停止されるため、接触による火花等で被洗浄物
に損傷を与えるおそれも解消でき、全く熟練を有するこ
となく、また、吸質材が破れ電極がワークと接触する不
注意によるトラブルも解消され容易に洗浄作業を行え
る。Further, the power feeder is characterized in that it is capable of adjusting the value of the current flowing from the positive electrode side and includes a power supply stop control means for stopping the power supply when the cleaning electrode itself comes into contact with the object to be cleaned. Thus, by changing the voltage or current setting of the power supply, the current value on the positive electrode side is varied,
An electrolytic cleaning action can be exerted in an optimal state by setting an appropriate current value according to the size and shape of the object to be cleaned. In addition, if the power supply stop control means is provided, even if the absorbent material is broken during the cleaning operation and the cleaning electrode directly contacts the object to be cleaned, the power supply is immediately stopped. It is also possible to eliminate the possibility of damaging the object, and to easily perform the cleaning operation without any skill and without the careless trouble that the absorbent material is broken and the electrode comes into contact with the work.
【0013】さらに、上記洗浄用電極はホルダーに脱着
自在に装着され、該ホルダーを介して給電器と接続され
ている。このように脱着式にすると、種々の形状の洗浄
用電極を付け替えることができ、被洗浄物の大きさや形
状に合わせて作業性を高められる。例えば、上記洗浄用
電極は洗浄箇所が広いフラット面等であれば平板形状に
し、凹部等の洗浄箇所に対しては、棒形状、球形状、円
錐形状、丸形状等の各種形状に形成して適宜効率的に電
解洗浄できる。Further, the cleaning electrode is detachably mounted on a holder, and is connected to a power feeder via the holder. With the detachable type, the cleaning electrodes of various shapes can be replaced, and the workability can be improved according to the size and shape of the object to be cleaned. For example, the cleaning electrode is formed in a flat plate shape if the cleaning portion is a wide flat surface or the like, and is formed into various shapes such as a rod shape, a spherical shape, a conical shape, and a round shape for the cleaning portion such as a concave portion. Electrolytic cleaning can be performed appropriately and efficiently.
【0014】また、本発明は、上記ホルダーは上記給電
器と一体あるいは別体の洗浄液供給手段と接続されると
共に、該ホルダーあるいは上記洗浄用電極に吸質材へ連
通する洗浄液供給路を形成して、上記洗浄液供給手段か
ら洗浄液供給路を介して吸質材に洗浄液を浸透させて連
続洗浄可能にすると共に、供給される洗浄液によりホル
ダーあるいは洗浄用電極自体を冷却する構成としてい
る。吸質材へ浸透された洗浄液は電解作用により減少す
るため、適宜補給する必要があるが、上記のように洗浄
液供給手段よりホルダー及び洗浄液供給路を介して吸質
材へ適宜供給することで、必要な洗浄液量を確保でき連
続して電解洗浄作業を行える。上記洗浄液供給手段は洗
浄液タンクと送給用のポンプを給電器に別体あるいは一
体に備え、上記タンクとホルダーをホース等で繋ぎポン
プ駆動で供給するようにしている。また、上記以外の洗
浄液供給手段としては、手動で圧搾空気を作り出し洗浄
液を送り出すようにしてもよい。According to the present invention, the holder is connected to the cleaning liquid supply means integral with or separate from the power supply, and the holder or the cleaning electrode forms a cleaning liquid supply passage communicating with the absorbent material. Then, the cleaning liquid is permeated into the absorbent material from the cleaning liquid supply means via the cleaning liquid supply path to enable continuous cleaning, and the holder or the cleaning electrode itself is cooled by the supplied cleaning liquid. Since the cleaning liquid permeated into the absorbent material is reduced by the electrolytic action, it is necessary to appropriately supply the cleaning liquid, but by appropriately supplying the cleaning liquid from the cleaning liquid supply means to the absorbent material through the holder and the cleaning liquid supply path as described above, The required amount of cleaning liquid can be secured and the electrolytic cleaning operation can be performed continuously. The cleaning liquid supply means is provided with a cleaning liquid tank and a pump for feeding separately or integrally with a power feeder, and the tank and the holder are connected by a hose or the like so as to be supplied by pump driving. Further, the cleaning liquid supply means other than the above may manually generate compressed air to send out the cleaning liquid.
【0015】また、電解洗浄中は通電により電極やホル
ダー自体が熱を有し、作業性等を悪化させる場合がある
が、上記のように形成した洗浄液供給路に洗浄液を流す
ことで、ホルダー等が冷却され電極の温度上昇を防ぐこ
とができる。なお、冷却効率をより高めるため、吸質材
への連通孔を有しながらU形状に循環する洗浄液供給路
を形成すると共に、洗浄液タンクと送り側ホースと戻り
側ホースで上記洗浄液供給路と接続し、戻り側には絞り
弁等を設けて吸質材へ流れる洗浄液量を調節可能としな
がら洗浄液を洗浄用電極内で循環させるようにしてもよ
い。In addition, during the electrolytic cleaning, the electrodes and the holder themselves may generate heat due to energization, thereby deteriorating workability and the like. However, by flowing the cleaning liquid through the cleaning liquid supply path formed as described above, the holder and the like can be used. Is cooled and the temperature rise of the electrode can be prevented. In order to further increase the cooling efficiency, a cleaning liquid supply path that circulates in a U-shape while having a communication hole with the absorbent material is formed, and is connected to the cleaning liquid supply path with a cleaning liquid tank, a feed hose, and a return hose. A cleaning valve may be provided on the return side to circulate the cleaning liquid in the cleaning electrode while adjusting the amount of the cleaning liquid flowing to the absorbent material.
【0016】さらに、上記ホルダーは上記供給器と別体
あるいは一体のエア供給手段と接続されると共に、該ホ
ルダーあるいは上記洗浄用電極にエア流通路を形成し
て、エア供給手段より送られるエアで該洗浄用電極を冷
却する構成としてもよい。上記エア供給手段としては、
コンプレッサー等の圧搾空気形成機と上記エア流通路と
接続されるエアホース等を用いることが可能であり、適
宜エアを送ることで効率良く冷却できる。なお、エア供
給手段は上記洗浄液の供給手段と併用して更に電極の冷
却性を高めてもよい。Further, the holder is connected to air supply means separate from or integrated with the supply device, and forms an air flow passage in the holder or the cleaning electrode so that air supplied from the air supply means can be used. The cleaning electrode may be cooled. As the air supply means,
It is possible to use a compressed air forming machine such as a compressor and an air hose connected to the air flow passage, etc., and it is possible to efficiently cool by appropriately sending air. The air supply means may be used in combination with the cleaning liquid supply means to further enhance the cooling performance of the electrode.
【0017】上記ホルダーは洗浄用電極を振動させる振
動発生手段を有し、被洗浄物に当接払拭させる際に、洗
浄用電極を振動させることが好ましい。電解洗浄の際に
発生する水素ガスあるいは酸素ガスによる泡は一般に多
ければ多いほど洗浄力が上昇する。これら水素ガスある
いは酸素ガスによる泡を多く発生させるには、洗浄用電
極を前後、左右等に動かし洗浄液を撹拌すると電解が促
進されるが、上記のようにホルダーに振動発生手段を設
けることで、ホルダーを動かすことなく保持しているだ
けで所要振動数で洗浄用電極を振動および攪拌でき、多
量の泡を発生して洗浄力を向上できる。振動発生手段と
しては、モーター等が好適であり、上記給電機でモータ
ーを所要回転数で回転駆動して所要振動数を洗浄用電極
に発生できる。It is preferable that the holder has a vibration generating means for vibrating the cleaning electrode, and that the cleaning electrode is vibrated when the object to be cleaned is abutted and wiped. Generally, the more bubbles generated by hydrogen gas or oxygen gas during electrolytic cleaning, the higher the cleaning power. In order to generate many bubbles by these hydrogen gas or oxygen gas, electrolysis is promoted by moving the cleaning electrode back and forth, left and right, etc. and stirring the cleaning liquid, but by providing the holder with vibration generating means as described above, The cleaning electrode can be vibrated and agitated at a required frequency only by holding the holder without moving, and a large amount of bubbles can be generated to improve the cleaning power. As the vibration generating means, a motor or the like is suitable. The motor can be driven to rotate at the required rotation speed by the above-described power supply device, and the required vibration frequency can be generated on the cleaning electrode.
