CN206351338U - The flexible roller feed mechanism of isolator star-wheel Automated assembly device - Google Patents

The flexible roller feed mechanism of isolator star-wheel Automated assembly device Download PDF

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Publication number
CN206351338U
CN206351338U CN201621451136.5U CN201621451136U CN206351338U CN 206351338 U CN206351338 U CN 206351338U CN 201621451136 U CN201621451136 U CN 201621451136U CN 206351338 U CN206351338 U CN 206351338U
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plug
funnel
plug tube
lead screw
roller
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CN201621451136.5U
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陈建
胡俊康
王建勇
赵晓
李鑫
陈琨
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

一种单向器星轮自动化装配装置的弹簧滚柱上料机构,包括第一漏斗、第一塞管、第二漏斗、第二塞管、第一推塞、光杆和第三丝杠,用于放置滚柱的第一漏斗和用于放置弹簧的第二漏斗分别垂直连接在所述的第一塞管和第二塞管上,所述第一塞管和第二塞管相接且相互垂直,所述第二漏斗位于第一塞管和第二塞管的相接处;所述第一塞管内设有用于推动滚柱的第一推塞,所述的第一推塞通过第一丝杠滑块与所述的光杆连接,所述的光杆固定在机架上,所述第一丝杠滑块安装在第三丝杠上,所述的第三丝杠与滚柱上料电机相连通过电机座固定在机架上。本实用新型提供了一种机械化装配、劳动强度小、工作效率较高的单向器星轮自动化装配装置的弹簧滚柱上料机构。

A spring roller feeding mechanism of a one-way star wheel automatic assembly device, comprising a first funnel, a first plug tube, a second funnel, a second plug tube, a first push plug, a polished rod and a third lead screw. The first funnel for placing the roller and the second funnel for placing the spring are respectively vertically connected to the first plug tube and the second plug tube, and the first plug tube and the second plug tube are connected and mutually Vertically, the second funnel is located at the junction of the first plug tube and the second plug tube; the first plug tube is provided with a first push plug for pushing the roller, and the first push plug passes through the first plug tube. The lead screw slider is connected with the polished rod, the polished rod is fixed on the frame, the first lead screw slider is installed on the third lead screw, and the third lead screw is connected with the roller feeding motor Connected and fixed on the frame through the motor base. The utility model provides a spring roller feeding mechanism of a one-way star wheel automatic assembly device with mechanized assembly, low labor intensity and high work efficiency.

Description

单向器星轮自动化装配装置的弹簧滚柱上料机构The spring roller feeding mechanism of the one-way star wheel automatic assembly device

技术领域technical field

本实用新型涉及一种单向器星轮自动化装配装置,尤其是一种弹簧滚柱上料机构。The utility model relates to an automatic assembly device for a star wheel of a one-way device, in particular to a spring roller feeding mechanism.

背景技术Background technique

目前国内外在单向器星轮自动化的装配上并没有一个非常好的机构。原因是在不同汽车上的型号不同,导致没有一个标准的尺寸要求,因此没有一个较为完善的自动化装配机构。大都以单个个体为标准生产。单向器中的星轮和弹簧、滚柱的装配是单向器装配的一道关键装配工序,现在主要采用的还是手工装配,劳动力需求较大,效率低下。因此,工程实践中需要一种代替人工的、高效的装配机。At present, there is not a very good mechanism for the automatic assembly of the one-way star wheel both at home and abroad. The reason is that the models on different cars are different, so there is no standard size requirement, so there is no relatively complete automatic assembly mechanism. Most of them are produced on the basis of a single individual. The assembly of star wheels, springs and rollers in the one-way device is a key assembly process in the one-way device assembly. At present, manual assembly is mainly used, which requires a large labor force and low efficiency. Therefore, there is a need for an efficient assembly machine that replaces manual work in engineering practice.

