EP3157709B1 - Finishing tool - Google Patents

Finishing tool Download PDF

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Publication number
EP3157709B1
EP3157709B1 EP15729844.9A EP15729844A EP3157709B1 EP 3157709 B1 EP3157709 B1 EP 3157709B1 EP 15729844 A EP15729844 A EP 15729844A EP 3157709 B1 EP3157709 B1 EP 3157709B1
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EP
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Prior art keywords
workpiece
cutting surface
cutting
finishing tool
effective width
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EP15729844.9A
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German (de)
French (fr)
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EP3157709A1 (en
Inventor
Marcel Bosch
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Nagel Technologies GmbH
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Nagel Maschinen und Werkzeugfabrik GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/26Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00Honing machines or devices; Accessories therefor
    • B24B33/08Honing tools
    • B24B33/081Honing tools for external surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B35/00Machines or devices designed for superfinishing surfaces on work, i.e. by means of abrading blocks reciprocating with high frequency

Definitions

  • the invention relates to a finishing tool according to the preamble of claim 1, such as from JP S62 74964 U known.
  • Finishing also referred to as superfinishing, is a machining process using geometrically indefinite cutting edges.
  • workpieces such as crankshafts, camshafts, transmission shafts or other components for power and working machines can be edited to produce a desired surface fine structure.
  • a finishing tool with granular cutting agent is pressed against the peripheral surface to be machined. To produce the cutting speed required for the material removal, the workpiece is rotated about its workpiece axis.
  • the workpiece section to be machined may, for example, be a main bearing or a crank bearing of a crankshaft or a camshaft bearing or a bearing of another shaft, eg a balancing shaft.
  • finish tool two different finishing processes are distinguished, namely band finishing and finishing stone finishing.
  • the cutting medium carrier is a flexible band coated with a relatively thin layer of granular cutting means.
  • Finishing with finish stone uses a finishing tool having a rigid cutting means carrier to which is attached a more or less thick, relatively solid cutting pad having cutting agent grains distributed in a bond.
  • the cutting medium carrier has, on its side facing the workpiece, a cutting surface which is intended to be pressed flat against the workpiece section during a finish machining operation.
  • the cutting coating defines a longitudinal direction to be aligned substantially parallel to the workpiece rotation axis and a transverse direction perpendicular thereto.
  • the cutting surface has a concave shape in the transverse direction, so that the cutting surface over a large area of the rotationally symmetrical workpiece section to be machined press on.
  • the cutting surface is normally substantially cylindrically curved.
  • finishing is a thermally neutral processing method in which no soft skin interspersed with microcracks or surface tensions arises. Finishing is often used after a grinding process as the last machining process of a process chain to remove the soft skin, re-exposing the original microstructure, increasing the supporting portion of the roughened surface structure, and increasing the component geometry in terms of roundness and short-wave defects in the axial direction
  • the preservation of the axial contour is usually in the foreground.
  • An improvement in the form values on cylindrical bearings takes place mainly in the radial direction and is highly dependent on the pre-processing.
  • short-wave error components e.g. with more than 15 waves on the circumference
  • long-wave components such as e.g. Ovals, triangles or quadrilaterals can not be positively influenced by finishing.
  • the cutting volume through the finishing process is usually less than 10 ⁇ m.
  • the material removal of the finishing process is normally adjusted to the pre-processing.
  • Grinding is usually the last shaping machining operation. This means that the contouring of a rotationally symmetrical bearing point essentially takes place through the grinding process preceding the finishing process.
  • a continuous dressing of the grinding wheel is imperative for the shaping and design of the bearing. Depending on the requirement and the drawing tolerance of the bearing, the dressing cycle is reduced or extended. However, the grinding process is usually unable to achieve the achievable by the finish machining surface properties.
  • a crowned (barrel-shaped, convex) shape of rotationally symmetric bearing sections can help to reduce bearing damage due to flight and form errors of the components interacting in the bearing.
  • crowning usually expressed in diameter differences of a few micrometers between different axial positions of the (crowned) bearing section.
  • a crowned macro-shape can be achieved by appropriate dressing of the circumferential surfaces of the grinding wheels used during grinding (cf. EP 1 181 132 B1 . Fig. 5 ).
  • the EP 1 514 642 A2 describes a device for finish machining of shafts, in particular crankshafts and camshafts, with a tool carrier and an endless abrasive belt, which has a flexible carrier and an abrasive layer with hard material.
  • the device is used for processing a rotating about its axis of rotation workpiece.
  • a sanding belt drive continuously drives the sanding belt during workpiece machining.
  • the tool carrier has a machining head with two mutually spaced band deflections, which limit a working range of the machining head, wherein the grinding belt is guided over the tape deflections and passes in the work area on the peripheral surface of the workpiece to be machined.
  • the circulating abrasive belt outside of the work area is associated with a device for dressing the abrasive layer, which has a deliverable during the workpiece processing against the abrasive layer of the belt at a speed adjusted to the workpiece processing belt speed adjustable dressing tool.
  • the dressing tool has a convex contour transverse to the direction of tape travel, which is transferred to the abrasive layer during dressing.
  • the Utility Model JP S62 74964 U discloses a finish tool for finish machining a rotationally symmetric workpiece portion of a workpiece which rotates about a workpiece rotational axis during finish machining.
  • the finish tool has a cutting agent carrier and a cutting pad mounted on the cutting medium carrier which has a cutting surface intended to be pressed flat against the workpiece portion in the finish machining.
  • the longitudinal edges of the cutting coating to be aligned parallel to the workpiece rotation axis are concavely curved so that a waist shape of the cutting coating results.
  • the effective width of the cutting coating in the central region between the longitudinal ends is minimal and increases continuously to the longitudinal ends on both sides.
  • the patent US 4,240,232 discloses a finishing stone for finish machining rotationally symmetrical workpiece sections of a workpiece.
  • the finishing stone has a body of good machinable metal and a concave curved cutting surface on which an abrasive coating is applied.
  • cooling channels are provided which through extend the body and through the abrasive coating.
  • coolant can be flushed directly into the area between the cutting surface and the workpiece.
  • the EP 2 712 702 A1 relates to a belt finishing device with a pressing device for pressing a finishing strip against a workpiece surface.
  • the pressing device comprises a pressing belt which is mounted on two bearing surfaces which are arranged at a distance from each other as seen in the running direction of the finishing belt.
  • At least one of the bearing surfaces and / or the pressure belt has a profile which deviates from a straight course in the width direction of the finishing belt.
  • a plurality of apertures are provided in the pressing region of the pressure band.
  • a single diamond-shaped opening is provided in the pressing region of the pressing belt.
  • the EP 2 327 510 A1 discloses a belt finishing apparatus having a finish belt guide for pressing a finish belt against a workpiece surface.
  • a guide body of the finishing belt guide has a cup-shaped guide surface along which the finishing belt can be guided.
  • the guide surface is resiliently mounted in the radial direction.
  • 5 and FIG. 5 is provided in the guide surface a diamond-shaped opening.
  • the FR 2 975 621 A3 discloses a belt finishing apparatus having pressing means for pressing a finishing belt against a workpiece surface.
  • An embodiment ( FIG. 3 and FIG. 4 ) has a cup-shaped pressure shoe with a concave-cylindrical pressure surface, in which there are in the middle of a rhombus-shaped recess and at the ends of each triangular-shaped recesses.
  • the invention provides a finishing tool having the features of claim 1.
  • the claimed invention provides a finishing tool, in use of which it is possible to control the axial contour of a workpiece section through the process of finishing, i. by a material-removing finish machining by means of geometrically indefinite cutting to influence in a simple manner targeted and, if necessary, to change targeted to a pre-processing.
  • This new functionality can be achieved without making any changes to the finish machine itself.
  • a measured in the transverse direction effective width of the cutting surface in the longitudinal direction of the cutting surface varies.
  • the term "effective width" here refers to the width measured in the transverse direction over which cutting means can be in engagement with the workpiece surface to be machined during workpiece machining. The greater the effective width in a particular axial portion of the cutting pad during machining, the more cutting means is available within this axial portion for the material-removing machining. On the other hand, in those axial regions in which the effective width is smaller than in adjacent regions, less material removal takes place during the same processing time.
  • the effective width of the cutting surface varies in the longitudinal direction of the cutting surface, uneven material removal can be achieved in the region of the workpiece section on which the finishing tool engages, seen in the axial direction.
  • the shape of the machined workpiece section or its generatrix line shape can be selectively changed.
  • the extent of variation in the effective width between the minimum effective width and the maximum effective width and the distribution of the effective width in the longitudinal direction thereby substantially determine the shape of the workpiece section that can be achieved by finish machining.
  • the amount of effective width variation may be different in different embodiments.
  • the effective width in a minimum effective width axial section is between 20% and 80% of the effective width in a maximum effective width section. Stronger or weaker variations are also possible.
  • the effective width of the cutting surface seen in the longitudinal direction is lowest in a central portion of the cutting surface and increases continuously or discontinuously toward the axial end portions. In the axial center, the smallest effective width may be present.
  • the cutting agent portion can be viewed in the longitudinal direction mirror-symmetrical to a center plane of the cutting surface.
  • the cutting coating has a recess which opens into the cutting surface, so that the effective width of the cutting surface is reduced in the region of the recess relative to a cutting surface without this recess. If such a recess is provided in the cutting surface, in the axial region of the recess the effective width is smaller than the width of the cutting surface measured between the longitudinal edges in the transverse direction. With the help of a recess, it is possible to make the cutting surface so that the cutting surface is limited in its outer side rectangular, yet the effective width varies in the longitudinal direction.
