GB2342605A - Chemical mechanical polishing machine and fabrication processes using the same. - Google Patents

Chemical mechanical polishing machine and fabrication processes using the same. Download PDF

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Publication number
GB2342605A
GB2342605A GB9820209A GB9820209A GB2342605A GB 2342605 A GB2342605 A GB 2342605A GB 9820209 A GB9820209 A GB 9820209A GB 9820209 A GB9820209 A GB 9820209A GB 2342605 A GB2342605 A GB 2342605A
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United Kingdom
Prior art keywords
retainer ring
slurry
passages
polishing
wafer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9820209A
Other versions
GB9820209D0 (en
GB2342605B (en
Inventor
Juen-Kuen Lin
Chien-Hsin Lai
Peng-Yih Peng
Kun-Lin Wu
Daniel Chiu
Chih-Chiang Yang
Juan-Yuan Wu
Hao-Kuang Chiu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United Microelectronics Corp
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United Microelectronics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from TW86214921U external-priority patent/TW403002U/en
Priority to US08/959,518 priority Critical patent/US5944593A/en
Priority to JP9313136A priority patent/JPH1190819A/en
Priority claimed from JP9313136A external-priority patent/JPH1190819A/en
Priority claimed from TW086118024A external-priority patent/TW369682B/en
Priority to US09/059,750 priority patent/US6062963A/en
Priority to DE19839086A priority patent/DE19839086B4/en
Priority to FR9810824A priority patent/FR2767735B1/en
Priority claimed from JP10246219A external-priority patent/JP3067741B2/en
Priority to JP10246219A priority patent/JP3067741B2/en
Priority to GB9920573A priority patent/GB2344303B/en
Priority to GB9920574A priority patent/GB2345257B/en
Application filed by United Microelectronics Corp filed Critical United Microelectronics Corp
Priority to GB9920572A priority patent/GB2344302B/en
Priority to GB9820209A priority patent/GB2342605B/en
Priority to NL1010252A priority patent/NL1010252C2/en
Publication of GB9820209D0 publication Critical patent/GB9820209D0/en
Publication of GB2342605A publication Critical patent/GB2342605A/en
Publication of GB2342605B publication Critical patent/GB2342605B/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • B24B37/30Work carriers for single side lapping of plane surfaces
    • B24B37/32Retaining rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The chemical mechanical polishing machine and comprises a retainer ring having plurality of slurry passages at the bottom of the retainer ring. The retainer ring may further comprise a circular path intercrossing the passages and set in the retaining ring. By conducting the slurry through the slurry passages and optionally the circular pathway, a wafer is planarized within the chemical mechanical polishing machine.

