CN118979161B - Method for jointly extracting ferrocolumbium from Bayan obo rare earth tailings - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及矿物回收冶金技术领域,尤其涉及一种从白云鄂博稀土尾矿中联合提取铌铁的方法。The invention relates to the technical field of mineral recovery metallurgy, and in particular to a method for jointly extracting ferroniobium from Bayan Obo rare earth tailings.
背景技术Background Art
白云鄂博稀土尾矿是包钢铁矿经过选铁,选稀土和混合浮选后的产品,是生产铌精矿原材料。白云鄂博稀土尾矿矿物组成复杂,主要有磁铁矿、黄铁矿、白云石、萤石和石英,含铌矿物和铌矿物种类繁多。其中,铁氧化物含量为28.464%,镁氧化物含量为5.573%,钙氧化物含量为13.398%。铁,镁,钙含量过高影响铌的提取。铌的氧化物含量为0.10%,超过铌氧化物的矿床边界品位0.05%。日益增加的稀土尾矿堆积在尾矿库,利用价值低,占用土地,污染环境,尾矿过多还可能导致尾矿库决堤,十分危险,合理回收利用尾矿的难题仍待解决。The Bayan Obo rare earth tailings are the products of Baotou Iron and Steel Mine after iron selection, rare earth selection and mixed flotation, and are the raw materials for the production of niobium concentrate. The mineral composition of Bayan Obo rare earth tailings is complex, mainly magnetite, pyrite, dolomite, fluorite and quartz, and contains a wide variety of niobium minerals and niobium minerals. Among them, the iron oxide content is 28.464%, the magnesium oxide content is 5.573%, and the calcium oxide content is 13.398%. Excessive iron, magnesium and calcium content affects the extraction of niobium. The niobium oxide content is 0.10%, which exceeds the boundary grade of niobium oxide by 0.05%. The increasing rare earth tailings are piled up in the tailings pond, with low utilization value, occupying land and polluting the environment. Excessive tailings may also cause the tailings pond to burst, which is very dangerous. The problem of reasonable recycling of tailings remains to be solved.
现有技术中仅有对白云鄂博稀土原矿中的铌提取回收的方法,没有对白云鄂博稀土尾矿的回收处理方法,采用现有的用于从白云鄂博稀土原矿中提铌的方法进行白云鄂博稀土尾矿提铌时,提铌效率低,且现有技术采用的是高浓度氢氟酸和硫酸混合浸出,浸出过程中氢氟酸遇热易挥发,污染环境,危害人体健康,氢氟酸容易腐蚀设备,增加提取铌的成本;另外,现有的方法仅可以提取铌,对其他金属没有回收,回收效益较低。The prior art only has methods for extracting and recovering niobium from the Bayan Obo rare earth ore, but no methods for recovering and treating the Bayan Obo rare earth tailings. When the prior method for extracting niobium from the Bayan Obo rare earth ore is used to extract niobium from the Bayan Obo rare earth tailings, the niobium extraction efficiency is low. In addition, the prior art uses a mixed leaching of high-concentration hydrofluoric acid and sulfuric acid. During the leaching process, hydrofluoric acid is easily volatile when heated, which pollutes the environment and harms human health. Hydrofluoric acid is easily corroded by equipment, which increases the cost of extracting niobium. In addition, the prior method can only extract niobium, but does not recover other metals, and the recovery efficiency is low.
发明内容Summary of the invention
鉴于上述的分析,本发明旨在提供一种从白云鄂博稀土尾矿中联合提取铌铁的方法,用以解决现有方法存在的至少以下问题之一:(1)仅可以提取铌,对其他金属没有回收,回收效益较低;(2)氢氟酸污染环境,危害人体健康和腐蚀设备;(3)提取铌的效率较低。In view of the above analysis, the present invention aims to provide a method for the combined extraction of niobium iron from the Bayan Obo rare earth tailings to solve at least one of the following problems existing in the existing methods: (1) only niobium can be extracted, and other metals are not recovered, resulting in low recovery efficiency; (2) hydrofluoric acid pollutes the environment, harms human health and corrodes equipment; (3) the efficiency of niobium extraction is low.
本发明提供了一种从白云鄂博稀土尾矿中联合提取铌铁的方法,所述方法包括:The present invention provides a method for jointly extracting ferroniobium from Bayan Obo rare earth tailings, the method comprising:
步骤(1):将白云鄂博稀土尾矿进行酸洗,过滤,得到酸洗液和滤渣;Step (1): pickling the Bayan Obo rare earth tailings, filtering them, and obtaining a pickling solution and filter residue;
步骤(2):将滤渣烘干后与硫酸铵、浓硫酸混合,焙烧,初次浸出铌;将初次浸出后的混合物与氟盐、水混合,二次浸出铌,固液分离,对得到的滤液进行萃取铌,得到萃余液和含铌离子的萃取液;Step (2): drying the filter residue, mixing it with ammonium sulfate and concentrated sulfuric acid, roasting it, and leaching niobium for the first time; mixing the mixture after the first leaching with fluoride salt and water, leaching niobium for the second time, separating the solid and liquid, extracting niobium from the obtained filtrate, and obtaining a raffinate and an extract containing niobium ions;
步骤(3):将酸洗液和萃余液混合,调pH至3-4.5,然后加入过氧化氢溶液,进行沉淀反应,形成Fe(OH)3沉淀。Step (3): The acid wash solution and the raffinate are mixed, the pH is adjusted to 3-4.5, and then a hydrogen peroxide solution is added to perform a precipitation reaction to form a Fe(OH) 3 precipitate.