  • a single recess is provided in the cutting pad, the shape of which is selected to provide the desired axial distribution of the effective width. Finish tools with a single recess are particularly easy to manufacture and are also characterized by particularly high mechanical stability.
  • the recess has a parallelogram shape or a diamond shape, preferably in such a way that the recess in the axial center of the cutting surface has its maximum extent in the transverse direction, wherein the width of the recess in the transverse direction to the axial ends of the recess decreases linearly ,
  • the recess prefferably has a lenticular shape, ie a biconvex shape whose width is greatest in the middle region of the cutting surface and gradually decreases to zero at the axial ends according to a non-linear function.
  • the effective width varies over the entire length of the cutting surface.
  • the effective width of the cutting surface seen in the longitudinal direction in the edge regions, ie in the axial end regions of the cutting surface is constant over a certain axial length.
  • the areas of constant effective width may each be between 5% and 20% of the axial length of the cutting surface.
  • a further advantage of a configuration with a recess is utilized in that the cutting medium carrier has at least one coolant channel which opens into at least one recess in the cutting coating.
  • the invention also relates to a method for finishing machining peripheral surfaces of rotationally symmetrical workpiece sections on workpieces.
  • a finish tool is pressed with a pressing force against a workpiece portion of a workpiece to be machined.
  • the workpiece is rotated about a workpiece rotation axis and a parallel movement to the workpiece rotation axis oscillating relative movement between the workpiece and the finish tool is generated.
  • the method uses a finish tool of the type proposed here. This makes it possible to achieve a targeted contouring of the machined workpiece section by means of finish machining without constructive changes to a finish machine solely by the design of the finish tool.
  • the invention also relates to a device for finish machining peripheral surfaces of rotationally symmetrical workpiece sections on workpieces, in which a finishing tool of the type described is or is used.
  • FIG. 1 11 shows a side view of a typical machining situation in one embodiment of a method for finish machining a peripheral surface 193 of a rotationally symmetrical workpiece section on a workpiece 190 which is rotated about a workpiece rotational axis 192 at a constant rotational speed by means of a rotator for producing rotational movement of the workpiece.
  • the workpiece section to be machined may, for example, be a main bearing of a crankshaft or a bearing surface of another shaft, for example a camshaft or a balancing shaft.
  • a finishing tool 100 is pressed by means of a pressing device of the finishing machine with a pressing force F acting essentially radially to the workpiece rotation axis on the peripheral surface to be machined or on the workpiece section to be machined.
  • the removal of material is assisted by using an oscillation device of the finishing machine to generate an oscillating relative movement between the workpiece and the finish tool aligned parallel to the workpiece rotation axis (see double arrow OSZ).
  • the oscillator is mounted on the side of the finish tool so that the finish tool is oscillated while the workpiece rotates only about the workpiece rotation axis 192.
  • the axial stroke or the amplitude of the oscillatory motion can, for example, in the range from 0.5 mm to 3 mm, possibly also above or below.
  • Typical speeds of rotation of the workpiece may lie min -1, and possibly also above or below, for example in the range of 50 min -1 to 300 bar.
  • the finishing tool 100 mounted on the free end of a tool holder 180 comprises a cutting means carrier 110 made of tool steel or other metallic material and comprising means for mounting the finishing tool to the tool holder 180 on its rear side.
  • a cutting pad 120 is attached, for example, by means of an adhesive or by means of screws.
  • the cutting material consisting of a sintered material contains a plurality of cutting agent grains, which in the example are distributed homogeneously within a metallic matrix.
  • Cutting agent grains may be, for example, diamond grains or cubic boron nitride (CBN) grains. Typical average grain sizes may be used in the applications described herein, e.g. in the range of 10 microns to 50 microns, in particular in the range of 15 microns to 40 microns.
  • the cutting coating has a rectangular cross-section at its base side facing the cutting medium carrier.
  • the longitudinal direction L of the cutting pad is the direction parallel to the workpiece rotational axis during the finish machining.
  • the transverse direction Q is such that the longitudinal direction and transverse direction are in a plane perpendicular to the pressing direction, i. perpendicular to a radial direction of the workpiece rotation axis.
  • the cutting coating On the side facing away from the cutting medium carrier, the cutting coating forms an abrasive cutting surface 125, with which the cutting coating rests more or less extensively on the peripheral surface to be processed during the finish machining.
  • the cutting surface has a concave-cylindrical shape whose radius of curvature substantially corresponds to the desired radius of curvature of the workpiece section to be machined at the end of the finish machining. The curvature runs in the transverse direction Q.
  • a special feature of the finish tool 100 is that within the cutting pad 120, a single central recess or recess 160 is formed, which extends from the base surface of the cutting pad (on the cutting medium carrier 110) to the cutting surface 125 with a constant cross-sectional shape. Examples of possible forms of such a recess are in the Fig. 3 to 5 shown.
  • the recess 160 is a cutting agent-free area inside the cutting pad.
  • the recess can already be produced during sintering by appropriate shaping of the sintering mold or subsequently created, for example by means of spark erosion or in another way. In the region of the recess 160 is thus on the side of the concave-cylindrical curved cutting surface no cutting means, so that no material removal takes place in this area.
  • cutting means are present over the entire width of the cutting pad measured in the transverse direction Q. It can be seen that due to the recess 160, a transversely measured effective width of the cutting surface in the longitudinal direction L of the cutting surface 125 varies, in such a way that the (effective for material removal) width of the cutting surface in the axial end portions E1 and E2 larger is than in the region of the recess 160.
  • the finish tool 100 allows for internal coolant lubrication, i. a supply of cooling lubricant to the processing point through the finishing tool or through the cutting surface.
  • a coolant channel 170 is provided in the cutting medium carrier 110, which passes from the back of the cutting medium carrier facing the workpiece holder 180 to the front side and opens into the region of the recess 160.
  • Formed in the tool holder 180 is a corresponding coolant channel section 182, which is connected via coolant lines to a coolant pump 175 and which, when the finishing tool is completely assembled, opens into the coolant channel 170 of the finishing tool.
  • the finish tool can be rinsed from the inside with coolant during the finish machining, so that even with high cutting performance, the removed material can be transported away from the processing point extremely efficiently.
  • the effective width again varies in a complementary manner to the width of the recess in the transverse direction.
  • the Finish tool 300 in Fig. 3 a possible embodiment of a finishing tool with a central recess 360 is explained.
  • the finish tool 100 in Fig. 1 and 2 may be identical to this or have a different shape of the recess.
  • the recess 360 in the cutting pad 320 has the shape of a rhombus whose length in the longitudinal direction L is about twice as large as their (maximum) width in the transverse direction Q.
  • the recess 360 extends from the cutting surface 325 to the cutting agent carrier 310 over the entire thickness of the cutting surface.
  • the effective width of the cutting surface for material removal in the transverse direction Q corresponds to the geometric width of the cutting surface, measured in the transverse direction.
  • the axial center M of the cutting surface i.
  • the measured in the transverse direction effective width of the cutting surface is only between 40% and 60% as large as in the axial end portions, since there is no cutting means in the region of the recess.
  • the effective width in the axial direction toward both ends increases linearly and symmetrically towards the center due to the diamond shape of the recess and reaches the maximum present in the end regions in the region of the axial peaks of the recess.
  • the effective width is thus constant in the areas of the axial end portions and has symmetrical to the center plane a V-shaped curve with minimum in the axial center of the cutting pad.
  • the recess 460 has a biconvex lens shape in the cutting surface 420 fixed to the cutting medium carrier 410, whose length in the longitudinal direction L is about two to three times as large as the measured in the transverse direction Q maximum width in the axial center of the recess.
  • the fully eroded axial end portions E1 and E2 of the cutting surface 425 are narrower here than in the case of the embodiment of FIG Fig. 3 (between about 10% and about 5% of the axial length of the cutting pad).
  • the effective width varies between a maximum value in the axial end regions and a minimum value in the axial center corresponding to a smooth profile with a local minimum in the axial center.
  • Fig. 5 is exemplified, in which way by different interpretation of the dimensions of a single recess 560 in the center of a cutting pad (left part of figures) in the processing of a workpiece section different convex generatrix lines (right sub-figures) can be achieved.
  • Fig. 5A This corresponds approximately to the variant Fig. 3 in that the effective width of the cutting surface in the center of the cutting surface, ie at the location of the largest width of the diamond-shaped recess, is only about 30% to 40% of the maximum effective width in the end regions.
  • a relatively large crown with more or less consistently convex curved generatrix shape can be produced by finish machining.
  • the recess 560 is narrower in the central region so that the effective width in the center is between about 40% and 50% of the effective width of the cutting surface in the axial end regions.
  • a further flattening of the central region of a fundamentally crowned shape of the machined workpiece section can then result if an even smaller variation of the effective width in the longitudinal direction is produced, as for example in FIG Fig. 5C is shown schematically.
  • the effective width in the axial center region is about 60% to 80% of the maximum effective width in the axial end regions.
  • a generatrix line shape can be achieved which is more or less cylindrical in its central region and is convexly curved only in the axial end regions of the machined workpiece section.
  • Finish tools of the type shown here and the variants described in this application make it possible to influence rotationally symmetrical, possibly initially more or less cylindrical, workpiece sections in their axial contours in a targeted manner. It is possible to better correct long-axial defects in the axial direction with the aid of such rigid finishing tools than with conventional finishing tools.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Description

