CN212048213U - A battery labeling leak detection device - Google Patents

Abstract

The utility model relates to a battery labeling and leak detection device, which comprises a battery feeding mechanism arranged on a table board, which is used for transporting a tray, clamping and positioning it, and then taking out the battery in the tray and placing it through a battery tightening mechanism. On the indexing carrier; the indexing carrier is used to load the battery and then transfer to the following stations on the indexing carrier: leak test station, used to detect whether the battery leaks; code scanning station; labeling tool position for labeling the two ends of the battery; two-phase laser marking two-dimensional code equipment; receiving station for taking out the battery from the carrier through the battery tightening mechanism; cleaning station, the utility model automatically After automatic docking with the previous station, the battery leakage test, code scanning, automatic labeling, coding and automatic receiving processing are completed, which reduces the number of workers, and uses automated equipment to replace manual operations, which improves the battery sticker. The detection efficiency of mark and leak detection ensures the yield of the product.

Description

A battery labeling leak detection device

technical field

The utility model belongs to the technical field of battery assembly detection, in particular to a labeling and leak detection device for batteries.

Background technique

Batteries need to go through multiple processes in the production and processing. At present, batteries are generally marked by ordinary inkjet printers, or by coding alone. Leakage is detected by hand-held instruments. Ordinary inkjet codes are easy to be erased and modified, and there are separate codes. The risk of rusting and inability to read; and the limited number of characters is not conducive to preservation and recording. At the same time, the detection speed is slow, the efficiency is low, and the full inspection cannot be carried out. The leaked products flow to the client and have serious quality problems, which seriously restricts the development of the enterprise.

Utility model content

The purpose of this utility model is to overcome the deficiencies of the prior art and provide a method that can avoid the problems of easy erasing, rusting, not easy to save, and other recording problems that exist in the production process of the battery during the production process of ordinary coding and independent coding, and can control the Battery labeling leak detection equipment for leakage detection and other risks caused by leak sampling.

In order to achieve the above-mentioned purpose, the technical scheme adopted by the present utility model is: a battery labeling leak detection device, characterized in that it includes:

The battery feeding mechanism is used to transport and clamp the tray, and then take out the battery in the tray and place it on the indexing carrier through the battery tightening mechanism;

Indexing carrier, the indexing carrier includes a rotatable indexing plate and a plurality of carriers arranged on the indexing plate, which are used to load the battery and then transfer to the following stations on the indexing carrier:

Leak test station, used to detect whether the battery leaks;

Scanning station, used to read the QR code on the battery in the carrier;

Labeling station for labeling both ends of the battery;

Two adjacent laser QR code equipments are used to print QR code on the battery label;

Receiving station, used to take out the battery from the carrier through the battery tensioning mechanism;

The cleaning station is used to clean the processed carrier.

Further, the battery feeding mechanism includes a tray transmission line, and a plurality of trays for placing batteries are arranged in the tray transmission line; and a fastening component is arranged in the tray transmission line for clamping the conveyed trays. ; A reclaiming manipulator is arranged on one side of the tray transmission line, and a plurality of reclaiming suction cups are arranged on the reclaiming manipulator, and the reclaiming manipulator is used to suck the battery in the tray and send it to the load on the indexing plate. in the tool.

Further, the fastening assembly includes a pallet lifting cylinder arranged at the bottom of the pallet transmission line; the top of the pallet lifting cylinder is provided with a pallet top plate that can be lifted up and down, and clamping plates are provided on both sides of the upper end of the pallet top plate, one of which is clamped. The clamping plate can be moved laterally through the transverse clamping cylinder; a tray transfer line is arranged in the middle of the two clamping plates; an upward moving cylinder is arranged on the adjacent side of the clamping plate on the tray transmission line, and the upward movement The top of the cylinder is provided with a traverse cylinder; the front end of the traverse cylinder is provided with an outer top plate outside the tray transmission line; an upper top plate is provided on the opposite side of the tray transmission line to the outer top plate.