发明内容Contents of the invention

为了克服已有单向器星轮、弹簧和滚柱装配采用人工装配、劳动强度大、工作效率较低的不足,本实用新型提供了一种机械化装配、劳动强度小、工作效率较高的单向器星轮自动化装配装置的弹簧滚柱上料机构。In order to overcome the deficiencies of manual assembly, high labor intensity and low work efficiency in the assembly of star wheel, spring and roller of the existing one-way device, the utility model provides a unit with mechanized assembly, low labor intensity and high work efficiency. The spring roller feeding mechanism of the star wheel automatic assembly device.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种单向器星轮自动化装配装置的弹簧滚柱上料机构,包括第一漏斗、第一塞管、第二漏斗、第二塞管、第一推塞、光杆和第三丝杠,用于放置滚柱的第一漏斗和用于放置弹簧的第二漏斗分别垂直连接在所述的第一塞管和第二塞管上,所述第一塞管和第二塞管相接且相互垂直,所述第二漏斗位于第一塞管和第二塞管的相接处;所述第一塞管内设有用于推动滚柱的第一推塞,所述的第一推塞通过第一丝杠滑块与所述的光杆连接,所述的光杆固定在机架上,所述第一丝杠滑块安装在第三丝杠上,所述的第三丝杠与滚柱上料电机相连通过电机座固定在机架上。A spring roller feeding mechanism of a star wheel automatic assembly device for a one-way device, comprising a first funnel, a first plug tube, a second funnel, a second plug tube, a first push plug, a polished rod and a third lead screw. The first funnel for placing the roller and the second funnel for placing the spring are respectively vertically connected to the first plug tube and the second plug tube, and the first plug tube and the second plug tube are in contact with each other Vertically, the second funnel is located at the junction of the first plug tube and the second plug tube; the first plug tube is provided with a first push plug for pushing the roller, and the first push plug passes through the first plug tube. The lead screw slider is connected with the polished rod, the polished rod is fixed on the frame, the first lead screw slider is installed on the third lead screw, and the third lead screw is connected with the roller feeding motor Connected and fixed on the frame through the motor base.

本实用新型的有益效果主要表现在:由于采用了机械化装配方式,单向器星轮的装配变得方便、简单,同时也提高了装配的效率。The beneficial effects of the utility model are mainly manifested in that: due to the adoption of a mechanized assembly method, the assembly of the star wheel of the one-way device becomes convenient and simple, and at the same time, the assembly efficiency is improved.

附图说明Description of drawings

图1是单向器星轮自动化装配装置的弹簧滚柱上料机构的原理图;Fig. 1 is a schematic diagram of the spring roller feeding mechanism of the one-way star wheel automatic assembly device;

图2是本实用新型的总装配原理图;Fig. 2 is the general assembly schematic diagram of the utility model;

图3是本实用新型的星轮夹取定位机构原理图;Fig. 3 is a schematic diagram of the star wheel clamping and positioning mechanism of the present invention;

图4是本实用新型的夹臂的原理图;Fig. 4 is the schematic diagram of the clamp arm of the present utility model;

图5是星轮的三视图,其中,(a)是主视图,(b)是左视图,(c)是立体图。Fig. 5 is three views of the star wheel, wherein (a) is a front view, (b) is a left view, and (c) is a perspective view.

图6是弹簧和滚柱的样图,其中,(a)是弹簧,(b)是滚柱。Fig. 6 is a sample diagram of a spring and a roller, wherein (a) is a spring, and (b) is a roller.

具体实施方式detailed description

下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

参照图1~图6,一种单向器星轮自动化装配装置的弹簧滚柱上料机构,包括第一漏斗26、第一塞管25、第二漏斗24、第二塞管23、第一推塞27、光杆31、第三丝杠29、滚柱上料电机32和电机座30,用于放置滚柱的第一漏斗26和用于放置弹簧的第二漏斗24分别垂直连接在所述的第一塞管25和第二塞管23上,所述第一塞管25和第二塞管23相接且相互垂直,所述第二漏斗24位于第一塞管25和第二塞管23的相接处;所述第一塞管25内设有用于推动滚柱的第一推塞27,所述的第一推塞27通过第一丝杠滑块31与所述的光杆28连接,所述的光杆28固定在机架上,所述第一丝杠滑块安装31在第三丝杠29上,所述的第三丝杠29与滚柱上料电机32相连通过电机座30固定在机架上。Referring to Figures 1 to 6, a spring roller feeding mechanism of a one-way star wheel automatic assembly device includes a first funnel 26, a first plug tube 25, a second funnel 24, a second plug tube 23, a first Push plug 27, polished rod 31, the 3rd leading screw 29, roller feeding motor 32 and motor seat 30, the first funnel 26 that is used to place roller and the second funnel 24 that is used to place spring are vertically connected respectively on described On the first plug tube 25 and the second plug tube 23, the first plug tube 25 and the second plug tube 23 are connected and perpendicular to each other, and the second funnel 24 is located at the first plug tube 25 and the second plug tube 23; the first plug tube 25 is provided with a first push plug 27 for pushing the roller, and the first push plug 27 is connected with the polished rod 28 through the first screw slider 31 , the polished rod 28 is fixed on the frame, the first lead screw slider is installed 31 on the third lead screw 29, and the third lead screw 29 is connected with the roller feeding motor 32 through the motor base 30 fixed on the rack.

