CN118129156A - Heat accumulating type household garbage pyrolysis gasifier - Google Patents
Heat accumulating type household garbage pyrolysis gasifier Download PDFInfo
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- CN118129156A CN118129156A CN202410395234.4A CN202410395234A CN118129156A CN 118129156 A CN118129156 A CN 118129156A CN 202410395234 A CN202410395234 A CN 202410395234A CN 118129156 A CN118129156 A CN 118129156A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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Abstract
Description
技术领域Technical Field
本发明涉及热解气化炉技术领域,具体为一种蓄热式生活垃圾热解气化炉。The invention relates to the technical field of pyrolysis gasification furnaces, in particular to a heat storage type domestic waste pyrolysis gasification furnace.
背景技术Background technique
蓄热式生活垃圾热解气化炉是一种先进的处理生活垃圾的设备,采用蓄热技术和热解气化技术将固体废物转化为可利用的能源,如合成气。其工作原理主要包括两个阶段:首先,生活垃圾在缺氧条件下被加热热解,释放出可燃性气体和少量的残留固体(如焦炭);随后,这些可燃性气体在另一个腔室内完全燃烧,同时通过热交换系统回收热能用于加热新的垃圾或其他用途。这种技术不仅能有效减少垃圾的体积,减轻对填埋场的依赖,同时还能回收能源,降低处理垃圾的环境影响。The thermal storage type domestic waste pyrolysis gasification furnace is an advanced equipment for treating domestic waste. It uses thermal storage technology and pyrolysis gasification technology to convert solid waste into usable energy, such as synthesis gas. Its working principle mainly includes two stages: first, domestic waste is heated and pyrolyzed under oxygen-deficient conditions, releasing combustible gases and a small amount of residual solids (such as coke); then, these combustible gases are completely burned in another chamber, and heat energy is recovered through the heat exchange system for heating new waste or other purposes. This technology can not only effectively reduce the volume of garbage and reduce dependence on landfills, but also recover energy and reduce the environmental impact of garbage treatment.
尽管蓄热式生活垃圾热解气化炉具有许多优点,但它也存在一些不可忽视的缺陷。热解气化过程中可能会产生一些有害气体和残留物,如二噁英和重金属,这需要通过额外的净化处理来控制,增加了运营成本,并且需要在两个腔体内进行热解,较为麻烦,因此,虽然蓄热式生活垃圾热解气化炉在处理垃圾和能源回收方面具有明显优势,但其经济性和环境安全性仍需进一步优化和改进。Although the thermal storage type domestic waste pyrolysis gasification furnace has many advantages, it also has some defects that cannot be ignored. Some harmful gases and residues, such as dioxins and heavy metals, may be produced during the pyrolysis and gasification process, which requires additional purification treatment to control, increasing operating costs, and requires pyrolysis in two chambers, which is more troublesome. Therefore, although the thermal storage type domestic waste pyrolysis gasification furnace has obvious advantages in waste treatment and energy recovery, its economic performance and environmental safety still need to be further optimized and improved.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本发明提供了一种蓄热式生活垃圾热解气化炉,解决了会产生一些有害气体和残留物,如二噁英和重金属,这需要通过额外的净化处理来控制,增加了运营成本,并且需要在两个腔体内进行热解,较为麻烦的问题。In view of the deficiencies in the prior art, the present invention provides a heat storage type domestic waste pyrolysis gasification furnace, which solves the problem of producing some harmful gases and residues, such as dioxins and heavy metals, which need to be controlled through additional purification treatment, increasing operating costs, and requiring pyrolysis to be carried out in two chambers, which is more troublesome.
