CN118559873A - Pneumatic mixing device for modified concrete - Google Patents
Pneumatic mixing device for modified concrete Download PDFInfo
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- CN118559873A CN118559873A CN202411052637.5A CN202411052637A CN118559873A CN 118559873 A CN118559873 A CN 118559873A CN 202411052637 A CN202411052637 A CN 202411052637A CN 118559873 A CN118559873 A CN 118559873A
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- 238000002156 mixing Methods 0.000 title claims abstract description 46
- 239000004567 concrete Substances 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 153
- 239000000843 powder Substances 0.000 claims abstract description 85
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000005192 partition Methods 0.000 claims description 52
- 238000003825 pressing Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 10
- 239000011812 mixed powder Substances 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims 9
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000004568 cement Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004887 air purification Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010892 electric spark Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007863 gel particle Substances 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004520 water soluble gel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/02—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions without using driven mechanical means effecting the mixing
- B28C5/06—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions without using driven mechanical means effecting the mixing the mixing being effected by the action of a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Air Transport Of Granular Materials (AREA)
Abstract
本发明提供了一种改性混凝土的气动混合装置,物料桶内安装粉体捕获器,物料桶上分别设置输送管道和出气管,输送管道上布设多个进料绞龙,且多个进料绞龙均独立设置,每个进料绞龙均用于定量向输送管道内推送一种粉体物料,输送管道内填充压缩空气,压缩空气用于将多种粉体物料吹风混合后吹送到物料桶内,物料桶下端设置物料收集斗,粉体捕获器用于捕获物料桶内的粉体并沉降到物料收集斗内,物料收集斗连接出料绞龙,出料绞龙用于导出物料收集斗内的粉体物料,且物料桶内的压缩空气通过出气管导出。本发明所述的改性混凝土的气动混合装置,可随线连续性处理改性混凝土粉料的预混合,混合效率高,混合质量可控。
The present invention provides a pneumatic mixing device for modified concrete, wherein a powder catcher is installed in a material barrel, a conveying pipeline and an air outlet pipe are respectively arranged on the material barrel, a plurality of feed augers are arranged on the conveying pipeline, and the plurality of feed augers are independently arranged, each feed augers is used to quantitatively push a powder material into the conveying pipeline, the conveying pipeline is filled with compressed air, and the compressed air is used to blow and mix a plurality of powder materials and then blow them into the material barrel, a material collecting hopper is arranged at the lower end of the material barrel, the powder catcher is used to capture the powder in the material barrel and settle it in the material collecting hopper, the material collecting hopper is connected to the discharging augers, and the discharging augers are used to export the powder material in the material collecting hopper, and the compressed air in the material barrel is exported through the air outlet pipe. The pneumatic mixing device for modified concrete described in the present invention can process the pre-mixing of modified concrete powder continuously on-line, has high mixing efficiency, and controllable mixing quality.
Description
技术领域Technical Field
本发明属于混凝土混合领域,尤其是涉及一种改性混凝土的气动混合装置。The invention belongs to the field of concrete mixing, and in particular relates to a pneumatic mixing device for modified concrete.
背景技术Background Art
普通混凝土是指以水泥为凝胶材料,砂子和石子为骨料,经加水搅拌、浇筑成型、凝结固化成有一定强度的“人工石材”,是土木工程领域最重要的材料之一,现有技术中为了提高混凝土的凝结效率或具备特种工况的需求,需要在混凝土中添加改性材料,诸如石墨烯、膨胀剂、橡胶粉体、石膏或水溶性凝胶等等添加剂,已形成改性混凝土,在使用时需要向水泥砂浆中按照配比的比重添加所需添加剂,降低了生产效率,提高劳动强度,而通过将水泥和需要添加的添加剂进行预混合能够弥补此方面的不足,在对粉料进行预混合时,通过传统的搅拌叶进行搅拌生产,效率较低。Ordinary concrete refers to cement as a gel material, sand and gravel as aggregates, which is mixed with water, cast into shape, and solidified into an "artificial stone" with a certain strength. It is one of the most important materials in the field of civil engineering. In order to improve the setting efficiency of concrete or meet the needs of special working conditions, it is necessary to add modified materials to the concrete in the prior art, such as graphene, expansion agent, rubber powder, gypsum or water-soluble gel and other additives to form modified concrete. When in use, it is necessary to add the required additives to the cement mortar according to the proportion of the ratio, which reduces the production efficiency and increases the labor intensity. This deficiency can be compensated by premixing the cement and the additives to be added. When the powder is premixed, it is stirred by traditional stirring blades, which is less efficient.
发明内容Summary of the invention
有鉴于此,本发明旨在提出一种改性混凝土的气动混合装置,以解决现有技术改性混凝土在搅拌时单一物料添加降低生产效率,需要对改性混凝土进行预混合,而现有技术的粉体预混合搅拌效率低的问题。In view of this, the present invention aims to propose a pneumatic mixing device for modified concrete to solve the problem that the addition of a single material during the mixing of the modified concrete in the prior art reduces the production efficiency and requires premixing of the modified concrete, while the powder premixing mixing efficiency of the prior art is low.
为达到上述目的,本发明的技术方案是这样实现的:To achieve the above object, the technical solution of the present invention is achieved as follows:
一种改性混凝土的气动混合装置,包括物料桶、输送管道、进料绞龙、出料绞龙和粉体捕获器,物料桶内安装粉体捕获器,物料桶上分别设置输送管道和出气管,输送管道上布设多个进料绞龙,且多个进料绞龙均独立设置,每个进料绞龙均用于定量向输送管道内推送一种粉体物料,输送管道内填充压缩空气,压缩空气用于将多种粉体物料吹风混合后吹送到物料桶内,物料桶下端设置物料收集斗,粉体捕获器用于捕获物料桶内的粉体并沉降到物料收集斗内,物料收集斗连接出料绞龙,出料绞龙用于导出物料收集斗内的粉体物料,且物料桶内的压缩空气通过出气管导出。A pneumatic mixing device for modified concrete comprises a material barrel, a conveying pipeline, a feeding auger, a discharging auger and a powder catcher, wherein the powder catcher is installed in the material barrel, and the material barrel is respectively provided with a conveying pipeline and an air outlet pipe, and a plurality of feeding augers are arranged on the conveying pipeline, and the plurality of feeding augers are independently provided, and each feeding auger is used for quantitatively pushing a powder material into the conveying pipeline, and the conveying pipeline is filled with compressed air, and the compressed air is used for blowing and mixing a plurality of powder materials and then blowing them into the material barrel, and a material collecting hopper is provided at the lower end of the material barrel, and the powder catcher is used for capturing the powder in the material barrel and settling it into the material collecting hopper, and the material collecting hopper is connected with the discharging auger, and the discharging auger is used for leading out the powder material in the material collecting hopper, and the compressed air in the material barrel is led out through the air outlet pipe.
