CN119186910B - Metal coating spraying device - Google Patents
Metal coating spraying device Download PDFInfo
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- CN119186910B CN119186910B CN202411676415.0A CN202411676415A CN119186910B CN 119186910 B CN119186910 B CN 119186910B CN 202411676415 A CN202411676415 A CN 202411676415A CN 119186910 B CN119186910 B CN 119186910B
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- roller
- spraying
- fixedly connected
- plate
- cleaning
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
- B08B1/54—Cleaning by methods involving the use of tools involving cleaning of the cleaning members using mechanical tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/20—Rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning In General (AREA)
- Spray Control Apparatus (AREA)
Abstract
本发明公开了一种金属涂层喷涂装置，涉及喷涂装置技术领域。一种金属涂层喷涂装置，包括壳体机构，壳体机构包括壳体，壳体的下内壁上安装有工作台，壳体的上内壁上安装有移动组件，移动组件上滑动安装有喷涂组件，喷涂组件包括喷涂机构，喷涂机构包括喷涂箱，喷涂箱的下侧固定连通有喷涂管，喷涂机构的一侧设置有用于驱动喷涂机构移动的连臂机构，连臂机构的下端设置有用于清洁工件的外框机构，外框机构包括辊框，辊框的内部设置有辊柱机构，辊柱机构包括清洗辊和干燥辊，清洗辊处于辊框远离喷涂机构的一侧内部，干燥辊处于辊框接近喷涂机构的一侧内部，一种金属涂层喷涂装置能够较少的引入灰尘，提高装置喷涂质量。
The invention discloses a metal coating spraying device, and relates to the technical field of spraying devices. A metal coating spraying device comprises a shell mechanism, the shell mechanism comprises a shell, a workbench is installed on the lower inner wall of the shell, a moving assembly is installed on the upper inner wall of the shell, a spraying assembly is slidably installed on the moving assembly, the spraying assembly comprises a spraying mechanism, the spraying mechanism comprises a spraying box, a spraying pipe is fixedly connected to the lower side of the spraying box, a connecting arm mechanism for driving the spraying mechanism to move is arranged on one side of the spraying mechanism, an outer frame mechanism for cleaning a workpiece is arranged at the lower end of the connecting arm mechanism, the outer frame mechanism comprises a roller frame, a roller column mechanism is arranged inside the roller frame, the roller column mechanism comprises a cleaning roller and a drying roller, the cleaning roller is located inside the side of the roller frame away from the spraying mechanism, and the drying roller is located inside the side of the roller frame close to the spraying mechanism, a metal coating spraying device can introduce less dust and improve the spraying quality of the device.
Description
Technical Field
The invention relates to the technical field of spraying devices, in particular to a metal coating spraying device.
Background
Metalworking is abbreviated as metalworking, and refers to a production activity of processing a material having metal characteristics composed of a metal element or a metal element as a main component by a human being. The technology is a technology for processing metal materials into articles, parts and components, and comprises large parts such as bridges, ships and the like, and even fine components of engines, jewelry and wristwatches.
The progress of human society is very close to the processing and application of metal materials. The development of the iron and steel industry has become an important content and material basis for the industrial revolution in the 18 th century.
The metal is processed into different finished products by different processing technologies, and then the surfaces of the finished products are processed by different surface treatment technologies.
The utility model discloses a spraying device for metal coating processing, which comprises a mounting table and a bottom box, the bottom box is installed to the mount table bottom side, the support column is all installed all around to the mount table top side, both sides support column top parallel mount has the backup pad, one side the first axle bed is all installed at backup pad top side both ends, both ends rotate between the first axle bed and install first threaded rod, first slide is equipped with to first threaded rod outside movable sleeve, first slide installs first slide in the bottom side of first slide, the second axle bed is all installed at first slide top side both ends, both ends rotate between the second axle bed and install the second threaded rod, second threaded rod outside movable sleeve has the second slide, the carriage is installed to the second slide lateral wall, the vertical rotation of carriage is installed the third threaded rod in the inside, the movable sleeve in third threaded rod outside has the crane, crane outside bottom rotates and installs the arc seat, and the shower nozzle passes through the mount pad and installs on the arc seat, three shower nozzle top side is provided with the second axle bed, and the three nozzle is connected with three water pump and is connected with the fan through the swivel mount, connects respectively. Firstly, the water pump works to clean the surface of a workpiece through the spray head, so that no impurity is generated on the surface of the workpiece in the subsequent spraying process, the cleaned water enters the bottom box through the leak holes, is collected into the water tank through the guide of the rotating plate, then the air heater works to dry the surface of the workpiece through the spray head, and finally the paint pump works to spray the surface of the workpiece through the spray head.
