CN206535421U - A kind of waste incinerator two-part flue gas purification system - Google Patents
A kind of waste incinerator two-part flue gas purification system Download PDFInfo
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Abstract
为了解决现有垃圾焚烧炉烟气处理系统为了提高烟气温度、需要在尾部加装热交换器、导致热量损耗,增加能耗等问题,本实用新型提出一种垃圾焚烧炉两段式烟气净化系统,其特征是,按照烟气流动的方向,依次由碳酸氢钠干法脱酸系统、碳酸氢钠喷射系统、一级布袋除尘器、选择性催化还原器SCR、石灰浆制备系统、半干式反应塔(旋转雾化器)、活性炭存储输送系统、活性炭存储喷射系统以及二级布袋除尘器组成。由于选择性催化还原器SCR设置在一级布袋除尘器之后而在石灰浆制备系统及半干式反应塔之前,由于烟气的温度并没有降低,完全满足选择性催化还原器SCR入口温度条件,因此,不需要在SCR前端安装换热器,从而降低了能量损耗。
In order to solve the problems that the existing waste incinerator flue gas treatment system needs to install a heat exchanger at the tail to increase the flue gas temperature, resulting in heat loss and increasing energy consumption, the utility model proposes a two-stage flue gas treatment system for waste incinerators. The purification system is characterized in that, according to the direction of flue gas flow, it consists of sodium bicarbonate dry deacidification system, sodium bicarbonate injection system, first-stage bag filter, selective catalytic reduction device SCR, lime slurry preparation system, semi- It is composed of dry reaction tower (rotary atomizer), activated carbon storage and delivery system, activated carbon storage injection system and secondary bag filter. Since the selective catalytic reduction device SCR is installed after the first-stage bag filter and before the lime slurry preparation system and the semi-dry reaction tower, since the temperature of the flue gas has not decreased, the inlet temperature condition of the selective catalytic reduction device SCR is fully met. Therefore, there is no need to install a heat exchanger in front of the SCR, thereby reducing energy loss.
Description
技术领域technical field
本实用新型涉及一种垃圾焚烧炉烟气净化装置,尤其是涉及一种垃圾焚烧炉两段式烟气净化系统。The utility model relates to a flue gas purification device of a garbage incinerator, in particular to a two-stage flue gas purification system of a garbage incinerator.
背景技术Background technique
目前,垃圾焚烧发电厂焚烧炉烟气处理系统是炉内选择性非催化还原法去除烟气中的氮氧化物(NOx),然后通过半干法以及活性炭喷射加布袋除尘器去除烟气中的颗粒物、硫氧化物(SOx)、二恶英以及重金属等其它有害物质。At present, the waste incineration power plant incinerator flue gas treatment system uses the selective non-catalytic reduction method in the furnace to remove nitrogen oxides (NOx) in the flue gas, and then removes the nitrogen oxides (NOx) in the flue gas by semi-dry method and activated carbon injection plus bag filter. Other harmful substances such as particulate matter, sulfur oxides (SOx), dioxins, and heavy metals.
然而,随着环境保护相关法规的日益严格,现有的垃圾焚烧发电厂烟气处理系统已经不能很好的满足法律法规的要求,需要在炉外烟气管道上加装选择性催化还原器(SCR),对烟气进行进一步脱硝才能更好的满足排放标准。由于现有SCR特性要求流入烟气温度在200℃左右,同时烟气中不能含有大量的硫、重金属,否则会引起催化剂中毒。为避免烟气中的有害成分对SCR的影响,现有技术中,SCR安装在烟气净化系统的尾部。However, with the increasingly stringent laws and regulations related to environmental protection, the existing waste incineration power plant flue gas treatment system can no longer meet the requirements of laws and regulations, and it is necessary to install a selective catalytic reduction device on the flue gas pipe outside the furnace ( SCR), further denitrification of the flue gas can better meet the emission standards. Due to the existing SCR characteristics, the temperature of the influent flue gas is required to be around 200°C, and the flue gas cannot contain a large amount of sulfur and heavy metals, otherwise it will cause catalyst poisoning. In order to avoid the influence of harmful components in the flue gas on the SCR, in the prior art, the SCR is installed at the tail of the flue gas purification system.