优选地,步骤(1)中,所述酸洗采用稀盐酸。Preferably, in step (1), dilute hydrochloric acid is used for pickling.
优选地,所述稀盐酸的浓度为2-2.5mol/L。Preferably, the concentration of the dilute hydrochloric acid is 2-2.5 mol/L.
优选地,所述稀盐酸的体积与低品位含铌矿的质量之比为5-10:1。Preferably, the ratio of the volume of the dilute hydrochloric acid to the mass of the low-grade niobium-containing ore is 5-10:1.
优选地,所述酸洗的温度为60-90℃。Preferably, the pickling temperature is 60-90°C.
优选地,所述酸洗的时间为1-1.5h。Preferably, the pickling time is 1-1.5h.
优选地,步骤(3)中,所述调pH至3-4.5,包括:先加入5-7mol/L的NaOH溶液,调整pH值为2-2.5,然后加入1-2mol/L的Na2CO3溶液,调整pH值为3-4.5。Preferably, in step (3), adjusting the pH to 3-4.5 comprises: first adding 5-7 mol/L NaOH solution to adjust the pH to 2-2.5, and then adding 1-2 mol/L Na 2 CO 3 solution to adjust the pH to 3-4.5.
优选地,步骤(3)中,所述过氧化氢溶液的质量浓度为25-30%。Preferably, in step (3), the mass concentration of the hydrogen peroxide solution is 25-30%.
优选地,酸洗液和萃余液的混合液与所述过氧化氢溶液的体积比为20:1-5。Preferably, the volume ratio of the mixed solution of the pickling liquid and the raffinate to the hydrogen peroxide solution is 20:1-5.
优选地,步骤(3)中,所述沉淀反应的温度为50-80℃。Preferably, in step (3), the temperature of the precipitation reaction is 50-80°C.
与现有技术相比,本发明至少可实现如下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
1、本发明方法通过硫酸铵强化硫酸焙烧-氟盐二段浸出提取白云鄂博稀土尾矿中的铌,通过对酸洗液和萃余液沉淀反应提取铁,从而能够实现白云鄂博稀土尾矿中铌铁联合提取(优选实施方式的铌浸出率可达82%,铁的提取率可达45%),回收效益高。1. The method of the present invention extracts niobium from the Bayan Obo rare earth tailings by ammonium sulfate-enhanced sulfuric acid roasting-fluoride salt two-stage leaching, and extracts iron by precipitation reaction of the pickling solution and the raffinate, thereby realizing the combined extraction of niobium and iron from the Bayan Obo rare earth tailings (the niobium leaching rate of the preferred implementation method can reach 82%, and the iron extraction rate can reach 45%), with high recovery efficiency.
2、本发明采取硫酸铵强化硫酸焙烧-氟盐二段浸出的方法可以有效提高白云鄂博稀土尾矿中的提铌效率,硫酸焙烧破坏矿物结构,释放铌元素,硫酸铵强化硫酸焙烧,氟离子与铌容易络合形成NbF6 -和NbOF5 2-,使铌离子进入到浸出液中,提高铌的浸出率(也称为提取率),从而提高提铌效率;且本发明没有使用氢氟酸,减少了环境污染及氢氟酸带来的危害。2. The method of ammonium sulfate-enhanced sulfuric acid roasting-fluoride salt two-stage leaching in the present invention can effectively improve the niobium extraction efficiency in the Bayan Obo rare earth tailings. Sulfuric acid roasting destroys the mineral structure and releases the niobium element. Ammonium sulfate-enhanced sulfuric acid roasting allows fluoride ions to easily complex with niobium to form NbF 6 - and NbOF 5 2- , allowing niobium ions to enter the leachate, thereby increasing the leaching rate (also called extraction rate) of niobium, thereby improving the niobium extraction efficiency. In addition, the present invention does not use hydrofluoric acid, thereby reducing environmental pollution and the harm caused by hydrofluoric acid.
3、本发明的白云鄂博稀土尾矿中,铌的含量较低,氧化硅的含量较高,仅通过现有方法中的硫酸浸出无法将氧化硅中的铌浸出,而现有的氢氟酸浸出又会污染环境,本发明通过在水浸过程中加入氟离子,氟离子一方面在酸性溶液中破坏硅酸盐,释放赋存在硅酸盐中的铌,另一方面,氟离子与铌容易络合形成NbF6 -和NbO5 2-,使铌离子进入到浸出液中,提高铌的浸出率。氟盐之所以不在步骤(1)中加入,是因为氟盐与强酸(浓硫酸)易反应生成氢氟酸,高温条件下氢氟酸挥发,这样不仅不能起到破坏硅酸盐矿物结构,还会造成环境污染。3. In the Bayan Obo rare earth tailings of the present invention, the content of niobium is low and the content of silicon oxide is high. The niobium in silicon oxide cannot be leached out by sulfuric acid leaching in the existing method alone, and the existing hydrofluoric acid leaching will pollute the environment. The present invention adds fluoride ions during the water leaching process. On the one hand, the fluoride ions destroy silicates in the acidic solution and release the niobium contained in the silicates. On the other hand, the fluoride ions and niobium are easily complexed to form NbF6- and NbO52- , so that the niobium ions enter the leachate and the leaching rate of niobium is improved. The reason why fluoride salts are not added in step (1) is that fluoride salts react easily with strong acids (concentrated sulfuric acid) to generate hydrofluoric acid, which volatilizes under high temperature conditions. This not only fails to destroy the silicate mineral structure, but also causes environmental pollution.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。In the present invention, the above-mentioned technical solutions can also be combined with each other to achieve more preferred combination solutions. Other features and advantages of the present invention will be described in the subsequent description, and some advantages can become obvious from the description, or can be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained through the contents particularly pointed out in the description and the drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are only for the purpose of illustrating particular embodiments and are not to be considered limiting of the present invention. Like reference symbols denote like components throughout the drawings.