【0018】また、上記吸質材は繊維素材で洗浄用電極
の先端に、あるいは、先端から根元までを被うように取
り付けられている。繊維素材としては、洗浄液の浸透性
および汚れの払拭性の優れた繊維素材を適用するのが好
適であり、ネルやタオル地等の布や綿花、綿花をガーゼ
で被ったものを用いると最適で、容易に洗浄作業を行え
る。Further, the absorbent material is attached to the tip of the cleaning electrode with a fiber material or so as to cover the tip from the tip to the root. As the fiber material, it is preferable to apply a fiber material having excellent cleaning liquid permeability and dirt wiping properties, and it is most preferable to use cloth such as flannel or toweling, cotton, or cotton covered with gauze, Cleaning work can be performed easily.
【0019】さらに、使用される洗浄液としては、水酸
化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸
カリウムのいずれか一つ、あるいは、これら二種類以上
を主成分に、ジエチル5酢酸ナトリウム、EDTA4ナ
トリウム、クエン酸ナトリウムのいずれか一つ、あるい
は、これら二種類以上をキレート剤に、グルコン酸ナト
リウムを助剤として組成していることが好ましい。上記
アルカリ性の電解洗浄液を用いると容易に電解作用を発
揮させると共に、泡立ち性も向上できる。Further, the washing solution used may be any one of sodium hydroxide, potassium hydroxide, sodium carbonate and potassium carbonate, or two or more of these as main components, sodium diethyl pentaacetate, sodium sodium EDTA, It is preferable that any one of sodium citrate or two or more of these are used as a chelating agent and sodium gluconate as an auxiliary. The use of the above-mentioned alkaline electrolytic cleaning solution can easily exert the electrolytic action and also improve the foaming property.
【0020】[0020]
【発明の実施の携帯】以下、本発明の実施形態を図面を
参照して説明する。図1は、本発明の第一実施形態の洗
浄装置10であり、ボックス状の給電器11、洗浄用電
極13を装着するホルダー12、被洗浄物に導通接続さ
れる導通用電極14を有している。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a cleaning apparatus 10 according to a first embodiment of the present invention, which includes a box-shaped power supply 11, a holder 12 for mounting a cleaning electrode 13, and a conductive electrode 14 that is conductively connected to an object to be cleaned. ing.
【0021】図2(A)は、ホルダー12等を示してお
り、ホルダー12は把持しやすいように略円柱形状に形
成しており、外部をジュラコン、ポリアセタール、ポリ
カーボネイト、ベークライト等の樹脂で形成すると共
に、内部には洗浄用電極13へと導通するニッケル、
銅、アルミ、グラファイト、ステンレス等からなる導通
部材15を備えている。導電部材15は、図2(B)に
示すように、U字状に循環する洗浄液供給路16を有し
ており、折り返し部16aの近傍へ洗浄液浸透路16b
を形成している。FIG. 2A shows the holder 12 and the like. The holder 12 is formed in a substantially cylindrical shape so as to be easily gripped, and the outside is formed of a resin such as Duracon, polyacetal, polycarbonate, and bakelite. At the same time, nickel conducting inside to the cleaning electrode 13 is provided inside,
A conductive member 15 made of copper, aluminum, graphite, stainless steel or the like is provided. The conductive member 15 has a cleaning liquid supply path 16 circulating in a U-shape as shown in FIG.
Is formed.
【0022】また、ホルダー12の先端側は洗浄用電極
13の装着部12aとしており、装着部12aの洗浄用
電極13の外形形状に合わせて内部を形成することでワ
ンタッチで洗浄用電極13を脱着可能としており、ま
た、装着部12aの外周にはカバー17の取付用のネジ
部12fを形成している。なお、洗浄液浸透路16bの
端部開口16cは装着部12aの中央に開口している。The distal end of the holder 12 is a mounting portion 12a for the cleaning electrode 13, and the inside is formed in accordance with the outer shape of the cleaning electrode 13 of the mounting portion 12a, so that the cleaning electrode 13 can be detached with one touch. Further, a screw portion 12f for attaching the cover 17 is formed on the outer periphery of the mounting portion 12a. The end opening 16c of the cleaning liquid permeation path 16b is opened at the center of the mounting portion 12a.
【0023】一方、ホルダー12の給電器11との接続
側端部12bは、上記導通部材15と給電器11を繋ぐ
電源接続部12cと、洗浄液供給路16への送り側接続
部12dと戻り側接続部12eを設けている。この戻り
側接続部12eは、絞りバルブ12gを備えており、絞
りバルブ12gの開閉度により洗浄液浸透路16bへ流
れる洗浄液の量を調節できるようにしている。上記電源
接続部12cには給電器11からの接続コード26を接
続すると共に、送り側接続部12dと戻り側接続部12
eには、給電器11からの送りチューブ28、戻りチュ
ーブ29を夫々接続している。On the other hand, an end 12b of the holder 12 on the connection side with the power supply 11 is connected to a power supply connection 12c connecting the conductive member 15 and the power supply 11, a supply side connection 12d to the cleaning liquid supply path 16 and a return side. The connection part 12e is provided. The return side connection portion 12e is provided with a throttle valve 12g, so that the amount of the cleaning liquid flowing to the cleaning liquid permeation path 16b can be adjusted by the opening / closing degree of the throttle valve 12g. The connection cord 26 from the power supply 11 is connected to the power supply connection 12c, and the transmission connection 12d and the return connection 12
The feed tube 28 and the return tube 29 from the power supply 11 are connected to e, respectively.
【0024】上記ホルダー12の装着部12aに取り付
けられる洗浄用電極13は、棒形状で導電材で形成され
ており、本実施形態ではグラファイトで形成している。
なお、グラファイト以外には、チタン、ステンレス、白
金、金等の素材や、鉄、ステンレス、チタン等の金属に
金または白金をメッキしたものも適用可能である。洗浄
用電極13の長さは、カバー17の取付時にカバー17
の先端17aより突出しない長さに設定している。ま
た、洗浄用電極13の内部には、ホルダー12の洗浄液
浸透路16bと連通する流路13aを設け洗浄用電極1
3の先端表面には流路13aと連通する液穴13bを多
数穿孔している。The cleaning electrode 13 attached to the mounting portion 12a of the holder 12 is formed of a rod-shaped conductive material, and in this embodiment, is formed of graphite.
In addition, other than graphite, materials such as titanium, stainless steel, platinum, and gold, and metals such as iron, stainless steel, and titanium plated with gold or platinum are also applicable. The length of the cleaning electrode 13 is determined when the cover 17 is attached.
The length is set so as not to protrude from the tip 17a. Further, inside the cleaning electrode 13, a flow path 13 a communicating with the cleaning liquid permeation path 16 b of the holder 12 is provided.
A large number of liquid holes 13b communicating with the flow path 13a are formed in the front end surface of the nozzle 3.
【0025】洗浄用電極13の先端13cには、吸質材
として、本実施形態では繊維材である綿花18を取り付
けた上にガーゼ19を被うようにしている。このように
することで、綿花18で洗浄用電極13の液穴13bよ
り洗浄液を所要量吸収できると共に、洗浄時に直接的に
払拭しても、ガーゼ19で綿花18の表面が保護されて
綿花18の表面が毟られて離散することを防止できる。
なお、洗浄対象を考慮して、吸質材としてネルやタオル
地等の各種布を使用してもよい。In the present embodiment, a cotton 18 which is a fiber material is attached to a tip 13c of the cleaning electrode 13 as an absorbent material, and a gauze 19 is covered. By doing so, the required amount of the cleaning liquid can be absorbed by the cotton 18 through the liquid hole 13b of the cleaning electrode 13, and even if the cotton 18 is directly wiped off during cleaning, the surface of the cotton 18 is protected by the gauze 19 and the cotton 18 is protected. Can be prevented from being separated by tearing.
