CN201491574U - Sprinkler fault monitoring device - Google Patents

Sprinkler fault monitoring device Download PDF

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CN201491574U
CN201491574U CN2009203068015U CN200920306801U CN201491574U CN 201491574 U CN201491574 U CN 201491574U CN 2009203068015 U CN2009203068015 U CN 2009203068015U CN 200920306801 U CN200920306801 U CN 200920306801U CN 201491574 U CN201491574 U CN 201491574U
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tower
span
truck
truss
sprinkler
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王志潮
汪明华
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Ningbo Weimeng Shengfei Agricultural Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract

本实用新型涉及喷灌机故障监测装置。本实用新型主要解决了上述现有技术存在的问题,提供了一种喷灌机故障监测装置。其解决技术问题所采用的技术方案是:喷灌机包括中心支轴、水管桁架、塔架车,中心支轴安装在被灌溉土地中心,水管桁架由若干端桁架构成,第一跨桁架一端安装在中心支轴上,另一端用塔架车支撑,第二跨桁架一端也设置在塔架车上与第一跨桁架相连,在每跨塔架车上安装有电机减速机,在每跨塔架车上安装有控制塔盒,控制塔盒内装有热保护继电器,该热保护继电器连接在电机减速机电路上,根据电机热度控制切断电源,并将切断电源的信号传输到相连的主控箱,主控箱上连接有报警显示装置。本实用新型的优点是结构简单合理,维修方便。

Figure 200920306801

The utility model relates to a fault monitoring device for a sprinkler irrigation machine. The utility model mainly solves the problems in the above-mentioned prior art, and provides a fault monitoring device for a sprinkler irrigation machine. The technical solution adopted to solve the technical problem is: the sprinkler includes a central shaft, a water pipe truss, and a tower truck. The central shaft is installed in the center of the irrigated land, and the water pipe truss is composed of several end trusses. On the central support shaft, the other end is supported by a tower truck. One end of the second-span truss is also set on the tower truck to connect with the first-span truss. A motor reducer is installed on each span of the tower truck. A control tower box is installed on the car, and a thermal protection relay is installed in the control tower box. The thermal protection relay is connected to the motor reducer circuit, cuts off the power supply according to the motor heat control, and transmits the signal of cutting off the power supply to the connected main control box. An alarm display device is connected to the control box. The utility model has the advantages of simple and reasonable structure and convenient maintenance.

Figure 200920306801

Description

喷灌机故障监测装置 Sprinkler fault monitoring device

技术领域:Technical field:

本实用新型涉及一种喷灌机,尤其涉及一种喷灌机故障监测装置。The utility model relates to a sprinkler irrigation machine, in particular to a fault monitoring device for a sprinkler irrigation machine.

背景技术:Background technique:

DYP系列电动圆型喷灌机是干旱地区对农作物进行节水灌溉不可缺少的大型农业机械设备,该设备由中心支轴、水管桁架、塔架车、悬臂、电控同步系统五大部份组成。其结构及工作原理为:中心支轴安装在被灌溉土地的中心位置,并用底脚螺栓固定;首跨桁架一端安装在中心支轴顶端,另一端用塔架车支承;第二跨后每跨之间用球形柔性接头联接,适宜于起伏不平的地面上工作;在每跨塔架车上装有电机减速机和车轮减速机作为行走动力,以电控同步系统来控制塔架车的行走速度,使每跨桁架之间始终在同一直线状况下围着中心支轴旋转;水管桁架上装有倒垂的支管及喷头,从而实现自移连续喷洒作业,灌溉着一个圆形面积土地的农作物。但是电机减速机在运行时会出现过电流、过电压、欠电压的问题或出现车轮打滑、超载的问题导致塔架车自动停机,另外,喷灌机很大(一台喷灌机可灌溉1225亩土地),发生故障时还需要东奔西跑检查故障位置,维修非常不方便。DYP series electric circular sprinkler is an indispensable large-scale agricultural machinery equipment for water-saving irrigation of crops in arid areas. Its structure and working principle are as follows: the central support shaft is installed at the center of the irrigated land and fixed with foot bolts; one end of the first-span truss is installed on the top of the central support shaft, and the other end is supported by a tower truck; after the second span, each span They are connected by spherical flexible joints, which are suitable for working on undulating ground; motor reducers and wheel reducers are installed on each span of the tower car as the driving force, and the walking speed of the tower car is controlled by the electronic control synchronization system. The trusses of each span are always rotated around the central axis in the same straight line; the water pipe trusses are equipped with inverted branch pipes and sprinklers, so as to realize self-moving continuous spraying operations and irrigate crops in a circular area of land. However, when the motor reducer is running, there will be problems of over-current, over-voltage, under-voltage or wheel slipping and overloading, which will cause the tower truck to stop automatically. In addition, the sprinkler is very large (one sprinkler can irrigate 1225 acres of land) ), when a fault occurs, it is necessary to run around to check the fault location, and the maintenance is very inconvenient.