Description

CHEMICAL-MECI-IANICAL I'OLIS1-f MACHINES AND FABRICATION PROCESS USING THE SAME BACKGROUND OF THE INVENTION 1. Field of the Invention : This invention relates to semiconductor fabrication technologies, and more par ticularly. to an improved structure for the retainer ring used on the polishing head of a chemical-mechanical polish (CMP) machine to retain a semiconductor wafer in position while performing the CMP process.
2. Description of Related Art: In semiconductor fabrications, the chemical-mechanical polish (CMP) technique is widely used for the global planarization of semiconductor wafers that are used for the fabrication of VLS (verv large-scale integration) and ULSI (ultra targe-scale integration) integrated circuits.
Figs. I A and I B are schematic diagrams showing a conventional CMP machine.
The CMP machine comprises a polishing table 10 on which a polishing pad 12 is layered, a polishing head 14 for holding a semiconductor wafer 16 in position, and a nozzle 18 for applying a mass of slurry to the semiconductor wafer 16 during the CMP process.
Fig. ! C shows a respective view of the structure inside of the polishing head 14.
As shown, the polishing head) 4 includes an air-pressure means 20 which applies air pressure to a wafer toader 22 used to hold the wafer 16. In addition. a retainer ring 24 is mounted around the loader 22 and the wafer 16. which can retain the wafer 16 in fixed position during the CMP process. Moreover, a cushion pad (not shown) is placed between the wafer 16 and the loader 22.
Figs. 2A-2B show a conventional structure for the retainer ring 24. Through the retainer ring structure of Figs. 2A-2B, the slurry is supplied for polishing under the polishing head 14, that is. over the surface of a wafer to be polished. However. without a proper conduit or passage of the retainer head, the slurry is non-uniformly distributed over the surface of the wafer. It is found that the slurry can not circulating fluently over the wafer surface. Thus. drawbacks such as a large wafer-edge exclusion range, a low refuse removing rate, an inefficient use of the slurry. and a reduced life of use of the cushion pad are caused. The resultant surface flatness of the wafer after undergoing a CMP process using the retainer rin of Figs. 2A-2B is shown in Fig. 3. The graph of Fig.
3 shows the thickness of the wafer in relation to the various points of a straight line passing through the spinning center of the wafer. From the plot shown in Fig. 3, it can be seen that the flatness is not quite satisfactory. The standard deviation of the thickness data is about 5.06%.
SUMMARY OF THE INVENTION It is therefore an objective of the present invention to provide a new retainer ring for used on the polishing head of a CMP machine. The new retainer ring in the CMP machine allows the slurry supplying more uniformly over the surface of a wafer. Thus, the above mentioned probtems by using the conventional CMP machine. such as a large wafer-edge exclusion range, a tow refuse removing rate, an inefficient use of the slurry, and a reduced life of use of the cushion pad, are solved.
It is another objective of'the invention to provide a fabrication process for a wafer.
The wafer is planarized by CMP method using the CMP machine with a new retainer ring to obtain a much improved flatness is obtained.
In accordance with the foregoing and other objectives of the present invention, a retainer ring for used on the polishing head of a CMP machine is provided. The retainer ring comprises a plurality of slurry passages formed at the bottom edge of the retainer ring. The slurry passages are substantially equally spaced. and each of the slurry passages is radially inclined in such a manner to form an acute angle of attack against the slurry outside of the retainer ring when the retainer ring spins.
In accordance with a first embodiment of the invention. a retainer ring is formed with a plurality of straight grooves equally spaced around the bottom of the retainer ring.
Each of the straight grooves is radially inclined in such a manner so as to form an acute angle of attack against the slurry on the outside of said retainer ring when said retainer ring spins.
In accordance with a second embodiment of the invention. the retainer ring further comprises a circular path at the bottom between the inner perimeter and the outer perimeter of the retainer ring. The equally spaced arrangement of the straight grooves causes the slurry to be drawn into the inside of the retainer ring from all radial directions, thus allowing the slurry to be spread uniformly over the wafer held on the inside of the retainer ring. Furthermore, the provision of the circular path allows the slurry buffered by and circulating in, thus allowing those edge portions of the wafer proximate to the inner ends of the straight grooves to receive a buffered fow of slurry.
In the third embodiment, lIIC SIIIuI'y passages are designed with a gradually ex panding path for stun'y from. an inlet to an outlet thereof, a diffusion angle between 0 tol0 . and an angle of attack No, calculated lrom the ~ sin#@ = x/l wherein the x is the minimum distance between a tangent line of an inlet point and a tangent line of an outlet point, and I is a path length of each of the slurry passages.
In the fourth embodiment, the retainer ring is formed with a combination of the slurry passages in the second embodiment and the circular path in the second embodiment.
To achieve the objectives of the invention, a fabrication process is also provided.
To planarize a wafer having a deposition layer thereon. the wafer is disposed within a polishing head with the deposition layer facing down the polishing table. The wafer is retained within the polishing head by a retainer ring. and the retainer ring comprises a plurality ofsturry passage. A slul ry is supplied from a slurry supplier to be evenly dis tributed over the deposition layer through the retainer ring. The poHshing is rotating and the polishing head is spins to achieve the objective and the invention, a fabrication process is also provided.
In another embodiment. a chemical mechanical process is provided. A deposition layer is formed on a wafer. A chemical mechanical process is performed to the deposition layer using a chemica ! mechanica) polishing machine with a retainer ring having a plurality of slurry passages at the bottom thereof.
BRIEF DESCRtPTtON OF DRAWINGS The invention can be more fully understood by reading the following detailed description of the preferred embodiments. with reference made to the accompanying draw ings, wherein : Fig. 1A is a schematic top view of a CMP machine for performing a CMP process on a semiconductor wafer ; Fig. 1B is a schematic sectional view of the CMP machine of Fig. I A; Fig. 1C is a cross-sectional view showing a detailed inside structure of the polishing head used one CMP machine of Figs. 1A and 1 B : Fig. 2A is a schematic top view of a conventional retainer ring used on the pol ishing head of Fig. 1 C ; Fig. 2B is a schematic bottom view of the conventional retainer ring of Fig. 2A; Fig. 3 is a graph, showing the resultant flatness of the semiconductor wafer after undergoing a CMP process using the conventional retainer ring of Figs. 2A-2B ; Fig. 4A is a schematic top view of a first embodiment of the retainer ring according to the invention.
Fig. 4B is a schematic bottom view of the retainer ring of Fig. 4A; Fig. 5A is a schematic top view of a second embodiment of the retainer ring according to the invention : Fig. 5B is a schematic bottom view of the retainer ring of Fig. 5A ; Fig. 6 is a graph, showing the resultant flatness of the semiconductor wafer after undergoing a CMP process using the retainer ring of Figs. 4A-4B ; Fig. 7 is a gl-aplz. showing the resuhant flatness of the semiconductor wafer after under-onto a CMP process using the retainer ring of Figs. 4A-4B Fig. 8A and Fit are a top view and a side view of a retainer ring in a third according to the invention ; Fig. 8C is a schematic cross section view of the slurry passage ; Fig. 9A to Fig. 9D shows the mechanism of the slurry flow ; Fig. 10 is a schematic top view of a fourth embodiment of the retainer ring according to the invention ; Fig. 11 A to Fig. I I B show cross sectional views of the process for planarizing a deposition layer on a water : Fig. 12A to Fig. 12B are cross sectional views showing an etch back process; and Fig 13A to Fig. 1 3D are cross sectional views showing a method of fabricating a shallow trench isolation by using the chemical mechanical machine provided in the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS In accordance with the invention. an improved structure of a retainer ring is provided. The improved structure of the retainer ring enables the slurry supplied for polishing the wafer evenly distributed over the wafer. A first embodiment of the invention is described in the Followin with reference to Figs. 4A-4B.
