CN206761334U - Pan and cooking apparatus - Google Patents

Pan and cooking apparatus Download PDF

Info

Publication number
CN206761334U
CN206761334U CN201621267692.7U CN201621267692U CN206761334U CN 206761334 U CN206761334 U CN 206761334U CN 201621267692 U CN201621267692 U CN 201621267692U CN 206761334 U CN206761334 U CN 206761334U
Authority
CN
China
Prior art keywords
pot
base
wall surface
stick coating
oil layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201621267692.7U
Other languages
Chinese (zh)
Inventor
李兴航
曹达华
李康
杨玲
李洪伟
李宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Midea Group Co Ltd
Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
Original Assignee
Midea Group Co Ltd
Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Midea Group Co Ltd, Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd filed Critical Midea Group Co Ltd
Priority to CN201621267692.7U priority Critical patent/CN206761334U/en
Application granted granted Critical
Publication of CN206761334U publication Critical patent/CN206761334U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Cookers (AREA)

Abstract

本实用新型提供了一种锅具及烹饪器具,其中,该锅具包括:采用工业纯铁制成的锅具基体;不粘涂层,设置在所述锅具基体的内壁面上;氮化层,设置在所述锅具基体的外壁面上。通过该技术方案,不仅降低了该锅具的生产成本,简化了锅具制作的流程步骤,还有效提高了锅具的磁导率、硬度、耐磨性及不粘性等特点,从而提高了锅具的使用寿命。

The utility model provides a pot and a cooking utensil, wherein, the pot includes: a pot base made of industrial pure iron; a non-stick coating arranged on the inner wall surface of the pot base; The layer is arranged on the outer wall surface of the pot base. Through this technical solution, not only the production cost of the pot is reduced, the process steps of making the pot are simplified, but also the magnetic permeability, hardness, wear resistance and non-stickiness of the pot are effectively improved, thereby improving the quality of the pot. tool life.

Description

锅具及烹饪器具Pots and Cooking Utensils

技术领域technical field

本实用新型涉及家用电器技术领域,更具体而言,涉及一种锅具及烹饪器具。The utility model relates to the technical field of household appliances, more specifically, to a pot and a cooking utensil.

背景技术Background technique

市场上锅具种类繁多,差异化主要体现在材质方面,而铝合金、不锈钢等材质锅具因为技术成熟、易加工等特点已广泛应用,但是也存在着很多缺点,如不锈钢价格较贵,导磁性能较差、铝合金制品无导磁性,只能应用在低端底盘加热方式的饭煲上,另外,铝制品长期与食物接触可能对人体引起某些疾病等。而铁为良好的导磁性材料,并且中国人具有长期使用铁锅做饭的习惯,铁元素能对人体产生很多有益效果,比如铁锅可以补铁,增强人体造血能力,提高免疫力,促进新陈代谢。由此,采用铁制品制造锅具就成为了一个很有前景的发展方向。There are many kinds of pots and pans on the market, and the difference is mainly reflected in the material. Aluminum alloy, stainless steel and other pots and pans have been widely used because of their mature technology and easy processing, but there are also many shortcomings. The magnetic properties are poor, and aluminum alloy products have no magnetic conductivity, so they can only be used in rice cookers with low-end chassis heating methods. In addition, long-term contact of aluminum products with food may cause certain diseases to the human body. Iron is a good magnetic material, and Chinese people have a long-term habit of using iron pots for cooking. Iron can have many beneficial effects on the human body. For example, iron pots can supplement iron, enhance human hematopoietic ability, improve immunity, and promote metabolism. . Thus, the use of iron products to manufacture pots has become a very promising development direction.

目前市场上有采用铁制品制造的电锅具,其目的主要是可采用电磁加热技术,另铁制品锅具对人体有益,以代替市场上常见的铝制品锅具。但其主要有两类:一种为采用常规的铸铁为基材,然后进行喷涂等其他处理。因为铸铁的铸造过程工艺复杂、并且铸铁的塑韧性很差,延展性不强,易出现裂纹失效等问题。第二种为在铝、其他基材上,采用热喷涂、电镀等技术制备铁涂层,这种方案成本较高,并且工艺复杂,良品率低,一般涂层较薄,使锅具的导磁性能较弱。另外,喷涂的导磁涂层还需再加防腐层,否则涂层会腐蚀而失效,这样也就再增加了产品的工序。At present, there are electric cooking utensils made of iron products on the market, the main purpose of which is to use electromagnetic heating technology, and the iron cooking utensils are beneficial to the human body, so as to replace the common aluminum cooking utensils on the market. But there are two main types: one is to use conventional cast iron as the base material, and then carry out other treatments such as spraying. Because the casting process of cast iron is complicated, and the ductility of cast iron is very poor, the ductility is not strong, and problems such as crack failure are prone to occur. The second is to prepare iron coatings on aluminum and other substrates by thermal spraying, electroplating and other technologies. This solution has high cost, complicated process, and low yield rate. Generally, the coating is thin, which makes the conductivity of the pan Magnetic properties are weak. In addition, the sprayed magnetic conductive coating needs to be added with an anti-corrosion layer, otherwise the coating will corrode and fail, which will increase the production process.

实用新型内容Utility model content

本实用新型旨在至少解决现有技术中存在的技术问题之一。The utility model aims at at least solving one of the technical problems existing in the prior art.

为此,本实用新型的一个方面的目的在于提供一种锅具。For this reason, the purpose of one aspect of the present utility model is to provide a pot.

本实用新型的另一个方面的目的在于提供一种包括上述锅具的烹饪器具。The purpose of another aspect of the present utility model is to provide a cooking utensil comprising the above pot.

为实现上述目的,本实用新型的第一个方面的实施例提供了一种锅具,包括:采用工业纯铁制成的锅具基体;不粘涂层,设置在所述锅具基体的内壁面上;氮化层,设置在所述锅具基体的外壁面上;其中,所述锅具基体通过对采用所述工业纯铁制成的基板进行冲压形成。In order to achieve the above purpose, the embodiment of the first aspect of the present utility model provides a pot, including: a pot base made of industrial pure iron; a non-stick coating disposed inside the pot base On the wall surface; the nitride layer is arranged on the outer wall surface of the pot base; wherein, the pot base is formed by punching the base plate made of the industrial pure iron.

