CN118932774A - A blanket heat setting device for making dehydrated blankets - Google Patents

A blanket heat setting device for making dehydrated blankets Download PDF

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Publication number
CN118932774A
CN118932774A CN202411409071.7A CN202411409071A CN118932774A CN 118932774 A CN118932774 A CN 118932774A CN 202411409071 A CN202411409071 A CN 202411409071A CN 118932774 A CN118932774 A CN 118932774A
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CN
China
Prior art keywords
bolts
blanket
arc
plate
drying box
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Application number
CN202411409071.7A
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Chinese (zh)
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CN118932774B (en
Inventor
陶云峰
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Nantong Ruyufeng Textile Technology Co ltd
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Nantong Ruyufeng Textile Technology Co ltd
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Priority to CN202411409071.7A priority Critical patent/CN118932774B/en
Publication of CN118932774A publication Critical patent/CN118932774A/en
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Publication of CN118932774B publication Critical patent/CN118932774B/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/08Pressure rolls
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • D21F7/12Drying

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  • Drying Of Solid Materials (AREA)

Abstract

本发明涉及干燥技术领域,特别是涉及一种制作脱水毛毯用毛毯热定型装置,包括有进料架、干燥箱、收卷架、固定板和波形板,进料架和收卷架之间通过螺栓固定安装有支撑脚,支撑脚的顶部两端通过支撑架连接有干燥箱,进料架上在位于干燥箱的一端两侧通过螺栓固定安装有支撑板,支撑板的顶部中心处通过螺栓固定安装有轴承,支撑板上在轴承的中心活动处之间固定安装有主动转辊,支撑板的顶端之间通过连接架安装有与主动转辊之间转动连接的从动转辊。本发明通过滚动压水的效果对脱水毛毯中的水分进行挤压出来,加压出来的水分不会再次进入到脱水毛毯直接由重力落下,通过波形板配合弧形凹槽和弧形凸块对脱水毛毯进行压出,热风机进行彻底干燥。

The present invention relates to the field of drying technology, and in particular to a blanket heat setting device for making dehydrated blankets, comprising a feed rack, a drying box, a winding rack, a fixed plate and a corrugated plate, a support foot is fixedly installed between the feed rack and the winding rack by bolts, the top two ends of the support foot are connected to the drying box by a support rack, a support plate is fixedly installed on both sides of one end of the drying box by bolts on the feed rack, a bearing is fixedly installed at the center of the top of the support plate by bolts, a driving roller is fixedly installed between the central movable parts of the bearing on the support plate, and a driven roller rotatably connected to the driving roller is installed between the top ends of the support plates by a connecting rack. The present invention squeezes out the moisture in the dehydrated blanket by the effect of rolling water pressure, and the pressurized moisture will not enter the dehydrated blanket again and will fall directly by gravity, and the dehydrated blanket is pressed out by the corrugated plate in conjunction with the arc groove and the arc protrusion, and the hot air blower is thoroughly dried.

Description

Blanket heat setting device for manufacturing dewatering blanket
Technical Field
The invention relates to the technical field of drying, in particular to a blanket heat setting device for manufacturing a dewatering blanket.
Background
Dewatering felt, also known as papermaking felt, an industrial filtering dewatering material, which is mainly used for paper forming, wet paper press dewatering and transportation, plays a vital role in the papermaking industry, and is a fabric felt for paper forming and transportation, which has good drainage property, ‌ elasticity, ‌ high strength, ‌ wear resistance, ‌ and resistance to bacteria and acid-base corrosion, and by its special structure and material, helps to realize the paper forming and dewatering process, and by its physical properties, the material not only plays a supporting and guiding role in the paper making process, but also helps to remove excessive moisture in the paper, thereby affecting the quality and yield of the paper.
At present, in the dehydration process of the dehydration blanket, a scraping plate or a pressing plate is adopted to scrape or compress and remove internal inhaled moisture, then the scraped dehydration blanket enters a dryer to dry and evaporate the internal moisture, the scraping plate water is scraped back and forth on the surface of the dehydration blanket, damage to materials is easily caused, the pressing plate presses water to be remained at the bottom after pressing the internal moisture out, once the pressing plate is separated from the dehydration blanket, the residual water stain at the periphery of the bottom can be sucked into the dehydration blanket again, in addition, the dehydration blanket entering the dryer can only dry the moisture on the surface layer, the moisture on the inner layer is not pressurized, and the moisture on the inner layer of the dehydration blanket is difficult to drain.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a blanket heat setting device for manufacturing a dewatering blanket.
