CN218394441U - Hot air atmosphere protection nanoliter injection dispensing valve nozzle - Google Patents
Hot air atmosphere protection nanoliter injection dispensing valve nozzle Download PDFInfo
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- CN218394441U CN218394441U CN202221961199.0U CN202221961199U CN218394441U CN 218394441 U CN218394441 U CN 218394441U CN 202221961199 U CN202221961199 U CN 202221961199U CN 218394441 U CN218394441 U CN 218394441U
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- 238000002347 injection Methods 0.000 title claims description 7
- 239000007924 injection Substances 0.000 title claims description 7
- 239000003292 glue Substances 0.000 claims abstract description 80
- 239000000084 colloidal system Substances 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 16
- 230000003321 amplification Effects 0.000 claims description 13
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 13
- 238000010304 firing Methods 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 12
- 230000003068 static effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000002028 premature Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000010353 genetic engineering Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型公开了一种热空气氛围保护纳升喷射点胶阀喷嘴,包括热空气氛围保护纳升喷射点胶阀,其包括空气喷嘴与点胶喷嘴,空气喷嘴与点胶阀外壳连接,且两侧开设有空气供给通道A和空气供给通道B,空气供给通道A和空气供给通道B向上倾斜,下侧开设有圆环形的出气口;点胶喷嘴配合安装在空气喷嘴内部,且点胶喷嘴底部开设有出胶口,该喷嘴具有保护胶滴热量不易过快耗散功能。
The utility model discloses a hot air atmosphere protected nano-liter jet dispensing valve nozzle, which comprises a hot air atmosphere protected nano-liter jet dispensing valve, which comprises an air nozzle and a dispensing nozzle, the air nozzle is connected with a dispensing valve shell, and There are air supply channel A and air supply channel B on both sides, the air supply channel A and air supply channel B are inclined upward, and the lower side is provided with a circular air outlet; the dispensing nozzle is installed inside the air nozzle, and the dispensing There is a glue outlet at the bottom of the nozzle, which has the function of protecting the heat of the glue droplet from dissipating too quickly.
Description
技术领域technical field
本实用新型属于点胶技术领域,具体涉及一种热空气氛围保护纳升喷射点胶阀专用喷嘴。The utility model belongs to the field of glue dispensing technology, in particular to a special nozzle for a hot air atmosphere protection nanoliter jet dispensing valve.
背景技术Background technique
胶体点胶是微小零部件的封装及连接的关键技术,是将胶体分配到指定位置,从而实现电子元件的固定、包封、焊接等。广泛应用于快速制造、芯片制造、基因工程微电子封装等领域。其中点胶阀是控制胶体喷射运行和停止的机构,点胶阀喷嘴是点胶阀下端喷出胶体的组件。Colloid dispensing is a key technology for the packaging and connection of tiny parts. It is to distribute the colloid to the designated position, so as to realize the fixing, encapsulation and welding of electronic components. Widely used in rapid manufacturing, chip manufacturing, genetic engineering microelectronic packaging and other fields. Among them, the dispensing valve is a mechanism that controls the operation and stop of the colloid injection, and the dispensing valve nozzle is a component that ejects the colloid from the lower end of the dispensing valve.
点胶技术分为传统接触式点胶和非接触式点胶。非接触式点胶具有一定的喷射高度,有利于适应工件的形状。目前非接触式喷射点胶阀单点胶量的技术水平发展至纳升甚至亚纳升级别,在点胶阀喷射热熔胶等非牛顿流体胶体时,微小的胶滴胶体易在点胶喷射过程中热量过度耗散,引起温度降低过快,以至于喷胶过程中就出现过早凝胶,影响胶滴与靶材的浸润性,从而影响胶滴的粘接力。Dispensing technology is divided into traditional contact dispensing and non-contact dispensing. Non-contact dispensing has a certain jet height, which is conducive to adapting to the shape of the workpiece. At present, the technical level of the single dispensing volume of the non-contact jet dispensing valve has developed to the level of nanoliter or even sub-nanometer. When the dispensing valve sprays non-Newtonian fluid colloids such as hot melt adhesive, the tiny glue droplets are easy to flow in the dispensing jet. Excessive heat dissipation during the process causes the temperature to drop too quickly, so that premature gelation occurs during the glue spraying process, which affects the wettability of the glue droplet and the target material, thereby affecting the adhesion of the glue droplet.