发明内容:Invention content:

本实用新型主要解决了上述现有技术存在的问题,提供了一种喷灌机故障监测装置。The utility model mainly solves the problems existing in the above-mentioned prior art, and provides a fault monitoring device for a sprinkler irrigation machine.

本实用新型解决其技术问题所采用的技术方案是:一种喷灌机故障监测装置,喷灌机包括中心支轴、水管桁架、塔架车,中心支轴安装在被灌溉土地中心,水管桁架由若干端桁架构成,第一跨桁架一端安装在中心支轴上,另一端用塔架车支撑,第二跨桁架一端也设置在塔架车上与第一跨桁架相连,在每跨塔架车上安装有电机减速机,在每跨塔架车上安装有控制塔盒,控制塔盒内装有热保护继电器,该热保护继电器连接在电机减速机电路上,根据电机热度控制切断电源,并将切断电源的信号传输到相连的主控箱,主控箱上连接有报警显示装置。当电机减速机过电压、过电流、欠电压、行走车轮打滑、超载时电机发热,热保护继电器会自动切断该运行电机的电源,并把切断电源的信号由模块传输到主控箱,由主控箱报警器进行报警,并把该故障电机所在的位置由数字进行显示。The technical solution adopted by the utility model to solve the technical problems is: a sprinkler irrigation machine failure monitoring device, the sprinkler irrigation machine includes a central support shaft, a water pipe truss, and a tower vehicle, the central support shaft is installed in the center of the irrigated land, and the water pipe truss consists of several One end of the first-span truss is installed on the central support shaft, and the other end is supported by a tower truck. One end of the second-span truss is also set on the tower truck to connect with the first-span truss. A motor reducer is installed, and a control tower box is installed on each span of the tower car. A thermal protection relay is installed in the control tower box. The signal is transmitted to the connected main control box, and the main control box is connected with an alarm display device. When the motor reducer is over-voltage, over-current, under-voltage, traveling wheel slipping, or overloading, the motor heats up, and the thermal protection relay will automatically cut off the power supply of the running motor, and transmit the signal of cutting off the power from the module to the main control box. The control box alarm will alarm and display the position of the faulty motor by numbers.

作为上述方案的一种优选方案,所述报警显示装置包括报警单元和显示单元,报警单元为灯光报警装置或声音报警装置,该报警显示装置接收热保护继电器发送的信号在显示装置上显示故障位置。报警显示单元能够自动显示故障位置,维修人员对故障发生位置不必东奔西跑,可针对性的到故障位置进行修理,对寻找故障位置及修理带来了极大的方便,特别是喷灌甘蔗、高梁、玉米等高杆作物时,在地间行走不方便,故障修理效率可提高十几倍,效果是比较明显的。As a preferred solution of the above solution, the alarm display device includes an alarm unit and a display unit, the alarm unit is a light alarm device or a sound alarm device, and the alarm display device receives the signal sent by the thermal protection relay and displays the fault location on the display device . The alarm display unit can automatically display the location of the fault. The maintenance personnel do not have to run around to find the location of the fault, but can carry out targeted repairs at the location of the fault. For high-stalk crops such as sorghum and corn, it is inconvenient to walk between the fields, and the efficiency of fault repair can be increased by more than ten times, and the effect is relatively obvious.

本实用新型的优点是结构简单合理,一旦电机减速机在运行时过电流、过电压或欠电压会自动停机,塔架车轮爬坡过载或打滑会自动停机,并会通过报警显示装置进行报警,把故障电机所在位置由数字进行显示,在运行时发生故障,维修人员可针对性地到故障位置进行修理,对寻找故障位置及修理带来极大的方便。The utility model has the advantages of simple and reasonable structure. Once the motor reducer is running, it will automatically stop when it is over-current, over-voltage or under-voltage, and the tower wheel will automatically stop when it is climbing, overloaded or slipping, and it will give an alarm through the alarm display device. The location of the faulty motor is displayed by numbers, and when a fault occurs during operation, the maintenance personnel can go to the fault location to repair it, which brings great convenience to find the fault location and repair.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的一种结构框架示意图。Fig. 1 is a kind of structural framework schematic diagram of the present utility model.

具体实施方式:Detailed ways:

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步的说明。The technical solutions of the present utility model will be further described below through the embodiments and in conjunction with the accompanying drawings.