In order to solve the technical problems, the invention provides the following technical scheme: including feeding frame, drying cabinet, rolling frame, setting are in the feeding frame with fixed plate between the drying cabinet and the setting are in wave shaped plate in the drying cabinet, the feeding frame with through bolt fixed mounting has the supporting legs between the rolling frame, the top both ends of supporting legs are connected with through the support frame the drying cabinet, the feeding is put up being located the one end both sides of drying cabinet are through bolt fixed mounting has the backup pad, the top center department of backup pad is through bolt fixed mounting has the bearing, in the backup pad be in fixed mounting has initiative roller between the center movable part of bearing, install through the link between the top of backup pad with rotate the driven roller of being connected between the initiative roller, be provided with the pressurized-water subassembly that presses the dewatering woollen blanket between the fixed plate, and pressurized-water subassembly including:
The lower water squeezing roller is movably arranged at the bottom of the fixed plate, the fixed plate is arranged at two ends of one side of the supporting plate through connecting rods, the lower water squeezing roller is fixedly arranged at one side of the bottom of the fixed plate through bolts, and the liquid collecting box is fixedly arranged at the center of one side of the bottom of the lower water squeezing roller on the top of the feeding frame through bolts;
An upper water pressing roller movably arranged on one side of the top of the lower water pressing roller, a top plate is fixedly arranged between one sides of the tops of the fixed plates through bolts, an adjusting screw is connected with the center of the top plate in a threaded penetrating manner, a support plate is connected to the top of the upper water pressing roller, and the bottom end of the adjusting screw is connected to the center of the top of the support plate through a bearing;
The drying box is characterized in that drying holes are formed in the centers of the bottoms of two ends of the drying box, an air heater is fixedly arranged on the periphery of the drying holes through bolts, a plurality of arc-shaped grooves are uniformly formed in the bottom end of the interior of the drying box, a plurality of arc-shaped protruding blocks are arranged between the arc-shaped grooves in the drying box, the arc-shaped protruding blocks are identical with the arc-shaped grooves in size, and the wavy plates are movably arranged in the centers of the arc-shaped protruding blocks and the tops of the arc-shaped grooves in the drying box;
The drying oven is characterized in that a plurality of draining holes are uniformly formed in the center of the bottom of the arc-shaped groove, a heating cavity is formed in the center of the inside of the arc-shaped protruding block, a heating wire is arranged in the heating cavity in the arc-shaped protruding block, a heat insulation plate is arranged on one side of the bottom of the heating cavity in the arc-shaped protruding block, and the wave-shaped plate is mutually attached to the arc-shaped groove and the arc-shaped protruding block.
As a preferable technical scheme of the invention, a connecting frame is fixedly arranged on two sides of the other end of the feeding frame through bolts, a dewatering blanket roller is connected to the feeding frame through the connecting frame, a first motor is fixedly arranged on one side of the top of the feeding frame through bolts, a first gear is connected to the output end of the first motor, a second gear is connected to one side of the driving rotating roller penetrating through the supporting plate, a chain is connected between the first gear and the second gear, and the first gear, the second gear and the chain are movably arranged in a side frame arranged on one side of the feeding frame.
The fixed sliding grooves are formed in the center of the top of one side of the fixed plate, the fixed plate is provided with fixed sliding blocks in the fixed sliding grooves in a sliding manner, two ends of the upper water pressing roller are fixedly mounted on the tops of the fixed sliding blocks through bolts, and the top ends of the adjusting screws are provided with rotating discs fixedly mounted on the outer sides of the tops of the top plates through bolts.
As a preferable technical scheme of the invention, an electric telescopic rod is fixedly arranged at the center of the top of the drying box through a bolt, the bottom end of the electric telescopic rod penetrates through and extends to the center of the top of a movable plate in the drying box, movable rods are fixedly arranged at the periphery of the bottom of the movable plate through bolts, and the bottom end of the movable rod is fixedly arranged at the periphery of the top of the corrugated plate through bolts.
The center of the bottom of the drying box is connected with a liquid collecting hopper through bolts in a sealing manner, the liquid collecting hopper is arranged at the center between the supporting frames, and the arc-shaped protruding blocks and the arc-shaped grooves in the drying box are adjacently arranged.
As a preferable technical scheme of the invention, the centers of two ends of one side of the top of the winding frame are fixedly provided with L-shaped mounting seats through bolts, the centers of the tops of the L-shaped mounting seats are movably provided with rotating frames, the L-shaped mounting seats are connected with winding rollers for winding the dewatering blanket through the rotating frames, the tops of one side of the winding frames are fixedly provided with second motors through bolts, and one ends of the winding rollers are connected to the output ends of the second motors.
As a preferable technical scheme of the invention, a connecting block is fixedly arranged on the L-shaped mounting seat at the center of one side of the top of the rotating frame through a bolt, a controller is fixedly arranged at the top of one side of the L-shaped mounting seat through a bolt, and an emergency button is fixedly arranged at the bottom of the other side of the L-shaped mounting seat through a bolt.