According to the technical scheme, the spray head is used for cleaning the surface of the workpiece through the water pump, but after cleaning, the surface of the workpiece is dried through the spray head through the air heater, and the air led out by the air heater generally contains a small amount of dust, new impurities are easily introduced into the surface of the workpiece in the steps, so that secondary pollution of the workpiece is caused, coating spraying is not facilitated, and therefore, a metal coating spraying device is needed to solve the problems.
Disclosure of Invention
The invention aims to provide a metal coating spraying device which is used for solving the problems in the background technology.
In order to achieve the aim, the invention provides the technical scheme that the metal coating spraying device comprises a shell mechanism, wherein the shell mechanism comprises a shell, a workbench is arranged on the lower inner wall of the shell, and a moving assembly is arranged on the upper inner wall of the shell;
The spraying assembly is slidably arranged on the moving assembly;
the spraying assembly comprises a spraying mechanism, the spraying mechanism comprises a spraying box, and a spraying pipe is fixedly communicated with the lower side of the spraying box;
One side of the spraying mechanism is provided with a connecting arm mechanism for driving the spraying mechanism to move;
the lower end of the connecting arm mechanism is provided with an outer frame mechanism for cleaning a workpiece, and the outer frame mechanism comprises a roller frame;
The inside of roller frame is provided with roller mechanism, roller mechanism includes wash roller and dry roller, the wash roller is in one side inside of roller frame keeping away from spraying mechanism, the dry roller is in one side inside of roller frame approaching spraying mechanism, the middle part of wash roller runs through and fixedly connected with first roller, the both ends of first roller run through and pass through bearing swing joint roller frame, the motor is installed to the one end of first roller, the middle part of dry roller runs through and fixedly connected with second roller, the both ends of second roller run through and pass through bearing swing joint roller frame, the second belt has been cup jointed jointly to the other end of first roller and second roller.
As a preferable technical scheme of the invention, the movable assembly comprises two rails, the same-side ends of the two rails are fixedly connected with a vertical plate together, the upper end of the vertical plate is connected with a first electric rail in a sliding and inserting way, and the upper surface of the first electric rail is fixedly connected with a shell;
the lower wall of each rail bar is penetrated and provided with a first rail groove, and the side walls of the two rail bars, which deviate from each other, are penetrated and provided with second rail grooves.
The spraying box is positioned on the upper sides of the two rails, and the spraying pipe passes through the space between the two rails.
The arm connecting mechanism comprises transverse bars, the transverse bars are lapped on the upper sides of the two rail bars, and the transverse bars are padded below the spraying box and fixedly connected with the workbench;
The middle part of the lower surface of each transverse bar is fixedly connected with a vertical plate, each vertical plate penetrates through between two rail bars, the lower end of each vertical plate is fixedly connected with an inclined plate, the two sides of the lower surface of each inclined plate are respectively fixedly connected with a first seat, and the lower side of one end of each first seat is fixedly connected with a clamping block;
the two ends of the transverse bar extend out of the rail bar and the lower side of the transverse bar is fixedly connected with a rotator, the output end of the rotator is fixedly connected with a cylinder which is matched with the second rail groove in a plug-in mode, and one end, away from the rotator, of the cylinder is fixedly connected with a first belt pulley which is matched with the rail bar in a plug-in mode.
As a preferable technical scheme of the invention, semicircular second electric rails are embedded and installed on two side walls of the roller frame;
The two sides of one end of the roller frame are fixedly connected with second seats respectively, the two second seats are fixedly sleeved with wheel shafts together, the two ends of each wheel shaft extend out of the second seats and are fixedly connected with second belt pulleys opposite to the first belt pulleys, and the opposite first belt pulleys and the opposite second belt pulleys are sleeved with first belts which are matched and inserted into the first rail grooves together;
The wheel shaft penetrates through the first connecting seat and is movably connected with the first connecting seat through a bearing, and the roller frame is attached to the clamping block.
