CN116503328A - A method and system for online evaluation of vehicle-mounted radiation protection barriers for physical examination - Google Patents

A method and system for online evaluation of vehicle-mounted radiation protection barriers for physical examination Download PDF

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CN116503328A
CN116503328A CN202310303726.1A CN202310303726A CN116503328A CN 116503328 A CN116503328 A CN 116503328A CN 202310303726 A CN202310303726 A CN 202310303726A CN 116503328 A CN116503328 A CN 116503328A
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梅鹰
杨蕊
肖浪潮
李亚情
蒋昔希
覃峰
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Guizhou Center For Disease Control And Prevention
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Abstract

The invention relates to the technical field of radiation protection barrier production, in particular to a vehicle-mounted radiation protection barrier online evaluation method and system for physical examination, which are used for acquiring technological parameter information of a workpiece to be evaluated, obtaining specification parameters of the workpiece to be evaluated based on the technological parameter information, constructing a simulated stereoscopic model diagram of the workpiece to be evaluated if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold value, prefabricating a crack sample model diagram, and obtaining a screened stereoscopic model diagram based on the simulated stereoscopic model diagram and the crack sample model diagram; and acquiring crack characteristic information in the screened three-dimensional model diagram, evaluating the workpiece to be evaluated based on the crack characteristic information to obtain a first evaluation result or a second evaluation result, and acquiring an optimal repairing scheme of the unqualified semi-finished lead plate by the method, so that the semi-finished lead plate is repaired, and the scrapping cost is reduced.

Description

一种体检用车载放射防护屏障在线评估方法及系统A method and system for online evaluation of vehicle-mounted radiation protection barriers for physical examination

技术领域technical field

本发明涉及放射防护屏障生产技术领域,特别是一种体检用车载放射防护屏障在线评估方法及系统。The invention relates to the technical field of radiation protection barrier production, in particular to an online evaluation method and system for a vehicle-mounted radiation protection barrier for physical examination.

背景技术Background technique

在医疗领域,随着科技水平的不断提升,高能X射线的应用愈发广泛,体检车由于具备灵活方便等优点在日常体检诊查中发挥了巨大作用。但是在体检诊查过程中,医患之间必然存在一系列的互动,医护以及医师不可避免的会进入到辐射环境中,长此以往自身健康存在巨大的潜在风险。因此,在介入放射学领域,应特殊的行业需求,对医护人员进行屏蔽防护是最佳的射线防护举措。铅元素作为原子序数最大的非放射性元素,成为防护高能射线的最佳选择,铅板、铅橡胶、无机铅玻璃等防护屏障相继出现,在不同程度上为介入放射医师提供了安全、可靠的工作环境。In the medical field, with the continuous improvement of the level of science and technology, the application of high-energy X-rays has become more and more extensive. The medical examination vehicle has played a huge role in daily medical examinations due to its advantages of flexibility and convenience. However, in the process of physical examination and diagnosis, there must be a series of interactions between doctors and patients. Doctors, nurses and doctors will inevitably enter the radiation environment, and there will be huge potential risks to their own health in the long run. Therefore, in the field of interventional radiology, shielding medical personnel is the best radiation protection measure in response to special industry needs. As the non-radioactive element with the largest atomic number, lead element has become the best choice for protecting high-energy rays. Lead plates, lead rubber, inorganic lead glass and other protective barriers have appeared one after another, providing safe and reliable work for interventional radiologists to varying degrees. environment.

铅板的工艺生产步骤主要包括原料熔化、铸造、冷却、半成品在线评估检测、裁边、抛光、成品检测、打包出厂等。而在经过铸造冷却步骤后需要进行半成品在线评估检测,这是由于在经过铸造冷却后,铅板会容易出现龟裂、开裂、平面凹凸不平等现象,从而降低铅板的对x射线的吸收能力,破坏铅板的防护性能,因此为了预防防护性能不合格的铅板进一步流入到后续的工艺生产步骤中,从而出现避免出现对已经失效的铅板进行继续加工生产的情况,需要增添半成品在线评估检测步骤,从而能够及时的评估检测出不合格的半成品,以及时对不合格的半成品做出相应处理措施,因此,本方面提出了一种体检用车载放射防护屏障在线评估方法及系统来实现此功能。The production steps of the lead plate mainly include raw material melting, casting, cooling, online evaluation and testing of semi-finished products, trimming, polishing, finished product testing, packaging and delivery, etc. And after the casting cooling step, it is necessary to carry out online evaluation and detection of semi-finished products. This is because after casting and cooling, the lead plate will be prone to cracks, cracks, and unevenness of the plane, thereby reducing the absorption capacity of the lead plate to X-rays. , damage the protective performance of the lead plate, so in order to prevent the lead plate with unqualified protective performance from further flowing into the subsequent process production steps, so as to avoid the situation of continuing to process and produce the lead plate that has failed, it is necessary to add semi-finished online evaluation detection steps, so that unqualified semi-finished products can be detected in a timely manner, and corresponding processing measures can be taken in time for unqualified semi-finished products. Therefore, this aspect proposes an online evaluation method and system for vehicle-mounted radiation protection barriers for physical examination to achieve this. Function.

发明内容Contents of the invention

本发明克服了现有技术的不足,提供了一种体检用车载放射防护屏障在线评估方法及系统。The invention overcomes the deficiencies of the prior art and provides an on-line evaluation method and system for a vehicle-mounted radiation protection barrier for physical examination.

为达到上述目的本发明采用的技术方案为:The technical scheme that the present invention adopts for achieving the above object is:

本发明公开了一种体检用车载放射防护屏障在线评估方法,包括以下步骤:The invention discloses an on-line evaluation method for a vehicle-mounted radiation protection barrier for physical examination, which comprises the following steps:

获取待评估工件的工艺参数信息,基于所述工艺参数信息得到待评估工件的规格参数;基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果;Obtain process parameter information of the workpiece to be evaluated, and obtain specification parameters of the workpiece to be evaluated based on the process parameter information; determine a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, and obtain an actual radiation attenuation rate of the workpiece to be evaluated value, if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, then generate a first evaluation result;

若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图;If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, and obtain based on the simulated three-dimensional model diagram and the crack sample model diagram The filtered three-dimensional model diagram;

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果。Obtain the crack characteristic information in the screened three-dimensional model diagram, evaluate the workpiece to be evaluated based on the crack characteristic information, and obtain a first evaluation result or a second evaluation result.

优选的,本发明的一个较佳实施例中,基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the preset radiation attenuation rate threshold value of the workpiece to be evaluated is determined based on the specification parameters, and the actual radiation attenuation rate value of the workpiece to be evaluated is obtained, if the actual radiation attenuation rate value greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, specifically:

预制标本工件,并通过X射线光机获取标本工件的标准辐射衰减率,构建知识图谱,并将所述标本工件的标准辐射衰减率导入所述知识图谱中;Prefabricating the specimen workpiece, obtaining the standard radiation attenuation rate of the specimen workpiece through an X-ray optical machine, constructing a knowledge map, and importing the standard radiation attenuation rate of the specimen workpiece into the knowledge map;

获取待评估工件的规格参数,将所述待评估工件的规格参数导入所述知识图谱中,以将所述待评估工件的规格参数与知识图谱中各标本工件的规格参数进行比较,得到多个相似度;Acquiring the specification parameters of the workpiece to be evaluated, importing the specification parameters of the workpiece to be evaluated into the knowledge graph, so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of each specimen workpiece in the knowledge graph, and obtain multiple similarity;

构建排序表,并将所述多个相似度导入所述排序表中进行大小排序,得到最大相似度,获取与所述最大相似度相对应标本工件的标准辐射衰减率,并将与所述最大相似度相对应标本工件的标准辐射衰减率标记为待评估工件的预设辐射衰减率阈值;Construct a sorting table, and import the multiple similarities into the sorting table for size sorting to obtain the maximum similarity, obtain the standard radiation attenuation rate of the specimen workpiece corresponding to the maximum similarity, and compare it with the maximum similarity The standard radiation attenuation rate of the sample workpiece corresponding to the similarity is marked as the preset radiation attenuation rate threshold of the workpiece to be evaluated;

通过X射线光机对待评估工件进行检测,得到待评估工件的实际辐射衰减率值;若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,并将所述第一评估结果输出。The workpiece to be evaluated is detected by an X-ray optical machine to obtain the actual radiation attenuation rate value of the workpiece to be evaluated; if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, and the obtained output of the first evaluation result described above.

优选的,本发明的一个较佳实施例中,若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图,具体为:Preferably, in a preferred embodiment of the present invention, if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, Based on the simulated three-dimensional model figure and the crack sample model figure, the three-dimensional model figure after screening is obtained, specifically:

若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则通过超声波探测器对待评估工件进行探测,并获取待评估工件所反馈的声波特性信息,基于所述待评估工件所反馈的声波特性信息构建待评估工件的模拟立体模型图;If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, the workpiece to be evaluated is detected by an ultrasonic detector, and the acoustic wave characteristic information fed back by the workpiece to be evaluated is obtained, based on the feedback from the workpiece to be evaluated Construct a simulated three-dimensional model diagram of the workpiece to be evaluated based on the acoustic wave characteristic information;

预制裂纹样本模型图并构建数据库,将提前预制好的裂纹样本模型图导入所述数据库中;Prefabricating the crack sample model diagram and building a database, and importing the prefabricated crack sample model diagram into the database;

对所述模拟立体模型图进行特征提取,以获取所述模拟立体模型图中所存在裂纹的裂纹模型图;将所述模拟立体模型图中所存在裂纹的裂纹模型图导入所述数据库中,并通过灰色关联分析法对所述裂纹模型图与裂纹样本模型图进行关联分析,得到各个裂纹模型图与裂纹样本模型图所对应的关联度;Carrying out feature extraction on the simulated three-dimensional model diagram to obtain the crack model diagram of the cracks existing in the simulated three-dimensional model diagram; importing the crack model diagram of the cracks existing in the simulated three-dimensional model diagram into the database, and Carry out correlation analysis to described crack model figure and crack sample model figure by gray relational analysis method, obtain the correlation degree corresponding to each crack model figure and crack sample model figure;

将所述关联度大于预设关联的裂纹由所述模拟立体模型图中剔除,将所述关联度不大于预设关联的裂纹由所述模拟立体模型图中保留,得到筛选后的立体模型图。Cracks whose correlation degree is greater than a preset correlation are removed from the simulated three-dimensional model diagram, and cracks whose correlation degree is not greater than a preset correlation are retained in the simulated three-dimensional model diagram to obtain a filtered three-dimensional model diagram .

优选的,本发明的一个较佳实施例中,获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the crack characteristic information in the screened three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information to obtain the first evaluation result or the second evaluation result ,Specifically:

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特性信息得到筛选后的立体模型图中裂纹的第一比值;将所述第一比值与预设比值进行比较;Obtaining the crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;

若所述第一比值大于预设比值,基于所述工艺参数信息得到待评估工件的工艺成品图信息,基于所述工艺成品图信息构建工艺成品模型图;If the first ratio is greater than the preset ratio, based on the process parameter information, the process finished product map information of the workpiece to be evaluated is obtained, and the process product model map is constructed based on the process finished product map information;

获取所述筛选后的立体模型图与工艺成品模型图的设计基准,构建虚拟融合空间,并将所述筛选后的立体模型图与工艺成品模型图导入所述虚拟融合空间中,并使得所述筛选后的立体模型图与工艺成品模型图的设计基准在所述虚拟融合空间中相重合;Obtaining the design reference of the screened three-dimensional model diagram and the finished craft model diagram, constructing a virtual fusion space, and importing the screened three-dimensional model diagram and the finished craft model diagram into the virtual fusion space, and making the The design basis of the screened three-dimensional model diagram and the finished product model diagram coincides in the virtual fusion space;

保留所述筛选后的立体模型图与工艺成品模型图的重合模型部分,剔除所述筛选后的立体模型图与工艺成品模型图的不重合模型部分,得到融合后的立体模型图;Retaining the overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram, and removing the non-overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram to obtain the fused three-dimensional model diagram;

获取所述融合后的立体模型图中的裂纹特性信息,基于所述融合后的立体模型图中的裂纹特性信息得到融合后的立体模型图中裂纹的第二比值;并将所述第二比值与预设比值进行比较;Obtaining the crack characteristic information in the fused three-dimensional model diagram, and obtaining a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; Compare with preset ratio;

若所述第二比值不大于预设比值,则生成第一评估结果,并将所述第一评估结果输出;若所述第二比值大于预设比值,则生成第二评估结果,并将所述第二评估结果输出。If the second ratio is not greater than the preset ratio, generate a first evaluation result and output the first evaluation result; if the second ratio is greater than the preset ratio, generate a second evaluation result and output the first evaluation result Output of the second evaluation result described above.