Further, the carrier includes a carrier table, on which two rows of clamping blocks are arranged vertically spaced apart; the two sides of each of the two upper and lower clamping blocks constitute a space for placing batteries. The positioning cavity; the two sides of the positioning cavity are provided with a first positioning block and a second positioning block, and a limit block is provided on the first positioning block and the second positioning block; the first positioning block and the second positioning block A first clamping block and a second clamping block that can move laterally are arranged above the two positioning blocks, and the first clamping block and the second clamping block move laterally through the limit hole and the limit block the top of the first clamping block and the second clamping block are provided with insertion holes; the first clamping block and the second clamping block and the carrier platform all pass through The spring is connected.

Further, the battery tightening mechanism includes a first lifting cylinder, and a first clamping cylinder is arranged on the top of the first lifting cylinder; the first clamping cylinder is used to drive the left moving frame and the right moving frame to clamp / Separate; the left moving frame is provided with a first moving block and a second moving block, the right moving frame is provided with a third moving block and a fourth moving block, and the second moving block is arranged on the first moving block Between the moving block and the third moving block; the bottoms of the four moving blocks are all provided with latches matching the jacks.

Further, the code scanning station includes a code scanning mobile slide rail, and a code scanning lateral slide rail that can be moved laterally is provided on the code scanning mobile slide rail; the sweeping pier.

Further, the labeling station includes two labeling mechanisms distributed in sequence; the labeling mechanism includes a label feeding mechanism and a labeling mechanism arranged above the label feeding mechanism; the labeling mechanism includes a horizontal The movable lifting slide rail is provided with a movable bracket that can move up and down; the bottom of the movable bracket is provided with a suction assembly, and the suction assembly is composed of a plurality of suction cups; the bottom of the movable bracket is provided with an upper A visual detection system is used to detect whether the label and the battery are pasted in place; a lower visual detection system is provided under one side of the label feeding mechanism to detect the precision of the label suction by the suction component.

Further, the receiving station includes a battery tightening mechanism arranged on one side of the indexing plate for loosening the battery; a discharging manipulator is arranged on one side of the battery tightening mechanism, and the discharging manipulator is on the discharging manipulator. A positioning pin for fitting the positioning hole is provided; a discharging conveying line is arranged on one side of the discharging manipulator, and a plurality of trays for placing batteries are arranged on the discharging conveying line.

Further, the cleaning station includes a cleaning bracket, and a cleaning pressure cylinder is arranged on the cleaning bracket; the bottom of the cleaning pressure cylinder is provided with a sealing frame for sealing the carrier; the sealing frame is provided with Multiple flushing hoses.

Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:

The battery labeling and leak testing device according to the scheme of the utility model can automatically connect with the previous work station to complete the battery leakage test, code scanning, automatic labeling, coding and automatic material receiving processing, thereby reducing the number of workers. The use of automated equipment instead of manual operations improves the efficiency of battery labeling and leak detection, ensures the yield of products, and enhances the production competitiveness of enterprises.

Description of drawings

Below in conjunction with accompanying drawing, the technical scheme of the present utility model is further described:

Accompanying drawing 1 is the structural representation of the utility model;

Accompanying drawing 2 is the partial enlarged view of A in accompanying drawing 1;

Accompanying drawing 3 is the structural representation of the battery feeding mechanism after omitting the reclaiming manipulator;

Accompanying drawing 4 is the partial enlarged view of B in accompanying drawing 3;

Accompanying drawing 5 is the structural representation of another viewing angle in accompanying drawing 3;

Accompanying drawing 6 is the partial enlarged view of C in accompanying drawing 5;

Accompanying drawing 7 is the structural representation of the battery tightening mechanism;

8 is a schematic structural diagram of a carrier;

9 is a schematic structural diagram of the present utility model after omitting the battery feeding mechanism and the receiving station;

FIG. 10 is a schematic structural diagram from another perspective of FIG. 9;

Accompanying drawing 11 is the partial enlarged view of D in accompanying drawing 10;

Accompanying drawing 12 is the structural representation of labeling mechanism;

Figure 13 is a partial enlarged view of F in Figure 12;