问题是,由于SCR的工作温度为200℃左右,而从烟气净化系统尾部流出的烟气温度多为150℃左右,因此需要在原烟气后处理系统与SCR之间布置一级甚至多级换热器加热烟气,使原本150℃的烟气在流入SCR之前升高至200℃,以满足SCR工作的要求,但这样势必造成大量的热量损耗,增加运营成本。The problem is that since the working temperature of the SCR is about 200°C, and the temperature of the flue gas flowing out from the tail of the flue gas purification system is mostly about 150°C, it is necessary to arrange one-stage or even multi-stage replacement between the original flue gas post-treatment system and the SCR. The heater heats the flue gas so that the original 150°C flue gas rises to 200°C before flowing into the SCR to meet the requirements of the SCR, but this will inevitably cause a large amount of heat loss and increase operating costs.
实用新型内容Utility model content
为了解决现有垃圾焚烧炉烟气处理系统为了提高烟气温度、需要在尾部加装热交换器、导致热量损耗,增加能耗等问题,本实用新型通过加装高效碳酸氢钠干法脱酸、除尘系统,重新布置SCR和原烟气处理系统,将选择性催化还原器SCR设置在一级布袋除尘器之后而在石灰浆制备系统及半干式反应塔之前,使流经选择性催化还原器SCR的烟气温度符合要求,满足SCR工作条件,因此不需要安装换热器从而达到节约能量的目的。In order to solve the problems of the existing waste incinerator flue gas treatment system, in order to increase the flue gas temperature, a heat exchanger needs to be installed at the tail, resulting in heat loss and increasing energy consumption. , Dust removal system, rearrange the SCR and the original flue gas treatment system, set the selective catalytic reduction device SCR after the first-stage bag filter and before the lime slurry preparation system and the semi-dry reaction tower, so that the flow through the selective catalytic reduction The flue gas temperature of the SCR meets the requirements and meets the SCR working conditions, so there is no need to install a heat exchanger to save energy.
本实用新型解决其技术问题所采用的技术方案是:一种垃圾焚烧炉两段式烟气净化系统,其特征是,按照烟气流动的方向,依次由碳酸氢钠干法脱酸系统、碳酸氢钠喷射系统、一级布袋除尘器、选择性催化还原器SCR、石灰浆制备系统、半干式反应塔(旋转雾化器)、活性炭存储输送系统、活性炭存储喷射系统以及二级布袋除尘器组成。当温度为200℃的烟气由省煤器流出后流经碳酸氢钠喷射系统、碳酸氢钠喷嘴喷出的碳酸氢钠与烟气充分混合,当烟气流经一级耐高温布袋除尘器时烟气中的大部分酸性气体(主要是SOx)、颗粒物及其它固态物质被布袋捕集,由于此过程烟气行程短且无其它热损失,因此由一级布袋除尘器流出后其烟气温度仍然为200℃左右,完全满足SCR入口温度条件,且由于烟气中的大部分颗粒物及酸性气体已被去除,已经具备了SCR的工作条件,烟气在SCR中发生选择性催化还原反应,对烟气中的NOx进行进一步脱除。由SCR流出后,进入常规半干式反应塔(旋转喷雾器),石灰浆与烟气充分混合,而后经活性炭喷射系统再流经二级布袋除尘器对烟气中的SOx、颗粒物、二恶英、重金属及其它有害物质进行进一步的脱除。The technical scheme adopted by the utility model to solve the technical problem is: a two-stage flue gas purification system for a garbage incinerator, which is characterized in that, according to the direction of flue gas flow, the sodium bicarbonate dry deacidification system, carbonic acid Hydrogen and sodium injection system, primary bag filter, selective catalytic reduction device SCR, lime slurry preparation system, semi-dry reaction tower (rotary atomizer), activated carbon storage and delivery system, activated carbon storage injection system and secondary bag filter composition. When the flue gas with a temperature of 200°C flows out of the economizer, it flows through the sodium bicarbonate injection system, and the sodium bicarbonate sprayed by the sodium bicarbonate nozzle is fully mixed with the flue gas. Most of the acid gases (mainly SOx), particulate matter and other solid substances in the flue gas are captured by the bag. Since the flue gas travel is short and there is no other heat loss during this process, the flue gas flows out of the first-stage bag filter. The temperature is still about 200°C, which fully meets the SCR inlet temperature conditions, and since most of the particulate matter and acid gas in the flue gas have been removed, the working conditions of the SCR are already met, and the flue gas undergoes selective catalytic reduction in the SCR. Further remove NOx in the flue gas. After flowing out from the SCR, it enters the conventional semi-dry reaction tower (rotary sprayer), the lime slurry is fully mixed with the flue gas, and then passes through the activated carbon injection system and then flows through the secondary bag filter to remove SOx, particulate matter, and dioxins in the flue gas. , heavy metals and other harmful substances for further removal.