The wind-up roll and the dewatering blanket roll are positioned on the same level, the dewatering blanket is movably arranged on one side of the top of the arc-shaped protruding block in the drying box, and the upper water pressing roll and the lower water pressing roll are positioned on one side of the bottom of the driving rotating roll.
Compared with the prior art, the invention has the following beneficial effects:
1. The supporting plate connected with the lower bearing of the adjusting screw is used for adjusting the height of the upper water pressing roller, so that the upper water pressing roller moves in the fixed chute in the fixed plate, the distance between the upper water pressing roller and the lower water pressing roller is adjusted to meet the requirements of dewatering water pressure of dewatering blankets with different thicknesses, and the water outlet effect is good.
2. Utilize the wave plate to extrude the dewatering woollen blanket of bottom and drip and heat the stoving, the dewatering woollen blanket cooperates the wave plate on the arc lug and drips inlayer moisture, and the arc side through the arc lug cooperates gravity whereabouts to the arc recess in, and the protruding structure of arc recess cooperation wave plate also presses the water accuse to the dewatering woollen blanket simultaneously and dries.
3. The heating wire through the internal heating cavity of arc lug heats the stoving for inlayer moisture dries with higher speed, and the temperature of heating wire concentrates on the top of arc lug and dries, and the structure is ingenious, enlarges extrusion area of contact through arc lug and arc recess, improves drying effect, and the extrusion of arcwall face is convenient for cooperate gravity to drip inlayer moisture simultaneously.
4. The water in the dewatering blanket is extruded through the effect of rolling the pressurized water, the pressurized water can not enter the dewatering blanket again and directly fall down by gravity, the water control effect is good, the dewatering blanket is extruded through the corrugated plate matched with the arc-shaped grooves and the arc-shaped protruding blocks, and the air heater is thoroughly dried.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the whole structure of the present invention;
FIG. 3 is a schematic diagram of the overall structure of the present invention;
FIG. 4 is a schematic view of the structure of the winding frame in FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the feed rack of FIG. 1 according to the present invention;
FIG. 6 is a second schematic view of the feeding frame of FIG. 1 according to the present invention;
FIG. 7 is a schematic view of the structure of the drying oven of FIG. 1 according to the present invention;
FIG. 8 is a schematic view showing the internal structure of the drying box of FIG. 7 according to the present invention;
FIG. 9 is a schematic view of the arcuate groove structure of FIG. 8 in accordance with the present invention;
FIG. 10 is a schematic view of the corrugated plate of FIG. 8 according to the present invention;
FIG. 11 is a schematic view of the support plate of FIG. 5 according to the present invention;
FIG. 12 is a schematic view of the structure of the retaining plate of FIG. 5 according to the present invention;
Fig. 13 is a schematic enlarged view of the structure a in fig. 10 according to the present invention.
Wherein: 10. a feeding frame; 11. a support plate; 12. actively rotating the roller; 13. a driven rotating roller; 14. a connecting frame; 15. a connecting frame; 16. a dewatering blanket roll; 20. a drying box; 21. supporting feet; 22. a support frame; 23. drying the holes; 24. an air heater; 25. an arc-shaped groove; 26. draining holes; 27. an electric telescopic rod; 28. a movable plate; 29. a liquid collecting hopper; 30. a winding frame; 31. an L-shaped mounting seat; 32. a wind-up roll; 33. a rotating frame; 34. a second motor; 35. a connecting block; 36. a controller; 37. an emergency button; 40. a fixing plate; 41. a lower water pressing roller; 42. a connecting rod; 43. a liquid collecting box; 44. a water pressing roller is arranged; 45. a top plate; 46. adjusting a screw; 47. a support plate; 48. a fixed chute; 49. a fixed slide block; 50. a corrugated plate; 51. arc-shaped protruding blocks; 52. a heating chamber; 53. a heating wire; 54. a heat insulating plate; 55. a movable rod; 60. a first motor; 61. a first gear; 62. a second gear; 63. a chain; 64. a side frame; 90. a bearing; 91. and (5) rotating the disc.
Detailed Description
In order that the manner in which the above recited features, objects and advantages of the present invention are obtained will become readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Based on the examples in the embodiments, those skilled in the art can obtain other examples without making any inventive effort, which fall within the scope of the invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents, etc. used in the following examples are commercially available unless otherwise specified.