图1为本发明的从白云鄂博稀土尾矿中联合提取铌铁的方法流程图。FIG1 is a flow chart of the method for jointly extracting ferroniobium from Bayan Obo rare earth tailings of the present invention.
具体实施方式DETAILED DESCRIPTION
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.
本发明提供了一种从白云鄂博稀土尾矿中联合提取铌铁的方法,如图1所示,所述方法包括:The present invention provides a method for jointly extracting ferroniobium from Bayan Obo rare earth tailings, as shown in FIG1 , the method comprising:
步骤(1):将白云鄂博稀土尾矿进行酸洗,过滤,得到酸洗液和滤渣;Step (1): pickling the Bayan Obo rare earth tailings, filtering them, and obtaining a pickling solution and filter residue;
步骤(2):将滤渣烘干后与硫酸铵、浓硫酸混合,焙烧,初次浸出铌;将初次浸出后的混合物与氟盐、水混合,二次浸出铌,固液分离,对得到的滤液进行萃取铌,得到萃余液和含铌离子的萃取液;Step (2): drying the filter residue, mixing it with ammonium sulfate and concentrated sulfuric acid, roasting it, and leaching niobium for the first time; mixing the mixture after the first leaching with fluoride salt and water, leaching niobium for the second time, separating the solid and liquid, extracting niobium from the obtained filtrate, and obtaining a raffinate and an extract containing niobium ions;
步骤(3):将酸洗液和萃余液混合,调pH至3-4.5,然后加入过氧化氢溶液,进行沉淀反应,形成Fe(OH)3沉淀。Step (3): The acid wash solution and the raffinate are mixed, the pH is adjusted to 3-4.5, and then a hydrogen peroxide solution is added to perform a precipitation reaction to form a Fe(OH) 3 precipitate.
与现有技术相比,本发明方法通过硫酸铵强化硫酸焙烧-氟盐二段浸出提取白云鄂博稀土尾矿中的铌,通过对酸洗液和萃余液沉淀反应提取铁,从而能够实现白云鄂博稀土尾矿中铌铁联合提取,回收效益高。Compared with the prior art, the method of the present invention extracts niobium from the Bayan Obo rare earth tailings by ammonium sulfate-enhanced sulfuric acid roasting-fluoride salt two-stage leaching, and extracts iron by precipitation reaction of the pickling solution and the raffinate, thereby realizing the combined extraction of niobium and iron from the Bayan Obo rare earth tailings with high recovery efficiency.
示例性地,所述白云鄂博稀土尾矿中铌氧化物的质量含量小于0.12%。Exemplarily, the mass content of niobium oxide in the Bayan Obo rare earth tailings is less than 0.12%.
需要说明的是,白云鄂博稀土尾矿是包钢铁矿经过选铁、选稀土和混合浮选后的产品。其成分包括萤石、石英、磁铁矿、白云石,具体化学成分如下文的表1所示。It should be noted that the Bayan Obo rare earth tailings are the products of Baotou Iron and Steel Mine after iron and rare earth selection and mixed flotation. Its components include fluorite, quartz, magnetite and dolomite. The specific chemical composition is shown in Table 1 below.
本发明的方法适用于白云鄂博稀土尾矿,白云鄂博稀土尾矿中,铌的含量较低,氧化硅的含量较高,仅通过现有方法中的硫酸浸出无法将氧化硅中的铌浸出,而现有的氢氟酸浸出又会污染环境,本发明通过在水浸过程中加入氟离子,氟离子一方面破坏硅酸盐,释放赋存在硅酸盐中的铌,另一方面,氟离子与铌容易络合形成NbF6 -和NbOF5 2-,使铌离子进入到浸出液中,提高铌的浸出率。The method of the invention is applicable to the Bayan Obo rare earth tailings. The Bayan Obo rare earth tailings have a low niobium content and a high silicon oxide content. The niobium in the silicon oxide cannot be leached only by sulfuric acid leaching in the existing method, and the existing hydrofluoric acid leaching will pollute the environment. The invention adds fluoride ions during the water leaching process. On the one hand, the fluoride ions destroy silicates and release niobium contained in the silicates. On the other hand, the fluoride ions are easily complexed with niobium to form NbF6- and NbOF52- , so that niobium ions enter the leaching solution, thereby improving the leaching rate of niobium.
为了初步提取尾矿中的铁,同时避免硫酸铵-硫酸焙烧过程中产生难溶性硫酸盐,以及避免硫酸与碳酸盐反应剧烈,发生溢锅危险,因此,本发明先将白云鄂博稀土尾矿进行酸洗,去除白云鄂博稀土尾矿中的碳酸盐杂质,提高后续铌的浸出效率的同时,使铁初步浸出到稀盐酸溶液中。所述碳酸盐杂质包括铁、钙、镁、铝等离子的碳酸盐形式。In order to initially extract iron from the tailings, and to avoid the generation of insoluble sulfates during the ammonium sulfate-sulfuric acid roasting process, and to avoid the violent reaction of sulfuric acid and carbonates, and the danger of overflowing the pot, the present invention firstly pickles the Bayan Obo rare earth tailings to remove carbonate impurities in the Bayan Obo rare earth tailings, improve the subsequent niobium leaching efficiency, and initially leach iron into a dilute hydrochloric acid solution. The carbonate impurities include carbonate forms of iron, calcium, magnesium, aluminum and other ions.