本实用新型的有益效果:本实用新型提供一种垃圾焚烧炉两段式烟气净化系统,由于选择性催化还原器SCR设置在一级布袋除尘器之后而在石灰浆制备系统及半干式反应塔之前,由于烟气的温度并没有降低,完全满足选择性催化还原器SCR入口温度条件,因此,本实用新型提出的技术方案不需要在SCR前端安装换热器,从而降低了能量损耗,同时,由于石灰浆制备系统及半干式反应塔之后设置二级布袋除尘器,因此可以进一步提高烟气的净化效率,达到节能高效的目的。Beneficial effects of the utility model: the utility model provides a two-stage flue gas purification system of a garbage incinerator. Since the selective catalytic reduction device SCR is arranged after the first-stage bag filter, the lime slurry preparation system and the semi-dry reaction Before the tower, because the temperature of the flue gas has not decreased, it fully meets the SCR inlet temperature condition of the selective catalytic reduction device. Therefore, the technical solution proposed by the utility model does not need to install a heat exchanger at the front end of the SCR, thereby reducing energy loss and at the same time , Since the lime slurry preparation system and the semi-dry reaction tower are equipped with a secondary bag filter, the purification efficiency of the flue gas can be further improved to achieve the purpose of energy saving and high efficiency.
附图说明Description of drawings
图1为现有技术一个实施例的设备布置图。Fig. 1 is a device layout diagram of an embodiment of the prior art.
图2为本实用新型提出的在垃圾焚烧炉烟气管道加装的一种垃圾焚烧炉两段式烟气净化系统一个实施例的设备布置图。Fig. 2 is an equipment layout diagram of an embodiment of a waste incinerator two-stage flue gas purification system installed in the waste incinerator flue gas pipeline proposed by the utility model.
图中:In the picture:
1.碳酸氢钠制备系统,1. Sodium bicarbonate preparation system,
2.碳酸氢钠喷射系统,2. Sodium bicarbonate injection system,
3.1一级布袋除尘,3.2二级布袋除尘,3.1 first-level bag dust removal, 3.2 second-level bag dust removal,
4.选择性催化还原器(SCR),4. Selective Catalytic Reduction (SCR),
5.石灰制备系统,5. Lime preparation system,
6.常规半干式反应塔(旋转雾化器),6. Conventional semi-dry reaction tower (rotary atomizer),
7.活性炭存储输送系统,7. Activated carbon storage and delivery system,
8.活性炭喷射系统,8. Activated carbon injection system,
9.换热器,9. Heat exchanger,
10.1烟气管道10.1 Flue gas duct
10.21烟气流入方向,10.22烟气流出方向。10.21 The direction of flue gas inflow, 10.22 The direction of flue gas flow out.
具体实施方式detailed description
图1为现有技术一个实施例的设备布置图。图中显示,现有技术中,在垃圾焚烧炉烟气管道加装的烟气净化系统,按照烟气流动的方向,依次由石灰浆制备系统5、半干式反应塔(旋转雾化器)6、活性炭存储输送系统7、活性炭喷射系统8、一级布袋除尘器3.1、换热器9、选择性催化还原器(SCR)4组成。图中显示,垃圾焚烧炉烟气净化系统,需要在选择性催化还原器(SCR)4前端加装换热器9,原因是,由于SCR的工作温度为200℃左右,当200℃的烟气按照烟气流入方向10.21从烟气管道10.1流入后,进入半干式反应塔6通过石灰浆旋转喷雾器,石灰浆与烟气充分混合,而后经活性炭喷射系统8之后,再流经一级布袋除尘器3.1对烟气中的SOx、颗粒物、二恶英、重金属及其它有害物质进行进一步的脱除,此时烟气的温度已经大大降低,通常温度只能达到140℃,不能符合SCR入口工作温度的要求,因此,必须在选择性催化还原器(SCR)4的前端加装换热器9。但这样势必导致热量损耗,增加能耗。Fig. 1 is a device layout diagram of an embodiment of the prior art. The figure shows that in the prior art, the flue gas purification system installed in the flue gas pipeline of the waste incinerator is sequentially composed of a lime slurry preparation system 5 and a semi-dry reaction tower (rotary atomizer) according to the direction of flue gas flow. 6. Activated carbon storage and delivery system 7. Activated carbon injection system 8. First-stage bag filter 3.1. Heat exchanger 9. Selective catalytic reduction device (SCR) 4. As shown in the figure, the waste incinerator flue gas purification system needs to install a heat exchanger 9 at the front end of the selective catalytic reduction (SCR) 4. The reason is that since the working temperature of the SCR is about 200°C, After flowing in from the flue gas pipe 10.1 according to the flue gas inflow direction 10.21, it enters the semi-dry reaction tower 6 and passes through the lime slurry rotary sprayer. The lime slurry is fully mixed with the flue gas, and then passes through the activated carbon injection system 8, and then flows through the first stage bag dust removal. Device 3.1 further removes SOx, particles, dioxins, heavy metals and other harmful substances in the flue gas. At this time, the temperature of the flue gas has been greatly reduced. Usually, the temperature can only reach 140 ° C, which cannot meet the SCR inlet working temperature. Therefore, a heat exchanger 9 must be installed at the front end of the selective catalytic reduction (SCR) 4. But this will inevitably lead to heat loss and increase energy consumption.
