The application relates to a split application of patent number 202311194075.3, application date 2023-09-15, named as composite yarn based on acetic acid filaments and collagen nylon filaments and a preparation method thereof.
Disclosure of Invention
The invention aims to solve the technical problems and provides a high-performance composite yarn based on acetic acid filaments and a preparation method thereof.
In order to solve the problems, the invention is realized according to the following technical scheme:
in a first aspect, the invention provides a high-performance composite yarn based on acetic acid filaments, the composite yarn adopts a double-strand twisting structure, and the composite yarn is formed by twisting 2-3 strands of acetic acid filaments on collagen nylon filaments in the same direction.
With reference to the first aspect, the present invention also provides a1 st preferred embodiment of the first aspect, specifically, the acetate filaments are acetate filaments subjected to alcoholysis modification, and the alcoholysis modification includes the following steps:
Preparing 0.5mol/L sodium hydroxide alcohol solution by using absolute ethyl alcohol as a solvent, and taking the sodium hydroxide alcohol solution as an alcoholysis solution for standby;
immersing the acetic acid filaments in an alcoholysis solution, taking out the acetic acid filaments after 1h at normal temperature, and cleaning the alcoholysis acetic acid filaments with deionized water for 2-3 times, each time for 10min;
and (3) cleaning, and drying the alcoholysis acetic acid filaments at room temperature.
With reference to the first aspect, the present invention also provides a2 nd preferred embodiment of the first aspect, specifically, the preparation method of the acetic acid filament further includes the following steps:
preparing a mixed solution of acetone with the mass fraction of 90% and N, N-dimethylacetamide with the mass fraction of 10%, and preparing a CA spinning stock solution with the mass fraction of 20% by taking the mixed solution as a solvent;
Adding 3% of cellulose nanocrystalline into the CA spinning solution, and fully and uniformly stirring;
the acetate filaments are prepared through wet spinning, wherein a wet spinning machine is adopted for spinning, the set technological parameters of spinning are that a drafting roller is 2.00m/min, a first roller is 2.00m/min, a second roller is 2.00m/min, traversing is 2 times/min, winding is 1.80m/min, and spinning is carried out at room temperature.
With reference to the first aspect, the invention further provides a 3 rd preferred embodiment of the first aspect, specifically, the collagen nylon filament is loaded with nano zinc oxide.
With reference to the first aspect, the invention also provides a4 th preferred embodiment of the first aspect, specifically, the preparation method of the collagen nylon filament includes the following steps:
Selecting a masterbatch adding device, namely slicing collagen masterbatch, nano zinc oxide and polyamide 6 in a bright way, metering the collagen masterbatch, the nano zinc oxide and the polyamide 6 by a metering feeder, respectively conveying the slices into a screw extruder, fully melting, mixing and extruding the slices, wherein the mass fraction of the collagen masterbatch is 7 percent, and the mass fraction of the nano zinc oxide is 6 percent;
the melt is precisely measured by a metering pump and then enters a spinning component, and is sprayed out by a spinneret plate to form a filament bundle.
With reference to the first aspect, the present invention further provides a 5 th preferred embodiment of the first aspect, specifically, the linear density of the acetate filaments is 82.5dtex, and the linear density of the collagen nylon filaments is 76.78dtex.
In a second aspect, the present invention also provides a method for preparing the high performance composite yarn based on acetate filaments according to the first aspect, the method comprising the steps of:
twisting 2-3 strands of acetate filaments on the collagen nylon filaments in the same direction by adopting a yarn twisting machine;
wherein the speed of the double twisting spindle in the twisting process is set to be 500r/min, and the twisting degree is 150 twists/10 cm.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a high-performance composite yarn based on acetic acid filaments, which adopts a double-strand twisting structure, wherein 2-3 strands of acetic acid filaments are twisted on collagen nylon filaments in the same direction.