示例性地,步骤(1)中,所述酸洗采用稀盐酸。Illustratively, in step (1), the pickling is performed using dilute hydrochloric acid.
示例性地,所述稀盐酸的浓度为2-2.5mol/L。Exemplarily, the concentration of the dilute hydrochloric acid is 2-2.5 mol/L.
示例性地,所述稀盐酸的体积与白云鄂博稀土尾矿的质量之比为5-10mL:1g。Exemplarily, the ratio of the volume of the dilute hydrochloric acid to the mass of the Bayan Obo rare earth tailings is 5-10 mL: 1 g.
示例性地,所述酸洗的温度为60-90℃。如果酸洗温度过低,铁的提取率低,如果酸洗温度过高,会使铌进入酸洗液中,影响铌的最终浸出率。Exemplarily, the pickling temperature is 60-90° C. If the pickling temperature is too low, the iron extraction rate is low, and if the pickling temperature is too high, niobium will enter the pickling solution, affecting the final leaching rate of niobium.
示例性地,所述酸洗的时间为1-1.5h。Exemplarily, the pickling time is 1-1.5h.
具体地,将白云鄂博稀土尾矿酸洗之前,先将白云鄂博稀土尾矿经过80目筛子筛分,去除白云鄂博稀土尾矿中的叶子、小块石头等杂物,然后将筛下物在100-120℃下烘干4-5h。Specifically, before pickling the Bayan Obo rare earth tailings, the Bayan Obo rare earth tailings are first sieved through an 80-mesh sieve to remove leaves, small stones and other debris in the Bayan Obo rare earth tailings, and then the sieved material is dried at 100-120° C. for 4-5 hours.
本发明的方法适用于白云鄂博稀土尾矿,白云鄂博稀土尾矿中,铌的含量较低,氧化硅的含量较高,仅通过现有方法中的硫酸浸出无法将氧化硅中的铌浸出,而现有的氢氟酸浸出又会污染环境,本发明通过在水浸过程中加入氟离子,氟离子一方面破坏硅酸盐,释放赋存在硅酸盐中的铌,另一方面,氟离子与铌容易络合形成NbF6 -和NbOF5 2-,使铌离子进入到浸出液中,提高铌的浸出率。The method of the invention is applicable to the Bayan Obo rare earth tailings. The Bayan Obo rare earth tailings have a low niobium content and a high silicon oxide content. The niobium in the silicon oxide cannot be leached only by sulfuric acid leaching in the existing method, and the existing hydrofluoric acid leaching will pollute the environment. The invention adds fluoride ions during the water leaching process. On the one hand, the fluoride ions destroy silicates and release niobium contained in the silicates. On the other hand, the fluoride ions are easily complexed with niobium to form NbF6- and NbOF52- , so that niobium ions enter the leaching solution, thereby improving the leaching rate of niobium.
示例性地,步骤(2)中,白云鄂博稀土尾矿的质量与硫酸铵的质量、浓硫酸的体积之比为1g:0.15-0.4g:1-1.5mL。Exemplarily, in step (2), the ratio of the mass of the Bayan Obo rare earth tailings to the mass of ammonium sulfate and the volume of concentrated sulfuric acid is 1 g: 0.15-0.4 g: 1-1.5 mL.
示例性地,步骤(2)中,先向白云鄂博稀土尾矿中加入硫酸铵,待白云鄂博稀土尾矿和硫酸铵混匀后,再加入浓硫酸,混合均匀。可以促进矿物反应程度的一致性,提高铌的浸出率。For example, in step (2), ammonium sulfate is first added to the Bayan Obo rare earth tailings, and after the Bayan Obo rare earth tailings and ammonium sulfate are mixed, concentrated sulfuric acid is added and mixed evenly. This can promote the consistency of the mineral reaction degree and improve the leaching rate of niobium.
示例性地,步骤(2)中,初次浸出的温度为260-300℃,例如270℃、280℃、290℃。Illustratively, in step (2), the temperature of the initial leaching is 260-300°C, such as 270°C, 280°C, or 290°C.
示例性地,步骤(2)中,初次浸出的时间为2.0-2.5h,例如2.1h、2.2h、2.3h、2.4h。Exemplarily, in step (2), the initial leaching time is 2.0-2.5 h, such as 2.1 h, 2.2 h, 2.3 h, 2.4 h.
示例性地,初次浸出结束后,将样品取出,冷却至室温。Exemplarily, after the initial leaching is completed, the sample is taken out and cooled to room temperature.
示例性地,步骤(2)中,白云鄂博稀土尾矿与氟盐的质量比为1:0.15-0.25。如果氟盐过多会造成氟化钠浪费,产生过多氟离子,难以处理,如果氟盐过少,铌的提取率降低,不能充分提铌。Exemplarily, in step (2), the mass ratio of the Bayan Obo rare earth tailings to the fluoride salt is 1:0.15-0.25. If there is too much fluoride salt, sodium fluoride will be wasted and too many fluoride ions will be produced, which are difficult to handle. If there is too little fluoride salt, the niobium extraction rate will be reduced and niobium cannot be fully extracted.
本发明中,步骤(2)中,氟离子在酸性溶液中破坏硅酸盐,释放赋存在硅酸盐中的铌。In the present invention, in step (2), fluoride ions destroy silicates in an acidic solution, thereby releasing niobium contained in the silicates.