优选的,本发明的一个较佳实施例中,还包括以下步骤:Preferably, in a preferred embodiment of the present invention, the following steps are also included:

若所述第一比值不大于预设比值,则构建空间三维坐标系,并将模拟立体模型图导入所述空间三维坐标系中,并在所述空间三维坐标系中检索出模拟立体模型图中各个平面的绝对最高点与绝对最低点;If the first ratio is not greater than the preset ratio, a three-dimensional spatial coordinate system is constructed, and the simulated three-dimensional model diagram is imported into the three-dimensional spatial coordinate system, and the simulated three-dimensional model diagram is retrieved in the three-dimensional spatial coordinate system The absolute highest point and the absolute lowest point of each plane;

获取所述模拟立体模型图的测量基准,计算模拟立体模型图中各个平面的绝对最高点与测量基准的距离,得到第一距离值;计算模拟立体模型图中各个平面的绝对最低点与测量基准的距离,得到第二距离值;Obtain the measurement reference of the simulated three-dimensional model diagram, calculate the distance between the absolute highest point of each plane in the simulated three-dimensional model diagram and the measurement reference, and obtain the first distance value; calculate the absolute minimum point and the measurement reference of each plane in the simulated three-dimensional model diagram The distance to get the second distance value;

计算模拟立体模型图中各个平面第一距离值与第二距离值之间的差值,得到距离差值,基于所述距离差值得到模拟立体模型图中各个平面的平面度;并将所述模拟立体模型图中各个平面的平面度与预设平面度进行比较;Calculate the difference between the first distance value and the second distance value of each plane in the simulated three-dimensional model figure to obtain a distance difference, and obtain the flatness of each plane in the simulated three-dimensional model figure based on the distance difference; and Compare the flatness of each plane in the simulated three-dimensional model diagram with the preset flatness;

若所述平面度均不大于预设平面度,则生成第二评估结果,并将所述第二评估结果输出;若存在至少一个平面的平面度大于预设平面度,则将平面度大于预设平面度所对应的平面标记为异常平面,并对所述异常平面进一步评估。If none of the flatness is greater than the preset flatness, a second evaluation result is generated, and the second evaluation result is output; if there is at least one plane whose flatness is greater than the preset flatness, then the The plane corresponding to the flatness is marked as an abnormal plane, and the abnormal plane is further evaluated.

优选的,本发明的一个较佳实施例中,对所述异常平面进一步评估,具体为:Preferably, in a preferred embodiment of the present invention, the abnormal plane is further evaluated, specifically:

获取异常平面所对应的平面度,基于所述异常平面所对应的平面度构建关键检索词,根据所述关键检索词对大数据网络中的数据库进行检索,得到历史修复方案数据集;Obtaining the flatness corresponding to the abnormal plane, constructing a key search term based on the flatness corresponding to the abnormal plane, searching the database in the big data network according to the key search term, and obtaining a historical repair plan data set;

获取所述历史修复方案数据集中每一历史修复方案所对应的修复成功率,将修复成功率小于预设修复成功率的历史修复方案在所述历史修复方案数据集中剔除,得到一次筛选后的历史修复方案数据集;Obtain the repair success rate corresponding to each historical repair plan in the historical repair plan data set, and remove the historical repair plan whose repair success rate is less than the preset repair success rate from the historical repair plan data set, and obtain a filtered history Restoration proposal dataset;

获取所述一次筛选后的历史修复方案数据集中每一历史修复方案所对应的修复成本,将修复成本大于预设成本的历史修复方案在所述一次筛选后的历史修复方案数据集中剔除,得到二次筛选后的历史修复方案数据集;Obtain the repair cost corresponding to each historical repair plan in the once-filtered historical repair plan data set, and remove the historical repair plan whose repair cost is greater than the preset cost from the historical repair plan data set after the primary screening, to obtain two The historical repair plan data set after the second screening;

获取所述二次筛选后的历史修复方案数据集中剩余历史修复方案所对应的修复成功率,构建排序表,并将所述剩余历史修复方案所对应的修复成功率导入所述排序表中进行大小排序,以在所述剩余历史修复方案中提取出修复成功率最高所对应的历史修复方案,并基于所述修复成功率最高所对应的历史修复方案生成第三评估结果,并将第三评估结果输出。Obtain the repair success rate corresponding to the remaining historical repair plan in the historical repair plan data set after the secondary screening, construct a sorting table, and import the repair success rate corresponding to the remaining historical repair plan into the sorting table for size sorting, so as to extract the historical repair plan corresponding to the highest repair success rate from the remaining historical repair plans, and generate a third evaluation result based on the historical repair plan corresponding to the highest repair success rate, and the third evaluation result output.

本发明另方面公开了一种体检用车载放射防护屏障在线评估系统,所述在线评估系统包括储存器与处理器,所述储存器中储存车载放射防护屏障在线评估方法程序,所述车载放射防护屏障在线评估方法程序被处理器执行时,实现如下步骤:Another aspect of the present invention discloses an on-line evaluation system for vehicle-mounted radiation protection barriers for physical examination. The on-line evaluation system includes a storage and a processor. The storage stores an online evaluation method program for vehicle-mounted radiation protection barriers. When the barrier online evaluation method program is executed by the processor, the following steps are implemented:

获取待评估工件的工艺参数信息,基于所述工艺参数信息得到待评估工件的规格参数;基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果;Obtain process parameter information of the workpiece to be evaluated, and obtain specification parameters of the workpiece to be evaluated based on the process parameter information; determine a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, and obtain an actual radiation attenuation rate of the workpiece to be evaluated value, if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, then generate a first evaluation result;

若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图;If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, and obtain based on the simulated three-dimensional model diagram and the crack sample model diagram The filtered three-dimensional model diagram;

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果。Obtain the crack characteristic information in the screened three-dimensional model diagram, evaluate the workpiece to be evaluated based on the crack characteristic information, and obtain a first evaluation result or a second evaluation result.

优选的,本发明的一个较佳实施例中,基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the preset radiation attenuation rate threshold value of the workpiece to be evaluated is determined based on the specification parameters, and the actual radiation attenuation rate value of the workpiece to be evaluated is obtained, if the actual radiation attenuation rate value greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, specifically:

预制标本工件,并通过X射线光机获取标本工件的标准辐射衰减率,构建知识图谱,并将所述标本工件的标准辐射衰减率导入所述知识图谱中;Prefabricating the specimen workpiece, obtaining the standard radiation attenuation rate of the specimen workpiece through an X-ray optical machine, constructing a knowledge map, and importing the standard radiation attenuation rate of the specimen workpiece into the knowledge map;

获取待评估工件的规格参数,将所述待评估工件的规格参数导入所述知识图谱中,以将所述待评估工件的规格参数与知识图谱中各标本工件的规格参数进行比较,得到多个相似度;Acquiring the specification parameters of the workpiece to be evaluated, importing the specification parameters of the workpiece to be evaluated into the knowledge graph, so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of each specimen workpiece in the knowledge graph, and obtain multiple similarity;

构建排序表,并将所述多个相似度导入所述排序表中进行大小排序,得到最大相似度,获取与所述最大相似度相对应标本工件的标准辐射衰减率,并将与所述最大相似度相对应标本工件的标准辐射衰减率标记为待评估工件的预设辐射衰减率阈值;Construct a sorting table, and import the multiple similarities into the sorting table for size sorting to obtain the maximum similarity, obtain the standard radiation attenuation rate of the specimen workpiece corresponding to the maximum similarity, and compare it with the maximum similarity The standard radiation attenuation rate of the sample workpiece corresponding to the similarity is marked as the preset radiation attenuation rate threshold of the workpiece to be evaluated;

通过X射线光机对待评估工件进行检测,得到待评估工件的实际辐射衰减率值;若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,并将所述第一评估结果输出。The workpiece to be evaluated is detected by an X-ray optical machine to obtain the actual radiation attenuation rate value of the workpiece to be evaluated; if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, and the obtained output of the first evaluation result described above.

优选的,本发明的一个较佳实施例中,获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the crack characteristic information in the screened three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information to obtain the first evaluation result or the second evaluation result ,Specifically:

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特性信息得到筛选后的立体模型图中裂纹的第一比值;将所述第一比值与预设比值进行比较;Obtaining the crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;

若所述第一比值大于预设比值,基于所述工艺参数信息得到待评估工件的工艺成品图信息,基于所述工艺成品图信息构建工艺成品模型图;If the first ratio is greater than the preset ratio, based on the process parameter information, the process finished product map information of the workpiece to be evaluated is obtained, and the process product model map is constructed based on the process finished product map information;

获取所述筛选后的立体模型图与工艺成品模型图的设计基准,构建虚拟融合空间,并将所述筛选后的立体模型图与工艺成品模型图导入所述虚拟融合空间中,并使得所述筛选后的立体模型图与工艺成品模型图的设计基准在所述虚拟融合空间中相重合;Obtaining the design reference of the screened three-dimensional model diagram and the finished craft model diagram, constructing a virtual fusion space, and importing the screened three-dimensional model diagram and the finished craft model diagram into the virtual fusion space, and making the The design basis of the screened three-dimensional model diagram and the finished product model diagram coincides in the virtual fusion space;

保留所述筛选后的立体模型图与工艺成品模型图的重合模型部分,剔除所述筛选后的立体模型图与工艺成品模型图的不重合模型部分,得到融合后的立体模型图;Retaining the overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram, and removing the non-overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram to obtain the fused three-dimensional model diagram;

获取所述融合后的立体模型图中的裂纹特性信息,基于所述融合后的立体模型图中的裂纹特性信息得到融合后的立体模型图中裂纹的第二比值;并将所述第二比值与预设比值进行比较;Obtaining the crack characteristic information in the fused three-dimensional model diagram, and obtaining a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; Compare with preset ratio;

若所述第二比值不大于预设比值,则生成第一评估结果,并将所述第一评估结果输出;若所述第二比值大于预设比值,则生成第二评估结果,并将所述第二评估结果输出。If the second ratio is not greater than the preset ratio, generate a first evaluation result and output the first evaluation result; if the second ratio is greater than the preset ratio, generate a second evaluation result and output the first evaluation result Output of the second evaluation result described above.

优选的,本发明的一个较佳实施例中,还包括以下步骤:Preferably, in a preferred embodiment of the present invention, the following steps are also included:

若所述第一比值不大于预设比值,则构建空间三维坐标系,并将模拟立体模型图导入所述空间三维坐标系中,并在所述空间三维坐标系中检索出模拟立体模型图中各个平面的绝对最高点与绝对最低点;If the first ratio is not greater than the preset ratio, a three-dimensional spatial coordinate system is constructed, and the simulated three-dimensional model diagram is imported into the three-dimensional spatial coordinate system, and the simulated three-dimensional model diagram is retrieved in the three-dimensional spatial coordinate system The absolute highest point and the absolute lowest point of each plane;

获取所述模拟立体模型图的测量基准,计算模拟立体模型图中各个平面的绝对最高点与测量基准的距离,得到第一距离值;计算模拟立体模型图中各个平面的绝对最低点与测量基准的距离,得到第二距离值;Obtain the measurement reference of the simulated three-dimensional model diagram, calculate the distance between the absolute highest point of each plane in the simulated three-dimensional model diagram and the measurement reference, and obtain the first distance value; calculate the absolute minimum point and the measurement reference of each plane in the simulated three-dimensional model diagram The distance to get the second distance value;

计算模拟立体模型图中各个平面第一距离值与第二距离值之间的差值,得到距离差值,基于所述距离差值得到模拟立体模型图中各个平面的平面度;并将所述模拟立体模型图中各个平面的平面度与预设平面度进行比较;Calculate the difference between the first distance value and the second distance value of each plane in the simulated three-dimensional model figure to obtain a distance difference, and obtain the flatness of each plane in the simulated three-dimensional model figure based on the distance difference; and Compare the flatness of each plane in the simulated three-dimensional model diagram with the preset flatness;

若所述平面度均不大于预设平面度,则生成第二评估结果,并将所述第二评估结果输出;若存在至少一个平面的平面度大于预设平面度,则将平面度大于预设平面度所对应的平面标记为异常平面,并对所述异常平面进一步评估。If none of the flatness is greater than the preset flatness, a second evaluation result is generated, and the second evaluation result is output; if there is at least one plane whose flatness is greater than the preset flatness, then the The plane corresponding to the flatness is marked as an abnormal plane, and the abnormal plane is further evaluated.