According to the invention, the acetic acid filaments and the collagen nylon filaments are combined together in a twisting mode, so that the defects of low strength and the like of the acetic acid filaments are overcome through the collagen nylon filaments, and meanwhile, the product has all the advantages of the two raw materials. On the other hand, the adopted mode of twisting in the same direction has higher breaking strength and breaking elongation in mechanical property, and effectively expands the application scene of the acetate filaments.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
As shown in FIG. 1, a preferred construction of the acetate filament-based high performance composite yarn of the present invention.
According to the invention, the high-performance composite yarn based on the acetate filaments adopts a double-strand twisting structure, and the composite yarn is formed by twisting 2-3 strands of acetate filaments on collagen nylon filaments in the same direction.
According to the invention, the acetic acid filaments and the collagen nylon filaments are combined together in a twisting mode, so that the defects of low strength and the like of the acetic acid filaments are overcome through the collagen nylon filaments, and meanwhile, the product has all the advantages of the two raw materials. On the other hand, the adopted mode of twisting in the same direction has higher breaking strength and breaking elongation in mechanical property, and effectively expands the application scene of the acetate filaments.
1. Acetic acid filaments according to the invention
The acetate filaments are similar to real silk in chemical fibers, have elegant luster, bright dyeing, strong dyeing fastness, soft and smooth hand feeling, light texture, low moisture regain, good elasticity, difficult wrinkling and good drapability, thermoplasticity and dimensional stability. The acetic acid filament has the characteristics that:
1. the good thermoplasticity is that the acetate fiber is softened at 200-230 ℃ and melted at 260 ℃, and the characteristic ensures that the acetate fiber has thermoplasticity similar to that of synthetic fiber, does not recover the shape after plastic deformation, and has permanent deformation. The fabric woven by the acetate filaments has good formability, can beautify the human body curve, and is elegant in whole.
2. The acetate fiber can be dyed with disperse dye, and has good coloring performance, bright color and superior coloring performance to other cellulose fiber. The acetate fiber is softened at 200-230 ℃ and melted at 260 ℃ and is similar to the synthetic fiber, and the shape of the acetate fiber is not recovered after plastic deformation, so that the acetate fiber has permanent deformation.
3. The appearance is similar to that of mulberry silk, the appearance luster of acetate fiber is similar to that of mulberry silk, the feel is soft and smooth, the specific gravity is the same as that of mulberry silk, and therefore the draping feel and the mulberry silk are free from abnormal appearance. The fabric woven by the acetate filaments is easy to wash and dry, and the fabric is mildew-proof and mothproof, and has better elasticity than viscose.
4. The performance is close to that of mulberry silk, compared with the physical and mechanical properties of viscose fiber and mulberry silk, the acetate fiber has lower strength, larger elongation at break, lower ratio of wet strength to dry strength, higher than that of viscose fiber, small initial modulus, lower moisture regain than that of viscose fiber and mulberry silk, higher ratio of wet strength to dry strength than that of synthetic fiber, and the relative hooking strength to knotting strength, elastic recovery rate and the like are not much different from those of mulberry silk. Thus the acetate fiber has the performance closest to that of mulberry silk in chemical fiber.
5. The acetate fabric is uncharged, is not easy to adsorb dust in air, can be dry-cleaned, water-cleaned and hand-cleaned by a machine below 40 ℃, overcomes the defect that the silk and wool fabric is multi-band and only dry-cleaned with dust, has no defect that the silk and wool fabric is easy to be damaged by worms, is easy to be managed and collected, and has rebound resilience and smooth hand feeling.
In a preferred embodiment, the method for preparing the acetate filaments further comprises the steps of:
Step S1, preparing a mixed solution of 90% of acetone and 10% of N, N-dimethylacetamide by mass fraction, and preparing a CA spinning stock solution with 20% of mass fraction by taking the mixed solution as a solvent;
And S2, adding 3% of cellulose nanocrystalline into the CA spinning solution, and fully and uniformly stirring.
In one implementation, a homogenizer is adopted for high-speed stirring, the stirring time is 30min, and the rotating speed is 30000rpm, so that cellulose nanocrystals can be well and uniformly dispersed in the CA spinning solution, and then the CA spinning solution is placed in an ultrasonic cleaner for continuous ultrasonic standby.