As shown in fig. 2,3, 5, 6, 8, 10, 11, 12 and 13, the drying device comprises a feeding frame 10, a drying box 20, a winding frame 30, a fixing plate 40 arranged between the feeding frame 10 and the drying box 20 and a corrugated plate 50 arranged in the drying box 20, support legs 21 are fixedly arranged between the feeding frame 10 and the winding frame 30 through bolts, the drying box 20 is connected to the two ends of the top of the support legs 21 through support frames 22, a support plate 11 is fixedly arranged on the feeding frame 10 and positioned on two sides of one end of the drying box 20 through bolts, a bearing 90 is fixedly arranged at the center of the top of the support plate 11 through bolts, a driving rotating roller 12 is fixedly arranged between the center movable parts of the bearing 90 on the support plate 11, a driven rotating roller 13 rotationally connected with the driving rotating roller 12 is arranged between the top ends of the support plate 11 through a connecting frame 14, a water pressing assembly for pressing a dewatering blanket is arranged between the fixing plates 40, and the water pressing assembly comprises:
The lower squeeze roll 41 moving at the bottom of the fixed plate 40, the fixed plate 40 is installed at two ends of one side of the supporting plate 11 through the connecting rod 42, the lower squeeze roll 41 is fixedly installed at one side of the bottom of the fixed plate 40 through bolts, the liquid collecting box 43 is fixedly installed at the center of one side of the bottom of the lower squeeze roll 41 on the top of the feeding frame 10 through bolts, and the water in the dewatering felt is controlled by the upper squeeze roll 44 and the lower squeeze roll 41 to be collected in the liquid collecting box 43;
an upper squeeze roller 44 movably arranged at one side of the top of the lower squeeze roller 41, a top plate 45 is fixedly arranged between one sides of the top of the fixed plate 40 through bolts, an adjusting screw 46 is connected at the center of the top plate 45 in a threaded penetrating manner, a support plate 47 is connected at the top of the upper squeeze roller 44, the bottom end of the adjusting screw 46 is connected at the center of the top of the support plate 47 through a bearing 90, and the upper squeeze roller 44 of the support plate 47 is supported by the rotation of the adjusting screw 46 in a height adjusting manner;
A drying hole 23 is formed in the centers of the bottoms of the two ends of the drying box 20, an air heater 24 is fixedly arranged on the periphery of the drying hole 23 through bolts on the drying box 20 to realize hot air blowing, the surface of a dewatering blanket is dried, a plurality of arc grooves 25 are uniformly formed in the bottom end of the inside of the drying box 20, a plurality of arc protruding blocks 51 are arranged between the arc grooves 25 in the drying box 20, the arc protruding blocks 51 are matched with the arc grooves 25 in size, a wave-shaped plate 50 is movably arranged in the drying box 20 at the centers of the tops of the arc protruding blocks 51 and the arc grooves 25, and the wave-shaped plate 50 realizes the effects of draining and drying pressurized water;
A plurality of draining holes 26 are uniformly formed in the center of the bottom of the arc-shaped groove 25 on the drying box 20, a heating cavity 52 is formed in the center of the inside of the arc-shaped protruding block 51, a heating wire 53 is arranged in the heating cavity 52 in the arc-shaped protruding block 51, a heat insulation plate 54 is arranged on one side of the bottom of the heating cavity 52 in the arc-shaped protruding block 51, waste caused by heat dissipation to the bottom is avoided, and the corrugated plate 50 is mutually attached to the arc-shaped groove 25 and the arc-shaped protruding block 51 to drain water from the inner-layer dewatering blanket.
Referring to fig. 5, 6, 11 and 12, the other end of the feeding frame 10 is fixedly provided with a connecting frame 15 through bolts, the feeding frame 10 is connected with a dewatering blanket roller 16 through the connecting frame 15, feeding is facilitated, one side of the top of the feeding frame 10 is fixedly provided with a first motor 60 through bolts, the output end of the first motor 60 is connected with a first gear 61, one end of the driving rotating roller 12 penetrates through one side of the supporting plate 11 and is connected with a second gear 62, a chain 63 is connected between the first gear 61 and the second gear 62, and the first gear 61, the second gear 62 and the chain 63 are movably arranged in a side frame 64 arranged on one side of the feeding frame 10 to drive the driving rotating roller 12 to cooperate with the driven rotating roller 13 to carry out traction motion on the dewatering blanket.
The fixed runner 48 has all been seted up to one side top center department of fixed plate 40, sliding connection has fixed slider 49 in fixed runner 48 on the fixed plate 40, spacing motion realizes the distance adjustment between upper squeeze roll 44 and the lower squeeze roll 41, satisfy the accuse water pressure water to the dewatering felt of different thickness, the both ends of upper squeeze roll 44 pass through bolt fixed mounting on the top of fixed slider 49, the top of adjusting screw 46 is in the top outside of roof 45 through bolt fixed mounting rotary disk 91, be convenient for operate rotary motion.
Referring to fig. 7, 8 and 9, an electric telescopic rod 27 is fixedly mounted at the top center of the drying oven 20 through a bolt, the bottom end of the electric telescopic rod 27 penetrates through the center of the top of a movable plate 28 extending into the drying oven 20, a movable rod 55 is fixedly mounted at the periphery of the bottom of the movable plate 28 through the bolt, and the bottom end of the movable rod 55 is fixedly mounted at the periphery of the top of the corrugated plate 50 through the bolt, so that stable up-and-down movement of the corrugated plate 50 is realized.