As a preferable technical scheme of the invention, a dust mechanism is arranged on the outer side of the drying roller and is positioned in the roller frame, the dust mechanism comprises an ash plate, two ends of the ash plate are respectively and fixedly connected with a side plate, one end of the side plate, which is far away from the ash plate, is fixedly connected with a connecting ring which is matched and sleeved with a second roller shaft, and the end surface of the connecting ring, which is far away from the drying roller, is fixedly connected with a regulating rod which is matched and spliced with a second electric rail;
one side of the ash plate is movably connected with comb teeth for washing the drying roller through a spring shaft, the other side of the ash plate is fixedly connected with a supporting plate, and one end of the supporting plate, which is far away from the ash plate, is attached to the drying roller;
the middle part of the ash plate is fixedly connected with a water absorption strip in a penetrating way, and one end of the water absorption strip is attached to the cleaning roller;
the sliding grooves are formed in two ends of the inner side surface of the ash plate, water absorbing cotton is lapped on the supporting plate, sliding blocks which are matched with the splicing sliding grooves are fixedly connected to two ends of one side, close to the ash plate, of the water absorbing cotton respectively, the other ends of the water absorbing strips are attached to the water absorbing cotton, and an ash groove is concaved in one side, far away from the supporting plate, of the water absorbing cotton.
As a preferable technical scheme of the invention, one end of the moving assembly is provided with a cleaning mechanism for cleaning the roller column mechanism, the cleaning mechanism comprises a cleaning bin, the upper end of the cleaning bin is fixedly connected with a vertical plate, the lower side of the cleaning bin is fixedly connected with a drain bin, the side wall of the cleaning bin, which is close to the spraying assembly, is provided with an inlet groove corresponding to the outer frame mechanism in a penetrating way, the upper inner wall of the inlet groove is fixedly connected with a baffle curtain, the upper half part of the inlet groove is covered by the baffle curtain, a spray washer is arranged on one side, which is far away from the inlet groove, of the upper inner wall of the cleaning bin, two brush rollers are respectively arranged on the lower side of the inner part of the cleaning bin, and a telescopic dryer is arranged on one side, which is close to the inlet groove, of the upper inner wall of the cleaning bin.
Compared with the prior art, the invention has the beneficial effects that:
A metal coating spraying device brushes the surface of a workpiece to be sprayed through a cleaning roller, erases the workpiece through a drying roller, sprays the surface of the workpiece through a spraying pipe, and can introduce less dust through the brushing of the cleaning roller and the drying of the drying roller, and immediately sprays the workpiece after cleaning, so that the secondary pollution of the workpiece is avoided, and the spraying quality of the device is improved.
A metal coating spraying device brushes and drips the cleaning roller and the drying roller respectively through the brush roller, and finally dries the drying roller through the dryer, guarantees the cleanliness factor of roller column mechanism self to isolate the washing of roller column mechanism through wiper mechanism, can avoid dust particle to fly into in the casing, make the device work dustless.
A metal coating spraying device is characterized in that in the process of cleaning a roller mechanism by a cleaning mechanism, the time of stopping at the roller mechanism is utilized to enable primary spraying to be dried, no neutral time exists between the processes of the device, and the working efficiency of the device is improved.
A metal coating spraying device is characterized in that a roller frame is always in a tilting state in the middle of return stroke, so that a roller column mechanism is prevented from damaging a coating, the suitability of device parts is improved, and the use automation of the device is improved.
A metal coating spraying device is characterized in that moisture and dust are adsorbed and remain on the inner side of an ash plate through the existence of a supporting plate and absorbent cotton, the instant cleanliness of a drying roller can be guaranteed in the working process of the drying roller, and the drying quality of the drying roller is improved.
When the surface of the cleaning roller is dry, the moisture in the absorbent cotton is led into the cleaning roller through the absorbent strip, so that the wettability of the cleaning roller is ensured, when the surface of the cleaning roller is wet, the moisture is sucked into the absorbent cotton in the same way, the moisture content of the cleaning roller is constantly regulated and controlled, and the working quality of the cleaning roller is improved.
When the outer frame mechanism enters the cleaning mechanism to clean the roller mechanism, the adjusting rod is rotated along the second electric rail, so that the dust mechanism overturns by one hundred eighty degrees, at the moment, the comb teeth are reversed to the lower side, the absorbent cotton slides to the comb teeth along the sliding grooves, dust and moisture on the absorbent cotton are gradually emptied, and the reusability of the dust mechanism is improved.