ANWENDUNGSGEBIET UND STAND DER TECHNIKAREA OF APPLICATION AND PRIOR ART

Die Erfindung bezieht sich auf ein Finish-Werkzeug gemäß dem Oberbegriff von Anspruch 1, wie z.B. aus der JP S62 74964 U bekannt. Das Finishen, das auch als Superfinishen bezeichnet wird, ist ein spanendes Feinbearbeitungsverfahren mit geometrisch unbestimmten Schneiden. Durch Finishen können Werkstückoberflächen von rotationssymmetrischen oder nicht-rotationssymmetrischen Werkstückabschnitten an Werkstücken wie Kurbelwellen, Nockenwellen, Getriebewellen oder anderen Bauteilen für Kraft- und Arbeitsmaschinen zur Erzeugung einer gewünschten Oberflächenfeinstruktur bearbeitet werden. Beim Finishen im Einstechverfahren wird ein mit körnigem Schneidmittel besetztes Finish-Werkzeug an die zu bearbeitende Umfangsfläche angedrückt. Zur Erzeugung der für den Materialabtrag erforderlichen Schnittgeschwindigkeit wird das Werkstück um seine Werkstückachse gedreht. Gleichzeitig wird eine parallel zur Werkstückachse oszillierende Relativbewegung zwischen dem Werkstück und dem an der Umfangsfläche anliegenden Finish-Werkzeug erzeugt. Durch die Kombination der Rotationsbewegung des Werkstückes und der überlagerten Oszillationsbewegung kann ein Kreuzschliffmuster erzeugt werden, wodurch die bearbeiteten Werkstückoberflächen z.B. als Laufflächen für Gleitlager oder Wälzlager oder dergleichen besonders geeignet sind. Bei dem zu bearbeiteten Werkstückabschnitt kann es sich beispielsweise um ein Hauptlager oder ein Hublager einer Kurbelwelle oder um ein Nockenwellenlager oder um ein Lager einer anderen Welle, z.B. einer Ausgleichswelle, handeln.
Nach der Art des verwendeten Finish-Werkzeugs unterscheidet man zwei unterschiedliche Finish-Prozesse, nämlich das Bandfinishen und das Finishen mit Finish-Stein. Beim Bandfinishen ist der Schneidmittelträger ein flexibles Band, das mit einer relativ dünnen Schicht eines körnigen Schneidmittels beschichtet ist. Beim Finishen mit Finish-Stein wird ein Finish-Werkzeug verwendet, das einen starren Schneidmittelträger hat, an dem ein mehr oder weniger dicker, relativ fester Schneidbelag befestigt ist, der in einer Bindung verteilte Schneidmittelkörner aufweist. Der Schneidmittelträger weist an seiner dem Werkstück zuzuwendenden Seite eine Schneidfläche auf, die dafür vorgesehen ist, bei einer Finish-Bearbeitung flächig an den Werkstückabschnitt angedrückt zu werden. Der Schneidbelag definiert eine im Wesentlichen parallel zur Werkstückrotationsachse auszurichtende Längsrichtung und eine senkrecht dazu verlaufende Querrichtung. Die Schneidfläche weist eine in Querrichtung konkave Form auf, damit die Schneidfläche sich großflächig an den zu bearbeitenden rotationssymmetrischen Werkstückabschnitt andrücken lässt. Die Schneidfläche ist normalerweise im Wesentlichen zylindrisch gekrümmt.
The invention relates to a finishing tool according to the preamble of claim 1, such as from JP S62 74964 U known. Finishing, also referred to as superfinishing, is a machining process using geometrically indefinite cutting edges. By finishing work surfaces of rotationally symmetric or non-rotationally symmetrical workpiece sections on workpieces such as crankshafts, camshafts, transmission shafts or other components for power and working machines can be edited to produce a desired surface fine structure. When finishing in the piercing process, a finishing tool with granular cutting agent is pressed against the peripheral surface to be machined. To produce the cutting speed required for the material removal, the workpiece is rotated about its workpiece axis. At the same time an oscillating relative to the workpiece axis relative movement between the workpiece and the voltage applied to the peripheral surface finish tool is generated. By combining the rotational movement of the workpiece and the superimposed oscillatory motion, a cross-cut pattern can be generated, whereby the machined workpiece surfaces are particularly suitable, for example as running surfaces for plain bearings or rolling bearings or the like. The workpiece section to be machined may, for example, be a main bearing or a crank bearing of a crankshaft or a camshaft bearing or a bearing of another shaft, eg a balancing shaft.
According to the type of finish tool used, two different finishing processes are distinguished, namely band finishing and finishing stone finishing. In band finishing, the cutting medium carrier is a flexible band coated with a relatively thin layer of granular cutting means. Finishing with finish stone uses a finishing tool having a rigid cutting means carrier to which is attached a more or less thick, relatively solid cutting pad having cutting agent grains distributed in a bond. The cutting medium carrier has, on its side facing the workpiece, a cutting surface which is intended to be pressed flat against the workpiece section during a finish machining operation. The cutting coating defines a longitudinal direction to be aligned substantially parallel to the workpiece rotation axis and a transverse direction perpendicular thereto. The cutting surface has a concave shape in the transverse direction, so that the cutting surface over a large area of the rotationally symmetrical workpiece section to be machined press on. The cutting surface is normally substantially cylindrically curved.

Im Unterschied zum Schleifen ist das Finishen ein thermisch neutrales Bearbeitungsverfahren, bei dem keine mit Mikrorissen oder Oberflächenspannungen durchsetzte Weichhaut entsteht. Das Finishen wird häufig nach einem Schleifprozess als letztes spanabhebendes Bearbeitungsverfahren einer Prozesskette eingesetzt, um die Weichhaut zu entfernen, die ursprüngliche Gefügestruktur wieder freizulegen, den Traganteil der aufgerauten Oberflächenstruktur zu erhöhen und die Bauteilgeometrie bezüglich Rundheit und kurzwelligen Fehlern in AxialrichtungIn contrast to grinding, finishing is a thermally neutral processing method in which no soft skin interspersed with microcracks or surface tensions arises. Finishing is often used after a grinding process as the last machining process of a process chain to remove the soft skin, re-exposing the original microstructure, increasing the supporting portion of the roughened surface structure, and increasing the component geometry in terms of roundness and short-wave defects in the axial direction

Bei der Finish-Bearbeitung rotationssymmetrischer Lagerstellen steht normalerweise die Erhaltung der axialen Kontur im Vordergrund. Eine Verbesserung der Formwerte an zylindrischen Lagerstellen findet überwiegend in radialer Richtung statt und steht stark in Abhängigkeit zur Vorbearbeitung. So können beispielsweise kurzwellige Fehleranteile z.B. mit mehr als 15 Wellen am Umfang, relativ prozesssicher verbessert werden, während langwellige Anteile, wie z.B. Ovale, Dreiecke oder Vierecke, durch Finishen in der Regel nicht positiv beeinflusst werden können. Das Zerspanungsvolumen durch den Finish-Prozess liegt in der Regel unter ca. 10 µm. Um die Geometrie bestmöglich zu erhalten, wird der Materialabtrag des Finish-Prozesses im Normalfall auf die Vorbearbeitung abgestimmt.In the finishing machining of rotationally symmetrical bearing points, the preservation of the axial contour is usually in the foreground. An improvement in the form values on cylindrical bearings takes place mainly in the radial direction and is highly dependent on the pre-processing. For example, short-wave error components, e.g. with more than 15 waves on the circumference, are relatively reliably improved, while long-wave components, such as e.g. Ovals, triangles or quadrilaterals can not be positively influenced by finishing. The cutting volume through the finishing process is usually less than 10 μm. In order to obtain the best possible geometry, the material removal of the finishing process is normally adjusted to the pre-processing.

Das Schleifen ist in der Regel die letzte formgebende Bearbeitungsoperation. Das bedeutet, dass die Konturierung einer rotationssymmetrischen Lagerstelle im Wesentlichen durch den dem Finish-Prozess vorgeschalteten Schleifprozess erfolgt. Ein kontinuierliches Abrichten der Schleifscheibe ist für die Formgebung und Gestaltung der Lagerstelle zwingend notwendig. Je nach Anforderung und Zeichnungstoleranz an die Lagerstelle reduziert oder verlängert sich der Abricht-Zyklus. Der Schleifprozess ist aber in der Regel nicht in der Lage, die durch die Finish-Bearbeitung erzielbaren Oberflächeneigenschaften zu erzielen.Grinding is usually the last shaping machining operation. This means that the contouring of a rotationally symmetrical bearing point essentially takes place through the grinding process preceding the finishing process. A continuous dressing of the grinding wheel is imperative for the shaping and design of the bearing. Depending on the requirement and the drawing tolerance of the bearing, the dressing cycle is reduced or extended. However, the grinding process is usually unable to achieve the achievable by the finish machining surface properties.

Bei der Bearbeitung von Lagerabschnitten an Wellen sind die Geometrieanforderungen häufig so, dass einzelne oder alle Lagerabschnitte eine leicht ballige Gestalt aufweisen sollen. Eine ballige (tonnenförmige, konvexe) Gestalt rotationssymmetrischer Lagerabschnitten kann dazu beitragen, Lagerschäden aufgrund von Flucht- und Formfehlern der im Lager zusammenwirkenden Komponenten zu vermindern. Entsprechende, vom Kunden vorgegebene finale Mantellinienanforderungen bezüglich Balligkeit drücken sich in der Regel in Durchmesserunterschieden von wenigen Mikrometern zwischen unterschiedlichen axialen Positionen des (balligen) Lagerabschnitts aus.When machining bearing sections on shafts, the geometry requirements are often such that individual or all bearing sections should have a slightly spherical shape. A crowned (barrel-shaped, convex) shape of rotationally symmetric bearing sections can help to reduce bearing damage due to flight and form errors of the components interacting in the bearing. Corresponding, given by the customer final Mellellinienanforderungen regarding crowning usually expressed in diameter differences of a few micrometers between different axial positions of the (crowned) bearing section.

Beim Schleifen von Kurbelwellen-Lagerabschnitten kann eine ballige Makroform durch entsprechende Abrichtung der Umfangsflächen der beim Schleifen verwendeten Schleifscheiben erreicht werden (vgl. z.B. EP 1 181 132 B1 , Fig. 5).When grinding crankshaft bearing sections, a crowned macro-shape can be achieved by appropriate dressing of the circumferential surfaces of the grinding wheels used during grinding (cf. EP 1 181 132 B1 . Fig. 5 ).

Die EP 1 514 642 A2 beschreibt eine Vorrichtung zur Finish-Bearbeitung von Wellen, insbesondere von Kurbel- und Nockenwellen, mit einem Werkzeugträger und einem endlosem Schleifband, das einen flexiblen Träger und eine Schleifmittelschicht mit Hartstoff aufweist. Die Vorrichtung dient zur Bearbeitung eines um seine Rotationsachse rotierenden Werkstückes. Ein Schleifbandantrieb treibt das Schleifband während einer Werkstückbearbeitung kontinuierlich an. Es ist eine Spannvorrichtung für das Schleifband vorgesehen. Der Werkzeugträger hat einen Bearbeitungskopf mit zwei zueinander beabstandeten Bandumlenkungen, die einen Arbeitsbereich des Bearbeitungskopfes begrenzen, wobei das Schleifband über die Bandumlenkungen geführt ist und im Arbeitsbereich an der zu bearbeitenden Umfangsfläche des Werkstückes vorbeiläuft. Dem umlaufenden Schleifband ist außerhalb des Arbeitsbereiches eine Vorrichtung zum Abrichten der Schleifmittelschicht zugeordnet, welche ein während der Werkstückbearbeitung gegen die Schleifmittelschicht des mit einer auf die Werkstückbearbeitung abgestimmten Bandgeschwindigkeit umlaufenden Schleifbandes zustellbares Abrichtwerkzeug aufweist. Bei einer Ausführungsform hat das Abrichtwerkzeug quer zur Bandlaufrichtung eine ballige Kontur, die beim Abrichten auf die Schleifmittelschicht übertragen wird. Dadurch kann am bearbeiteten Werkstückabschnitt mittels Bandfinishen eine leicht ballige Kontur erzeugt werden.The EP 1 514 642 A2 describes a device for finish machining of shafts, in particular crankshafts and camshafts, with a tool carrier and an endless abrasive belt, which has a flexible carrier and an abrasive layer with hard material. The device is used for processing a rotating about its axis of rotation workpiece. A sanding belt drive continuously drives the sanding belt during workpiece machining. There is provided a clamping device for the grinding belt. The tool carrier has a machining head with two mutually spaced band deflections, which limit a working range of the machining head, wherein the grinding belt is guided over the tape deflections and passes in the work area on the peripheral surface of the workpiece to be machined. The circulating abrasive belt outside of the work area is associated with a device for dressing the abrasive layer, which has a deliverable during the workpiece processing against the abrasive layer of the belt at a speed adjusted to the workpiece processing belt speed adjustable dressing tool. In one embodiment, the dressing tool has a convex contour transverse to the direction of tape travel, which is transferred to the abrasive layer during dressing. As a result, a slightly convex contour can be produced on the machined workpiece section by means of band finishers.