在现有的专利中也公开了一些通过设置空气保护装置进行点胶的装置,但是这些装置设置的空气出口仅为周围分布若干圆孔,对于喷射的胶滴保护能力极其有限,如果各个圆孔喷出的气流流量不均,还会对点胶过程产生干扰;同时由于这些装置中空气喷嘴与点胶喷嘴为一个整体,对于中国市面上流行的点胶阀适配性较差。Some devices for dispensing glue by setting air protection devices are also disclosed in existing patents, but the air outlets provided by these devices are only a few round holes distributed around, and the ability to protect the sprayed glue drops is extremely limited. If each round hole The uneven flow rate of the sprayed air will also interfere with the dispensing process; at the same time, because the air nozzle and the dispensing nozzle are integrated in these devices, the adaptability to the popular dispensing valves on the Chinese market is poor.
实用新型内容Utility model content
本实用新型的目的在于解决点胶过程中热量过度耗散的问题,提升胶滴的粘接力,提供一种热空气氛围保护纳升喷射点胶阀专用喷嘴,该喷嘴具有保护胶滴热量不易过快耗散功能。The purpose of this utility model is to solve the problem of excessive heat dissipation in the dispensing process, improve the adhesive force of the glue drop, and provide a special nozzle for the nano-liter jet dispensing valve protected by a hot air atmosphere. The nozzle has the function of protecting the glue drop from heat. dissipate the function too quickly.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
本实用新型热空气氛围保护纳升喷射点胶阀专用喷嘴,包括供电系统、供胶系统、供气系统和热空气氛围保护纳升喷射点胶阀;所述的热空气氛围保护纳升喷射点胶阀包括点胶阀外壳、供电管道、压电叠堆预紧装置、压电叠堆预紧螺栓、压电叠堆、杠杆放大机构、撞针、泛塞封、胶腔、弹簧、胶体流道、空气喷嘴、点胶喷嘴和胶体加热装置;所述的压电叠堆预紧装置安装在点胶阀外壳内部凹槽中;所述的压电叠堆上端与压电叠堆预紧装置紧密接触,且压电叠堆上连接有供电管道;所述的压电叠堆预紧螺栓安装在点胶阀外壳上,且贯穿点胶阀外壳与压电叠堆预紧装置紧密接触;所述的杠杆放大机构中杠杆近支点端与压电叠堆下端紧密接触,杠杆支点固定在点胶阀外壳内部;所述的撞针通过圆柱形凸台结构与杠杆放大机构远支点端紧密接触,撞针的侧面与撞针腔之间设有泛塞封,泛塞封将撞针腔的下侧部分密封,该部分称为胶腔,撞针底端嵌入点胶阀外壳的撞针腔中;所述的弹簧上端与撞针上的圆柱形凸台结构下侧紧密接触,下端固定在点胶阀外壳上;所述的胶体流道内部开设有胶体供给管道,且胶体流道通过螺纹配合与点胶阀外壳连接;所述的空气喷嘴通过螺纹配合与点胶阀外壳连接,且两侧开设有空气供给通道A和空气供给通道B,空气供给通道A和空气供给通道B向上倾斜,轴线与竖直面呈10-30°,下侧开设有圆环形的出气口;所述的点胶喷嘴通过形状配合安装在空气喷嘴内部,且底部开设有出胶口;所述胶体加热装置通过螺纹配合与胶体流道连接,且内部开设有胶体供给管道。所述的供电系统通过供电管道与热空气氛围保护纳升喷射点胶阀相连;所述的供胶系统通过胶体供给管道与热空气氛围保护纳升喷射点胶阀相连;所述的供气系统通过空气供给通道A和空气供给通道B与热空气氛围保护纳升喷射点胶阀相连。The utility model hot air atmosphere protection nano-liter injection dispensing valve special nozzle includes a power supply system, a glue supply system, an air supply system and a hot air atmosphere protection nano-liter injection dispensing valve; the hot air atmosphere protection nano-liter injection point The glue valve includes a dispensing valve shell, a power supply pipeline, a piezoelectric stack preload device, a piezoelectric stack preload bolt, a piezoelectric stack, a lever amplification mechanism, a striker, a pan seal, a glue chamber, a spring, and a glue flow channel , air nozzle, dispensing nozzle and colloid heating device; the piezoelectric stack pretensioning device is installed in the inner groove of the dispensing valve shell; the upper end of the piezoelectric stack is closely connected to the piezoelectric stack pretensioning device contact, and a power supply pipeline is connected to the piezoelectric stack; the piezoelectric stack pre-tightening bolt is installed on the dispensing valve shell, and