(二)技术方案(II) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种蓄热式生活垃圾热解气化炉,包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: A heat storage type domestic waste pyrolysis gasification furnace, comprising:
下侧固定支撑杆,所述下侧固定支撑杆的上端固定连接有外侧保护壳体,所述外侧保护壳体的内表面固定连接有内部固定壳体,所述内部固定壳体的内表面固定连接有内部燃烧壳体,所述内部固定壳体的内部设置有外侧涂层,所述内部燃烧壳体的内表面固定连接有内部分离挡板,所述内部分离挡板的下表面设置有下侧进风口;A lower fixed support rod, the upper end of which is fixedly connected to an outer protective shell, the inner surface of which is fixedly connected to an inner fixed shell, the inner surface of which is fixedly connected to an inner combustion shell, the interior of which is provided with an outer coating, the inner surface of which is fixedly connected to an inner separation baffle, and the lower surface of which is provided with a lower air inlet;
所述内部燃烧壳体的内表面固定连接有燃烧炉,所述燃烧炉的内表面固定连接有喷火嘴,所述内部燃烧壳体的底内壁固定连接有下侧烧结盘,所述下侧烧结盘的上表面固定连接有下侧燃烧盘,所述第二进气管道的上端固定连接有出气管。A combustion furnace is fixedly connected to the inner surface of the internal combustion shell, a flame nozzle is fixedly connected to the inner surface of the combustion furnace, a lower sintering disk is fixedly connected to the bottom inner wall of the internal combustion shell, a lower combustion disk is fixedly connected to the upper surface of the lower sintering disk, and an air outlet pipe is fixedly connected to the upper end of the second air inlet pipe.
优选的:所述内部燃烧壳体的上端呈锥形,所述内部固定壳体的下表面固定连接有上侧投料装置。Preferably, the upper end of the internal combustion shell is conical, and the lower surface of the internal fixed shell is fixedly connected with an upper feeding device.
优选的:所述下侧固定支撑杆的侧表面固定连接有下侧加强支撑杆,所述内部固定壳体与内部燃烧壳体之间形成中间空腔。Preferably, a lower reinforcing support rod is fixedly connected to the side surface of the lower fixed support rod, and an intermediate cavity is formed between the internal fixed shell and the internal combustion shell.
优选的:所述外侧涂层延伸至内部燃烧壳体的内部,所述内部分离挡板的内部形成抽气管道三角形腔。Preferably, the outer coating extends to the interior of the inner combustion shell, and the interior of the inner separation baffle forms a triangular cavity of the exhaust duct.
优选的:所述外侧涂层的下侧与下侧进风口连通,所述内部固定壳体的侧表面固定连接有第一进气管道,所述第一进气管道延伸至中间空腔的内部。Preferably, the lower side of the outer coating is communicated with the lower air inlet, and the side surface of the internal fixed shell is fixedly connected with a first air inlet duct, and the first air inlet duct extends to the interior of the middle cavity.
优选的:所述喷火嘴延伸至下侧燃烧盘的内部,所述第二进气管道穿过燃烧炉延伸至内部固定壳体的外侧,所述第二进气管道的数量为两个且左右分布。Preferably, the flame nozzle extends to the interior of the lower combustion disk, the second air intake pipe passes through the combustion furnace and extends to the outside of the internal fixed shell, and the number of the second air intake pipes is two and they are distributed on the left and right.
优选的:所述下侧烧结盘的上表面设置有烧结盘通孔,所述下侧燃烧盘的侧表面设置有透气孔,所述透气孔环形阵列分布。Preferably, the upper surface of the lower sintering disk is provided with sintering disk through holes, and the side surface of the lower combustion disk is provided with air holes, and the air holes are distributed in a ring array.
优选的:所述内部固定壳体的下表面固定连接有下料装置,所述内部固定壳体的内部形成空腔。Preferably, a feeding device is fixedly connected to the lower surface of the internal fixed shell, and a cavity is formed inside the internal fixed shell.