Die Gebrauchsmusterschrift JP S62 74964 U offenbart ein Finish-Werkzeug zur Finish-Bearbeitung eines rotationssymmetrischen Werkstückabschnitts eines Werkstücks, welches bei der Finish-Bearbeitung um eine Werkstückrotationsachse rotiert. Das Finish-Werkzeug hat einen Schneidmittelträger und einen auf dem Schneidmittelträger befestigten Schneidbelag, der eine Schneidfläche aufweist, die dafür vorgesehen ist, bei der Finish-Bearbeitung flächig an den Werkstückabschnitt angedrückt zu werden. Bei einer Ausführungsform (Fig. 13, 14) sind die parallel zur Werkstückrotationsachse auszurichtenden Längskanten des Schneidbelages konkav gekrümmt, so dass sich eine Taillenform des Schneidbelages ergibt. Dadurch wird die wirksame Breite des Schneidbelages im Mittelbereich zwischen den Längsenden minimal und nimmt zu den Längsenden beidseitig kontinuierlich zu.The Utility Model JP S62 74964 U discloses a finish tool for finish machining a rotationally symmetric workpiece portion of a workpiece which rotates about a workpiece rotational axis during finish machining. The finish tool has a cutting agent carrier and a cutting pad mounted on the cutting medium carrier which has a cutting surface intended to be pressed flat against the workpiece portion in the finish machining. In one embodiment (FIGS. 13, 14), the longitudinal edges of the cutting coating to be aligned parallel to the workpiece rotation axis are concavely curved so that a waist shape of the cutting coating results. As a result, the effective width of the cutting coating in the central region between the longitudinal ends is minimal and increases continuously to the longitudinal ends on both sides.

Das Patent US 4,240,232 offenbart einen Finishstein zur Finish-Bearbeitung rotationssymmetrischer Werkstückabschnitte eines Werkstücks. Der Finishstein hat einen Körper aus gut bearbeitbarem Metall und eine konkav gekrümmte Schneidfläche, auf der eine abrasive Beschichtung aufgebracht ist. Im Körper des Finishsteins sind Kühlkanäle vorgesehen, die sich durch den Körper und durch die abrasive Beschichtung erstrecken. Dadurch kann Kühlmittel unmittelbar in den Bereich zwischen Schneidfläche und Werkstück gespült werden.
Die EP 2 712 702 A1 betrifft eine Bandfinish-Vorrichtung mit einer Andrückeinrichtung zum Andrücken eines Finishbands gegen eine Werkstückoberfläche. Die Andrückeinrichtung umfasst ein Andrückband, welches an zwei in Laufrichtung des Finishbandes gesehen zueinander beabstandet angeordneten Lagerflächen gelagert ist. Mindestens eine der Lagerflächen und/oder das Andrückband weist ein Profil auf, das in Breitenrichtung des Finishbands von einem geradlinigen Verlauf abweicht. Bei einer Ausführungsform (Fig. 32) sind in dem Andrückbereich des Andrückbandes mehrere Durchbrechungen vorgesehen. Bei einer anderen Ausführungsform (Fig. 29) ist im Andrückbereich des Andrückbandes eine einzige rautenförmige Durchbrechung vorgesehen.
Die EP 2 327 510 A1 offenbart eine Bandfinish-Vorrichtung mit einer Finishbandführung zum Andrücken eines Finishbands gegen eine Werkstückoberfläche. Ein Führungskörper der Finishbandführung weist eine schalenförmige Führungsfläche auf, entlang welcher das Finishband geführt werden kann. Die Führungsfläche ist in radialer Richtung federelastisch gelagert. Bei einem Ausführungsbeispiel (Fig. 5 und Fig. 5) ist in der Führungsfläche eine rautenförmige Durchbrechung vorgesehen.
Die FR 2 975 621 A3 offenbart eine Bandfinish-Vorrichtung mit einer Andrückeinrichtung zum Andrücken eines Finishbands gegen eine Werkstückoberfläche. Ein Ausführungsbeispiel (Fig. 3 und Fig. 4) weist einen schalenförmigen Andrückschuh mit einer konkav-zylindrischen Andrückfläche auf, in der sich in der Mitte eine rhombusförmige Aussparung und an den Enden jeweils dreieckförmige Aussparungen befinden.
The patent US 4,240,232 discloses a finishing stone for finish machining rotationally symmetrical workpiece sections of a workpiece. The finishing stone has a body of good machinable metal and a concave curved cutting surface on which an abrasive coating is applied. In the body of the finishing stone cooling channels are provided which through extend the body and through the abrasive coating. As a result, coolant can be flushed directly into the area between the cutting surface and the workpiece.
The EP 2 712 702 A1 relates to a belt finishing device with a pressing device for pressing a finishing strip against a workpiece surface. The pressing device comprises a pressing belt which is mounted on two bearing surfaces which are arranged at a distance from each other as seen in the running direction of the finishing belt. At least one of the bearing surfaces and / or the pressure belt has a profile which deviates from a straight course in the width direction of the finishing belt. In one embodiment (FIG. 32), a plurality of apertures are provided in the pressing region of the pressure band. In another embodiment (FIG. 29), a single diamond-shaped opening is provided in the pressing region of the pressing belt.
The EP 2 327 510 A1 discloses a belt finishing apparatus having a finish belt guide for pressing a finish belt against a workpiece surface. A guide body of the finishing belt guide has a cup-shaped guide surface along which the finishing belt can be guided. The guide surface is resiliently mounted in the radial direction. In one embodiment ( 5 and FIG. 5 ) is provided in the guide surface a diamond-shaped opening.
The FR 2 975 621 A3 discloses a belt finishing apparatus having pressing means for pressing a finishing belt against a workpiece surface. An embodiment ( FIG. 3 and FIG. 4 ) has a cup-shaped pressure shoe with a concave-cylindrical pressure surface, in which there are in the middle of a rhombus-shaped recess and at the ends of each triangular-shaped recesses.

AUFGABE UND LÖSUNGTASK AND SOLUTION

Es ist eine Aufgabe der Erfindung, Mittel für einen Finish-Prozess bereitzustellen, die es gestatten, mit Hilfe der Finish-Bearbeitung aus einer Vorbearbeitung resultierende Formwerte bearbeiteter Werkstückabschnitte nicht nur zu erhalten und ggf. leicht zu verbessern, sondern bei Bedarf auch gezielt beeinflussen und erzeugen bzw. verändern zu können.
Zur Lösung dieser Aufgabe stellt die Erfindung ein Finish-Werkzeug mit den Merkmalen von Anspruch 1 bereit. Vorteilhafte Weiterbildungen sind in den abhängigen Ansprüchen angegeben.
It is an object of the invention to provide means for a finish process that allow not only to obtain and possibly slightly improve the resulting shape values of machined workpiece sections with the aid of the finish machining from a pre-machining, but also selectively influence them as required create or change.
To achieve this object, the invention provides a finishing tool having the features of claim 1. Advantageous developments are specified in the dependent claims.

Die beanspruchte Erfindung stellt ein Finish-Werkzeug bereit, bei dessen Verwendung es möglich ist, die axiale Kontur eines Werkstückabschnitts durch den Prozess des Finishens, d.h. durch eine Material abtragende Finish-Bearbeitung mittels geometrisch unbestimmter Schneiden, auf einfache Weise gezielt zu beeinflussen und ggf. gegenüber einer Vorbearbeitung gezielt zu verändern. Diese neue Funktionalität kann erzielt werden, ohne Veränderungen an der Finish-Maschine selbst vorzunehmen.The claimed invention provides a finishing tool, in use of which it is possible to control the axial contour of a workpiece section through the process of finishing, i. by a material-removing finish machining by means of geometrically indefinite cutting to influence in a simple manner targeted and, if necessary, to change targeted to a pre-processing. This new functionality can be achieved without making any changes to the finish machine itself.

Hierfür ist bei einem Finish-Werkzeug gemäß der beanspruchten Erfindung vorgesehen, dass eine in Querrichtung gemessene wirksame Breite der Schneidfläche in Längsrichtung der Schneidfläche variiert. Der Begriff "wirksame Breite" bezeichnet hierbei diejenige in Querrichtung gemessene Breite, über die Schneidmittel bei der Werkstückbearbeitung in Eingriff mit der zu bearbeitenden Werkstückoberfläche stehen kann. Je größer die wirksame Breite in einem bestimmten axialen Abschnitt des Schneidbelags bei der Bearbeitung ist, desto mehr Schneidmittel steht innerhalb dieses axialen Abschnitts für die materialabtragende Bearbeitung bereit. Andererseits findet in denjenigen axialen Bereichen, in welchen die wirksame Breite geringer ist als in Nachbarbereichen, während der gleichen Bearbeitungszeit ein weniger starker Materialabtrag statt. Wenn somit die wirksame Breite der Schneidfläche in Längsrichtung der Schneidfläche variiert, kann in demjenigen Bereich des Werkstückabschnitts, an welchem das Finish-Werkzeug angreift, in Axialrichtung gesehen ein ungleichmäßiger Materialabtrag erzielt werden. Dadurch kann die Gestalt des bearbeiteten Werkstückabschnitts bzw. dessen Mantellinienform gezielt verändert werden. Das Ausmaß der Variation der wirksamen Breite zwischen minimaler wirksamer Breite und maximaler wirksamer Breite sowie die Verteilung der wirksamen Breite in Längsrichtung bestimmen dabei wesentlich die durch Finish-Bearbeitung erzielbare Gestalt des Werkstückabschnitts.For this purpose, it is provided in a finishing tool according to the claimed invention that a measured in the transverse direction effective width of the cutting surface in the longitudinal direction of the cutting surface varies. The term "effective width" here refers to the width measured in the transverse direction over which cutting means can be in engagement with the workpiece surface to be machined during workpiece machining. The greater the effective width in a particular axial portion of the cutting pad during machining, the more cutting means is available within this axial portion for the material-removing machining. On the other hand, in those axial regions in which the effective width is smaller than in adjacent regions, less material removal takes place during the same processing time. Thus, if the effective width of the cutting surface varies in the longitudinal direction of the cutting surface, uneven material removal can be achieved in the region of the workpiece section on which the finishing tool engages, seen in the axial direction. As a result, the shape of the machined workpiece section or its generatrix line shape can be selectively changed. The extent of variation in the effective width between the minimum effective width and the maximum effective width and the distribution of the effective width in the longitudinal direction thereby substantially determine the shape of the workpiece section that can be achieved by finish machining.

