CN210851011U - Mutual-inductor vacuum pouring equipment pipeline storage device convenient to maintain - Google Patents

Mutual-inductor vacuum pouring equipment pipeline storage device convenient to maintain Download PDF

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CN210851011U
CN210851011U CN201921832069.5U CN201921832069U CN210851011U CN 210851011 U CN210851011 U CN 210851011U CN 201921832069 U CN201921832069 U CN 201921832069U CN 210851011 U CN210851011 U CN 210851011U
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vacuum
pipeline
tank
pump
pouring
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杨德双
王聪
邓辉
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Weineng Huitong Dalian Electric Power Technology Co ltd
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Weineng Huitong Dalian Electric Power Technology Co ltd
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Abstract

本实用新型公开了一种便于维护的互感器真空浇注设备管路存储装置,包括浇筑罐、与浇筑罐相连接的终混罐,所述终混罐、浇筑罐均与真空管路相连接,所述浇筑罐通过真空管路依次与过滤系统、罗茨泵、真空泵相连接,所述浇筑罐与过滤系统的中间通过真空管路固定连接有液体存储仓,所述液体存储仓的底端固定连接有沉积管道,所述沉积管道的底部设有放料阀;本实用通过液体存储仓、沉积管道的设置,有效的避免了浇筑罐内部的原料液体的进入到过滤系统、过滤系统、真空泵的内部,通过液体存储仓、沉积管道的配合使用,可有效的将原料液体通过真空管路进入到液体存储仓的内部,进入到沉积管道的位置处,有效延长过滤材料的使用寿命。

Figure 201921832069

The utility model discloses a pipeline storage device for vacuum casting equipment of a transformer which is easy to maintain, comprising a pouring tank and a final mixing tank connected with the pouring tank. The pouring tank is connected to the filter system, the roots pump and the vacuum pump in turn through the vacuum pipeline, the middle of the pouring tank and the filter system is fixedly connected with a liquid storage bin through the vacuum pipeline, and the bottom end of the liquid storage bin is fixedly connected with a deposit. The bottom of the deposition pipeline is provided with a discharge valve; the utility model effectively avoids the raw material liquid inside the pouring tank from entering the filter system, the filter system and the vacuum pump through the arrangement of the liquid storage bin and the deposition pipeline. The combined use of the liquid storage bin and the deposition pipeline can effectively enter the raw material liquid into the liquid storage bin through the vacuum pipeline, and enter the position of the deposition pipeline, effectively prolonging the service life of the filter material.

Figure 201921832069

Description

一种便于维护的互感器真空浇注设备管路存储装置A maintenance-friendly transformer vacuum casting equipment pipeline storage device

技术领域technical field

本实用新型属于机械技术领域,具体涉及一种便于维护的互感器真空浇注设备管路存储装置。The utility model belongs to the technical field of machinery, in particular to a pipeline storage device for vacuum casting equipment of a transformer which is convenient for maintenance.

背景技术Background technique

传统的互感器真空浇注设备,是由预混罐,终混罐,浇注罐、真空泵、罗茨泵、过滤系统及真空管路等组成。真空浇注设备工作时,先由一级泵真空泵工作,降低预混罐、终混罐及浇注罐的气压,提高真空度,当真空度达到2000pa以内时,二级泵罗茨泵开始工作,极快的将预混罐、终混罐、浇注罐中的气压降到最低。The traditional transformer vacuum casting equipment is composed of a premixing tank, a final mixing tank, a casting tank, a vacuum pump, a Roots pump, a filter system and a vacuum pipeline. When the vacuum pouring equipment is working, the first-stage vacuum pump works first to reduce the air pressure of the premixing tank, the final mixing tank and the pouring tank, and improve the vacuum degree. When the vacuum degree reaches within 2000pa, the secondary pump Roots pump starts to work, extremely Quickly minimize the air pressure in the premix tank, final mix tank, and pouring tank.