本实用新型上述实施例提供的锅具,该锅具基体是通过对采用工业纯铁制成的基板进行冲压形成,并且该锅具基体的内、外壁面对应设置有不粘涂层、氮化层。通过该技术方案,不仅降低了该锅具的生产成本,简化了锅具制作的流程步骤,还有效提高了锅具的磁导率、硬度、耐磨性及不粘性等特点,从而提高了锅具的使用寿命。具体地,由于工业纯铁具有高磁导率和磁感应强度,因此,使用该工业纯铁制备的锅具则具有非常高的磁导率,从而使应用该锅具的采用电磁加热技术的烹饪器具的加热功率都远高于其他铁质锅具,并且由于工业纯铁价格便宜、塑性好易加工,因此,可以有效降低锅具的生产成本以及降低锅具的加工难度,而且铁元素还能够对人体产生很有益的效果,例如可以补铁。其中,通过在锅具基体的内壁面设置不粘涂层,使得该锅具具有良好的不粘性特点,提高了用户使用体验。其中,通过在锅具基体的外壁面锅具设置氮化层,可以有效提高锅具基体表面。In the pot provided by the above-mentioned embodiments of the utility model, the pot base is formed by stamping a substrate made of industrial pure iron, and the inner and outer walls of the pot base are correspondingly provided with non-stick coatings, nitrogen layers. Through this technical solution, not only the production cost of the pot is reduced, the process steps of making the pot are simplified, but also the magnetic permeability, hardness, wear resistance and non-stickiness of the pot are effectively improved, thereby improving the quality of the pot. tool life. Specifically, since industrial pure iron has high magnetic permeability and magnetic induction intensity, the pot prepared by using the industrial pure iron has very high magnetic permeability, so that the cooking utensil using the electromagnetic heating technology The heating power is much higher than that of other iron pots, and because industrial pure iron is cheap, plastic and easy to process, it can effectively reduce the production cost of the pot and reduce the processing difficulty of the pot, and the iron element can also The human body produces very beneficial effects, such as iron supplementation. Wherein, by providing a non-stick coating on the inner wall surface of the base body of the pan, the pan has good non-stick characteristics, which improves user experience. Wherein, by arranging a nitride layer on the outer wall surface of the pan base, the surface of the pan base can be effectively improved.

另外,本实用新型上述实施例提供的锅具还具有如下附加技术特征:In addition, the pot provided by the above-mentioned embodiment of the utility model also has the following additional technical features:

在上述技术方案中,优选地,所述锅具基体的厚度在5mm~7mm的范围内。In the above technical solution, preferably, the thickness of the pot base is in the range of 5 mm to 7 mm.

在该技术方案中,将锅具基体的厚度控制在5mm~7mm的范围内,即能保证锅具基体具有极高的导磁性能,以及良好的保温功能,又能避免锅具基体厚度过大导致锅具的成本升高的情况发生,有效节约了成本。In this technical solution, the thickness of the pot base is controlled within the range of 5 mm to 7 mm, which can ensure that the pot base has extremely high magnetic conductivity and good heat preservation function, and can avoid excessive thickness of the pot base The situation that causes the cost of the pot to rise occurs, and the cost is effectively saved.

在上述任一技术方案中,优选地,所述不粘涂层为陶瓷不粘涂层,所述陶瓷不粘涂层的厚度在25μm~35μm的范围内。In any of the above technical solutions, preferably, the non-stick coating is a ceramic non-stick coating, and the thickness of the ceramic non-stick coating is in the range of 25 μm to 35 μm.

在该技术方案中,通过在纯铁锅具基体(采用工业纯铁制成的锅具基体)的内壁面设置陶瓷不粘涂层,不仅使得该锅具基体具有了良好的不粘性,而且还解决了纯铁锅具基体硬度较低,易腐蚀的问题,提高了锅具基体的耐腐蚀性,使得锅具使用寿命大幅度提高,并且还避免了待烹饪食物与纯铁锅具基体直接接触,影响烹饪食物口感的情况发生,提高了用户使用体验。其中,将陶瓷不粘涂层的厚度控制在25μm至35μm的范围内,不仅能够避免厚度过小导致陶瓷不粘涂层与锅具基体之间的结合较差的情况出现,以及提高了陶瓷不粘涂层的使用寿命;而且又能避免陶瓷不粘涂层厚度过大导致外部附着力较差以及锅具成本升高的问题。In this technical scheme, by setting the ceramic non-stick coating on the inner wall surface of the pure iron pot base (the pot base made of industrial pure iron), not only the pot base has good non-stick property, but also It solves the problem of low hardness and easy corrosion of the base of the pure iron pan, improves the corrosion resistance of the base of the pan, greatly increases the service life of the pan, and avoids direct contact between the food to be cooked and the base of the pure iron pan , The situation that affects the taste of cooking food occurs, which improves the user experience. Among them, controlling the thickness of the ceramic non-stick coating within the range of 25 μm to 35 μm can not only avoid the poor bonding between the ceramic non-stick coating and the pan substrate due to too small thickness, but also improve the ceramic non-stick coating. The service life of the sticky coating can be improved; and the problem of poor external adhesion and increased cost of the pot caused by excessive thickness of the ceramic non-stick coating can be avoided.

值得说明的是,该陶瓷不粘涂层是通过将水性陶瓷涂料喷涂在锅具基体的内壁面上形成的,其中,该水性陶瓷涂料的主要化学成分为Si(硅)、O(氧)、Al(铝)、C(碳)等,加入不同的填料,会有Fe(铁)、Ti(钛)等物质,通过溶解凝胶,在低温下水解固化,形成类似陶瓷和玻璃的漆膜,该水性陶瓷涂料以水为介质,从根本上解决了涂料中溶剂对环境的污染,无VOC(volatile organic compounds,挥发性有机化合物)单体危害等问题,并具有耐高温、高硬度、环保无毒、涂装简便等诸多优点,特别地,该水性陶瓷涂料具有良好的不粘性,并且由该水性陶瓷涂料制成的涂层的硬度可达4H至9H,远高于一般的特氟龙不粘涂层,通过在采用工业纯铁制成的锅具基体的内壁面喷涂该水性陶瓷涂料不仅解决了锅具基体印度较低、易腐蚀的问题,而且使得该锅具基体具有了良好的不粘性。It should be noted that the ceramic non-stick coating is formed by spraying the water-based ceramic coating on the inner wall surface of the pot substrate, wherein the main chemical components of the water-based ceramic coating are Si (silicon), O (oxygen), Al (aluminum), C (carbon), etc., when different fillers are added, there will be Fe (iron), Ti (titanium) and other substances. By dissolving the gel, they will be hydrolyzed and solidified at low temperature to form a paint film similar to ceramics and glass. The water-based ceramic coating uses water as the medium, which fundamentally solves the pollution of the solvent in the coating to the environment, and has no VOC (volatile organic compounds, volatile organic compounds) monomer hazards, etc., and has high temperature resistance, high hardness, environmental protection and no pollution. In particular, the water-based ceramic coating has good non-stick properties, and the hardness of the coating made of the water-based ceramic coating can reach 4H to 9H, which is much higher than that of ordinary Teflon. Sticky coating, by spraying the water-based ceramic coating on the inner wall surface of the pot base made of industrial pure iron, it not only solves the problem that the base of the pot is relatively low and easy to corrode, but also makes the base of the pot have good non-stick properties. viscosity.

在上述任一技术方案中,优选地,所述陶瓷不粘涂层包括底油层和面油层,所述底油层喷涂在所述锅具基体的内壁面上,所述面油层喷涂在所述底油层上。In any of the above technical solutions, preferably, the ceramic non-stick coating includes a bottom oil layer and a top oil layer, the bottom oil layer is sprayed on the inner wall surface of the pan base, and the top oil layer is sprayed on the bottom on the oil layer.