First Embodiment Fig. 4A is a schematic top view of the retainer ring 40 in the first embodiment according to the invention. and Fi. 4B is a schematic bottom view of the retainer ring 40 shown in Fig. 4A. The inner diameter of the retainer ring 40 is ranged from 4 in. (inch) to 12 in., or even larger 12in. However, since the retainer ring 40 is functioned to retain a semiconductor wafer dul g the CMP process, therefore, the actual inner diameter of the retainer 40 depends on the size of the wafer to be polished. As shown in Fig. 4B, the retainer ring 40 is formed with a plurality of slurry paths, passages or conduits 42. The slurry passages 42 can be formed as grooves under the retainer ring, channels or tubes through the retainer rings, or recesses in other shape. In this embodiment, straight grooves spaced at substantially equal angular intervals around the retainer ring 40 are employed. Each of these slurry passages 42 is oriented at an angle with respect to the radius in such a manner that its outer end leads its inner end in angular position in reference to the spinning direction of the retainer ring 40. While performing a polishing process, the retainer ring 40 is spinning with a speed as required. these slurry passages 42 are oriented with an acute ang) e of attack against the slurry supplying from outside of the retainer ring 40. Thus, the slurry is circulating fluently over the surface of the wafer inside the retainer ring 40 by supplying through the retainer ring 40 with the aid of the slurry passages 42. In the case of Fig. 4B, for example. the orientation of the straight grooves 42 shows that the retainer ring 40 is to be spinning in the counterclockwise direction. It is appreciated that persons skilled in the art could rearrange the slurry passages 42 in another way that the retainer ring 40 would be spinning in the clockwise direction during polishing. In this embodiment, each of the slurry passages 42 has a width of 0.05--0. mm (millimeter) and a depth of 2~4mm. The actual width and depth of these slurry passages should be different according to the specific requirements for the polishing process. The mallllel of equally spacing the slurry passages 42 enables the slurry to be drawn inside the retainer ring 40 with a substantially equal amount from all radial directions. thus allowillg the stuny to be spread uniformly over the surface of the wafer.
The resultant flatness of a wafer after undergoing a CMP process using the retainer ring of Figs. 4A-4B is shown in Fig. 6 and Fig. 7. The flatness is measured in terms of the thickness values along a straight line passing through the center of the wafer. From the graphs of Fig. 6 and Fig. 7, it is seen that the flatness of the wafer samples is signifi- cantly better than'the flatness of the wafer shown in Fig. 3 by using the prior art retainer ring of Figs. 2A-2B. The standard deviation of thickness is 0.92% in the case of Fig. 6 and 1. 38% in the case of Fig. 7, which are both significantly better than the standard deviation of 5. 06% in the case of Fig. 3. However, as shown in Fig. 7, since the edge portions of the wafer proximate to the inner ends of the slurry passages 42 would receive the-greatest amount of sluTy than other portions of the wafer, the polishing effect is much significant than other portions. Consequently, the thickness of the edge portions proximate to the slurry passages is significantly less than that of other portions of the wafer.
Second Embodiment Fig. 5A is a schematic top view of the second embodiment of the retainer ring 50 according to the invention, and Fig. 5B is a schematic bottom view of the retainer ring 50 shown in Fig. 5A.
As shown in Fig. 5B. the design of the slurry passages 52 of the retainer ring 50 in this embodiment is identical to the previous embodiment. That is. these slurry passages 52 are in a form of substantially equally spaced straight grooves. Each of these slurry passages 52 is oriented in a similar manner as the previous embodiment and formed similarly with a width of 0. 1 mm and a depth of 2~4mm. Aain. the width and depth of the slurry passages 52 depends on the specific requirements for the polishing process. In this embodiment, at least one circular recessed ring 54, for example, a circular groove, is formed at the bottom surface of the retainer ring 50 between the outer perimeter and inner perimeter of the retainer ring 50. intercrossing all of the straight grooves 52. The circular recessed ring 54 is functioned as a butter ring. The slurry being drawn in through the slurry passages 52 is partly buffered and circulating in the circular recessed ring 54, thus altowing those edge portions of the wafer proximate to the inner ends of the slurry passages 52 to receive only a part of the slurry. Thus, the polished effect obtained from the t previous embodiment, that is, an evenly and uniformly planarized surface of the wafer, is obtained without forming thinner edge portions. The circular recessed ring 54 has a similar dimension of the slurry passages 52, that is, a width of about 0.05-0. 3mm and a depth of about 2-4mm.
The above two embodiments consider in a qualitative point of view. With the formation of the slurry passages or even with the buffer circular groove intercross the slurry passages, a much better planarized effect is achieved. However. in the above embodiments. the parametrs which such as the detailed shape of the slurry passages, the angle of attack, that is, the angle between the central line of the slurry passage and the tangent line, and the diffusion angle are never discussed. In the following embodiments, a quantitative point of view is taken. The parameters determining the slurry flow are considered.
Third Embodiment A schematic top view of a retainer ring is shown as Fig. 8A. In this embodiment, twelve slurry passages es are formed at the bottom of the retainer ring 80. It is appreciated that persons skilled in the art may select a different number of the slurry passages according to specific requirements during for certain polishing process. Consider a retainer ring 80 with an outer diameter of 25. 40cm and an inner diameter of 22.86cm. the width of the retainer ring 80 is thus 25.40cm-22.86cm=2.54cm. The formation of the slurry passages 82 enables the slurry flow into the retainer ring and distributed over the surface of the wafer to be polished. As niciitioned above. the slurry pas sa,, es 82 can be in a formed of tubes, grooves, channels, or (uidin holes penetrating though the whole width of the retainer ring 80. The centra ! angle between two consecu- tive (two neighboring) slurry passages 82 is denoted as #1, and the angle of attack of each slurry passage 82 is denoted as #1. Assuming the diameter of the inner end of the slurry passage 82 is d,. whereas the outer one is d1. Fig. 8B shows a schematic side view of the retainer ring 80 with the slurry passabes 82 in a form of guidinb holes.
Drawing a central line through the center points of one slurry passage 82, a diffusion angle r is defined as the angle between the central line and one perimeter of the slurry passage 82.
Fig. 9A to Fig. 9D illustrates the mechanism of the polishing process using the retainer ring 80 shown in Fig. 8A to Fig. 8C. Assuming the polishing table 90 is rotating with an angular velocity to, and the distance between the center of the polishing table 90 and the center of the polishing head 94 is r,. Whereas, the polishing head 94 is spinning with an angular velocity with a radius of r,. As shown in Fig. 9A. if the angle between r, and the j-axis is #3 and the angle between r, and the j-axis is t. any point at the perimeter of the polishing head 90 is thus rotating with a velocity Vh. The velocity can thus be calculated as: Vh = #1 x (r1 + r2) + #2 x r2 = (r,cos < 9+/'2,cos+/', < Tcos < 9.,)!-(/sin6\+/',sin6'.,+/'sin,)j = Ai + Bj (I) Fig. 9B shows the movement of the retainer ring 80. It is to be noted that the movement the retainer ring 80 is synchronous to the polishing head 94 shown in Fig. 9A.
Considering forming the slurry passages with its central line amont, the direction of the velocity of the retainer ring 80. from the above equation, the direction of the velocity Vi, is, that is. the ang ! e of attack of the slurry passage : #1 = tan~' (2) For a retainer ring 80 having a minimum distance of 1. 25cm between the tangent line of the inlet point and the tangent line of the outlet point, and a length of the slurry passage of 1, 1.25 sin #1 = (3) l The slurry passage canthus be designed according to the parameters derived from the above relations.
In Fig. 9C. a slurry passage with a narrow inlet and a wider outlet is shown. That is, the slurry passage has a larger cross section area of the inner end than the outer end.