penetrates the dispensing valve shell to be in close contact with the piezoelectric stack pre-tightening device; In the lever amplification mechanism, the near fulcrum end of the lever is in close contact with the lower end of the piezoelectric stack, and the lever fulcrum is fixed inside the dispensing valve shell; the striker is in close contact with the far fulcrum end of the lever amplification mechanism through a cylindrical boss structure, and the striker A pan-seal is provided between the side and the firing pin chamber, and the pan-seal seals the lower part of the firing pin chamber. This part is called the rubber chamber, and the bottom end of the firing pin is embedded in the firing pin chamber of the dispensing valve shell; the upper end of the spring and The lower side of the cylindrical boss structure on the striker is in close contact, and the lower end is fixed on the dispensing valve housing; the colloid flow channel is provided with a colloid supply pipe inside, and the colloid flow channel is connected with the dispensing valve housing through thread fit; The above-mentioned air nozzle is connected with the dispensing valve shell through thread fit, and there are air supply channel A and air supply channel B on both sides, the air supply channel A and air supply channel B are inclined upward, and the axis and the vertical plane are 10-30 °, a circular air outlet is provided on the lower side; the dispensing nozzle is installed inside the air nozzle through shape fit, and a glue outlet is opened at the bottom; the colloid heating device is connected with the colloid flow channel through thread fit, And there is a colloid supply pipeline inside. The power supply system is connected to the hot air atmosphere protected nanoliter jet dispensing valve through the power supply pipeline; the glue supply system is connected to the hot air atmosphere protected nanoliter jet dispensing valve through the glue supply pipeline; the air supply system It is connected to the hot air atmosphere protected nanoliter jet dispensing valve through air supply channel A and air supply channel B.
优选地,所述的空气喷嘴上的两个空气供给通道A和空气供给通道B沿空气喷嘴的中轴线对称分布。所述供气系统中的温热空气的温度应比喷出的胶体胶滴温度高5-10℃,确保喷射的温热空气流的温度与胶滴温度一致,强化空气喷嘴对点胶过程的保护作用。Preferably, the two air supply channels A and B on the air nozzle are distributed symmetrically along the central axis of the air nozzle. The temperature of the warm air in the air supply system should be 5-10°C higher than the temperature of the sprayed colloid droplets to ensure that the temperature of the sprayed warm air flow is consistent with the temperature of the glue droplets, and strengthen the air nozzle’s effect on the dispensing process. Protective effects.
优选地,所述空气供给通道A和空气供给通道B的轴线应于竖直面呈10-30°,确保喷射的温热空气流不会影响流体点胶。Preferably, the axis of the air supply channel A and the air supply channel B should be 10-30° with respect to the vertical plane, so as to ensure that the sprayed warm air flow will not affect the fluid dispensing.