在该技术方案中,在制备陶瓷不粘涂层的过程中,需要进行两次喷涂,第一次喷涂是将水性陶瓷涂料喷涂在锅具基体的表面形成底油层,第二次喷涂是将水性陶瓷涂料喷涂在底油层上形成面油层,其中,通过两次喷涂依次在锅具基体的表面形成底油层和面油层,使得陶瓷不粘涂层与锅具基体结合的更加牢固,提高了陶瓷不粘涂层与锅具基体之间的结合力。In this technical scheme, in the process of preparing the ceramic non-stick coating, two sprayings are required. The first spraying is to spray the water-based ceramic paint on the surface of the pan substrate to form a primer layer, and the second spraying is to spray the water-based The ceramic paint is sprayed on the bottom oil layer to form a top oil layer, wherein, through two sprays, a bottom oil layer and a top oil layer are formed on the surface of the pan substrate in turn, so that the ceramic non-stick coating is more firmly combined with the pan substrate, and the ceramic non-stick coating is improved. The bonding force between the sticky coating and the pan substrate.

值得说明的是,在第一次喷涂后,先要将形成有底油层的锅具基体置于温度为30℃~50℃的烘烤通道中烘烤5min~10min后,再进行第二次喷涂,这样不仅能够消除底油层的内应力,避免底油层出现裂缝的情况,而且还可以提高底油层与面油层的结合力,其中,在第二次喷涂后,需要将形成有面油成的锅具基体置于温度为260℃~280℃的烧结通道中烧结15min~25min即可形成陶瓷不粘涂层,需要注意的是,在进行烧结前,需要先将形成有面油成的锅具基体置于温度为70℃~100℃的保温通道中保温8min~10min,然后在升温烧结,这样可以消除面油层的内应力,避免面油层出现裂缝的情况,并且还能够提高面油层的结合强度,以及提高面油层的使用寿命。It is worth noting that after the first spraying, the pan substrate with the primer layer should be placed in a baking channel at a temperature of 30°C to 50°C for 5min to 10min, and then the second spraying , which can not only eliminate the internal stress of the bottom oil layer and avoid cracks in the bottom oil layer, but also improve the bonding force between the bottom oil layer and the surface oil layer. Among them, after the second spraying, it is necessary to form a pot with surface oil Put the substrate in a sintering channel at a temperature of 260°C to 280°C and sinter for 15min to 25min to form a ceramic non-stick coating. Put it in a heat preservation channel at a temperature of 70°C to 100°C for 8min to 10min, then heat up and sinter, so as to eliminate the internal stress of the surface oil layer, avoid cracks in the surface oil layer, and improve the bonding strength of the surface oil layer. And improve the service life of surface oil layer.

在上述技术方案中,优选地,所述底油层的厚度在15μm~20μm的范围内,所述面油层的厚度在10μm~15μm的范围内。In the above technical solution, preferably, the thickness of the bottom oil layer is in the range of 15 μm to 20 μm, and the thickness of the top oil layer is in the range of 10 μm to 15 μm.

在该技术方案中,将底油层的厚度控制在15μm~20μm的范围内,不仅能够避免厚度过小导致陶瓷不粘涂层与锅具基体之间的结合较差的情况出现;而且又能避免底油层厚度过大导致面油层附着力较差的问题。同理,将面油层的厚度控制在10μm~15μm的范围内,不仅能够避免厚度过小导致面油层与底油层之间的结合较差的情况出现;而且又能避免面油层厚度过大导致外部(远离底油层的部分)附着力较差的问题。In this technical solution, the thickness of the bottom oil layer is controlled within the range of 15 μm to 20 μm, which can not only avoid the poor bonding between the ceramic non-stick coating and the pan substrate due to the thickness being too small; Excessive thickness of the bottom oil layer leads to poor adhesion of the surface oil layer. Similarly, controlling the thickness of the surface oil layer within the range of 10 μm to 15 μm can not only avoid the poor bonding between the surface oil layer and the bottom oil layer caused by too small thickness; (the part away from the bottom oil layer) the problem of poor adhesion.

在上述任一技术方案中,优选地,所述氮化层通过气体渗氮工艺形成在所述锅具基体的外壁面上。In any of the above technical solutions, preferably, the nitrided layer is formed on the outer wall surface of the pan base through a gas nitriding process.

在上述技术方案中,优选地,所述氮化层的厚度在200μm至500μm的范围内。In the above technical solution, preferably, the thickness of the nitride layer is in the range of 200 μm to 500 μm.

在该技术方案中,通过气体渗氮工艺可在锅具基体的外壁面形成氮化层,同时向锅具基体的壁内扩散,使得该经过渗氮处理的工业纯铁锅具具有良好的耐磨性、耐疲劳性、耐腐蚀性及耐高温性等;具体地,对锅具基体的外表面进行气体渗氮,渗氮温度保持在500℃~700℃,保温时间为2.5h~3.5h,氨分解率为50%~70%,使得渗氮后锅具基体的外表面形成化学稳定性高的氮化层。其中,该氮化层的厚度在200μm至500μm的范围内,将氮化层的厚度在200μm至500μm的范围内,不仅能够避免厚度过小导致抗腐蚀效果差的情况出现,而且又能避免氮化层厚度过大导致加工困难以及锅具成本升高的问题。In this technical scheme, a nitrided layer can be formed on the outer wall surface of the pan base through the gas nitriding process, and at the same time diffuse into the wall of the pan base, so that the industrial pure iron pan after nitriding has good durability. Abrasion resistance, fatigue resistance, corrosion resistance and high temperature resistance, etc.; specifically, gas nitriding is carried out on the outer surface of the pot substrate, the nitriding temperature is kept at 500 ° C ~ 700 ° C, and the holding time is 2.5 h ~ 3.5 h , the ammonia decomposition rate is 50% to 70%, so that a nitrided layer with high chemical stability is formed on the outer surface of the pot substrate after nitriding. Wherein, the thickness of the nitrided layer is in the range of 200 μm to 500 μm, and the thickness of the nitrided layer is in the range of 200 μm to 500 μm, which can not only avoid the situation of poor corrosion resistance caused by too small thickness, but also avoid nitrogen Excessive thickness of the chemical layer leads to difficult processing and increased cost of the pot.

在上述任一技术方案中,优选地,所述不粘涂层通过空气压力喷涂工艺喷涂在所述锅具基体的内壁面上。In any of the above technical solutions, preferably, the non-stick coating is sprayed on the inner wall surface of the pan base by an air pressure spraying process.

在该技术方案中,通过空气压力喷涂工艺将不粘材料喷涂在锅具基体的内壁面上形成不粘涂层,具体地,利用压缩空气的气流,流过喷枪喷嘴孔形成负压,负压使不粘材料从吸管吸入,经喷嘴喷出雾化,雾化后的不粘材料喷射到锅具基体的内壁面上形成均匀的不粘涂层,其中,优选地,空气压力喷涂工艺的喷涂参数包括:喷嘴口径为0.5毫米~1.8毫米,空气压力为0.3Mpa~0.5Mpa,喷距(喷枪与锅具基体的内表面的距离)为25cm~35cm,喷涂角度为60°~90°,通过该参数进行喷涂,使得该锅具基体的内壁面上形成不粘涂层的更加均匀,并且该不粘涂层与锅具基体的内壁面结合更牢固,避免不粘涂层从锅具基体的内壁面脱落,提高了不粘涂层的使用寿命。In this technical scheme, the non-stick material is sprayed on the inner wall surface of the pot base to form a non-stick coating through an air pressure spraying process. Specifically, the airflow of compressed air is used to flow through the nozzle hole of the spray gun to form a negative pressure. The non-stick material is inhaled from the straw, sprayed and atomized through the nozzle, and the atomized non-stick material is sprayed onto the inner wall surface of the pot base to form a uniform non-stick coating, wherein, preferably, the spraying of the air pressure spraying process The parameters include: the nozzle diameter is 0.5 mm to 1.8 mm, the air pressure is 0.3Mpa to 0.5Mpa, the spray distance (the distance between the spray gun and the inner surface of the pot base) is 25cm to 35cm, and the spray angle is 60° to 90°. This parameter is sprayed to make the non-stick coating formed on the inner wall of the pan base more uniform, and the non-stick coating is more firmly combined with the inner wall of the pan base to avoid the non-stick coating from the pan base. The inner wall surface falls off, which improves the service life of the non-stick coating.