With this design. the path of the slurry flow is gradually expanded. and the positive pressure gradient and the diversion of the slurry flow are moderated. The slurry supplied through the slurry passage is thus increased. As shown in the figul-es P, A, and V, represent the pressure and cross section area of the inlet, and the flow rate of slurry flow at the inlet. respectively. Whereas, P,, ft. and I,, represents the pressure and cross section area of the inlet, and the flo\v rate of slurry flow at the outlet. respectively. Considering the fiction between the slurry and the slurry passage and the gravitation of the slurry are negligible and the slurry is incompressible. If the diffusion angle is and/is the passage length. the Bernoulli equation can be employed by ignoring the vortex of the slurry flow at the inlet, the barrier at the outlet. and any external vibration: /'+f==cm7.(4) wherein P is the pressure, # is the density. and V is the velocity of the flow, and P, is the stagnation pressure. By introducing equation (4), the resilience coefficient of pressure C,, is : p-pP-P .-- From the continuity equation : , A@V1 = A2V1 (6) The resilience coefficient of pressure can be obtained as: C@ = 1-(A@/@)2 (7) A, Therefore, the hui-heur C,. is, the larger A,/A2 is. Moreover the larger the value of A,/A2 is, the wider the diffusion angle le W is. and the slurry flow is expected to be more fluent.
However. as the diffusion angle #2 is increased over 10 . an effect of flow diversion 91 or a flow with a stall speed 93 is induced. Moreover. an inverse flow 95 can be caused, so that the across area is reduced.
By the above discussions, to design the slurry passage. one should consider the factors: (1) tanSo2. (2) tan#2 < 10 , and (3) A2/a1. A retainer ring 80 with an outer diameter of 25.40cm and an inner diameter of 22. 86cm referring to Fig. 8A. the diameter d1 of the outer cross sectional area of slurry passage 82 is about I cm. Whereas. the diameter d2 of the inner cross sectional area of the slurry passage 82 is about 1. 8cm. The central an ; le 8, between two neighboring siurry passages 82 is about 30 . and the diffusion angle of each slurry passage is about 30 .
Fourth Embodiment Fig. 5A is a schematic top view of the fourth embodiment of the retainer ring 100 accordin to the invention. The design of the sturry passages t02 of the retainer ring 100 in this embodiment is identical to the third embodiment. These slurry passages 102 are in a form of substantially equally spaced grooves with a larger cross section in the inner end and a smaller cross section in the outer end, that is, a larger outlet and a smaller inlet.
Each of these slurry passaes 102 is oriented formed in a similar manner as the previous embodiment. Gain, the width and depth of the slurry passages 102 depends on the specific requirements for the polisl1inr process. That is. the dimensions of the slurry passages ! 02 has to be determined by the factors : (1) tan#2, (2) tain 10'. and (3) 4 IA which have been introduced in the third embodiment. In this embodiment, at least one circular path 104. for example, a circular groove, tube, channels, or guiding hole, is formed at the bottom surface of the retainer ring 100 between the outer perimeter and inner perimeter of the retainer ring 100, intercrossing all of the straight grooves ! 02. The circular path 104 is fimctioned as a buffer ring. The slurry being drawn in through the slurry passages l02 is partly buffered and circulating in the circular path 104, thus allowing those edge portions of the wafer proximate to the inner ends of the slurry passages 102 to receive on) y a part of the slurry. Thus, the polished effect obtained from the previous embodiment. that is. an evenly and uniformly planarized surface of the wafer, is obtained without forming thinner edge portions. The circular path 104 has a similar di- mension of the slurry passages 102.
Fifth Embodiment In semiconductor technique, chemical mechanical polishing is the only technique which can achieve a gtoba lobai planarization so far in the fabrication process of a very-or ultra-scaled integrated circuit. The CMP process can be applied in many fabrication process. for example. to planarize an uneven surface on a semiconductor substrate to avantage the subsequent process, for example, to obtain a precise alignement in the following photolithography etching process. Examples of fabricating a semiconductor device by using CMP is drawn and described in the following paragraph.
In Fig. I I A, a semiconductor substrate 100 having an uneven surface 110 is provided. On the semiconductor substrate 100, a deposition layer 120 is formed. The deposition layer 120 is consequently formed with uneven surface due to the uneven surface 110 underlying. In this invention. a CMP machine comprising the retainer ring with slurry passages is used. The CMP machine comprises a polishing table-a polishing head facing the polishing table. and a slurry supply which supplies slurry on the polishing table for polishing., The retainer ring is disposed at the bottom edge of the polishing head.
With the surface of the deposition layer 120 facing the polishing table. the semiconductor substrate 100 is disposed within the polishing head and retained by the retainer ring. The deposition layer 120 is thus planarized. lt has to be noted that with the conventional CMP machine. due to the unevenly distributed slurry, the deposition layer 120 can not be planarized with an even surface as expected. By conducting the slurry through the slurry passages of the retainer ring. or even through the circular path. the slurry is evenly distributed over the wafer surface, that is, the surface of the deposition layer 120, a uniformly planarized surface can be obtained as shown in Fig. 1 IB.
The CMP process can also be applied for etch back. for example. to form a plug.
In Fig. 12A. a substrate 200 having an opening 210 is provided. A deposition layer 220 is formed on the substrate 200 and to til) the opening 210. To form a plug within the opening. the deposition layer 220 is then etched back. Very often. a CMP process is per formed for the etch hack process. By using a CMP machine with the retainer ring intro- duce in the invention, a plug 220A with a very uniformity is formed as shown in Fig. 12B.
Another specific and widely used application for CMP process is the fabrication of a shallow trench isolation. A method of forming a shallow trench isolation is shown as Fig. 13A to Fig. 13D. In Fig. 13A, a pad oxide layer, 02 with a thickness of about I OOA to 150A is formed on a substrate 300, preferabiy, a silicon wafer. A mask layer 304, for example, a silicon nitride layer with a thickness of about IOOOA to 3000 is formed to cover the pad oxide ayer 302. Etching through the mask layer 304. the pad oxide layer 302. and the substrate 300. a trench 306 is formed with a depth of about 0. 5 m.
In Fig. 13B, along side walls of the etched trench 306, a liner oxide layer 308 is formed with a thickness ranging from about 150A to 200A. An insulation layer 310 is formed to cover the mask layer 304 and to fill the trench 306. Preferably, the insulation layer 310 is formed with a thickness of about 9000A to I I OOOA. Typically, a densification usually follows to obtain an improved the structural quality.
In Fig. 13C. using the mask tayer 304 as a stop layer. the insulation layer 10 shown in Fig. 13B is polished form an insulation plug 310a by a CMP process. By using a conventional CMP machine, since the slurry can not be supplied evenly distributed over the surface of the insulation layer 310. the particles contained within the slurry causes micro-scratches or other defects. With the formation of these micro-scratches and defects. in the subsequent process, a bridging or electrically short effect is likely to occur.
The yield of products is degraded.
In the invention. a CMP machine having a retainer ring with slurry passages is provided, the substrate 300 is retained within the retainer ring with slurry passages- While polishing, the insulation layer 310 (Fig. 13B) is facing down to a polishing pad on a polishing table of the CMP machine to form an insulation plug 310a as shown in Fig.
13C. Since the polishin slurry is supplied evenly and uniformfy distributed over the insulation layer 310. so that the insulation plug 310a is formed with a uniform structure without micro-scratches or defects. Using a conventional method, the mask layer 304 is removed, so that the shallow trench isolation is formed.
The invention has been described using exemplary preferred embodiments. However. it is to be understood that the scope of the invention is not limited to the disclosed embodiments. On the contrary. it is intended to cover various modifications and similar arrangements. The scope of the claims. therefore, should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.