A metal coating spraying device is characterized in that moisture and dust are collected through absorbent cotton, so that water flow can control flying of the dust, the flying problem of the dust in a shell mechanism is reduced, and the dust can be guided to flow rapidly through water squeezing, so that dust removal of the device is more efficient.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged schematic view of the invention at A of FIG. 1;
FIG. 3 is a schematic view of a housing mechanism according to the present invention;
FIG. 4 is a schematic view of a first rail of the present invention;
FIG. 5 is a schematic view of a rail of the present invention;
FIG. 6 is a schematic view of a spray assembly of the present invention;
FIG. 7 is a schematic view of a spray mechanism according to the present invention;
FIG. 8 is a schematic diagram of a link arm mechanism connection according to the present invention;
FIG. 9 is a schematic view of a connecting arm mechanism of the present invention;
FIG. 10 is a schematic view of the arm linkage of the present invention;
FIG. 11 is a schematic view of the outer frame mechanism of the present invention;
FIG. 12 is a schematic view of a roller mechanism according to the present invention;
FIG. 13 is a schematic view of another side of the roller mechanism of the present invention;
FIG. 14 is a schematic view of a dust mechanism connection of the present invention;
FIG. 15 is a schematic view of a dust mechanism of the present invention;
FIG. 16 shows the present invention schematic diagram of the interior of the gray plate;
FIG. 17 is a schematic view of a dust mechanism attachment plan of the present invention;
FIG. 18 is a schematic view of a slider connection plan of the present invention;
FIG. 19 is an inverted schematic view of the dust mechanism of the present invention;
FIG. 20 is a schematic diagram of the operation of the cleaning mechanism of the present invention;
FIG. 21 is a schematic view of a cleaning mechanism according to the present invention.
1, A shell mechanism; 101, housing, 102, workbench, 103, rail, 104, riser, 105, first electric rail, 106, first rail, 107, second rail, 2, spray mechanism, 201, spray tank, 202, spray pipe, 3, arm mechanism, 301, horizontal bar, 302, riser, 303, swash plate, 304, first seat, 305, fixture block, 306, rotator, 307, cylinder, 308, first pulley, 4, frame mechanism, 401, roller frame, 402, second electric rail, 403, second seat, 404, axle, 405, second pulley, 406, first belt, 5, roller column mechanism, 501, cleaning roller, 502, first roller shaft, 503, motor, 504, drying roller, 505, second roller shaft, 506, second belt, 6, dust mechanism, 601, ash plate, 602, side plate, 603, joint ring, 604, tone bar, 605, comb teeth, 606, 607, absorbent bar, 608, chute, 609, absorbent cotton, 610, slider, 611, 705, brush holder, 706, brush holder, 702, cleaning roller, brush holder, and brush holder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, 2,3, 6, 7, 11, 12 and 13, a metal coating spraying device comprises a housing mechanism 1, wherein the housing mechanism 1 comprises a housing 101, a workbench 102 is arranged on the lower inner wall of the housing 101, and a moving component is arranged on the upper inner wall of the housing 101;
the spraying component is slidably arranged on the moving component;
the spraying assembly comprises a spraying mechanism 2, wherein the spraying mechanism 2 comprises a spraying box 201, and a spraying pipe 202 is fixedly communicated with the lower side of the spraying box 201;
one side of the spraying mechanism 2 is provided with a connecting arm mechanism 3 for driving the spraying mechanism 2 to move;
The lower end of the connecting arm mechanism 3 is provided with an outer frame mechanism 4 for cleaning a workpiece, and the outer frame mechanism 4 comprises a roller frame 401;
The inside of roller frame 401 is provided with roller post mechanism 5, roller post mechanism 5 includes wash roller 501 and dry roller 504, wash roller 501 is in roller frame 401 and keeps away from the inside of one side of spraying mechanism 2, dry roller 504 is in roller frame 401 and is close to the inside of one side of spraying mechanism 2, the middle part of wash roller 501 runs through and fixedly connected with first roller shaft 502, the both ends of first roller shaft 502 run through and pass through bearing swing joint roller frame 401, motor 503 is installed to the one end of first roller shaft 502, the middle part of dry roller 504 runs through and fixedly connected with second roller shaft 505, the both ends of second roller shaft 505 run through and pass through bearing swing joint roller frame 401, the second belt 506 has been cup jointed jointly to the other end of first roller shaft 502 and second roller shaft 505.
Referring to fig. 4, 5, 7 and 10, the moving assembly comprises two rails 103, wherein the same side ends of the two rails 103 are fixedly connected with a vertical plate 104 together, the upper end of the vertical plate 104 is slidably inserted with a first electric rail 105, and the upper surface of the first electric rail 105 is fixedly connected with a shell 101;
the lower wall of each rail 103 is provided with a first rail groove 106 in a penetrating way, and the side wall of the two rails 103 facing away from each other is provided with a second rail groove 107 in a penetrating way.
The spray box 201 is located above the two rails 103, and the spray pipe 202 passes between the two rails 103.