本实用新型第二方面的实施例提供一种烹饪器具,包括:如上述第一方面实施例中任一项所述的锅具。The embodiment of the second aspect of the present invention provides a cooking utensil, comprising: the pot as described in any one of the embodiments of the first aspect above.

根据本实用新型的实施例的烹饪器具,具有以上任一实施例所述的锅具,因此,本实用新型的烹饪器具具有以上任一实施例的锅具的所有有益效果,在此不一一赘述了。The cooking utensil according to the embodiment of the present invention has the pot described in any of the above embodiments. Therefore, the cooking utensil of the present invention has all the beneficial effects of the pot of any of the above embodiments. Repeatedly.

在上述技术方案中,优选地,所述烹饪器具为采用电磁加热的电饭煲或电压力锅。In the above technical solution, preferably, the cooking appliance is an electric rice cooker or an electric pressure cooker using electromagnetic heating.

本实用新型的附加方面和优点将在下面的描述部分中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will become apparent in the description which follows, or may be learned by practice of the invention.

附图说明Description of drawings

本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

图1是本实用新型的实施例所述的锅具的剖视结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a cooker according to an embodiment of the present invention;

图2是图1中A部的放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of part A in FIG. 1 .

其中,图1和图2中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 and Fig. 2 is:

1锅具,10锅具基体,20不粘涂层,202底油层,204面油层,30氮化层。1 pan, 10 pan base, 20 non-stick coating, 202 bottom oil layer, 204 surface oil layer, 30 nitrided layer.

具体实施方式detailed description

为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from those described here, therefore, the protection scope of the utility model is not limited by the following disclosure limitations of specific examples.

下面参照附图描述根据本实用新型一些实施例的锅具。Cookware according to some embodiments of the present utility model will be described below with reference to the accompanying drawings.

如图1和图2所示,本实用新型的第一个方面的实施例提供了一种锅具1,包括:采用工业纯铁制成的锅具基体10;不粘涂层20,设置在锅具基体10的内壁面上;氮化层30,设置在锅具基体10的外壁面上;其中,锅具基体10通过对采用工业纯铁制成的基板进行冲压形成。As shown in Fig. 1 and Fig. 2, the embodiment of the first aspect of the present invention provides a pot 1, comprising: a pot base 10 made of industrial pure iron; a non-stick coating 20 arranged on The inner wall surface of the pot base 10; the nitride layer 30 is arranged on the outer wall surface of the pot base 10; wherein, the pot base 10 is formed by stamping a substrate made of industrial pure iron.

本实用新型上述实施例提供的锅具1,该锅具基体10是通过对采用工业纯铁制成的基板进行冲压形成,并且该锅具基体10的内、外壁面对应设置有不粘涂层20、氮化层30。通过该技术方案,不仅降低了该锅具1的生产成本,简化了锅具1制作的流程步骤,还有效提高了锅具1的磁导率、硬度、耐磨性及不粘性等特点,从而提高了锅具1的使用寿命。具体地,由于工业纯铁具有高磁导率和磁感应强度,因此,使用该工业纯铁制备的锅具1则具有非常高的磁导率,从而使应用该锅具1的采用电磁加热技术的烹饪器具的加热功率都远高于其他铁质锅具1,并且由于工业纯铁价格便宜、塑性好易加工,因此,可以有效降低锅具1的生产成本以及降低锅具1的加工难度,而且铁元素还能够对人体产生很有益的效果,例如可以补铁。其中,通过在锅具基体10的内壁面设置不粘涂层20,使得该锅具1具有良好的不粘性特点,提高了用户使用体验。其中,通过在锅具基体10的外壁面锅具1设置氮化层30,可以有效提高锅具基体10表面。In the pot 1 provided by the above-mentioned embodiments of the utility model, the pot base 10 is formed by stamping a substrate made of industrial pure iron, and the inner and outer walls of the pot base 10 are provided with non-stick coatings. layer 20, nitride layer 30. Through this technical solution, not only the production cost of the pot 1 is reduced, the process steps of making the pot 1 are simplified, but also the magnetic permeability, hardness, wear resistance and non-stickiness of the pot 1 are effectively improved, so that The service life of the pot 1 is improved. Specifically, since industrial pure iron has high magnetic permeability and magnetic induction intensity, the pot 1 prepared by using the industrial pure iron has very high magnetic permeability, so that the pot 1 using the electromagnetic heating technology The heating power of cooking utensils is much higher than that of other iron pots 1, and because industrial pure iron is cheap, plastic and easy to process, it can effectively reduce the production cost of the pot 1 and reduce the processing difficulty of the pot 1, and Iron can also have very beneficial effects on the human body, such as iron supplementation. Wherein, by disposing the non-stick coating 20 on the inner wall surface of the pot base 10, the pot 1 has good non-stick properties, which improves user experience. Wherein, by disposing the nitride layer 30 on the outer wall surface of the pot base 10 , the surface of the pot base 10 can be effectively improved.

另外,本实用新型上述实施例提供的锅具1还具有如下附加技术特征:In addition, the pot 1 provided by the above-mentioned embodiment of the utility model also has the following additional technical features:

在上述技术方案中,优选地,锅具基体10的厚度在5mm~7mm的范围内。In the above technical solution, preferably, the thickness of the pot base 10 is in the range of 5 mm to 7 mm.

在该技术方案中,将锅具基体10的厚度控制在5mm~7mm的范围内,即能保证锅具基体10具有极高的导磁性能,以及良好的保温功能,又能避免锅具基体10厚度过大导致锅具1的成本升高的情况发生,有效节约了成本。In this technical solution, the thickness of the pot base 10 is controlled within the range of 5 mm to 7 mm, which can ensure that the pot base 10 has extremely high magnetic conductivity and good heat preservation function, and can avoid the thickness of the pot base 10. The situation that the cost of the pot 1 is increased due to the excessive thickness causes the cost to be effectively saved.

在上述任一技术方案中,优选地,不粘涂层20为陶瓷不粘涂层20,陶瓷不粘涂层20的厚度在25μm~35μm的范围内。In any of the above technical solutions, preferably, the non-stick coating 20 is a ceramic non-stick coating 20, and the thickness of the ceramic non-stick coating 20 is in the range of 25 μm˜35 μm.