优选地,所述供气系统应根据喷出的点胶速度改变供气压力,确保喷出的胶滴速度和喷出的温热空气流速度一致,防止温热空气流对点胶过程造成扰动;根据仿真结果,当喷出的胶滴速度为20-25m/s时,供气压力的静压应为500-600pa,当喷出的胶滴速度为25-30m/s时,供气压力的静压应为600-800pa,当喷出的胶滴速度为30-35m/s时,供气压力的静压应为800-1100pa,当喷出的胶滴速度为35-40m/s时,供气压力的静压应为1100-1400pa。Preferably, the air supply system should change the air supply pressure according to the ejected dispensing speed, so as to ensure that the speed of the ejected glue droplets is consistent with the ejected warm air flow speed, and prevent the warm air flow from disturbing the dispensing process ;According to the simulation results, when the velocity of the sprayed glue droplet is 20-25m/s, the static pressure of the air supply pressure should be 500-600pa; when the sprayed glue droplet velocity is 25-30m/s, the air supply pressure The static pressure of the air supply should be 600-800pa. When the velocity of the sprayed glue droplet is 30-35m/s, the static pressure of the air supply pressure should be 800-1100pa. When the sprayed glue droplet velocity is 35-40m/s , The static pressure of the air supply pressure should be 1100-1400pa.
该热空气氛围保护纳升喷射点胶阀专用喷嘴的工作方法,具体如下:The hot air atmosphere protects the working method of the special nozzle of the nanoliter jet dispensing valve, as follows:
首先通过拧动压电叠堆预紧螺栓,从侧面压紧压电叠堆预紧装置,对压电叠堆进行预紧;然后,供胶系统通过胶体供给管道将胶体输送到胶体加热装置中,加热后胶体流入胶体流道内部的胶体供给管道,之后进入胶腔中;供电系统通过供电管道给压电叠堆通入高电压后,压电叠堆伸长将杠杆放大机构向下压动;由于杠杆放大机构的位移放大作用,撞针被带动着竖直向下运动,挤压胶腔中的胶液从点胶喷嘴中的出胶口喷出,同时压缩弹簧;供电系统通过供电管道给压电叠堆通入低电压后,压电叠堆回缩,被压缩的弹簧推动着撞针竖直向上运动,同时带动杠杆放大机构向上抬起,撞针竖直向上运动时,胶体通过胶体供给管道进入胶腔中;给压电叠堆输入特定频率的脉冲电压,驱动撞针按相应频率运动并挤压胶液从出胶口喷出;供气系统通过空气供给通道A和空气供给通道B将温热空气(温度比胶滴温度高5-10℃)输送到空气喷嘴中,并从下方出气口喷出,形成温热空气保护气流,保护从喷嘴出口喷出的胶滴,防止因热扩散而过早凝结。First, by twisting the piezoelectric stack pre-tightening bolt, the piezoelectric stack pre-tightening device is pressed from the side to pre-tighten the piezoelectric stack; then, the glue supply system delivers the glue to the glue heating device through the glue supply pipe After heating, the colloid flows into the colloid supply pipe inside the colloid flow channel, and then enters the glue cavity; after the power supply system supplies high voltage to the piezoelectric stack through the power supply pipeline, the piezoelectric stack stretches and presses the lever amplification mechanism downward. ; Due to the displacement amplification effect of the lever amplification mechanism, the striker is driven to move vertically downward, and the glue liquid in the extruded glue chamber is ejected from the glue outlet in the dispensing nozzle, and the spring is compressed at the same time; After the piezoelectric stack is connected to the low voltage, the piezoelectric stack retracts, and the compressed spring pushes the striker to move vertically upwards, and at the same time drives the lever amplification mechanism to lift upwards. When the striker moves vertically upwards, the colloid passes through the colloid supply pipe Enter the glue cavity; input a pulse voltage of a specific frequency to the piezoelectric stack, drive the striker to move at the corresponding frequency and extrude the glue to be ejected from the glue outlet; Hot air (temperature 5-10°C higher than the droplet temperature) is delivered to the air nozzle and sprayed out from the lower air outlet to form a warm air protection airflow to protect the droplet sprayed from the nozzle outlet and prevent it from being damaged by thermal diffusion. Premature condensation.