The arm connecting mechanism 3 comprises a transverse bar 301, the transverse bar 301 is lapped on the upper sides of the two rails 103, and the transverse bar 301 is padded under the spraying box 201 and fixedly connected with the workbench 102;
The middle part of the lower surface of each transverse bar 301 is fixedly connected with a vertical plate 302, the vertical plates 302 penetrate through between the two rail bars 103, the lower ends of the vertical plates 302 are fixedly connected with inclined plates 303, the two sides of the lower surface of each inclined plate 303 are respectively fixedly connected with a first seat 304, and the lower side of one end of each first seat 304 is fixedly connected with a clamping block 305;
Both ends of the transverse bar 301 extend out of the rail 103, the lower side of the transverse bar is fixedly connected with a rotator 306, the output end of the rotator 306 is fixedly connected with a cylinder 307 which is matched with the second rail groove 107, and one end, away from the rotator 306, of the cylinder 307 is fixedly connected with a first belt pulley 308 which is matched with the second rail 103.
Referring to fig. 8, 9 and 11, semicircular second electric rails 402 are embedded and installed on two side walls of the roller frame 401;
Two sides of one end of the roller frame 401 are fixedly connected with a second seat 403 respectively, the two second seats 403 are fixedly sleeved with a wheel shaft 404 together, two ends of the wheel shaft 404 extend out of the second seat 403 and are fixedly connected with a second belt pulley 405 opposite to the first belt pulley 308, and the opposite first belt pulley 308 and the second belt pulley 405 are sleeved with a first belt 406 which is matched and inserted into the first rail groove 106 together;
The wheel shaft 404 penetrates through and is movably inserted into the first seat 304 through a bearing, and the roller frame 401 is attached to the clamping block 305;
The roller frame 401 is attached to the swash plate 303 when tilted about the wheel shaft 404.
Referring to fig. 14, 15, 16, 17, 18 and 19, a dust mechanism 6 is disposed on the outer side of the drying roller 504, the dust mechanism 6 is located inside the roller frame 401, the dust mechanism 6 includes a dust plate 601, two ends of the dust plate 601 are respectively and fixedly connected with a side plate 602, one end of the side plate 602 away from the dust plate 601 is fixedly connected with a connecting ring 603 adapted to be sleeved with a second roller shaft 505, and an end surface of the connecting ring 603 away from the drying roller 504 is fixedly connected with a regulating rod 604 adapted to be inserted with a second electric rail 402;
One side of the ash plate 601 is movably connected with comb teeth 605 for washing the drying roller 504 through a spring shaft, the other side of the ash plate 601 is fixedly connected with a supporting plate 606, and one end of the supporting plate 606 far away from the ash plate 601 is attached to the drying roller 504;
the middle part of the ash plate 601 is fixedly connected with a water absorption strip 607 in a penetrating way, and one end of the water absorption strip 607 is attached to the cleaning roller 501;
The both ends of the inboard surface of grey board 601 have all been seted up spout 608, and the overlap joint has the cotton 609 that absorbs water on the layer board 606, and the cotton 609 that absorbs water adopts sponge material, and the cotton 609 that absorbs water is close one side both ends of grey board 601 respectively fixedly connected with the slider 610 of adaptation grafting spout 608, and the cotton 609 that absorbs water is absorbed in the laminating of the other end of water strip 607, and the cotton 609 that absorbs water is kept away from the side indent of layer board 606 has grey groove 611.
Referring to fig. 1, 20 and 21, one end of the moving assembly is provided with a cleaning mechanism 7 for cleaning the roller mechanism 5, the cleaning mechanism 7 comprises a cleaning bin 701, the upper end of the cleaning bin 701 is fixedly connected with a vertical plate 104, the lower side of the cleaning bin 701 is fixedly connected with a drain bin 702, an inlet groove 703 corresponding to the outer frame mechanism 4 is formed in the side wall of the cleaning bin 701, a baffle 704 is fixedly connected to the upper inner wall of the inlet groove 703, the baffle 704 covers the upper half part of the inlet groove 703, a sprayer 705 is arranged on the upper inner wall of the cleaning bin 701 and on one side far from the inlet groove 703, two brush rollers 706 are respectively arranged on the lower side of the inside of the cleaning bin 701, after the outer frame mechanism 4 is inserted into the cleaning bin 701, one brush roller 706 on one side is attached to the lower side of the cleaning roller 501, the brush roller 706 on the other side is attached to the lower side of the drying roller 504, a telescopic dryer 707 is arranged on one side close to the inlet groove 703, and after the outer frame mechanism 4 is inserted into the cleaning bin 701, the dryer 707 is opposite to the drying roller 504.