And S3, preparing an acetic acid filament through wet spinning, wherein a wet spinning machine is adopted for spinning, the set technological parameters of spinning are that a drafting roller is 2.00m/min, a first roller is 2.00m/min, a second roller is 2.00m/min, traversing is2 times/min, winding is carried out for 1.80m/min, and spinning is carried out at room temperature.
According to the invention, cellulose Nanocrystals (CNC) are added into the CA spinning stock solution to enhance the acetic acid filaments, and are nanoscale substances extracted from natural cellulose such as wood, cotton, straw, reed, hemp and bagasse, so that the cellulose nanoparticles have the characteristics of nanoparticles, high orientation, high strength, high elastic modulus, large length-diameter ratio and the like, can be completely degraded, and can be used as a reinforcing material with excellent performance in CA fibers.
Product testing of acetic acid filaments
(1) X-ray diffraction (XRD) analysis the crystalline structure of CNC was analyzed using an X-ray diffractometer. The scanning angle range is 10-90 degrees, and the scanning speed is 5 degrees/min.
Through analysis, the cellulose nanocrystalline in the acetic acid filament is a crystal form structure of cellulose II.
(2) Scanning Electron Microscopy (SEM) analysis the morphology of the acetate filaments was observed using a field emission scanning electron microscope. SEM parameters were set to a metal spraying time of 240s and an operating voltage of 10kV. By comparing the change conditions (0%, 1%, 3% and 5%) of the fiber diameter and morphology under different cellulose nanocrystal concentrations.
According to analysis, the diameter distribution of the acetate filaments is gradually widened along with the increase of the concentration of the cellulose nanocrystals, wherein the diameter distribution of the 0% doped acetate filaments is 150-350 nm, and when the concentration of the cellulose nanocrystals is increased to 1% or 3%, the diameter distribution of the acetate filaments is 150-400 nm, which are not quite different. When the concentration of the cellulose nanocrystals is increased to 5%, the diameter distribution interval of the acetate filament composite fibers is gradually increased to 150-950 nm. The reason for influencing the broadening of the fiber distribution is the poor dispersibility of the cellulose nanocrystal reinforcement, which gradually deteriorates as its concentration increases, resulting in a deterioration of the uniformity of the acetic acid filaments, thus exhibiting a wider diameter distribution.
On the other hand, as the concentration of cellulose nanocrystals increases, the average diameter of the acetate filaments gradually increases. The viscosity of the spinning solution increases, and thus the fiber diameter tends to increase.
(3) The mechanical property of the fiber sample is tested by adopting an electronic single yarn strength tester. The linear density of each fiber sample was measured before the test, and the pre-tension required for the sample was calculated at (0.5.+ -. 0.1) cN/tex based on the measured linear density. The parameters of the instrument are set as clamping gauge, 100mm, stretching speed, 100mm/min, temperature, 20 ℃ and humidity, 65%.
Experiments show that with the increase of the concentration of the cellulose nanocrystals, the breaking stress and the breaking elongation of the acetate filaments both show a tendency of increasing and then decreasing, as shown in the following table.
In a preferred embodiment, the acetate filaments used in the present invention are alcoholysis modified acetate filaments.
Through alcoholysis modification, the fiber surface of the cellulose acetate filaments is more compact after alcoholysis, and the mechanical properties of the cellulose acetate filaments are comprehensively improved in cooperation with CNC doping. On the other hand, the acetate filaments and the collagen nylon filaments are combined together in a twisting mode, and the defects of low strength and the like of the acetate filaments are synergistically improved through three combination technical means, so that the product has all the advantages of the two raw materials at the same time, and the application scene of the acetate filaments is greatly expanded.
In one embodiment, the invention also provides an embodiment of the alcoholysis modification comprising the steps of:
Step S1, preparing 0.5mol/L sodium hydroxide alcohol solution by using absolute ethyl alcohol as a solvent, and taking the solution as alcoholysis solution for standby;
Step S2, immersing the acetic acid filaments in an alcoholysis liquid, taking out the acetic acid filaments after 1h at normal temperature, and cleaning the alcoholysis acetic acid filaments with deionized water for 2-3 times, each time for 10min;
and step S3, cleaning, and then drying the alcoholysis acetic acid filaments at room temperature.
