JP2000262897A - Exhaust gas purification catalyst and exhaust gas purification method - Google Patents
Exhaust gas purification catalyst and exhaust gas purification methodInfo
- Publication number
- JP2000262897A JP2000262897A JP11068732A JP6873299A JP2000262897A JP 2000262897 A JP2000262897 A JP 2000262897A JP 11068732 A JP11068732 A JP 11068732A JP 6873299 A JP6873299 A JP 6873299A JP 2000262897 A JP2000262897 A JP 2000262897A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- carrier
- composite oxide
- tio
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000746 purification Methods 0.000 title claims abstract description 26
- 239000003054 catalyst Substances 0.000 title claims description 49
- 238000000034 method Methods 0.000 title claims description 15
- 239000002131 composite material Substances 0.000 claims abstract description 53
- 238000003860 storage Methods 0.000 claims abstract description 50
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 20
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 18
- 229910052788 barium Inorganic materials 0.000 claims abstract description 16
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 15
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 15
- 239000007789 gas Substances 0.000 claims description 68
- 239000011734 sodium Substances 0.000 claims description 29
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 7
- 229910052783 alkali metal Inorganic materials 0.000 claims description 7
- 150000001340 alkali metals Chemical class 0.000 claims description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 7
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 7
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 7
- 229910052815 sulfur oxide Inorganic materials 0.000 claims description 5
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000012360 testing method Methods 0.000 abstract description 14
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 abstract description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 8
- 230000009257 reactivity Effects 0.000 abstract description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 6
- 230000000052 comparative effect Effects 0.000 description 20
- 230000000694 effects Effects 0.000 description 13
- 239000000843 powder Substances 0.000 description 13
- 231100000572 poisoning Toxicity 0.000 description 12
- 230000000607 poisoning effect Effects 0.000 description 12
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 11
- 238000002485 combustion reaction Methods 0.000 description 10
- 239000010948 rhodium Substances 0.000 description 8
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 230000007423 decrease Effects 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- 239000000446 fuel Substances 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 230000001052 transient effect Effects 0.000 description 6
- 229910000420 cerium oxide Inorganic materials 0.000 description 4
- 238000000975 co-precipitation Methods 0.000 description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 229910052703 rhodium Inorganic materials 0.000 description 4
- 238000003746 solid phase reaction Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052878 cordierite Inorganic materials 0.000 description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000003980 solgel method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910015999 BaAl Inorganic materials 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- IXSUHTFXKKBBJP-UHFFFAOYSA-L azanide;platinum(2+);dinitrite Chemical compound [NH2-].[NH2-].[Pt+2].[O-]N=O.[O-]N=O IXSUHTFXKKBBJP-UHFFFAOYSA-L 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- -1 i and Cs Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 231100001143 noxa Toxicity 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010671 solid-state reaction Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
(57)【要約】
【課題】高温耐久試験後においても 250℃〜 650℃の反
応温度域で高いNOx 吸蔵能を示し、SOx を含む排ガス中
においてもNOx 浄化能の低下を抑制する。
【解決手段】 MgO−Al2O3 で表される第1複合酸化物と
TiO2−ZrO2で表わされる第2複合酸化物とよりなる担体
と、この担体に担持された少なくともNa及びBaを含むNO
x 吸蔵元素と、担体に担持された貴金属と、を含んでな
る構成とした。MgO−Al2O3 複合酸化物はアルミナに比
べて、TiO2−ZrO2複合酸化物はTiO2に比べてNOx 吸蔵元
素との反応性が低く、Naは複合酸化物から遊離したMg及
びSOxとの反応により複合硫酸塩を生じることがなく、B
aは低温域でのNOx 吸蔵能に優れるため、耐久後も高いN
Ox 浄化能を維持できる。(57) Abstract: indicate higher the NO x storage ability at a reaction temperature range of even 250 ° C. ~ 650 ° C. after the high temperature durability test, suppressing reduction of the NO x purification performance even in exhaust gas containing SO x . A first composite oxide represented by A MgO-Al 2 O 3
A carrier comprising the second composite oxide represented by TiO 2 -ZrO 2 , and a NO supported on the carrier and containing at least Na and Ba
It was configured to include an x storage element and a noble metal supported on a carrier. MgO-Al 2 O 3 composite oxide compared to alumina, TiO 2 -ZrO 2 composite oxide has low reactivity with the NO x storage element as compared to TiO 2, Na is Mg released from the composite oxide and without causing the composite sulfate by reaction with SO x, B
a is excellent in NO x storage capacity in low temperature range, so high N after endurance
Ox purification ability can be maintained.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、自動車などの内燃
機関から排出される排ガスを浄化する排ガス浄化用触媒
及び排ガス浄化方法に関し、さらに詳しくは、酸素過剰
の排ガス、すなわち排ガス中に含まれる一酸化炭素(C
O)、水素(H2 )及び炭化水素(HC)等の還元性成分を
完全に酸化するのに必要な酸素量より過剰の酸素を含む
排ガス中の、窒素酸化物(NOx )を効率良く還元浄化で
きる排ガス浄化用触媒及び排ガス浄化方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an exhaust gas purifying catalyst and an exhaust gas purifying method for purifying exhaust gas discharged from an internal combustion engine of an automobile or the like, and more particularly, to an exhaust gas containing excess oxygen, that is, an exhaust gas contained in the exhaust gas. Carbon oxide (C
O), hydrogen (H 2 ) and hydrocarbons (HC) efficiently remove nitrogen oxides (NO x ) in exhaust gas containing oxygen in excess of the amount of oxygen necessary to completely oxidize reducing components. The present invention relates to an exhaust gas purifying catalyst capable of reduction purification and an exhaust gas purifying method.
【0002】[0002]
【従来の技術】従来より自動車の排ガス浄化用触媒とし
て、理論空燃比(ストイキ)において排ガス中のCO及び
HCの酸化とNOx の還元とを同時に行って浄化する三元触
媒が用いられている。このような三元触媒としては、例
えばコーディエライトなどからなる耐熱性基材にγ−ア
ルミナからなる多孔質担体層を形成し、その多孔質担体
層に白金(Pt)、ロジウム(Rh)などの触媒貴金属を担
持させたものが広く知られている。また、酸素吸蔵能を
もつセリア(セリウム酸化物)を併用し、低温活性を高
めた三元触媒も知られている。2. Description of the Related Art Conventionally, as a catalyst for purifying exhaust gas of automobiles, CO and CO in exhaust gas at a stoichiometric air-fuel ratio (stoichiometric) have been used.
A three-way catalyst that purifies by simultaneously oxidizing HC and reducing NO x is used. As such a three-way catalyst, for example, a porous carrier layer made of γ-alumina is formed on a heat-resistant substrate made of cordierite or the like, and platinum (Pt), rhodium (Rh), or the like is formed on the porous carrier layer. What carried the catalyst noble metal is widely known. Further, a three-way catalyst using ceria (cerium oxide) having an oxygen storage ability and having enhanced low-temperature activity is also known.