进一步的,所述粉体捕获器包括支撑骨架,且支撑骨架的两端分别固定连接至物料桶内,支撑骨架内圈为捕获空间,支撑骨架外围设置捕获网,且捕获空间的两端分别连通至输送管道和物料收集斗,压缩空气能够将混合的粉体物料吹送至支撑骨架内圈,且混合的粉体物料通过捕获空间落入物料收集斗,压缩空气穿过捕获网由出气管排出物料桶外;Furthermore, the powder catcher includes a support frame, and the two ends of the support frame are respectively fixedly connected to the material barrel, the inner circle of the support frame is a capture space, a capture net is arranged on the periphery of the support frame, and the two ends of the capture space are respectively connected to the conveying pipeline and the material collection bucket, and the compressed air can blow the mixed powder material to the inner circle of the support frame, and the mixed powder material falls into the material collection bucket through the capture space, and the compressed air passes through the capture net and is discharged from the material barrel through the air outlet pipe;
进一步的,所述捕获网的目数不低于300目。Furthermore, the mesh number of the capture net is not less than 300 meshes.
进一步的,所述物料桶内设置多个粉体捕获器,且多个粉体捕获器相互平行设置,每个粉体捕获器对应设置开关板,物料桶内设置隔断板,隔断板上设有过料孔,每个过料孔对应一个粉体捕获器,且粉体捕获器的上端固定连接至隔断板的下端,隔断板板的上端滑动设置开关板,滑动的开关板用于过料孔的通断。Furthermore, a plurality of powder catchers are arranged in parallel with each other in the material barrel, a switch plate is arranged corresponding to each powder catcher, a partition plate is arranged in the material barrel, a feeding hole is arranged on the partition plate, each feeding hole corresponds to a powder catcher, and the upper end of the powder catcher is fixedly connected to the lower end of the partition plate, a switch plate is slidably arranged on the upper end of the partition plate, and the sliding switch plate is used for opening and closing the feeding hole.
进一步的,所述开关板的一侧设置滑动轴,且滑动轴的外围通过第一轴座滑动连接至隔断板上,滑动轴的一端设置螺杆,螺杆的外围螺纹连接至螺套内,且螺套的一端通过第二轴座转动套接至隔断板上,螺套的外围均布锯齿,隔断板上转动套接丝杆,丝杆的外围啮合至所述锯齿;Furthermore, a sliding shaft is provided on one side of the switch plate, and the periphery of the sliding shaft is slidably connected to the partition plate through a first shaft seat, a screw is provided at one end of the sliding shaft, the periphery of the screw is threadedly connected to a screw sleeve, and one end of the screw sleeve is rotatably sleeved on the partition plate through a second shaft seat, saw teeth are evenly distributed on the periphery of the screw sleeve, and the screw rod is rotatably sleeved on the partition plate, and the periphery of the screw rod is meshed with the saw teeth;
进一步的,所述物料桶上端设置端盖,丝杠的外围转动套接至端盖上,丝杆的一端设置手轮,手轮位于物料桶外部。Furthermore, an end cover is arranged at the upper end of the material barrel, the outer periphery of the lead screw is rotatably sleeved onto the end cover, and a hand wheel is arranged at one end of the lead screw, and the hand wheel is located outside the material barrel.
进一步的,所述滑动轴的外围是多边形结构,第一轴座上设有与所述多边形结构对应的滑孔,滑动轴外围滑动连接至滑孔内,第一轴座固定连接至隔断板上。Furthermore, the periphery of the sliding shaft is a polygonal structure, a sliding hole corresponding to the polygonal structure is provided on the first shaft seat, the periphery of the sliding shaft is slidably connected to the sliding hole, and the first shaft seat is fixedly connected to the partition plate.
进一步的,所述隔断板上的每个过料孔对应设置一个下合板,且过料孔与下合板同心设置,下合板是中空圆柱结构,且下合板与隔断板之间设置弹性密封垫,下合板的上端设置有第一楔形坡度,开关板的下端设有第二楔形坡度,所述第一楔形坡度与所述第二楔形坡度对向设置,开关板的下端能够贴合至下合板的上端。Furthermore, a lower closing plate is arranged corresponding to each feeding hole on the partition plate, and the feeding hole and the lower closing plate are arranged concentrically, the lower closing plate is a hollow cylindrical structure, and an elastic sealing gasket is arranged between the lower closing plate and the partition plate, the upper end of the lower closing plate is provided with a first wedge-shaped slope, and the lower end of the switch plate is provided with a second wedge-shaped slope, the first wedge-shaped slope and the second wedge-shaped slope are arranged opposite to each other, and the lower end of the switch plate can be attached to the upper end of the lower closing plate.
进一步的,所述下合板的外围设置压合板,且压合板不干涉开关板滑动,压合板的一端固定连接至隔断板的上端,压合板的下端能够抵接至开关板的上端;Furthermore, a pressing plate is arranged on the periphery of the lower closing plate, and the pressing plate does not interfere with the sliding of the switch plate, one end of the pressing plate is fixedly connected to the upper end of the partition plate, and the lower end of the pressing plate can abut against the upper end of the switch plate;
进一步的,所述压合板的横截面是L形结构。Furthermore, the cross section of the pressed plate is an L-shaped structure.