现有的浇注设备,因真空度较高,气压下降速度较快,真空管路直线连接到过滤器、罗茨泵、真空泵,所以时常会有浇注原料液体被吸进过滤系统、罗茨泵及真空泵中的现象发生,互感器浇注材料中的环氧树脂及固化剂为可挥发液体,粘稠度较大,进入过滤系统中,会使过滤系统阻塞,进而真空系统收到阻碍,使预混罐、终混罐、浇注罐真空度达不到要求,过滤系统也失去过滤效果。若进入真空泵及罗茨泵中,极难清洗,日常维护检修异常复杂,极大的提高了设备维护成本的问题,为此我们提出一种便于维护的互感器真空浇注设备管路存储装置。In the existing pouring equipment, due to the high degree of vacuum, the air pressure drops rapidly, and the vacuum pipeline is connected to the filter, the roots pump and the vacuum pump in a straight line, so the pouring raw material liquid is often sucked into the filter system, the roots pump and the vacuum pump. The phenomenon occurs in the transformer casting material. The epoxy resin and curing agent in the transformer casting material are volatile liquids with high viscosity. When they enter the filter system, the filter system will be blocked, and then the vacuum system will be hindered, making the premix tank , The vacuum degree of the final mixing tank and the pouring tank cannot meet the requirements, and the filtering system also loses the filtering effect. If it enters the vacuum pump and Roots pump, it is extremely difficult to clean, and the daily maintenance is extremely complicated, which greatly increases the maintenance cost of the equipment. For this reason, we propose a pipeline storage device for transformer vacuum casting equipment that is easy to maintain.

实用新型内容Utility model content

本实用新型的目的在于提供一种便于维护的互感器真空浇注设备管路存储装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pipeline storage device of vacuum casting equipment for transformers that is easy to maintain, so as to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种便于维护的互感器真空浇注设备管路存储装置,包括浇筑罐、与浇筑罐相连接的终混罐,所述终混罐、浇筑罐均与真空管路相连接,所述浇筑罐通过真空管路依次与过滤系统、罗茨泵、真空泵相连接,所述浇筑罐与过滤系统的中间通过真空管路固定连接有液体存储仓,所述液体存储仓的底端固定连接有沉积管道,所述沉积管道的底部设有放料阀。In order to achieve the above purpose, the present utility model provides the following technical solutions: a pipeline storage device for transformer vacuum casting equipment that is easy to maintain, comprising a pouring tank, a final mixing tank connected with the pouring tank, the final mixing tank, the pouring tank They are all connected with the vacuum pipeline, the pouring tank is connected to the filter system, the roots pump and the vacuum pump in turn through the vacuum pipeline, and a liquid storage bin is fixedly connected between the pouring tank and the filter system through the vacuum pipeline, and the liquid storage The bottom end of the bin is fixedly connected with a deposition pipeline, and a discharge valve is provided at the bottom of the deposition pipeline.

进一步的,所述真空泵的底部固定连接有支撑钢架,所述罗茨泵通过真空管路与真空泵相连接,所述罗茨泵位于支撑钢架的顶部。Further, the bottom of the vacuum pump is fixedly connected with a supporting steel frame, the roots pump is connected with the vacuum pump through a vacuum pipeline, and the roots pump is located on the top of the supporting steel frame.

进一步的,所述过滤系统通过真空管路与罗茨泵相连接。Further, the filtration system is connected with the Roots pump through a vacuum pipeline.

进一步的,所述终混罐与多个预混罐相连接。Further, the final mixing tank is connected with a plurality of pre-mixing tanks.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