示例性地,步骤(2)中,将初次浸出后的混合物与氟盐、水混合后,将混合物的pH调到1.5-1.8,例如pH为1.5、1.6、1.7、1.8。如果pH值过低,容易形成氢氟酸;如果pH值过高,影响铌的浸出率。For example, in step (2), after the mixture after the initial leaching is mixed with fluoride salt and water, the pH of the mixture is adjusted to 1.5-1.8, for example, pH 1.5, 1.6, 1.7, 1.8. If the pH value is too low, hydrofluoric acid is easily formed; if the pH value is too high, the leaching rate of niobium is affected.
具体地,先向初次浸出后的混合物加氟盐,混合均匀后再加水,然后加pH调节剂调节溶液的pH。Specifically, fluoride salt is first added to the mixture after the primary leaching, water is added after mixing evenly, and then a pH adjuster is added to adjust the pH of the solution.
示例性地,用稀硫酸和/或氢氧化钠调节混合物的pH值。Illustratively, the pH of the mixture is adjusted using dilute sulfuric acid and/or sodium hydroxide.
示例性地,步骤(2)中,白云鄂博稀土尾矿的质量与水的体积之比为1g:20-30mL。Exemplarily, in step (2), the ratio of the mass of Bayan Obo rare earth tailings to the volume of water is 1 g: 20-30 mL.
示例性地,步骤(2)中,所述二次浸出的温度为60-80℃,例如60℃、65℃、70℃、75℃。Illustratively, in step (2), the temperature of the secondary leaching is 60-80°C, such as 60°C, 65°C, 70°C, 75°C.
示例性地,步骤(2)中,所述二次浸出的时间为1-2h。Exemplarily, in step (2), the secondary leaching time is 1-2 hours.
示例性地,步骤(2)中,所述二次浸出的过程中进行搅拌,搅拌速度为300-500r/min。Illustratively, in step (2), stirring is performed during the secondary leaching process at a stirring speed of 300-500 r/min.
示例性地,步骤(2)中,氟盐为氟化钠。Illustratively, in step (2), the fluoride salt is sodium fluoride.
示例性地,步骤(2)中,所述对得到的滤液进行萃取铌,包括:将滤液定容至500mL,将定容后的铌溶液浓缩50倍,将浓缩液和MIBK放入分液漏斗,震荡后静置,直到分液漏斗中出现有机相和水相稳定分层,分离有机相;反萃取有机相中的铌,取有机相和0.5mol/L的硫酸放入分液漏斗,震荡分液漏斗,待水相和有机相完全分离,提取水相,该水相即为含铌溶液。Illustratively, in step (2), extracting niobium from the obtained filtrate comprises: fixing the volume of the filtrate to 500 mL, concentrating the fixed niobium solution by 50 times, placing the concentrate and MIBK into a separatory funnel, shaking and then standing until an organic phase and an aqueous phase are stably separated in the separatory funnel, and separating the organic phase; back-extracting niobium from the organic phase, taking the organic phase and 0.5 mol/L sulfuric acid and placing them into a separatory funnel, shaking the separatory funnel, and extracting the aqueous phase after the aqueous phase and the organic phase are completely separated, and the aqueous phase is obtained. The aqueous phase is a niobium-containing solution.
示例性地,浓缩液和MIBK的体积比为1:1-2。Exemplarily, the volume ratio of the concentrate to MIBK is 1:1-2.
示例性地,有机相与硫酸的体积比为1:4-5。Exemplarily, the volume ratio of the organic phase to sulfuric acid is 1:4-5.
示例性地,步骤(3)中,所述调pH至3-4.5,包括:先加入5-7mol/L的NaOH溶液,调整pH值为2-2.5,然后加入1-2mol/L的Na2CO3溶液,调整pH值为3-4.5。Illustratively, in step (3), adjusting the pH to 3-4.5 comprises: first adding 5-7 mol/L NaOH solution to adjust the pH to 2-2.5, and then adding 1-2 mol/L Na 2 CO 3 solution to adjust the pH to 3-4.5.
示例性地,步骤(3)中,过氧化氢的作用是将Fe2+氧化成Fe3+,所述过氧化氢溶液的质量浓度为25-30%。Exemplarily, in step (3), the role of hydrogen peroxide is to oxidize Fe 2+ into Fe 3+ , and the mass concentration of the hydrogen peroxide solution is 25-30%.
示例性地,酸洗液和萃余液的混合液与所述过氧化氢溶液的体积比为20:1-5。Exemplarily, the volume ratio of the mixed solution of the pickling liquid and the raffinate to the hydrogen peroxide solution is 20:1-5.
示例性地,步骤(3)中,所述沉淀反应的温度为50-80℃。温度过低或过高都会影响铁的沉淀率。For example, in step (3), the temperature of the precipitation reaction is 50-80° C. Too low or too high a temperature will affect the precipitation rate of iron.
示例性地,步骤(3)包括将沉淀物放入马弗炉中在600-700℃焙烧1-2h,目的是为了除去沉淀物中的水。Exemplarily, step (3) includes placing the precipitate in a muffle furnace and calcining it at 600-700° C. for 1-2 hours in order to remove water from the precipitate.
下面,通过具体实施例进一步说明本发明的从白云鄂博稀土尾矿中联合提取铌铁的方法。The method for combined extraction of ferroniobium from Bayan Obo rare earth tailings of the present invention is further illustrated below by means of specific examples.