进一步的,所述下合板的下端设置多个滑杆,每个滑杆的一端固定连接至下合板的下端,滑杆的另一端穿过隔断板后安装锁冒,滑杆的外围设置弹簧,弹簧的两端分别固定连接至隔断板的下端、锁冒的外围,且滑杆的外围螺纹连接定位螺母,定位螺母的上端能够抵接至隔断板的下端。Furthermore, a plurality of sliding rods are provided at the lower end of the lower closing plate, one end of each sliding rod is fixedly connected to the lower end of the lower closing plate, the other end of the sliding rod passes through the partition plate and a locking cap is installed, a spring is provided around the periphery of the sliding rod, both ends of the spring are respectively fixedly connected to the lower end of the partition plate and the periphery of the locking cap, and the periphery of the sliding rod is threadedly connected to a positioning nut, and the upper end of the positioning nut can abut against the lower end of the partition plate.
进一步的,所述物料收集斗是漏斗型结构,物料收集斗的下端通过过料管连接至出料绞龙,且过料管上设置第一通断阀。Furthermore, the material collecting hopper is a funnel-shaped structure, the lower end of the material collecting hopper is connected to the discharging auger through a material passing pipe, and a first on-off valve is arranged on the material passing pipe.
进一步的,所述隔断板下端、捕获网外围与物料桶底部之间设有排气空间,物料桶上设置第一压力表,第一压力表的一端连通至排气空间,第一压力表用于检测排气空间的气压,物料桶上设置进气管,进气管和出气管均连通至排气空间;隔断板上端、端盖下端与物料桶内之间设有排料空间,物料桶上设有第二压力表,第二压力表的一端连通至排料空间,第二压力表用于检测排料空间的气压,且输送管道的出料端设置第二通断阀。Furthermore, an exhaust space is provided between the lower end of the partition plate, the periphery of the capture net and the bottom of the material barrel, a first pressure gauge is provided on the material barrel, one end of the first pressure gauge is connected to the exhaust space, the first pressure gauge is used to detect the air pressure in the exhaust space, an air inlet pipe is provided on the material barrel, and both the air inlet pipe and the air outlet pipe are connected to the exhaust space; a discharge space is provided between the upper end of the partition plate, the lower end of the end cover and the inside of the material barrel, a second pressure gauge is provided on the material barrel, one end of the second pressure gauge is connected to the discharge space, the second pressure gauge is used to detect the air pressure in the discharge space, and a second on-off valve is provided at the discharge end of the conveying pipeline.
相对于现有技术,本发明所述的改性混凝土的气动混合装置具有以下有益效果:Compared with the prior art, the pneumatic mixing device for modified concrete of the present invention has the following beneficial effects:
(1)本发明所述的改性混凝土的气动混合装置,在生产过程中工作人员在不同进料绞龙的输料斗里投放诸如水泥粉料、砂灰和凝胶颗粒等改性混凝土添加剂,每个进料绞龙设定不同转速以实现相同时间不同粉料投放在输送管道的比重,通过输送管道的压缩空间将不同比重的粉料混合并裹挟吹送到物料桶内,物料桶内设置粉体捕获器,粉体捕获器用于分离粉料和压缩空气,将压缩空气经由出气管排出,将粉体经由物料收集斗收集后通过出料绞龙卸载,该气动混合装置可随线连续性处理改性混凝土粉料的预混合,混合效率高,混合质量可控。(1) In the pneumatic mixing device for modified concrete described in the present invention, during the production process, workers put modified concrete additives such as cement powder, sand ash and gel particles into the feed hoppers of different feeding augers. Different speeds are set for each feeding augers to achieve different specific gravities of powder put into the conveying pipeline at the same time. Powders of different specific gravities are mixed and blown into a material barrel through the compression space of the conveying pipeline. A powder catcher is arranged in the material barrel. The powder catcher is used to separate the powder and compressed air, and the compressed air is discharged through the air outlet pipe. The powder is collected through the material collection hopper and unloaded through the discharging augers. The pneumatic mixing device can continuously process the pre-mixing of modified concrete powder on the line, with high mixing efficiency and controllable mixing quality.
(2)本发明所述的改性混凝土的气动混合装置,支撑骨架用于提高捕获网的结构强度,捕获网的目数不低于300目,以防止水泥粉体等颗粒物外溢,确保捕获空间的粉体捕获质量,同时在出气管的端部串接空气净化装置,以防止排出的压缩空气污染工作环境。(2) In the pneumatic mixing device for modified concrete described in the present invention, the support frame is used to improve the structural strength of the capture net. The mesh number of the capture net is not less than 300 meshes to prevent the overflow of cement powder and other particles, thereby ensuring the powder capture quality in the capture space. At the same time, an air purification device is connected in series at the end of the air outlet pipe to prevent the discharged compressed air from polluting the working environment.
(3)本发明所述的改性混凝土的气动混合装置,多个粉体捕获器可提高粉体捕获效率,同时多个粉体捕获器也是防止物料桶内憋压的保险措施,在实施时,至少有一个捕获器需要保持清洁无使用状态,在发现物料桶内憋压状态下,可以通过打开保持清洁的捕获器以实现物料桶的释压,保障生产安全。(3) In the pneumatic mixing device for modified concrete described in the present invention, multiple powder catchers can improve the powder capture efficiency. At the same time, multiple powder catchers are also a safety measure to prevent pressure buildup in the material barrel. During implementation, at least one catcher needs to be kept clean and unused. If pressure buildup is found in the material barrel, the clean catcher can be opened to release the pressure in the material barrel, thereby ensuring production safety.