Among them: platen 1, battery feeding mechanism 2, indexing carrier 3, leakage test station 4, code scanning station 5, labeling station 6, laser QR code printing equipment 7, receiving station 8, Cleaning station 9, battery tightening mechanism 10, tray transmission line 20, tray 21, reclaiming manipulator 22, reclaiming suction cup 23, indexing plate 30, carrier 31, scanning code moving slide 50, scanning code transverse slide 51, Sweeping dock 52, discharging manipulator 80, discharging conveying line 81, cleaning bracket 90, cleaning pressing cylinder 91, sealing frame 92, flushing water pipe 93, first lifting cylinder 100, first clamping cylinder 101, left moving frame 102 , right moving frame 103, first moving block 104, second moving block 105, third moving block 106, fourth moving block 107, pallet lifting cylinder 201, pallet top plate 202, clamping plate 203, transverse clamping cylinder 204, Traverse cylinder 205, outer top plate 206, up cylinder 207, upper top plate 208, carrier table 310, clamping block 311, first positioning block 312, second positioning block 313, limit block 314, first clamping block 315 , the second clamping block 316, the limit hole 317, the jack 318, the pin 319, the label feeding mechanism 601, the labeling assembly 602, the lifting slide 603, the moving bracket 604, the suction cup 605, the upper visual inspection system 606, the lower vision Detection system 607 .

Detailed ways

The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

Please refer to the attached drawings 1-13, the battery labeling and leak detection device according to the present utility model includes a battery feeding mechanism 2 arranged on the platen 1, which is used for transporting the tray, clamping and positioning it, and then After the battery in the tray is taken out, it is placed on the indexing carrier through the battery tightening mechanism 10; the indexing carrier 3 includes a rotatable indexing plate 30 and a plurality of The carrier 31 distributed in the array is used to load the battery and then transfer to the following stations on the indexing carrier: the leakage test station 4 is used to detect whether the battery is leaking; the code scanning station 5 is used to read the carrier QR code on the middle battery; labeling station 6, used to label both ends of the battery; two adjacent laser QR code equipment 7, to print QR code on the battery label; Receiving The station 8 is used for taking out the battery from the carrier 31 through the battery tightening mechanism 10 ; the cleaning station 9 is used for cleaning the processed carrier.

As a further preferred embodiment, the battery feeding mechanism 2 includes a tray transmission line 20, and the tray transmission line 20 is provided with a plurality of trays 21 for placing batteries; the tray transmission line 20 is provided with a fastening component, Used to clamp the transferred tray 21; a reclaiming manipulator 22 is provided on one side of the tray transmission line 20, and a plurality of reclaiming suction cups 23 are arranged on the reclaiming manipulator 22, and the reclaiming manipulator 23 is used for The batteries in the tray 21 are sucked and sent to the carrier 31 on the indexing plate 30 .

Specifically, the fastening component includes a tray lift cylinder 201 arranged at the bottom of the tray transmission line 20; the top of the tray lift cylinder 201 is provided with a tray top plate 202 that can be lifted up and down, and clamps are provided on both sides of the upper end of the tray top plate 202 plate 203, one of the clamping plates 203 can be moved laterally via the transverse clamping cylinder 204; a pallet transfer line 204 is arranged in the middle of the two clamping plates 203; An upward-moving cylinder 207 is arranged on the adjacent side, and a traversing cylinder 205 is arranged on the top of the upward-moving cylinder 207; An upper top plate 208 is provided on the side opposite to the outer top plate 206 .

Wherein, the carrier 31 includes a carrier table 310, and two rows of clamping blocks 311 are arranged on the carrier table 310 at intervals; A positioning cavity for placing batteries; a first positioning block 312 and a second positioning block 313 are provided on both sides of the positioning cavity, and a limit block 314 is provided on both the first positioning block 312 and the second positioning block 313 ; The first positioning block 312 and the second positioning block 313 are provided with a laterally movable first clamping block 315 and a second clamping block 316, and the first clamping block 315 and the second clamping block 315 The clamping block 316 is limited when it moves laterally through the limiting hole 317 and the limiting block 314; the tops of the first clamping block 315 and the second clamping block 316 are provided with insertion holes 318; A clamping block 315 and the second clamping block 316 are connected to the carrier table 310 by a spring (not shown in the figure). In the initial state, the first clamping block 315 and the second clamping block 315 The block 316 uses the elastic force of the spring to bring the two in a close state, so that the battery cannot be put into the positioning cavity.