In addition, various cloths, such as flannel and toweling, may be used as the absorbent material in consideration of the object to be cleaned.
【0026】綿花18及びガーゼ19は、洗浄用電極1
3に被せた状態で、先細で先端17aに開口17bを有
するカバー17を外側より被せてホルダー12のネジ部
12fと螺合して取り付けることで、図2(B)のよう
に、カバー17の内面17cと洗浄用電極13の間に挟
まれて確実に取り付けられる。なお、取付性を高めるた
めに、カバー17の内面17cに多数の微小突起を設け
てもよい。上記取付状態では、洗浄用電極13はカバー
17の内部に位置して綿花18及びガーゼ19のみがカ
バー17の先端17aより突出するため、平面を洗浄す
る限り、綿花等が擦り切れても洗浄用電極13が被洗浄
物と直接に接触し、ワークに損傷を与えることを防いで
いる。The cotton 18 and the gauze 19 are used for the cleaning electrode 1.
3, a cover 17 having a tapered tip 17 a and having an opening 17 b is covered from the outside and screwed to the screw portion 12 f of the holder 12 to be attached, as shown in FIG. It is securely mounted between the inner surface 17c and the cleaning electrode 13. Note that, in order to enhance the attachment, a large number of minute projections may be provided on the inner surface 17c of the cover 17. In the above mounting state, since the cleaning electrode 13 is located inside the cover 17 and only the cotton 18 and the gauze 19 protrude from the tip 17a of the cover 17, even if the cotton or the like is worn away as long as the flat surface is cleaned, the cleaning electrode 13 is removed. 13 directly contacts the object to be cleaned and prevents damage to the work.
【0027】なお、上述したホルダー12、洗浄用電極
13等は、実施形態の一例であり、使用状況等に合わせ
て各種追加変更が可能であり、例えば、より大きな洗浄
用電極を用いると共に、洗浄用電極の内部に循環する洗
浄液供給路と洗浄液浸透路を形成して電極自体を冷却す
るようにしてもよい。The above-described holder 12, cleaning electrode 13 and the like are merely examples of the embodiment, and various additions and changes can be made in accordance with the use conditions and the like. The electrode itself may be cooled by forming a cleaning liquid supply path and a cleaning liquid permeation path circulating inside the electrode.
【0028】一方、電解洗浄用の直流電源を供給する給
電器11は、図1に示すように、外部表面に、正極側接
続部11a、負極側接続部11b、電圧調整ダイヤル1
1c、作業状況の表示部11d、メイン電源スイッチ1
1e、洗浄液供給スイッチ11f、洗浄液送り接続部1
1g、洗浄液戻り接続部11h、スタートボタン11
i、各種表示ランプ11j等を設けると共に、洗浄液タ
ンク23も設けている。なお、上記以外にはタイマーや
電流の積算計等も備えるようにしてもよい。On the other hand, as shown in FIG. 1, a power supply 11 for supplying a DC power supply for electrolytic cleaning includes a positive terminal 11a, a negative terminal 11b, a voltage adjusting dial 1
1c, work status display section 11d, main power switch 1
1e, cleaning liquid supply switch 11f, cleaning liquid feed connection 1
1 g, washing liquid return connection part 11 h, start button 11
i, various display lamps 11j and the like are provided, and a cleaning liquid tank 23 is also provided. In addition to the above, a timer, a current integrator, and the like may be provided.
【0029】上記スイッチ等と接続される内部回路は、
図3に示すように、商用電源(100V等)を所要電圧
に変換すると共に直流電圧に変換を行う各種トランス等
を含む電源供給部21(図中一点鎖線で示す)および給
電停止制御手段としてコントロール基板22とサブ基板
23を有している。電源供給部21はコントロール基板
22およびサブ基板23の各種制御部品(電力素子、チ
ョークコイル)22a、23aを介して正極側接続部1
1aと接続して電力を出力するようにしている。The internal circuit connected to the switches and the like includes:
As shown in FIG. 3, a power supply unit 21 (indicated by a dashed line in the figure) including various transformers for converting a commercial power supply (100 V or the like) to a required voltage and a DC voltage is controlled as power supply stop control means. It has a substrate 22 and a sub substrate 23. The power supply unit 21 is connected to the positive connection unit 1 via various control components (power elements, choke coils) 22 a and 23 a of the control board 22 and the sub-board 23.
1a to output power.
【0030】コントロール基板22は、電圧調整ダイヤ
ル11cと接続されており、該ダイヤルを調整すること
で電圧を2〜10V程度の範囲で調整して、出力電流値
を可変するようにしている。また、コントロール基板2
2自体はCTコイル22aで、通電中常時、出力電流値
を検知しており、一定電流値以上に電流が上昇すると出
力を停止するようにしている。また、ギャップ検出回路
22bを設けて短絡の検出を行っている。例えば、洗浄
作業中に、洗浄用電極13が被洗浄物と直接接触して短
絡状態となっても、即座に給電が停止されるようにな
り、短絡による火花も発生せず被洗浄物の表面を傷づけ
ることがない。よって、高精度で製作されている各種金
型等においても、安心して容易に洗浄作業を行える。な
お、コントロール基板22は、表示部11dで各種作業
情報を表示するようにしており、例えば、通電作業時
間、出力電圧、出力電流値、出力停止状況等を表示でき
る。The control board 22 is connected to the voltage adjusting dial 11c. By adjusting the dial, the voltage is adjusted within a range of about 2 to 10 V, so that the output current value can be varied. Control board 2
2 itself is a CT coil 22a, which constantly detects the output current value during energization, and stops the output when the current rises above a certain current value. Also, a gap detection circuit 22b is provided to detect a short circuit. For example, during the cleaning operation, even if the cleaning electrode 13 is in direct contact with the object to be cleaned and short-circuited, the power supply is immediately stopped, and no spark due to the short-circuit occurs and the surface of the object to be cleaned is not generated. Will not hurt. Therefore, even in various dies and the like manufactured with high accuracy, the cleaning operation can be easily performed with ease. The control board 22 displays various types of work information on the display unit 11d, and can display, for example, the energizing work time, the output voltage, the output current value, the output stop state, and the like.
【0031】また、給電器11は内部に洗浄液供給用の
ポンプ24も含んでおり、ポンプ24は洗浄液供給スイ
ッチ11fをオンすると、洗浄液タンク23内の洗浄液
を洗浄液送り接続部11gより送り出すようにしてい
る。送り出された洗浄液は送りチューブ28を介してホ
ルダー12へ送られ、ホルダー12を循環して戻りチュ
ーブ29を介して洗浄液タンク23に戻るようにして、
ホルダー12と洗浄液タンク23間を循環させている。
この循環で洗浄液を冷やすようにしている。なお、スイ
ッチ11fはホルダー12側に取り付けてもよい。The power supply 11 also includes a cleaning liquid supply pump 24 therein. When the cleaning liquid supply switch 11f is turned on, the pump 24 discharges the cleaning liquid in the cleaning liquid tank 23 from the cleaning liquid supply connection portion 11g. I have. The sent washing liquid is sent to the holder 12 via the feed tube 28, circulates through the holder 12 and returns to the washing liquid tank 23 via the return tube 29,
The holder 12 and the cleaning liquid tank 23 are circulated.
This circulation cools the cleaning liquid. Note that the switch 11f may be attached to the holder 12 side.
【0032】なお、上述した給電器11は、実施形態の
一例であり、使用状況等に合わせて各種追加変更が可能
であり、例えば、洗浄装置の使用説明を音声ガイダンス
で出力する機構を備えるようにしてもよく、また、洗浄
液タンク、ポンプ、洗浄液送り・戻り部等の洗浄液供給
部分と電解洗浄用の電源供給部分とを別体にしてもよ
い。さらに、洗浄液の送給を行うポンプは電動式以外に
も、手動で圧搾空気を作り出し送給するタイプのものを
使用するようにしてもよい。The above-described power supply 11 is an example of the embodiment, and various additions and changes can be made in accordance with the use condition and the like. For example, the power supply 11 may be provided with a mechanism for outputting a description of use of the cleaning device by voice guidance. Alternatively, a cleaning liquid supply part such as a cleaning liquid tank, a pump, and a cleaning liquid feed / return unit may be provided separately from a power supply part for electrolytic cleaning. Further, the pump for supplying the cleaning liquid may be of a type that generates and supplies compressed air manually instead of the electric pump.