(4)本发明所述的改性混凝土的气动混合装置,对向设置的第一楔形坡度和第二楔形坡度能够密闭贴合,降低开关板与下合板贴合时的挤压力,降低贴合面的摩擦损坏待漏压风险,在下合板与隔断板之间设置弹性密封垫能够保障此部分的密封性能,通过弹性密封垫能够为下合板提供向上的弹性,使得下合板能够紧密贴合到开关板的端面。(4) In the pneumatic mixing device for modified concrete described in the present invention, the first wedge-shaped slope and the second wedge-shaped slope arranged opposite to each other can be tightly fitted, thereby reducing the extrusion force when the switch plate and the lower closing plate are fitted together, and reducing the risk of friction damage and pressure leakage on the fitting surface. An elastic sealing gasket is arranged between the lower closing plate and the partition plate to ensure the sealing performance of this part. The elastic sealing gasket can provide upward elasticity for the lower closing plate, so that the lower closing plate can be tightly fitted to the end face of the switch plate.
(5)本发明所述的改性混凝土的气动混合装置,压合板的横截面是L形结构,压合板用于对开关板的端面限位,防止下合板向上顶压对开关板造成弯折损坏,以提高装置的使用寿命。(5) In the pneumatic mixing device for modified concrete described in the present invention, the cross-section of the clamping plate is an L-shaped structure. The clamping plate is used to limit the end face of the switch plate to prevent the lower clamping plate from pressing upward to cause bending damage to the switch plate, thereby increasing the service life of the device.
(6)本发明所述的改性混凝土的气动混合装置,滑杆能够稳定下合板的相对位置,且在滑杆外围设置弹簧,弹簧用于下合板的弹性复位,且通过旋拧定位螺母可以调整下合板在隔断板上的相对位置,以便工作人员对下合板初始位置进行调整。(6) In the pneumatic mixing device for modified concrete described in the present invention, the slide rod can stabilize the relative position of the lower closing plate, and a spring is arranged on the periphery of the slide rod. The spring is used for elastic reset of the lower closing plate, and the relative position of the lower closing plate on the partition plate can be adjusted by screwing the positioning nut, so that the staff can adjust the initial position of the lower closing plate.
(7)本发明所述的改性混凝土的气动混合装置,在排料空间、输送管道、排气空间和捕获空间均不放置电力控制器件,以防止电火花造成粉尘燃爆,且机械传动结构可靠性高,同时提高了生产安全性。(7) The pneumatic mixing device for modified concrete described in the present invention does not place electrical control devices in the discharge space, conveying pipeline, exhaust space and capture space to prevent dust explosion caused by electric sparks. The mechanical transmission structure has high reliability, while improving production safety.
(8)本发明所述的改性混凝土的气动混合装置,进气管能够向物料桶内冲入压缩空气,且冲入的压缩空气经排气空间进入捕获空间,能够对捕获网的网孔进行反向吹洗,已达到对捕获网的清洁目的,提高生产效率,提高设备稳定性。(8) In the pneumatic mixing device for modified concrete described in the present invention, the air inlet pipe can inject compressed air into the material barrel, and the injected compressed air enters the capture space through the exhaust space, which can reversely blow and wash the mesh of the capture net, thereby achieving the purpose of cleaning the capture net, improving production efficiency, and improving equipment stability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
图1为本发明实施例所述的改性混凝土的气动混合装置的结构示意图;FIG1 is a schematic structural diagram of a pneumatic mixing device for modified concrete according to an embodiment of the present invention;
图2为本发明实施例所述的物料桶内部的结构示意图;FIG2 is a schematic diagram of the structure inside the material barrel according to an embodiment of the present invention;
图3为本发明实施例所述的隔断板上设置多个开关板的结构示意图;FIG3 is a schematic diagram of a structure in which a plurality of switch plates are arranged on a partition plate according to an embodiment of the present invention;
图4为本发明实施例所述的开关板与下合板配合的结构示意图;FIG4 is a schematic diagram of the structure of the switch plate and the lower closing plate according to an embodiment of the present invention;
图5为本发明实施例所述的螺杆、螺套、滑动轴和开关板配合的剖面示意图;5 is a cross-sectional schematic diagram of the screw rod, the screw sleeve, the sliding shaft and the switch plate according to the embodiment of the present invention;
图6为本发明实施例所述的物料桶的剖面示意图。FIG. 6 is a schematic cross-sectional view of a material barrel according to an embodiment of the present invention.
附图标记说明:Description of reference numerals:
1-物料桶;11-排气空间;12-排料空间;2-输送管道;3-进料绞龙;4-出气管;5-物料收集斗;51-过料管;6-出料绞龙;7-粉体捕获器;71-支撑骨架;72-开关板;73-隔断板;74-滑动轴;75-螺杆;76-螺套;77-丝杆;78-端盖;79-手轮;710-第一轴座;711-下合板;712-弹性密封垫;713-压合板;714-滑杆;715-弹簧;716-捕获空间;8-进气管。1-Material barrel; 11-Exhaust space; 12-Discharge space; 2-Conveying pipeline; 3-Feeding auger; 4-Exhaust pipe; 5-Material collecting hopper; 51-Feeding pipe; 6-Discharge auger; 7-Powder catcher; 71-Support frame; 72-Switch plate; 73-Partition plate; 74-Sliding shaft; 75-Screw; 76-Screw sleeve; 77-Screw rod; 78-End cover; 79-Handwheel; 710-First shaft seat; 711-Lower closing plate; 712-Elastic sealing pad; 713-Pressure plate; 714-Sliding rod; 715-Spring; 716-Capture space; 8-Inlet pipe.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