本发明解决了背景技术中存在的技术缺陷,本发明具备以下有益效果:通过本方法能够对半成品铅板进行评估,若评估出不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能能够达到合格标准,则使得其正常流入后续工艺步骤,不需要做出额外的修复措施,实现了智能在线评估的功能,避免出现误判现象;若评估出不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能依旧是不能够达到合格标准,此时则立即对其进行报废处理,避免其继续流入后续工艺步骤中,避免出现对即使加工出来的成品是废品依旧进行加工的现象,能够降低加工成本。并且通过本方能够获取不合格半成品铅板的最佳修复方案,从而对半成品铅板进行修复,以降低报废成本。The present invention solves the technical defects existing in the background technology, and the present invention has the following beneficial effects: the semi-finished stereotyped plate can be evaluated by this method, and if the unqualified semi-finished stereotyped plate is evaluated, its protective performance will be improved after subsequent process steps. If it can meet the qualified standard, it will flow into the subsequent process steps normally without additional repair measures, realize the function of intelligent online evaluation, and avoid misjudgment; After step processing, its protective performance still cannot meet the qualified standard. At this time, it should be scrapped immediately to prevent it from continuing to flow into subsequent process steps, and to avoid the phenomenon that even if the processed finished product is a waste product, it is still processed. The processing cost can be reduced. And through this party, we can obtain the best repair plan for unqualified semi-finished lead plates, so as to repair the semi-finished lead plates to reduce the cost of scrapping.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain the drawings of other embodiments according to these drawings without creative work.

图1为一种体检用车载放射防护屏障在线评估方法的第一方法流程图;Fig. 1 is a first method flow chart of the on-line evaluation method for vehicle-mounted radiation protection barriers used in physical examination;

图2为一种体检用车载放射防护屏障在线评估方法的第二方法流程图;Fig. 2 is a second method flow chart of the on-line assessment method for vehicle-mounted radiation protection barriers for medical examination;

图3为一种体检用车载放射防护屏障在线评估方法的第三方法流程图;Fig. 3 is a third method flow chart of the on-line evaluation method for vehicle-mounted radiation protection barriers used in physical examination;

图4为一种体检用车载放射防护屏障在线评估系统的系统框图。Fig. 4 is a system block diagram of an on-line evaluation system for a vehicle-mounted radiation protection barrier for physical examination.

具体实施方式Detailed ways

为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.

本发明公开了一种体检用车载放射防护屏障在线评估方法,如图1所示,包括以下步骤:The invention discloses an on-line evaluation method for a vehicle-mounted radiation protection barrier for physical examination, as shown in Figure 1, comprising the following steps:

S102:获取待评估工件的工艺参数信息,基于所述工艺参数信息得到待评估工件的规格参数;基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果;S102: Obtain process parameter information of the workpiece to be evaluated, and obtain specification parameters of the workpiece to be evaluated based on the process parameter information; determine a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, and obtain actual radiation of the workpiece to be evaluated an attenuation rate value, if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated;

S104:若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图;S104: If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, based on the simulated three-dimensional model diagram and the crack sample model Figure obtains the three-dimensional model figure after screening;

S106:获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果。S106: Acquire crack characteristic information in the screened three-dimensional model diagram, evaluate the workpiece to be evaluated based on the crack characteristic information, and obtain a first evaluation result or a second evaluation result.

需要说明的是,所述工艺参数信息包括铅板加工生产的工艺步骤以及各个工艺步骤对应的加工工程图信息、子设备加工参数信息等,所述工艺参数信息由设计人员提前设计规划得到。所述规格参数为尺寸大小参数。It should be noted that the process parameter information includes the process steps of lead plate processing and production, the processing engineering drawing information corresponding to each process step, the processing parameter information of sub-equipment, etc., and the process parameter information is obtained by the designer in advance design and planning. The specification parameters are size parameters.

通过本方法能够对半成品铅板进行评估,若评估出不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能能够达到合格标准,则使得其正常流入后续工艺步骤,不需要做出额外的修复措施,实现了智能在线评估的功能,避免出现误判现象;若评估出不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能依旧是不能够达到合格标准,此时则立即对其进行报废处理,避免其继续流入后续工艺步骤中,避免出现对即使加工出来的成品是废品依旧进行加工的现象,能够降低加工成本。This method can be used to evaluate the semi-finished stereotyped sheet. If it is evaluated that the protective performance of the unqualified semi-finished stereotyped sheet can reach the qualified standard after being processed in the subsequent process steps, it will be allowed to flow into the subsequent process steps normally without additional work. The repair measures realize the function of intelligent online evaluation and avoid misjudgment; It is scrapped to prevent it from continuing to flow into subsequent process steps, avoiding the phenomenon that the finished product is still processed even if it is a waste product, and can reduce processing costs.

优选的,本发明的一个较佳实施例中,基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,如图2所示,具体为:Preferably, in a preferred embodiment of the present invention, the preset radiation attenuation rate threshold value of the workpiece to be evaluated is determined based on the specification parameters, and the actual radiation attenuation rate value of the workpiece to be evaluated is obtained, if the actual radiation attenuation rate value Greater than the preset radiation attenuation rate threshold, then generate the first evaluation result, as shown in Figure 2, specifically:

S202:预制标本工件,并通过X射线光机获取标本工件的标准辐射衰减率,构建知识图谱,并将所述标本工件的标准辐射衰减率导入所述知识图谱中;S202: Prefabricate the specimen workpiece, obtain the standard radiation attenuation rate of the specimen workpiece through an X-ray optical machine, construct a knowledge map, and import the standard radiation attenuation rate of the specimen workpiece into the knowledge map;

S204:获取待评估工件的规格参数,将所述待评估工件的规格参数导入所述知识图谱中,以将所述待评估工件的规格参数与知识图谱中各标本工件的规格参数进行比较,得到多个相似度;S204: Obtain the specification parameters of the workpiece to be evaluated, and import the specification parameters of the workpiece to be evaluated into the knowledge graph, so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of each sample workpiece in the knowledge graph, and obtain Multiple similarities;

S206:构建排序表,并将所述多个相似度导入所述排序表中进行大小排序,得到最大相似度,获取与所述最大相似度相对应标本工件的标准辐射衰减率,并将与所述最大相似度相对应标本工件的标准辐射衰减率标记为待评估工件的预设辐射衰减率阈值;S206: Build a sorting table, and import the multiple similarities into the sorting table for size sorting to obtain the maximum similarity, obtain the standard radiation attenuation rate of the specimen workpiece corresponding to the maximum similarity, and compare it with the The standard radiation attenuation rate of the sample workpiece corresponding to the above maximum similarity is marked as the preset radiation attenuation rate threshold of the workpiece to be evaluated;

S208:通过X射线光机对待评估工件进行检测,得到待评估工件的实际辐射衰减率值;若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,并将所述第一评估结果输出。S208: Detect the workpiece to be evaluated by X-ray optical machine to obtain the actual radiation attenuation rate value of the workpiece to be evaluated; if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, generate a first evaluation result, and Outputting the first evaluation result.

需要说明的是,首先提前预制多种尺寸大小并且合格的标本工件,并且通过X射线光机测量各个标本工件所对应的标准辐射衰减率,从而得到知识图谱,以便于系统在后续能够快速的配对识别出不同规格参数的待评估半成品铅板所对应的预设辐射衰减率阈值。具体来说,在对经过铸造冷却步骤后的半成品铅板进行在线评估检测时,控制系统会在数据储存器中直接读取生产铅板的工艺参数信息,从而快速获取得到待评估半成品铅板所对应的规格参数,并且将该规格参数导入到知识图谱中进行比较配对,从而快速的获取得到待评估半成品铅板的预设辐射衰减率阈值。接着再通过通过X射线光机对待评估半成品铅板进行检测,得到待评估半成品铅板的实际辐射衰减率值;若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,此时可以说明的是该半成品铅板对辐射吸收能力合格,该半成品铅板的质量检测合格,此时则生成第一评估结果,使得该半成品铅板正常流入下一工艺步骤(裁边)即可。另外需要说明的是,辐射衰减率是评价铅板吸收性能的指标之一,辐射衰减率表示的是铅板处于辐射线束外和辐射线束内的不同条件下所受到的辐射量的比值。通过本方法能够快速的评估筛选出性能合格的半成品铅板,使得性能合格的半成品铅板正常流入到后续工艺步骤中,并且通过构建知识图谱的方式,从而能够快速的获取得到待评估半成品铅板的预设辐射衰减率阈值,能够减少系统运算量,提高鲁棒性。It should be noted that, firstly, qualified specimens of various sizes are prefabricated in advance, and the standard radiation attenuation rate corresponding to each specimen is measured by an X-ray optical machine, so as to obtain a knowledge map, so that the system can be quickly paired in the future Identify the preset radiation attenuation rate thresholds corresponding to the semi-finished lead plates to be evaluated with different specification parameters. Specifically, when performing on-line evaluation and detection of the semi-finished lead plate after the casting cooling step, the control system will directly read the process parameter information of the produced lead plate in the data storage, so as to quickly obtain the information of the semi-finished lead plate to be evaluated. The corresponding specification parameters, and import the specification parameters into the knowledge map for comparison and matching, so as to quickly obtain the preset radiation attenuation rate threshold of the semi-finished lead plate to be evaluated. Then by X-ray optical machine to detect the semi-finished lead plate to be evaluated, the actual radiation attenuation rate value of the semi-finished lead plate to be evaluated is obtained; if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold value, it can be It is explained that the radiation absorption ability of the semi-finished stereotyped plate is qualified, and the quality inspection of the semi-finished stereotyped plate is qualified. At this time, the first evaluation result is generated so that the semi-finished stereotyped plate can normally flow into the next process step (edge trimming). In addition, it should be noted that the radiation attenuation rate is one of the indicators for evaluating the absorption performance of the lead plate, and the radiation attenuation rate indicates the ratio of the radiation received by the lead plate under different conditions outside the radiation beam and inside the radiation beam. Through this method, semi-finished stereotypes with qualified performance can be quickly evaluated and screened out, so that semi-finished stereotypes with qualified performance can normally flow into subsequent process steps, and by building a knowledge map, semi-finished stereotypes to be evaluated can be quickly obtained The preset radiation attenuation rate threshold can reduce the amount of calculation of the system and improve the robustness.

优选的,本发明的一个较佳实施例中,若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图,具体为:Preferably, in a preferred embodiment of the present invention, if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, Based on the simulated three-dimensional model figure and the crack sample model figure, the three-dimensional model figure after screening is obtained, specifically:

若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则通过超声波探测器对待评估工件进行探测,并获取待评估工件所反馈的声波特性信息,基于所述待评估工件所反馈的声波特性信息构建待评估工件的模拟立体模型图;If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, the workpiece to be evaluated is detected by an ultrasonic detector, and the acoustic wave characteristic information fed back by the workpiece to be evaluated is obtained, based on the feedback from the workpiece to be evaluated Construct a simulated three-dimensional model diagram of the workpiece to be evaluated based on the acoustic wave characteristic information;

预制裂纹样本模型图并构建数据库,将提前预制好的裂纹样本模型图导入所述数据库中;Prefabricating the crack sample model diagram and building a database, and importing the prefabricated crack sample model diagram into the database;

对所述模拟立体模型图进行特征提取,以获取所述模拟立体模型图中所存在裂纹的裂纹模型图;将所述模拟立体模型图中所存在裂纹的裂纹模型图导入所述数据库中,并通过灰色关联分析法对所述裂纹模型图与裂纹样本模型图进行关联分析,得到各个裂纹模型图与裂纹样本模型图所对应的关联度;Carrying out feature extraction on the simulated three-dimensional model diagram to obtain the crack model diagram of the cracks existing in the simulated three-dimensional model diagram; importing the crack model diagram of the cracks existing in the simulated three-dimensional model diagram into the database, and Carry out correlation analysis to described crack model figure and crack sample model figure by gray relational analysis method, obtain the correlation degree corresponding to each crack model figure and crack sample model figure;

将所述关联度大于预设关联的裂纹由所述模拟立体模型图中剔除,将所述关联度不大于预设关联的裂纹由所述模拟立体模型图中保留,得到筛选后的立体模型图。Cracks whose correlation degree is greater than a preset correlation are removed from the simulated three-dimensional model diagram, and cracks whose correlation degree is not greater than a preset correlation are retained in the simulated three-dimensional model diagram to obtain a filtered three-dimensional model diagram .