During operation, the pallet transfer line 20 transports the pallet 20 forward, and a plurality of batteries are arranged on the pallet 20. When the pallet is transferred to the fastening component, the fastening component fixes the pallet. The operation process is as follows: Pallet lifting cylinder 201 The two clamping plates 203 are pushed up, and the lateral clamping cylinder 204 drives the first clamping plate to move forward laterally, so that the lateral ends of the tray 20 are clamped to each other through the two clamping plates 203, while the outer top plate Through the cooperation of the upward moving cylinder 207 and the transverse moving cylinder 205 , the longitudinal ends of the tray 20 are fixed between the outer top plate 206 and the upper top plate 208 , so as to fasten the periphery of the tray 20 .

The battery tensioning mechanism 10 includes a first lifting cylinder 100, and a first clamping cylinder 101 is provided on the top of the first lifting cylinder 100; the first clamping cylinder 101 is used to drive the left moving frame 102 and the right moving frame The left moving frame 102 is provided with a first moving block 104 and a second moving block 105, the right moving frame 103 is provided with a third moving block 106 and a fourth moving block 107, and The second moving block 105 is disposed between the first moving block 104 and the third moving block 106 ; the bottoms of the four moving blocks are all provided with pins 319 matching the insertion holes 318 .

Then, the reclaiming manipulator 22 starts to work, and the reclaiming manipulator 22 moves to the top of the corresponding battery. At this time, the reclaiming manipulator 22 is provided with five suction cups, and the reclaiming manipulator 22 can absorb five batteries at one time, and then take the material Robot 22 transfers the battery over the carrier of the indexing plate.

At this time, the battery tensioning mechanism 10 starts to work. First, the first lifting cylinder 100 moves the four moving blocks down to a suitable place, so that the pins 319 are aligned with the holes 318 on the carrier and then inserted, and then the first clamping The air cylinder 101 controls the left moving frame 102 and the right moving frame 103 to loosen, the first moving block 104 and the second moving block 105 on the left moving frame 102 move to the left synchronously, and the third moving block 106 on the right moving frame 103 and the The four moving blocks 107 move to the right synchronously, so that the first clamping block 315 and the second clamping block 316 are in a loose state, and then the reclaiming robot 22 puts the battery into the positioning cavity of the two clamping blocks, and repeats the operation in sequence , put the four rows of batteries into the carrier table, and finally the battery tightening mechanism leaves. Due to the automatic elasticity of the spring, the four rows of batteries are fixed in the fixed space of the two sets of first clamping blocks 315 and second clamping blocks 316 .

As a further preferred embodiment, the leakage test station 4 uses an O-ring to form a sealed cavity on the carrier and the carrier cover, and then pump it to a negative pressure to maintain the pressure to accelerate the leakage of defective battery products. Positive pressure and transport the gas in the cavity to the leak gas tester; the leak gas tester detects whether the gas contains a specific gas and concentration, and judges whether the battery leaks; if it leaks, the battery is judged to be a defective product; if it is qualified, it passes the subsequent process.

As a further preferred embodiment, the code scanning station 5 includes a code scanning moving slide rail 50, and a code scanning lateral slide rail 51 that can move laterally is provided on the code scanning moving slide rail 50; The slide rail 51 is provided with a laterally movable scanning dock 52; the scanning dock 52 cooperates with the scanning code moving slide rail 50 and the scanning code transverse slide rail 51 to read two data including product production, model and other information formed by laser coding on the battery. dimensional code.