【0003】一方、近年、地球環境保護の観点から、自
動車などの内燃機関から排出される排ガス中の二酸化炭
素(CO2 )が問題とされ、その解決策として酸素過剰雰
囲気において希薄燃焼させるいわゆるリーンバーンエン
ジンや直噴ガソリンエンジンが実用化されている。これ
らのエンジンにおいては、燃費が向上するために燃料の
使用が低減され、その燃焼排ガスであるCO2 の発生を抑
制することができる。On the other hand, in recent years, carbon dioxide (CO 2 ) in exhaust gas discharged from internal combustion engines such as automobiles has become a problem from the viewpoint of protection of the global environment. As a solution, lean combustion in an oxygen-excess atmosphere has been proposed. Burn engines and direct injection gasoline engines have been commercialized. In these engines, the use of fuel is reduced to improve fuel efficiency, and the generation of CO 2 , which is the combustion exhaust gas, can be suppressed.
【0004】これに対し、従来の三元触媒は、空燃比が
理論空燃比(ストイキ)において排ガス中のCO,HC,NO
x を同時に酸化・還元し浄化するものであって、リーン
バーンエンジンや直噴ガソリンエンジンから排出される
酸素過剰の排ガスに用いても、NOx の還元除去に対して
充分な浄化性能を示さない。このため、酸素過剰雰囲気
下においてもNOx を浄化しうる触媒及び浄化システムの
開発が望まれていた。On the other hand, in the conventional three-way catalyst, when the air-fuel ratio is at the stoichiometric air-fuel ratio (stoichiometric), CO, HC, NO
It purifies by simultaneously oxidizing and reducing x, and does not show sufficient purification performance for the reduction and removal of NO x even when used for exhaust gas with excess oxygen discharged from lean burn engines and direct injection gasoline engines. . Therefore, development of a catalyst and purification system has been desired can purify NO x even in an oxygen rich atmosphere.
【0005】そこで例えば特開平5-168860号公報には、
バリウム(Ba)などのアルカリ土類金属とPtをアルミナな
どの多孔質担体に担持したNOx 吸蔵還元型の排ガス浄化
用触媒が提案されている。この排ガス浄化用触媒を用
い、空燃比をリーン側からスパイク状でリッチ側となる
ように制御する(以下、過渡燃焼という)ことにより、
リーン側ではNOx がアルカリ土類金属などのNOx 吸蔵元
素に吸蔵され、それがリッチ側でHCやCO及びH2などの還
元性成分と反応して浄化されるため、酸素過剰の排ガス
中に含まれるNOx を効率良く浄化することができる。For example, Japanese Patent Application Laid-Open No. 5-168860 discloses that
Barium (Ba) NO x storage reduction catalyst for purifying an exhaust gas of an alkaline earth metal and Pt was supported on a porous support such as alumina, such as has been proposed. By using this exhaust gas purifying catalyst to control the air-fuel ratio from the lean side to the spike-like rich side (hereinafter referred to as transient combustion),
In the lean-side NO x is occluded in the NO x storage element such as an alkaline earth metal, because it is purified by reacting with reducing components such as HC and CO and H 2 in the rich side, the oxygen excess in the exhaust gas it can efficiently purify NO x contained in the.
【0006】一方、上記した特開平5-168860号公報に開
示されたような排ガス浄化用触媒においては、 600℃以
上、特に 700℃以上の高温に曝された場合には、過渡燃
焼におけるNOx 浄化性能が低下するという不具合がある
ことが明らかとなった。この原因は、高温域においてNO
x 吸蔵元素とアルミナとの間に固相反応が生じ、例えば
BaAl2O4が生成することによって、NOx 吸蔵元素が複合
酸化物として安定化されるためにNOx 吸蔵能が低下する
ことに起因すると考えられている。On the other hand, in the exhaust gas purifying catalyst disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 5-168860, when exposed to a high temperature of 600 ° C. or more, particularly 700 ° C. or more, NO x It became clear that there was a problem that the purification performance was reduced. This is because NO
x Solid phase reaction occurs between the storage element and alumina, for example,
It is considered that the generation of BaAl 2 O 4 stabilizes the NO x storage element as a composite oxide, resulting in a decrease in the NO x storage capacity.
【0007】そこで本願出願人は、 MgO−Al2O3 で表さ
れる複合酸化物を担体とし、カリウム(K)とBaの少な
くとも一方をNOx 吸蔵元素として担持した排ガス浄化用
触媒を提案している(特開平10−249199号公報)。この
触媒によれば、上記複合酸化物とNOx 吸蔵元素との反応
性がアルミナとNOx 吸蔵元素との反応性に比べて低いた
め、高温域におけるNOx 吸蔵元素との固相反応が生じに
くく、高温に曝された場合でもNOx 浄化性能の低下を抑
制することができる。The applicant of the present application has proposed an exhaust gas purifying catalyst in which a composite oxide represented by MgO—Al 2 O 3 is used as a carrier and at least one of potassium (K) and Ba is supported as a NO x storage element. (JP-A-10-249199). According to this catalyst, for reactivity with the composite oxide and the NO x storage element is lower than the reactivity of the alumina and the NO x storage element, occurs solid phase reaction between the NO x storage element in the high temperature range Nikuku, it is possible to suppress the reduction of the NO x purifying performance even when exposed to high temperatures.
【0008】[0008]
【発明が解決しようとする課題】ところでNOx 吸蔵還元
型の触媒において 500℃以上の高温域でのNOx 浄化が必
要となる場合には、BaではNOx 吸蔵元素として不十分で
あり、塩基性の高いKを用いることが望ましい。しかし
ながら、特開平10−249199号公報に開示の触媒において
NOx 吸蔵元素としてKを用いた場合には、硫黄酸化物
(SOx )を含む排ガスに曝されるとNOx 浄化性能が低下
する(硫黄被毒)という不具合があることが明らかにな
った。When the NO x storage-reduction type catalyst requires NO x purification in a high temperature range of 500 ° C. or higher, Ba is not sufficient as a NO x storage element, It is desirable to use K having high property. However, in the catalyst disclosed in JP-A-10-249199,
When K was used as the NO x storage element, it was revealed that there was a problem that the NO x purification performance was reduced (sulfur poisoning) when exposed to exhaust gas containing sulfur oxides (SO x ). .
【0009】この原因は、Kと、 MgO−Al2O3 複合酸化
物から遊離したMg及び排ガス中のSO x との間に反応が生
じ、例えばK2Mg2(SO4)3が生成することによってKが複
合硫酸塩として安定化されNOx 吸蔵能が低下するため、
と考えられている。また、複合硫酸塩の生成によりMgの
一部が遊離した MgO−Al2O3 複合酸化物担体は、高温に
おいてNOx 吸蔵元素との固相反応が生じやすくなると考
えられ、これによってもNOx 吸蔵能が低下する。This is because K, MgO-AlTwoOThreeComplex oxidation
Released from waste and SO in exhaust gas xReaction between
For example, KTwoMgTwo(SOFour)ThreeGenerates K
NO stabilized as a monosulfatexBecause storage capacity decreases,
It is believed that. In addition, the formation of complex sulfates
MgO-Al partially releasedTwoOThreeComplex oxide carrier
NOxIt is thought that solid-state reactions with occluded elements are likely to occur.
Yes, this is also NOxThe storage capacity is reduced.