本实用新型具有的有益效果是:The beneficial effect that the utility model has is:
1)本实用新型通过温热空气流包裹住喷射出来的胶滴,在点胶过程中创造出一个与点胶流场方向相同的温热空气保护层,减少胶滴的热量耗散,从而优化胶滴与靶材的浸润性,增加胶滴凝固后的粘接力。1) The utility model wraps the sprayed glue droplets through the warm air flow, and creates a warm air protective layer in the same direction as the glue dispensing flow field during the glue dispensing process, reducing the heat dissipation of the glue droplets, thereby optimizing The wettability of the glue droplet and the target increases the adhesion of the glue droplet after solidification.
2)本实用新型大大减少了点胶过程中周围的空气对点胶的扰动与影响,同时相同方向的气流场有利于胶体喷射成滴,从而能提升点胶的最大喷射高度,有利于点胶阀能适应更广的工件工艺情况。2) The utility model greatly reduces the disturbance and influence of the surrounding air on the dispensing during the dispensing process, and at the same time, the airflow field in the same direction is conducive to the spraying of the colloid into droplets, thereby increasing the maximum spray height of the dispensing, which is beneficial to the dispensing The valve can adapt to a wider range of workpiece process conditions.
3)本实用新型中的空气喷嘴上的两个空气供给通道A和空气供给通道B沿空气喷嘴的中轴线对称分布。所述供气系统中的温热空气的温度应比喷出的胶体胶滴温度高5-10℃,确保喷射的温热空气流的温度与胶滴温度一致,强化空气喷嘴对点胶过程的保护作用。3) The two air supply channels A and B on the air nozzle in the present utility model are distributed symmetrically along the central axis of the air nozzle. The temperature of the warm air in the air supply system should be 5-10°C higher than the temperature of the sprayed colloid droplets to ensure that the temperature of the sprayed warm air flow is consistent with the temperature of the glue droplets, and strengthen the air nozzle’s effect on the dispensing process. Protective effects.
4)本实用新型中的空气供给通道A和空气供给通道B的轴线应于竖直面呈10-30°,确保喷射的温热空气流不会影响流体点胶。4) The axes of the air supply channel A and the air supply channel B in the present invention should be 10-30° to the vertical plane to ensure that the sprayed warm air flow will not affect the fluid dispensing.
附图说明Description of drawings
构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model.
图1为本实用新型热空气氛围保护纳升喷射点胶阀专用喷嘴中空气喷嘴剖视结构示意图。Figure 1 is a schematic cross-sectional structure diagram of the air nozzle in the special nozzle of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图2为本实用新型热空气氛围保护纳升喷射点胶阀专用喷嘴中点胶喷嘴剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the dispensing nozzle in the special nozzle of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图3为本实用新型热空气氛围保护纳升喷射点胶阀剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图4为本实用新型热空气氛围保护纳升喷射点胶阀侧面剖视结构示意图。Fig. 4 is a side cross-sectional structural schematic diagram of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图5为本实用新型热空气氛围保护纳升喷射点胶阀喷嘴部分剖视结构示意图。Fig. 5 is a partial cross-sectional structure schematic diagram of the hot air atmosphere protection nanoliter jet dispensing valve nozzle of the present invention.
图6为本实用新型热空气氛围保护纳升喷射点胶阀整体结构立体俯视图。Fig. 6 is a three-dimensional top view of the overall structure of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图7为本实用新型热空气氛围保护纳升喷射点胶阀整体结构立体仰视图。Fig. 7 is a three-dimensional bottom view of the overall structure of the hot air atmosphere protection nanoliter jet dispensing valve of the present invention.