如图1-图6所示,改性混凝土的气动混合装置,包括物料桶1、输送管道2、进料绞龙3、出料绞龙6和粉体捕获器7,物料桶1内安装粉体捕获器7,物料桶1上分别设置输送管道2和出气管4,输送管道2上布设多个进料绞龙3,且多个进料绞龙3均独立设置,每个进料绞龙3均用于定量向输送管道2内推送一种粉体物料,输送管道2内填充压缩空气,压缩空气用于将多种粉体物料吹风混合后吹送到物料桶1内,物料桶1下端设置物料收集斗5,粉体捕获器7用于捕获物料桶1内的粉体并沉降到物料收集斗5内,物料收集斗5连接出料绞龙6,出料绞龙6用于导出物料收集斗5内的粉体物料,且物料桶1内的压缩空气通过出气管4导出,在生产过程中工作人员在不同进料绞龙3的输料斗里投放诸如水泥粉料、砂灰和凝胶颗粒等改性混凝土添加剂,每个进料绞龙3设定不同转速以实现相同时间不同粉料投放在输送管道2的比重,通过输送管道2的压缩空间将不同比重的粉料混合并裹挟吹送到物料桶1内,物料桶1内设置粉体捕获器7,粉体捕获器7用于分离粉料和压缩空气,将压缩空气经由出气管4排出,将粉体经由物料收集斗5收集后通过出料绞龙6卸载,该气动混合装置可随线连续性处理改性混凝土粉料的预混合,混合效率高,混合质量可控。As shown in Figures 1 to 6, the pneumatic mixing device for modified concrete includes a material barrel 1, a conveying pipeline 2, a feed auger 3, a discharge auger 6 and a powder catcher 7. The powder catcher 7 is installed in the material barrel 1, and the conveying pipeline 2 and the air outlet pipe 4 are respectively arranged on the material barrel 1. A plurality of feed augers 3 are arranged on the conveying pipeline 2, and the plurality of feed augers 3 are independently arranged. Each feed augers 3 is used to quantitatively push a kind of powder material into the conveying pipeline 2. The conveying pipeline 2 is filled with compressed air, and the compressed air is used to blow and mix a variety of powder materials and then blow them into the material barrel 1. A material collecting hopper 5 is arranged at the lower end of the material barrel 1. The powder catcher 7 is used to capture the powder in the material barrel 1 and settle it in the material collecting hopper 5. The material collecting hopper 5 is connected to the discharge auger 6, and the discharge auger 6 is used to export the material collection. The powder material in the bucket 5 and the compressed air in the material barrel 1 are discharged through the outlet pipe 4. During the production process, the staff puts modified concrete additives such as cement powder, sand ash and gel particles into the feeding buckets of different feeding screw dragons 3. Each feeding screw dragon 3 is set with a different speed to achieve the specific gravity of different powders put into the conveying pipe 2 at the same time. The powders with different specific gravities are mixed and blown into the material barrel 1 through the compression space of the conveying pipe 2. A powder catcher 7 is arranged in the material barrel 1. The powder catcher 7 is used to separate the powder and compressed air, and the compressed air is discharged through the outlet pipe 4. The powder is collected through the material collecting bucket 5 and then unloaded through the discharging screw dragon 6. The pneumatic mixing device can continuously process the pre-mixing of modified concrete powder on the line, with high mixing efficiency and controllable mixing quality.
粉体捕获器7包括支撑骨架71,且支撑骨架71的两端分别固定连接至物料桶1内,支撑骨架71内圈为捕获空间716,支撑骨架71外围设置捕获网,且捕获空间716的两端分别连通至输送管道2和物料收集斗5,压缩空气能够将混合的粉体物料吹送至支撑骨架71内圈,且混合的粉体物料通过捕获空间716落入物料收集斗5,压缩空气穿过捕获网由出气管4排出物料桶1外,支撑骨架71用于提高捕获网的结构强度,且在实施时捕获网可为多层结构的复合网,其目数不低于300目,以防止水泥粉体等颗粒物外溢,确保捕获空间716的粉体捕获质量,同时在出气管4的端部串接空气净化装置,以防止排出的压缩空气污染工作环境,且本实施例的空气净化装置为水池,水池内填充水体,出气管4的出口端位于水体内。The powder catcher 7 includes a support frame 71, and both ends of the support frame 71 are fixedly connected to the material barrel 1 respectively. The inner circle of the support frame 71 is a capture space 716. A capture net is arranged on the periphery of the support frame 71, and both ends of the capture space 716 are connected to the conveying pipe 2 and the material collecting bucket 5 respectively. Compressed air can blow the mixed powder material to the inner circle of the support frame 71, and the mixed powder material falls into the material collecting bucket 5 through the capture space 716. The compressed air passes through the capture net and is discharged from the material barrel 1 through the air outlet pipe 4. The support frame 71 is used to improve the structural strength of the capture net. During implementation, the capture net can be a multi-layer composite net with a mesh number of not less than 300 meshes to prevent cement powder and other particulate matter from overflowing and ensure the powder capture quality of the capture space 716. At the same time, an air purification device is connected in series at the end of the air outlet pipe 4 to prevent the discharged compressed air from polluting the working environment. The air purification device of this embodiment is a water pool, which is filled with water, and the outlet end of the air outlet pipe 4 is located in the water body.
物料桶1内设置多个粉体捕获器7,且多个粉体捕获器7相互平行设置,每个粉体捕获器7对应设置开关板72,物料桶1内设置隔断板73,隔断板73上设有过料孔,每个过料孔对应一个粉体捕获器7,且粉体捕获器7的上端固定连接至隔断板73的下端,隔断板73板的上端滑动设置开关板72,滑动的开关板72用于过料孔的通断,多个粉体捕获器7可提高粉体捕获效率,同时多个粉体捕获器7也是防止物料桶1内憋压的保险措施,在实施时,至少有一个捕获器需要保持清洁无使用状态,在发现物料桶1内憋压状态下,可以通过打开保持清洁的捕获器以实现物料桶1的释压,保障生产安全,而设置的开关板72即为粉体捕获器7的通断结构,以便于实现对每个粉体捕获器7工作状态控制。A plurality of powder catchers 7 are arranged in the material barrel 1, and the plurality of powder catchers 7 are arranged parallel to each other, and a switch plate 72 is correspondingly arranged for each powder catcher 7, and a partition plate 73 is arranged in the material barrel 1, and a feeding hole is arranged on the partition plate 73, and each feeding hole corresponds to a powder catcher 7, and the upper end of the powder catcher 7 is fixedly connected to the lower end of the partition plate 73, and a switch plate 72 is slidably arranged on the upper end of the partition plate 73, and the sliding switch plate 72 is used for opening and closing the feeding hole. A plurality of powder catchers 7 can improve the powder capturing efficiency, and at the same time, a plurality of powder catchers 7 are also a safety measure to prevent pressure build-up in the material barrel 1. During implementation, at least one catcher needs to be kept clean and unused. When pressure build-up is found in the material barrel 1, the catcher kept clean can be opened to release the pressure in the material barrel 1 to ensure production safety, and the switch plate 72 is the on-off structure of the powder catcher 7, so as to realize the control of the working state of each powder catcher 7.