图2为本实用新型提出的在垃圾焚烧炉烟气管道加装的一种垃圾焚烧炉两段式烟气净化系统一个实施例的设备布置图。图中显示,本例中,一种垃圾焚烧炉两段式烟气净化系统,其特征是,按照烟气流动的方向,依次由碳酸氢钠干法脱酸系统1、碳酸氢钠喷射系统2、一级布袋除尘器3.1、选择性催化还原器(SCR)4、石灰浆制备系统5、半干式反应塔(旋转雾化器)6、活性炭存储输送系统7、活性炭存储喷射系统8以及二级布袋除尘器3.2组成。当温度为200℃的烟气由省煤器流出后流经碳酸氢钠喷射系统2、碳酸氢钠喷嘴喷出的碳酸氢钠小晶体与烟气充分混合,当烟气流经一级布袋除尘器3.1时烟气中的大部分酸性气体(主要是SOx)、颗粒物及其它固态物质被一级布袋捕集,由于此过程烟气行程短且无其它热损失,因此由一级布袋除尘器3.1流出后烟气温度仍然为200℃左右,完全满足SCR入口温度条件,同时由于烟气中的大部分颗粒物及酸性气体已被去除,已经具备了SCR的工作条件,烟气在SCR中发生选择性催化还原反应,对烟气中的NOx进行进一步脱除。由选择性催化还原器(SCR)4流出后,进入常规半干式反应塔(旋转喷雾器)6,石灰浆与烟气充分混合,而后经活性炭喷射系统8再流经二级布袋除尘器3.2对烟气中的SOx、颗粒物、二恶英、重金属及其它有害物质进行进一步的脱除。本例中,由于选择性催化还原器SCR设置在一级布袋除尘器之后而且是在石灰浆制备系统及半干式反应塔之前,因此,烟气的温度并没有降低,完全满足选择性催化还原器SCR入口温度条件,因此,本实用新型提出的技术方案不需要在SCR前端安装换热器,从而降低了能量损耗,同时,由于在半干式反应塔之后设置二级布袋除尘器,因此可以进一步提高烟气的净化效率,达到节能高效的目的。本例与现有技术的区别在于,现有技术是将选择性催化还原器(SCR)4设置在半干式反应塔(旋转雾化器)6、活性炭存储喷射系统8以及布袋除尘器之后;而本实用新型提出的方案是将将选择性催化还原器(SCR)4设置在半干式反应塔(旋转雾化器)6、活性炭存储喷射系统8以及布袋除尘器之前,这次最大区别;另外,本实用新型中,为了确保烟气进入选择性催化还原器(SCR)4之前符合入口条件,在选择性催化还原器(SCR)4之前还使烟气流经碳酸氢钠喷射系统2和前一级的布袋除尘器。Fig. 2 is an equipment layout diagram of an embodiment of a waste incinerator two-stage flue gas purification system installed in the waste incinerator flue gas pipeline proposed by the utility model. The figure shows that in this example, a two-stage flue gas purification system for a waste incinerator is characterized in that, according to the direction of flue gas flow, the sodium bicarbonate dry deacidification system 1 and the sodium bicarbonate injection system 2 are sequentially , first-stage bag filter 3.1, selective catalytic reduction (SCR) 4, lime slurry preparation system 5, semi-dry reaction tower (rotary atomizer) 6, activated carbon storage and delivery system 7, activated carbon storage injection system 8 and two The composition of stage bag filter 3.2. When the flue gas with a temperature of 200 °C flows out of the economizer, it flows through the sodium bicarbonate injection system 2. The small crystals of sodium bicarbonate sprayed out by the sodium bicarbonate nozzle are fully mixed with the flue gas. When the flue gas flows through the first-stage bag filter Most of the acid gases (mainly SOx), particulate matter and other solid substances in the flue gas in the filter 3.1 are captured by the first-stage bag filter. Since the flue gas travel is short and there is no other heat loss in this process, the first-stage bag filter 3.1 After the flue gas flows out, the temperature is still about 200°C, which fully meets the SCR inlet temperature conditions. At the same time, since most of the particles and acid gases in the flue gas have been removed, the working conditions of the SCR are already met, and the flue gas is selective in the SCR. Catalytic reduction reaction to further remove NOx in flue gas. After flowing out from the selective catalytic reduction device (SCR) 4, it enters the conventional semi-dry reaction tower (rotary atomizer) 6, the lime slurry is fully mixed with the flue gas, and then flows through the activated carbon injection system 8 and then flows through the secondary bag filter 3.2 pairs SOx, particles, dioxins, heavy metals and other harmful substances in the flue gas are further removed. In this example, since the selective catalytic reduction device SCR is installed after the first-stage bag filter and before the lime slurry preparation system