在该技术方案中,通过在纯铁锅具基体10(采用工业纯铁制成的锅具基体10)的内壁面设置陶瓷不粘涂层20,不仅使得该锅具基体10具有了良好的不粘性,而且还解决了纯铁锅具基体10硬度较低,易腐蚀的问题,提高了锅具基体10的耐腐蚀性,使得锅具1使用寿命大幅度提高,并且还避免了待烹饪食物与纯铁锅具基体10直接接触,影响烹饪食物口感的情况发生,提高了用户使用体验。其中,将陶瓷不粘涂层20的厚度控制在25μm至35μm的范围内,不仅能够避免厚度过小导致陶瓷不粘涂层20与锅具基体10之间的结合较差的情况出现,以及提高了陶瓷不粘涂层20的使用寿命;而且又能避免陶瓷不粘涂层20厚度过大导致外部附着力较差以及锅具1成本升高的问题。In this technical scheme, by setting the ceramic non-stick coating 20 on the inner wall surface of the pure iron pot base 10 (the pot base 10 made of industrial pure iron), not only the pot base 10 has a good non-stick Viscous, but also solve the problem of low hardness and easy corrosion of the pure iron pan base 10, improve the corrosion resistance of the pan base 10, greatly improve the service life of the pan 1, and also avoid the food to be cooked The direct contact with the base 10 of the pure iron pan may affect the taste of cooked food and improve the user experience. Among them, controlling the thickness of the ceramic non-stick coating 20 within the range of 25 μm to 35 μm can not only avoid the situation that the combination between the ceramic non-stick coating 20 and the pan base 10 is poor due to the thickness being too small, but also improve The service life of the ceramic non-stick coating 20 is improved; and the problems of poor external adhesion and increased cost of the pot 1 caused by the excessive thickness of the ceramic non-stick coating 20 can be avoided.

值得说明的是,该陶瓷不粘涂层20是通过将水性陶瓷涂料喷涂在锅具基体10的内壁面上形成的,其中,该水性陶瓷涂料的主要化学成分为Si(硅)、O(氧)、Al(铝)、C(碳)等,加入不同的填料,会有Fe(铁)、Ti(钛)等物质,通过溶解凝胶,在低温下水解固化,形成类似陶瓷和玻璃的漆膜,该水性陶瓷涂料以水为介质,从根本上解决了涂料中溶剂对环境的污染,无VOC(volatile organic compounds,挥发性有机化合物)单体危害等问题,并具有耐高温、高硬度、环保无毒、涂装简便等诸多优点,特别地,该水性陶瓷涂料具有良好的不粘性,并且由该水性陶瓷涂料制成的涂层的硬度可达4H至9H,远高于一般的特氟龙不粘涂层20,通过在采用工业纯铁制成的锅具基体10的内壁面喷涂该水性陶瓷涂料不仅解决了锅具基体10印度较低、易腐蚀的问题,而且使得该锅具基体10具有了良好的不粘性。It should be noted that the ceramic non-stick coating 20 is formed by spraying the water-based ceramic coating on the inner wall surface of the pot base 10, wherein the main chemical components of the water-based ceramic coating are Si (silicon), O (oxygen ), Al (aluminum), C (carbon), etc., adding different fillers, there will be Fe (iron), Ti (titanium) and other substances, which will be hydrolyzed and solidified at low temperature by dissolving the gel to form a paint similar to ceramics and glass Membrane, the water-based ceramic coating uses water as the medium, which fundamentally solves the environmental pollution caused by solvents in the coating, and has no VOC (volatile organic compounds, volatile organic compounds) monomer hazards, etc., and has high temperature resistance, high hardness, Environmental protection, non-toxic, easy coating and many other advantages, especially, the water-based ceramic coating has good non-stickiness, and the hardness of the coating made of this water-based ceramic coating can reach 4H to 9H, which is much higher than that of ordinary Teflon Long non-stick coating 20, by spraying the water-based ceramic coating on the inner wall surface of the pot base 10 made of industrial pure iron, not only solves the problem that the pot base 10 is relatively low and easy to corrode, but also makes the pot base 10 has good non-stick properties.

进一步地,陶瓷不粘涂层20包括底油层202和面油层204,底油层202喷涂在锅具基体10的内壁面上,面油层204喷涂在底油层202上。Further, the ceramic non-stick coating 20 includes a bottom oil layer 202 and a surface oil layer 204 , the bottom oil layer 202 is sprayed on the inner wall surface of the pan base 10 , and the top oil layer 204 is sprayed on the bottom oil layer 202 .

在该技术方案中,在制备陶瓷不粘涂层20的过程中,需要进行两次喷涂,第一次喷涂是将水性陶瓷涂料喷涂在锅具基体10的表面形成底油层202,第二次喷涂是将水性陶瓷涂料喷涂在底油层202上形成面油层204,其中,通过两次喷涂依次在锅具基体10的表面形成底油层202和面油层204,使得陶瓷不粘涂层20与锅具基体10结合的更加牢固,提高了陶瓷不粘涂层20与锅具基体10之间的结合力。In this technical scheme, in the process of preparing the ceramic non-stick coating 20, two sprayings are required, the first spraying is to spray the water-based ceramic paint on the surface of the pan substrate 10 to form the bottom oil layer 202, and the second spraying The water-based ceramic coating is sprayed on the bottom oil layer 202 to form the top oil layer 204, wherein the bottom oil layer 202 and the top oil layer 204 are formed on the surface of the pan substrate 10 by two sprays, so that the ceramic non-stick coating 20 and the pan substrate 10 is combined more firmly, which improves the bonding force between the ceramic non-stick coating 20 and the pot base 10.

值得说明的是,在第一次喷涂后,先要将形成有底油层202的锅具基体10置于温度为30℃~50℃的烘烤通道中烘烤5min~10min后,再进行第二次喷涂,这样不仅能够消除底油层202的内应力,避免底油层202出现裂缝的情况,而且还可以提高底油层202与面油层204的结合力,其中,在第二次喷涂后,需要将形成有面油成的锅具基体10置于温度为260℃~280℃的烧结通道中烧结15min~25min即可形成陶瓷不粘涂层20,需要注意的是,在进行烧结前,需要先将形成有面油成的锅具基体10置于温度为70℃~100℃的保温通道中保温8min~10min,然后在升温烧结,这样可以消除面油层204的内应力,避免面油层204出现裂缝的情况,并且还能够提高面油层204的结合强度,以及提高面油层204的使用寿命。It is worth noting that after the first spraying, the pan base 10 with the primer layer 202 should be baked in a baking tunnel at a temperature of 30°C to 50°C for 5min to 10min, and then the second spraying process should be carried out. This will not only eliminate the internal stress of the bottom oil layer 202, avoid cracks in the bottom oil layer 202, but also improve the bonding force between the bottom oil layer 202 and the surface oil layer 204, wherein, after the second spraying, it is necessary to form The pot substrate 10 with surface oil is placed in a sintering channel at a temperature of 260°C to 280°C and sintered for 15min to 25min to form a ceramic non-stick coating 20. It should be noted that before sintering, the formed The pan base 10 with surface oil is placed in a heat preservation channel at a temperature of 70°C to 100°C for 8 minutes to 10 minutes, and then sintered at a high temperature, so as to eliminate the internal stress of the surface oil layer 204 and avoid cracks in the surface oil layer 204 , and can also improve the bonding strength of the surface oil layer 204, and improve the service life of the surface oil layer 204.