需要说明的是,所述预制裂纹样本模型图为宽度小于预设宽度值、高度小于预设高度值、长度小于预设长度值的微裂纹,可以把该种微裂纹理解为一条长度有限的细线,可以通过三维建模软件提前绘制出该种微裂纹的三维模型图。另外还需要说明的是,由于该种微裂纹的属于线性裂纹,该种微裂纹对铅板的防护性能的影响微乎其微,并且该种微裂纹是铸造、冷却工艺不可避免的现象,因此在对铅板的防护性能评估时,需要将该种微裂纹排除。It should be noted that the prefabricated crack sample model diagram is a micro-crack with a width smaller than a preset width value, a height smaller than a preset height value, and a length smaller than a preset length value. This kind of micro-crack can be understood as a finite length. The three-dimensional model diagram of this kind of micro-crack can be drawn in advance by three-dimensional modeling software. In addition, it needs to be explained that since this kind of microcracks are linear cracks, the influence of this kind of microcracks on the protective performance of lead plates is minimal, and this kind of microcracks is an inevitable phenomenon in casting and cooling processes, so in the lead When evaluating the protective performance of the board, it is necessary to exclude such microcracks.

需要说明的是,若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,此时可以说明的是该半成品铅板对辐射的吸收能力不合格,当前该半成品铅板的质量检测不合格,此时需要进一步评估造成半成品铅板辐射吸收能力不合格的原因。具体来说,通过超声波探测器获取待该待评估半成品铅板所反馈的声波特性信息,所述声波特征信包括声波的波长、频率、幅值,然后再根据声波特性信息通过三维建模软件构建出该待评估半成品铅板的模拟立体模型图,并且所述模拟立体模型图里包含该待评估半成品铅板内部或表面所存在的裂纹信息(如龟裂、开裂、微缝隙、微裂纹等)。然后通过三维软件对所述模拟立体模型图进行特征提取,以得到模拟立体模型图中各裂纹的裂纹模型图,并通过灰色关联分析法对所述裂纹模型图与裂纹样本模型图进行关联分析,将关联度大于预设关联的裂纹由模拟立体模型图中剔除,将关联度不大于预设关联的裂纹由模拟立体模型图中保留,得到筛选后的立体模型图。通过本方法能够将模拟立体模型图中无效微裂纹进行剔除,从而保留模拟立体模型图中如开裂、龟裂、裂缝等有效裂纹,进而提高模拟立体模型图中裂纹影响因素的评估精度,以利于后续更加精准的评估出造成半成品铅板辐射吸收能力不合格的实际影响因素,以使得系统能够针对实际影响因素制定更精准、更有效的措施;并且通过构建数据库的方式,通过对所述裂纹模型图与裂纹样本模型图进行关联分析,能够进一步提高系统运行速度,提高评估效率。It should be noted that if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, it can be explained that the radiation absorption capacity of the semi-finished stereotyped plate is unqualified, and the current quality inspection of the semi-finished stereotyped plate At this time, it is necessary to further evaluate the reasons for the unqualified radiation absorption capacity of the semi-finished lead plate. Specifically, the ultrasonic detector is used to obtain the acoustic wave characteristic information fed back by the semi-finished lead plate to be evaluated. The acoustic wave characteristic information includes the wavelength, frequency, and amplitude of the sound wave, and then according to the acoustic wave characteristic information through three-dimensional modeling The software constructs the simulated three-dimensional model figure of the semi-finished lead plate to be evaluated, and the simulated three-dimensional model figure contains the crack information (such as cracks, cracks, micro-cracks, micro-cracks) inside or on the surface of the semi-finished lead plate to be evaluated. wait). Then, feature extraction is performed on the simulated three-dimensional model diagram by three-dimensional software to obtain crack model diagrams of each crack in the simulated three-dimensional model diagram, and correlation analysis is performed on the crack model diagram and the crack sample model diagram by gray correlation analysis method, The cracks whose correlation degree is greater than the preset correlation are removed from the simulated solid model map, and the cracks whose correlation degree is not greater than the preset correlation are retained in the simulated solid model map to obtain the filtered solid model map. Through this method, invalid micro-cracks in the simulated three-dimensional model can be eliminated, thereby retaining effective cracks such as cracks, cracks, cracks, etc. in the simulated three-dimensional model, and then improving the evaluation accuracy of crack influencing factors in the simulated three-dimensional model. Subsequent more accurate assessment of the actual influencing factors that cause the unqualified radiation absorption capacity of the semi-finished lead plate, so that the system can formulate more accurate and effective measures for the actual influencing factors; and by building a database, through the crack model The correlation analysis between the graph and the crack sample model graph can further improve the system operation speed and improve the evaluation efficiency.

优选的,本发明的一个较佳实施例中,获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the crack characteristic information in the screened three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information to obtain the first evaluation result or the second evaluation result ,Specifically:

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特性信息得到筛选后的立体模型图中裂纹的第一比值;将所述第一比值与预设比值进行比较;Obtaining the crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;

若所述第一比值大于预设比值,基于所述工艺参数信息得到待评估工件的工艺成品图信息,基于所述工艺成品图信息构建工艺成品模型图;If the first ratio is greater than the preset ratio, based on the process parameter information, the process finished product map information of the workpiece to be evaluated is obtained, and the process product model map is constructed based on the process finished product map information;

获取所述筛选后的立体模型图与工艺成品模型图的设计基准,构建虚拟融合空间,并将所述筛选后的立体模型图与工艺成品模型图导入所述虚拟融合空间中,并使得所述筛选后的立体模型图与工艺成品模型图的设计基准在所述虚拟融合空间中相重合;Obtaining the design reference of the screened three-dimensional model diagram and the finished craft model diagram, constructing a virtual fusion space, and importing the screened three-dimensional model diagram and the finished craft model diagram into the virtual fusion space, and making the The design basis of the screened three-dimensional model diagram and the finished product model diagram coincides in the virtual fusion space;

保留所述筛选后的立体模型图与工艺成品模型图的重合模型部分,剔除所述筛选后的立体模型图与工艺成品模型图的不重合模型部分,得到融合后的立体模型图;Retaining the overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram, and removing the non-overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram to obtain the fused three-dimensional model diagram;

获取所述融合后的立体模型图中的裂纹特性信息,基于所述融合后的立体模型图中的裂纹特性信息得到融合后的立体模型图中裂纹的第二比值;并将所述第二比值与预设比值进行比较;Obtaining the crack characteristic information in the fused three-dimensional model diagram, and obtaining a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; Compare with preset ratio;

若所述第二比值不大于预设比值,则生成第一评估结果,并将所述第一评估结果输出;若所述第二比值大于预设比值,则生成第二评估结果,并将所述第二评估结果输出。If the second ratio is not greater than the preset ratio, generate a first evaluation result and output the first evaluation result; if the second ratio is greater than the preset ratio, generate a second evaluation result and output the first evaluation result Output of the second evaluation result described above.

需要说明的是,当得到筛选后的立体模型图后,获取所述筛选后的立体模型图中的裂纹特性信息,所述裂纹特性信息包括裂纹的深度、宽度、长度以及位置信息;通过各裂纹特性信息计算出筛选后的立体模型图中剩余各裂纹的体积值,从而计算出筛选后的立体模型图中剩余裂纹的总体积值,并且将剩余裂纹的总体积值与筛选后的立体模型图的模型总体积值相比,便能够得到第一比值,所述第一比值可以理解为筛选后的立体模型图中裂纹浓度占比。若所述第一比值大于预设比值,说明该筛选后的立体模型图裂纹浓度占比过大,说明该筛选后的立体模型图存在较多的裂纹,过多裂纹的存在降低了半成品铅板的对辐射的吸收能力,从而破坏半成品铅板的防护性能,说明该半成品铅板当前的防护性能不合格是由于裂纹过多引起的,此时可以结合后续工艺步骤对该当前防护性能不合格的半成品铅板进行继续评估,具体而言,通过获取工艺成品图信息,其中所述工艺成品图信息即是半成品铅板经过后续裁边、抛光等工艺步骤加工后的成品铅板工程图,然后获取筛选后的立体模型图与工艺成品模型图的设计基准的位置信息,并且通过三维软件构建虚拟融合空间,并使得筛选后的立体模型图与工艺成品模型图的设计基准在虚拟融合空间中相重合;并且保留所述筛选后的立体模型图与工艺成品模型图的重合模型部分,剔除所述筛选后的立体模型图与工艺成品模型图的不重合模型部分,通过此方式便能够通过三维软件对当前防护性能不合格的半成品铅板进行后续工艺步骤的模拟仿真加工,所述融合后的立体模型图可以理解为是当前防护性能不合格的半成品铅板在经过后续裁边、抛光等工艺步骤后所制得的成品三维模型图,并且此时融合后的立体模型图中的裂纹浓度比便有可能会进一步降低,举例来说,若当前防护性能不合格的半成品铅板在经过裁边步骤时,某些裂纹刚好位于裁边的区域上,此时经过裁片工艺步骤后,这些裂纹便能够便消除,此时融合后的立体模型图中的裂纹浓度比便会降低,因此此时可以通过计算得到第二比值(计算原理与计算第一比值相同),若所述第二比值不大于预设比值,虽然在当前的半成品在线评估检测的工艺步骤中半成品铅板由于存在的裂纹过多而导致其当前的防护性能不合格,但是当该半成品铅板在正常的经过后续的裁边、打磨等工艺步骤后,其一部分的裂纹是能够被这些工艺步骤所消除的,此时则将该半成品铅板评估为合格品,此时生成第一评估结果,使得该半成品铅板正常流入下一工艺步骤(裁边)即可。相反,若所述第二比值大于预设比值,可以说明的是,即使该半成品铅板继续流入后续工艺步骤进行加工,但其经过加工后的工艺成品中仍然会存在过多的裂纹,其成品的防护性能是不合格的,并且在铅板生产工艺中由于裂纹缺陷属于难修复或不可修复缺陷,因此此时则将该半成品铅板评估为不合格品,此时生成第二评估结果,此时需要该半成品铅板进行立即报废,避免该半成品铅板流入到后续工艺步骤中。通过本方法能够对当前防护性能不合格的半成品铅板进行评估,若当前防护性能不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能是能够达到合格标准的,则使得其正常流入后续工艺步骤即可,不需要做出额外的处理措施,实现了智能在线评估的功能,避免出现误判现象;并且若防护性能不合格的半成品铅板在经过后续工艺步骤加工后,其防护性能依旧是不能够达到合格标准的,此时则立即对其进行报废处理,避免其继续流入后续工艺步骤中,避免出现对即使加工出来的成品是废品依旧进行加工的现象,能够降低加工成本。It should be noted that, when the screened three-dimensional model diagram is obtained, the crack characteristic information in the screened three-dimensional model diagram is obtained, and the crack characteristic information includes the depth, width, length and position information of the crack; The characteristic information calculates the volume value of the remaining cracks in the filtered three-dimensional model diagram, so as to calculate the total volume value of the remaining cracks in the filtered three-dimensional model diagram, and compares the total volume value of the remaining cracks with the filtered three-dimensional model diagram Compared with the total volume value of the model, the first ratio can be obtained, and the first ratio can be understood as the proportion of the crack concentration in the screened three-dimensional model diagram. If the first ratio is greater than the preset ratio, it means that the proportion of the crack concentration in the screened three-dimensional model diagram is too large, indicating that there are many cracks in the screened three-dimensional model diagram, and the existence of too many cracks reduces the quality of the semi-finished lead plate. The radiation absorption capacity of the semi-finished lead plate is damaged, which means that the current unqualified protective performance of the semi-finished lead plate is caused by too many cracks. At this time, the following process steps can be combined with the current unqualified protective performance of the lead plate. The semi-finished lead plate is continuously evaluated. Specifically, by obtaining the information of the finished process drawing, the information of the finished process drawing is the engineering drawing of the finished lead plate after the semi-finished lead plate has been processed by subsequent trimming, polishing and other process steps, and then obtained The position information of the design basis of the screened three-dimensional model diagram and the finished product model diagram, and construct a virtual fusion space through 3D software, and make the design basis of the screened three-dimensional model diagram and the finished product model diagram coincide in the virtual fusion space and keep the overlapping model part of the three-dimensional model figure after the screening and the finished product model figure of the process, and remove the non-overlapping model part of the three-dimensional model figure after the screening and the model figure of the finished process product, in this way just can pass three-dimensional software to The semi-finished lead plate with unqualified protective performance is subjected to the simulation processing of the subsequent process steps. The fused three-dimensional model diagram can be understood as the semi-finished lead plate with unqualified protective performance after subsequent process steps such as trimming and polishing. The obtained three-dimensional model diagram of the finished product, and the crack concentration ratio in the fused three-dimensional model diagram may be further reduced. , some cracks are just located in the edge trimming area. At this time, after the cutting process steps, these cracks can be eliminated. At this time, the crack concentration ratio in the fused three-dimensional model map will decrease, so at this time it can be passed. Calculate the second ratio (the calculation principle is the same as the calculation of the first ratio), if the second ratio is not greater than the preset ratio, although the semi-finished lead plate has too many cracks in the current semi-finished online evaluation and detection process As a result, its current protective performance is unqualified, but when the semi-finished lead plate normally undergoes subsequent process steps such as trimming and grinding, part of its cracks can be eliminated by these process steps, and the semi-finished lead plate is then The lead plate is evaluated as a qualified product, and the first evaluation result is generated at this time, so that the semi-finished lead plate can normally flow into the next process step (trimming). On the contrary, if the second ratio is greater than the preset ratio, it can be explained that even if the semi-finished lead plate continues to flow into the subsequent process steps for processing, there will still be too many cracks in the processed finished product, and the finished product The protective performance of the lead plate is unqualified, and in the lead plate production process, since the crack defect is a defect that is difficult to repair or cannot be repaired, the semi-finished lead plate is evaluated as an unqualified product at this time, and the second evaluation result is generated at this time. The semi-finished stereotyped plate needs to be scrapped immediately, so as to prevent the semi-finished stereotyped plate from flowing into the subsequent process steps. This method can be used to evaluate the semi-finished lead plate with unqualified protective performance. If the protective performance of the semi-finished lead plate with unqualified protective performance can reach the qualified standard after the subsequent process steps, it will be allowed to flow normally. Subsequent process steps are enough, no additional processing measures are required, and the function of intelligent online evaluation is realized to avoid misjudgment; and if the semi-finished lead plate with unqualified protection performance is processed by subsequent process steps, its protection performance If it is still unable to meet the qualified standard, it will be scrapped immediately to prevent it from continuing to flow into subsequent process steps, avoiding the phenomenon that the finished product is still processed even if it is a waste product, and can reduce processing costs.