【0033】一方、被洗浄物に導通接続される導通用電
極14は、被洗浄物に容易に接続できるように、挟み込
み部14aで被洗浄物に取り付けるようにしている。な
お、被洗浄物の形態等に合わせて、挟み込み部14aの
穴部14b等を利用してボルト止めするようにしてもよ
く、さらに、被洗浄物の形状等に合わせて導通用電極1
4自体の形状を板状等の各種形状に形成して、容易に導
通接続できるようにしてもよい。On the other hand, the conducting electrode 14 that is conductively connected to the object to be cleaned is attached to the object to be cleaned at the sandwiching portion 14a so as to be easily connected to the object to be cleaned. In addition, according to the form of the object to be cleaned, the conductive electrode 1 may be bolted using the hole 14b of the sandwiching portion 14a or the like.
The shape of 4 itself may be formed into various shapes such as a plate shape so that conductive connection can be easily made.
【0034】洗浄用電極13を有するホルダー12と導
通用電極14との上記給電器11への接続は、図1に示
すように通常はホルダー12を給電器11の正極側接続
部11aに、導通用電極14を負極側接続部11bに接
続コード26、27を介して接続している。また、特定
の用途、例えば逆電解を行って被洗浄物の表面を洗浄す
る場合は、上記とは逆に、ホルダー12を負極側接続部
11bに、導通用電極14を正極側接続部11aに接続
して電解洗浄するようにしてもよい。The connection between the holder 12 having the cleaning electrode 13 and the conduction electrode 14 to the power supply 11 is usually performed by connecting the holder 12 to the positive electrode side connection portion 11a of the power supply 11 as shown in FIG. The common electrode 14 is connected to the negative electrode side connection portion 11b via connection cords 26 and 27. In the case where the surface of the object to be cleaned is cleaned by performing a specific application, for example, reverse electrolysis, the holder 12 is connected to the negative connection portion 11b, and the conduction electrode 14 is connected to the positive connection portion 11a. It may be connected to perform electrolytic cleaning.
【0035】上記洗浄装置10の洗浄対象となるのは、
金属製である樹脂用、ガラス用、ゴム用等の各種金型、
各種工具、各種刃具、各種治具や機械部品等であり、こ
れら金型等における樹脂カス、樹脂焼け、錆、ゴム等の
堆積固着物、金属表面に形成される不動態被膜、油分等
の各種汚れが除去される。なお、図1に示すように、被
洗浄物Hが小物等であれば、作業用トレイT等に載せて
作業を行うと、洗浄液が流れても周囲への影響を防ぐこ
とができる。The object to be cleaned by the cleaning apparatus 10 is as follows.
Metal molds for resin, glass, rubber, etc.
Various tools, various cutting tools, various jigs, machine parts, etc., such as resin scum, resin scorch, rust, rubber and other deposits on these dies, etc., passive films formed on metal surfaces, various types of oil etc. Dirt is removed. In addition, as shown in FIG. 1, if the object to be cleaned H is a small object or the like, if the work is placed on the work tray T or the like and the work is performed, even if the cleaning liquid flows, the influence on the surroundings can be prevented.
【0036】上記洗浄装置10を使用して電解洗浄する
には、まず、洗浄液タンク23に洗浄液Sを注ぎ込んで
いる。使用される洗浄液Sが電気分解により水素ガスを
多く発生して洗浄性を高めるためには、電流を多く流す
必要があり、そのためには、液抵抗を低くすることが好
ましく、よって、洗浄液は強アルカリとしており、水酸
化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸
カリウムのいずれか一つ、あるいは、これら二種類以上
を主成分に、ジエチル5酢酸ナトリウム、EDTA4ナ
トリウム、クエン酸ナトリウムのいずれか一つ、あるい
は、これら二種類以上をキレート剤に、グルコン酸ナト
リウムを助剤として組成している。これらの成分比等は
被洗浄物の材質等を考慮して適宜変更可能である。To perform electrolytic cleaning using the cleaning apparatus 10, first, the cleaning liquid S is poured into the cleaning liquid tank 23. In order for the cleaning liquid S to be used to generate a large amount of hydrogen gas by electrolysis and increase the cleaning performance, it is necessary to flow a large amount of current, and for that purpose, it is preferable to lower the liquid resistance, and therefore, the cleaning liquid is strong. As an alkali, one of sodium hydroxide, potassium hydroxide, sodium carbonate, and potassium carbonate, or one or more of these as a main component, and one of sodium diethyl pentaacetate, sodium EDTA, and sodium citrate Alternatively, two or more of these are composed of a chelating agent and sodium gluconate as an auxiliary. These component ratios and the like can be appropriately changed in consideration of the material and the like of the object to be cleaned.
【0037】次に、先ず導通用電極14を金属製の被洗
浄物Hに導通接続し、その後、給電器11の洗浄液供給
スイッチ11fをオンすると、ホルダー12に洗浄液S
が送られ、綿花18に洗浄液が浸透される。この状態で
スタートボタン11iをオンすると洗浄用電極13が通
電され、この通電された洗浄用電極13を綿花18およ
びガーゼ19を介して被洗浄物Hの洗浄箇所に当接する
と、被洗浄物Hを介して導通用電極14まで導通が図ら
れ、洗浄液Sを電気分解している。洗浄液Sは電気分解
による電解作用で水素ガスを泡の形態で発生し、この泡
により汚れや錆等を被洗浄物Hより浮き上がらせてい
る。また、洗浄用電極13を被洗浄物Hへ当接させると
同時に、前後左右等に動かすと、上記電解作用が促進さ
れ泡が発生しやすくなると共に、浮き上がった汚れを綿
花18およびガーゼ19で吸収して汚れも除去できる。
なお、汚れ等が激しい場合は、上記のように洗浄用電極
13で汚れを浮き上がらせてから、別の吸収性の優れた
布等で汚れを拭い去るようにしてもよい。さらに、外部
より洗浄箇所等に洗浄液を直接滴下して洗浄液を補給し
ながら洗浄するようにしてもよい。Next, first, the conductive electrode 14 is conductively connected to the cleaning object H made of metal, and then the cleaning liquid supply switch 11f of the power supply 11 is turned on.
Is sent, and the washing liquid permeates the cotton 18. When the start button 11i is turned on in this state, the cleaning electrode 13 is energized. When the energized cleaning electrode 13 is brought into contact with the cleaning location of the object H through the cotton 18 and the gauze 19, the object H is cleaned. And the cleaning liquid S is electrolyzed. The cleaning liquid S generates hydrogen gas in the form of bubbles due to electrolysis by electrolysis, and the bubbles cause dirt, rust, and the like to rise from the object H to be cleaned. Further, when the cleaning electrode 13 is brought into contact with the object to be cleaned H and moved forward, backward, left and right, etc., the above-mentioned electrolytic action is promoted, bubbles are easily generated, and the floated dirt is absorbed by the cotton 18 and the gauze 19. To remove dirt.
If the dirt or the like is severe, the dirt may be lifted by the cleaning electrode 13 as described above, and then the dirt may be wiped off with another excellent absorbent cloth. Further, the cleaning may be performed while the cleaning liquid is supplied by dropping the cleaning liquid directly from the outside onto a cleaning portion or the like.
【0038】また、作業中は通電によりホルダー12や
洗浄用電極13に熱が発生するが、ホルダー12の内部
には洗浄液Sを循環させているので、洗浄液Sによりホ
ルダー12は冷却され、また、洗浄用電極13の内部に
も洗浄液Sが流れているので熱による温度上昇を防止し
ている。綿花18に浸透された洗浄液Sは電気分解され
ても、洗浄液タンク23から適宜供給されるので連続し
て洗浄作業を行える。なお、作業中においても、正極よ
り出力される電流値は電圧調整ダイヤル11cで適宜調
整可能である。During operation, heat is generated in the holder 12 and the cleaning electrode 13 due to energization, but since the cleaning liquid S is circulated inside the holder 12, the holder 12 is cooled by the cleaning liquid S. Since the cleaning liquid S also flows inside the cleaning electrode 13, an increase in temperature due to heat is prevented. Even if the cleaning liquid S permeated into the cotton 18 is electrolyzed, the cleaning operation can be continuously performed because it is appropriately supplied from the cleaning liquid tank 23. During the operation, the current value output from the positive electrode can be appropriately adjusted with the voltage adjustment dial 11c.