Claims (9)

  1. What is claimed is: 1. A retainer ring for use in a chemical mechanical polishing machine, comprising a plurality ofsturry passages extending from an inner surface of the retainer ring to an outer surface thereof, each of the slurry passages being radially inclined in such a manner to form an acute anale of attack against the slurry outside of the retainer ring when the retainer ring spins.
  2. 2. The retainer ring of claim 1* wherein the slurry passages are substantially equally spaced.
  3. 3. The retainer ring of claim 1. wherein the retainer ring has an inner diameter larger than 4 inch.
  4. 4. The retainer rina of claim 1. wherein the retainer ring comprises 10 slurry passages.
  5. 5. The retainer ring of ctaim t. wherein the slurry passages are each formed with a width of 0.05-0.3 mm and a depth of 2-4 mm.
  6. 6. The retainer ring ctaim I. the retainer ring further comprises a circular path intercross the between the inner surface and the outer surface of the retainer ring.
  7. 7. The retainer ring of claim 1. wherein the slurry has a direct path through the slurry passages.
  8. 8. A chemical mechanical polishing machine, comprising : a polishing table : a polishing pad on the polishing table ; a slurry supplier. to supply slurry onto the polishing table for polishing a wafer; a polishing head, to dispose the wafer therein ; and a retainer ring, at the bottom edge of the polishing head to retain the wafer ; wherein: the wafer is retained by the retainer ring with its surface to be polished facing the polishing pad ; and the retainer ring has a plurality of slurry passage to direct the slurry supplied by the slurrv supplier through the retainer ring over the surface of the wafer, and the slurry passages are radially declined in such a way to form an acute angle of attack against the slurry flow outside the polishing head while the polishing is spinning for polishing.
  9. 9. A chemical mechanical polishing machine as hereinbefore described with reference to the accompanying drawings.
    9. The chemical mechanical polishing (machine of claim 8. wherein the retainer ring has an inner diameter larger than 4 inch.
    10. The chemical mechanical polishing machine of claim 8. wherein the slurry passages are each formed with a width of 0. 05-0. 3 mm and a depth of 2-4 mm.
    II. A retainer ring lor use in a chemical mechanical polishing machine. com prising : a plurality of slurry passages extending from an inner surface to an outer surface of the retainer ring ; and at least one circutar path intercrossing the slurry passages between an inner perimeter and an outer perimeter of the retainer ring.
    12. The retainer ring of claim 11, wherein the slurry passages are substantially equally spaced.
    13. The retainer ring of claim 11. wherein the slurry passages are radially declined in such a way to form an acute angle of attack against the slurry flow outside of the retainer ring.
    14. The retainer ring of claim 11, wherein the retainer ring has an inner diameter larger than 4 inch.
    15. The retainer ring of claim 11, wherein the retainer ring comprises 10 slurry passages.
    16. The retainer ring of claim 11. wherein the slurry passages are each formed with a width of 0.05-0. 3 mm and a depth of 2-4 mm.
    17. The retainer ring ofciaim) !. wherein the slurry has a direct path through the slurry passages.
    18. The retainer ring ofdaim i L wherein said circular path is formed with a width of 0.05-0.3 mm and a depth of 2-4 mm.
    19. A chemical mechanical polishing machine, comprising: a polishing table ; a polishing pad on the polishing table; a slurry supplier. to supply slurry onto the polishing table for polishing a wafer; a polishing head. to dispose the wafer therein; and a retainer ring, at the bottom edge of the polishing head to retain the wafer; wherein: the wafer is retained by the retainer ring with its surface to be polished facing the polishing pad; the retainer ring further comprises: a plurality of slurry passage to direct the slurry supplied by the slurry supplier through the retainer ring over the surface of the wafer; and a circular path intercrossing the slurry passages between an inner perimeter and an outer perimeter of the retainer ring.
    20. The chemical mechanical polishing machine of claim 19. wherein the slurry passages substantially equally spaced.
    21. The chemical mechanical polishing machine of claim 19. wherein the slurry passages are radially declined in a way to form an acute angle of attack against the slurry flow outside the retainer ring.
    22. The chemical mechanical polishing machine of claim 19. wherein the retainer ring has an inner diameter larger than 4 inch.
    23. The chemical mechanical polishing of claim 19, wherein the slurry passages are each formed with a width of 0. 05-0. 3 mm and a depth of 2-4 mm.
    24. The chemical mechanical poliship of claim 19. wherein said circular path is formed with a width of 0. 05-0. 3 mm and a depth of 2-4 mm,
    25. A retainer ring for use in a chemical mechanical polishing machine, comprising a plurality of slurry passages penetrating through the retainer ring, each of the slurry passages having a radually expanding path for slurry from an inlet to an outlet thereof.
    26. The retainer ring in claim 25, wherein the slurry passages further comprises a circular path intercrossing the slurry passages between an inner surface and an outer sur face of the retainer ring.
    27. The retainer ring in claim 25. wherein the slurry passages are designed with a diffusion angle between 0 tol0 . and an angle of attack Sn, calculated from the equation: sin #1 = x/l wherein the x is the minimum distance between a tangent line of an inlet point and a tan gent line of an outlet point, and / is a path ength of each of the slurry passages.
    28. The relainer ring in claim 27, wherein the slurry passages further comprises a circutar path intercrossing the sturry passages between an inner surface and an outer surface of the retainer ring.
    29. The retainer ring ofctaim 25. wherein the slunw passages each has a larger cross sectional area of an inner end than a cross sectional area of an outer end.
    30. The retainer ring ofctaim 25. wherein the slurry passages each has a direct path for slurry flow.
    31. A chemical mechanical polishing machine, comprising : a polishinr table ; a polishing pad on the polishing table ; a slurry supplier. to supply slurry onto the polishing table for polishing a wafer; a poHshing head. to dispose the wafer therein : and a retainer ring. at the bottom edge e of the polishing head to retain the wafer; wherein : the wafer is retained by the retainer ring with its surface to be polished facing the polishing pad : and the retainer ring has a plurality ot ilurry passa* e to direct the slurry supplied by the slurry supplier through the retainer ring over the surface of the wafer, and the slurry passages are designedinsuchaway with a gradually expanding path for slurry from an inlet to an outlet thereof.
    32. The retainer ring in claim 31, wherein the slurry passages further comprises a circular path intercrossing the s ! urry passages between an inner surface and an outer surface of the retainer ring.
    33. The chemical mechanical polishinb machioe in claim 31. wherein the slurry passages are designed with a diffusion angle between 0 to 10 , and an angle of attack o, calculated from the equation : x Silt wherein the x is the minimum distance between a tangent line of an inlet point and a tangent line of an outlet point, and I is a path lenth of each of the slurry passages.
    34. The retainer ring in claim 31. wherein the slurry passages further comprises at least one circular path intercrossing the slurry passages between an inner surface and an outer surface of the retainer ring.
    3O. The retainer ring of claim 31, wherein the slurry passages each has a larger cross sectional area of an inner end than a cross sectional area of an outer end.