开关板72的一侧设置滑动轴74,且滑动轴74的外围通过第一轴座710滑动连接至隔断板73上,滑动轴74的一端设置螺杆75,螺杆75的外围螺纹连接至螺套76内,且螺套76的一端通过第二轴座转动套接至隔断板73上,螺套76的外围均布锯齿,隔断板73上转动套接丝杆77,丝杆77的外围啮合至所述锯齿,物料桶1上端设置端盖78,丝杠的外围转动套接至端盖78上,丝杆77的一端设置手轮79,手轮79位于物料桶1外部,滑动轴74的外围是多边形结构,第一轴座710上设有与所述多边形结构对应的滑孔,滑动轴74外围滑动连接至滑孔内,第一轴座710固定连接至隔断板73上,工作人员可以通过在物料桶1外部转动手轮79实现对单个粉体捕获器7的开合,其工作原理为丝杆77带动螺套76转动,多边形的滑孔干涉滑动轴74、螺杆75转动,使得螺杆75与螺套76相互转动,螺杆75带动滑动轴74和开关板72沿轴向滑动,已实现对单个捕获器的打开或闭合。A sliding shaft 74 is provided on one side of the switch plate 72, and the periphery of the sliding shaft 74 is slidably connected to the partition plate 73 through a first shaft seat 710, a screw rod 75 is provided at one end of the sliding shaft 74, the periphery of the screw rod 75 is threadedly connected to a screw sleeve 76, and one end of the screw sleeve 76 is rotatably sleeved on the partition plate 73 through a second shaft seat, the periphery of the screw sleeve 76 is uniformly serrated, and a screw rod 77 is rotatably sleeved on the partition plate 73, and the periphery of the screw rod 77 is meshed with the serrations, an end cover 78 is provided on the upper end of the material barrel 1, the periphery of the screw rod is rotatably sleeved on the end cover 78, a hand wheel 79 is provided at one end of the screw rod 77, and the hand wheel 79 is located outside the material barrel 1, and the sliding The periphery of the moving shaft 74 is a polygonal structure, and a sliding hole corresponding to the polygonal structure is provided on the first shaft seat 710. The periphery of the sliding shaft 74 is slidably connected to the sliding hole, and the first shaft seat 710 is fixedly connected to the partition plate 73. The staff can open and close a single powder capturer 7 by turning the hand wheel 79 outside the material barrel 1. Its working principle is that the screw rod 77 drives the screw sleeve 76 to rotate, and the polygonal sliding hole interferes with the rotation of the sliding shaft 74 and the screw 75, so that the screw 75 and the screw sleeve 76 rotate with each other, and the screw 75 drives the sliding shaft 74 and the switch plate 72 to slide axially, thereby realizing the opening or closing of a single capturer.
隔断板73上的每个过料孔对应设置一个下合板711,且过料孔与下合板711同心设置,下合板711是中空圆柱结构,且下合板711与隔断板73之间设置弹性密封垫712,下合板711的上端设置有第一楔形坡度,开关板72的下端设有第二楔形坡度,所述第一楔形坡度与所述第二楔形坡度对向设置,开关板72的下端能够贴合至下合板711的上端,如图4所示,对向设置的第一楔形坡度和第二楔形坡度能够密闭贴合,降低开关板72与下合板711贴合时的挤压力,降低贴合面的摩擦损坏待漏压风险,在下合板711与隔断板73之间设置弹性密封垫712能够保障此部分的密封性能,通过弹性密封垫712能够为下合板711提供向上的弹性,使得下合板711能够紧密贴合到开关板72的端面。Each feeding hole on the partition plate 73 corresponds to a lower closing plate 711, and the feeding hole is concentrically arranged with the lower closing plate 711. The lower closing plate 711 is a hollow cylindrical structure, and an elastic sealing pad 712 is arranged between the lower closing plate 711 and the partition plate 73. The upper end of the lower closing plate 711 is provided with a first wedge-shaped slope, and the lower end of the switch plate 72 is provided with a second wedge-shaped slope. The first wedge-shaped slope and the second wedge-shaped slope are arranged oppositely, and the lower end of the switch plate 72 can be attached to the upper end of the lower closing plate 711. As shown in FIG4 , the first wedge-shaped slope and the second wedge-shaped slope arranged opposite to each other can be airtightly fitted, thereby reducing the extrusion force when the switch plate 72 and the lower closing plate 711 are fitted together, and reducing the risk of friction damage to the fitting surface and pressure leakage. An elastic sealing gasket 712 is arranged between the lower closing plate 711 and the partition plate 73 to ensure the sealing performance of this part. The elastic sealing gasket 712 can provide upward elasticity for the lower closing plate 711, so that the lower closing plate 711 can be tightly fitted to the end face of the switch plate 72.
下合板711的外围设置压合板713,且压合板713不干涉开关板72滑动,压合板713的一端固定连接至隔断板73的上端,压合板713的下端能够抵接至开关板72的上端,如图4所示,压合板713的横截面是L形结构,压合板713用于对开关板72的端面限位,防止下合板711向上顶压对开关板72造成弯折损坏,以提高装置的使用寿命。A pressing plate 713 is arranged on the periphery of the lower closing plate 711, and the pressing plate 713 does not interfere with the sliding of the switch plate 72. One end of the pressing plate 713 is fixedly connected to the upper end of the partition plate 73, and the lower end of the pressing plate 713 can abut against the upper end of the switch plate 72. As shown in FIG. 4 , the cross-section of the pressing plate 713 is an L-shaped structure. The pressing plate 713 is used to limit the end face of the switch plate 72 to prevent the lower closing plate 711 from pressing upward to cause bending damage to the switch plate 72, so as to improve the service life of the device.