【0039】さらに、図4に示すように、被洗浄物Hの
エッジ部分等を洗浄する際に、エッジ部Haが綿花18
及びガーゼ19を突き破って、洗浄用電極13と直接接
触して短絡状態になっても、給電器11内部のコントロ
ール基板22により即座に給電が停止されるので、被洗
浄物Hに損傷、焼け跡等の不具合を生じさせることを防
いでいる。Further, as shown in FIG. 4, when cleaning the edge portion or the like of the object H to be cleaned, the edge portion Ha
Also, even if it breaks through the gauze 19 and comes into direct contact with the cleaning electrode 13 to cause a short circuit, the power supply is immediately stopped by the control board 22 inside the power supply 11, so that the cleaning target H is damaged, burn marks, etc. To prevent the occurrence of inconveniences.
【0040】図5(A)は、変形例の洗浄装置10’を
示しており、携帯性および使用性を高めるため、給電器
11’を持ち運び可能なケース30’に収容すると共
に、ケース30’の別の収納箇所30a’、30b’
に、洗浄液、綿花やガーゼ等の吸質材、ホルダー1
2’、洗浄用電極13’、導通用電極14’、各種接続
ホース等を収容して、ケース30’一つで洗浄装置1
0’を移動可能にしている。また、図5(B)は別の変
形例の洗浄装置10”を示しており、給電器11”にシ
ョルダーストラップ31”を取り付けて肩掛け可能にし
ている。このようにすると、被洗浄物H’である金型が
成型機に取り付けられたままであっても、作業者が給電
器11”を肩に掛けて上記同様の電解洗浄作業を行うこ
とができる。また、作業者と共に洗浄装置10”を移動
できるの、被洗浄物が装置の奥の方に取り付けられてい
る場合や被洗浄物自体が大型である場合等でも、効率的
に洗浄作業を行える。FIG. 5A shows a cleaning apparatus 10 'of a modified example. In order to enhance portability and usability, the power supply 11' is housed in a portable case 30 'and the case 30'. Different storage locations 30a ', 30b'
, Washing liquid, absorbent material such as cotton and gauze, holder 1
2 ′, a cleaning electrode 13 ′, a conduction electrode 14 ′, various connection hoses, etc.
0 'is movable. FIG. 5B shows another modified example of the cleaning device 10 ″, in which a shoulder strap 31 ″ is attached to the power supply 11 ″ so that it can be shouldered. Even if the mold is still attached to the molding machine, the operator can carry out the same electrolytic cleaning operation by hanging the power supply 11 '' on his shoulder. In addition, since the cleaning device 10 ″ can be moved together with the operator, the cleaning operation can be efficiently performed even when the object to be cleaned is attached to the back of the device or when the object to be cleaned is large.
【0041】図6は、本発明の第二実施形態の洗浄装置
におけるホルダー40を示している。ホルダー40は、
内部に導通部材45を備えており、導通部材45にはエ
ア流通路45aと直線状の洗浄液供給路45bを設けて
いる。また、ホルダー40の先端面40bには、エア流
通路45aの開口端45bを設けると共に、第一実施形
態と同様の洗浄用電極13を取り付けている。一方、給
電器との接続側となる後端部45cには、電解洗浄の給
電用接続部46、絞りバルブ47aを有する洗浄液供給
接続部47、エア供給接続部48を有しており、エア供
給手段として減圧弁を備えるコンプレッサーとエアホー
ス50介して接続されている。なお、コンプレッサー等
のエア供給手段は給電器と別体あるいは一体のいずれで
も可能であり、本実施形態では別体にしている。FIG. 6 shows a holder 40 in the cleaning apparatus according to the second embodiment of the present invention. The holder 40 is
A conduction member 45 is provided inside, and the conduction member 45 is provided with an air flow passage 45a and a linear cleaning liquid supply passage 45b. In addition, an opening end 45b of the air flow passage 45a is provided on the distal end surface 40b of the holder 40, and the same cleaning electrode 13 as in the first embodiment is attached. On the other hand, a rear end portion 45c on the connection side with the power supply has a power supply connection portion 46 for electrolytic cleaning, a cleaning liquid supply connection portion 47 having a throttle valve 47a, and an air supply connection portion 48. It is connected to a compressor having a pressure reducing valve as a means via an air hose 50. Note that the air supply means such as a compressor can be either separate from or integrated with the power feeder, and is separate in the present embodiment.
【0042】ホルダー40の上記した以外は、第一実施
形態と同様の内容にしていると共に、接続される給電器
や導通用電極等も第一実施形態と同様にしている。た
だ、ホルダー40は洗浄液を循環させていないので、洗
浄液供給接続部47には、送りチューブ29を介して給
電器の洗浄液の送り接続部のみと接続している。Except for the holder 40 described above, the contents are the same as those of the first embodiment, and the connected power supply, conducting electrodes and the like are the same as those of the first embodiment. However, since the holder 40 does not circulate the cleaning liquid, the cleaning liquid supply connection part 47 is connected to only the cleaning liquid feed connection part of the power feeder via the feed tube 29.
【0043】上記第二実施形態の洗浄装置での電解洗浄
は、第一実施形態と略同様であり、導通用電極を被洗浄
物と導通接続して、給電器の洗浄液供給スイッチとスタ
ートボタンをオンして洗浄している。また、洗浄の際に
は、同時にコンプレッサーより圧搾空気を排出してホル
ダー40へエアを供給している。供給されたエアはホル
ダー40内部の導通部材45のエア流通路45aを流れ
て開口端45bより抜け出るため、電解によるホルダー
40や洗浄用電極の発熱をエアにより冷却でき、連続し
て洗浄作業を行える。なお、発熱量が多い場合等は、第
一実施形態と同様に洗浄液の供給路もホルダー等の内部
で循環させて、エア及び洗浄液の両者の流れでホルダー
等を冷却するようにしてもよい。The electrolytic cleaning in the cleaning apparatus of the second embodiment is substantially the same as that of the first embodiment. The conductive electrode is connected to the object to be cleaned, and the cleaning liquid supply switch and the start button of the power supply are connected. Turn on and wash. At the time of washing, compressed air is simultaneously discharged from the compressor to supply air to the holder 40. Since the supplied air flows through the air flow passage 45a of the conductive member 45 inside the holder 40 and escapes from the opening end 45b, the heat generated by the holder 40 and the cleaning electrode due to electrolysis can be cooled by the air, and the cleaning operation can be continuously performed. . When the calorific value is large, the supply path of the cleaning liquid may be circulated inside the holder or the like as in the first embodiment, and the holder or the like may be cooled by the flow of both the air and the cleaning liquid.
【0044】図7は、第三実施形態の洗浄装置のホルダ
ー70を示している。ホルダー70は内部に、振動発生
手段としてモーター73を備えており、モーター73の
駆動によりホルダー70の先端70aに取り付けられる
洗浄用電極75を振動させている。モーター73の電力
は給電器より供給しており、供給電流値により上記振動
数を10から100Hz程度の範囲から超音波振動の周
波数レンジまで調整可能にしている。なお、ホルダー7
0の上述した箇所以外や給電器、導通用電極等の形態等
は第一および第二実施形態と同様である。FIG. 7 shows a holder 70 of the cleaning apparatus according to the third embodiment. The holder 70 is provided with a motor 73 as a vibration generating means inside, and drives the motor 73 to vibrate the cleaning electrode 75 attached to the tip 70 a of the holder 70. The power of the motor 73 is supplied from a power supply, and the frequency can be adjusted from the range of about 10 to 100 Hz to the frequency range of ultrasonic vibration depending on the supplied current value. The holder 7
The configuration other than the above-mentioned 0 and the configuration of the power supply, the conducting electrode, and the like are the same as those of the first and second embodiments.