    36. A chemical mechanical polishing process. to planarize a surface of a wafer, comprising : disposing the wafer within a polishing head with the surface facing down the polishing table ; retaining the wafer within the polishing head by a retainer ring. the retainer ring comprising a plurality of slurry passages; supplying slurrv inom a slurry supplier, the slurry being evenly distributed over the deposition layer through the slurry passages of the retainer ring : and rotating the polishing, table and spinning the polishing head.
    37. The process in claim 36. wherein the s) curry passages are designed in such a way to form an acute an* of attack against the slurry flow outside the polishing head while the polishing is spinning for polishing.
    38. The process in claim, 6. wherein the retainer ring further comprises at least one circular path at the bottom between an inner perimeter and an outer perimeter of the retainer ring.
    39. The process in claim 6. wherein the slurry passages are designed in such a way with a gradually expanding path for slurry from an inlet to an outlet thereof
    40. The process in c) aim 36. wherein the slurry passages each has a diffusion angle between 0 to 10 , and an angle of attack #1 calculated from the equation: sin #1 = x/l wherein the x is the minimum distance between a tangent tine of an inlet point and a tangent line of an outlet point, and/is a path tength of each of the slurry passages.
    41. The process in claim 36, wherin the retainer ring further comprises at least a circular path at the bottom between an inner perimeter and an outer perimeter of the retainerring.
    42. A chemical mechanical polishing process for polishing a wafer having an electronic structure formed thereon, comprising : providing the water : forming a deposition layer on the wafer : and polishing the deposition layer using a chemical mechanical polishing machine with a retainer ring having a plurality of slurry passages extending from an inner surface to an outer surface of the retainer to obtain an evenly distributed slurry over the deposition layer.
    43. The process in claim 42. wherein the slurry passages are designed in such a way to form an acute angle of attack against the slurry flow outside the polishing head while the polishing is spinning for polishing, 44. The process in claim 42, wherein the retainer ring further comprises at least one circular path intercrossing the slurry passages between an inner perimeter and an outer perimeter of the retainer ring.
    45. The process in claim 42. wherein the sium'y passages are designed in such a way witll a aradually expan (lillg path for slurry from an inlet to an outlet thereof.
    46. The process in claim 42, wherein the slurry passages each has a diffusion angle between 0 to 10 , and an angle of attack #1 calculated from the equation: x sill wherein the x is the minimum distance between a tangent) ine of an inlet point and a tangent line of an outlet point, and l is a path length of each of the slurry passages.
    47. The process in claim 42. wherein the retainer ring further comprises a circular path intercrossing the siurry passages between an inner perimeter and an outer perimeter of the retainer ring.
    48. A method of tabricatillO a shallow trench isolation in a substrate, comprising: forming a mask layer on the substrate, the mask layer having an opening exposing a part of the substrate ; removing a part of the exposed substrate to form a trench using the mask layer as a mask: forming an insulation layel over the substrate and to fill the trench ; and using a chemical mechanical polishing machine with a retainer ring having a plurality ofsturry passages to planarize the insulation layer with the mask layer as a stop layer.
    49. A method ol forming a shallow trench isolation in a substrate, comprising : forming a mask layer on the substrate ; etching through h the masl : layer and the substrate to form a trench : forming all insulation layer on the mask layer to (ill the trench with the insulation layer; and retaining the substrate within a retainer ring of a CMP machine with the insulation layer facing a polishing pad of the CMP machine, the retainer ring having a plurality of slurry passages, so that a slurry supplier of the CMP machine supplies a slurry evenly and uniformly over the insulation layer ; polishing the insulation layer to form an insulation plug ; and removing the mask layer to form the shallow trench isolation.
    50. The method in claim 49. wherein the substrate comprises a silicon wafer.
    51. The method in claim 49, further comprising a step of forming a pad oxide layer on the substrate before forming the mask layer.
    52. The method in claim 49, further comprising a step of forming a liner oxide layer along a side wall of the trench before forming the insulation layer.
    53. The method of claim 49. wherein the slurry passages are radially declined in such a way to form an acute angle of attack against the slurry flow outside of the retainer ring 54. The method in claim 49. wherein the slurry passages are designed in such a way with a gradually expanding path for slurry from an inlet to an outlet thereof.
    55. The process in ctuim 49. wherein the sturry passages each has a diffusion ing, between 0 to10 , and an angle of attack #1 calculated from the equation : sin #1 = x/@ silt wherein the x is the minimum distance between a tangent line of an inlet point and a tangent line of an outlet point. and l is a path length of each of the slurry passages.
    56. The method in claim 49, wherein the slurry passages further comprises a cir cular path intercrossing the slurry passages between an inner surface and an outer surface of the retainer ring.
    Amendments to the claims have been filed as follows
    1. A retainer ring for use in a chemical mechanical polishing machine, comprising a plurality of slurry passages extending from an inner surface of the retainer ring to an outer surface thereof, each of the slurry passages being radially inclined in such a manner to form an acute angle of attack against the slurry outside of the retainer ring when the retainer ring spins, wherein the slurry passages are each formed with a width of 0.05-0.3mm and a depth of 2-4mm.
    2. The retainer ring of claim 1, wherein the slurry passages are substantially equally spaced.
    3. The retainer ring of claim 1, wherein the retainer ring has an inner diameter larger than 4 inch (10.16cm).
    4. The retainer ring of claim 1, wherein the retainer ring comprises 10 slurry passages.
    5. The retainer ring of claim 1, wherein the retainer ring further comprises a circular path intersecting the passages between the inner surface and the outer surface of the retainer ring.
    6. The retainer ring of claim 1, wherein the slurry has a direct path through the slurry passages into the retainer ring.
    7. A chemical mechanical polishing machine, comprising: a polishing table; a polishing pad on the polishing table; a slurry supplier, to supply slurry onto the polishing table for polishing a wafer; a polishing head, to dispose the wafer therein; and a retainer ring, at the bottom edge of the polishing head to retain the wafer; wherein: the wafer is retained by the retainer ring with its surface to be polished facing the polishing pad; and the retainer ring has a plurality of slurry passages, extending from an inner surface of the- retainer ring to an outer surface thereof, to direct the slurry supplied by the slurry supplier through the retainer ring over the surface of the wafer, and the slurry passages are radially inclined in such a way t ( form an acute angle of attack against the slurry flow outside the polishing head while the polishing head is spinning for polishing, wherein the retainer passages are each formed with a width of 0.05-0.3mm and a depti of 2-4mm.
    8. The chemical mechanical polishing machine ol claim 7, wherein the retainer ring has an inner diameter larger than 4 inch (10.16cm).
GB9820209A 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof Expired - Lifetime GB2342605B (en)