(三)有益效果(III) Beneficial effects
本发明提供了一种蓄热式生活垃圾热解气化炉。具备以下有益效果:The present invention provides a heat storage type domestic waste pyrolysis gasification furnace. It has the following beneficial effects:
该蓄热式生活垃圾热解气化炉,通过下侧固定支撑杆和外侧保护壳体以及内部多重壳体构造,形成了一个高效的热能循环系统,能够有效保持高温,从而提高垃圾热解气化的效率,内部固定壳体和内部燃烧壳体之间的中间空腔以及外侧涂层的设计,不仅增强了整体结构的稳定性,还能进一步提升热能的利用率,通过内部分离挡板与下侧进风口的配合,以及喷火嘴和烧结盘的特殊设计,该炉体能够实现更加均匀的热分布和气体流动,有效提高热解气化过程的效率与安全性,特有的上侧投料装置和下料装置设计使得物料的添加与残留物的移除更为便捷,从而降低了操作难度,提高了系统的自动化水平,综合来看,这一技术方案在提高垃圾处理效率、节约能源消耗以及减少环境污染方面展现出了较大的潜力。The heat storage type domestic waste pyrolysis and gasification furnace forms an efficient heat energy circulation system through the lower fixed support rod, the outer protective shell and the internal multiple shell structure, which can effectively maintain high temperature, thereby improving the efficiency of waste pyrolysis and gasification. The design of the intermediate cavity between the internal fixed shell and the internal combustion shell and the outer coating not only enhances the stability of the overall structure, but also further improves the utilization rate of thermal energy. Through the coordination of the internal separation baffle and the lower air inlet, as well as the special design of the flame nozzle and the sintering disk, the furnace body can achieve more uniform heat distribution and gas flow, effectively improving the efficiency and safety of the pyrolysis and gasification process. The unique upper feeding device and unloading device design make the addition of materials and the removal of residues more convenient, thereby reducing the difficulty of operation and improving the automation level of the system. Overall, this technical solution has shown great potential in improving waste treatment efficiency, saving energy consumption and reducing environmental pollution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2为图1中A处结构放大示意图;FIG2 is an enlarged schematic diagram of the structure at point A in FIG1 ;
图3为图1中B处结构放大示意图;FIG3 is an enlarged schematic diagram of the structure at B in FIG1 ;
图4为本发明的部分结构示意图;FIG4 is a partial structural schematic diagram of the present invention;
图5为本发明的整体结构示意图。FIG5 is a schematic diagram of the overall structure of the present invention.
其中,1、下侧固定支撑杆;2、下侧加强支撑杆;3、外侧保护壳体;4、内部固定壳体;5、第一进气管道;6、内部燃烧壳体;7、上侧投料装置;8、中间空腔;9、内部分离挡板;10、抽气管道;11、外侧涂层;12、下侧进风口;13、下料装置;14、第二进气管道;15、燃烧炉;16、喷火嘴;17、下侧燃烧盘;18、透气孔;19、下侧烧结盘;20、烧结盘通孔;21、出气管;22、空腔。Among them, 1. lower fixed support rod; 2. lower reinforced support rod; 3. outer protective shell; 4. internal fixed shell; 5. first air inlet pipe; 6. internal combustion shell; 7. upper feeding device; 8. middle cavity; 9. internal separation baffle; 10. exhaust pipe; 11. outer coating; 12. lower air inlet; 13. feeding device; 14. second air inlet pipe; 15. combustion furnace; 16. flamethrower; 17. lower combustion disk; 18. air vent; 19. lower sintering disk; 20. sintering disk through hole; 21. air outlet pipe; 22. cavity.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-5所示,本发明实施例提供一种蓄热式生活垃圾热解气化炉,包括,下侧固定支撑杆1,所述下侧固定支撑杆1的侧表面固定连接有下侧加强支撑杆2,所述内部固定壳体4与内部燃烧壳体6之间形成中间空腔8,所述下侧固定支撑杆1的上端固定连接有外侧保护壳体3,所述外侧保护壳体3的内表面固定连接有内部固定壳体4,所述内部固定壳体4的内表面固定连接有内部燃烧壳体6,所述内部燃烧壳体6的上端呈锥形,所述内部固定壳体4的下表面固定连接有上侧投料装置7,所述内部固定壳体4的内部设置有外侧涂层11,所述外侧涂层11延伸至内部燃烧壳体6的内部,所述内部分离挡板9的内部形成抽气管道10三角形腔,所述外侧涂层11的下侧与下侧进风口12连通,所述内部固定壳体4的侧表面固定连接有第一进气管道5,所述第一进气管道5延伸至中间空腔8的内部,所述内部燃烧壳体6的内表面固定连接有内部分离挡板9,所述内部分离挡板9的下表面设置有下侧进风口12。As shown in Fig. 1-5, an embodiment of the present invention provides a heat storage type domestic waste pyrolysis gasification furnace, comprising: a lower fixed support rod 1, the side surface of the lower fixed support rod 1 is fixedly connected with a lower reinforcing support rod 2, an intermediate cavity 8 is formed between the internal fixed shell 4 and the internal combustion shell 6, the upper end of the lower fixed support rod 1 is fixedly connected with an outer protective shell 3, the inner surface of the outer protective shell 3 is fixedly connected with an inner fixed shell 4, the inner surface of the inner fixed shell 4 is fixedly connected with an inner combustion shell 6, the upper end of the internal combustion shell 6 is conical, and the lower end of the internal fixed shell 4 is fixedly connected with an outer protective shell 3. An upper feeding device 7 is fixedly connected to the surface, an outer coating 11 is provided inside the internal fixed shell 4, and the outer coating 11 extends to the inside of the internal combustion shell 6. A triangular cavity of an exhaust pipe 10 is formed inside the internal separation baffle 9, and the lower side of the outer coating 11 is connected to the lower air inlet 12. A first air intake pipe 5 is fixedly connected to the side surface of the internal fixed shell 4, and the first air intake pipe 5 extends to the inside of the middle cavity 8. An internal separation baffle 9 is fixedly connected to the inner surface of the internal combustion shell 6, and a lower air inlet 12 is provided on the lower surface of the internal separation baffle 9.