【0010】そこで本願出願人は、 MgO−Al2O3 複合酸
化物担体に少なくともナトリウム(Na)を含むNOx 吸蔵
元素を担持した触媒を提案している(特願平11−010749
号)。NaはKに比べて若干塩基性が低いが、 500℃以上
の高温域においてはKと同等のNOx 吸蔵能を示す。しか
もNaは、SOx を含む排ガス中において、 MgO−Al2O3複
合酸化物から遊離したMg及びSOx との反応により複合硫
酸塩を生成して安定化することがない。さらにNaは、K
と比べて塩基性が低いので、排ガス中のSOx との反応性
が低く、硫酸塩となって安定化されることも生じにく
い。したがってNO x 吸蔵元素として少なくともNaを用い
ることにより、NOx 浄化性能の劣化が抑制され耐久性が
向上する。Therefore, the applicant of the present application has proposed MgO-AlTwoOThreeComplex acid
Containing at least sodium (Na) in the compound carrierxOcclusion
A catalyst supporting an element has been proposed (Japanese Patent Application No. 11-010749).
issue). Na is slightly less basic than K, but more than 500 ℃
NO equivalent to K in the high temperature rangexShows occlusion ability. Only
Even Na, SOxIn exhaust gas containing MgO-AlTwoOThreeDuplicate
Mg and SO released from composite oxidexWith complex sulfur
No stabilization due to the formation of acid salts. In addition, Na
Is less basic than SOxReactivity with
And it is unlikely to be stabilized as sulfate.
No. Therefore NO xUse at least Na as storage element
NOxDeterioration of purification performance is suppressed and durability is improved
improves.
【0011】また本願出願人は、 MgO−Al2O3 で表され
る複合酸化物担体と、TiO2などの酸性担体とを組み合わ
せた触媒を提案している(特願平10−248459号)。TiO2
などの酸性担体を用いることにより、担体へのSOx の近
接が抑制されるため複合硫酸塩の生成が防止される。と
ころが MgO−Al2O3 複合酸化物担体を用いた触媒のさら
なる研究により、NO x 吸蔵元素としてNaを用いた場合に
おいては、低温域におけるNOx 浄化性能が不足すること
が明らかとなった。またTiO2担体を用いた場合には、Ti
O2担体は MgO−Al2O3 複合酸化物担体に比べて耐熱性に
劣るため、 600℃以上、特に 700℃以上の高温における
熱処理を行った後のNOx 浄化性能が十分ではないことが
明らかとなった。Further, the applicant of the present applicationTwoOThreeRepresented by
Composite oxide carrier and TiOTwoCombined with acidic carrier such as
(Japanese Patent Application No. 10-248459). TiOTwo
By using an acidic carrier such asxNear
Since contact is suppressed, the production of complex sulfate is prevented. When
Roller MgO-AlTwoOThreeFurther catalyst catalysis using composite oxide support
Research, NO xWhen using Na as the storage element
In the low temperature rangexInsufficient purification performance
Became clear. Also TiOTwoWhen a carrier is used, Ti
OTwoThe carrier is MgO-AlTwoOThreeMore heat-resistant than composite oxide carrier
Inferior, at 600 ° C or higher, especially 700 ° C or higher
NO after heat treatmentxPurification performance is not enough
It became clear.
【0012】本発明はこのような事情に鑑みてなされた
ものであり、反応温度が 250℃程度の低温域から 650℃
程度の高温域まで高いNOx 吸蔵浄化能を示し、かつSOx
を含む排ガス中においてもNOx 浄化能の低下を抑制し、
かつ 700℃以上の高温の排ガスに曝された後でも高いNO
x 浄化能を保持ことができるようにすることを目的とす
る。The present invention has been made in view of such circumstances, and the reaction temperature has been reduced from a low temperature range of about 250 ° C. to 650 ° C.
Shows high NO x storage and purification performance up to a high temperature range and SO x
Suppressing deterioration of the NO x purification performance even during the exhaust gas containing,
High NO even after exposure to high temperature exhaust gas of 700 ° C or more
x It is intended to be able to maintain purification ability.
【0013】[0013]
【課題を解決するための手段】上記課題を解決する請求
項1に記載の排ガス浄化用触媒の特徴は、 MgO−Al2O 3
で表される第1複合酸化物とTiO2−ZrO2で表わされる第
2複合酸化物とよりなる担体と、アルカリ金属、アルカ
リ土類金属及び希土類元素から選ばれ少なくともナトリ
ウムとバリウムを含んで担体に担持されたNOx 吸蔵元素
と、担体に担持された貴金属と、を含んでなることにあ
る。Means for Solving the Problems Claims for solving the above problems
The feature of the exhaust gas purifying catalyst according to item 1 is that MgO-AlTwoO Three
1st composite oxide and TiOTwo−ZrOTwoThe number represented by
(2) a carrier comprising a composite oxide, an alkali metal, an alkali
At least sodium selected from lithium earth metals and rare earth elements
NO supported on a carrier containing chromium and bariumxOcclusion element
And a noble metal supported on a carrier.
You.
【0014】また請求項2に記載の排ガス浄化方法の特
徴は、 MgO−Al2O3 で表される第1複合酸化物とTiO2−
ZrO2で表わされる第2複合酸化物とよりなる担体と、ア
ルカリ金属,アルカリ土類金属及び希土類元素から選ば
れ少なくともナトリウムとバリウムを含んで担体に担持
されたNOx 吸蔵元素と、担体に担持された貴金属とを含
んでなる排ガス浄化用触媒に、酸素過剰の雰囲気下で窒
素酸化物(NOx )を含む排ガスを接触させることにあ
る。Further features of the exhaust gas purifying method according to claim 2, the first composite oxide represented by MgO-Al 2 O 3 and TiO 2 -
A carrier composed of a second composite oxide represented by ZrO 2 , a NO x storage element selected from alkali metals, alkaline earth metals and rare earth elements and containing at least sodium and barium and carried on the carrier; An exhaust gas containing nitrogen oxides (NO x ) is brought into contact with an exhaust gas purifying catalyst containing the obtained noble metal in an oxygen-excess atmosphere.
【0015】さらに請求項3に記載の排ガス浄化方法の
特徴は、 MgO−Al2O3 で表される第1複合酸化物とTiO2
−ZrO2で表わされる第2複合酸化物とよりなる担体と、
アルカリ金属,アルカリ土類金属及び希土類元素から選
ばれ少なくともナトリウムとバリウムを含んで担体に担
持されたNOx 吸蔵元素と、担体に担持された貴金属とを
含んでなる排ガス浄化用触媒に、酸素過剰の雰囲気下で
硫黄酸化物(SOx )及び窒素酸化物(NOx )を含む排ガ
スを接触させることにある。Further, the exhaust gas purification method according to the third aspect is characterized in that the first composite oxide represented by MgO—Al 2 O 3 and TiO 2
A support comprising a second composite oxide represented by -ZrO2,
An excess of oxygen is added to an exhaust gas purifying catalyst that is selected from alkali metals, alkaline earth metals, and rare earth elements and contains at least sodium and barium and contains a NO x storage element supported on a carrier and a noble metal supported on the carrier. And contacting exhaust gas containing sulfur oxides (SO x ) and nitrogen oxides (NO x ) under an atmosphere of.