【0045】上記のように、洗浄用電極75を振動させ
ると綿花等も追従して振動し、洗浄用電極75を被洗浄
物に当接させた際、特にホルダー70を動かさなくて
も、洗浄用電極75自体が振動するために洗浄液が攪拌
され電流が良く流れるので、水素ガスによる泡が発生し
やすくなり、洗浄力が向上する。As described above, when the cleaning electrode 75 is vibrated, the cotton and the like follow and vibrate, and when the cleaning electrode 75 is brought into contact with the object to be cleaned, the cleaning is performed without moving the holder 70 in particular. Since the cleaning liquid is agitated and the current flows well because the electrode 75 itself vibrates, bubbles due to hydrogen gas are easily generated, and the cleaning power is improved.
【0046】図8(A)は、第四実施形態の洗浄装置に
おけるホルダー80および洗浄用電極82等を示してい
る。ホルダー80等には洗浄液供給路やエア流通路を設
けずに簡易な構造としており、ホルダー80の先端80
aに棒形状の洗浄用電極82を脱着可能に取り付けてい
る。洗浄用電極82の先端82aにはガーゼ19で被っ
た綿花18を円筒形状のカバー81で取り付けている。
ホルダー80の後端には、電解洗浄の電源供給用の接続
部80bで給電器と接続している。FIG. 8A shows a holder 80, a cleaning electrode 82 and the like in the cleaning apparatus of the fourth embodiment. The holder 80 and the like have a simple structure without providing a cleaning liquid supply path or an air flow path.
A rod-shaped cleaning electrode 82 is detachably attached to a. Cotton 18 covered with gauze 19 is attached to tip 82 a of cleaning electrode 82 with cylindrical cover 81.
The rear end of the holder 80 is connected to a power supply at a connection portion 80b for supplying power for electrolytic cleaning.
【0047】また、給電器は、第一実施形態等において
設けていた洗浄液供給部分を省略し、より簡易な構造に
していると共に、導通用電極は第一実施形態等と同様に
している。洗浄作業は、図8(B)に示すように、ホル
ダー80および導通用電極を上記給電器に第一実施形態
等と同様に接続した後、洗浄液Sの入ったカップKにホ
ルダー80の先端を浸して、綿花18等に洗浄液Sを浸
透させて、以降、第一実施形態等と同様に洗浄作業を行
っている。作業中は、適宜、カップKにホルダー80を
浸して洗浄液Sを補給しながら洗浄している。The power supply unit has a simpler structure by omitting the cleaning liquid supply portion provided in the first embodiment and the like, and has the same conduction electrodes as those in the first embodiment and the like. In the cleaning operation, as shown in FIG. 8 (B), after connecting the holder 80 and the conduction electrode to the power supply in the same manner as in the first embodiment, the tip of the holder 80 is placed in the cup K containing the cleaning liquid S. The cleaning liquid S is soaked in the cotton 18 and the like, and thereafter, the cleaning operation is performed in the same manner as in the first embodiment. During the operation, the holder 80 is immersed in the cup K and the washing is performed while the washing liquid S is supplied.
【0048】なお、洗浄液Sの補給は、被洗浄物の洗浄
箇所に適量の洗浄液を滴下して行ってもよく、また、こ
の滴下と上記カップへの浸しとを併用して作業を行って
もよい。上記のように洗浄液の滴下等を行った場合に
は、洗浄液が余剰するときもあり、被洗浄物が垂直面等
であれば、洗浄液が下方に垂れることがある。しかし、
上記のような場合は、図9に示すように、ホルダー80
にバキューム管90を装着して、垂れ落ちる洗浄液Sを
バキューム管90で吸引するようにしている。バキュー
ム管90は給電器と一体あるいは別体の真空ポンプ等の
吸引器に接続されており、吸引された洗浄液Sは、汚れ
具合に応じて洗浄液タンクあるいは廃液タンクに送るよ
うにしている。なお、バキューム管90は種々の洗浄形
態等に対応してホルダー80と別体にして、バキューム
管90単独でも使用できるようにしている。The replenishment of the cleaning liquid S may be carried out by dropping an appropriate amount of the cleaning liquid on the cleaning location of the object to be cleaned, or by performing the work by using the dripping and immersion in the cup in combination. Good. When the cleaning liquid is dropped as described above, the cleaning liquid may be excessive, and if the object to be cleaned is a vertical surface or the like, the cleaning liquid may drop downward. But,
In the above case, as shown in FIG.
The vacuum pipe 90 is attached to the cleaning pipe so that the dripping cleaning liquid S is sucked by the vacuum pipe 90. The vacuum tube 90 is connected to a suction unit such as a vacuum pump integrated with or separate from the power supply, and the suctioned cleaning liquid S is sent to a cleaning liquid tank or a waste liquid tank depending on the degree of contamination. The vacuum tube 90 is provided separately from the holder 80 in accordance with various cleaning modes and the like so that the vacuum tube 90 can be used alone.
【0049】図10(A)は第四実施形態の変形例であ
り、ガーゼ19で被った綿花18を、棒形状の洗浄用電
極82の周囲部に巻き付けて、ホルダー80側の端部を
短尺のカバー83で取り付けると共に、電極の先端側の
端部にキャップ84を取り付けて、綿花18等を確実に
洗浄用電極82に取り付けている。このように綿花18
等を取り付けると、被洗浄物が円筒形状で洗浄箇所が内
面側等である場合に好適に洗浄できる。なお、上記以外
には、綿花18およびガーゼ19等を洗浄用電極82の
先端から根元までを被うように取り付けてもよい。ま
た、ガーゼの外周に糸を巻き付けて補強していもよい。FIG. 10A is a modification of the fourth embodiment, in which the cotton 18 covered with the gauze 19 is wound around the periphery of the rod-shaped cleaning electrode 82, and the end on the holder 80 side is short. , And a cap 84 is attached to the end of the electrode on the tip side, so that the cotton 18 and the like are securely attached to the cleaning electrode 82. Cotton 18 like this
When the object to be cleaned is attached, the cleaning can be suitably performed when the object to be cleaned has a cylindrical shape and the cleaning portion is on the inner surface side or the like. In addition to the above, the cotton 18 and the gauze 19 may be attached so as to cover from the tip to the root of the cleaning electrode 82. Further, a thread may be wound around the outer periphery of the gauze for reinforcement.
【0050】図10(B)は、第四実施形態の別の変形
例であり、平板形状の洗浄用電極82’をホルダー80
に取り付けると共に、電極端部に綿花18、ガーゼ19
を被せてカバー81’で電極に取り付けている。このよ
うに平板形状の電極を用いると、被洗浄物の洗浄箇所が
広い平面等の場合に好適である。なお、上記形状以外に
も球形状、円錐形状、丸形状、半丸形状等の各種形状の
洗浄用電極をホルダーに取り付けるようにしてもよい。
なお、これら各種形状の洗浄用電極は第一から第三実施
形態のホルダーにも適用可能である。FIG. 10B shows another modification of the fourth embodiment, in which a flat cleaning electrode 82 ′ is attached to a holder 80.
And cotton 18 and gauze 19 at the electrode end.
And attached to the electrode with a cover 81 '. The use of such a plate-shaped electrode is suitable for a case where a cleaning target of an object to be cleaned is a flat surface or the like. In addition, you may make it attach a cleaning electrode of various shapes, such as a spherical shape, a conical shape, a round shape, and a semi-circle shape, to a holder other than the said shape.
The cleaning electrodes of these various shapes can be applied to the holders of the first to third embodiments.