Das Ausmaß der Variation der wirksamen Breite kann bei unterschiedlichen Ausführungsformen unterschiedlich sein. Vorzugsweise beträgt die wirksame Breite in einem Axialabschnitt minimaler wirksamer Breite zwischen 20% und 80% der wirksamen Breite in einem Abschnitt mit maximaler wirksamer Breite. Stärkere oder schwächere Variationen sind jedoch auch möglich.The amount of effective width variation may be different in different embodiments. Preferably, the effective width in a minimum effective width axial section is between 20% and 80% of the effective width in a maximum effective width section. Stronger or weaker variations are also possible.

Bei manchen Ausführungsformen ist die wirksame Breite der Schneidfläche in Längsrichtung gesehen in einem Mittelabschnitt der Schneidfläche am geringsten und nimmt zu den axialen Endabschnitten kontinuierlich oder diskontinuierlich zu. In der axialen Mitte kann die geringste wirksame Breite vorliegen. Der Schneidmittelanteil kann in Längsrichtung gesehen spiegelsymmetrisch zu einer Mittelebene der Schneidfläche verlaufen. Durch einen reduzierten Schneidmittelanteil bzw. eine reduzierte wirksame Breite im mittleren Bereich der Schneidfläche kann je nach Ausbildung des Breitenverlaufs eine gewünschte Balligkeit am Werkstückabschnitt gezielt reduziert oder verstärkt werden, um nach Abschluss der Finish-Bearbeitung innerhalb der Formtoleranzen die gewünschte Mantellinienform zu erhalten.In some embodiments, the effective width of the cutting surface seen in the longitudinal direction is lowest in a central portion of the cutting surface and increases continuously or discontinuously toward the axial end portions. In the axial center, the smallest effective width may be present. The cutting agent portion can be viewed in the longitudinal direction mirror-symmetrical to a center plane of the cutting surface. By a reduced proportion of cutting agent or a reduced effective width in the central region of the cutting surface Depending on the design of the width profile, a desired crown on the workpiece section can be purposefully reduced or reinforced in order to obtain the desired generatrix line shape within the dimensional tolerances after completion of the finish machining.

Bei der beanspruchten Erfindung ist vorgesehen, dass der Schneidbelag eine Ausnehmung aufweist, die in die Schneidfläche mündet, so dass die wirksame Breite der Schneidfläche im Bereich der Ausnehmung gegenüber einer Schneidfläche ohne diese Ausnehmung verringert wird. Wenn in der Schneidfläche eine derartige Ausnehmung vorgesehen ist, ist im axialen Bereich der Ausnehmung die wirksame Breite geringer als die zwischen den Längskanten in Querrichtung gemessene Breite des Schneidbelags. Mit Hilfe einer Ausnehmung ist es möglich, den Schneidbelag so zu gestalten, dass die Schneidfläche in ihrer Außenseite rechteckförmig begrenzt ist, wobei dennoch die wirksame Breite in Längsrichtung variiert. Der Begriff "Ausnehmung" steht hier für einen schneidmittelfreien Bereich innerhalb der äußeren Begrenzung der Schneidfläche.In the claimed invention it is provided that the cutting coating has a recess which opens into the cutting surface, so that the effective width of the cutting surface is reduced in the region of the recess relative to a cutting surface without this recess. If such a recess is provided in the cutting surface, in the axial region of the recess the effective width is smaller than the width of the cutting surface measured between the longitudinal edges in the transverse direction. With the help of a recess, it is possible to make the cutting surface so that the cutting surface is limited in its outer side rectangular, yet the effective width varies in the longitudinal direction. The term "recess" here stands for a cutting agent-free area within the outer boundary of the cutting surface.

Bei der beanspruchten Erfindung ist im Schneidbelag nur eine einzige Ausnehmung vorgesehen, deren Gestalt so gewählt ist, dass sie die gewünschte axiale Verteilung der wirksamen Breite ergibt. Finish-Werkzeuge mit nur einer einzigen Ausnehmung lassen sich besonders einfach herstellen und zeichnen sich darüber hinaus durch besonders hohe mechanische Stabilität aus.In the claimed invention, only a single recess is provided in the cutting pad, the shape of which is selected to provide the desired axial distribution of the effective width. Finish tools with a single recess are particularly easy to manufacture and are also characterized by particularly high mechanical stability.

Bei manchen Ausführungsformen hat die Ausnehmung eine parallelogrammförmige Gestalt bzw. eine Rautenform, vorzugsweise in der Weise, dass die Ausnehmung in der axialen Mitte der Schneidfläche ihre maximale Ausdehnung in Querrichtung hat, wobei die Breite der Ausnehmung in Querrichtung zu den axialen Enden der Ausnehmung linear abnimmt.In some embodiments, the recess has a parallelogram shape or a diamond shape, preferably in such a way that the recess in the axial center of the cutting surface has its maximum extent in the transverse direction, wherein the width of the recess in the transverse direction to the axial ends of the recess decreases linearly ,

Es ist auch möglich, dass die Ausnehmung eine linsenförmige Gestalt hat, also eine bikonvexe Form, deren Breite im mittleren Bereich der Schneidfläche am größten ist und zu den axialen Enden hin gemäß einer nicht-linearen Funktion allmählich bis auf Null abnimmt.It is also possible for the recess to have a lenticular shape, ie a biconvex shape whose width is greatest in the middle region of the cutting surface and gradually decreases to zero at the axial ends according to a non-linear function.

Es ist möglich, dass die wirksame Breite über die gesamte Länge des Schneidfläche variiert. Bei manchen Ausführungsformen ist dagegen vorgesehen, dass die wirksame Breite der Schneidfläche in Längsrichtung gesehen in den Randbereichen, also in den axialen Endbereichen der Schneidfläche, über eine gewisse axiale Länge konstant ist. Die Bereiche konstanter wirksamer Breite können z.B. jeweils zwischen 5% und 20% der axialen Länge der Schneidfläche betragen.It is possible that the effective width varies over the entire length of the cutting surface. In some embodiments, on the other hand, it is provided that the effective width of the cutting surface seen in the longitudinal direction in the edge regions, ie in the axial end regions of the cutting surface, is constant over a certain axial length. For example, the areas of constant effective width may each be between 5% and 20% of the axial length of the cutting surface.

Es ist grundsätzlich nicht notwendig, dass eine Ausnehmung in der Schneidfläche durch den gesamten Schneidbelag hindurch bis zum Schneidmittelträger führt. Für die Reduzierung des Schneidmittelanteils in der Schneidfläche reicht es aus, wenn das Schneidmittel gegenüber der Schneidfläche ausreichend weit zurückgesetzt ist.It is basically not necessary that a recess in the cutting surface leads through the entire cutting surface to the cutting medium carrier. For the reduction of the proportion of cutting agent in the cutting surface, it is sufficient if the cutting means is set back sufficiently far from the cutting surface.

Bei manchen Ausführungsformen wird jedoch ein weiterer Vorteil einer Ausgestaltung mit Ausnehmung dadurch genutzt, dass der Schneidmittelträger mindestens einen Kühlmittelkanal aufweist, der in mindestens einer Ausnehmung im Schneidbelag mündet. Hierdurch ist es möglich, Kühlschmierstoff während der Bearbeitung durch das Schneidmittel bzw. den Schneidbelag hindurch punktgenau an die Bearbeitungsstelle zuzuführen. Hierdurch kann trotz gegebenenfalls größter Zerspanungsleistung ein ausreichender Spüleffekt beim Finishen erzielt werden.In some embodiments, however, a further advantage of a configuration with a recess is utilized in that the cutting medium carrier has at least one coolant channel which opens into at least one recess in the cutting coating. As a result, it is possible to supply coolant lubricant during machining by the cutting means or the cutting coating with pinpoint accuracy to the processing site. As a result, despite the greatest possible cutting performance, a sufficient rinsing effect during finishing can be achieved.

Die Erfindung betrifft auch ein Verfahren zur Finish-Bearbeitung von Umfangsflächen rotationssymmetrischer Werkstückabschnitte an Werkstücken. Bei dem Verfahren wird ein Finish-Werkzeug mit einer Andrückkraft an einen zu bearbeitenden Werkstückabschnitt eines Werkstücks angedrückt. Zur Erzeugung von Materialabtrag wird das Werkstück um eine Werkstückrotationsachse gedreht und es wird eine parallel zur Werkstückrotationsachse oszillierende Relativbewegung zwischen dem Werkstück und dem Finish-Werkzeug erzeugt. Bei dem Verfahren wird ein Finish-Werkzeug der hier vorgeschlagenen Art verwendet. Dadurch ist es möglich, ohne konstruktive Veränderungen an einer Finish-Maschine allein durch die Auslegung des Finish-Werkzeugs eine gezielte Konturierung des bearbeiteten Werkstückabschnitts mittels Finish-Bearbeitung zu erreichen.The invention also relates to a method for finishing machining peripheral surfaces of rotationally symmetrical workpiece sections on workpieces. In the method, a finish tool is pressed with a pressing force against a workpiece portion of a workpiece to be machined. To produce material removal, the workpiece is rotated about a workpiece rotation axis and a parallel movement to the workpiece rotation axis oscillating relative movement between the workpiece and the finish tool is generated. The method uses a finish tool of the type proposed here. This makes it possible to achieve a targeted contouring of the machined workpiece section by means of finish machining without constructive changes to a finish machine solely by the design of the finish tool.