进一步,所述装配机构包括装配电机22、第四丝杠18和第二推塞19;所述第二塞管23内设有用于推动弹簧的第二推塞19,所述的第二推塞19通过第二丝杠滑块20与第四丝杠18连接,所述第四丝杠18与装配电机22的输出轴通过联轴器21连接并通过机座17固定于底板,所述第二塞管23的出口与星轮夹取定位机构所夹持的星轮的待装配工位正对。Further, the assembly mechanism includes an assembly motor 22, a fourth lead screw 18 and a second push plug 19; the second plug tube 23 is provided with a second push plug 19 for pushing the spring, and the second push plug 19 19 is connected with the fourth lead screw 18 through the second lead screw slider 20, the fourth lead screw 18 is connected with the output shaft of the assembly motor 22 through the coupling 21 and fixed to the bottom plate through the base 17, the second The outlet of plug pipe 23 is opposite to the station to be assembled of the clamped star wheel of the star wheel clamping and positioning mechanism.

采用本实施例的弹簧滚柱上料机构实现的单向器星轮自动化装配装置,包括机架、星轮夹取定位机构、弹簧滚柱上料机构和星轮、弹簧和滚珠的装配机构,所述机架的中部布置用以放置待装配星轮33的导引架34,所述导引架34的上方一侧布置所述星轮夹取定位机构和装配机构,所述导引架34的上方另一侧布置所述弹簧滚柱上料机构,所述弹簧滚柱上料机构的出料口与所述星轮夹取定位机构之间为所述装配机构的装配工位。The automatic assembly device of the star wheel of the one-way device realized by the spring roller feeding mechanism of this embodiment includes a frame, a star wheel clamping and positioning mechanism, a spring roller feeding mechanism, and an assembly mechanism of the star wheel, springs and balls, The middle part of the frame is arranged to place the guide frame 34 of the star wheel 33 to be assembled, and the upper side of the guide frame 34 is arranged with the star wheel clamping and positioning mechanism and the assembly mechanism, and the guide frame 34 The spring roller feeding mechanism is arranged on the other side of the upper side, and the assembly station of the assembly mechanism is between the discharge port of the spring roller feeding mechanism and the star wheel clamping and positioning mechanism.

所述星轮夹取定位机构包括第一电机5、第一丝杠、第二电机7、第二丝杠16、第三电机15、第一齿轮4、第二齿轮3以及夹臂1,所述的夹臂1的动作杆与第一齿轮4连接,所述动作杆可转动地套装在圆盘2上,所述的第二电机7的输出轴通过联轴器与第一丝杠连接,所述第一丝杠的端部与所述动作杆的螺母座配合,所述圆盘2、第二电机7固定在支撑架8上;所述的第二齿轮3和第一电机5连接并且啮合于第一齿轮4并且通过电机座13固定于支撑架8上,所述支撑架8固定于支撑板9上,支撑板9通过滑块10与导轨14相连,所述的第三电机15与第二丝杠16相连并平行于导轨,所述的第二丝杠与所述支撑板的螺母座配合。所述第二丝杠16带动支撑板9在导轨14上移动。The star wheel clamping positioning mechanism includes a first motor 5, a first leading screw, a second motor 7, a second leading screw 16, a third motor 15, a first gear 4, a second gear 3 and a clamp arm 1, so The action lever of the clamp arm 1 is connected with the first gear 4, the action lever is rotatably set on the disc 2, the output shaft of the second motor 7 is connected with the first lead screw through a coupling, The end of the first lead screw is matched with the nut seat of the action rod, the disc 2 and the second motor 7 are fixed on the support frame 8; the second gear 3 is connected with the first motor 5 and Engaged with the first gear 4 and fixed on the support frame 8 through the motor base 13, the support frame 8 is fixed on the support plate 9, the support plate 9 is connected with the guide rail 14 through the slider 10, the third motor 15 and The second lead screw 16 is connected and parallel to the guide rail, and the second lead screw is matched with the nut seat of the support plate. The second lead screw 16 drives the support plate 9 to move on the guide rail 14 .