The working principle of the invention is as follows:
The workpiece is placed on the workbench 102, the vertical plate 104 slides left and right along the first electric rail 105, the spraying assembly slides along the movement to regularly spray the surface of the workpiece, the spraying assembly moves from left to right along the moving assembly, before the spraying pipe 202 sprays the workpiece, the motor 503 is started to drive the cleaning roller 501 and the drying roller 504 to rotate anticlockwise, the surface of the workpiece to be sprayed is firstly brushed through the cleaning roller 501, then the surface of the workpiece is wiped through the drying roller 504, then the surface of the workpiece is sprayed through the spraying pipe 202, less dust is introduced through the brushing of the cleaning roller 501 and the drying of the drying roller 504, and the workpiece is sprayed immediately after being cleaned, so that secondary pollution of the workpiece is avoided, and the spraying quality of the device is improved.
The spraying component slides from left to right along the moving component and sprays on the surface of the workpiece, and when the spraying component moves to the tail end of the moving component, the outer frame mechanism 4 is just inserted into the cleaning bin 701 through the corresponding inlet groove 703, so that after the roller mechanism 5 cleans the workpiece, the workpiece is immediately sprayed through the sprayer 705, the cleaning roller 501 and the drying roller 504 are respectively brushed and drained through the brush roller 706, finally the drying roller 504 is dried through the dryer 707, the cleanliness of the roller mechanism 5 is ensured, the cleaning of the roller mechanism 5 is isolated through the cleaning mechanism 7, dust particles can be prevented from flying into the shell 101, and the device works without dust.
In the process of cleaning the roller mechanism 5 by the cleaning mechanism 7, the time of stopping at the position is utilized to enable the primary spraying to be dried, no neutral time exists between the processes of the device, and the working efficiency of the device is improved.
After the roller mechanism 5 is cleaned, the spraying assembly returns along the original path of the moving assembly, at the moment, the workpiece is sprayed secondarily through the spraying pipe 202, the spraying quality of the device is further improved, the connecting arm mechanism 3 and the outer frame mechanism 4 are connected, the first belt pulley 308 is driven by the rotator 306 to roll inside the rail 103, when the spraying assembly returns, the first belt pulley 308 rotates anticlockwise, the second belt pulley 405 is driven by the first belt 406 to rotate anticlockwise, the outer frame mechanism 4 lifts up by taking the wheel shaft 404 as the axial direction, the first belt 406 slips after contacting the inclined plate 303, the roller frame 401 is always in the lifted state in the return path, the roller mechanism 5 is prevented from damaging the coating, the suitability among the components of the device is improved, and the use automation of the device is improved.
The drying roller 504 can clear away the residual moisture when cleaning roller 501 brushes the work piece when carrying out work, and dust mechanism 6 is in the normal position state this moment, and the anticlockwise rotation of drying roller 504 can make broach 605 timely extrude and strike off dust and moisture on the drying roller 504, through the existence of layer board 606 and absorbent cotton 609 to adsorb moisture and dust and remain the inboard of gray plate 601, can guarantee the instant cleanliness of drying roller 504 in the course of the work of drying roller 504, improve the drying quality of drying roller 504.
The cleaning roller 501 and the drying roller 504 are isolated through the dust mechanism 6, the cleaning roller 501 and the drying roller 504 are mutually independent and do not interfere with each other, the cleaning roller 501 and the supporting plate 606 are communicated through the water absorption strips 607, so that the uniformity of water on the cleaning roller 501 can be regulated and controlled in real time, the comb teeth 605 scrape the water on the drying roller 504 to infiltrate into the water absorption cotton 609, when the surface of the cleaning roller 501 is dried, the water in the water absorption cotton 609 is led into the cleaning roller 501 through the water absorption strips 607, the wettability of the cleaning roller 501 is ensured, when the surface of the cleaning roller 501 is wet, the water is absorbed onto the water absorption cotton 609 in the same way, the water content of the cleaning roller 501 is constantly regulated and controlled, and the working quality of the cleaning roller 501 is improved.
When the outer frame mechanism 4 enters the cleaning mechanism 7 to clean the roller mechanism 5, the adjusting rod 604 is rotated along the second electric rail 402, so that the dust mechanism 6 turns over one hundred eighty degrees, at the moment, the comb teeth 605 are turned over to the lower side, the absorbent cotton 609 slides onto the comb teeth 605 along the sliding grooves 608, dust and moisture on the absorbent cotton 609 are gradually emptied, and the reusability of the dust mechanism 6 is improved.