The center of the bottom of the drying box 20 is provided with a liquid collecting hopper 29 at the periphery of the draining hole 26 through a bolt in a sealing manner, the liquid collecting hopper 29 is arranged at the center between the supporting frames 22, and the arc-shaped protruding blocks 51 and the arc-shaped grooves 25 in the drying box 20 are adjacently arranged, so that the effect of thoroughly controlling the moisture in the inner layer of the dewatering blanket is achieved.
Referring to fig. 1, 4 and 5, the center of two ends of one side of the top of the winding frame 30 is fixedly provided with an L-shaped mounting seat 31 through bolts, the center of the top of the L-shaped mounting seat 31 is movably provided with a rotating frame 33, the L-shaped mounting seat 31 is connected with a winding roller 32 for winding the dewatering blanket through the rotating frame 33, the operation and the assembly are convenient, the top of one side of the winding frame 30 is fixedly provided with a second motor 34 through bolts, one end of the winding roller 32 is connected to the output end of the second motor 34, and the winding effect of the drying and shaping dewatering blanket is achieved.
Referring to fig. 11 and 12, a connection block 35 is fixedly installed on the l-shaped mounting seat 31 at the center of one side of the top of the rotating frame 33 by a bolt, a controller 36 is fixedly installed on the top of one side of the l-shaped mounting seat 31 by a bolt, and an emergency button 37 is fixedly installed on the bottom of the other side of the l-shaped mounting seat 31 by a bolt, thereby facilitating control.
The wind-up roll 32 and the dewatering felt roll 16 are positioned on the same level, and the dewatering felt is moved on the top side of the arc-shaped protruding block 51 in the drying box 20, the upper and lower squeeze rolls 44 and 41 are positioned on the bottom side of the active rotary roll 12, the structure is stable, and the water is enabled to enter the liquid collecting box 43 by utilizing the force of gravity in combination with the squeeze water.
Working principle: the dewatering felt is wound into a dewatering felt roll 16, the dewatering felt roll 16 is placed into a connecting frame 15 to realize rotation, the dewatering felt penetrates through the space between an upper water pressing roll 44 and a lower water pressing roll 41 to enter the driving rotary roll 12 and the driven rotary roll 13, and then penetrates through a drying oven 20 to wind in a winding roll 32 on a discharging frame, so that the shaping effect of the dewatering felt is realized;
The first gear 61 is driven by the first motor 60 on the feeding frame 10 to drive the second gear 62 on the chain 63 to rotate, the second gear 62 drives the driving rotary roller 12 to rotate, the driving rotary roller 12 is matched with the driven rotary roller 13 to carry out traction motion on the dewatering blanket, the dewatering blanket is led into the drying box 20, the dewatering blanket penetrates through and enters between the upper dewatering roller 44 and the lower dewatering roller 41 before traction, the movably connected upper and lower dewatering rollers 41 are utilized to carry out traction water pressing on the dewatering blanket, the surface of the dewatering blanket is not damaged, meanwhile, the pressed water can be timely discharged and not be absorbed into the dewatering blanket again, the dewatering effect is good, the rotary plate 91 is utilized to carry out rotation motion on the adjusting screw 46 on the rotary plate 45, the supporting plate 47 connected with the lower bearing 90 of the adjusting screw 46 is used for carrying out height adjustment on the upper dewatering roller 44, the upper dewatering roller 44 is adjusted in the fixed chute 48 in the fixed plate 40, and the distance between the upper dewatering roller 44 and the lower dewatering roller 41 is met in the dewatering blanket with different thicknesses; the dewatering pressure water reaching different thicknesses is met, and the dewatered water is collected by the liquid collecting box 43;