本实用通过液体存储仓、沉积管道的设置,有效的避免了浇筑罐内部的原料液体的进入到过滤系统、过滤系统、真空泵的内部,通过液体存储仓、沉积管道的配合使用,可有效的将原料液体通过真空管路进入到液体存储仓的内部,进入到沉积管道的位置处,有效延长过滤材料的使用寿命,浇筑罐有效减少了设备维护次数,提高了操作者工作效率,减少过滤系统清洗次数,加长真空系统的维护周期。生产任务结束后定期打开放料阀,清除液体存储仓中储存的原料液体,极大的节省了人力物力。The utility model can effectively prevent the raw material liquid inside the pouring tank from entering the filter system, the filter system and the vacuum pump through the arrangement of the liquid storage bin and the deposition pipeline. The raw material liquid enters the interior of the liquid storage silo through the vacuum pipeline and enters the position of the deposition pipeline, which effectively prolongs the service life of the filter material. The pouring tank effectively reduces the number of equipment maintenance, improves the operator's work efficiency, and reduces the number of cleaning of the filter system. , prolong the maintenance cycle of the vacuum system. After the production task is over, open the feed valve regularly to remove the raw material liquid stored in the liquid storage bin, which greatly saves manpower and material resources.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:1、浇筑罐;2、终混罐;3、预混罐;4、真空管路;5、液体存储仓;6、过滤系统;7、罗茨泵;8、真空泵;9、支撑钢架;10、放料阀;11、沉积管道。In the picture: 1. Casting tank; 2. Final mixing tank; 3. Pre-mixing tank; 4. Vacuum pipeline; 5. Liquid storage bin; 6. Filtration system; 7. Roots pump; 8. Vacuum pump; 9. Supporting steel rack; 10, discharge valve; 11, deposition pipeline.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1,本实用新型提供一种技术方案:一种便于维护的互感器真空浇注设备管路存储装置,包括浇筑罐1、与浇筑罐1相连接的终混罐2,终混罐2、浇筑罐1均与真空管路4相连接,浇筑罐1通过真空管路4依次与过滤系统6、罗茨泵7、真空泵8相连接,其特征在于:浇筑罐1与过滤系统6的中间通过真空管路4固定连接有液体存储仓5,液体存储仓5的底端固定连接有沉积管道11,沉积管道11的底部设有放料阀10,由一级泵真空泵8工作,降低浇筑罐1、终混罐2、预混罐3的气压,提高真空度,当真空度达到2000pa以内时,二级泵罗茨泵7开始工作,极快的将浇筑罐1、终混罐2、预混罐3中的气压降到最低,且浇筑罐1、终混罐2、预混罐3、过滤系统6、罗茨泵7、真空泵8均为现有技术,在此不作过多叙述。Please refer to FIG. 1 , the present utility model provides a technical solution: a pipeline storage device for transformer vacuum pouring equipment that is convenient for maintenance, comprising a pouring tank 1, a final mixing tank 2 connected to the pouring tank 1, and a final mixing tank 2 , The pouring tank 1 is connected with the vacuum pipeline 4, and the pouring tank 1 is connected with the filter system 6, the roots pump 7 and the vacuum pump 8 in turn through the vacuum pipeline 4, and it is characterized in that: the middle of the pouring tank 1 and the filter system 6 is connected by a vacuum pipe The road 4 is fixedly connected with the liquid storage bin 5, the bottom end of the liquid storage bin 5 is fixedly connected with the deposition pipeline 11, and the bottom of the deposition pipeline 11 is provided with a discharge valve 10, which is operated by the first-stage vacuum pump 8 to lower the pouring tank 1, the final The air pressure of the mixing tank 2 and the premixing tank 3 increases the vacuum degree. When the vacuum degree reaches within 2000pa, the secondary pump Roots pump 7 starts to work, and the pouring tank 1, the final mixing tank 2, and the premixing tank 3 are quickly moved. The air pressure in the tank is reduced to the lowest level, and the pouring tank 1, the final mixing tank 2, the premixing tank 3, the filtering system 6, the roots pump 7, and the vacuum pump 8 are all in the prior art, and will not be described here.

真空泵8的底部固定连接有支撑钢架9,罗茨泵7通过真空管路4与真空泵8相连接,罗茨泵7位于支撑钢架9的顶部,有效的避免了原料液体进入到过滤系统6、罗茨泵7、真空泵8的内部,增加了实用性。The bottom of the vacuum pump 8 is fixedly connected with a supporting steel frame 9, the roots pump 7 is connected with the vacuum pump 8 through the vacuum pipeline 4, and the roots pump 7 is located on the top of the supporting steel frame 9, which effectively prevents the raw material liquid from entering the filter system 6, The interior of the roots pump 7 and the vacuum pump 8 increases the practicality.