【0016】[0016]
【発明の実施の形態】本発明の排ガス浄化用触媒では、
MgO−Al2O3 で表される第1複合酸化物とTiO2−ZrO2で
表わされる第2複合酸化物とよりなる担体を用いてい
る。 MgO−Al2O 3 で表される第1複合酸化物の結晶構造
はMgAl2O4 で表され、γ-Al2O3と同様のスピネル型構造
となっている。BEST MODE FOR CARRYING OUT THE INVENTION In the exhaust gas purifying catalyst of the present invention,
MgO-AlTwoOThree1st composite oxide and TiOTwo−ZrOTwoso
Using a carrier comprising the second composite oxide represented
You. MgO-AlTwoO ThreeCrystal structure of the first composite oxide represented by
Is MgAlTwoOFourΓ-AlTwoOThreeSpinel structure similar to
It has become.
【0017】MgO−Al2O3 で表される第1複合酸化物
は、アルミナに比べてNOx 吸蔵元素との反応性が低い。
したがって本発明の排ガス浄化用触媒では、高温域にお
けるNO x 吸蔵元素と担体との反応が抑制されるので、NO
x 吸蔵能の低下が抑制され、過渡燃焼においても高いNO
x 浄化能を有する。MgとAlの複合酸化物は、 MgO−nAl2
O3で表され、nの値は各種のものが知られている。しか
しnが1未満のときは、Mgの Al2O3への固溶限界を越え
るため、熱履歴を受ければ MgOと MgAl2O4との2相系に
なり、この遊離の MgOが存在すると、耐熱性が低下する
ため好ましくない。MgO-AlTwoOThreeThe first composite oxide represented by
Is NO compared to aluminaxLow reactivity with occlusion elements.
Therefore, the exhaust gas purifying catalyst of the present invention can be used in a high temperature range.
NO xSince the reaction between the storage element and the carrier is suppressed, NO
xDecrease in storage capacity is suppressed, and high NO even in transient combustion
xHas purification ability. The composite oxide of Mg and Al is MgO-nAlTwo
OThreeAnd various values of n are known. Only
When n is less than 1, Mg AlTwoOThreeBeyond the solid solution limit
Therefore, if it receives heat history, MgO and MgAlTwoOFourTo a two-phase system
In the presence of this free MgO, heat resistance decreases
Therefore, it is not preferable.
【0018】またnが1を超えると、 MgO−xAl2O3とyA
l2O3(1<x,x+y=n)の2相系になる。nが大き
くなると、比表面積は大きくなる傾向があるが、 Al2O3
相の割合が増えるにつれてNOx 吸蔵元素との反応が生じ
やすくなる。したがって、本発明においてはn=1とし
た。一方、TiO2−ZrO2で表わされる第2複合酸化物は、
TiO2のアナターゼ相にZrO2が固溶するとともに、ZrO2の
テトラゴナル相にTiO2が固溶し、互いに固溶し合うこと
により準安定相であるこれらの熱安定性が向上する。こ
れにより、高温に曝された場合においても比表面積の低
下が抑制される。また固溶体を形成することにより、NO
x 吸蔵元素との固相反応が抑制されるとともに、TiO2の
機能である硫黄被毒抑制作用が促進される。したがって
耐熱性と耐硫黄被毒性の両立を図ることが可能となる。When n exceeds 1, MgO—xAl 2 O 3 and yA
It is a two-phase system of l 2 O 3 (1 <x, x + y = n). As n increases, the specific surface area tends to increase, but Al 2 O 3
As the proportion of the phase increases, the reaction with the NO x storage element is more likely to occur. Therefore, in the present invention, n = 1. On the other hand, the second composite oxide represented by TiO 2 -ZrO 2
With ZrO 2 forms a solid solution in the anatase phase of TiO 2, TiO 2 is dissolved in the tetragonal phase of ZrO 2, these thermal stability is improved metastable phase by mutually dissolved with each other. Thereby, even when exposed to a high temperature, a decrease in the specific surface area is suppressed. Also, by forming a solid solution, NO
The solid-phase reaction with the x- occluding element is suppressed, and the function of TiO 2 for suppressing sulfur poisoning is promoted. Therefore, it is possible to achieve both heat resistance and sulfur poisoning resistance.
【0019】第2複合酸化物を構成するTiO2とZrO2の比
率は、重量比でTiO2/ZrO2=95/5〜5/95の範囲とす
るのが好ましい。TiO2がこの範囲より少ないと硫黄被毒
抑制作用が低下し、ZrO2がこの範囲より少ないと耐熱性
が低下する。第1複合酸化物及び第2複合酸化物の製造
法としては特に制限されず、アルコキシド等を用いるゾ
ルゲル法、無機塩の混合水溶液とアンモニア水を用いる
共沈法等が例示される。高比表面積の複合酸化物を比較
的得やすい、という特徴を有するゾルゲル法及び共沈法
を用いることが望ましい。The ratio between TiO 2 and ZrO 2 constituting the second composite oxide is preferably in the range of TiO 2 / ZrO 2 = 95/5 to 5/95 by weight. If TiO 2 is less than this range, the effect of suppressing sulfur poisoning is reduced, and if ZrO 2 is less than this range, heat resistance is reduced. The method for producing the first composite oxide and the second composite oxide is not particularly limited, and examples thereof include a sol-gel method using an alkoxide or the like and a coprecipitation method using a mixed aqueous solution of an inorganic salt and aqueous ammonia. It is desirable to use a sol-gel method and a coprecipitation method, which are characterized in that a composite oxide having a high specific surface area is relatively easily obtained.
【0020】第1複合酸化物と第2複合酸化物との混合
比は、重量比で第1複合酸化物:第2複合酸化物=4:
1〜1:4の範囲とするのが望ましい。第1複合酸化物
の量がこの範囲より少ないと耐熱性と 450℃以上の活性
が低下し、第2複合酸化物の量がこの範囲より少ないと
耐硫黄被毒性が低下する。第1複合酸化物と第2複合酸
化物は、これらのみで担体を構成してもよいし、これら
の混合粉末をアルミナ粉末などの表面に被覆したものを
担体とすることもできる。また担体の形状は、ペレッ
ト、ハニカム形状など従来と同様に構成することがで
き、コーディエライト担体基材又はメタル担体基材など
にコートして用いることができる。The mixing ratio of the first composite oxide and the second composite oxide is, as a weight ratio, the first composite oxide: the second composite oxide = 4:
It is desirable to set it in the range of 1-1: 4. If the amount of the first composite oxide is less than this range, the heat resistance and the activity at 450 ° C. or more will decrease, and if the amount of the second composite oxide is less than this range, the sulfur poisoning resistance will decrease. The first composite oxide and the second composite oxide may be used alone to constitute a carrier, or a carrier obtained by coating a surface of a mixed powder thereof with an alumina powder or the like may be used as the carrier. Further, the shape of the carrier can be the same as a conventional one such as a pellet or a honeycomb shape, and can be used by coating a cordierite carrier substrate or a metal carrier substrate.