After entering the bottom of the corrugated plate 50, the dehydrated blanket is extruded, drained and heated and dried by the corrugated plate 50, the dehydrated blanket drips out inner water on the arc-shaped convex block 51 by matching with the corrugated plate 50, and falls into the arc-shaped groove 25 by matching with gravity on the arc-shaped side surface of the arc-shaped convex block 51, meanwhile, the arc-shaped groove 25 is matched with the convex structure of the corrugated plate 50 to carry out water pressing and drying control on the dehydrated blanket, the drained water is discharged into the liquid collecting hopper 29 through the drain hole of the arc-shaped groove 25 to be collected, and the heated wire 53 of the heating cavity 52 in the arc-shaped convex block 51 is used for heating and drying during extrusion and drying, so that the inner water is accelerated to be dried, the heat insulating plate 54 under the arc-shaped convex block 51 is used for blocking the heat of the heated wire 53, so that the temperature of the heated wire 53 is concentrated at the top of the arc-shaped convex block 51, the structure is ingenious, and the dehydrated blanket after drying penetrates to the other side of the drying box 20;
Winding and rolling are achieved through the winding shaft in the winding frame 30 and the second motor 34, meanwhile, the L-shaped mounting seat 31 is assembled and disassembled on the rotating frame 33 through the connecting block 35, operation is simple, and the controller 36 is used for operating multiple groups of motors.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims (8)

1.一种制作脱水毛毯用毛毯热定型装置,包括有进料架(10)、干燥箱(20)、收卷架(30)、设置在所述进料架(10)和所述干燥箱(20)之间的固定板(40)和设置在所述干燥箱(20)中的波形板(50),其特征在于,所述进料架(10)和所述收卷架(30)之间通过螺栓固定安装有支撑脚(21),所述支撑脚(21)的顶部两端通过支撑架(22)连接有所述干燥箱(20),所述进料架(10)上在位于所述干燥箱(20)的一端两侧通过螺栓固定安装有支撑板(11),所述支撑板(11)的顶部中心处通过螺栓固定安装有轴承(90),所述支撑板(11)上在所述轴承(90)的中心活动处之间固定安装有主动转辊(12),所述支撑板(11)的顶端之间通过连接架(14)安装有与所述主动转辊(12)之间转动连接的从动转辊(13),所述固定板(40)之间设置有对脱水毛毯进行压水的压水组件,且压水组件包括有:1. A blanket heat setting device for making a dehydrated blanket, comprising a feed rack (10), a drying box (20), a winding rack (30), a fixing plate (40) arranged between the feed rack (10) and the drying box (20), and a corrugated plate (50) arranged in the drying box (20), characterized in that a support leg (21) is fixedly installed between the feed rack (10) and the winding rack (30) by bolts, the top ends of the support leg (21) are connected to the drying box (20) by support frames (22), and the feed rack (10) is provided with a fixing plate (40) arranged between the feed rack (10) and the drying box (20). A support plate (11) is fixedly installed on both sides of one end of the drying box (20) by bolts, a bearing (90) is fixedly installed at the center of the top of the support plate (11) by bolts, a driving roller (12) is fixedly installed on the support plate (11) between the central movable parts of the bearing (90), a driven roller (13) rotatably connected to the driving roller (12) is installed between the top ends of the support plates (11) by a connecting frame (14), and a water pressing component for pressing water on the dewatered felt is arranged between the fixed plates (40), and the water pressing component comprises: 活动在所述固定板(40)底部的下压水辊(41),所述支撑板(11)的一侧两端通过连接杆(42)安装有所述固定板(40),所述固定板(40)的底部一侧通过螺栓固定安装有所述下压水辊(41);a lower water pressing roller (41) movable at the bottom of the fixing plate (40); the fixing plate (40) is mounted on both ends of one side of the support plate (11) via connecting rods (42); and the lower water pressing roller (41) is fixedly mounted on one side of the bottom of the fixing plate (40) via bolts; 活动在所述下压水辊(41)顶部一侧的上压水辊(44),所述固定板(40)的顶部一侧之间通过螺栓固定安装有顶板(45),所述顶板(45)的中心处螺纹贯穿连接有调节螺杆(46);An upper water pressing roller (44) movable on one side of the top of the lower water pressing roller (41) and a top plate (45) are fixedly installed between the top side of the fixed plate (40) by bolts, and an adjusting screw (46) is threadedly penetrated at the center of the top plate (45); 所述干燥箱(20)的两端底部中心处开设有干燥孔洞(23),所述干燥箱(20)上在所述干燥孔洞(23)的外周通过螺栓固定安装有热风机(24),所述干燥箱(20)的内部底端处均匀开设有若干个弧形凹槽(25),所述干燥箱(20)中在所述弧形凹槽(25)之间设置有若干个弧形凸块(51),且所述弧形凸块(51)与所述弧形凹槽(25)的大小相吻合,所述干燥箱(20)中在所述弧形凸块(51)和所述弧形凹槽(25)的顶部中央处活动设置有所述波形板(50);The drying box (20) is provided with drying holes (23) at the center of the bottom of both ends, and a hot air blower (24) is fixedly installed on the drying box (20) at the periphery of the drying hole (23) by bolts. A plurality of arc-shaped grooves (25) are evenly provided at the bottom end of the interior of the drying box (20), and a plurality of arc-shaped protrusions (51) are arranged between the arc-shaped grooves (25) in the drying box (20), and the size of the arc-shaped protrusions (51) matches that of the arc-shaped grooves (25). The corrugated plate (50) is movably arranged at the center of the top of the arc-shaped protrusions (51) and the arc-shaped grooves (25) in the drying box (20); 所述干燥箱(20)上在所述弧形凹槽(25)的底部中心处均匀开设有若干个沥水孔洞(26),所述弧形凸块(51)的内部中心处开设有加热腔(52),所述波形板(50)与所述弧形凹槽(25)和所述弧形凸块(51)相互贴合,所述干燥箱(20)的顶部中心处通过螺栓固定安装有对所述波形板(50)进行驱动的电动伸缩杆(27)。