本实用新型的运动过程如下:首先是星轮夹取定位的过程,将待装配的星轮33放置在导引架34上,电机15转动,通过丝杠滑块使支撑板9上下运动,从而让夹臂1运动到夹取星轮33的位置,通过电机7的转动,使夹臂1由松开到夹紧星轮33,实现星轮的夹取,再由电机5转动,带动齿轮3转动,从而使齿轮4带动夹臂1自由旋转角度,实现装配时星轮的定位。The movement process of the present utility model is as follows: first, the star wheel is clamped and positioned, the star wheel 33 to be assembled is placed on the guide frame 34, the motor 15 rotates, and the support plate 9 is moved up and down by the lead screw slider, thereby Let the clamping arm 1 move to the position of clamping the star wheel 33, through the rotation of the motor 7, the clamping arm 1 is loosened to clamp the star wheel 33, and the clamping of the star wheel is realized, and then the motor 5 is rotated to drive the gear 3 Rotate, so that the gear 4 drives the clamp arm 1 to freely rotate the angle, and realize the positioning of the star wheel during assembly.

滚柱和弹簧的上料过程,将弹簧和滚柱分别放入漏斗24和漏斗26,通过在漏斗中的自由落体,运动到塞管23和塞管25中,然后电机32转动,通过丝杠29带动推塞27在塞管25中移动,从而推动弹簧前进进入塞管23,使弹簧和塞管25中的滚柱组合,此机构实现了弹簧和滚柱的上料。In the feeding process of rollers and springs, put the springs and rollers into the funnel 24 and the funnel 26 respectively, and move into the plug tube 23 and the plug tube 25 through the free fall in the funnel, and then the motor 32 rotates and passes through the screw 29 drives the push plug 27 to move in the plug tube 25, thereby promoting the spring to advance into the plug tube 23, so that the spring and the roller in the plug tube 25 are combined, and this mechanism has realized the feeding of the spring and the roller.

星轮、弹簧和滚珠的装配机构过程,电机22转动,通过联轴器21带动丝杠18转动,使丝杠滑块20推动推塞19向前移动,直至推送进入调整好的星轮中,然后再由电机5转动,带动齿轮3转动,从而使齿轮4带动夹臂1旋转72度,继续推送下一组需要装配的弹簧与滚柱,此机构实现了这个星轮的装配。During the assembly process of the star wheel, spring and ball, the motor 22 rotates, and the screw 18 is driven to rotate through the coupling 21, so that the screw slider 20 pushes the push plug 19 to move forward until it is pushed into the adjusted star wheel, Then the motor 5 rotates to drive the gear 3 to rotate, so that the gear 4 drives the clamp arm 1 to rotate 72 degrees, and continues to push the next group of springs and rollers that need to be assembled. This mechanism realizes the assembly of the star wheel.

本说明书实施例所述的内容仅仅是对实用新型构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the realization forms of the utility model concept, and the protection scope of the utility model should not be regarded as being limited to the specific forms stated in the embodiments, and the protection scope of the utility model also extends to Equivalent technical means that those skilled in the art can think of according to the concept of the utility model.

Claims (1)

1. a kind of flexible roller feed mechanism of isolator star-wheel Automated assembly device, it is characterised in that:Including the first funnel, First plug pipe, the second funnel, the second plug pipe, the first plunger, polished rod and the 3rd leading screw, the first funnel and use for placing roller It is respectively perpendicular and is connected on described the first plug pipe and the second plug pipe in the second funnel for placing spring, the first plug pipe and the Two plug pipes connect and are mutually perpendicular to, and second funnel is located at the joint of the first plug pipe and the second plug pipe;The first plug pipe Interior to be provided with the first plunger for being used for promoting roller, the first described plunger is connected by the first screw slider with described polished rod, Described polished rod is fixed in frame, and first screw slider is arranged on the 3rd leading screw, the 3rd described leading screw and roller Feeding motor is connected to be fixed in frame by motor cabinet.
CN201621451136.5U 2016-12-28 2016-12-28 The flexible roller feed mechanism of isolator star-wheel Automated assembly device Expired - Fee Related CN206351338U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584058A (en) * 2016-12-28 2017-04-26 浙江工业大学 Spring roller feeding mechanism for automatic isolator star wheel assembling device
CN109514221A (en) * 2018-12-14 2019-03-26 东华机械有限公司 A kind of fitting device and control mode to move along a straight line and rotary motion is integrated

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584058A (en) * 2016-12-28 2017-04-26 浙江工业大学 Spring roller feeding mechanism for automatic isolator star wheel assembling device
CN109514221A (en) * 2018-12-14 2019-03-26 东华机械有限公司 A kind of fitting device and control mode to move along a straight line and rotary motion is integrated

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