优选的,本发明的一个较佳实施例中,还包括以下步骤:Preferably, in a preferred embodiment of the present invention, the following steps are also included:

若所述第一比值不大于预设比值,则构建空间三维坐标系,并将模拟立体模型图导入所述空间三维坐标系中,并在所述空间三维坐标系中检索出模拟立体模型图中各个平面的绝对最高点与绝对最低点;If the first ratio is not greater than the preset ratio, a three-dimensional spatial coordinate system is constructed, and the simulated three-dimensional model diagram is imported into the three-dimensional spatial coordinate system, and the simulated three-dimensional model diagram is retrieved in the three-dimensional spatial coordinate system The absolute highest point and the absolute lowest point of each plane;

获取所述模拟立体模型图的测量基准,计算模拟立体模型图中各个平面的绝对最高点与测量基准的距离,得到第一距离值;计算模拟立体模型图中各个平面的绝对最低点与测量基准的距离,得到第二距离值;Obtain the measurement reference of the simulated three-dimensional model diagram, calculate the distance between the absolute highest point of each plane in the simulated three-dimensional model diagram and the measurement reference, and obtain the first distance value; calculate the absolute minimum point and the measurement reference of each plane in the simulated three-dimensional model diagram The distance to get the second distance value;

计算模拟立体模型图中各个平面第一距离值与第二距离值之间的差值,得到距离差值,基于所述距离差值得到模拟立体模型图中各个平面的平面度;并将所述模拟立体模型图中各个平面的平面度与预设平面度进行比较;Calculate the difference between the first distance value and the second distance value of each plane in the simulated three-dimensional model figure to obtain a distance difference, and obtain the flatness of each plane in the simulated three-dimensional model figure based on the distance difference; and Compare the flatness of each plane in the simulated three-dimensional model diagram with the preset flatness;

若所述平面度均不大于预设平面度,则生成第二评估结果,并将所述第二评估结果输出;若存在至少一个平面的平面度大于预设平面度,则将平面度大于预设平面度所对应的平面标记为异常平面,并对所述异常平面进一步评估。If none of the flatness is greater than the preset flatness, a second evaluation result is generated, and the second evaluation result is output; if there is at least one plane whose flatness is greater than the preset flatness, then the The plane corresponding to the flatness is marked as an abnormal plane, and the abnormal plane is further evaluated.

需要说明的是,若所述第一比值不大于预设比值,说明该筛选后的立体模型图的裂纹浓度占比不大,说明该半成品铅板中所存在的裂纹浓度是在允许的范围值内,说明该半成品铅板当前的防护性能不合格并不是由于裂纹缺陷所引起的,此时则需要对造成该半成品铅板当前的防护性能不合格的实际原因进行继续评估,具体而言,通过如SolidWorks、Maya等三维软件构建空间三维坐标系,并且空间三维坐标系中检索出模拟立体模型图中各个平面的绝对最高点与绝对最低点,其中所述检索基准可以工艺参数信息中所规定的定位基准面,从而计算出模拟立体模型图中各个平面的平面度,即为半成品铅板各个平面的平面度,若所述平面度均不大于预设平面度,说明该半成品铅板当前的防护性能不合格并不是由于平面度过大所引起的,说明该半成品铅板当前的防护性能不合格的实际原因并不是生产工艺步骤原因所造成的,其极有可能是由于使用了不规范的原料引起的,此时则将该半成品铅板评估为不合格品,此时生成第二评估结果,此时需要该半成品铅板进行立即报废,避免该半成品铅板流入到后续工艺步骤中。若存在平面的平面度大于预设平面度,则会造成铅板厚度不均匀且超过了允许误差的范围内而导致局部防穿透能力较弱,此时说明该半成品铅板当前的防护性能不合格是由于平面度过大所引起的,此时则将平面度大于预设平面度的平面标记为异常平面,并对所述异常平面进一步评估,进而判断是否需要对该异常平面进行修复。通过本方法能够进一步评估出半成品铅板当前的防护性能不合格是否由于平面度过大所引起的。It should be noted that if the first ratio is not greater than the preset ratio, it means that the proportion of the crack concentration in the screened three-dimensional model map is not large, and it means that the crack concentration in the semi-finished lead plate is within the allowable range. , indicating that the current unqualified protective performance of the semi-finished lead plate is not caused by crack defects. At this time, it is necessary to continue to evaluate the actual cause of the current unqualified protective performance of the semi-finished lead plate. Specifically, through Three-dimensional software such as SolidWorks and Maya construct a three-dimensional coordinate system in space, and retrieve the absolute highest point and absolute lowest point of each plane in the simulated three-dimensional model diagram in the three-dimensional coordinate system, wherein the retrieval reference can be specified in the process parameter information Locate the reference plane, thereby calculating the flatness of each plane in the simulated three-dimensional model diagram, that is, the flatness of each plane of the semi-finished lead plate, if the flatness is not greater than the preset flatness, it means that the current protection of the semi-finished lead plate The unqualified performance is not caused by excessive planarity, indicating that the actual reason for the current unqualified protection performance of the semi-finished lead plate is not caused by the production process steps, it is most likely due to the use of non-standard raw materials At this time, the semi-finished stereotyped plate is evaluated as an unqualified product, and a second evaluation result is generated at this time. At this time, the semi-finished stereotyped plate needs to be scrapped immediately to prevent the semi-finished stereotyped plate from flowing into the subsequent process steps. If the flatness of the existing plane is greater than the preset flatness, the thickness of the lead plate will be uneven and exceed the allowable error range, resulting in weak local penetration resistance. At this time, it means that the current protection performance of the semi-finished lead plate is not good. The pass is caused by excessive flatness. At this time, the plane whose flatness is greater than the preset flatness is marked as an abnormal plane, and the abnormal plane is further evaluated, and then it is judged whether the abnormal plane needs to be repaired. Through this method, it can be further evaluated whether the current unqualified protection performance of the semi-finished lead plate is caused by excessive flatness.

另外需要说明的是,在铅板生产工艺中,若铅板的平面度过大可以采用涂覆涂层的修复方式来对铅板进行修复,从而使得铅板的防护性能合规。In addition, it should be noted that in the production process of the lead plate, if the flatness of the lead plate is too large, the repair method of coating can be used to repair the lead plate, so that the protective performance of the lead plate is compliant.

优选的,本发明的一个较佳实施例中,对所述异常平面进一步评估,如图3所示,具体为:Preferably, in a preferred embodiment of the present invention, the abnormal plane is further evaluated, as shown in Figure 3, specifically:

S302:获取异常平面所对应的平面度,基于所述异常平面所对应的平面度构建关键检索词,根据所述关键检索词对大数据网络中的数据库进行检索,得到历史修复方案数据集;S302: Obtain the flatness corresponding to the abnormal plane, construct a key search term based on the flatness corresponding to the abnormal plane, search the database in the big data network according to the key search term, and obtain a historical repair plan data set;

S304:获取所述历史修复方案数据集中每一历史修复方案所对应的修复成功率,将修复成功率小于预设修复成功率的历史修复方案在所述历史修复方案数据集中剔除,得到一次筛选后的历史修复方案数据集;S304: Obtain the repair success rate corresponding to each historical repair plan in the historical repair plan data set, and remove the historical repair plan whose repair success rate is lower than the preset repair success rate from the historical repair plan data set, and obtain the result after one screening A dataset of historical repair proposals;

S306:获取所述一次筛选后的历史修复方案数据集中每一历史修复方案所对应的修复成本,将修复成本大于预设成本的历史修复方案在所述一次筛选后的历史修复方案数据集中剔除,得到二次筛选后的历史修复方案数据集;S306: Obtain the repair cost corresponding to each historical repair plan in the once-filtered historical repair plan data set, and remove the historical repair plan whose repair cost is greater than the preset cost from the once-filtered historical repair plan data set, Obtain the historical repair plan data set after secondary screening;

S308:获取所述二次筛选后的历史修复方案数据集中剩余历史修复方案所对应的修复成功率,构建排序表,并将所述剩余历史修复方案所对应的修复成功率导入所述排序表中进行大小排序,以在所述剩余历史修复方案中提取出修复成功率最高所对应的历史修复方案,并基于所述修复成功率最高所对应的历史修复方案生成第三评估结果,并将第三评估结果输出。S308: Obtain the restoration success rates corresponding to the remaining historical restoration plans in the historical restoration plan data set after the secondary screening, construct a sorting table, and import the restoration success rates corresponding to the remaining historical restoration plans into the sorting table Perform size sorting to extract the historical repair plan corresponding to the highest repair success rate from the remaining historical repair plans, and generate a third evaluation result based on the historical repair plan corresponding to the highest repair success rate, and the third Evaluation result output.