The drying box (20) is provided with a plurality of drainage holes (26) evenly arranged at the bottom center of the arc-shaped groove (25), a heating chamber (52) is provided at the inner center of the arc-shaped protrusion (51), the corrugated plate (50) is fitted with the arc-shaped groove (25) and the arc-shaped protrusion (51), and an electric telescopic rod (27) for driving the corrugated plate (50) is fixedly mounted at the top center of the drying box (20) by bolts. 2.根据权利要求1所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述进料架(10)的另一端两侧通过螺栓固定安装有衔接架(15),所述进料架(10)上通过所述衔接架(15)连接有脱水毛毯辊(16),所述进料架(10)的顶部一侧通过螺栓固定安装有第一电机(60),所述第一电机(60)的输出端连接有第一齿轮(61),所述主动转辊(12)的一端贯穿所述支撑板(11)的一侧连接有第二齿轮(62),所述第一齿轮(61)和所述第二齿轮(62)之间连接有链条(63),所述第一齿轮(61)、所述第二齿轮(62)和所述链条(63)活动在所述进料架(10)一侧安装的侧架(64)中。2. A blanket heat-setting device for making a dehydrated blanket according to claim 1, characterized in that a connecting frame (15) is fixedly installed on both sides of the other end of the feed frame (10) by bolts, a dehydrated blanket roller (16) is connected to the feed frame (10) through the connecting frame (15), a first motor (60) is fixedly installed on one side of the top of the feed frame (10) by bolts, the output end of the first motor (60) is connected to a first gear (61), one end of the active roller (12) passes through one side of the support plate (11) and is connected to a second gear (62), a chain (63) is connected between the first gear (61) and the second gear (62), and the first gear (61), the second gear (62) and the chain (63) are movable in a side frame (64) installed on one side of the feed frame (10). 3.根据权利要求2所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述固定板(40)的一侧顶部中心处均开设有固定滑槽(48),所述固定板(40)上在所述固定滑槽(48)中滑动连接有固定滑块(49),所述上压水辊(44)的两端通过螺栓固定安装在所述固定滑块(49)的顶部上,所述调节螺杆(46)的顶端在所述顶板(45)的顶部外侧通过螺栓固定安装有旋转盘(91),所述进料架(10)的顶部上在位于所述下压水辊(41)的底部一侧中央处通过螺栓固定安装有集液盒(43),所述上压水辊(44)的顶部连接有支板(47),所述调节螺杆(46)的底端通过所述轴承(90)连接在所述支板(47)的顶部中心处。3. A blanket heat setting device for making a dehydrated blanket according to claim 2, characterized in that a fixed slide groove (48) is opened at the top center of one side of the fixed plate (40), and a fixed slider (49) is slidably connected to the fixed plate (40) in the fixed slide groove (48), and both ends of the upper water pressing roller (44) are fixedly mounted on the top of the fixed slider (49) by bolts, and the top end of the adjusting screw (46) is fixedly mounted with a rotating disk (91) on the top outer side of the top of the top plate (45) by bolts, and a liquid collecting box (43) is fixedly mounted on the top of the feed rack (10) at the center of the bottom side of the lower water pressing roller (41) by bolts, and the top of the upper water pressing roller (44) is connected with a support plate (47), and the bottom end of the adjusting screw (46) is connected to the top center of the support plate (47) through the bearing (90). 4.根据权利要求1所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述电动伸缩杆(27)的底端贯穿延伸至所述干燥箱(20)内部的活动板(28)顶部中心处,所述活动板(28)的底部四周通过螺栓固定安装有活动杆(55),所述活动杆(55)的底端通过螺栓固定安装在所述波形板(50)的顶部四周上,所述弧形凸块(51)中在所述加热腔(52)中设置有加热丝(53),所述弧形凸块(51)在所述加热腔(52)的底部一侧设置有隔热板(54),。4. A blanket heat setting device for making a dehydrated blanket according to claim 1, characterized in that the bottom end of the electric telescopic rod (27) extends through and extends to the top center of the movable plate (28) inside the drying box (20), and movable rods (55) are fixedly installed around the bottom of the movable plate (28) by bolts, and the bottom ends of the movable rods (55) are fixedly installed on the top of the corrugated plate (50) by bolts, and a heating wire (53) is arranged in the arc-shaped protrusion (51) in the heating chamber (52), and a heat insulation plate (54) is arranged on one side of the bottom of the arc-shaped protrusion (51) of the heating chamber (52). 