图中:1.空气喷嘴;2.空气供给通道A;3.空气供给通道B;4.出气口;5.点胶喷嘴;6.出胶口;7.胶腔;8.泛塞封;9.弹簧;10.撞针;11.压电叠堆预紧装置;12.点胶阀外壳;13压电叠堆;14.杠杆放大机构;15.胶体流道;16.胶体加热装置;17.胶体供给管道;18.供电管道;19.压电叠堆预紧螺栓;101.供电系统;102.供胶系统;103.供气系统。In the figure: 1. Air nozzle; 2. Air supply channel A; 3. Air supply channel B; 4. Air outlet; 5. Dispensing nozzle; 6. Glue outlet; 7. Glue cavity; 8. Universal plug seal; 9. Spring; 10. Striker; 11. Piezoelectric stack pretensioning device; 12. Dispensing valve shell; 13 Piezoelectric stack; 14. Lever amplification mechanism; 15. Colloid flow channel; 16. Colloid heating device; 17 .Colloid supply pipeline; 18. Power supply pipeline; 19. Piezoelectric stack pre-tightening bolts; 101. Power supply system; 102. Glue supply system; 103. Gas supply system.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本实用新型提供进一步的说明。除非另有指明,本实用新型使用的所有技术和科学术语具有与本实用新型所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed descriptions are all exemplary and are intended to provide further description of the present utility model. Unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本实用新型的示例性实施方式。如在这里所使用的,除非本实用新型另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used here is only used to describe specific embodiments, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the utility model clearly states otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, It specifies the presence of features, steps, operations, means, components and/or combinations thereof;
为了方便叙述,本实用新型中如果出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the utility model, it only means that it is consistent with the directions of up, down, left and right of the drawings themselves, and does not limit the structure , is only for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the utility model.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1和图2所示,热空气氛围保护纳升喷射点胶阀专用喷嘴,包括空气喷嘴1和点胶喷嘴5,所述的空气喷嘴1包括空气供给通道A2、空气供给通道B3和出气口4,空气供给通道A2和空气供给通道B3向上倾斜,轴线与竖直面呈10-30°,圆环形的出气口4开设在空气喷嘴1下侧;所述的点胶喷嘴5包括出胶口6;点胶喷嘴5通过形状配合安装在空气喷嘴1内部。As shown in Figure 1 and Figure 2, the hot air atmosphere protection nano-liter jet dispensing valve special nozzle, including
如图3和图4所示,热空气氛围保护纳升喷射点胶阀,包括空气喷嘴1、点胶喷嘴5、胶腔7、泛塞封8、弹簧9、撞针10、压电叠堆预紧装置11、点胶阀外壳12、压电叠堆13、杠杆放大机构14、胶体流道15、胶体加热装置16、胶体供给管道17、供电管道18和压电叠堆预紧螺栓19;压电叠堆预紧装置11安装在点胶阀外壳12内部的凹槽中,并通过压电叠堆预紧螺栓19固定;压电叠堆13上开设有供电管道18并与外界连通,压电叠堆13上端与压电叠堆预紧装置11紧密接触,压电叠堆13下端与杠杆放大机构14近支点端紧密接触;杠杆放大机构14的支点固定在点胶阀外壳12上,杠杆放大机构14的远支点端与撞针10上段的圆柱形凸台结构上侧紧密接触;弹簧9上端与撞针10上段的圆柱形凸台结构下侧紧密接触,弹簧9下端固定在点胶阀外壳12上;撞针10的侧面与撞针腔之间设有泛塞封8,泛塞封8将撞针腔的下侧部分密封,该部分称为胶腔7,撞针10底端嵌入点胶阀外壳的撞针腔中;空气喷嘴5通过螺纹配合与点胶阀外壳12连接,点胶喷嘴5通过形状配合安装在空气喷嘴1内部,胶体流道15通过螺纹配合与点胶阀外壳12连接,胶体加热装置16通过螺纹配合与胶体流道15连接,在胶体加热装置16内部和胶体流道15内部都开设有胶体供给管道17。As shown in Figure 3 and Figure 4, the hot air atmosphere protects the nanoliter jet dispensing valve, including