Die Erfindung betrifft auch eine Vorrichtung zur Finish-Bearbeitung von Umfangsflächen rotationssymmetrischer Werkstückabschnitte an Werkstücken, bei der ein Finish-Werkzeug der beschriebenen Art eingesetzt ist bzw. wird.The invention also relates to a device for finish machining peripheral surfaces of rotationally symmetrical workpiece sections on workpieces, in which a finishing tool of the type described is or is used.

KURZBESCHREIBUNG DER ZEICHNUNGENBRIEF DESCRIPTION OF THE DRAWINGS

Weitere Vorteile und Aspekte der Erfindung ergeben sich aus den Ansprüchen und aus der nachfolgenden Beschreibung von bevorzugten Ausführungsbeispielen der Erfindung, die nachfolgend anhand der Figuren erläutert sind. Dabei zeigen:

  • Fig. 1 eine Seitenansicht einer Bearbeitungssituation bei einem Ausführungsbeispiel eines Verfahrens zur Finish-Bearbeitung;
  • Fig. 2 eine Ansicht der Bearbeitungssituation aus Fig. 1 in Richtung parallel zur Werkstückrotationsachse;
  • Fig. 3 ein Ausführungsbeispiel eines Finish-Werkzeugs mit einer rautenförmigen Ausnehmung im Schneidbelag;
  • Fig. 4 ein Ausführungsbeispiel eines Finish-Werkzeugs mit einer bikonvexen Ausnehmung im Schneidbelag; und
  • Fig. 5 schematische Beispiele für unterschiedliche Finish-Werkzeuge und damit erzielbare unterschiedliche Mantellinienformen eines Werkstückabschnitts.
Further advantages and aspects of the invention will become apparent from the claims and from the following description of preferred embodiments of the invention, which are explained below with reference to the figures. Showing:
  • Fig. 1 a side view of a processing situation in an embodiment of a method for finish machining;
  • Fig. 2 a view of the processing situation Fig. 1 in the direction parallel to the workpiece rotation axis;
  • Fig. 3 an embodiment of a finishing tool with a diamond-shaped recess in the cutting surface;
  • Fig. 4 an embodiment of a finishing tool with a biconvex recess in the cutting surface; and
  • Fig. 5 schematic examples of different finishing tools and thus achievable different generatrix shapes of a workpiece section.

DETAILLIERTE BESCHREIBUNG DER AUSFÜHRUNGSBEISPIELEDETAILED DESCRIPTION OF THE EMBODIMENTS

Anhand der Figuren 1 und 2 werden einige für das Verständnis der Erfindung hilfreiche Zusammenhänge und Begriffe erläutert. Fig. 1 zeigt eine Seitenansicht einer typischen Bearbeitungssituation bei einem Ausführungsbeispiel eines Verfahrens zur Finish-Bearbeitung einer Umfangsfläche 193 eines rotationssymmetrischen Werkstückabschnitts an einem Werkstück 190, welches mithilfe einer Dreheinrichtung zur Erzeugung einer Drehbewegung des Werkstücks um eine Werkstückrotationsachse 192 mit konstanter Drehgeschwindigkeit gedreht wird. Bei dem zu bearbeitenden Werkstückabschnitt kann es sich beispielsweise um ein Hauptlager einer Kurbelwelle oder eine Lagerfläche einer anderen Welle, beispielsweise einer Nockenwelle oder einer Ausgleichswelle, handeln.Based on Figures 1 and 2 some of the context and terms helpful in understanding the invention will be explained. Fig. 1 11 shows a side view of a typical machining situation in one embodiment of a method for finish machining a peripheral surface 193 of a rotationally symmetrical workpiece section on a workpiece 190 which is rotated about a workpiece rotational axis 192 at a constant rotational speed by means of a rotator for producing rotational movement of the workpiece. The workpiece section to be machined may, for example, be a main bearing of a crankshaft or a bearing surface of another shaft, for example a camshaft or a balancing shaft.

Um an dem Werkstückabschnitt mittels Finishen einen Materialabtrag zu bewirken, wird ein Finish-Werkzeug 100 mittels einer Andrückeinrichtung der Finish-Maschine mit einer im Wesentlichen radial zur Werkstückrotationsachse wirkenden Andrückkraft F an die zu bearbeitende Umfangsfläche bzw. an den zu bearbeitenden Werkstückabschnitt angedrückt. Der Materialabtrag wird dadurch unterstützt, dass mithilfe einer Oszillationseinrichtung der Finish-Maschine eine parallel zur Werkstückrotationsachse ausgerichtete oszillierende Relativbewegung zwischen dem Werkstück und dem Finish-Werkzeug erzeugt wird (siehe Doppelpfeil OSZ). Im Beispielsfall ist die Oszillationseinrichtung auf Seiten des Finish-Werkzeugs angebracht, so dass das Finish-Werkzeug oszillierend bewegt wird, während das Werkstück sich lediglich um die Werkstückrotationsachse 192 dreht. Es ist auch möglich, das Werkstück bzw. die Werkstückspannvorrichtung axial oszillierend anzutreiben, während das Werkzeug nicht axial oszilliert wird. Der axiale Hub bzw. die Amplitude der Oszillationsbewegung kann z.B. im Bereich von 0.5 mm bis 3 mm liegen, ggf. auch darüber oder darunter. Typische Drehgeschwindigkeiten des Werkstücks können z.B. im Bereich von 50 min-1 bis 300 min-1 liegen, ggf. auch darüber oder darunter.In order to effect a material removal on the workpiece section by means of finishing, a finishing tool 100 is pressed by means of a pressing device of the finishing machine with a pressing force F acting essentially radially to the workpiece rotation axis on the peripheral surface to be machined or on the workpiece section to be machined. The removal of material is assisted by using an oscillation device of the finishing machine to generate an oscillating relative movement between the workpiece and the finish tool aligned parallel to the workpiece rotation axis (see double arrow OSZ). In the example, the oscillator is mounted on the side of the finish tool so that the finish tool is oscillated while the workpiece rotates only about the workpiece rotation axis 192. It is also possible to drive the workpiece or the workpiece clamping device axially oscillating, while the tool is not oscillated axially. The axial stroke or the amplitude of the oscillatory motion can, for example, in the range from 0.5 mm to 3 mm, possibly also above or below. Typical speeds of rotation of the workpiece may lie min -1, and possibly also above or below, for example in the range of 50 min -1 to 300 bar.

Das am freien Ende eines Werkzeughalters 180 montierte Finish-Werkzeug 100 umfasst einen Schneidmittelträger 110, der aus Werkzeugstahl oder einem anderen metallischen Werkstoff gefertigt ist und an seiner Rückseite Einrichtungen zur Montage des Finish-Werkzeugs am Werkzeughalter 180 umfasst. An der Vorderseite des Schneidmittelträgers ist ein Schneidbelag 120 zum Beispiel mithilfe eines Klebers oder mittels Schrauben befestigt. Der aus einem Sinterwerkstoff bestehende Schneidbelag enthält eine Vielzahl von Schneidmittelkörnern, die im Beispielsfall homogen innerhalb einer metallischen Matrix verteilt sind. Schneidmittelkörner können beispielsweise Diamantkörner oder Körner aus kubischem Bornitrid (CBN) sein. Typische mittlere Korngrößen können bei den hier beschriebenen Anwendungen z.B. im Bereich von 10 µm bis 50 µm, insbesondere im Bereich von 15 µm bis 40 µm liegen.The finishing tool 100 mounted on the free end of a tool holder 180 comprises a cutting means carrier 110 made of tool steel or other metallic material and comprising means for mounting the finishing tool to the tool holder 180 on its rear side. On the front of the cutting medium carrier, a cutting pad 120 is attached, for example, by means of an adhesive or by means of screws. The cutting material consisting of a sintered material contains a plurality of cutting agent grains, which in the example are distributed homogeneously within a metallic matrix. Cutting agent grains may be, for example, diamond grains or cubic boron nitride (CBN) grains. Typical average grain sizes may be used in the applications described herein, e.g. in the range of 10 microns to 50 microns, in particular in the range of 15 microns to 40 microns.

Der Schneidbelag hat an seiner dem Schneidmittelträger zugewandten Grundseite einen Rechteckquerschnitt. Definitionsgemäß ist die Längsrichtung L des Schneidbelags diejenige Richtung, die bei der Finish-Bearbeitung parallel zur Werkstückrotationsachse verläuft. Senkrecht zur Längsrichtung L verläuft die Querrichtung Q in der Weise, dass Längsrichtung und Querrichtung in einer Ebene senkrecht zur Andrückrichtung, d.h. senkrecht zu einer Radialrichtung der Werkstückrotationsachse, liegen.The cutting coating has a rectangular cross-section at its base side facing the cutting medium carrier. By definition, the longitudinal direction L of the cutting pad is the direction parallel to the workpiece rotational axis during the finish machining. Perpendicular to the longitudinal direction L, the transverse direction Q is such that the longitudinal direction and transverse direction are in a plane perpendicular to the pressing direction, i. perpendicular to a radial direction of the workpiece rotation axis.

Auf der dem Schneidmittelträger abgewandten Seite bildet der Schneidbelag eine abrasive Schneidfläche 125, mit der der Schneidbelag während der Finish-Bearbeitung mehr oder weniger großflächig an der zu bearbeitenden Umfangsfläche anliegt. Wie in Fig. 2 gut zu erkennen ist, hat die Schneidfläche eine konkav-zylindrische Form, deren Krümmungsradius im Wesentlichen dem Soll-Krümmungsradius des zu bearbeitenden Werkstückabschnitts am Ende der Finish-Bearbeitung entspricht. Die Krümmung verläuft in Querrichtung Q.On the side facing away from the cutting medium carrier, the cutting coating forms an abrasive cutting surface 125, with which the cutting coating rests more or less extensively on the peripheral surface to be processed during the finish machining. As in Fig. 2 As can be clearly seen, the cutting surface has a concave-cylindrical shape whose radius of curvature substantially corresponds to the desired radius of curvature of the workpiece section to be machined at the end of the finish machining. The curvature runs in the transverse direction Q.