5.根据权利要求1所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述干燥箱(20)的底部中心处在所述沥水孔洞(26)的外周通过螺栓密封连接有集液斗(29),且所述集液斗(29)在安装在所述支撑架(22)之间中心处,所述干燥箱(20)中所述弧形凸块(51)和所述弧形凹槽(25)之间相邻设置。5. A blanket heat setting device for making a dehydrated blanket according to claim 1, characterized in that a liquid collecting hopper (29) is sealed and connected to the outer periphery of the drainage hole (26) at the bottom center of the drying box (20) through bolts, and the liquid collecting hopper (29) is installed at the center between the support frames (22), and is adjacent to the arc-shaped protrusion (51) and the arc-shaped groove (25) in the drying box (20). 6.根据权利要求1所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述收卷架(30)的顶部一侧两端中心处通过螺栓固定安装有L型安装座(31),所述L型安装座(31)的顶部中心处活动设置有旋转架(33),所述L型安装座(31)上通过所述旋转架(33)连接有对脱水毛毯进行收卷的收卷辊(32),所述收卷架(30)的一侧顶部处通过螺栓固定安装有第二电机(34),所述收卷辊(32)的一端连接在所述第二电机(34)的输出端上。6. A blanket heat-setting device for making a dehydrated blanket according to claim 1, characterized in that an L-shaped mounting seat (31) is fixedly installed at the center of both ends of one side of the top of the winding frame (30) by bolts, a rotating frame (33) is movably arranged at the center of the top of the L-shaped mounting seat (31), a winding roller (32) for winding the dehydrated blanket is connected to the L-shaped mounting seat (31) through the rotating frame (33), a second motor (34) is fixedly installed at the top of one side of the winding frame (30) by bolts, and one end of the winding roller (32) is connected to the output end of the second motor (34). 7.根据权利要求6所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述L型安装座(31)上在位于所述旋转架(33)的顶部一侧中心处通过螺栓固定安装有连接块(35),所述L型安装座(31)的一侧顶部处通过螺栓固定安装有控制器(36),所述L型安装座(31)的另一侧底部处通过螺栓固定安装有紧急按钮(37)。7. A blanket heat-setting device for making a dehydrated blanket according to claim 6, characterized in that a connecting block (35) is fixedly installed on the L-shaped mounting seat (31) at the center of one side of the top of the rotating frame (33) by bolts, a controller (36) is fixedly installed at the top of one side of the L-shaped mounting seat (31) by bolts, and an emergency button (37) is fixedly installed at the bottom of the other side of the L-shaped mounting seat (31) by bolts. 8.根据权利要求7所述的一种制作脱水毛毯用毛毯热定型装置,其特征在于,所述收卷辊(32)和脱水毛毯辊(16)位于同一水平上,且脱水毛毯活动在所述干燥箱(20)中的所述弧形凸块(51)的顶部一侧,所述上压水辊(44)和所述下压水辊(41)位于所述主动转辊(12)的底部一侧。8. A blanket heat setting device for making a dehydrated blanket according to claim 7, characterized in that the winding roller (32) and the dehydrated blanket roller (16) are located at the same level, and the dehydrated blanket moves on the top side of the arc-shaped protrusion (51) in the drying box (20), and the upper water pressing roller (44) and the lower water pressing roller (41) are located on the bottom side of the active rotating roller (12).
CN202411409071.7A 2024-10-10 2024-10-10 Blanket heat setting device for manufacturing dewatering blanket Active CN118932774B (en)

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CN213931898U (en) * 2020-11-14 2021-08-10 莱芜星光纺织有限公司 High-efficient clean and tidy drying device is used in woollen blanket production
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CN220149879U (en) * 2023-06-01 2023-12-08 苏州优莱特种织物新科技有限公司 Dewatering blanket heat setting mechanism
CN117569108A (en) * 2023-12-29 2024-02-20 苏州优莱特种织物新科技有限公司 A kind of papermaking dewatering felt production technology and equipment
CN117737942A (en) * 2023-12-25 2024-03-22 苏州优莱特种织物新科技有限公司 Control system of papermaking dewatering blanket shaping machine
CN221212958U (en) * 2023-10-31 2024-06-25 青岛金益达纸制品有限公司 Corrugated board production stoving design equipment

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US3313679A (en) * 1963-03-18 1967-04-11 Huyck Corp Paper machine felt dewatering method and apparatus
CN209893883U (en) * 2019-04-08 2020-01-03 盐城美逸家纺有限公司 Blanket drying device
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CN117737942A (en) * 2023-12-25 2024-03-22 苏州优莱特种织物新科技有限公司 Control system of papermaking dewatering blanket shaping machine
CN117569108A (en) * 2023-12-29 2024-02-20 苏州优莱特种织物新科技有限公司 A kind of papermaking dewatering felt production technology and equipment

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