需要说明的是,当评估出半成品铅板中存在平面度过大的平面时,通过获取异常平面所对应的平面度,然后基于所述异常平面的平面度构建关键检索词,进而在大数据中检索修复该平面度过大的铅板平面的历史修复方案,从而将各个历史修复方案汇聚得到历史修复方案数据集;然后获取所述历史修复方案数据集中每一历史修复方案所对应的修复成功率,将修复成功率小于预设修复成功率的历史修复方案在所述历史修复方案数据集中剔除,得到一次筛选后的历史修复方案数据集,从而将修复成功率过低的历史修复方案剔除,保留修复成功率较高的历史修复方案,从而确保在对半成品铅板修复时的修复成功率,避免出现修复报废情况,从而避免造成加大成本的情况。接着,再获取所述一次筛选后的历史修复方案数据集中每一历史修复方案所对应的修复成本,将修复成本大于预设成本的历史修复方案在所述一次筛选后的历史修复方案数据集中剔除,得到二次筛选后的历史修复方案数据集,从而将修复成本过大的历史修复方案剔除,从而避免出现在对半成品铅板进行修复工艺时修复成本大于半成品铅板报废成本的情况,进而避免出现加大加工成本情况。然后二次筛选后的历史修复方案数据集中提取出修复成功率最高所对应的历史修复方案,并基于所述修复成功率最高所对应的历史修复方案作为该半成品铅板的最终修复方案,生成第三评估结果,并将第三评估结果输出,从而将该半成品铅板输送至修复工站进行修复,并且在修复过程中,修复工站会自动读取该半成品铅板的最终修复方案,从而基于该最终修复方案对该半成品铅板进行修复,当修复完毕后,再把该半成品铅板投入后续工艺步骤中即可。通过本方能够评估出平面度不合格的半成品铅板,并且能够根据相应的平面度获取得到最佳的修复方案,从而对半成品铅板进行修复,以降低报废成本。It should be noted that when it is estimated that there is a plane with too large flatness in the semi-finished lead plate, by obtaining the flatness corresponding to the abnormal plane, and then constructing a key search term based on the flatness of the abnormal plane, and then in the big data Retrieve the historical repair plan for repairing the excessively large lead plate plane, so as to gather the historical repair plan data sets to obtain the historical repair plan data set; then obtain the repair success rate corresponding to each historical repair plan in the historical repair plan data set , removing the historical restoration schemes whose restoration success rate is less than the preset restoration success rate from the historical restoration proposal data set to obtain a filtered historical restoration proposal data set, thereby removing the historical restoration proposals with too low restoration success rate, and retaining The historical repair plan with a high repair success rate, so as to ensure the repair success rate when repairing the semi-finished lead plate, and avoid repair scrapping, thereby avoiding the situation of increasing costs. Next, obtain the repair cost corresponding to each historical repair plan in the once-filtered historical repair plan data set, and remove the historical repair plan whose repair cost is greater than the preset cost from the once-filtered historical repair plan data set , to obtain the historical repair plan data set after the secondary screening, so as to eliminate the historical repair plan with excessive repair cost, so as to avoid the situation that the repair cost is greater than the scrap cost of the semi-finished lead plate when repairing the semi-finished lead plate, thereby avoiding There is an increase in processing costs. Then the historical repair plan corresponding to the highest repair success rate is extracted from the historical repair plan data set after the secondary screening, and based on the historical repair plan corresponding to the highest repair success rate as the final repair plan of the semi-finished lead plate, the second is generated. Three evaluation results, and output the third evaluation result, so that the semi-finished lead plate is sent to the repair station for repair, and in the repair process, the repair station will automatically read the final repair plan of the semi-finished lead plate, thus based on The final restoration plan repairs the semi-finished stereotyped plate, and after the restoration is completed, the semi-finished stereotyped plate can be put into subsequent process steps. Through this party, we can evaluate the semi-finished lead plates with unqualified flatness, and can obtain the best repair plan according to the corresponding flatness, so as to repair the semi-finished lead plates to reduce the cost of scrapping.

此外,所述一种体检用车载放射防护屏障在线评估方法,还包括以下步骤:In addition, the on-line evaluation method for a vehicle-mounted radiation protection barrier for physical examination also includes the following steps:

若所述历史修复方案数据集中每一历史修复方案的修复成功率均小于预设修复成功率,则由所述模拟立体模型图中提取出该异常平面的曲面模型图,将所述曲面模型图与预设平面模型图进行比较,得到模型差值;If the repair success rate of each historical repair plan in the historical repair plan data set is less than the preset repair success rate, then the curved surface model map of the abnormal plane is extracted from the simulated three-dimensional model map, and the curved surface model map is Compare with the preset plane model diagram to get the model difference;

获取当前待评估铅板的材料特性信息,基于所述材料特性确定出异常平面的弹性屈服极限载荷值;Obtain the material property information of the current lead plate to be evaluated, and determine the elastic yield limit load value of the abnormal plane based on the material property;

基于所述模型差值与弹性屈服极限载荷值计算出修复异常平面所需的涂料体积值。Based on the model difference and the elastic yield limit load value, the paint volume value required to repair the abnormal plane is calculated.

需要说明的是,若出现历史修复方案数据集中每一历史修复方案的修复成功率均小于预设修复成功率的情况,此时确保对异常平面修复时的修复成功率,需要通过系统自动制定出相应的修复方案,而不采用历史修复方案对该异常平面进行修复,通过本方法能够自动制定出异常平面的修复方案,进而确保对异常平面修复时的修复成功率,能够避免出现修复报废的情况。It should be noted that if the repair success rate of each historical repair plan in the historical repair plan data set is lower than the preset repair success rate, at this time, to ensure the repair success rate of the abnormal plane repair, it is necessary to automatically formulate through the system Corresponding repair plan, instead of using the historical repair plan to repair the abnormal plane, this method can automatically formulate a repair plan for the abnormal plane, thereby ensuring the success rate of repair when repairing the abnormal plane, and avoiding the situation of repairing and scrapping .

此外,所述一种体检用车载放射防护屏障在线评估方法,还包括以下步骤:In addition, the on-line evaluation method for a vehicle-mounted radiation protection barrier for physical examination also includes the following steps:

在预设时间段内获取每一待评估工件的模拟立体模型图,并将所述模拟立体模型图分割为若干个子区域;Obtaining a simulated three-dimensional model diagram of each workpiece to be evaluated within a preset time period, and dividing the simulated three-dimensional model diagram into several sub-regions;

分别构建各个子区域的裂纹统计表,获取每一子区域中各裂纹的裂纹特性信息,基于所述裂纹特性信息计算出各裂纹的体积值,判断所述体积值是否大于预设体积值,若大于,则将该子区域中的该裂纹进行标记并提取,并在该子区域的裂纹统计表的总数上加1;Constructing statistical tables of cracks in each sub-region respectively, obtaining the crack characteristic information of each crack in each sub-region, calculating the volume value of each crack based on the crack characteristic information, and judging whether the volume value is greater than a preset volume value, if is greater than, mark and extract the crack in the sub-area, and add 1 to the total number of the crack statistical table in the sub-area;

对预设时间段内每一待评估工件的模拟立体模型图统计完毕后,获取每一子区域上裂纹统计表上的总数,并将所述总数与预设数值进行比值处理,得到裂纹占比值;判断所述裂纹占比值是否大于预设占比值;After the statistics of the simulated three-dimensional model diagram of each workpiece to be evaluated within the preset time period are completed, the total number on the crack statistics table on each sub-area is obtained, and the total number is compared with the preset value to obtain the crack ratio ; Judging whether the crack ratio is greater than a preset ratio;

若所述裂纹占比值大于预设占比值,则将所述裂纹占比值大于预设占比值所对应的子区域标记为裂纹频发区;若所述裂纹占比值不大于预设占比值,则将所述裂纹占比值不大于预设占比值所对应的子区域标记为裂纹偶发区;If the crack ratio is greater than the preset ratio, mark the sub-region corresponding to the crack ratio greater than the preset ratio as a crack frequent area; if the crack ratio is not greater than the preset ratio, then Marking the sub-region corresponding to the crack ratio not greater than the preset ratio as the crack accidental region;

获取在预设时间段内铸造工艺步骤中各个铸造子设备的工作状态,将工作状态为预设工作状态的子设备标记为相关子设备;通过灰色关联分析法对裂纹频发区与相关子设备进行相关度计算,得到若干相关度;Obtain the working status of each casting sub-equipment in the casting process steps within the preset time period, and mark the sub-equipment whose working status is the preset working status as the relevant sub-equipment; use the gray correlation analysis method to analyze the crack frequent areas and related sub-equipment Carry out correlation degree calculation to obtain several correlation degrees;

获取相光度大于预设相杆度所对应的相关子设备,并将所述相关度大于预设相关度所对应的相关子设备导入贝叶斯网络中进行二次模拟关联,得到异常子设备信息,并将所述异常子设备信息输出。Obtain the relevant sub-equipment corresponding to the phase luminosity greater than the preset phase pole degree, and import the relevant sub-equipment corresponding to the correlation degree greater than the preset correlation degree into the Bayesian network for secondary simulation association to obtain abnormal sub-equipment information , and output the abnormal sub-device information.

需要说明的是,当所述述体积值大于预设体积值时,说明该裂纹会对铅板的防护性能造成影响,此时将该子区域中的该裂纹进行标记并提取。若某一子区域为裂纹频发区,说明该子区域发生裂纹并不是偶然事件,此时可以说明在相应的工艺步骤的相关设备已经发生了故障。若某一子区域为裂纹偶发区,说明该子区域发生裂纹是偶然事件,属于正常情况。通过灰色关联分析法对裂纹频发区与相关子设备进行相关度计算,从而初步筛选出有可能发生异常的子设备,然后将可能发生异常的子设备输入到贝叶斯网络中进行二次模拟关联,进而确定出发生异常的子设备,从而快速的识别出已经发生了故障的子设备。It should be noted that when the volume value is greater than the preset volume value, it means that the crack will affect the protective performance of the lead plate, and at this time, the crack in the sub-region is marked and extracted. If a certain sub-area is a crack-prone area, it means that the occurrence of cracks in this sub-area is not an accidental event. At this time, it can be explained that the relevant equipment in the corresponding process step has failed. If a certain sub-area is an accidental crack area, it means that the occurrence of cracks in this sub-area is an accidental event, which is a normal situation. The gray correlation analysis method is used to calculate the correlation between the crack frequent area and the relevant sub-equipment, so as to preliminarily screen out the sub-equipment that may be abnormal, and then input the sub-equipment that may be abnormal into the Bayesian network for secondary simulation Correlation, and then determine the abnormal sub-equipment, so as to quickly identify the sub-equipment that has failed.

此外,所述一种体检用车载放射防护屏障在线评估方法,还包括以下步骤:In addition, the on-line evaluation method for a vehicle-mounted radiation protection barrier for physical examination also includes the following steps:

获取每一评估工件的评估结果,判断所述评估结果是否为预设结果,若是,则获取该评估结果中报废工件的裂纹特性信息,基于所述裂纹特性信息确定出报废工件中各裂纹所对应的裂纹位置信息与裂纹体积信息;Acquiring the evaluation result of each evaluation workpiece, judging whether the evaluation result is a preset result, if so, obtaining the crack characteristic information of the scrapped workpiece in the evaluation result, and determining the corresponding cracks in the scrapped workpiece based on the crack characteristic information Crack position information and crack volume information;

基于所述各裂纹所对应的裂纹位置信息与裂纹体积信息确定出报废工件的有效区域与无效区域,并获取所述有效区域的尺寸参数;Determining an effective area and an invalid area of the scrapped workpiece based on the crack position information and crack volume information corresponding to each crack, and obtaining a size parameter of the effective area;

获取产品的历史订单信息,基于所述产品的历史订单信息确定出各个历史订单产品的尺寸参数;Obtain historical order information of the product, and determine the size parameters of each historical order product based on the historical order information of the product;

若所述有效区域的尺寸参数大于某一历史订单产品的尺寸参数,则将该报废工件进行标记为可利用品。If the size parameter of the effective area is greater than the size parameter of a certain historical order product, the scrapped workpiece is marked as an available product.

需要说明的是,所述预设结果即为第二评估结果。若报废工件中某一区域的裂纹浓度值小于预设浓度值,由于该区域的裂纹浓度值不大,该报废铅板中该区域的防穿透能力其实是合格的,因此可以把该区域标记为有效区域,并且确定出有效区域的尺寸参数。由于客户需求的不同,各个历史订单产品的尺寸参数也各不相同,如有些客户需要尺寸较小的铅板,而有些客户需要尺寸较大的铅板,若报废工件中存在有效区域大于某一个历史订单产品的尺寸参数,此时可以将该报废工件先库存起来,当有适合的采购订单时,此时可以通过对该报废工件进行切割,从而分离出有效区域,从而使得报废工件的一部分转化成有效的产品,利用该种方式,能够最大程度使用资源,能够进一步降低报废成本。It should be noted that the preset result is the second evaluation result. If the crack concentration value in a certain area in the scrapped workpiece is less than the preset concentration value, since the crack concentration value in this area is not large, the anti-penetration ability of this area in the scrapped lead plate is actually qualified, so this area can be marked is an effective area, and determine the size parameters of the effective area. Due to the different needs of customers, the size parameters of each historical order product are also different. For example, some customers need a smaller size lead plate, while some customers need a larger size lead plate. If there is an effective area larger than a certain The size parameters of the historical order products. At this time, the scrapped workpiece can be stored first. When there is a suitable purchase order, the scrapped workpiece can be cut at this time to separate the effective area, so that a part of the scrapped workpiece can be converted In this way, resources can be used to the greatest extent, and scrap costs can be further reduced.