过滤系统6通过真空管路4与罗茨泵7相连接,便于安装和原料液体的输送。The filter system 6 is connected with the Roots pump 7 through the vacuum pipeline 4, which is convenient for installation and transportation of the raw material liquid.

终混罐2与多个预混罐3相连接,使得终混罐2、预混罐3可相互接通。The final mixing tank 2 is connected with a plurality of premixing tanks 3, so that the final mixing tank 2 and the premixing tank 3 can be connected to each other.

本实用新型的工作原理及使用流程:在过滤系统6前端的真空管路4上加设漏斗形大容积液体存储仓5和长度较长的沉积管道11及密封效果良好的放料阀10;The working principle and use process of the present utility model: add a funnel-shaped large-volume liquid storage bin 5, a long deposition pipeline 11 and a discharge valve 10 with good sealing effect on the vacuum pipeline 4 at the front end of the filter system 6;

过滤系统6前端真空管路4上加装液体存储仓5,抽真空时若吸力较大抽出原料液体,会使原料液体沿真空管路4直接流入液体存储仓5,进入液体存储仓5下方的沉积管道11中,有效避免原料液体通过真空管路4进入过滤系统6、罗茨泵7、真空泵8;有效延长过滤材料的使用寿命,减少过滤系统6清洗次数,加长真空系统的维护周期,生产任务结束后定期打开放料阀10,清除液体存储仓5中储存的原料液体,极大的节省了人力物力。A liquid storage bin 5 is installed on the vacuum pipeline 4 at the front end of the filtration system 6. If the suction force is large to draw out the raw material liquid during vacuuming, the raw material liquid will flow directly into the liquid storage bin 5 along the vacuum pipeline 4 and enter the deposition pipeline below the liquid storage bin 5. In 11, it can effectively prevent the raw material liquid from entering the filter system 6, roots pump 7 and vacuum pump 8 through the vacuum pipeline 4; effectively prolong the service life of the filter material, reduce the cleaning times of the filter system 6, and lengthen the maintenance cycle of the vacuum system. Open the feed valve 10 regularly to remove the raw material liquid stored in the liquid storage bin 5, which greatly saves manpower and material resources.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1. The utility model provides a mutual-inductor vacuum pouring equipment pipeline storage device convenient to maintain, mixes jar (2) including pouring jar (1), the end that is connected with pouring jar (1), mix jar (2) eventually, pour jar (1) and all be connected with vacuum line (4), pour jar (1) and be connected its characterized in that with filtration system (6), lobe pump (7), vacuum pump (8) in proper order through vacuum line (4): the pouring tank is characterized in that a liquid storage bin (5) is fixedly connected between the pouring tank (1) and the filtering system (6) through a vacuum pipeline (4), a deposition pipeline (11) is fixedly connected to the bottom end of the liquid storage bin (5), and a discharge valve (10) is arranged at the bottom of the deposition pipeline (11).
2. The mutual inductor vacuum casting equipment pipeline storage device convenient to maintain according to claim 1, characterized in that: the bottom fixedly connected with of vacuum pump (8) supports steelframe (9), lobe pump (7) are connected with vacuum pump (8) through vacuum line (4), lobe pump (7) are located the top that supports steelframe (9).
3. The mutual inductor vacuum casting equipment pipeline storage device convenient to maintain according to claim 1, characterized in that: the filtering system (6) is connected with the roots pump (7) through the vacuum pipeline (4).
4. The mutual inductor vacuum casting equipment pipeline storage device convenient to maintain according to claim 1, characterized in that: the final mixing tank (2) is connected with a plurality of premixing tanks (3).
CN201921832069.5U 2019-10-29 2019-10-29 Mutual-inductor vacuum pouring equipment pipeline storage device convenient to maintain Expired - Fee Related CN210851011U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN201921832069.5U CN210851011U (en) 2019-10-29 2019-10-29 Mutual-inductor vacuum pouring equipment pipeline storage device convenient to maintain

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