下合板711的下端设置多个滑杆714,每个滑杆714的一端固定连接至下合板711的下端,滑杆714的另一端穿过隔断板73后安装锁冒,滑杆714的外围设置弹簧715,弹簧715的两端分别固定连接至隔断板73的下端、锁冒的外围,且滑杆714的外围螺纹连接定位螺母,定位螺母的上端能够抵接至隔断板73的下端,在开关板72轴向滑动贴合到下合板711上端时,下合板711受到轴向推力,滑杆714用于稳定下合板711的相对位置,且在滑杆714外围设置弹簧715,弹簧715用于下合板711的弹性复位,且通过旋拧定位螺母可以调整下合板711在隔断板73上的相对位置,以便工作人员对下合板711初始位置进行调整。When the locking nut 715 is unlocked, the locking nut 710 is locked to the locking nut 710 when the locking nut 710 is unlocked, and the lock nut 710 is unlocked when the locking nut 710 is unlocked.
物料收集斗5是漏斗型结构,物料收集斗5的下端通过过料管51连接至出料绞龙6,且过料管51上设置第一通断阀,隔断板73下端、捕获网外围与物料桶1底部之间设有排气空间11,物料桶1上设置第一压力表,第一压力表的一端连通至排气空间11,第一压力表用于检测排气空间11的气压,物料桶1上设置进气管8,进气管8和出气管4均连通至排气空间11;隔断板73上端、端盖78下端与物料桶1内之间设有排料空间12,物料桶1上设有第二压力表,第二压力表的一端连通至排料空间12,第二压力表用于检测排料空间12的气压,且输送管道2的出料端设置第二通断阀,出气管4和进气管8均设置现有技术的球阀,第一压力表和第二压力表均为现有技术的机械压力表,在排料空间12、输送管道2、排气空间11和捕获空间716均不放置电力控制器件,以防止电火花造成粉尘燃爆,且机械传动结构可靠性高,同时提高了生产安全性。The material collecting hopper 5 is a funnel-shaped structure. The lower end of the material collecting hopper 5 is connected to the discharging auger 6 through a feeding pipe 51, and a first on-off valve is arranged on the feeding pipe 51. An exhaust space 11 is arranged between the lower end of the partition plate 73, the periphery of the capture net and the bottom of the material barrel 1. A first pressure gauge is arranged on the material barrel 1. One end of the first pressure gauge is connected to the exhaust space 11. The first pressure gauge is used to detect the air pressure of the exhaust space 11. An air inlet pipe 8 is arranged on the material barrel 1. The air inlet pipe 8 and the air outlet pipe 4 are both connected to the exhaust space 11. A discharge valve is arranged between the upper end of the partition plate 73, the lower end of the end cover 78 and the inside of the material barrel 1. Space 12, a second pressure gauge is provided on the material barrel 1, one end of the second pressure gauge is connected to the discharge space 12, the second pressure gauge is used to detect the air pressure in the discharge space 12, and a second on-off valve is provided at the discharge end of the conveying pipeline 2, the air outlet pipe 4 and the air inlet pipe 8 are both provided with ball valves of the prior art, the first pressure gauge and the second pressure gauge are both mechanical pressure gauges of the prior art, and no electrical control devices are placed in the discharge space 12, the conveying pipeline 2, the exhaust space 11 and the capture space 716 to prevent dust explosion caused by electric sparks, and the mechanical transmission structure has high reliability, while improving production safety.
进气管8能够向物料桶1内冲入压缩空气,且冲入的压缩空气经排气空间11进入捕获空间716,能够对捕获网的网孔进行反向吹洗,已达到对捕获网的清洁目的,提高生产效率,提高设备稳定性。The air inlet pipe 8 can inject compressed air into the material barrel 1, and the injected compressed air enters the capture space 716 through the exhaust space 11, and can reversely blow the mesh of the capture net to achieve the purpose of cleaning the capture net, improve production efficiency, and improve equipment stability.
本实施例的控制方式是通过控制器来控制的,控制器的控制电路通过本领域的技术人员简单编程即可实现,电源的提供也属于本领域的公知常识,并且本文主要用来保护机械装置,所述本文不在详细解释控制方式和电路连接。The control method of this embodiment is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. The control method and circuit connection are not explained in detail in this article.
改性混凝土的气动混合装置的物料混合过程:Material mixing process of the pneumatic mixing device for modified concrete:
工作人员在不同进料绞龙3的输料斗里投放不同种类的粉体物料,且保证投放的连续性,每个进料绞龙3设定成不同转速,不同物料根据输料转速实现单位时间的投放量,且不同种类的粉体物料均投放到输料管道内,输送管道2通过外置的空压机填充压缩空气,压缩空气能够吹气粉体物料并使之混合,压缩空气裹挟物料吹送到物料桶1内,物料桶1内设置的粉体捕获器7分离粉料和压缩空气,将压缩空气经由出气管4排出,将粉体经由物料收集斗5收集后通过出料绞龙6卸载,以此实现随线连续性处理改性混凝土粉料的预混合,混合效率高。The staff puts different kinds of powder materials into the feeding hoppers of different feeding augers 3 and ensures the continuity of the feeding. Each feeding auger 3 is set to a different speed. Different materials are fed per unit time according to the feeding speed, and different kinds of powder materials are put into the feeding pipeline. The conveying pipeline 2 is filled with compressed air through an external air compressor. The compressed air can blow the powder materials and mix them. The compressed air entrains the materials and blows them into the material barrel 1. The powder catcher 7 arranged in the material barrel 1 separates the powder and the compressed air, and the compressed air is discharged through the air outlet pipe 4. The powder is collected through the material collecting bucket 5 and unloaded through the discharging auger 6, so as to realize the pre-mixing of the modified concrete powder in a continuous on-line manner with high mixing efficiency.