本发明另方面公开了一种体检用车载放射防护屏障在线评估系统,所述在线评估系统包括储存器41与处理器62,所述储存器41中储存车载放射防护屏障在线评估方法程序,所述车载放射防护屏障在线评估方法程序被处理器62执行时,如图4所示,实现如下步骤:Another aspect of the present invention discloses an on-line evaluation system for vehicle-mounted radiation protection barriers for physical examination. The on-line evaluation system includes a storage 41 and a processor 62. The storage 41 stores the online evaluation method program for vehicle-mounted radiation protection barriers. When the vehicle-mounted radiation protection barrier online evaluation method program is executed by the processor 62, as shown in Figure 4, the following steps are realized:

获取待评估工件的工艺参数信息,基于所述工艺参数信息得到待评估工件的规格参数;基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果;Obtain process parameter information of the workpiece to be evaluated, and obtain specification parameters of the workpiece to be evaluated based on the process parameter information; determine a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, and obtain an actual radiation attenuation rate of the workpiece to be evaluated value, if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, then generate a first evaluation result;

若所述实际辐射衰减率值不大于所述预设辐射衰减率阈值,则构建待评估工件的模拟立体模型图,并预制裂纹样本模型图,基于所述模拟立体模型图与裂纹样本模型图得到筛选后的立体模型图;If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, construct a simulated three-dimensional model diagram of the workpiece to be evaluated, and prefabricate the crack sample model diagram, and obtain based on the simulated three-dimensional model diagram and the crack sample model diagram The filtered three-dimensional model diagram;

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果。Obtain the crack characteristic information in the screened three-dimensional model diagram, evaluate the workpiece to be evaluated based on the crack characteristic information, and obtain a first evaluation result or a second evaluation result.

优选的,本发明的一个较佳实施例中,基于所述规格参数确定出待评估工件的预设辐射衰减率阈值,获取待评估工件的实际辐射衰减率值,若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the preset radiation attenuation rate threshold value of the workpiece to be evaluated is determined based on the specification parameters, and the actual radiation attenuation rate value of the workpiece to be evaluated is obtained, if the actual radiation attenuation rate value greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, specifically:

预制标本工件,并通过X射线光机获取标本工件的标准辐射衰减率,构建知识图谱,并将所述标本工件的标准辐射衰减率导入所述知识图谱中;Prefabricating the specimen workpiece, obtaining the standard radiation attenuation rate of the specimen workpiece through an X-ray optical machine, constructing a knowledge map, and importing the standard radiation attenuation rate of the specimen workpiece into the knowledge map;

获取待评估工件的规格参数,将所述待评估工件的规格参数导入所述知识图谱中,以将所述待评估工件的规格参数与知识图谱中各标本工件的规格参数进行比较,得到多个相似度;Acquiring the specification parameters of the workpiece to be evaluated, importing the specification parameters of the workpiece to be evaluated into the knowledge graph, so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of each specimen workpiece in the knowledge graph, and obtain multiple similarity;

构建排序表,并将所述多个相似度导入所述排序表中进行大小排序,得到最大相似度,获取与所述最大相似度相对应标本工件的标准辐射衰减率,并将与所述最大相似度相对应标本工件的标准辐射衰减率标记为待评估工件的预设辐射衰减率阈值;Construct a sorting table, and import the multiple similarities into the sorting table for size sorting to obtain the maximum similarity, obtain the standard radiation attenuation rate of the specimen workpiece corresponding to the maximum similarity, and compare it with the maximum similarity The standard radiation attenuation rate of the sample workpiece corresponding to the similarity is marked as the preset radiation attenuation rate threshold of the workpiece to be evaluated;

通过X射线光机对待评估工件进行检测,得到待评估工件的实际辐射衰减率值;若所述实际辐射衰减率值大于所述预设辐射衰减率阈值,则生成第一评估结果,并将所述第一评估结果输出。The workpiece to be evaluated is detected by an X-ray optical machine to obtain the actual radiation attenuation rate value of the workpiece to be evaluated; if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, and the obtained output of the first evaluation result described above.

优选的,本发明的一个较佳实施例中,获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特征信息对待评估工件进行评估,得到第一评估结果或第二评估结果,具体为:Preferably, in a preferred embodiment of the present invention, the crack characteristic information in the filtered three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information, to obtain the first evaluation result or the second evaluation result ,Specifically:

获取所述筛选后的立体模型图中的裂纹特性信息,基于所述裂纹特性信息得到筛选后的立体模型图中裂纹的第一比值;将所述第一比值与预设比值进行比较;Obtaining the crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;

若所述第一比值大于预设比值,基于所述工艺参数信息得到待评估工件的工艺成品图信息,基于所述工艺成品图信息构建工艺成品模型图;If the first ratio is greater than the preset ratio, based on the process parameter information, the process finished product map information of the workpiece to be evaluated is obtained, and the process product model map is constructed based on the process finished product map information;

获取所述筛选后的立体模型图与工艺成品模型图的设计基准,构建虚拟融合空间,并将所述筛选后的立体模型图与工艺成品模型图导入所述虚拟融合空间中,并使得所述筛选后的立体模型图与工艺成品模型图的设计基准在所述虚拟融合空间中相重合;Obtaining the design reference of the screened three-dimensional model diagram and the finished craft model diagram, constructing a virtual fusion space, and importing the screened three-dimensional model diagram and the finished craft model diagram into the virtual fusion space, and making the The design basis of the screened three-dimensional model diagram and the finished product model diagram coincides in the virtual fusion space;

保留所述筛选后的立体模型图与工艺成品模型图的重合模型部分,剔除所述筛选后的立体模型图与工艺成品模型图的不重合模型部分,得到融合后的立体模型图;Retaining the overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram, and removing the non-overlapping model parts of the screened three-dimensional model diagram and the finished product model diagram to obtain the fused three-dimensional model diagram;

获取所述融合后的立体模型图中的裂纹特性信息,基于所述融合后的立体模型图中的裂纹特性信息得到融合后的立体模型图中裂纹的第二比值;并将所述第二比值与预设比值进行比较;Obtaining the crack characteristic information in the fused three-dimensional model diagram, and obtaining a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; Compare with preset ratio;

若所述第二比值不大于预设比值,则生成第一评估结果,并将所述第一评估结果输出;若所述第二比值大于预设比值,则生成第二评估结果,并将所述第二评估结果输出。If the second ratio is not greater than the preset ratio, generate a first evaluation result and output the first evaluation result; if the second ratio is greater than the preset ratio, generate a second evaluation result and output the first evaluation result Output of the second evaluation result described above.

优选的,本发明的一个较佳实施例中,还包括以下步骤:Preferably, in a preferred embodiment of the present invention, the following steps are also included:

若所述第一比值不大于预设比值,则构建空间三维坐标系,并将模拟立体模型图导入所述空间三维坐标系中,并在所述空间三维坐标系中检索出模拟立体模型图中各个平面的绝对最高点与绝对最低点;If the first ratio is not greater than the preset ratio, a three-dimensional spatial coordinate system is constructed, and the simulated three-dimensional model diagram is imported into the three-dimensional spatial coordinate system, and the simulated three-dimensional model diagram is retrieved in the three-dimensional spatial coordinate system The absolute highest point and the absolute lowest point of each plane;

获取所述模拟立体模型图的测量基准,计算模拟立体模型图中各个平面的绝对最高点与测量基准的距离,得到第一距离值;计算模拟立体模型图中各个平面的绝对最低点与测量基准的距离,得到第二距离值;Obtain the measurement reference of the simulated three-dimensional model diagram, calculate the distance between the absolute highest point of each plane in the simulated three-dimensional model diagram and the measurement reference, and obtain the first distance value; calculate the absolute minimum point and the measurement reference of each plane in the simulated three-dimensional model diagram The distance to get the second distance value;

计算模拟立体模型图中各个平面第一距离值与第二距离值之间的差值,得到距离差值,基于所述距离差值得到模拟立体模型图中各个平面的平面度;并将所述模拟立体模型图中各个平面的平面度与预设平面度进行比较;Calculate the difference between the first distance value and the second distance value of each plane in the simulated three-dimensional model figure to obtain a distance difference, and obtain the flatness of each plane in the simulated three-dimensional model figure based on the distance difference; and Compare the flatness of each plane in the simulated three-dimensional model diagram with the preset flatness;

若所述平面度均不大于预设平面度,则生成第二评估结果,并将所述第二评估结果输出;若存在至少一个平面的平面度大于预设平面度,则将平面度大于预设平面度所对应的平面标记为异常平面,并对所述异常平面进一步评估。If none of the flatness is greater than the preset flatness, a second evaluation result is generated, and the second evaluation result is output; if there is at least one plane whose flatness is greater than the preset flatness, then the The plane corresponding to the flatness is marked as an abnormal plane, and the abnormal plane is further evaluated.

在本申请所提供的几个实施例中,应该理解到,所揭露的设备和方法,可以通过其它的方式实现。以上所描述的设备实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,如:多个单元或组件可以结合,或可以集成到另一个系统,或一些特征可以忽略,或不执行。另外,所显示或讨论的各组成部分相互之间的耦合、或直接耦合、或通信连接可以是通过一些接口,设备或单元的间接耦合或通信连接,可以是电性的、机械的或其它形式的。In the several embodiments provided in this application, it should be understood that the disclosed devices and methods may be implemented in other ways. The device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods, such as: multiple units or components can be combined, or May be integrated into another system, or some features may be ignored, or not implemented. In addition, the mutual coupling, or direct coupling, or communication connection between the various components shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms. of.

上述作为分离部件说明的单元可以是、或也可以不是物理上分开的,作为单元显示的部件可以是、或也可以不是物理单元;既可以位于一个地方,也可以分布到多个网络单元上;可以根据实际的需要选择其中的部分或全部单元来实现本实施例方案的目的。The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units; they may be located in one place or distributed to multiple network units; Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

另外,在本发明各实施例中的各功能单元可以全部集成在一个处理单元中,也可以是各单元分别单独作为一个单元,也可以两个或两个以上单元集成在一个单元中;上述集成的单元既可以采用硬件的形式实现,也可以采用硬件加软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention can be integrated into one processing unit, or each unit can be used as a single unit, or two or more units can be integrated into one unit; the above-mentioned integration The unit can be realized in the form of hardware or in the form of hardware plus software functional unit.

本领域普通技术人员可以理解:实现上述方法实施例的全部或部分步骤可以通过程序指令相关的硬件来完成,前述的程序可以存储于计算机可读取存储介质中,该程序在执行时,执行包括上述方法实施例的步骤;而前述的存储介质包括:移动存储设备、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。Those of ordinary skill in the art can understand that all or part of the steps to realize the above method embodiments can be completed by hardware related to program instructions, and the aforementioned programs can be stored in computer-readable storage media. When the program is executed, the execution includes: The steps of the foregoing method embodiment; and the foregoing storage medium includes: various possible storage devices such as removable storage devices, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disks or optical disks, etc. A medium that stores program code.

或者,本发明上述集成的单元如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明实施例的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机、服务器、或者网络设备等)执行本发明各个实施例方法的全部或部分。而前述的存储介质包括:移动存储设备、ROM、RAM、磁碟或者光盘等各种可以存储程序代码的介质。Alternatively, if the above-mentioned integrated units of the present invention are implemented in the form of software function modules and sold or used as independent products, they can also be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the embodiment of the present invention is essentially or the part that contributes to the prior art can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes several instructions for Make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the methods in various embodiments of the present invention. The aforementioned storage medium includes: various media capable of storing program codes such as removable storage devices, ROM, RAM, magnetic disks or optical disks.