以下实施例和对比例中的白云鄂博稀土尾矿的主要成分如表1所示。The main components of the Bayan Obo rare earth tailings in the following examples and comparative examples are shown in Table 1.
表1Table 1
实施例1Example 1
该实施例提供一种从白云鄂博稀土尾矿中联合提取铌铁的方法,该方法包括:This embodiment provides a method for jointly extracting ferroniobium from Bayan Obo rare earth tailings, the method comprising:
(1)预处理:将白云鄂博稀土尾矿经过80目筛子筛分,去除白云鄂博稀土尾矿中的叶子、小块石头等杂物,将筛下物放入托盘中100℃烘干4h。(1) Pretreatment: The Bayan Obo rare earth tailings were screened through an 80-mesh sieve to remove leaves, small stones and other debris from the Bayan Obo rare earth tailings, and the screened material was placed in a tray and dried at 100°C for 4 hours.
(2)盐酸酸洗:取白云鄂博稀土尾矿放入圆底烧瓶中,按液固比7:1的比例加入2mol/L的盐酸;圆底烧瓶连接冷凝回流装置后,置于温度为70℃的水浴锅中;转子转速400r/min,酸洗时间1.2h。(2) Hydrochloric acid pickling: Take the Bayan Obo rare earth tailings and put them into a round-bottom flask. Add 2 mol/L hydrochloric acid at a liquid-to-solid ratio of 7:1. After connecting the round-bottom flask to a condensation reflux device, place it in a water bath at a temperature of 70°C. The rotor speed is 400 r/min and the pickling time is 1.2 h.
(3)抽滤分离:用真空抽滤机分离酸洗后的滤液和滤渣,在100℃的条件下烘干滤渣1小时,酸洗液保留。(3) Filtration and separation: Use a vacuum filter to separate the filtrate and filter residue after pickling, dry the filter residue at 100°C for 1 hour, and retain the pickling liquid.
用XRF检测并计算酸洗后白云鄂博稀土尾矿中铁、镁、钙、铝的去除率分别是29.51%、64.76%、66.85%、49.09%,铌的回收率为86.84%,该回收率是指酸洗后尾矿中剩余的铌与酸洗前尾矿中铌的比。The removal rates of iron, magnesium, calcium and aluminum in the Bayan Obo rare earth tailings after pickling were detected and calculated by XRF, and they were 29.51%, 64.76%, 66.85% and 49.09% respectively. The recovery rate of niobium was 86.84%, which refers to the ratio of the remaining niobium in the tailings after pickling to the niobium in the tailings before pickling.
(4)硫酸铵强化硫酸焙烧一次浸出:将2g酸洗后的尾矿放入玻璃石英坩埚中,加入0.6g硫酸铵及2.5mL98%浓硫酸(尾矿的质量与硫酸铵的质量、浓硫酸的体积之比为1:0.3:1.25),先将尾矿与硫酸铵混合均匀后,再与浓硫酸混合。将玻璃石英坩埚放入290℃的马弗炉中,焙烧2h。焙烧结束后,将石英玻璃坩埚取出,冷却至室温。(4) Ammonium sulfate-enhanced sulfuric acid roasting and primary leaching: 2 g of tailings after acid washing are placed in a glass quartz crucible, and 0.6 g of ammonium sulfate and 2.5 mL of 98% concentrated sulfuric acid are added (the ratio of the mass of tailings to the mass of ammonium sulfate and the volume of concentrated sulfuric acid is 1:0.3:1.25). The tailings are first mixed with ammonium sulfate and then with concentrated sulfuric acid. The glass quartz crucible is placed in a muffle furnace at 290°C and roasted for 2 hours. After the roasting is completed, the quartz glass crucible is taken out and cooled to room temperature.
(5)氟盐二次浸出:在步骤(4)的玻璃石英坩埚中添加0.3g氟化钠(尾矿与氟化钠的质量比1:0.15),加入50mL去离子水(水的体积与尾矿的质量之比为25:1),调pH为1.7,将玻璃石英坩埚放置在恒温水浴锅中。水浸温度80℃,浸出时间1h,转子转速400r/min。(5) Secondary leaching of fluoride salt: Add 0.3 g of sodium fluoride (the mass ratio of tailings to sodium fluoride is 1:0.15) to the glass quartz crucible in step (4), add 50 mL of deionized water (the volume of water to the mass of tailings is 25:1), adjust the pH to 1.7, and place the glass quartz crucible in a constant temperature water bath. The water immersion temperature is 80°C, the leaching time is 1 hour, and the rotor speed is 400 r/min.
(6)抽滤分离:用真空抽滤机分离浸出后的滤液和滤渣。(6) Filtration and separation: Use a vacuum filter to separate the filtrate and residue after leaching.
检测铌的提取率:用ICP-MS检测二次浸出后滤液中的铌含量并计算铌的浸出率(提取率)为82%,浸出率为二次浸出后滤液中的铌含量与一次浸出前尾矿中的铌含量之比。Detection of niobium extraction rate: The niobium content in the filtrate after the secondary leaching was detected by ICP-MS and the niobium leaching rate (extraction rate) was calculated to be 82%. The leaching rate is the ratio of the niobium content in the filtrate after the secondary leaching to the niobium content in the tailings before the primary leaching.