进一步地,底油层202的厚度在15μm~20μm的范围内,面油层204的厚度在10μm~15μm的范围内。Further, the thickness of the bottom oil layer 202 is in the range of 15 μm˜20 μm, and the thickness of the surface oil layer 204 is in the range of 10 μm˜15 μm.

在该技术方案中,将底油层202的厚度控制在15μm~20μm的范围内,不仅能够避免厚度过小导致陶瓷不粘涂层20与锅具基体10之间的结合较差的情况出现;而且又能避免底油层202厚度过大导致面油层204附着力较差的问题。同理,将面油层204的厚度控制在10μm~15μm的范围内,不仅能够避免厚度过小导致面油层204与底油层202之间的结合较差的情况出现;而且又能避免面油层204厚度过大导致外部(远离底油层202的部分)附着力较差的问题。In this technical solution, the thickness of the bottom oil layer 202 is controlled within the range of 15 μm to 20 μm, which can not only avoid poor bonding between the ceramic non-stick coating 20 and the pan base 10 due to too small thickness; and It can also avoid the problem of poor adhesion of the surface oil layer 204 caused by the excessive thickness of the bottom oil layer 202 . In the same way, controlling the thickness of the surface oil layer 204 within the range of 10 μm to 15 μm can not only avoid the situation that the combination between the surface oil layer 204 and the bottom oil layer 202 is poor due to too small thickness; Too large results in a problem of poor adhesion on the outside (the part away from the primer layer 202).

在上述任一技术方案中,优选地,氮化层30通过气体渗氮工艺形成在锅具基体10的外壁面上。In any of the above technical solutions, preferably, the nitride layer 30 is formed on the outer wall surface of the pot base 10 through a gas nitriding process.

在上述技术方案中,优选地,氮化层30的厚度在200μm至500μm的范围内。In the above technical solution, preferably, the thickness of the nitride layer 30 is in the range of 200 μm to 500 μm.

在该技术方案中,通过气体渗氮工艺可在锅具基体10的外壁面形成氮化层30,同时向锅具基体10的壁内扩散,使得该经过渗氮处理的工业纯铁锅具1具有良好的耐磨性、耐疲劳性、耐腐蚀性及耐高温性等;具体地,对锅具基体10的外表面进行气体渗氮,渗氮温度保持在500℃~700℃,保温时间为2.5h~3.5h,氨分解率为50%~70%,使得渗氮后锅具基体10的外表面形成化学稳定性高的氮化层30。其中,该氮化层30的厚度在200μm至500μm的范围内,将氮化层30的厚度在200μm至500μm的范围内,不仅能够避免厚度过小导致抗腐蚀效果差的情况出现,而且又能避免氮化层30厚度过大导致加工困难以及锅具1成本升高的问题。In this technical solution, the nitrided layer 30 can be formed on the outer wall surface of the pan base 10 through the gas nitriding process, and at the same time diffuse into the wall of the pan base 10, so that the industrial pure iron pan 1 after nitriding treatment It has good wear resistance, fatigue resistance, corrosion resistance and high temperature resistance, etc.; specifically, gas nitriding is performed on the outer surface of the pan substrate 10, the nitriding temperature is kept at 500°C to 700°C, and the holding time is After 2.5 hours to 3.5 hours, the ammonia decomposition rate is 50% to 70%, so that a nitrided layer 30 with high chemical stability is formed on the outer surface of the pot base 10 after nitriding. Wherein, the thickness of the nitride layer 30 is in the range of 200 μm to 500 μm, and the thickness of the nitride layer 30 is in the range of 200 μm to 500 μm, which can not only avoid the situation that the thickness is too small to cause poor corrosion resistance, but also can Avoiding the problems of difficulty in processing caused by excessive thickness of the nitride layer 30 and increase in cost of the pot 1 .

在上述任一技术方案中,优选地,不粘涂层20通过空气压力喷涂工艺喷涂在锅具基体10的内壁面上。In any of the above technical solutions, preferably, the non-stick coating 20 is sprayed on the inner wall surface of the pan base 10 by an air pressure spraying process.

在该技术方案中,通过空气压力喷涂工艺将不粘材料喷涂在锅具基体10的内壁面上形成不粘涂层20,具体地,利用压缩空气的气流,流过喷枪喷嘴孔形成负压,负压使不粘材料从吸管吸入,经喷嘴喷出雾化,雾化后的不粘材料喷射到锅具基体10的内壁面上形成均匀的不粘涂层20,其中,优选地,空气压力喷涂工艺的喷涂参数包括:喷嘴口径为0.5毫米~1.8毫米,空气压力为0.3Mpa~0.5Mpa,喷距(喷枪与锅具基体10的内表面的距离)为25cm~35cm,喷涂角度为60°~90°,通过该参数进行喷涂,使得该锅具基体10的内壁面上形成不粘涂层20的更加均匀,并且该不粘涂层20与锅具基体10的内壁面结合更牢固,避免不粘涂层20从锅具基体10的内壁面脱落,提高了不粘涂层20的使用寿命。In this technical scheme, the non-stick material is sprayed on the inner wall surface of the pot base 10 to form a non-stick coating 20 through an air pressure spraying process, specifically, the air flow of compressed air is used to flow through the nozzle hole of the spray gun to form a negative pressure, The negative pressure causes the non-stick material to be inhaled from the straw, sprayed and atomized through the nozzle, and the atomized non-stick material is sprayed onto the inner wall surface of the pot base 10 to form a uniform non-stick coating 20, wherein, preferably, the air pressure The spraying parameters of the spraying process include: the nozzle diameter is 0.5mm-1.8mm, the air pressure is 0.3Mpa-0.5Mpa, the spraying distance (the distance between the spray gun and the inner surface of the pot base 10) is 25cm-35cm, and the spraying angle is 60° ~90°, spraying with this parameter makes the non-stick coating 20 more evenly formed on the inner wall surface of the pan base 10, and the non-stick coating 20 is more firmly combined with the inner wall surface of the pan base 10 to avoid The non-stick coating 20 falls off from the inner wall surface of the pot base 10 , which improves the service life of the non-stick coating 20 .

本实用新型第二方面的实施例提供一种烹饪器具(图中未示出),包括:如上述第一方面实施例中任一项的锅具1。The embodiment of the second aspect of the present utility model provides a cooking utensil (not shown in the figure), comprising: the pot 1 according to any one of the above-mentioned embodiments of the first aspect.

根据本实用新型的实施例的烹饪器具,具有以上任一实施例的锅具1,因此,本实用新型的烹饪器具具有以上任一实施例的锅具1的所有有益效果,在此不一一赘述了。The cooking utensil according to the embodiment of the present utility model has the pot 1 of any of the above embodiments, therefore, the cooking utensil of the present utility model has all the beneficial effects of the pot 1 of any of the above embodiments, which are not mentioned here one by one. Repeatedly.

在上述技术方案中,优选地,烹饪器具为采用电磁加热的电饭煲或电压力锅。In the above technical solution, preferably, the cooking utensil is an electric rice cooker or an electric pressure cooker using electromagnetic heating.

优选地,工业纯铁中铁的含量在99.6%~99.8%。Preferably, the iron content in industrial pure iron is 99.6%-99.8%.