实施例:Example:

喷灌机包括中心支轴、水管桁架、塔架车,中心支轴安装在被灌溉土地中心,水管桁架由若干端桁架构成,第一跨桁架一端安装在中心支轴上,另一端用塔架车支撑,第二跨桁架一端也设置在塔架车上与第一跨桁架相连,在每跨塔架车上安装有电机减速机1,本实用新型喷灌机故障监测装置包括安装在塔架车上的电机减速机,该电机减速机为塔架车提供动力,还包括设置在每各塔架车上的控制塔盒,控制塔盒内安装有热保护继电器2,热保护继电器连接在电机减速机电源线上,其用于监测电机是否发热,若发热则切断电机减速机电源,还包括有主控箱3,控制塔盒分别连接到主控箱上,当热保护继电器切断电源后将该信号发生到主控箱上,主控箱与报警显示装置4相连,该报警显示装置设置有报警灯或报警铃,并设置有用数字显示故障发生位置的显示装置,主控箱接收到信号后就启动报警装置并在显示装置上显示故障发生位置。本实用新型使得维修人员可针对性地到故障位置进行修理,对寻找故障位置及修理带来极大的方便,提高了维修工作效率。The sprinkler includes a central shaft, a water pipe truss, and a tower truck. The central shaft is installed in the center of the irrigated land. The water pipe truss is composed of several end trusses. One end of the first span truss is installed on the central shaft, and the other end is mounted on a tower truck. One end of the second span truss is also arranged on the tower car to connect with the first span truss, and a motor reducer 1 is installed on each span of the tower car. The fault monitoring device of the sprinkler irrigation machine of the utility model includes motor reducer, the motor reducer provides power for the tower car, and also includes a control tower box installed on each tower car, a thermal protection relay 2 is installed in the control tower box, and the thermal protection relay is connected to the motor reducer On the power line, it is used to monitor whether the motor is hot, and if it is hot, it will cut off the power supply of the motor reducer. It also includes a main control box 3. The control tower box is connected to the main control box respectively. When the thermal protection relay cuts off the power supply, the signal occurs to the main control box, the main control box is connected with the alarm display device 4, the alarm display device is provided with an alarm lamp or an alarm bell, and is provided with a display device with useful numbers to display the location of the fault, and the main control box starts after receiving the signal. Alarm device and display the fault location on the display device. The utility model enables the maintenance personnel to carry out repairs at the fault location in a targeted manner, brings great convenience to finding the fault location and repairing, and improves the maintenance work efficiency.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

尽管本文较多地使用了电机减速机、热保护继电器、主控箱、报警显示装置等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terms such as motor reducer, thermal protection relay, main control box, and alarm display device are frequently used in this paper, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (2)

1.一种喷灌机故障监测装置,喷灌机包括中心支轴、水管桁架、塔架车,中心支轴安装在被灌溉土地中心,水管桁架由若干端桁架构成,第一跨桁架一端安装在中心支轴上,另一端用塔架车支撑,第二跨桁架一端也设置在塔架车上与第一跨桁架相连,在每跨塔架车上安装有电机减速机,其特征在于:在每跨塔架车上安装有控制塔盒,控制塔盒内装有热保护继电器(2),该热保护继电器连接在电机减速机(1)电路上,根据电机热度控制切断电源,并将切断电源的信号传输到相连的主控箱(3),主控箱上连接有报警显示装置(4)。1. A sprinkler fault monitoring device, the sprinkler includes a central shaft, a water pipe truss, and a tower truck, the central shaft is installed in the center of the irrigated land, the water pipe truss is composed of several end trusses, and one end of the first span truss is installed in the center On the fulcrum, the other end is supported by a tower truck, and one end of the second span truss is also arranged on the tower truck to connect with the first span truss, and a motor reducer is installed on each span tower truck, which is characterized in that: A control tower box is installed on the straddle-tower vehicle, and a thermal protection relay (2) is installed in the control tower box. The signal is transmitted to a connected main control box (3), and an alarm display device (4) is connected to the main control box. 2.根据权利要求1所述的喷灌机故障监测装置,其特征是所述报警显示装置(4)包括报警单元和显示单元,报警单元为灯光报警装置或声音报警装置,该报警显示装置接收热保护继电器发送的信号在显示装置上显示故障位置。2. Sprinkler fault monitoring device according to claim 1, it is characterized in that described alarm display device (4) comprises alarm unit and display unit, and alarm unit is light alarm device or sound alarm device, and this alarm display device receives heat The signal sent by the protective relay shows the location of the fault on the display unit.
CN2009203068015U 2009-07-24 2009-07-24 Sprinkler fault monitoring device Expired - Fee Related CN201491574U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107646642A (en) * 2017-10-13 2018-02-02 江苏科沃纺织有限公司 A kind of buried telescopic breakdown judge system for being sprayed filling device
CN113923980A (en) * 2019-06-07 2022-01-11 瓦尔蒙特工业股份有限公司 System and method for integrated use predictive and machine learning analysis of center-pivoted irrigation systems

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107646642A (en) * 2017-10-13 2018-02-02 江苏科沃纺织有限公司 A kind of buried telescopic breakdown judge system for being sprayed filling device
CN113923980A (en) * 2019-06-07 2022-01-11 瓦尔蒙特工业股份有限公司 System and method for integrated use predictive and machine learning analysis of center-pivoted irrigation systems
CN113923980B (en) * 2019-06-07 2024-01-05 瓦尔蒙特工业股份有限公司 System and method for integrated use of predictive and machine learning analysis for a center pivot irrigation system

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