【0021】本発明の排ガス浄化用触媒では、NOx 吸蔵
元素として少なくともNaとBaを用いている。NaはKに比
べて若干塩基性が低いが、 450℃以上の高温域において
はKと同等のNOx 吸蔵能を示す。しかもNaは、SOx を含
む排ガス中において、 MgO−Al2O3 複合酸化物から遊離
したMg及びSOx との反応により複合硫酸塩を生成して安
定化することがない。さらにNaは、Kと比べて塩基性が
低いので、排ガス中のSOx との反応性が低く、硫酸塩と
なって安定化されることも生じにくい。In the exhaust gas purifying catalyst of the present invention, at least Na and Ba are used as NO x storage elements. Na is slightly less basic than K, but exhibits the same NO x storage ability as K in a high temperature range of 450 ° C. or higher. Moreover Na, in exhaust gas containing SO x, it is not possible to stabilize generates a composite sulfate by reaction with liberated Mg and SO x from MgO-Al 2 O 3 composite oxide. Further, since Na has a lower basicity than K, it has low reactivity with SO x in the exhaust gas, and is unlikely to be stabilized as a sulfate.
【0022】一方Baを用いることにより、 450℃未満の
低温域におけるNOx 吸蔵能が向上する。またBaはK及び
Naに比べて塩基性が低いので、排ガス中のSOx との反応
性が低く、硫酸塩となって安定化されることも生じにく
い。したがってNOx 吸蔵元素として少なくともNaとBaを
用いることにより、 250℃の低温域から 650℃の高温域
まで高いNOx 浄化性能を示し、かつNOx 浄化性能の耐久
性が向上する。On the other hand, by using Ba, the NO x storage ability in a low temperature range of less than 450 ° C. is improved. Ba is K and
Because of the low basicity compared to Na, low reactivity with the SO x in the exhaust gas, hardly occurs to be stabilized becomes sulfate. Therefore, by using at least Na and Ba as NO x storage elements, high NO x purification performance is exhibited from a low temperature range of 250 ° C. to a high temperature range of 650 ° C., and the durability of the NO x purification performance is improved.
【0023】NOx 吸蔵元素としては、少なくともNaとBa
を含めばよく、NaとBaのみから構成してよいし、K,L
i,Csなどのアルカリ金属、Ca,Srなどのアルカリ土類
金属あるいはLa,Ce,Sc,Yなどの希土類元素から選ば
れるNa及びBa以外のNOx 吸蔵元素を併用することもでき
る。またNOx 吸蔵元素の担持量は、担体 100gに対して
総量で0.02〜 1.0モルの範囲とすることが望ましい。担
持量が0.02モルより少ないとNOx 吸蔵能が小さくNO x 浄
化性能が低下し、 1.0モルを超えて含有しても、NOx 吸
蔵能が飽和するとともに三元活性が低下するなどの不具
合が生じる。なお、耐硫黄被毒性と 250℃〜 650℃のN
Ox 吸蔵能とを両立させるためには、NaとBaの担持量
は、担体 100gに対してそれぞれ少なくとも0.01モル担
持することが望ましい。NOxAs storage elements, at least Na and Ba
, It may consist of Na and Ba only, and K, L
Alkali metals such as i and Cs, alkaline earths such as Ca and Sr
Select from metals or rare earth elements such as La, Ce, Sc, Y
NO other than Na and BaxCan be used together with occlusion elements
You. Also NOxThe amount of occluded elements supported per 100 g of carrier
It is desirable that the total amount be in the range of 0.02 to 1.0 mol. Responsible
NO if holding capacity is less than 0.02 molxNO storage capacity is small xPurification
Performance decreases, and even if it exceeds 1.0 mol, NOxSucking
Malfunctions such as saturating storage capacity and decreasing ternary activity
Confusion occurs. Note that sulfur poisoning resistance and N between 250 ° C and 650 ° C
OxIn order to achieve both storage capacity, the supported amount of Na and Ba
Is at least 0.01 mol per 100 g of carrier
It is desirable to have.
【0024】貴金属としては、白金(Pt)、ロジウム
(Rh)、パラジウム(Pd)、イリジウム(Ir)、オスミ
ウム(Os)などの1種又は複数種を用いることができ、
Ptが特に望ましい。その担持量は、いずれの貴金属で
も、担体 100gに 0.1〜20gが好ましく、 0.5〜10gが
特に好ましい。貴金属の担持量をこれ以上増加させても
活性は向上せず、その有効利用が図れない。また貴金属
の担持量がこれより少ないと、実用上十分な活性が得ら
れない。As the noble metal, one or more of platinum (Pt), rhodium (Rh), palladium (Pd), iridium (Ir), osmium (Os) and the like can be used.
Pt is particularly desirable. Regardless of the noble metal, the supported amount is preferably 0.1 to 20 g, particularly preferably 0.5 to 10 g, per 100 g of the carrier. Even if the amount of the noble metal supported is further increased, the activity is not improved, and the effective use thereof cannot be achieved. On the other hand, if the amount of the noble metal supported is less than this, practically sufficient activity cannot be obtained.
【0025】なお、NOx 吸蔵元素及び貴金属を担体に担
持させるには、その酢酸塩や硝酸塩等を用いて、含浸
法、噴霧法、スラリー混合法などを利用して従来と同様
に担持させることができる。また本発明の排ガス浄化用
触媒には、セリウム酸化物又はジルコニアで安定化され
たセリウム酸化物を含有することもできる。このように
すればセリウム酸化物による酸素吸蔵・放出作用によ
り、過渡燃焼におけるNOx 浄化性能を一層向上させるこ
とができる。In order to support the NO x storage element and the noble metal on the carrier, it is necessary to use an acetate, a nitrate or the like to carry the NO x storage element and the noble metal in the same manner as in the prior art using an impregnation method, a spray method, a slurry mixing method or the like. Can be. The exhaust gas purifying catalyst of the present invention may also contain cerium oxide or cerium oxide stabilized with zirconia. This makes it possible to further improve the NO x purification performance in transient combustion by the oxygen storage / release action of the cerium oxide.
【0026】本発明の排ガス浄化用触媒に酸素過剰の雰
囲気下の排ガスを接触させることにより、NOx は少なく
ともNa及びBaを含むNOx 吸蔵元素に吸蔵される。そして
過渡燃焼により一時的にストイキ又はリッチ雰囲気の排
ガスが供給されると、排ガス中のNOx 及び吸蔵されてい
たNOx は、貴金属の触媒作用により排ガス中のHC及びCO
などの還元成分と反応して還元浄化される。By contacting the exhaust gas purifying catalyst of the present invention with exhaust gas in an oxygen-excess atmosphere, NO x is stored in the NO x storage element containing at least Na and Ba. Then, when the exhaust gas in the stoichiometric or rich atmosphere is temporarily supplied by the transient combustion, the NO x in the exhaust gas and the stored NO x are converted into HC and CO in the exhaust gas by the catalytic action of the noble metal.
It reacts with reducing components such as to reduce and purify.