(7)萃取铌:滤液定容至500mL,将定容后的铌溶液浓缩50倍,取浓缩液和MIBK(体积比为1:1)放入分液漏斗。将分液漏斗震荡3min,震荡结束后将分液漏斗静止,直到分液漏斗中出现有机相(萃取液)和水相(萃余液)稳定分层,分离有机相;反萃取有机相中的铌,取有机相和0.5mol/L的硫酸按体积比为1:4溶液放入分液漏斗,震荡分液漏斗5分钟,待水相和有机相完全分离,提取水相,检测铌含量。(7) Extraction of niobium: The filtrate was fixed to 500 mL, and the niobium solution was concentrated 50 times. The concentrated solution and MIBK (volume ratio of 1:1) were placed in a separatory funnel. The separatory funnel was shaken for 3 minutes. After the shaking, the separatory funnel was left to stand until the organic phase (extract solution) and the aqueous phase (raffinate) were stably separated in the separatory funnel to separate the organic phase. The niobium in the organic phase was extracted by back-extracting the organic phase and the organic phase and 0.5 mol/L sulfuric acid were placed in a separatory funnel in a volume ratio of 1:4. The separatory funnel was shaken for 5 minutes until the aqueous phase and the organic phase were completely separated. The aqueous phase was extracted and the niobium content was detected.
用MIBK萃取溶液中的铌,萃取率达到87.2%,用0.5mol/L的硫酸溶液反萃取铌,铌的溶出率几乎达到100%。The niobium in the solution was extracted with MIBK, and the extraction rate reached 87.2%. The niobium was stripped with 0.5 mol/L sulfuric acid solution, and the dissolution rate of niobium was almost 100%.
(8)将酸洗液和萃余液混合,向混合溶液中滴加5mol/L的NaOH溶液,调整混合溶液的pH值至2,再滴加1mol/L的Na2CO3,调节混合溶液的pH值至3;(8) mixing the pickling solution and the raffinate, adding 5 mol/L NaOH solution to the mixed solution to adjust the pH value of the mixed solution to 2, and then adding 1 mol/L Na 2 CO 3 to adjust the pH value of the mixed solution to 3;
向混合液中滴加质量浓度为25%的H2O2溶液,酸洗液和萃余液的混合液与过氧化氢溶液的体积比为20:3,将Fe2+氧化成Fe3+,形成Fe(OH)3沉淀,用真空抽滤机分离沉淀物与滤液,回收沉淀物。将沉淀物放入马弗炉中600℃焙烧1h。Add 25% H 2 O 2 solution to the mixed solution, the volume ratio of the mixed solution of the pickling solution and the raffinate to the hydrogen peroxide solution is 20:3, oxidize Fe 2+ to Fe 3+ , form Fe(OH) 3 precipitate, separate the precipitate from the filtrate with a vacuum filter, and recover the precipitate. Put the precipitate into a muffle furnace and roast it at 600℃ for 1h.
铁的提取率为45%,铁的提取率为提铁焙烧后的产品中铁含量与酸洗之前尾矿中铁含量之比。The iron extraction rate is 45%, and the iron extraction rate is the ratio of the iron content in the product after iron extraction roasting to the iron content in the tailings before acid washing.
实施例2Example 2
该实施例提供硫酸铵的加入量对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,硫酸铵的添加量分别为0.1g、0.2g、0.4g、0.5g、0.6g、0.7g、0.8g。This example provides the effect of the amount of ammonium sulfate added on the niobium extraction rate, and adopts a method for jointly extracting niobium iron from Bayan Obo rare earth tailings similar to Example 1, except that the amount of ammonium sulfate added is 0.1g, 0.2g, 0.4g, 0.5g, 0.6g, 0.7g, and 0.8g, respectively.
表2Table 2
从表2以及实施例1的数据可以看出,添加硫酸铵的量再0.3-0.8g时(也就是尾矿与硫酸铵的质量比为1:0.15-0.4),浸出率保持在76%以上。It can be seen from the data in Table 2 and Example 1 that when the amount of ammonium sulfate added is 0.3-0.8 g (that is, the mass ratio of tailings to ammonium sulfate is 1:0.15-0.4), the leaching rate is maintained above 76%.
实施例3Example 3
该实施例提供浓硫酸的加入量对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,尾矿与浓硫酸的固液比(g/mL)分别为1:0.25、1:0.5、1:0.75、1:1、1:1.5。结果如表3所示。This example provides the effect of the amount of concentrated sulfuric acid added on the niobium extraction rate, and adopts a method similar to Example 1 for the combined extraction of ferroniobium from the Bayan Obo rare earth tailings, except that the solid-liquid ratio (g/mL) of the tailings to the concentrated sulfuric acid is 1:0.25, 1:0.5, 1:0.75, 1:1, and 1:1.5, respectively. The results are shown in Table 3.
表3Table 3
从表3以及实施例1的数据可以看出,尾矿与浓硫酸的固液比为1:1-1.5时,铌的最终浸出率可达78%以上。It can be seen from the data in Table 3 and Example 1 that when the solid-liquid ratio of tailings to concentrated sulfuric acid is 1:1-1.5, the final leaching rate of niobium can reach more than 78%.
实施例4Example 4
该实施例提供焙烧温度对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,焙烧温度分别为200℃、230℃、260℃、280℃、300℃、320℃。结果如表4所示。This example provides the effect of roasting temperature on niobium extraction rate, using a method similar to Example 1 for combined extraction of niobium iron from Bayan Obo rare earth tailings, except that the roasting temperatures are 200°C, 230°C, 260°C, 280°C, 300°C, and 320°C, respectively. The results are shown in Table 4.
表4Table 4
由表4和实施例1的数据可以看出,焙烧温度在260-300℃时,铌提取率达到70%以上,焙烧温度在260-300℃时,铌提取率达到71%以上。It can be seen from the data in Table 4 and Example 1 that when the roasting temperature is between 260 and 300°C, the niobium extraction rate reaches more than 70%, and when the roasting temperature is between 260 and 300°C, the niobium extraction rate reaches more than 71%.