The surface of the fiber is more compact after the alcoholysis of the acetate filaments, and the mechanical property is improved to a certain extent compared with the acetate filaments before modification. The alcoholysis acetic acid filament has the moisture absorption performance comparable with that of viscose and bamboo fiber and more excellent moisture release performance, can improve wearing comfort, and can be further applied to the field of textile and clothing.
Through testing, the mechanical properties of the product are changed as follows:
the breaking strength of the fiber before and after alcoholysis is slightly improved, and the breaking strength of the acetic acid filament obtained after alcoholysis is increased, because the acetyl falls off, the molecular chain regularity is better, and the hydrogen bond content in the molecule is increased, so that the strength is increased.
On the other hand, the wet strength of the acetate filaments was greatly reduced compared to the dry strength. The elongation at break of the acetate filaments in the wet state is obviously increased by about 1.3 times of that of the CA fibers, and in addition, the elongation at break of the acetate filaments is 1.7 times of that of the acetate filaments in the wet state than that of the acetate filaments in the dry state. Thus, overall, the mechanical properties of the fibers obtained after alcoholysis are improved to some extent.
On the other hand, since acetyl groups on the alcoholysis acetate filaments are replaced by hydrophilic hydroxyl groups, the moisture absorption and desorption properties of the fibers are also affected. The difference of the hygroscopicity and the hygroscopicity of the fibers before and after alcoholysis is measured. And the moisture absorption and release properties of the other two cellulose fibers (viscose and bamboo fibers) are selected as a comparison.
The moisture absorption of viscose is best, the moisture regain is about 8%, the moisture absorption of bamboo fiber is the second, the moisture regain is about 7.5%, the moisture regain of alcoholysis acetic acid filament is slightly lower than that of viscose and bamboo fiber, about 7%, the moisture regain of acetic acid filament is obviously lower than that of other three cellulose samples, and only about 3.3%. The moisture absorption rates of the four samples also have certain difference, wherein the moisture absorption rates of the viscose and the bamboo fiber are slightly faster than those of the cellulose acetate filaments after alcoholysis, but the moisture absorption rates of the three samples are obviously higher than those of the cellulose acetate filaments.
In one aspect, the wet performance of the alcoholyzed acetate filaments is optimal with a maximum moisture reduction of about 1.8%, followed by an adhesive of about 1.5%, followed by a bamboo fiber of about 1.2%, and the worst acetate filaments have a moisture reduction of only about 1.0%. The moisture release rate of the alcoholysis acetate filaments is obviously superior to that of the other three samples, the moisture release rates of the bamboo fiber and the acetate filaments are close, and the viscose is only slightly faster than the two samples. Therefore, the cellulose acetate filaments obtained by alcoholysis have the hygroscopicity close to that of viscose and bamboo fibers, and the moisture release performance of the cellulose acetate filaments is slightly better than that of regenerated cellulose fibers of two fibers.
The special acetate filaments are selected to endow the composite yarn with excellent mechanical property and moisture absorption property, and the prepared fabric, clothing and the like can absorb sweat discharged by human body more easily, and simultaneously can discharge the moisture absorbed by sweat more quickly, so that the human body feels comfortable, and the fabric is suitable for preparing summer clothing or functional clothing.
2. Collagen nylon filament yarn according to the present invention
Collagen nylon fiber is a novel textile material for developing clothing textiles, the transverse cross section of the fiber is irregularly round, and the longitudinal surface of the fiber is provided with raised particles.
In one embodiment, the collagen nylon filaments employed in the present invention are loaded with nano zinc oxide.