Through all collecting moisture and dust through the cotton 609 that absorbs water, the water flow can control the flying of dust like this, reduces the dust and flies the problem in the dispute of casing mechanism 1, and the direction flows through the guide dust that the squeezing water can be more quick in addition for the deashing of device is more high-efficient.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The metal coating spraying device comprises a shell mechanism (1), wherein the shell mechanism (1) comprises a shell (101), a workbench (102) is arranged on the lower inner wall of the shell (101), and a moving assembly is arranged on the upper inner wall of the shell (101);
The spraying assembly is slidably arranged on the moving assembly;
The spraying assembly comprises a spraying mechanism (2), the spraying mechanism (2) comprises a spraying box (201), and a spraying pipe (202) is fixedly communicated with the lower side of the spraying box (201);
The spraying mechanism is characterized in that one side of the spraying mechanism (2) is provided with a connecting arm mechanism (3) for driving the spraying mechanism (2) to move;
the lower end of the connecting arm mechanism (3) is provided with an outer frame mechanism (4) for cleaning a workpiece, the outer frame mechanism (4) comprises a roller frame (401), and semicircular second electric rails (402) are embedded and arranged on two side walls of the roller frame (401);
The inside of roller frame (401) is provided with roller post mechanism (5), roller post mechanism (5) are including wash roller (501) and dry roller (504), wash roller (501) are in one side inside that spraying mechanism (2) was kept away from to roller frame (401), dry roller (504) are in one side inside that roller frame (401) is close to spraying mechanism (2), the middle part of wash roller (501) runs through and fixedly connected with first roller (502), the both ends of first roller (502) run through and pass through bearing swing joint roller frame (401), motor (503) are installed to one end of first roller (502), the middle part of dry roller (504) runs through and fixedly connected with second roller (505), both ends of second roller (505) run through and pass through bearing swing joint roller frame (401), second belt (506) have been cup jointed jointly to the other end of first roller (502) and second roller (505).
The drying roller (504) is provided with a dust mechanism (6) on the outer side, the dust mechanism (6) is positioned in the roller frame (401), the dust mechanism (6) comprises a dust plate (601), two ends of the dust plate (601) are respectively fixedly connected with a side plate (602), one end, away from the dust plate (601), of the side plate (602) is fixedly connected with a connecting ring (603) which is matched and sleeved with a second roller shaft (505), and the end face, away from the drying roller (504), of the connecting ring (603) is fixedly connected with a regulating rod (604) which is matched and spliced with a second electric rail (402);
one side of the ash plate (601) is movably connected with comb teeth (605) for washing the drying roller (504) through a spring shaft, the other side of the ash plate (601) is fixedly connected with a supporting plate (606), and one end, far away from the ash plate (601), of the supporting plate (606) is attached to the drying roller (504);
The middle part of the ash plate (601) is fixedly connected with a water absorption strip (607) in a penetrating way, and one end of the water absorption strip (607) is attached to the cleaning roller (501);
The utility model discloses a dust collecting device, including a support plate (606), a dust board (601), a slide groove (608) has all been seted up at inboard surface both ends of dust board (601), overlap joint has cotton (609) that absorbs water on support plate (606), one side both ends that cotton (609) that absorbs water are close to dust board (601) are slider (610) of fixedly connected with adaptation grafting spout (608) respectively, the other end laminating cotton (609) that absorbs water of strip (607), one side indent that absorbs water cotton (609) kept away from support plate (606) has ash groove (611).
2. The metal coating spraying device according to claim 1, wherein the moving assembly comprises two rails (103), the same-side ends of the two rails (103) are fixedly connected with a vertical plate (104) together, the upper end of the vertical plate (104) is slidably inserted with a first electric rail (105), and the upper surface of the first electric rail (105) is fixedly connected with a shell (101);
the lower wall of each rail (103) is provided with a first rail groove (106) in a penetrating way, and the side walls of the two rails (103) facing away from each other are provided with a second rail groove (107) in a penetrating way.
3. A metal coating spraying device according to claim 2, characterized in that the spraying box (201) is located on the upper side of two rails (103), and the spraying pipe (202) passes between the two rails (103).