实施例5Example 5
该实施例提供焙烧时间对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,焙烧时间分别为0.5h、1.0h、1.5h、2.5h。结果如表5所示。This example provides the effect of roasting time on niobium extraction rate, using a method similar to Example 1 for combined extraction of ferroniobium from Bayan Obo rare earth tailings, except that the roasting times are 0.5h, 1.0h, 1.5h, and 2.5h, respectively. The results are shown in Table 5.
表5Table 5
从表5和实施例1的数据可以看出,焙烧时间超过2h,铌提取率基本不变,因此本发明优选焙烧时间为2-2.5h。It can be seen from the data in Table 5 and Example 1 that when the roasting time exceeds 2 hours, the niobium extraction rate remains substantially unchanged. Therefore, the preferred roasting time of the present invention is 2-2.5 hours.
实施例6Example 6
该实施例提供水浸过程中氟化钠的加入量对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,氟化钠的加入量分别为0.1g,0.2g,0.4g,0.5g。结果如表6所示。This example provides the effect of the amount of sodium fluoride added during the water leaching process on the niobium extraction rate. A method similar to Example 1 is used to jointly extract ferroniobium from the Bayan Obo rare earth tailings, except that the amount of sodium fluoride added is 0.1 g, 0.2 g, 0.4 g, and 0.5 g, respectively. The results are shown in Table 6.
表6Table 6
从表6和实施例1的数据可以看出,对于2g尾矿,氟化钠用量在0.3g以上,铌浸出率最高,且氟化钠的用量超过0.3g,铌浸出率基本不变。It can be seen from the data in Table 6 and Example 1 that for 2 g of tailings, the niobium leaching rate is highest when the amount of sodium fluoride used is above 0.3 g, and the niobium leaching rate remains basically unchanged when the amount of sodium fluoride used exceeds 0.3 g.
实施例7Example 7
该实施例提供水浸过程中pH值对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,通过滴加氢氧化钠溶液和硫酸溶液调节pH值,浸出液pH值调整为2.0。This example provides the effect of pH value on niobium extraction rate during water leaching, and adopts a method for combined extraction of niobium iron from Bayan Obo rare earth tailings similar to Example 1, except that the pH value is adjusted by dripping sodium hydroxide solution and sulfuric acid solution, and the pH value of the leaching solution is adjusted to 2.0.
本实施例的铌浸出率为67%。The niobium leaching rate in this example is 67%.
实施例8Example 8
该实施例提供二次浸出的温度对铌提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,二次浸出的温度为50℃。This example provides the effect of the secondary leaching temperature on the niobium extraction rate, and adopts a method for combined extraction of niobium iron from Bayan Obo rare earth tailings similar to that of Example 1, except that the secondary leaching temperature is 50°C.
本实施例的铌浸出率为68%。The niobium leaching rate in this example is 68%.
实施例9Example 9
该实施例提供稀盐酸的用量对铁提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,步骤(2)中,稀盐酸与白云鄂博稀土尾矿的液固比为3:1。This embodiment provides the effect of the amount of dilute hydrochloric acid used on the iron extraction rate, and adopts a method for jointly extracting niobium iron from the Bayan Obo rare earth tailings similar to that of Example 1, except that in step (2), the liquid-to-solid ratio of dilute hydrochloric acid to the Bayan Obo rare earth tailings is 3:1.
本实施例的铁的提取率为39%。The iron extraction rate in this example was 39%.
实施例10Example 10
该实施例提供H2O2溶液的用量对铁提取率的影响,采用与实施例1相似的从白云鄂博稀土尾矿中联合提取铌铁的方法,不同的是,酸洗液和萃余液的混合液与过氧化氢溶液的体积比为20:0.5。This example provides the effect of the amount of H2O2 solution on the iron extraction rate. A method similar to Example 1 is used to jointly extract niobium iron from Bayan Obo rare earth tailings, except that the volume ratio of the mixed solution of the pickling solution and the raffinate to the hydrogen peroxide solution is 20:0.5.
本实施例的铁的提取率为35%。The iron extraction rate in this example is 35%.
对比例1Comparative Example 1
该对比例采用硫酸铵硫酸焙烧+水浸+草酸浸出的方法来提取白云鄂博稀土尾矿中的铌,该方法与实施例1的方法相似,不同的是:在硫酸铵浓硫酸焙烧初次焙烧浸出后,向混合物中加入水进行水浸,然后固液分离,得到第一滤液和第一滤渣,将第一滤渣与草酸混合,草酸酸浸结束后,固液分离,得到第二滤液和第二滤渣,检测得到的第一滤液和第二滤液中铌的总含量并计算提取率为54.6%。The comparative example adopts the method of ammonium sulfate and sulfuric acid roasting + water leaching + oxalic acid leaching to extract niobium from the Bayan Obo rare earth tailings. The method is similar to the method in Example 1, except that: after the initial roasting and leaching by ammonium sulfate and concentrated sulfuric acid roasting, water is added to the mixture for water leaching, and then solid-liquid separation is performed to obtain a first filtrate and a first filter residue, the first filter residue is mixed with oxalic acid, and after the oxalic acid leaching is completed, solid-liquid separation is performed to obtain a second filtrate and a second filter residue, and the total content of niobium in the obtained first filtrate and the second filtrate is detected and the extraction rate is calculated to be 54.6%.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
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