Priority Applications (11)

Application Number Priority Date Filing Date Title
US08/959,518 US5944593A (en) 1997-09-01 1997-10-28 Retainer ring for polishing head of chemical-mechanical polish machines
JP9313136A JPH1190819A (en) 1997-09-01 1997-11-14 Retaining ring for polishing head of chemical mechanical polishing machine
US09/059,750 US6062963A (en) 1997-12-01 1998-04-14 Retainer ring design for polishing head of chemical-mechanical polishing machine
DE19839086A DE19839086B4 (en) 1997-09-01 1998-08-27 Retaining ring for a chemical mechanical polishing apparatus and chemical mechanical polishing apparatus therewith
FR9810824A FR2767735B1 (en) 1997-09-01 1998-08-28 CHEMICAL MECHANICAL POLISHING MACHINE AND METHOD AND RETAINING SLEEVE USED IN THIS MACHINE
JP10246219A JP3067741B2 (en) 1997-09-01 1998-08-31 Chemical mechanical polishing machine and manufacturing method using the polishing machine
GB9820209A GB2342605B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof
GB9920572A GB2344302B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof
GB9920573A GB2344303B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof
GB9920574A GB2345257B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing method and fabricating method
NL1010252A NL1010252C2 (en) 1997-09-01 1998-10-05 Retaining ring for use in a chemical mechanical polishing machine and manufacturing process using it.