在该技术方案中,工业纯铁中铁的含量在99.6%~99.8%,具有高磁导率和磁感应强度,因此,使用该工业纯铁制备的锅具则具有非常高的磁导率,从而使应用该锅具的采用电磁加热技术的烹饪器具的加热功率都远高于其他烹饪器具。In this technical solution, the iron content in industrial pure iron is 99.6% to 99.8%, which has high magnetic permeability and magnetic induction intensity. Therefore, the pot prepared by using this industrial pure iron has very high magnetic permeability, so that The heating power of the cooking utensils using the electromagnetic heating technology applied to the pot is much higher than that of other cooking utensils.

在本实用新型的第一个具体实施案例中,锅具的制备方法包括:采用纯度为99.6%的纯铁板(工业纯铁制成的铁板),经过冲压、磨削制备成锅具基体,该锅具厚度为5mm;对锅具进行脱脂、除油、打砂(喷砂)处理;对锅具进行预热,温度约45℃,然后采用空气压力喷涂技术在锅具基体的内壁面喷涂陶瓷不粘涂层。其中,底油喷涂15um,然后烘烤35℃保温7min,然后进行面油喷涂,喷涂厚度为10um,喷涂完成后70℃保温10min,260℃保温15min;对锅具外侧进行气体渗氮,渗氮温度保持在550~600℃,保温3h,氨分解率为50%,渗氮后锅具基体的外壁面可获得化学稳定性高的氮化层。In the first specific implementation case of the present utility model, the preparation method of the pot includes: using a pure iron plate (iron plate made of industrial pure iron) with a purity of 99.6%, and preparing it into a pot base through stamping and grinding , the thickness of the pot is 5mm; the pot is degreased, degreased, and sanded (sand blasted); the pot is preheated at a temperature of about 45°C, and then the inner wall surface of the pot base is sprayed with air pressure Spray ceramic non-stick coating. Among them, the base oil is sprayed at 15um, then baked at 35°C for 7 minutes, and then sprayed with top oil. The thickness of the spray is 10um. The temperature is kept at 550-600°C for 3 hours, and the ammonia decomposition rate is 50%. After nitriding, the outer wall surface of the pot substrate can obtain a nitrided layer with high chemical stability.

在本实用新型的第二个具体实施案例中,锅具的制备方法包括:采用纯度为99.8%的纯铁板(工业纯铁制成的铁板),经过冲压、磨削制备成锅具基体,该锅具厚度为6mm;对锅具进行脱脂、除油、打砂(喷砂)处理;对锅具进行预热,温度约50℃,然后采用空气压力喷涂技术在锅具基体的内壁面喷涂陶瓷不粘涂层。其中,底油喷涂20um,然后烘烤40℃保温5min,然后进行面油喷涂,喷涂厚度为15um,喷涂完成后80℃保温10min,280℃保温15min;对锅具外侧进行气体渗氮,渗氮温度保持在600~700℃,保温3h,氨分解率为70%,渗氮后锅具基体的外壁面可获得化学稳定性高的氮化层。In the second specific implementation case of the present utility model, the preparation method of the pot includes: using a pure iron plate (iron plate made of industrial pure iron) with a purity of 99.8%, and preparing it into a pot base by stamping and grinding , the thickness of the pot is 6mm; the pot is degreased, degreased, and sanded (sand blasted); the pot is preheated at a temperature of about 50°C, and then the inner wall surface of the pot base is sprayed Spray ceramic non-stick coating. Among them, the base oil is sprayed at 20um, then baked at 40°C for 5min, and then sprayed with top oil, the spray thickness is 15um, after spraying, it is kept at 80°C for 10min, and at 280°C for 15min; gas nitriding is carried out on the outside of the pot. The temperature is kept at 600-700°C for 3 hours, and the ammonia decomposition rate is 70%. After nitriding, the outer wall surface of the pot substrate can obtain a nitrided layer with high chemical stability.

通过上述两个具体实施案例,不仅得到具有高导磁、高保温性能,不沾性良好并且耐腐蚀、表面硬度较高的纯铁锅具,而且还具有以下有益效果:Through the above two specific implementation cases, not only a pure iron pan with high magnetic permeability, high thermal insulation performance, good non-stick property, corrosion resistance, and high surface hardness can be obtained, but also has the following beneficial effects:

1)通过对锅具基体的内壁面和外壁面进行脱脂除油处理,去除了内壁面和外壁面的油污等杂质,提高了内壁面的清洁度;1) By degreasing and degreasing the inner wall surface and the outer wall surface of the pan base, impurities such as oil stains on the inner wall surface and the outer wall surface are removed, and the cleanliness of the inner wall surface is improved;

2)通过采用自动喷砂机对锅具基体的内壁面和外壁面进行喷砂处理,不仅能够去除锅具基体的内壁面和外壁面的氧化膜,以及在锅具基体的壁内部形成压应力,而且还能够使锅具基体的内壁面和外壁面上形成凹凸不平的结构,这样能够增加不粘涂层与锅具基体的内壁面、氮化层与锅具基体的外壁面之间的接触面积,进而增加不粘涂层、氮化层与锅具基体之间的结合力,从而进一步降低了不粘涂层和氮化层脱落的概率;优选地,喷砂处理后,采用气流将喷砂处理后的锅具基体的内壁面和外壁面附着的细微沙砾吹干净,保证锅具基体的内壁面和外壁面的洁净,以便于不粘涂层和氮化层的附着;2) By using an automatic sandblasting machine to perform sandblasting on the inner wall surface and outer wall surface of the pot base, not only can the oxide film on the inner wall surface and the outer wall surface of the pot base be removed, but also compressive stress can be formed inside the wall of the pot base. , but also can make the inner wall surface and the outer wall surface of the pot base form a rough structure, which can increase the contact between the non-stick coating and the inner wall surface of the pot base, the nitride layer and the outer wall surface of the pot base area, thereby increasing the bonding force between the non-stick coating, the nitrided layer and the pan substrate, thereby further reducing the probability of the non-stick coating and the nitrided layer falling off; preferably, after sandblasting, the sprayed After the sand treatment, the fine sand attached to the inner wall surface and the outer wall surface of the pan base is blown clean to ensure the cleanliness of the inner wall surface and the outer wall surface of the pan base body, so as to facilitate the adhesion of the non-stick coating and the nitrided layer;

3)通过对锅具基体的内壁面进行预热处理,不仅能够降低在制备不粘涂层和氮化层中产生的热应力,提高不粘涂层和氮化层与锅具基体的结合力,而且还能够起到清洁作用,具体地,使得锅具基体上可能存在的水蒸汽、有机物等清除掉。3) By preheating the inner wall surface of the pan base, it can not only reduce the thermal stress generated in the preparation of the non-stick coating and nitrided layer, but also improve the bonding force of the non-stick coating, nitrided layer and the pan base , and can also play a cleaning role, specifically, to remove water vapor, organic matter, etc. that may exist on the pan base.

优选地,喷砂处理后,锅具基体的内壁面和外壁面的粗糙度为60μm~80μm,这样不仅能够避免粗糙度过小而减弱不粘涂层和氮化层与锅具基体之间的结合力;而且能够避免粗糙度过大导致锅具基体强度严重降低的情况发生。Preferably, after sandblasting, the roughness of the inner wall surface and the outer wall surface of the pan substrate is 60 μm to 80 μm, which can not only prevent the roughness from being too small and weaken the contact between the non-stick coating and the nitrided layer and the pan substrate. Bonding force; and it can avoid the situation where the strength of the pot matrix is seriously reduced due to excessive roughness.