4. A metal coating spraying device according to claim 3, characterized in that the arm connecting mechanism (3) comprises a cross bar (301), the cross bar (301) is lapped on the upper sides of the two rails (103), and the cross bar (301) is padded under the spraying box (201) and fixedly connected with the workbench (102);
The middle part of the lower surface of each transverse bar (301) is fixedly connected with a vertical plate (302), each vertical plate (302) passes through between two rail bars (103), the lower end of each vertical plate (302) is fixedly connected with an inclined plate (303), the two sides of the lower surface of each inclined plate (303) are respectively fixedly connected with a first seat (304), and a clamping block (305) is fixedly connected to the lower side of one end of each first seat (304);
Both ends of the horizontal bar (301) extend out of the rail bar (103) and the lower sides of the horizontal bar are fixedly connected with a rotator (306), the output end of the rotator (306) is fixedly connected with a cylinder (307) which is in fit connection with a second rail groove (107), and one end, far away from the rotator (306), of the cylinder (307) is fixedly connected with a first belt pulley (308) which is in fit connection with the rail bar (103).
5. The metal coating spraying device according to claim 4, wherein two sides of one end of the roller frame (401) are fixedly connected with second seats (403) respectively, two second seats (403) are fixedly sleeved with a wheel shaft (404) together, two ends of the wheel shaft (404) extend out of the second seats (403) and are fixedly connected with a second belt pulley (405) opposite to the first belt pulley (308), and the opposite first belt pulley (308) and second belt pulley (405) are sleeved with a first belt (406) which is matched with the first rail groove (106);
the wheel shaft (404) penetrates through the first connecting seat (304) and is movably inserted into the first connecting seat through a bearing, and the roller frame (401) is attached to the clamping block (305).
6. The metal coating spraying device according to claim 2, wherein one end of the moving assembly is provided with a cleaning mechanism (7) for cleaning the roller mechanism (5), the cleaning mechanism (7) comprises a cleaning bin (701), the upper end of the cleaning bin (701) is fixedly connected with a vertical plate (104), the lower side of the cleaning bin (701) is fixedly connected with a drain bin (702), an inlet groove (703) corresponding to the outer frame mechanism (4) is formed in the side wall of the cleaning bin (701) close to the spraying assembly in a penetrating manner, a blocking curtain (704) is fixedly connected to the upper inner wall of the inlet groove (703), the blocking curtain (704) covers the upper half part of the inlet groove (703), a sprayer (707) is arranged on one side, far away from the inlet groove (703), of the upper inner wall of the cleaning bin (701), two brush rollers (706) are respectively arranged on the lower inner side of the cleaning bin (701), and a telescopic dryer (707) is arranged on one side, close to the inlet groove (703), of the upper inner wall of the cleaning bin (705).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411676415.0A CN119186910B (en) | 2024-11-22 | 2024-11-22 | Metal coating spraying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411676415.0A CN119186910B (en) | 2024-11-22 | 2024-11-22 | Metal coating spraying device |
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| CN119186910A CN119186910A (en) | 2024-12-27 |
| CN119186910B true CN119186910B (en) | 2025-05-09 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN221360704U (en) * | 2023-12-05 | 2024-07-19 | 宣城轩邦智能科技有限公司 | Automobile sheet metal spraying device |
| CN221772963U (en) * | 2023-12-30 | 2024-09-27 | 天津市鑫丰包装制品有限公司 | A cleaning mechanism for leveling steel coils |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110653110B (en) * | 2019-11-21 | 2020-07-03 | 徐州思达新技术开发有限公司 | Spraying device is used in building material processing |
| CN112024235B (en) * | 2020-08-03 | 2021-09-10 | 南京昱晟机器人科技有限公司 | Robot automatic paint spraying equipment for large-sized workpiece |
| CN113369048B (en) * | 2021-06-10 | 2022-08-05 | 浙江雅阁集成吊顶股份有限公司 | A curtain wall aluminum plate spraying device |
| CN113457898A (en) * | 2021-07-07 | 2021-10-01 | 苏州天禄建筑工程有限责任公司 | Spraying device for metal coating processing and spraying method thereof |
| CN115921186A (en) * | 2022-12-19 | 2023-04-07 | 东莞市嘉田电子科技有限公司 | Metal panel antirust spraying line and spraying process |
| CN219880345U (en) * | 2023-03-20 | 2023-10-24 | 贵州金玖汽车零配件制造有限公司 | Spray workpiece cleaning device |
| CN221951793U (en) * | 2023-12-22 | 2024-11-05 | 上海丰溢复合纸材有限公司 | Coating machine convenient to wash |
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- 2024-11-22 CN CN202411676415.0A patent/CN119186910B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN221360704U (en) * | 2023-12-05 | 2024-07-19 | 宣城轩邦智能科技有限公司 | Automobile sheet metal spraying device |
| CN221772963U (en) * | 2023-12-30 | 2024-09-27 | 天津市鑫丰包装制品有限公司 | A cleaning mechanism for leveling steel coils |
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