如图3和4所示,热空气氛围保护纳升喷射点胶阀系统,包括供电系统101,供胶系统102,供气系统103,热空气氛围保护纳升喷射点胶阀,供电系统101通过供电管道18与热空气氛围保护纳升喷射点胶阀相连,供胶系统102通过胶体供给管道17与热空气氛围保护纳升喷射点胶阀相连,供气系统103通过气体供给管道A2和空气供给通道B3与热空气氛围保护纳升喷射点胶阀相连。As shown in Figures 3 and 4, the hot air atmosphere protects the nanoliter jet dispensing valve system, including a
作为一个优选实施例,所述的撞针10与撞针腔之间的泛塞封8为PBT塑料泛塞封。As a preferred embodiment, the said
作为一个优选实施例,所述的点胶阀外壳12上开设有两个M8螺纹孔,所述的胶体流道上15开设有四个M8螺纹孔,所述的胶体加热装置16下侧开设有两个M8螺纹孔,共四个M8螺栓穿过胶体流道15的一个螺纹孔,并与点胶阀外壳12以及胶体加热装置16的对应的一个M8螺纹孔连接。As a preferred embodiment, the dispensing
作为一个优选实施例,所述的空气喷嘴1上的空气供给通道A2和空气供给通道B3沿空气喷嘴1中轴线对称分布,能有效起到平衡气流的作用,避免热空气流场方向与点胶流场方向不一致。As a preferred embodiment, the air supply channel A2 and the air supply channel B3 on the
作为一个优选实施例,所述供气系统103中的温热空气的温度应比喷出的胶体胶滴温度高5-10℃,确保喷射的温热空气流的温度与胶滴温度一致,强化空气喷嘴对点胶过程的保护作用。As a preferred embodiment, the temperature of the warm air in the
作为一个优选实施例,所述空气供给通道A2和空气供给通道B3的轴线应于竖直面呈10-30°,确保喷射的温热空气流不会影响流体点胶。As a preferred embodiment, the axis of the air supply channel A2 and the air supply channel B3 should be 10-30° to the vertical plane, so as to ensure that the sprayed warm air flow will not affect the fluid dispensing.
作为一个优选实施例,所述供气系统103应根据喷出的点胶速度改变供气压力,确保喷出的胶滴速度和喷出的温热空气流速度一致,防止温热空气流对点胶过程造成扰动;根据仿真结果,当喷出的胶滴速度为20-25m/s时,供气静压应为500-600pa,当喷出的胶滴速度为25-30m/s时,供气静压应为600-800pa,当喷出的胶滴速度为30-35m/s时,供气静压应为800-1100pa,当喷出的胶滴速度为35-40m/s时,供气静压应为1100-1400pa。As a preferred embodiment, the
该热空气氛围保护纳升喷射点胶阀专用喷嘴的工作方法,具体如下:The hot air atmosphere protects the working method of the special nozzle of the nanoliter jet dispensing valve, as follows:
首先通过拧动压电叠堆预紧螺栓19压紧压电叠堆预紧装置11,对压电叠堆13进行预紧;然后,供胶系统102通过胶体供给管道17将胶体输送到胶体加热装置16中,加热后胶体流入胶体流道15内部的胶体供应管道17中,之后进入胶腔7中;供电系统101通过供电管道18给压电叠堆13通入高电压后,压电叠堆13伸长将杠杆放大机构14向下压动;由于杠杆放大机构14的位移放大作用,撞针10被带动着竖直向下运动,挤压胶腔7中的胶液从点胶喷嘴5中的出胶口6喷出,同时压缩弹簧9;供电系统101通过供电管道18给压电叠堆13通入低电压后,压电叠堆13回缩,被压缩的弹簧9推动着撞针10竖直向上运动,同时带动杠杆放大机构14向上抬起,撞针10竖直向上运动时,胶液通过胶体流道15进入胶腔7中;给压电叠堆13输入特定频率的脉冲电压,则撞针10按相应频率运动并挤压胶液从出胶口6喷出;供气系统103通过空气供给通道A2和空气供给通道B3将温热空气(温度比胶滴温度高5-10℃)输送到空气喷嘴1中,并从下方出气口4喷出;形成温热空气保护气流,保护从喷嘴出口喷出的胶滴,防止因热扩散而过早凝结。Firstly, the piezoelectric
最后还需要说明的是,诸如第一和第二之类的关系术语仅仅用来将一个实体或者操作与另一实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。Finally, it should be noted that relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. This actual relationship or sequence.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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