在本实用新型的描述中,除非另有明确的规定和限定,术语“多个”是指两个或两个以上;除非另有规定或说明,术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the utility model, unless otherwise specified and limited, the term "plurality" refers to two or more; unless otherwise specified or explained, the terms "connected", "fixed", etc. In a broad sense, for example, "connection" may be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it may be a direct connection or an indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

本说明书的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本实用新型的限制。In the description of this specification, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right" etc. are based on the orientation shown in the drawings Or positional relationship, is only for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation to the utility model. limit.

在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the present application. Novel at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (9)

1.一种锅具,其特征在于,包括:1. A pot, characterized in that, comprising: 采用工业纯铁制成的锅具基体;The pot base is made of industrial pure iron; 不粘涂层,设置在所述锅具基体的内壁面上;A non-stick coating is arranged on the inner wall surface of the pot base; 氮化层,设置在所述锅具基体的外壁面上;The nitride layer is arranged on the outer wall surface of the pot base; 所述不粘涂层为陶瓷不粘涂层;The non-stick coating is a ceramic non-stick coating; 所述陶瓷不粘涂层包括底油层和面油层,所述底油层喷涂在所述锅具基体的内壁面上,所述面油层喷涂在所述底油层上。The ceramic non-stick coating includes a bottom oil layer and a top oil layer, the bottom oil layer is sprayed on the inner wall surface of the pan base, and the top oil layer is sprayed on the bottom oil layer. 2.根据权利要求1所述的锅具,其特征在于,2. The pot according to claim 1, characterized in that, 所述锅具基体的厚度在5mm~7mm的范围内。The thickness of the pot base is in the range of 5 mm to 7 mm. 3.根据权利要求1所述的锅具,其特征在于,3. The pot according to claim 1, characterized in that, 所述陶瓷不粘涂层的厚度在25μm至35μm的范围内。The thickness of the ceramic non-stick coating is in the range of 25 μm to 35 μm. 4.根据权利要求1所述的锅具,其特征在于,4. The pot according to claim 1, characterized in that, 所述底油层的厚度在15μm~20μm的范围内,所述面油层的厚度在10μm~15μm的范围内。The thickness of the bottom oil layer is in the range of 15 μm to 20 μm, and the thickness of the top oil layer is in the range of 10 μm to 15 μm. 5.根据权利要求1至4中任一项所述的锅具,其特征在于,5. The pot according to any one of claims 1 to 4, characterized in that, 所述氮化层通过气体渗氮工艺形成在所述锅具基体的外壁面上。The nitrided layer is formed on the outer wall surface of the pot base through a gas nitriding process. 6.根据权利要求5所述的锅具,其特征在于,6. The pot according to claim 5, characterized in that, 所述氮化层的厚度在200μm~500μm的范围内。The thickness of the nitride layer is in the range of 200 μm˜500 μm. 7.根据权利要求1至4中任一项所述的锅具,其特征在于,7. The pot according to any one of claims 1 to 4, characterized in that, 所述不粘涂层通过空气压力喷涂工艺喷涂在所述锅具基体的内壁面上。The non-stick coating is sprayed on the inner wall surface of the pan base through an air pressure spraying process. 8.一种烹饪器具,其特征在于,包括:如上述权利要求1至7中任一项所述的锅具。8. A cooking utensil, characterized by comprising: the pot according to any one of claims 1-7. 9.根据权利要求8所述的烹饪器具,其特征在于,9. The cooking appliance according to claim 8, characterized in that, 所述烹饪器具为采用电磁加热的电饭煲或电压力锅。The cooking utensil is an electric rice cooker or an electric pressure cooker using electromagnetic heating.
CN201621267692.7U 2016-11-23 2016-11-23 Pan and cooking apparatus Active CN206761334U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621267692.7U CN206761334U (en) 2016-11-23 2016-11-23 Pan and cooking apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621267692.7U CN206761334U (en) 2016-11-23 2016-11-23 Pan and cooking apparatus

Publications (1)

Publication Number Publication Date
CN206761334U true CN206761334U (en) 2017-12-19

Family

ID=60648290

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621267692.7U Active CN206761334U (en) 2016-11-23 2016-11-23 Pan and cooking apparatus

Country Status (1)

Country Link
CN (1) CN206761334U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110338634A (en) * 2019-07-17 2019-10-18 应黎达 A kind of non-stick pan and its processing technology with stereoscopic effect
CN110786742A (en) * 2018-08-03 2020-02-14 锦见铸造株式会社 Cooking utensil manufacturing method and cooking utensil
CN117179569A (en) * 2023-08-09 2023-12-08 九阳股份有限公司 Cookware and cookware manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110786742A (en) * 2018-08-03 2020-02-14 锦见铸造株式会社 Cooking utensil manufacturing method and cooking utensil
CN110786742B (en) * 2018-08-03 2023-10-10 锦见铸造株式会社 Manufacturing method of cooking utensil and cooking utensil
CN110338634A (en) * 2019-07-17 2019-10-18 应黎达 A kind of non-stick pan and its processing technology with stereoscopic effect
CN117179569A (en) * 2023-08-09 2023-12-08 九阳股份有限公司 Cookware and cookware manufacturing method

Similar Documents

Publication Publication Date Title
CN102835891B (en) A kind of preparation method of cermet wear-resistant coating non-stick pan
CN104257249B (en) A kind of preparation method of metal ceramic wear-resisting coating non-stick pan
CN108078362A (en) The preparation method of cookware, cooking apparatus and cookware
CN104172902B (en) A kind of preparation method of metal ceramic wear-resisting coating non-stick pan
CN203987483U (en) The interior pot of electromagnetic cooking appliance
CN206761334U (en) Pan and cooking apparatus
CN114645239B (en) Cooking pot and preparation method thereof
CN106086763A (en) Pan and preparation method thereof
CN108067407A (en) A kind of antibacterial non-stick material and preparation method thereof and antibacterial non-stick cookware
CN204133143U (en) Cooking pot tool, ceramic inner vessel and there is the electric cooker of this ceramic inner vessel
CN104545487A (en) Processing method of electromagnetic inner pot
CN108309064A (en) The preparation method of cooker, cooking apparatus component and cooker
CN107510351A (en) The preparation method of pan and pan
CN104046938A (en) Pan, and pan coat making method
CN105154807A (en) Medium-temperature insulating anti-torque coating and coating method thereof
CN206080225U (en) Pan and cooking utensil
CN206080221U (en) Cooking utensil
WO2025036444A1 (en) Production process for magnetically conductive non-stick ceramic cooking appliance
CN105780001B (en) The manufacturing method and cookware of cookware
CN107616670B (en) Pot, preparation method thereof and cooking utensil
CN105455614B (en) The manufacturing method of pot in a kind of cooking apparatus
CN100466952C (en) A kind of ceramic alloy coated pot and its manufacturing method
CN107304309A (en) A kind of ceramic non-stick coating and preparation method thereof
CN209300766U (en) Cookware and cooking apparatus
CN106116170A (en) The preparation method of panel, baking tray, cooking apparatus and panel

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant