CN204262381U - A kind of roll special cutter with tool rest - Google Patents
A kind of roll special cutter with tool rest Download PDFInfo
- Publication number
- CN204262381U CN204262381U CN201420612059.1U CN201420612059U CN204262381U CN 204262381 U CN204262381 U CN 204262381U CN 201420612059 U CN201420612059 U CN 201420612059U CN 204262381 U CN204262381 U CN 204262381U
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- Prior art keywords
- cutter
- knife
- tool rest
- tool
- bolt
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- Expired - Lifetime
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- 238000005520 cutting process Methods 0.000 abstract description 16
- 238000003754 machining Methods 0.000 abstract description 3
- 238000007514 turning Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种带刀座的轧辊专用切刀,属于一种机械加工用的刀具。 The utility model relates to a special cutter for rolls with a knife seat, which belongs to a kind of cutter for mechanical processing.
背景技术 Background technique
轧辊的形状和尺寸一般都较大,某些轧辊上需要加工有深槽。加工大型轧辊表面的深槽时,所使用的车刀(也叫切槽刀或者切刀)的刀柄长度都很大,使用时是将车刀的刀柄直接夹在车床的刀架上,在加工过程中会出现车刀颤动、摆动、刀柄弯曲变形等情况,使得切削不精确,切出的槽的尺寸不合格,降低生产的效率,这成为本领域普遍存在的技术难题。 The shape and size of the rolls are generally large, and some rolls need to be machined with deep grooves. When processing deep grooves on the surface of large rolls, the handles of the turning tools (also called grooving knives or cutting knives) used are very long. When used, the handles of the turning tools are directly clamped on the tool holder of the lathe. During the machining process, the turning tool vibrates, swings, and the tool handle is bent and deformed, which makes the cutting inaccurate, the size of the cut groove is unqualified, and the production efficiency is reduced. This has become a common technical problem in this field.
实用新型内容 Utility model content
本实用新型要解决的技术问题是:提供一种带刀座的轧辊专用切刀,能够有效的增强切槽加工过程切刀的刚性,减少了切刀的变形,提高了加工效率。通过使用轧辊切刀专用刀座,有效的防止了切刀在切削过程中的摆动,简化了切刀的装夹步骤,提高了加工稳定性。 The technical problem to be solved by the utility model is: to provide a special cutting knife with a knife seat for rolls, which can effectively enhance the rigidity of the cutting knife during the grooving process, reduce the deformation of the cutting knife, and improve the processing efficiency. By using the special tool seat for the roll cutter, the swing of the cutter during the cutting process is effectively prevented, the clamping steps of the cutter are simplified, and the processing stability is improved.
为解决上述技术问题,本实用新型所采取的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:
一种带刀座的轧辊专用切刀,包括由刀杆和刀头构成的切刀本体,所述切刀本体的刀杆装卡在一与车床的刀架配装固定的刀座内,所述刀座包括放置刀杆的刀座主体和卡紧刀杆的螺栓,刀座主体包括由薄侧壁、厚侧壁、连接部构成的深槽,刀杆放置深槽内,薄侧壁上开设有螺栓孔,螺栓穿过螺栓孔将轧辊切刀压紧在厚侧壁上。 A special cutting knife for rolls with a knife seat, comprising a knife body composed of a knife bar and a knife head, the knife bar of the knife body is mounted and clamped in a knife seat fitted and fixed with a knife rest of a lathe, the The tool seat includes the main body of the tool seat for placing the knife bar and the bolts for clamping the knife bar. The main body of the tool seat includes a deep groove composed of a thin side wall, a thick side wall and a connecting part. The knife bar is placed in the deep groove, and the thin side wall A bolt hole is provided, and the bolt passes through the bolt hole to press the roll cutter against the thick side wall.
所述螺栓孔及螺栓至少为三个。所述深槽为U型槽。 There are at least three bolt holes and bolts. The deep groove is a U-shaped groove.
由于采用了上述技术方案,本实用新型所取得的技术进步在于: Owing to having adopted above-mentioned technical scheme, the technical progress that the utility model obtains is:
1、该轧辊切刀专用刀座可广泛应用于轧辊粗车工序的深槽加工,加工效率高。本实用新型能够有效的增强轧辊切槽加工过程切刀的刚性,减少切刀的变形。通过使用轧辊切刀专用刀座,有效的防止了切刀在切削过程中的摆动,简化了切刀的装夹步骤,提高了加工稳定性。 1. The special tool holder for the roll cutter can be widely used in the deep groove processing of the rough turning process of the roll, and the processing efficiency is high. The utility model can effectively enhance the rigidity of the cutting knife in the roll grooving process and reduce the deformation of the cutting knife. By using the special tool seat for the roll cutter, the swing of the cutter during the cutting process is effectively prevented, the clamping steps of the cutter are simplified, and the processing stability is improved.
2、该轧辊专用刀切刀制造简单,可以使用废旧刀杆为加工原料,取材方便,加工成本低。 2. The special cutter for rolls is easy to manufacture, and waste cutter bars can be used as raw materials for processing, which is convenient for materials and low processing cost.
3、该轧辊专用切刀重量轻,安装、拆卸操作方便,直接将刀座装卡在车床的刀架上,当需要磨刀或需要调整切刀的伸出长度时,直接拧松螺栓即可。 3. The special cutter for rolls is light in weight and easy to install and disassemble. Just install and clamp the cutter holder on the tool holder of the lathe. When the cutter needs to be sharpened or the extension length of the cutter needs to be adjusted, just loosen the bolt directly. .
4、该轧辊专用切刀使用方便,能够满足粗车切头工步的使用要求,使用效果良好。 4. The special cutter for rolls is easy to use, can meet the requirements of rough turning and head cutting, and has a good effect.
5、螺栓设置为三个,能够适应于不同切刀的有效定位。 5. There are three bolts, which can be adapted to the effective positioning of different cutters.
6、深槽为U型槽,轧辊专用切刀结构更为稳定,且加工方便、使用寿命长。 6. The deep groove is a U-shaped groove, and the structure of the special cutter for the roll is more stable, and it is easy to process and has a long service life.
附图说明 Description of drawings
图1是本实用新型的结构示意图。1、薄侧壁,2、厚侧壁,3、连接部,4、深槽,5、螺栓孔,6、刀杆,7、刀头,8、螺栓。 Fig. 1 is the structural representation of the utility model. 1. Thin side wall, 2. Thick side wall, 3. Connecting part, 4. Deep groove, 5. Bolt hole, 6. Cutter shank, 7. Cutter head, 8. Bolt.
具体实施方式 Detailed ways
本实用新型的一种带刀座的轧辊专用切刀,包括切刀本体和刀座,如图所示。切刀本体由刀杆6和刀头7构成,刀杆6装卡在刀座内,刀座配装固定在车床的刀架上。所述刀座包括容纳刀杆6的刀座主体和卡紧刀杆的螺栓8。刀座主体是一长条形的矩形铁块,刀座主体包括一深槽4,深槽4一般开成U型槽。深槽4由薄侧壁1、厚侧壁2、连接部3构成,刀杆6放置深槽4内,薄侧壁1上开设有螺栓孔5,螺栓8穿过螺栓孔5将轧辊切刀压紧在厚侧壁2上。螺栓孔和螺栓至少为三个。 A special cutter for rolls with a knife seat of the utility model includes a cutter body and a knife seat, as shown in the figure. Cutter body is made of cutter bar 6 and cutter head 7, and cutter bar 6 is installed and stuck in the knife seat, and knife seat is assembled and fixed on the knife rest of lathe. The tool seat includes a tool seat body for accommodating the tool bar 6 and a bolt 8 for clamping the tool bar. The knife seat main body is an elongated rectangular iron block, and the knife seat main body includes a deep groove 4, and the deep groove 4 is generally opened into a U-shaped groove. The deep groove 4 is composed of a thin side wall 1, a thick side wall 2, and a connecting part 3. The cutter bar 6 is placed in the deep groove 4. The thin side wall 1 is provided with a bolt hole 5, and the bolt 8 passes through the bolt hole 5 to cut the roll into the knife. Pressed against the thick side wall 2. There are at least three bolt holes and bolts.
刀座主体是切刀的定位和受力部件,设计时需要进行强度分析。由于切刀本体制造时刀杆部分是经过锻造加工而成,不进行车削加工,切刀本体本身的结构尺寸控制很差,所以该刀座主体的槽宽设计时要考虑适当的留量,保证可以实现侧板上的螺栓夹紧。 The main body of the knife seat is the positioning and force-bearing part of the cutter, and strength analysis is required during design. Since the cutter body is manufactured by forging instead of turning, the structural size of the cutter body itself is poorly controlled. Therefore, when designing the groove width of the cutter holder body, an appropriate margin should be considered to ensure Bolt clamping on side panels can be achieved.
轧辊切刀专用刀座通过将螺栓穿过薄侧壁1上的螺栓孔5将切刀压紧在刀座深槽4的厚侧壁2上,实现了切刀的定位和卡紧。切槽加工时,把该轧辊切刀专用刀座安装在车床的刀架上,通过调整切刀专用刀座位置而不是切刀的方式,实现不同深度槽的加工,极大了增强了刀具的刚性,提高了加工效率。 The special knife seat for the roll cutter presses the cutter on the thick side wall 2 of the deep groove 4 of the knife seat by passing the bolt through the bolt hole 5 on the thin side wall 1, so as to realize the positioning and clamping of the cutter. When grooving, install the special tool holder for the roll cutter on the tool holder of the lathe. By adjusting the position of the special knife holder instead of the cutter, the processing of grooves with different depths is realized, which greatly enhances the tool’s durability. Rigidity improves processing efficiency.
该切刀专用刀座结构简单,操作方便,可以利用现有的废旧刀杆进行改造,加工成本低,在轧辊车床上推广使用的前景较好。该轧辊切刀专用刀座已经在中钢邢台机械轧辊有限公司五分厂的粗车加工机床上实现了全面推广。 The special cutter holder for the cutting knife has simple structure and convenient operation, can be modified by using the existing waste cutter bar, has low processing cost, and has good prospects for popularization and use on roll lathes. The special tool holder for the roll cutter has been fully promoted on the rough turning machine tool of the fifth branch of Sinosteel Xingtai Machinery Roll Co., Ltd.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420612059.1U CN204262381U (en) | 2014-10-22 | 2014-10-22 | A kind of roll special cutter with tool rest |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420612059.1U CN204262381U (en) | 2014-10-22 | 2014-10-22 | A kind of roll special cutter with tool rest |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204262381U true CN204262381U (en) | 2015-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420612059.1U Expired - Lifetime CN204262381U (en) | 2014-10-22 | 2014-10-22 | A kind of roll special cutter with tool rest |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204262381U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834307A (en) * | 2017-11-28 | 2019-06-04 | 大连船用柴油机有限公司 | Deep trouth Large Heavy-duty Turning knife handle converts handle |
| CN109894823A (en) * | 2019-03-28 | 2019-06-18 | 王政 | A kind of Modification and reutilization method of discarded lathe tool |
-
2014
- 2014-10-22 CN CN201420612059.1U patent/CN204262381U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834307A (en) * | 2017-11-28 | 2019-06-04 | 大连船用柴油机有限公司 | Deep trouth Large Heavy-duty Turning knife handle converts handle |
| CN109894823A (en) * | 2019-03-28 | 2019-06-18 | 王政 | A kind of Modification and reutilization method of discarded lathe tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150415 |