以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present invention, and should cover all Within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (10)

1. An on-line evaluation method of an on-vehicle radiation protection barrier for physical examination is characterized by comprising the following steps:
acquiring process parameter information of a workpiece to be evaluated, and acquiring specification parameters of the workpiece to be evaluated based on the process parameter information; determining a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, acquiring an actual radiation attenuation rate value of the workpiece to be evaluated, and generating a first evaluation result if the actual radiation attenuation rate value is larger than the preset radiation attenuation rate threshold;
if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, constructing a simulated stereoscopic model diagram of the workpiece to be evaluated, prefabricating a crack sample model diagram, and obtaining a screened stereoscopic model diagram based on the simulated stereoscopic model diagram and the crack sample model diagram;
and acquiring crack characteristic information in the screened three-dimensional model diagram, and evaluating the workpiece to be evaluated based on the crack characteristic information to obtain a first evaluation result or a second evaluation result.
2. The on-line evaluation method of an on-vehicle radiation protection barrier for physical examination according to claim 1, wherein the method is characterized in that a preset radiation attenuation rate threshold of a workpiece to be evaluated is determined based on the specification parameters, an actual radiation attenuation rate value of the workpiece to be evaluated is obtained, and if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, specifically:
Prefabricating a specimen workpiece, acquiring a standard radiation attenuation rate of the specimen workpiece through an X-ray machine, constructing a knowledge graph, and introducing the standard radiation attenuation rate of the specimen workpiece into the knowledge graph;
acquiring specification parameters of a workpiece to be evaluated, and importing the specification parameters of the workpiece to be evaluated into the knowledge graph so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of all sample workpieces in the knowledge graph to obtain a plurality of similarities;
constructing a sorting table, importing the multiple similarities into the sorting table to sort the sizes of the multiple similarities to obtain the maximum similarity, obtaining the standard radiation attenuation rate of the sample workpiece corresponding to the maximum similarity, and marking the standard radiation attenuation rate of the sample workpiece corresponding to the maximum similarity as a preset radiation attenuation rate threshold of the workpiece to be evaluated;
detecting a workpiece to be evaluated through an X-ray machine to obtain an actual radiation attenuation value of the workpiece to be evaluated; and if the actual radiation attenuation rate value is larger than the preset radiation attenuation rate threshold, generating a first evaluation result and outputting the first evaluation result.
3. The on-line evaluation method of an on-vehicle radiation protection barrier for physical examination according to claim 1, wherein if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, a simulated stereoscopic model diagram of a workpiece to be evaluated is constructed, a crack sample model diagram is prefabricated, and a screened stereoscopic model diagram is obtained based on the simulated stereoscopic model diagram and the crack sample model diagram, specifically:
If the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold value, detecting the workpiece to be evaluated through an ultrasonic detector, acquiring sound wave characteristic information fed back by the workpiece to be evaluated, and constructing a simulated three-dimensional model diagram of the workpiece to be evaluated based on the sound wave characteristic information fed back by the workpiece to be evaluated;
prefabricating a crack sample model diagram, constructing a database, and importing the crack sample model diagram prefabricated in advance into the database;
extracting features of the simulated stereoscopic model map to obtain a crack model map of cracks in the simulated stereoscopic model map; importing a crack model diagram of cracks in the simulated stereoscopic model diagram into the database, and performing association analysis on the crack model diagram and a crack sample model diagram by a gray association analysis method to obtain association degrees corresponding to the crack model diagrams and the crack sample model diagram;
and removing the cracks with the association degree larger than the preset association degree from the simulated stereoscopic model diagram, and reserving the cracks with the association degree not larger than the preset association degree from the simulated stereoscopic model diagram to obtain a screened stereoscopic model diagram.
4. The on-line evaluation method of the vehicle-mounted radiation protection barrier for physical examination according to claim 1, wherein the crack characteristic information in the screened three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information to obtain a first evaluation result or a second evaluation result, specifically:
acquiring crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;
if the first ratio is larger than a preset ratio, obtaining process finished product diagram information of the workpiece to be evaluated based on the process parameter information, and constructing a process finished product model diagram based on the process finished product diagram information;
obtaining design references of the screened stereoscopic model diagram and the process finished product model diagram, constructing a virtual fusion space, importing the screened stereoscopic model diagram and the process finished product model diagram into the virtual fusion space, and enabling the design references of the screened stereoscopic model diagram and the process finished product model diagram to coincide in the virtual fusion space;
reserving the coincident model part of the screened three-dimensional model diagram and the process finished model diagram, and removing the non-coincident model part of the screened three-dimensional model diagram and the process finished model diagram to obtain a fused three-dimensional model diagram;
Acquiring crack characteristic information in the fused three-dimensional model diagram, and acquiring a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; comparing the second ratio with a preset ratio;
if the second ratio is not greater than the preset ratio, generating a first evaluation result, and outputting the first evaluation result; and if the second ratio is larger than the preset ratio, generating a second evaluation result and outputting the second evaluation result.
5. The method for on-line evaluation of an on-board radiation protection barrier for physical examination of claim 4, further comprising the steps of:
if the first ratio is not greater than the preset ratio, a space three-dimensional coordinate system is constructed, a simulated three-dimensional model image is imported into the space three-dimensional coordinate system, and an absolute highest point and an absolute lowest point of each plane in the simulated three-dimensional model image are searched in the space three-dimensional coordinate system;
obtaining a measurement reference of the simulated stereoscopic model diagram, and calculating the distance between the absolute highest point of each plane in the simulated stereoscopic model diagram and the measurement reference to obtain a first distance value; calculating the distance between the absolute lowest point of each plane in the simulated three-dimensional model diagram and the measurement reference to obtain a second distance value;
Calculating the difference value between the first distance value and the second distance value of each plane in the simulated stereoscopic model diagram to obtain a distance difference value, and obtaining the planeness of each plane in the simulated stereoscopic model diagram based on the distance difference value; comparing the planeness of each plane in the simulated stereoscopic model diagram with a preset planeness;
if the flatness is not greater than the preset flatness, generating a second evaluation result, and outputting the second evaluation result; if at least one plane has the flatness larger than the preset flatness, marking the plane corresponding to the flatness larger than the preset flatness as an abnormal plane, and further evaluating the abnormal plane.
6. The on-line evaluation method of an on-vehicle radiation protection barrier for physical examination according to claim 5, wherein the further evaluation of the abnormal plane is specifically:
acquiring flatness corresponding to an abnormal plane, constructing a key search word based on the flatness corresponding to the abnormal plane, and searching a database in a big data network according to the key search word to obtain a historical repair scheme data set;
obtaining a repair success rate corresponding to each history repair scheme in the history repair scheme data set, and removing the history repair scheme with the repair success rate smaller than a preset repair success rate from the history repair scheme data set to obtain a history repair scheme data set after one-time screening;
Obtaining the repair cost corresponding to each history repair scheme in the history repair scheme data set after primary screening, and removing the history repair scheme with the repair cost larger than the preset cost from the history repair scheme data set after primary screening to obtain a history repair scheme data set after secondary screening;
and acquiring the repair success rate corresponding to the residual historical repair scheme in the history repair scheme data set after the secondary screening, constructing a ranking table, importing the repair success rate corresponding to the residual historical repair scheme into the ranking table for size ranking, extracting the history repair scheme corresponding to the highest repair success rate from the residual history repair scheme, generating a third evaluation result based on the history repair scheme corresponding to the highest repair success rate, and outputting the third evaluation result.
7. The on-line evaluation system of the vehicle-mounted radiation protection barrier for the physical examination is characterized by comprising a storage and a processor, wherein the storage stores a vehicle-mounted radiation protection barrier on-line evaluation method program, and when the vehicle-mounted radiation protection barrier on-line evaluation method program is executed by the processor, the following steps are realized:
Acquiring process parameter information of a workpiece to be evaluated, and acquiring specification parameters of the workpiece to be evaluated based on the process parameter information; determining a preset radiation attenuation rate threshold of the workpiece to be evaluated based on the specification parameters, acquiring an actual radiation attenuation rate value of the workpiece to be evaluated, and generating a first evaluation result if the actual radiation attenuation rate value is larger than the preset radiation attenuation rate threshold;
if the actual radiation attenuation rate value is not greater than the preset radiation attenuation rate threshold, constructing a simulated stereoscopic model diagram of the workpiece to be evaluated, prefabricating a crack sample model diagram, and obtaining a screened stereoscopic model diagram based on the simulated stereoscopic model diagram and the crack sample model diagram;
and acquiring crack characteristic information in the screened three-dimensional model diagram, and evaluating the workpiece to be evaluated based on the crack characteristic information to obtain a first evaluation result or a second evaluation result.
8. The on-line evaluation system of an on-vehicle radiation protection barrier for physical examination according to claim 7, wherein the method is characterized in that a preset radiation attenuation rate threshold of a workpiece to be evaluated is determined based on the specification parameters, an actual radiation attenuation rate value of the workpiece to be evaluated is obtained, and if the actual radiation attenuation rate value is greater than the preset radiation attenuation rate threshold, a first evaluation result is generated, specifically:
Prefabricating a specimen workpiece, acquiring a standard radiation attenuation rate of the specimen workpiece through an X-ray machine, constructing a knowledge graph, and introducing the standard radiation attenuation rate of the specimen workpiece into the knowledge graph;
acquiring specification parameters of a workpiece to be evaluated, and importing the specification parameters of the workpiece to be evaluated into the knowledge graph so as to compare the specification parameters of the workpiece to be evaluated with the specification parameters of all sample workpieces in the knowledge graph to obtain a plurality of similarities;
constructing a sorting table, importing the multiple similarities into the sorting table to sort the sizes of the multiple similarities to obtain the maximum similarity, obtaining the standard radiation attenuation rate of the sample workpiece corresponding to the maximum similarity, and marking the standard radiation attenuation rate of the sample workpiece corresponding to the maximum similarity as a preset radiation attenuation rate threshold of the workpiece to be evaluated;
detecting a workpiece to be evaluated through an X-ray machine to obtain an actual radiation attenuation value of the workpiece to be evaluated; and if the actual radiation attenuation rate value is larger than the preset radiation attenuation rate threshold, generating a first evaluation result and outputting the first evaluation result.
9. The on-line evaluation system of an on-vehicle radiation protection barrier for physical examination according to claim 7, wherein the crack characteristic information in the screened three-dimensional model diagram is obtained, and the workpiece to be evaluated is evaluated based on the crack characteristic information to obtain a first evaluation result or a second evaluation result, which specifically are:
Acquiring crack characteristic information in the screened three-dimensional model diagram, and obtaining a first ratio of cracks in the screened three-dimensional model diagram based on the crack characteristic information; comparing the first ratio with a preset ratio;
if the first ratio is larger than a preset ratio, obtaining process finished product diagram information of the workpiece to be evaluated based on the process parameter information, and constructing a process finished product model diagram based on the process finished product diagram information;
obtaining design references of the screened stereoscopic model diagram and the process finished product model diagram, constructing a virtual fusion space, importing the screened stereoscopic model diagram and the process finished product model diagram into the virtual fusion space, and enabling the design references of the screened stereoscopic model diagram and the process finished product model diagram to coincide in the virtual fusion space;
reserving the coincident model part of the screened three-dimensional model diagram and the process finished model diagram, and removing the non-coincident model part of the screened three-dimensional model diagram and the process finished model diagram to obtain a fused three-dimensional model diagram;
acquiring crack characteristic information in the fused three-dimensional model diagram, and acquiring a second ratio of cracks in the fused three-dimensional model diagram based on the crack characteristic information in the fused three-dimensional model diagram; comparing the second ratio with a preset ratio;
If the second ratio is not greater than the preset ratio, generating a first evaluation result, and outputting the first evaluation result; and if the second ratio is larger than the preset ratio, generating a second evaluation result and outputting the second evaluation result.
10. The on-line evaluation system for a physical examination vehicle radiation protection barrier of claim 9, further comprising the steps of:
if the first ratio is not greater than the preset ratio, a space three-dimensional coordinate system is constructed, a simulated three-dimensional model image is imported into the space three-dimensional coordinate system, and an absolute highest point and an absolute lowest point of each plane in the simulated three-dimensional model image are searched in the space three-dimensional coordinate system;
obtaining a measurement reference of the simulated stereoscopic model diagram, and calculating the distance between the absolute highest point of each plane in the simulated stereoscopic model diagram and the measurement reference to obtain a first distance value; calculating the distance between the absolute lowest point of each plane in the simulated three-dimensional model diagram and the measurement reference to obtain a second distance value;
calculating the difference value between the first distance value and the second distance value of each plane in the simulated stereoscopic model diagram to obtain a distance difference value, and obtaining the planeness of each plane in the simulated stereoscopic model diagram based on the distance difference value; comparing the planeness of each plane in the simulated stereoscopic model diagram with a preset planeness;
If the flatness is not greater than the preset flatness, generating a second evaluation result, and outputting the second evaluation result; if at least one plane has the flatness larger than the preset flatness, marking the plane corresponding to the flatness larger than the preset flatness as an abnormal plane, and further evaluating the abnormal plane.
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