As a further preferred embodiment, the labeling station 6 includes two labeling mechanisms distributed in sequence; the labeling mechanism includes a label feeding mechanism 601 and a labeling assembly 602 disposed above the label feeding mechanism 601; The labeling assembly 602 includes a laterally movable lift rail 603, and a movable bracket 604 that can move up and down is arranged on the lift slide 603; the bottom of the movable bracket 604 is provided with a suction assembly, and the suction assembly is composed of multiple components. A plurality of suction cups 605 are formed, and the plurality of suction cups 605 are divided into two columns, and each column includes five suction cups 605; the bottom of the movable bracket 604 is provided with an upper visual inspection system 606, which is used to detect whether the label and the battery are pasted in place; A lower visual detection system 607 is provided under one side of the label feeding mechanism, which is used to detect the precision of the label suction by the suction component.

During operation, the label feeding mechanism 601 transports the label forward, the suction assembly traverses to the top of the label, and then moves down through the lift rail 603, and the suction cup 605 in the suction assembly sucks two rows and ten labels, At this time, the lower visual inspection system 607 works to detect whether the suction component and the label are accurately attached, and then the suction component transfers the label to the battery of the carrier, attaches the label to the battery, and then passes the upper visual inspection system 606 to detect whether the label is attached The two labeling mechanisms are set here to ensure that when the indexing plate is rotating, the batteries on the two carriers can be labelled at one time to improve the labeling efficiency.

As a further preferred embodiment, the laser two-dimensional code printing equipment is used to print two-dimensional codes on the battery labels, which is convenient for the recording and storage of product information. The battery on the carrier is printed with QR code to improve production efficiency.

As a further preferred embodiment, the receiving station 8 includes a battery tightening mechanism 10 arranged on one side of the indexing plate 30 for loosening the battery; A discharging manipulator 80 with the same manipulator structure; a discharging conveying line 81 is provided on one side of the discharging manipulator 80 , and a plurality of trays 20 for placing batteries are arranged on the discharging conveying line 81 .

After the battery processing is completed, the discharging manipulator 80 cooperates with the battery tightening mechanism 10 to take out the batteries and put them on the push tray 20 of the discharging conveying line 81. When the tray is full of batteries, it is transported through the discharging conveying line 81, and the subsequent steps are carried out. processing.

As a further preferred embodiment, the cleaning station 9 includes a cleaning bracket 90, and a cleaning pressure cylinder 91 is arranged on the cleaning bracket 90; the bottom of the cleaning pressure cylinder 91 is provided with a seal for sealing the carrier Frame 92; the sealing frame 92 is provided with a plurality of flushing water pipes 93. After the battery is taken out from the carrier, the sealing frame 92 moves down to seal the carrier, and then the flushing water pipes 93 are opened to clean the carrier, thereby Ensure the cleanliness of the vehicle.

The battery labeling and leak detection device of the utility model can automatically connect with the previous work station to complete the battery leakage test, code scanning, automatic labeling, coding and automatic material receiving processing, which reduces the number of workers and utilizes Automated equipment replaces manual operations, improves the efficiency of battery labeling and leak detection, ensures the yield of products, and enhances the production competitiveness of enterprises.

The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (9)