Eine Besonderheit des Finish-Werkzeugs 100 besteht darin, dass innerhalb des Schneidbelags 120 eine einzige zentrale Aussparung bzw. Ausnehmung 160 gebildet ist, die sich von der Grundfläche des Schneidbelags (am Schneidmittelträger 110) bis zur Schneidfläche 125 mit konstanter Querschnittsform erstreckt. Beispiele für mögliche Formen einer derartigen Ausnehmung sind in den Fig. 3 bis 5 gezeigt. Die Ausnehmung 160 ist ein von Schneidmittel freier Bereich im Inneren des Schneidbelags. Die Ausnehmung kann bereits beim Sintern durch entsprechende Formgebung der Sinterform erzeugt oder nachträglich z.B. mittels Funkenerosion oder auf andere Weise geschaffen werden. Im Bereich der Ausnehmung 160 befindet sich somit an der Seite der konkav-zylindrisch gekrümmten Schneidfläche kein Schneidmittel, so dass in diesem Bereich kein Materialabtrag stattfindet. In den axialen Endabschnitten E1, E2 des Schneidbelags (in Längsrichtung vor und hinter der Ausnehmung) ist dagegen über die gesamte in Querrichtung Q gemessene Breite des Schneidbelags Schneidmittel vorhanden. Es ist ersichtlich, dass aufgrund der Ausnehmung 160 eine in Querrichtung gemessene wirksame Breite der Schneidfläche in Längsrichtung L der Schneidfläche 125 variiert, und zwar in der Weise, dass die (für den Materialabtrag wirksame) Breite der Schneidfläche in den axialen Endabschnitten E1 und E2 größer ist als im Bereich der Ausnehmung 160.A special feature of the finish tool 100 is that within the cutting pad 120, a single central recess or recess 160 is formed, which extends from the base surface of the cutting pad (on the cutting medium carrier 110) to the cutting surface 125 with a constant cross-sectional shape. Examples of possible forms of such a recess are in the Fig. 3 to 5 shown. The recess 160 is a cutting agent-free area inside the cutting pad. The recess can already be produced during sintering by appropriate shaping of the sintering mold or subsequently created, for example by means of spark erosion or in another way. In the region of the recess 160 is thus on the side of the concave-cylindrical curved cutting surface no cutting means, so that no material removal takes place in this area. In the axial end portions E1, E2 of the cutting pad (longitudinally in front of and behind the recess), on the other hand, cutting means are present over the entire width of the cutting pad measured in the transverse direction Q. It can be seen that due to the recess 160, a transversely measured effective width of the cutting surface in the longitudinal direction L of the cutting surface 125 varies, in such a way that the (effective for material removal) width of the cutting surface in the axial end portions E1 and E2 larger is than in the region of the recess 160.

Das Finish-Werkzeug 100 ermöglicht eine innere Kühlschmierstoffzuführung, d.h. eine Zuführung von Kühlschmierstoff zur Bearbeitungsstelle durch das Finish-Werkzeug bzw. durch den Schneidbelag hindurch. Hierzu ist im Schneidmittelträger 110 ein Kühlmittelkanal 170 vorgesehen, der von der dem Werkstückhalter 180 zugewandten Rückseite des Schneidmittelträgers bis zur Vorderseite durchgeht und im Bereich der Ausnehmung 160 in diese mündet. Im Werkzeughalter 180 ist ein korrespondierender Kühlmittelkanalabschnitt 182 ausgebildet, der über Kühlmittelleitungen an eine Kühlmittelpumpe 175 angeschlossen ist und der bei fertig montiertem Finish-Werkzeug in den Kühlmittelkanal 170 des Finish-Werkzeugs mündet. So kann das Finish-Werkzeug während der Finish-Bearbeitung von innen mit Kühlmittel gespült werden, so dass auch bei hohen Zerspanungsleistungen das abgetragene Material äußerst effizient von der Bearbeitungsstelle abtransportiert werden kann.The finish tool 100 allows for internal coolant lubrication, i. a supply of cooling lubricant to the processing point through the finishing tool or through the cutting surface. For this purpose, a coolant channel 170 is provided in the cutting medium carrier 110, which passes from the back of the cutting medium carrier facing the workpiece holder 180 to the front side and opens into the region of the recess 160. Formed in the tool holder 180 is a corresponding coolant channel section 182, which is connected via coolant lines to a coolant pump 175 and which, when the finishing tool is completely assembled, opens into the coolant channel 170 of the finishing tool. Thus, the finish tool can be rinsed from the inside with coolant during the finish machining, so that even with high cutting performance, the removed material can be transported away from the processing point extremely efficiently.

Bei Verwendung dieses Finish-Werkzeugs wird allein aufgrund dieser Konfiguration des Finish-Werkzeugs am bearbeiteten Werkstückabschnitt ein Materialabtrag erzielt, der in Axialrichtung des Werkstückabschnitts (Richtung parallel zur Werkstückrotationsachse 192) variiert. Dabei wird in denjenigen Abschnitten, die bei der Oszillation des Finish-Werkzeugs überwiegend oder ausschließlich von den axialen Endabschnitten E1 und E2 bearbeitet werden, tendenziell ein stärkerer Materialabtrag erzeugt als in demjenigen zwischenliegenden Abschnitt, welcher im Bereich der Ausnehmung 160 liegt. Dies wird dadurch verursacht, dass in den axialen Endbereichen E1, E2 über die gesamte Breite des Schneidbelags Schneidmittel in Eingriff mit der Werkstückaußenseite steht, während im mittleren Abschnitt, d.h. im Bereich der Ausnehmung 160, ein Materialabtrag nur in den seitlichen Randbereichen der Schneidfläche (in Querrichtung neben der Ausnehmung) stattfindet. Innerhalb des Bereichs mit Ausnehmung variiert die wirksame Breite nochmals komplementär zur Breite der Ausnehmung in Querrichtung.By using this finish tool, a material removal that varies in the axial direction of the workpiece portion (direction parallel to the workpiece rotation axis 192) is achieved only on the workpiece portion being machined due to this configuration of the finish tool. In this case, in those sections, which are mainly or exclusively processed by the axial end sections E1 and E2 during the oscillation of the finishing tool, a stronger material removal tends to be generated than in that intermediate section which lies in the region of the recess 160. This is caused by that in the axial end regions E1, E2 over the entire width of the cutting pad cutting means is in engagement with the workpiece outside, while in the middle section, i. in the region of the recess 160, a material removal takes place only in the lateral edge regions of the cutting surface (in the transverse direction next to the recess). Within the region with recess, the effective width again varies in a complementary manner to the width of the recess in the transverse direction.

Anhand des Finish-Werkzeugs 300 in Fig. 3 wird eine mögliche Ausgestaltung eines Finish-Werkzeugs mit einer zentralen Ausnehmung 360 erläutert. Das Finish-Werkzeug 100 in Fig. 1 und 2 kann identisch hierzu gestaltet sein oder eine davon abweichende Form der Ausnehmung haben.Using the Finish tool 300 in Fig. 3 a possible embodiment of a finishing tool with a central recess 360 is explained. The finish tool 100 in Fig. 1 and 2 may be identical to this or have a different shape of the recess.

Beim Finish-Werkzeug 300 hat die Ausnehmung 360 im Schneidbelag 320 die Form einer Raute, deren Länge in Längsrichtung L etwa doppelt so groß ist wie deren (maximale) Breite in Querrichtung Q. Die Ausnehmung 360 erstreckt sich von der Schneidfläche 325 bis zum Schneidmittelträger 310 über die gesamte Dicke des Schneidbelags. Im Bereich der axialen Endabschnitte E1 und E2 entspricht die für den Materialabtrag wirksame Breite der Schneidfläche in Querrichtung Q der geometrischen Breite der Schneidfläche, gemessen in Querrichtung. In der axialen Mitte M des Schneidbelags, d.h. am Ort größter Breite der Ausnehmung in Querrichtung, ist die in Querrichtung gemessene wirksame Breite der Schneidfläche nur zwischen 40% und 60% so groß wie in den axialen Endabschnitten, da sich im Bereich der Ausnehmung kein Schneidmittel befindet. Vom axialen Ort minimaler wirksamer Breite in der Mittelebene M nimmt die wirksame Breite in Axialrichtung zu beiden Enden hin aufgrund der Rautenform der Ausnehmung linear und symmetrisch zur Mitte zu und erreicht das in den Endbereichen vorliegende Maximum im Bereich der axialen Spitzen der Ausnehmung. Die wirksame Breite ist also in den Bereichen der axialen Endabschnitte konstant und hat symmetrisch zur Mittelebene einen V-förmigen Verlauf mit Minimum in der axialen Mitte des Schneidbelags.In the finishing tool 300, the recess 360 in the cutting pad 320 has the shape of a rhombus whose length in the longitudinal direction L is about twice as large as their (maximum) width in the transverse direction Q. The recess 360 extends from the cutting surface 325 to the cutting agent carrier 310 over the entire thickness of the cutting surface. In the area of the axial end sections E1 and E2, the effective width of the cutting surface for material removal in the transverse direction Q corresponds to the geometric width of the cutting surface, measured in the transverse direction. In the axial center M of the cutting surface, i. at the location of the largest width of the recess in the transverse direction, the measured in the transverse direction effective width of the cutting surface is only between 40% and 60% as large as in the axial end portions, since there is no cutting means in the region of the recess. From the axial location of minimum effective width in the median plane M, the effective width in the axial direction toward both ends increases linearly and symmetrically towards the center due to the diamond shape of the recess and reaches the maximum present in the end regions in the region of the axial peaks of the recess. The effective width is thus constant in the areas of the axial end portions and has symmetrical to the center plane a V-shaped curve with minimum in the axial center of the cutting pad.

Es ist unmittelbar ersichtlich, dass bei Verwendung eines derartigen Finish-Werkzeugs in demjenigen Bereich, in welchem sich bei der Oszillationsbewegung die Ausnehmung bewegt, der Materialabtrag pro Zeiteinheit geringer ist als in den axialen Endbereichen, in welchen das Finish-Werkzeug über die volle geometrische Breite der Schneidfläche in abrasivem Eingriff mit der Werkstückoberfläche steht. Dadurch wird in den axialen Endbereichen mehr Material abgetragen als im mittleren Bereich, wodurch sich eine insgesamt ballige Form mit konvex gekrümmter Mantellinienform des bearbeiteten Werkstückabschnitts ergibt.It will be readily apparent that using such a finish tool in the area in which the recess moves during the oscillatory motion, the material removal per unit time is less than in the axial end areas in which the finish tool is over the full geometric width the cutting surface is in abrasive engagement with the workpiece surface. As a result, more material is removed in the axial end regions than in the middle region, resulting in a total crowned shape with a convexly curved generatrix line of the machined workpiece section.