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
TW86214921U TW403002U (en) 1997-09-01 1997-09-01 Chip protecting ring of grinding head of chemical/mechanical grinder
JP9313136A JPH1190819A (en) 1997-09-01 1997-11-14 Retaining ring for polishing head of chemical mechanical polishing machine
TW086118024A TW369682B (en) 1997-12-01 1997-12-01 Chip retainer of polishing head for chemical mechanical polishing machine set
JP10246219A JP3067741B2 (en) 1997-09-01 1998-08-31 Chemical mechanical polishing machine and manufacturing method using the polishing machine
GB9820209A GB2342605B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof

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GB9820209D0 GB9820209D0 (en) 1998-11-11
GB2342605A true GB2342605A (en) 2000-04-19
GB2342605B GB2342605B (en) 2002-06-05

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GB9920572A Expired - Lifetime GB2344302B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof
GB9920574A Expired - Lifetime GB2345257B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing method and fabricating method
GB9820209A Expired - Lifetime GB2342605B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof

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GB9920572A Expired - Lifetime GB2344302B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing machine and retainer ring thereof
GB9920574A Expired - Lifetime GB2345257B (en) 1997-09-01 1998-09-16 Chemical-mechanical polishing method and fabricating method

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GB2292254A (en) * 1994-08-10 1996-02-14 Nec Corp Method for polishing semiconductor substrate
US5597346A (en) * 1995-03-09 1997-01-28 Texas Instruments Incorporated Method and apparatus for holding a semiconductor wafer during a chemical mechanical polish (CMP) process
US5695392A (en) * 1995-08-09 1997-12-09 Speedfam Corporation Polishing device with improved handling of fluid polishing media
GB2315694A (en) * 1996-07-30 1998-02-11 Tokyo Seimitsu Co Ltd Wafer polishing machine

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NL91439C (en) * 1952-03-20
JPS61159371A (en) * 1984-12-28 1986-07-19 Fuji Seiki Seizosho:Kk Lapping method for silicone wafer for substrate of integrated circuit, etc. and blasting device therefor
JP2544027B2 (en) * 1990-05-24 1996-10-16 株式会社東芝 Low power consumption programmable logic array and information processing apparatus using the same
SE500815C2 (en) * 1993-01-25 1994-09-12 Ericsson Telefon Ab L M Dielectrically isolated semiconductor device and method for its manufacture
TW353203B (en) * 1995-04-10 1999-02-21 Matsushita Electric Industrial Co Ltd Apparatus for holding substrate to be polished
US5643061A (en) * 1995-07-20 1997-07-01 Integrated Process Equipment Corporation Pneumatic polishing head for CMP apparatus
US5738573A (en) * 1997-01-29 1998-04-14 Yueh; William Semiconductor wafer polishing apparatus

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Publication number Priority date Publication date Assignee Title
GB2292254A (en) * 1994-08-10 1996-02-14 Nec Corp Method for polishing semiconductor substrate
US5597346A (en) * 1995-03-09 1997-01-28 Texas Instruments Incorporated Method and apparatus for holding a semiconductor wafer during a chemical mechanical polish (CMP) process
US5695392A (en) * 1995-08-09 1997-12-09 Speedfam Corporation Polishing device with improved handling of fluid polishing media
GB2315694A (en) * 1996-07-30 1998-02-11 Tokyo Seimitsu Co Ltd Wafer polishing machine

Also Published As

Publication number Publication date
GB2344302A (en) 2000-06-07
GB9920573D0 (en) 1999-11-03
GB2345257B (en) 2002-11-06
GB9820209D0 (en) 1998-11-11
GB2342605B (en) 2002-06-05
GB2345257A (en) 2000-07-05
GB2344302B (en) 2002-11-06
GB2344303A (en) 2000-06-07
GB9920574D0 (en) 1999-11-03
GB9920572D0 (en) 1999-11-03
GB2344303B (en) 2002-12-11

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