所述内部燃烧壳体6的内表面固定连接有燃烧炉15,所述燃烧炉15的内表面固定连接有喷火嘴16,所述喷火嘴16延伸至下侧燃烧盘17的内部,所述第二进气管道14穿过燃烧炉15延伸至内部固定壳体4的外侧,所述内部固定壳体4的下表面固定连接有下料装置13,所述内部固定壳体4的内部形成空腔22,所述第二进气管道14的数量为两个且左右分布,所述内部燃烧壳体6的底内壁固定连接有下侧烧结盘19,所述下侧烧结盘19的上表面设置有烧结盘通孔20,所述下侧燃烧盘17的侧表面设置有透气孔18,所述透气孔18环形阵列分布,所述下侧烧结盘19的上表面固定连接有下侧燃烧盘17,所述第二进气管道14的上端固定连接有出气管21。A combustion furnace 15 is fixedly connected to the inner surface of the internal combustion shell 6, and a flame nozzle 16 is fixedly connected to the inner surface of the combustion furnace 15. The flame nozzle 16 extends to the interior of the lower combustion disk 17. The second air intake pipe 14 passes through the combustion furnace 15 and extends to the outside of the internal fixed shell 4. A feeding device 13 is fixedly connected to the lower surface of the internal fixed shell 4. A cavity 22 is formed inside the internal fixed shell 4. There are two second air intake pipes 14 distributed on the left and right. A lower sintering disk 19 is fixedly connected to the bottom inner wall of the internal combustion shell 6. A sintering disk through hole 20 is provided on the upper surface of the lower sintering disk 19. Air holes 18 are provided on the side surface of the lower combustion disk 17. The air holes 18 are distributed in a ring array. The upper surface of the lower sintering disk 19 is fixedly connected to the lower combustion disk 17. An air outlet pipe 21 is fixedly connected to the upper end of the second air intake pipe 14.
下侧进风口12:这是气体进入系统的主要入口,在炉体的底部设计有进风口,通过这些口可以向炉内导入必要的空气或其他气体,这些气体不仅为热解气化过程提供了必需的氧气,从而帮助调节炉内的燃烧条件,还能通过调节进气量来控制炉内温度和压力,优化热解过程,第一进气管道5:第一进气管道连接至内部固定壳体4的侧表面,并延伸至中间空腔8的内部,这个设计允许气体从侧面均匀地分布到炉体的中间空腔中,这对于保持炉内温度的均衡分布和提高热效率至关重要,喷火嘴16:喷火嘴不仅用于点火启动热解气化过程,而且在整个热解过程中,通过喷火嘴可以注入燃烧所需的空气或其他助燃气体,以维持炉内的高温状态,喷火嘴的设计和位置确保了气体能够有效地分布在下侧燃烧盘17内部,为热解反应提供稳定的高温环境,第二进气管道14:第二进气管道的设计用于将处理过程中产生的气体排出,它们穿过燃烧炉15,从内部固定壳体4的外侧延伸出去,并通过设在其上端的出气管21将热解气体导出炉体,送往后续的处理系统。Lower air inlet 12: This is the main entrance for gas to enter the system. Air inlets are designed at the bottom of the furnace body, through which necessary air or other gases can be introduced into the furnace. These gases not only provide the necessary oxygen for the pyrolysis and gasification process, thereby helping to adjust the combustion conditions in the furnace, but also can control the temperature and pressure in the furnace by adjusting the air intake, thereby optimizing the pyrolysis process. First air inlet duct 5: The first air inlet duct is connected to the side surface of the internal fixed shell 4 and extends to the inside of the middle cavity 8. This design allows the gas to be evenly distributed from the side to the middle cavity of the furnace body, which is crucial to maintaining a balanced distribution of temperature in the furnace and improving thermal efficiency. The flame nozzle 16 is not only used for ignition to start the pyrolysis gasification process, but also in the whole pyrolysis process, the air or other combustion-supporting gases required for combustion can be injected through the flame nozzle to maintain the high temperature state in the furnace. The design and position of the flame nozzle ensure that the gas can be effectively distributed inside the lower combustion disk 17, providing a stable high-temperature environment for the pyrolysis reaction. The second air inlet pipe 14 is designed to discharge the gases generated during the treatment process. They pass through the combustion furnace 15, extend from the outside of the internal fixed shell 4, and guide the pyrolysis gas out of the furnace body through the outlet pipe 21 at its upper end, and send it to the subsequent treatment system.