and the semi-dry reaction tower, the temperature of the flue gas does not decrease, which fully meets the requirement of selective catalytic reduction. Therefore, the technical solution proposed by the utility model does not need to install a heat exchanger at the front end of the SCR, thereby reducing energy loss. At the same time, since a secondary bag filter is installed after the semi-dry reaction tower, it can be used Further improve the purification efficiency of flue gas to achieve the purpose of energy saving and high efficiency. The difference between this example and the prior art is that the prior art is to arrange the selective catalytic reduction device (SCR) 4 after the semi-dry reaction tower (rotary atomizer) 6, the activated carbon storage injection system 8 and the bag filter; And the scheme that the utility model proposes is that the selective catalytic reduction device (SCR) 4 is arranged before the semi-dry reaction tower (rotary atomizer) 6, the activated carbon storage injection system 8 and the bag filter, the biggest difference this time; In addition, in the utility model, in order to ensure that the flue gas meets the inlet conditions before the selective catalytic reduction device (SCR) 4, the flue gas is also made to flow through the sodium bicarbonate injection system 2 and the sodium bicarbonate injection system before the selective catalytic reduction device (SCR) 4 The previous stage of the bag filter.
在本实用新型中,由于碳酸氢钠干法脱酸系统1、碳酸氢钠喷射系统2、一级布袋除尘器3.1、选择性催化还原器(SCR)4、石灰浆制备系统5、半干式反应塔(旋转雾化器)6、活性炭存储输送系统7、活性炭存储喷射系统8、换热器9等都属于行业常规设备,因此不需要再做详细说明。In this utility model, due to sodium bicarbonate dry deacidification system 1, sodium bicarbonate injection system 2, first-stage bag filter 3.1, selective catalytic reduction (SCR) 4, lime slurry preparation system 5, semi-dry Reaction tower (rotary atomizer) 6, activated carbon storage and delivery system 7, activated carbon storage injection system 8, heat exchanger 9, etc. are all conventional equipment in the industry, so no further detailed description is required.
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| CN201621492380.6U Active CN206535421U (en) | 2016-12-30 | 2016-12-30 | A kind of waste incinerator two-part flue gas purification system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106492621A (en) * | 2016-12-30 | 2017-03-15 | 深圳市能源环保有限公司 | A kind of incinerator two-part flue gas purification system |
| CN109569264A (en) * | 2018-11-14 | 2019-04-05 | 广州永兴环保能源有限公司 | A kind of sodium bicarbonate depickling medicament depickling test method |
| CN113559690A (en) * | 2021-07-23 | 2021-10-29 | 浙江大学 | Integrated purification system and method for waste incineration flue gas and fly ash |
-
2016
- 2016-12-30 CN CN201621492380.6U patent/CN206535421U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106492621A (en) * | 2016-12-30 | 2017-03-15 | 深圳市能源环保有限公司 | A kind of incinerator two-part flue gas purification system |
| CN109569264A (en) * | 2018-11-14 | 2019-04-05 | 广州永兴环保能源有限公司 | A kind of sodium bicarbonate depickling medicament depickling test method |
| CN113559690A (en) * | 2021-07-23 | 2021-10-29 | 浙江大学 | Integrated purification system and method for waste incineration flue gas and fly ash |
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