【0027】そして第1複合酸化物と第2複合酸化物
は、ともにNOx 吸蔵元素との反応性がきわめて低いた
め、高温域においてもNOx 吸蔵元素との反応が生じにく
い。またNOx 吸蔵元素としてのNa及びBaは、SOx を含む
排ガス中においても遊離のMgとともに複合硫酸塩を生成
することがなく、SOx による硫酸塩も生成しにくい。ま
たBaにより、 250℃〜 450℃の低温域におけるNOx 吸蔵
能が向上する。したがって本発明の排ガス浄化用触媒で
は、NOx 吸蔵元素本来のNOx 吸蔵能が損なわれることが
なく、過渡燃焼においても 250℃〜 650℃の幅広い温度
範囲で高いNOx 浄化性能が維持される。[0027] The first composite oxide and the second composite oxide are both because of very low reactivity with the NO x storage element, hardly occurs reaction between the NO x storage element even in a high temperature range. Further, Na and Ba as NO x storage elements do not produce complex sulfate together with free Mg even in an exhaust gas containing SO x, and it is difficult to produce sulfate due to SO x . In addition, Ba improves the NO x storage ability in a low temperature range of 250 ° C. to 450 ° C. In the exhaust gas purifying catalyst of the present invention, therefore, without the original NO x storage capacity the NO x storage element is impaired, NO x purifying performance is maintained even higher at a wide temperature range of 250 ° C. ~ 650 ° C. in a transient combustion .
【0028】[0028]
【実施例】以下、実施例及び比較例により本発明を具体
的に説明するが、本発明の請求項は実施例により何ら制
限を受けるものではない。なお、表1に実施例及び比較
例の触媒の組成をまとめて示す。 (実施例)共沈法で合成された比表面積 100m2/gの M
gO−Al2O3 複合酸化物粉末と、ZrO2を10重量%含み共沈
法で合成されたTiO2−ZrO2複合酸化物粉末とを、重量比
で1対1で混合し、ボールミルを用いて1時間混合し
た。The present invention will be described in detail with reference to examples and comparative examples, but the claims of the present invention are not limited by the examples. Table 1 shows the compositions of the catalysts of Examples and Comparative Examples. (Example) M having a specific surface area of 100 m 2 / g synthesized by the coprecipitation method
and gO-Al 2 O 3 composite oxide powder, and a TiO 2 -ZrO 2 composite oxide powder of ZrO 2 was synthesized in 10% by weight comprises coprecipitation, mixed 1: 1 by weight, a ball mill And mixed for 1 hour.
【0029】この混合担体粉末の所定量を、所定濃度の
ジニトロジアンミン白金硝酸溶液と硝酸ロジウム水溶液
との混合溶液の所定量中に浸漬し、5時間攪拌した後に
蒸発乾固させ、大気中にて 300℃で3時間焼成してPtと
Rhを担持させた。Ptの担持量は、混合担体 100gに対し
て2gであり、Rhの担持量は混合担体 100gに対して0.
1gである。A predetermined amount of the mixed carrier powder is immersed in a predetermined amount of a mixed solution of a dinitrodiammineplatinum nitric acid solution and a rhodium nitrate aqueous solution having a predetermined concentration, stirred for 5 hours, evaporated to dryness, and then dried in air. Firing at 300 ℃ for 3 hours
Rh was loaded. The supported amount of Pt is 2 g per 100 g of the mixed carrier, and the supported amount of Rh is 0.
1 g.
【0030】次に、PtとRhが担持された担体粉末を、所
定濃度の酢酸バリウムと酢酸ナトリウムの混合水溶液の
所定量中に浸漬し、5時間攪拌した後に蒸発乾固させ、
大気中にて 300℃で3時間焼成してNOx 吸蔵元素として
のBaとNaを担持させた。Baは混合担体 100gに対して
0.1モル担持され、Naは混合担体 100gに対して 0.2モ
ルである。Next, the carrier powder carrying Pt and Rh is immersed in a predetermined amount of a mixed aqueous solution of barium acetate and sodium acetate at a predetermined concentration, stirred for 5 hours, and evaporated to dryness.
It was calcined at 300 ° C. for 3 hours in the air to support Ba and Na as NO x storage elements. Ba is for 100g of mixed carrier
0.1 mol is supported, and Na is 0.2 mol per 100 g of the mixed carrier.
【0031】最後に、Pt,Rh,Ba及びNaが担持された混
合担体粉末を水素気流中にて 500℃で3時間処理し、実
施例の触媒粉末を調製した。 (比較例1)Naを担持せず、Baの担持量を混合担体 100
gに対して 0.3モルとしたこと以外は実施例1と同様に
して、比較例1の触媒粉末を調製した。Finally, the mixed carrier powder supporting Pt, Rh, Ba and Na was treated in a hydrogen stream at 500 ° C. for 3 hours to prepare a catalyst powder of an example. (Comparative Example 1) The amount of Ba supported on the mixed carrier was 100
A catalyst powder of Comparative Example 1 was prepared in the same manner as in Example 1 except that the amount was 0.3 mol per g.
【0032】(比較例2)Baを担持せず、Naの担持量を
混合担体 100gに対して 0.3モルとしたこと以外は実施
例1と同様にして、比較例2の触媒粉末を調製した。 (比較例3)MgO−Al2O3 複合酸化物に代えてγ-Al2O3
を用いたこと以外は実施例1と同様にして、比較例3の
触媒粉末を調製した。Comparative Example 2 A catalyst powder of Comparative Example 2 was prepared in the same manner as in Example 1 except that Ba was not supported and the amount of Na supported was 0.3 mol per 100 g of the mixed carrier. (Comparative Example 3) in place of the MgO-Al 2 O 3 composite oxide gamma-Al 2 O 3
A catalyst powder of Comparative Example 3 was prepared in the same manner as in Example 1 except for using.
【0033】(比較例4)TiO2−ZrO2複合酸化物に代え
てルチル型TiO2を用いたこと以外は実施例1と同様にし
て、比較例4の触媒粉末を調製した。 (比較例5)MgO−Al2O3 複合酸化物に代えてγ-Al2O3
を用い、TiO2−ZrO2複合酸化物に代えてルチル型TiO2を
用い、さらにNaに代えてKを同量担持したこと以外は実
施例1と同様にして、比較例5の触媒粉末を調製した。Comparative Example 4 A catalyst powder of Comparative Example 4 was prepared in the same manner as in Example 1 except that rutile type TiO 2 was used instead of the TiO 2 -ZrO 2 composite oxide. (Comparative Example 5) instead of the MgO-Al 2 O 3 composite oxide γ-Al 2 O 3
The catalyst powder of Comparative Example 5 was prepared in the same manner as in Example 1 except that rutile-type TiO 2 was used instead of the TiO 2 -ZrO 2 composite oxide, and the same amount of K was supported instead of Na. Prepared.
【0034】[0034]
【表1】 [Table 1]
【0035】<試験>上記したそれぞれの触媒粉末をそ
れぞれペレット化して耐久試験装置に充填し、高温耐久
試験及びSOx 被毒耐久試験の2種類の耐久試験をそれぞ
れ行った。高温耐久試験は、表2に示すリーン雰囲気の
モデル排ガスとリッチ雰囲気のモデル排ガスを、入りガ
ス温度 800℃で、リーン/リッチを4分/4分で交互に
切り替えながらそれぞれ5時間流した。[0035] <Test> in the above-mentioned respective catalyst powders were respectively pelletized by filling the durability test apparatus, was carried out respectively two kinds of durability test of high-temperature durability test and SO x poisoning durability test. In the high-temperature endurance test, a model exhaust gas in a lean atmosphere and a model exhaust gas in a rich atmosphere shown in Table 2 were flowed for 5 hours at an inlet gas temperature of 800 ° C. while alternately switching between lean and rich at 4 minutes / 4 minutes.
【0036】SOx 被毒耐久試験は、表3に示すリーン雰
囲気のモデル排ガスを入りガス温度600℃で5時間流
し、その後表3に示すリッチ雰囲気のモデル排ガスを入
りガス温度 700℃で10分間流した。In the SO x poisoning durability test, a model exhaust gas in a lean atmosphere shown in Table 3 was flowed at an inlet gas temperature of 600 ° C. for 5 hours, and then a model exhaust gas in a rich atmosphere shown in Table 3 was injected at an inlet gas temperature of 700 ° C. for 10 minutes. Shed.
【0037】[0037]
【表2】 [Table 2]
【0038】[0038]
【表3】 [Table 3]
【0039】高温耐久試験後の触媒とSOx 被毒耐久試験
後の触媒をそれぞれ常圧固定床流通反応装置に装着し、
表4に示すリーン及びリッチのモデル排ガスを用いて、
図1に示すリッチ前処理→リーン→リッチスパイク→リ
ーンの順に流通させ、その間の触媒出ガスをそれぞれ分
析した。The catalyst after the high-temperature endurance test and the catalyst after the SO x poisoning endurance test were respectively mounted on a normal-pressure fixed-bed flow reactor,
Using the lean and rich model exhaust gases shown in Table 4,
The mixture was circulated in the order of the rich pretreatment shown in FIG. 1 → lean → rich spike → lean, and the catalyst output gas during that time was analyzed.
【0040】[0040]
【表4】 [Table 4]
【0041】図1に太線で示したのが触媒入りガス中の
NOx 量であり、下方の曲線が触媒出ガス中のNOx 量であ
って、時間の経過と共にNOx 吸蔵量が飽和するため、触
媒出ガス中のNOx 量は触媒入りガス中のNOx 量に漸近す
る。そこでNOx 吸蔵量が飽和した時点でリッチスパイク
を導入し、3秒間リッチ雰囲気にした後、再度リーン雰
囲気とした。FIG. 1 shows a bold line in the gas containing a catalyst.
NO is x amount, a NO x amount in the gas leaving the catalyst is lower curve, for NO x storage amount with the passage of time is saturated, NO x amount leaving the catalyst in the gas is NO in the catalyst filled in the gas x asymptotically. Therefore, a rich spike was introduced when the NO x occlusion amount was saturated, the atmosphere was made rich for 3 seconds, and then the atmosphere was made lean again.
【0042】そして図1に示す塗りつぶし部の面積か
ら、リッチスパイク後のNOx 吸蔵量を算出した。高温耐
久試験後の結果を表5に、SOx 被毒耐久試験後の結果を
表6にそれぞれ示す。Then, the NO x occlusion amount after the rich spike was calculated from the area of the solid portion shown in FIG. Table 5 The results after high-temperature durability test, indicates the results of post-SO x poisoning durability test are shown in Table 6.
【0043】[0043]
【表5】 [Table 5]
【0044】[0044]
【表6】 [Table 6]
【0045】<評価>表5より、高温耐久試験後の実施
例の触媒は、比較例1と比べると 350℃以下の活性では
劣っているが、 450℃以上の活性では優れている。また
比較例2と比べると、 550℃以上の活性では劣っている
が 450℃以下の活性では優れている。さらに比較例3,
4と比べると、全温度域で活性が優れており、比較例5
とはほぼ同等である。<Evaluation> As shown in Table 5, the catalyst of the example after the high-temperature durability test was inferior in activity at 350 ° C. or lower as compared with Comparative Example 1, but was excellent in activity at 450 ° C. or higher. In comparison with Comparative Example 2, the activity was inferior at 550 ° C. or higher, but excellent at 450 ° C. or lower. Further Comparative Example 3,
Compared with Comparative Example 4, the activity was excellent in all temperature ranges.
Is almost equivalent to
【0046】また表6より、SOx 被毒耐久試験後の実施
例の触媒は、比較例1と比べると 350℃以下の活性では
劣っているが、 450℃以上の活性では優れている。また
比較例2と比べると、 550℃以上の活性では劣っている
が 450℃以下の活性では優れている。さらに比較例3,
4と比べると、全温度域で活性が優れており、比較例5
と比べると、 550℃以上の活性では劣るものの、 450℃
以下の活性では優れている。[0046] Also from Table 6, the catalyst of Example after SO x poisoning durability test, although inferior in Comparative Example 1 as compared the 350 ° C. or less of the active, are excellent at 450 ° C. or more active. In comparison with Comparative Example 2, the activity was inferior at 550 ° C. or higher, but excellent at 450 ° C. or lower. Further Comparative Example 3,
Compared with Comparative Example 4, the activity was excellent in all temperature ranges.
550 ° C or more, but less active than 550 ° C
The following activities are excellent.
【0047】[0047]
【発明の効果】すなわち本発明の排ガス浄化用触媒及び
排ガス浄化方法によれば、高温耐久性に優れるとともに
SOx 被毒を抑制することができる。したがって高温域に
おける使用後、あるいはSOx を含む排ガス中での使用後
にもNOx 浄化性能が損なわれることがなく、過渡燃焼に
おいて幅広い温度範囲で高いNOx 浄化性能を長期間維持
することができる。According to the exhaust gas purifying catalyst and exhaust gas purifying method of the present invention, high temperature durability is excellent and
SO x poisoning can be suppressed. Therefore it is possible after use in a high temperature range, or that the NO x purification performance can be impaired even after use in exhaust gas containing SO x without a long time maintain high the NO x purification performance in a wide temperature range in the transient combustion .
【図1】リッチスパイク後NOx 吸蔵量の評価法を説明す
る説明図である。FIG. 1 is an explanatory diagram for explaining a method of evaluating the NO x storage amount after a rich spike.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F01N 3/28 301 B01D 53/36 D 102H (72)発明者 田中 寿幸 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 山崎 清 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 須田 明彦 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 松永 真一 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 山本 敏生 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 辻 龍介 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 杉浦 正洽 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 Fターム(参考) 3G091 AA02 AB06 BA07 BA11 BA14 BA39 CB02 FA04 FA11 FA16 FB02 FB03 FB10 FB12 FC07 FC08 GA01 GA06 GB01X GB02W GB03W GB04W GB05W GB06W GB10X GB17X 4D048 AA06 AA13 AA18 AB01 AB02 AB05 BA01X BA03X BA07X BA08X BA14X BA15X BA18Y BA19Y BA30X BA31Y BA33X BA42X BB01 BB02 BC05 4G069 AA03 BA01A BA01B BA04A BA04B BA05A BA05B BA06A BA06B BA17 BA20A BA20B BB02A BB02B BB04A BB04B BB06A BB06B BC01A BC02A BC02B BC03A BC04A BC08A BC09A BC10A BC10B BC12A BC13A BC13B BC16A BC16B BC38A BC40A BC42A BC43A BC50A BC50B BC51A BC51B BC69A BC71A BC71B BC72A BC73A BC74A BC75A BC75B CA02 CA03 CA09 DA05 DA06 EA02Y EA19 EC02Y EC22Y ED07 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) F01N 3/28 301 B01D 53/36 D 102H (72) Inventor Toshiyuki Tanaka Okuchochu character, Nagakute-cho, Aichi-gun, Aichi prefecture 41, Yokomichi, Toyota Central Research Institute, Inc. (72) Inventor Kiyoshi Yamazaki Ochi, Nagakute-cho, Aichi, Aichi, Japan 41-Yokomichi, Toyota Central Research Institute, Inc. (72) Inventor Akihiko Suda Aichi, Aichi (71) Inventor: Shinichi Matsunaga, 41, Nagachite-cho, Aichi-gun, Aichi-gun, Aichi-gun, Japan 41 Toyota Chuo Research Institute, Inc. (72) Invention Person: Toshio Yamamoto 41, Chukku Yokomichi, Nagakute-cho, Aichi-gun, Aichi Prefecture 1 Toyota Central R & D Laboratories Co., Ltd. 41 Toyota Chuo R & D Co., Ltd., No. 41, Nagachute-cho, Nagakute-cho, Aichi-gun, Japan. (72) Inventor Masataka Sugiura. 41 Toyota-Chuo Research Laboratory, Co., Ltd. F-term (reference) 3G091 AA02 AB06 BA07 BA11 BA14 BA39 CB02 FA04 FA11 FA16 FB02 FB03 FB10 FB12 FC07 FC08 GA01 GA06 GB01X GB02W GB03W GB04W GB05W GB06W GB10X GB17X 4D048 AA06 AA13 AA18 AB01 BA03 BA01 BA01 BA03 BAX BA42X BB01 BB02 BC05 4G069 AA03 BA01A BA01B BA04A BA04B BA05A BA05B BA06A BA06B BA17 BA20A BA20B BB02A BB02B BB04A BB04B BB06A BB06B BC01A BC02A BC02B BC03A BC04A BC08A BC09A BC10A BC10B BC12A BC13A BC13B BC16A BC16B BC38A BC40A BC42A BC43A BC50A BC50B BC51A BC51B BC69A BC71A BC71B BC72A BC73A BC74A BC75A BC75B CA02 CA03 CA09 DA05 DA06 EA02Y EA19 EC02Y EC22Y ED07
Claims (3)
とTiO2−ZrO2で表わされる第2複合酸化物とよりなる担
体と、 アルカリ金属、アルカリ土類金属及び希土類元素から選
ばれ少なくともナトリウムとバリウムを含んで該担体に
担持されたNOx 吸蔵元素と、 該担体に担持された貴金属と、を含んでなることを特徴
とする排ガス浄化用触媒。1. A carrier comprising a first composite oxide represented by MgO—Al 2 O 3 and a second composite oxide represented by TiO 2 —ZrO 2 , an alkali metal, an alkaline earth metal and a rare earth element and the NO x storage element supported on the carrier contains at least sodium and barium is selected from, the exhaust gas purifying catalyst of a noble metal supported on the carrier, characterized in that it comprises a.
とTiO2−ZrO2で表わされる第2複合酸化物とよりなる担
体と、アルカリ金属,アルカリ土類金属及び希土類元素
から選ばれ少なくともナトリウムとバリウムを含んで該
担体に担持されたNOx 吸蔵元素と、該担体に担持された
貴金属とを含んでなる排ガス浄化用触媒に、酸素過剰の
雰囲気下で窒素酸化物(NOx )を含む排ガスを接触させ
ることを特徴とする排ガス浄化方法。2. A carrier comprising a first composite oxide represented by MgO—Al 2 O 3 and a second composite oxide represented by TiO 2 —ZrO 2 , an alkali metal, an alkaline earth metal and a rare earth element at least sodium and barium is selected from the the NO x storage element supported on the carrier, the exhaust gas purifying catalyst comprising a noble metal supported on the carrier, nitrogen oxides in an oxygen excess atmosphere ( exhaust gas purification method, characterized in contacting the exhaust gas containing NO x).
とTiO2−ZrO2で表わされる第2複合酸化物とよりなる担
体と、アルカリ金属,アルカリ土類金属及び希土類元素
から選ばれ少なくともナトリウムとバリウムを含んで該
担体に担持されたNOx 吸蔵元素と、該担体に担持された
貴金属とを含んでなる排ガス浄化用触媒に、酸素過剰の
雰囲気下で硫黄酸化物(SOx )及び窒素酸化物(NOx )
を含む排ガスを接触させることを特徴とする排ガス浄化
方法。3. A carrier comprising a first composite oxide represented by MgO—Al 2 O 3 and a second composite oxide represented by TiO 2 —ZrO 2 , an alkali metal, an alkaline earth metal and a rare earth element at least sodium and barium is selected from the the NO x storage element supported on the carrier, the exhaust gas purifying catalyst comprising a noble metal supported on the carrier, the sulfur oxides in an oxygen excess atmosphere ( SO x ) and nitrogen oxides (NO x )
An exhaust gas purification method comprising contacting an exhaust gas containing:
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|---|---|---|---|
| JP06873299A JP3673816B2 (en) | 1999-03-15 | 1999-03-15 | Exhaust gas purification catalyst and exhaust gas purification method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06873299A JP3673816B2 (en) | 1999-03-15 | 1999-03-15 | Exhaust gas purification catalyst and exhaust gas purification method |
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| Publication Number | Publication Date |
|---|---|
| JP2000262897A true JP2000262897A (en) | 2000-09-26 |
| JP3673816B2 JP3673816B2 (en) | 2005-07-20 |
Family
ID=13382269
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002191976A (en) * | 2000-12-25 | 2002-07-10 | Toyota Central Res & Dev Lab Inc | Exhaust gas purification catalyst |
| JP2002256926A (en) * | 2001-02-28 | 2002-09-11 | Hitachi Ltd | Exhaust gas purification method and exhaust gas purification device for internal combustion engine |
| JP2002361088A (en) * | 2001-05-01 | 2002-12-17 | Johnson Matthey Japan Inc | NOx ABSORPTION AND REDUCTION-TYPE CATALYST |
| JP2007289812A (en) * | 2006-04-21 | 2007-11-08 | Cataler Corp | Exhaust gas cleaning catalyst, regenerating method of the same, and exhaust gas cleaning catalyst system |
-
1999
- 1999-03-15 JP JP06873299A patent/JP3673816B2/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002191976A (en) * | 2000-12-25 | 2002-07-10 | Toyota Central Res & Dev Lab Inc | Exhaust gas purification catalyst |
| JP2002256926A (en) * | 2001-02-28 | 2002-09-11 | Hitachi Ltd | Exhaust gas purification method and exhaust gas purification device for internal combustion engine |
| JP2002361088A (en) * | 2001-05-01 | 2002-12-17 | Johnson Matthey Japan Inc | NOx ABSORPTION AND REDUCTION-TYPE CATALYST |
| JP2007289812A (en) * | 2006-04-21 | 2007-11-08 | Cataler Corp | Exhaust gas cleaning catalyst, regenerating method of the same, and exhaust gas cleaning catalyst system |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3673816B2 (en) | 2005-07-20 |
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