Furthermore, the invention also provides a preparation method of the collagen nylon filament, which specifically comprises the following steps:
step S1, selecting a masterbatch adding device, slicing collagen masterbatch, nano zinc oxide and polyamide 6 with light, metering by a metering feeder, respectively delivering into a screw extruder, fully melting, mixing and extruding, wherein the mass fraction of the collagen masterbatch is 7%, and the mass fraction of the nano zinc oxide is 6%;
In one implementation, the screw zone temperatures and the tank temperatures during the melting process are 256, 258, 260, 262, 263, and 263 ℃, respectively.
And S2, accurately metering the melt by a metering pump, feeding the melt into a spinning assembly, and spraying the melt by a spinneret plate to form a filament bundle.
In one implementation, the number of spinneret holes on a spinneret plate in the step S2 is 24, the single-pumped filament bundle is cooled by a lateral blowing, the cooling temperature is 23 ℃, the humidity is 85%, the wind speed is 0.53m/S, the oil concentration of the fiber cooled by the lateral blowing is 6% by accurately metering the oil concentration of the fiber bundle through a nozzle, and the collagen nylon filament is prepared by winding and forming the oil-coated filament bundle through a pre-network device and a filament guide disc at the production speed of 4300 m/min.
Product test of collagen nylon filaments
(1) The test was carried out according to GB/T20944.3-2008 section 3-vibration method for evaluation of antibacterial Properties of textiles. The standard stipulates that for a general sample, the antibacterial rate of the test escherichia coli is more than or equal to 70%, the antibacterial rate of staphylococcus aureus is more than or equal to 70%, and the antibacterial rate of candida albicans is more than or equal to 60%, so that the sample has antibacterial performance.
Through tests, the antibacterial rates of the collagen nylon filament added with nano zinc oxide on escherichia coli, staphylococcus aureus and candida albicans all reach national standard judgment values, so that the collagen nylon filament has antibacterial performance.
(2) The test is carried out with reference to GB/T35263-2017 "detection and evaluation of textile contact instant Cool feel Performance". The standard prescribes that for a general sample, the contact cooling sensation coefficient of the test should not be lower than 0.15J/(cm.s), and the sample has cooling sensation performance.
According to the test, the contact cool feeling coefficient of the collagen nylon filament obtained through melt spinning is 0.32J/(cm & s), reaches the national standard judgment value, and shows that the collagen nylon filament has cool feeling performance.
(3) The tensile property test is carried out by adopting a YG023B-III single yarn strength machine and referring to GB/T14344-2008 'chemical fiber filament tensile test method'.
Experiments show that the addition of the collagen masterbatch reduces the breaking strength of the collagen nylon filaments to different degrees, a small amount of inorganic powder and a melt have a difference in compatibility, so that shearing stress appears at a two-phase boundary to cause fiber breakage, and when the addition of the masterbatch is increased from 5% to 7%, the breaking strength of the collagen nylon filaments slightly increases, and as the inorganic powder increases, the collagen nylon filaments are partially compatible with the melt to a certain degree, the chain segment connection is enhanced, and the fiber breakage in the drawing process is prevented.
The invention also provides a preparation method of the high-performance composite yarn based on the acetic acid filament yarn, which comprises the following steps:
twisting 2-3 strands of acetate filaments on the collagen nylon filaments in the same direction by adopting a yarn twisting machine;
Wherein the speed of the double twisting spindle in the twisting process is set to be 500r/min, and the twisting degree is 150 twists/10 cm. The linear density of the acetate filaments is 82.5dtex, and the linear density of the collagen nylon filaments is 76.78dtex.
According to the invention, the acetic acid filaments and the collagen nylon filaments are combined together in a twisting mode, so that the defects of low strength and the like of the acetic acid filaments are overcome through the collagen nylon filaments, and meanwhile, the product has all the advantages of the two raw materials. On the other hand, the adopted mode of twisting in the same direction has higher breaking strength and breaking elongation in mechanical property, and effectively expands the application scene of the acetate filaments.
Other structures of a high performance composite yarn based on acetate filaments and a method of making the same as described in this example are seen in the prior art.
The present invention is not limited to the preferred embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention are within the scope of the technical proposal of the present invention.