Bei der Variante eines Finish-Werkzeugs 400 in Fig. 4 hat die Ausnehmung 460 in dem am Schneidmittelträger 410 befestigten Schneidbelag 420 eine bikonvexe Linsenform, deren Länge in Längsrichtung L etwa zwei- bis dreimal so groß ist wie die in Querrichtung Q gemessene maximale Breite in der axialen Mitte der Ausnehmung. Die vollständig mit Schneidmittel belegten axialen Endabschnitte E1 und E2 der Schneidfläche 425 sind hier schmaler als im Fall der Ausführungsform von Fig. 3 (zwischen ca. 10% und ca. 5% der axialen Länge des Schneidbelags). Im Bereich der Ausnehmung variiert die wirksame Breite zwischen einem Maximalwert in den axialen Endbereichen und einem Minimalwert in der axialen Mitte entsprechend einer glatten Verlaufskurve mit lokalem Minimum in der axialen Mitte.In the variant of a finish tool 400 in Fig. 4 the recess 460 has a biconvex lens shape in the cutting surface 420 fixed to the cutting medium carrier 410, whose length in the longitudinal direction L is about two to three times as large as the measured in the transverse direction Q maximum width in the axial center of the recess. The fully eroded axial end portions E1 and E2 of the cutting surface 425 are narrower here than in the case of the embodiment of FIG Fig. 3 (between about 10% and about 5% of the axial length of the cutting pad). In the region of the recess, the effective width varies between a maximum value in the axial end regions and a minimum value in the axial center corresponding to a smooth profile with a local minimum in the axial center.

Anhand von Fig. 5 wird beispielhaft erläutert, auf welche Weise durch unterschiedliche Auslegung der Dimensionen einer einzigen Ausnehmung 560 im Zentrum eines Schneidbelags (linke Teilfiguren) bei der Bearbeitung eines Werkstückabschnitts unterschiedliche konvexe Mantellinienformen (rechte Teilfiguren) erzielbar sind. Fig. 5A entspricht dabei etwa der Variante aus Fig. 3, bei der die wirksame Breite der Schneidfläche in der Mitte der Schneidfläche, d.h. am Ort größter Breite der rautenförmigen Ausnehmung, nur ca. 30% bis 40% der maximalen wirksamen Breite in den Endbereichen beträgt. Hierdurch kann eine relativ große Balligkeit mit mehr oder weniger durchgängig konvex gekrümmter Mantellinienform durch Finish-Bearbeitung erzeugt werden.Based on Fig. 5 is exemplified, in which way by different interpretation of the dimensions of a single recess 560 in the center of a cutting pad (left part of figures) in the processing of a workpiece section different convex generatrix lines (right sub-figures) can be achieved. Fig. 5A This corresponds approximately to the variant Fig. 3 in that the effective width of the cutting surface in the center of the cutting surface, ie at the location of the largest width of the diamond-shaped recess, is only about 30% to 40% of the maximum effective width in the end regions. As a result, a relatively large crown with more or less consistently convex curved generatrix shape can be produced by finish machining.

Bei der Variante von Fig. 5B ist die Ausnehmung 560 in dem zentralen Bereich schmaler, so dass die wirksame Breite in der Mitte etwa zwischen 40% und 50% der wirksamen Breite der Schneidfläche in den axialen Endbereichen beträgt. Hierdurch kann bei entsprechender Anpassung der Dimensionen an den Oszillationshub (Auslenkung der Oszillationsbewegung) eine ebenfalls konvexe Mantellinienform mit flacherem Mittelbereich erzielt werden.In the variant of Fig. 5B For example, the recess 560 is narrower in the central region so that the effective width in the center is between about 40% and 50% of the effective width of the cutting surface in the axial end regions. As a result, with a corresponding adaptation of the dimensions to the oscillation stroke (deflection of the oscillation movement), a likewise convex generatrix line with a shallow central region can be achieved.

Eine weitere Verflachung des Mittelbereichs einer grundsätzlich balligen Gestalt des bearbeiteten Werkstückabschnitts kann sich dann ergeben, wenn eine noch geringere Variation der wirksamen Breite in Längsrichtung erzeugt wird, wie dies beispielsweise in Fig. 5C schematisch gezeigt ist. Dort liegt die wirksame Breite im axialen Mittelbereich bei ca. 60% bis 80% der maximalen wirksamen Breite in den axialen Endbereichen. Hierdurch kann gegebenenfalls eine Mantellinienform erzielt werden, die in ihrem Mittelbereich mehr oder weniger zylindrisch ist und nur in den axialen Endbereichen des bearbeiteten Werkstückabschnitts konvex gekrümmt ist.A further flattening of the central region of a fundamentally crowned shape of the machined workpiece section can then result if an even smaller variation of the effective width in the longitudinal direction is produced, as for example in FIG Fig. 5C is shown schematically. There, the effective width in the axial center region is about 60% to 80% of the maximum effective width in the axial end regions. In this way, optionally, a generatrix line shape can be achieved which is more or less cylindrical in its central region and is convexly curved only in the axial end regions of the machined workpiece section.

Finish-Werkzeuge der hier gezeigten Art sowie die in dieser Anmeldung beschriebenen Varianten erlauben es, rotationssymmetrische, eventuell zunächst mehr oder weniger zylindrische Werkstückabschnitte gezielt in ihrer axialen Kontur zu beeinflussen. Es ist möglich, mithilfe derartiger starrer Finish-Werkzeuge langwellige Fehler in Axialrichtung besser zu korrigieren als mit herkömmlichen Finish-Werkzeugen.Finish tools of the type shown here and the variants described in this application make it possible to influence rotationally symmetrical, possibly initially more or less cylindrical, workpiece sections in their axial contours in a targeted manner. It is possible to better correct long-axial defects in the axial direction with the aid of such rigid finishing tools than with conventional finishing tools.

Claims (11)

  1. Finishing tool (100, 300, 400) for the finish-machining of a rotationally symmetrical workpiece portion of a workpiece (190) which rotates about an axis of rotation (192) of the workpiece during the finish-machining, having:
    an abrasive carrier (110, 310, 410),
    a cutting layer (120, 320, 420), which is fastened on the abrasive carrier and has a cutting surface (125, 325, 425), which is provided in order to be pressed onto the workpiece portion, with surface contact, during finish-machining, wherein the cutting layer defines a longitudinal direction (L), which is to be oriented essentially parallel to the axis of rotation of the workpiece, and a transverse direction (Q), which runs perpendicularly to the longitudinal direction, and the cutting surface (125, 325, 425) is of a shape which is concave in the transverse direction, and wherein an effective width of the cutting surface, as measured in the transverse direction (Q), varies in the longitudinal direction (L) of the cutting surface,
    characterized in that
    the cutting layer has a single aperture (160, 360, 460, 560) which opens out into the cutting surface (125, 325, 425) such that the effective width of the cutting surface in the region of the aperture is reduced in relation to a cutting surface without any aperture, wherein the shape of the aperture is selected such that the desired axial distribution of the effective width of the cutting surface is obtained.
  2. Finishing tool according to claim 1, characterized in that the effective width in an axial portion of minimum effective width is between 20% and 80% of the effective width in a portion of maximum effective width.
  3. Finishing tool according to claim 1 or 2, characterized in that, as seen in the longitudinal direction (L), the effective width of the cutting surface is smallest in a central portion of the cutting surface, in particular in the axial center (M) of the cutting surface, and increases in the direction of axial end portions (E1, E2) of the cutting surface.
  4. Finishing tool according to any of the preceding claims, characterized in that, as seen in the longitudinal direction (L), an abrasive fraction of the cutting surface (125, 325, 425) runs in a mirror-symmetrical manner in relation to a center plane (M) of the cutting surface.
  5. Finishing tool according to any of the preceding claims, characterized in that the cutting surface (125, 325, 425) is bounded in rectangular form.
  6. Finishing tool according to any of claims 1 to 5, characterized in that the aperture (360, 560) is of a diamond shape, preferably such that the aperture has its maximum extent in the transverse direction (Q) in the axial center of the cutting surface, wherein the width of the aperture in the transverse direction decreases linearly to the axial ends of the aperture.
  7. Finishing tool according to any of claims 1 to 5, characterized in that the aperture (460) is in the form of a lens, of which the width is greatest in the central region of the cutting surface and decreases gradually, in accordance with a non-linear function, towards the axial ends.
  8. Finishing tool according to any of the preceding claims, characterized in that, as seen in the longitudinal direction (L), the effective width of the cutting surface (125, 325, 425) is constant in axial end regions (E1, E2) of the cutting surface.
  9. Finishing tool according to any of the preceding claims, characterized in that the abrasive carrier (110) has at least one coolant channel (170), which opens out in the aperture (160) in the cutting layer (120).
  10. Method for the finish-machining of circumferential surfaces of rotationally symmetrical workpiece portions on workpieces, in the case of which a finishing tool is pressed by way of a pressure-exerting force onto a circumferential surface which is to be machined and, for material-removal purposes, the workpiece is rotated about a workpiece axis and a relative movement with oscillation parallel to the workpiece axis is generated between the workpiece and the abrasive, characterized in that use is made of a finishing tool according to any of the preceding claims.
  11. Apparatus for the finish-machining of circumferential surfaces of rotationally symmetrical workpiece portions on workpieces, having:
    a rotating device for generating a rotary movement of the workpiece (190) about a workpiece axis of rotation (192);
    a pressure-exerting device for pressing a finishing tool (100, 300, 400) onto a circumferential surface which is to be machined, such that the finishing tool is pressed onto the circumferential surface by way of a pressure-exerting force (F); and
    an oscillation device for generating an oscillating relative movement between the workpiece (190) and the finishing tool, said relative movement being oriented parallel to the axis of rotation of the workpiece,
    characterized in that the finishing tool is designed according to any of claims 1 to 9.
EP15729844.9A 2014-06-23 2015-06-17 Finishing tool Active EP3157709B1 (en)

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DE102014211938A1 (en) 2015-12-24
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WO2015197449A1 (en) 2015-12-30
CN106573357A (en) 2017-04-19

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