【0051】図11は、本発明の第五実施形態であり、
被洗浄物H”が大型である場合の洗浄状態を示してい
る。給電器100には、二本の洗浄用電極90−1、2
を有するホルダー92−1、2を所要極側に、二本の導
通用電極91−1、2を上記洗浄用電極90−1、2の
未接続側の極に接続している。洗浄用電極90−1、2
およびホルダー92−1、2は上記第一実施形態から第
四実施形態におけるいずれの実施形態のものでも適用可
能であり、被洗浄物の形状等に合わせて最適なものを給
電器100に接続している。なお、大型の被洗浄物Hの
広い平面等を洗浄する場合では、図10(B)に示す平
板形状の洗浄用電極を使用しても良いし、所謂スタンプ
型とした洗浄用電極を使用してもよい。FIG. 11 shows a fifth embodiment of the present invention.
This shows a cleaning state when the object to be cleaned H ″ is large. The power supply 100 has two cleaning electrodes 90-1 and 2.
Are connected to the required pole side, and the two conducting electrodes 91-1 and 92-1 are connected to the unconnected side poles of the cleaning electrodes 90-1 and 90-2. Cleaning electrodes 90-1, 2
The holders 92-1 and 92-1 can be applied to any of the first to fourth embodiments, and the most suitable one is connected to the power supply 100 according to the shape of the object to be cleaned. ing. In the case of cleaning a large flat surface or the like of a large cleaning object H, a flat cleaning electrode shown in FIG. 10B may be used, or a so-called stamp-type cleaning electrode may be used. You may.
【0052】上記のように、二本の洗浄用電極90−
1、2を使用すると、広い箇所も効率良く洗浄すること
ができ、また、導通用電極91−1、2も対応して二本
用いることで、各電極間の距離ができるだけ広がらない
ようにして電圧降下を防ぐと共に導通を確実に維持し
て、優れた電解作用で汚れを除去するようにしている。
なお、給電器100は各二本以上の洗浄用電極および導
通用電極を接続可能にし、さらに多くの洗浄用電極およ
び導通用電極を用いて洗浄効率を向上させてもよい。ま
た、このように、複数本の洗浄用電極および導通用電極
を接続可能にすると、一台の洗浄装置で複数の被洗浄物
を同時に電解洗浄することもできる。As described above, the two cleaning electrodes 90-
By using the electrodes 1 and 2, a wide area can be efficiently cleaned, and by using two corresponding electrodes 91-1 and 2 for conduction, the distance between the electrodes is made as small as possible. The voltage drop is prevented and the continuity is reliably maintained, so that the dirt is removed by an excellent electrolytic action.
The power feeder 100 may connect two or more cleaning electrodes and conduction electrodes, and may use more cleaning electrodes and conduction electrodes to improve the cleaning efficiency. When a plurality of cleaning electrodes and conduction electrodes can be connected as described above, a plurality of objects to be cleaned can be electrolytically cleaned by one cleaning apparatus at the same time.
【0053】[0053]
【発明の効果】上記した説明より明らかなように、本発
明の簡易な洗浄装置を用いると、従来必要であった電解
槽を不要にして簡易な構成にして、装置自体にかかるコ
ストを低減できると共に、洗浄液の使用量も削減されラ
ンニングコストの低減も図れる。また、洗浄の対象とな
る被洗浄物の大きさや形状の制限等も解消でき、あらゆ
る種類の金属製のものを洗浄対象にできる。さらに、洗
浄にかかる前段階の準備も、洗浄の対象物を組み付けら
れている状態から取り外したり、洗浄部分のみを分解し
たりする必要もないため準備にかかる手間や時間も削減
できる。As is apparent from the above description, the use of the simple cleaning apparatus of the present invention eliminates the need for an electrolytic cell, which has been conventionally required, and makes it possible to reduce the cost of the apparatus itself. At the same time, the amount of the cleaning liquid used is reduced, and the running cost can be reduced. In addition, the size and shape of the object to be cleaned can be eliminated, and all types of metal objects can be cleaned. Further, in preparation for the pre-stage of cleaning, it is not necessary to remove the object to be cleaned from the assembled state or to disassemble only the cleaning portion, so that the labor and time required for preparation can be reduced.
【0054】また、洗浄に対しては、被洗浄物の洗浄箇
所へ直接、洗浄液を浸透させたガーゼ等を当接させて電
解洗浄させるため、汚れ等に対して直接的に作用して洗
浄効果を高めることができると共に、ホルダーを振動さ
せたり、ホルダーに内蔵した振動発生手段で洗浄用電極
を振動させて、一段と電解洗浄力を促進できる。さら
に、洗浄作業中は、万が一、洗浄用電極と被洗浄物が直
接接触して短絡状態になっても、即座に給電が停止され
るため、作業者への安全性が確保できると共に、被洗浄
物に対しても短絡焼け等の各種不具合が生じることを防
止でき、容易に洗浄作業が行える。Further, for cleaning, the gauze or the like impregnated with the cleaning liquid is brought into direct contact with the cleaning portion of the object to be cleaned for electrolytic cleaning. In addition, it is possible to further enhance the electrolytic cleaning power by vibrating the holder or vibrating the cleaning electrode by the vibration generating means built in the holder. Furthermore, during the cleaning operation, even if the cleaning electrode and the object to be cleaned are in direct contact with each other and a short circuit occurs, the power supply is immediately stopped, so that safety for the worker can be ensured and Various problems such as short-circuit burn can be prevented from occurring on the object, and the cleaning operation can be easily performed.
【図1】 本発明の第一実施形態の洗浄装置の斜視図で
ある。FIG. 1 is a perspective view of a cleaning device according to a first embodiment of the present invention.
【図2】 洗浄装置におけるホルダー等であり、(A)
は一部分解斜視図、(B)は断面図である。FIG. 2 shows a holder and the like in a cleaning device, and (A)
Is a partially exploded perspective view, and (B) is a sectional view.
【図3】 給電器の内部回路図である。FIG. 3 is an internal circuit diagram of the feeder.
【図4】 電解洗浄の一例を示す概略図である。FIG. 4 is a schematic view showing an example of electrolytic cleaning.
【図5】 (A)は第一実施形態における変形例の簡易
洗浄装置の斜視図、(B)は別の変形例における洗浄作
業の概略図である。FIG. 5A is a perspective view of a simplified cleaning device according to a modification of the first embodiment, and FIG. 5B is a schematic diagram of a cleaning operation according to another modification.
【図6】 第二実施形態におけるホルダー等の断面図で
ある。FIG. 6 is a sectional view of a holder and the like in a second embodiment.
【図7】 第三実施形態におけるホルダー等の正面図で
ある。FIG. 7 is a front view of a holder and the like in a third embodiment.
【図8】 第四実施形態におけるホルダー等であり、
(A)は一部分解斜視図、(B)は洗浄液補充状態の概
略図である。FIG. 8 shows a holder and the like in a fourth embodiment;
(A) is a partially exploded perspective view, and (B) is a schematic view of a state where a cleaning solution is replenished.
【図9】 第四実施形態の洗浄作業の一例を示す概略図
である。FIG. 9 is a schematic diagram illustrating an example of a cleaning operation according to a fourth embodiment.
【図10】 (A)は第四実施形態の変形例の概略図で
あり、(B)は別の変形例の概略図である。FIG. 10A is a schematic diagram of a modification of the fourth embodiment, and FIG. 10B is a schematic diagram of another modification.
【図11】 第五実施形態における洗浄状態を示す概略
図である。FIG. 11 is a schematic view showing a cleaning state in a fifth embodiment.
【図12】 従来の電解洗浄装置の概略図である。FIG. 12 is a schematic view of a conventional electrolytic cleaning apparatus.