工作原理:首先,操作人员通过上侧投料装置7将分类后的生活垃圾均匀地投入到炉体内,这种设计便于连续或定时向炉内加入垃圾,提高了处理效率,点火后,喷火嘴16在燃烧炉15内生成高温,使得炉内温度迅速上升,达到热解气化所需的温度,热解过程中,固体垃圾转化为可燃气体和少量的残留固体,这一过程中,通过炉体内部设计的气流动力学特性,确保了气体的均匀分布和有效燃烧,从而最大化能量的回收和利用,热解气化过程产生的气体通过下侧进风口12和内部分离挡板9导入中间空腔8,通过外侧涂层11的设计,这些热气体在炉体内部形成高效的热流循环,进一步提升能源利用率,随后,这些气体通过第二进气管道14的出气管21排出,可以连接到后续的净化系统,以确保排放符合环保要求,在整个热解气化过程中,下侧烧结盘19和下侧燃烧盘17的设计不仅有助于提高热效率,还能通过其设置的通孔和透气孔,确保炉内气流的顺畅,进一步提高热解气化的效率和质量,该技术方案的环境效益表现在减少了生活垃圾对环境的污染,将垃圾转化为能源,减少了对化石燃料的依赖。经济效益则体现在减少了垃圾处理和处置的成本,同时,通过回收热能为其他工业或日常生活提供能源,创造了新的经济价值。Working principle: First, the operator evenly feeds the classified domestic waste into the furnace body through the upper feeding device 7. This design facilitates continuous or timed addition of waste into the furnace, thereby improving processing efficiency. After ignition, the flame nozzle 16 generates high temperature in the combustion furnace 15, causing the temperature in the furnace to rise rapidly to reach the temperature required for pyrolysis and gasification. During the pyrolysis process, the solid waste is converted into combustible gas and a small amount of residual solid. In this process, the gas flow dynamics designed inside the furnace body ensure uniform distribution and effective combustion of the gas, thereby maximizing energy recovery and utilization. The gas generated during the pyrolysis and gasification process is introduced into the middle cavity through the lower air inlet 12 and the internal separation baffle 9. 8. Through the design of the outer coating 11, these hot gases form an efficient heat flow cycle inside the furnace body, further improving energy utilization. Subsequently, these gases are discharged through the outlet pipe 21 of the second air inlet pipe 14, and can be connected to the subsequent purification system to ensure that the emissions meet environmental protection requirements. During the entire pyrolysis and gasification process, the design of the lower sintering disk 19 and the lower combustion disk 17 not only helps to improve thermal efficiency, but also ensures smooth airflow in the furnace through the through holes and air holes set therein, further improving the efficiency and quality of pyrolysis and gasification. The environmental benefits of this technical solution are reflected in reducing the pollution of domestic waste to the environment, converting waste into energy, and reducing dependence on fossil fuels. The economic benefits are reflected in reducing the cost of waste treatment and disposal. At the same time, by recovering heat energy to provide energy for other industries or daily life, new economic value is created.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| US20040182294A1 (en) * | 2000-12-08 | 2004-09-23 | Hahn Hans Helmut | Process and gas generator for generating fuel gas |
| CN2849492Y (en) * | 2005-07-26 | 2006-12-20 | 北京机电院高技术股份有限公司 | A continuous pyrolysis type automatic ash discharge garbage incinerator |
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