1. a battery labeling leak detection equipment, is characterized in that, comprises that being arranged on the platen: The battery feeding mechanism is used to transport and clamp the tray, and then take out the battery in the tray and place it on the indexing carrier through the battery tightening mechanism; Indexing carrier, the indexing carrier includes a rotatable indexing plate and a plurality of carriers arranged on the indexing plate, which are used to load the battery and then transfer to the following stations on the indexing carrier: Leak test station, used to detect whether the battery leaks; Scanning station, used to read the QR code on the battery in the carrier; Labeling station for labeling both ends of the battery; Two adjacent laser QR code equipments are used to print QR code on the battery label; Receiving station, used to take out the battery from the carrier through the battery tensioning mechanism; The cleaning station is used to clean the processed carrier. 2 . The battery labeling and leak detection device according to claim 1 , wherein the battery feeding mechanism comprises a tray transmission line, and a plurality of trays for placing batteries are arranged in the tray transmission line; A fastening component is arranged in the transmission line to clamp the conveyed tray; a reclaiming manipulator is arranged on one side of the tray transmission line, and a plurality of reclaiming suction cups are arranged on the reclaiming manipulator, and the reclaiming manipulator is It is used to suck the batteries in the tray and send them to the carrier on the indexing plate. 3 . The battery labeling and leak detection device according to claim 2 , wherein the fastening component comprises a tray lifting cylinder arranged at the bottom of the tray transmission line; the top of the tray lifting cylinder is provided with a tray that can be lifted up and down. 4 . Top plate, clamping plates are arranged on both sides of the upper end of the top plate of the pallet, one of the clamping plates can be moved laterally through a transverse clamping cylinder; a pallet transfer line is arranged in the middle of the two clamping plates; on the pallet transfer line An upward-moving cylinder is arranged on the adjacent side of the clamping plate, and a traverse cylinder is arranged on the top of the upward-moving cylinder; the front end of the traverse cylinder is provided with an outer top plate outside the pallet transmission line; An upper top plate is provided on the opposite side of the top plate. 4 . The battery labeling and leak detection device according to claim 3 , wherein the carrier comprises a carrier table, and two rows of vertically spaced blocks are arranged on the carrier table; Two sides of the upper and lower clamping blocks form a positioning cavity for placing batteries; both sides of the positioning cavity are provided with a first positioning block and a second positioning block, and the first positioning block and the second positioning block are located on both sides of the positioning cavity. The positioning blocks are all provided with limit blocks; the first and second clamping blocks that can move laterally are provided above the first and second positioning blocks, and the first and all The second clamping block is limited when it moves laterally through the limiting hole and the limiting block; the tops of the first clamping block and the second clamping block are provided with insertion holes; the first clamping block The block and the second clamping block are connected with the carrier table by springs. 5 . The battery labeling and leak detection device according to claim 4 , wherein the battery tightening mechanism comprises a first lifting cylinder, and a first clamping cylinder is provided on the top of the first lifting cylinder; the The first clamping cylinder is used to drive the left moving frame and the right moving frame to clamp/separate; the left moving frame is provided with a first moving block and a second moving block, and the right moving frame is provided with a third moving block and a fourth moving block, and the second moving block is arranged between the first moving block and the third moving block; the bottoms of the four moving blocks are all provided with pins that match the sockets. 6 . The battery labeling and leak detection device according to claim 1 , wherein the code scanning station comprises a code scanning moving slide rail, and a code scanning moving rail that can move laterally is provided on the code scanning moving slide rail. 7 . A transverse slide rail; a scanning dock that can be moved laterally is arranged on the code scanning transverse slide rail. 7 . The battery labeling leak detection device according to claim 1 , wherein: the labeling station comprises two labeling mechanisms distributed in sequence; the labeling mechanism comprises a label feeding mechanism and a The labeling mechanism above the label feeding mechanism; the labeling mechanism includes a laterally movable lifting slide rail, and a movable bracket that can move up and down is arranged on the lifting slide rail; the bottom of the movable bracket is provided with a suction assembly, The suction assembly is composed of a plurality of suction cups; the bottom of the moving bracket is provided with an upper visual detection system for detecting whether the label and the battery are pasted in place; a lower visual detection system is provided under one side of the label feeding mechanism for Detects the accuracy of the label pickup by the pickup assembly. 8 . The battery labeling and leak detection device according to claim 1 , wherein: the receiving station comprises a battery tightening mechanism arranged on one side of the indexing plate for loosening the battery; One side of the elastic mechanism is provided with a discharging manipulator, and a positioning pin for adapting to the positioning hole is arranged on the discharging manipulator; one side of the discharging manipulator is provided with a discharging conveying line, which is on the discharging conveying line. There are multiple trays for placing batteries. 9 . The battery labeling leak detection device according to claim 1 , wherein the cleaning station includes a cleaning bracket, and a cleaning lowering cylinder is provided on the cleaning bracket; the bottom of the cleaning lowering cylinder is 9 . A sealing frame for sealing the carrier is provided; a plurality of flushing water pipes are arranged on the sealing frame.

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