开关板通断过料孔的工作过程:Working process of the switch plate opening and closing the material hole:
工作人员旋拧手轮79,手轮79带动丝杆77转动,丝杠外围与锯齿啮合,且螺套76通过第二轴座转动套接在隔断板73上,固丝杠能够带动螺套76转动,滑动轴74通过第一轴座710滑动连接在隔断板73上,多边形的滑孔干涉滑动轴74、螺杆75转动,使得螺杆75与螺套76相互转动,转动的螺套76能够带动螺杆75、滑动轴74和开关板72沿轴向滑动,在开关板72向下合板711滑动时,第一楔形坡度和第二楔形坡度逐渐贴合,此时下合板711带动滑杆714向下滑动,弹簧715被拉伸,弹簧715为下合板711提供向上的回弹力,且弹性密封垫712受下合板711和隔断板73挤压保障了此部分密封,同步为下合板711提供向上的回弹力,使得下合板711的上端能够紧密贴合到开关板72的下端,同时压合板713限位开关板72的上端位置,防止开关板72被压弯折,提高设备的可靠性。The staff turns the hand wheel 79, which drives the screw rod 77 to rotate. The outer periphery of the screw rod meshes with the saw teeth, and the screw sleeve 76 is rotatably sleeved on the partition plate 73 through the second shaft seat. The fixed screw can drive the screw sleeve 76 to rotate. The sliding shaft 74 is slidably connected to the partition plate 73 through the first shaft seat 710. The polygonal sliding hole interferes with the rotation of the sliding shaft 74 and the screw rod 75, so that the screw rod 75 and the screw sleeve 76 rotate relative to each other. The rotating screw sleeve 76 can drive the screw rod 75, the sliding shaft 74 and the switch plate 72 to slide axially. When the switch plate 72 slides downwardly to the closing plate 711, the first When the locking cam 715 is in the unlocking state, the spring 715 is tightened to lock the locking cam 714 in the unlocking state, thereby locking the locking cam 714 in the unlocking state.
进气管对捕获网反向吹洗的工作过程:The working process of reverse flushing of the capture net by the air intake pipe:
工作人员停止进料绞龙3进行进料,停止向输料管道进注压缩空气,且通过出料绞龙6将物料收集斗5内的物料清空,关闭输送管道2的第二通断阀,关闭过料管51的第一通断阀,通过手轮79闭合每个过料孔的通路,且闭合出气管4的通路,通过进气管8向物料桶1内注入压缩空气,通过第一压力表能够读取排气空间11的压力,排气空间11压力高于捕获空间716压力会对捕获网的网孔进行反向吹洗,当物料桶1内的压力达到设定值时,工作人员可通过手轮79打开对应的开关板72,以实现对指定捕获网的反向吹洗,其原理为排气空间11内的憋压会通过捕获空间716、过料孔进入排料空间12,在排料空间12与排气空间11等压时,对捕获网的网孔进行吹洗,此时继续通过进气管8向物料桶1内加压,当达到设定值时,工作人员打开第二通断阀,排料空间12和排气空间11迅速泄压,对捕获网的网孔进行吹洗,也可打开多个开关板72以便于实现对多个捕获网进行反向吹洗,在吹洗捕获网时应避免打开第一通断阀,防止粉体泄压无序窜入出料绞龙6内,不便于清理,对捕获网进行清理可以是日常维护,也可以是因排料空间12憋压第二压力表达到预警值的排压操作。The staff stops the feeding auger 3 from feeding, stops injecting compressed air into the feeding pipeline, and empties the material in the material collecting bucket 5 through the discharging auger 6, closes the second on-off valve of the conveying pipeline 2, closes the first on-off valve of the feeding pipe 51, closes the passage of each feeding hole through the hand wheel 79, and closes the passage of the air outlet pipe 4, and injects compressed air into the material barrel 1 through the air inlet pipe 8. The pressure of the exhaust space 11 can be read through the first pressure gauge. The pressure of the exhaust space 11 is higher than the pressure of the capture space 716, which will reversely blow the mesh of the capture net. When the pressure in the material barrel 1 reaches the set value, the staff can open the corresponding switch plate 72 through the hand wheel 79 to realize the reverse blowing of the specified capture net. The principle is that the exhaust space The accumulated pressure in 11 will enter the discharge space 12 through the capture space 716 and the material passing hole. When the pressure in the discharge space 12 is equal to that in the exhaust space 11, the mesh of the capture net is blown and cleaned. At this time, the material barrel 1 continues to be pressurized through the air inlet pipe 8. When the set value is reached, the staff opens the second on-off valve, and the discharge space 12 and the exhaust space 11 are quickly depressurized to blow and clean the mesh of the capture net. The multiple switch plates 72 can also be opened to facilitate the reverse flushing of multiple capture nets. When flushing the capture net, the first on-off valve should be avoided to prevent the powder from depressurizing and rushing into the discharge auger 6 in a disorderly manner, which is inconvenient to clean. Cleaning the capture net can be daily maintenance or it can be a pressure relief operation when the second pressure gauge of the discharge space 12 reaches the warning value.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU749666A2 (en) * | 1978-03-01 | 1980-07-25 | Предприятие П/Я М-5363 | Concrete mix preparing unit |
| US20030040105A1 (en) * | 1999-09-30 | 2003-02-27 | Sklar Larry A. | Microfluidic micromixer |
| CN107530660A (en) * | 2015-04-17 | 2018-01-02 | 泰克里斯公司 | Electric hybrid module and the method for mixing two kinds of compounds |
| CN109676797A (en) * | 2019-02-23 | 2019-04-26 | 陕西四通建设商砼发展有限公司 | A kind of concrete mixing plant |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU749666A2 (en) * | 1978-03-01 | 1980-07-25 | Предприятие П/Я М-5363 | Concrete mix preparing unit |
| US20030040105A1 (en) * | 1999-09-30 | 2003-02-27 | Sklar Larry A. | Microfluidic micromixer |
| CN107530660A (en) * | 2015-04-17 | 2018-01-02 | 泰克里斯公司 | Electric hybrid module and the method for mixing two kinds of compounds |
| CN109676797A (en) * | 2019-02-23 | 2019-04-26 | 陕西四通建设商砼发展有限公司 | A kind of concrete mixing plant |
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