10 電解洗浄装置 11 給電器 12 ホルダー 13 洗浄用電極 14 導通用電極 18 綿花 19 ガーゼ DESCRIPTION OF SYMBOLS 10 Electrolytic cleaning apparatus 11 Power supply 12 Holder 13 Cleaning electrode 14 Conducting electrode 18 Cotton 19 Gauze
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3B201 AA46 AB01 BB02 BB82 BB92 BC01 CD42 CD43 4F202 AM13 CA30 CB01 CS02 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 3B201 AA46 AB01 BB02 BB82 BB92 BC01 CD42 CD43 4F202 AM13 CA30 CB01 CS02
Claims (9)
れると共に、洗浄液浸透用の吸質材が取り付けられる少
なくとも一つの洗浄用電極と、 一端が上記給電器の正極あるいは負極のいずれか他方に
接続されると共に、他端が金属製の被洗浄物と導通接続
される少なくとも一つの導通用電極とを備え、 上記吸質材に洗浄液を浸透させて上記被洗浄物を払拭す
ると、洗浄用電極と導通用電極が通電して被洗浄物を電
解洗浄する構成としている洗浄装置。1. A power supply for supplying a current for electrolytic cleaning, and at least one cleaning electrode connected to one of a positive electrode and a negative electrode of the power supply and to which an absorbent for permeating a cleaning liquid is attached. And one end connected to one of the positive electrode and the negative electrode of the power supply, and the other end provided with at least one conduction electrode electrically connected to the metal object to be cleaned. When the cleaning object is wiped off by infiltrating the cleaning liquid, the cleaning electrode and the conduction electrode are energized to electrolytically clean the cleaning object.
節可能にすると共に、洗浄用電極自体が被洗浄物と接触
すると給電を停止する給電停止制御手段を含むことを特
徴とする請求項1に記載の洗浄装置。2. The power supply device according to claim 1, wherein the power supply device includes a power supply stop control means for controlling a current value flowing from the positive electrode and stopping power supply when the cleaning electrode itself comes into contact with an object to be cleaned. The cleaning device according to item 1.
装着され、該ホルダーを介して給電器と接続されている
請求項1または請求項2に記載の洗浄装置。3. The cleaning apparatus according to claim 1, wherein the cleaning electrode is detachably mounted on a holder, and is connected to a power feeder via the holder.
形状あるいは円錐形状にしている請求項1乃至請求項3
のいずれか1項に記載の洗浄装置。4. The cleaning electrode according to claim 1, wherein the cleaning electrode has a flat plate shape, a rod shape, a spherical shape, or a conical shape.
The cleaning device according to any one of the above.
は別体の洗浄液供給手段と接続されると共に、該ホルダ
ーあるいは上記洗浄用電極に吸質材へ連通する洗浄液供
給路を形成して、上記洗浄液供給手段から洗浄液供給路
を介して吸質材に洗浄液を浸透させて連続洗浄可能にす
ると共に、供給される洗浄液によりホルダーあるいは洗
浄用電極自体を冷却する構成としている請求項3または
請求項4に記載の洗浄装置。5. The cleaning liquid supply means which is connected to the holder or the cleaning electrode and communicates with an absorbent material, wherein the holder is connected to a cleaning liquid supply means integrated with or separate from the power supply. 5. The cleaning device according to claim 3, wherein the cleaning liquid permeates the absorbent material from the supply means via the cleaning liquid supply path to enable continuous cleaning, and the holder or the cleaning electrode itself is cooled by the supplied cleaning liquid. The cleaning device according to the above.
体のエア供給手段と接続されると共に、該ホルダーある
いは上記洗浄用電極にエア流通路を形成して、上記エア
供給手段より送られるエアで冷却する構成としている請
求項3乃至請求項5のいずれか1項に記載の洗浄装置。6. The holder is connected to an air supply means integrated with or separate from the power supply, and forms an air flow passage in the holder or the cleaning electrode so that air supplied from the air supply means is provided. The cleaning device according to any one of claims 3 to 5, wherein the cleaning device is configured to be cooled.
振動発生手段を有し、被洗浄物を払拭する際に、洗浄用
電極を振動させることを特徴とする請求項3乃至請求項
6のいずれか1項に記載の洗浄装置。7. The cleaning device according to claim 3, wherein the holder has vibration generating means for vibrating the cleaning electrode, and vibrates the cleaning electrode when wiping an object to be cleaned. The cleaning device according to claim 1.
先端に、あるいは、先端から根元までを被うように取り
付けられている請求項1乃至請求項7のいずれか1項に
記載の洗浄装置。8. The cleaning device according to claim 1, wherein the absorbent material is a fiber material, and is attached to a tip of the cleaning electrode or to cover the tip from the tip to the root. Cleaning equipment.
化カリウム、炭酸ナトリウム、炭酸カリウムのいずれか
一つ、あるいは、これら二種類以上を主成分に、ジエチ
ル5酢酸ナトリウム、EDTA4ナトリウム、クエン酸
ナトリウムのいずれか一つ、あるいは、これら二種類以
上をキレート剤に、グルコン酸ナトリウムを助剤として
組成している請求項1乃至請求項8のいずれか1項に記
載の洗浄装置。9. The washing solution is selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, and potassium carbonate, or two or more of these as main components, sodium diethyl pentaacetate, sodium EDTA, sodium citrate. The cleaning device according to any one of claims 1 to 8, wherein any one of the above, or two or more of these, is composed of a chelating agent and sodium gluconate as an auxiliary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP36161999A JP2001181900A (en) | 1999-12-20 | 1999-12-20 | Cleaning apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP36161999A JP2001181900A (en) | 1999-12-20 | 1999-12-20 | Cleaning apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001181900A true JP2001181900A (en) | 2001-07-03 |
Family
ID=18474313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP36161999A Pending JP2001181900A (en) | 1999-12-20 | 1999-12-20 | Cleaning apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001181900A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005108041A1 (en) * | 2004-05-06 | 2005-11-17 | Somax Co., Ltd. | Mold cleaning solution, mold cleaning method and mold cleaning apparatus |
| EP1685913A1 (en) * | 2005-01-28 | 2006-08-02 | Unilever Plc | Improved cleaning device |
| JP2009525821A (en) * | 2006-02-10 | 2009-07-16 | テナント カンパニー | Method and apparatus for generating a human perceptible indication of the electrochemical properties of an output cleaning liquid |
| US8319654B2 (en) | 2008-06-19 | 2012-11-27 | Tennant Company | Apparatus having electrolysis cell and indicator light illuminating through liquid |
| US8603320B2 (en) | 2006-02-10 | 2013-12-10 | Tennant Company | Mobile surface cleaner and method for generating and applying an electrochemically activated sanitizing liquid having O3 molecules |
| JP2014037611A (en) * | 2012-08-16 | 2014-02-27 | Chemical Yamamoto:Kk | Electrode structure for electrolytic polishing device |
| CN117398950A (en) * | 2023-12-13 | 2024-01-16 | 深圳稀导技术有限公司 | Graphene preparation device |
| JP2024071850A (en) * | 2022-11-15 | 2024-05-27 | 株式会社ケミカル山本 | Electrodes for electrolytic polishing equipment |
-
1999
- 1999-12-20 JP JP36161999A patent/JP2001181900A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005108041A1 (en) * | 2004-05-06 | 2005-11-17 | Somax Co., Ltd. | Mold cleaning solution, mold cleaning method and mold cleaning apparatus |
| EP1685913A1 (en) * | 2005-01-28 | 2006-08-02 | Unilever Plc | Improved cleaning device |
| JP2009525821A (en) * | 2006-02-10 | 2009-07-16 | テナント カンパニー | Method and apparatus for generating a human perceptible indication of the electrochemical properties of an output cleaning liquid |
| US8603320B2 (en) | 2006-02-10 | 2013-12-10 | Tennant Company | Mobile surface cleaner and method for generating and applying an electrochemically activated sanitizing liquid having O3 molecules |
| US8319654B2 (en) | 2008-06-19 | 2012-11-27 | Tennant Company | Apparatus having electrolysis cell and indicator light illuminating through liquid |
| JP2014037611A (en) * | 2012-08-16 | 2014-02-27 | Chemical Yamamoto:Kk | Electrode structure for electrolytic polishing device |
| JP2024071850A (en) * | 2022-11-15 | 2024-05-27 | 株式会社ケミカル山本 | Electrodes for electrolytic polishing equipment |
| JP7505801B2 (en) | 2022-11-15 | 2024-06-25 | 株式会社ケミカル山本 | Electrodes for electrolytic polishing equipment |
| CN117398950A (en) * | 2023-12-13 | 2024-01-16 | 深圳稀导技术有限公司 | Graphene preparation device |
| CN117398950B (en) * | 2023-12-13 | 2024-04-09 | 深圳稀导技术有限公司 | Graphene preparation device |
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