CN115970999B - A clamping mechanism for roller coating and gluing of automobile interior skins - Google Patents
A clamping mechanism for roller coating and gluing of automobile interior skinsInfo
- Publication number
- CN115970999B CN115970999B CN202310076504.0A CN202310076504A CN115970999B CN 115970999 B CN115970999 B CN 115970999B CN 202310076504 A CN202310076504 A CN 202310076504A CN 115970999 B CN115970999 B CN 115970999B
- Authority
- CN
- China
- Prior art keywords
- plate
- upper cover
- cover plate
- skin
- pneumatic clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
A clamping mechanism for rolling coating and gluing of an automotive interior skin belongs to the technical field of automotive interior, and solves the problems that a skin slipping phenomenon is easy to occur or the skin is extruded out of a gluing center of a rubber roller due to no rolling coating and gluing of the skin is scrapped, which is characterized in that a row of positioning hanging nails for fixing the skin are arranged on an inclined plane of an upper cover plate, a pneumatic clamping knife with a front end being an inward concave arc knife surface is arranged on the inner side of a second limiting strip arranged on the right end of the upper surface of a bottom plate, the pneumatic clamping knife moves leftwards to form a clamping opening in a gap between the pneumatic clamping knife and the upper cover plate, and the cutting edge of the pneumatic clamping knife moves rightwards to be in contact with the front end of the upper cover plate inclined surface of the upper cover plate to be closed.
Description
Technical Field
The invention belongs to the technical field of automotive interiors, and particularly relates to a clamping mechanism for roll-coating glue on an automotive interior skin.
Background
The skin of automotive interior is mostly cut by the cutting bed and forms, and according to the cladding requirement to automotive interior different positions, the material and the cutting shape of required cut-parts are different. The two sides of the skin are respectively called a skin surface (A surface) and a cladding surface (B surface) in the industry, namely, the cladding surface (B surface) of the skin is glued and then coated on a corresponding part of the automobile interior trim. The skin of the small interior trim part cannot be glued in a roll coating mode by using a finished die or fixed glue spraying and robot glue spraying due to the diversity of cut-off shapes and cost consideration. When the coating is carried out, the coating surface of the skin is firstly placed on a conveyor belt of a roll coater, and the coating surface of the skin passes under a rotating rubber roller with the glue through the conveying of the conveyor belt, so that the glue is roll coated on the surface of the coating surface of the skin. In the prior art, a conveyor belt of a roll coating device is not provided with a positioning and fixing device, and in addition, the diversity of the shapes of skin cut pieces of interior small pieces and the folds of part of skin cut pieces are easy to generate skin slipping phenomenon when the skin contacts the lower surface of a rubber roller, or due to an excessively small gluing gap, a gluing center for extruding the skin out of the rubber roller can be generated, so that the surface of a coating surface part with some skin coating surfaces is not roll coated with glue, and due to the fact that the gluing thickness of the skin is correspondingly standard in the automobile interior industry, the skin coating surfaces cannot be subjected to secondary roll coating gluing, thereby causing scrapping of products.
The invention of application number CN201310495346.9 discloses a method for covering the top of a passenger car, which adopts glass fiber reinforced plastic as a new material for the top covering, and comprises the steps of (5) unfolding the cut glass fiber reinforced plastic at the top of the passenger car to cover the roof, aligning the cut glass fiber reinforced plastic with an assembled roof framework, clamping the glass fiber reinforced plastic at the middle parts of longitudinal beams at the two outermost sides of the roof framework by using a kalin, and (9) clamping a reserved stretching end of the glass fiber reinforced plastic by using a special clamp, applying force to tighten the glass fiber reinforced plastic until the surface is flat, and clamping the two sides of the glass fiber reinforced plastic by using the kalin. The invention provides a technical teaching that the skin can be glued after being clamped by a special clamp. However, the special clamp is a hand vice shown in the specification and attached to figure 2, the jaw of the hand vice clamps the stretching broken head of the glass reinforced plastic plate, the tail end of the hand vice is connected with one end of a spiral pull rod, one end of the spiral pull rod is connected with a bracket, after the glass reinforced plastic plate is clamped, the spiral pull rod is rotated to apply force to tighten the glass reinforced plastic plate until the surface is flatly clamped on the stringers at the two outermost sides of the roof frame, and then the glue is applied according to the method of the steps (7) and (8). According to analysis, the hand vice disclosed by the invention can clamp the position of one point of the fixed skin, and a plurality of hand vice are needed for multiple points to meet the requirements of positioning and fixing clamping of the automobile interior skin on the roll coater conveyor belt, and the skin is easy to damage, so that the requirements of positioning and fixing clamping of the automobile interior skin on the roll coater conveyor belt cannot be met.
The utility model has disclosed a saddle-shaped skin stretch forming clamping device of application number CN201520833073.9 ", this utility model includes guide pillar and ear seat fixed to upper end of the guide pillar, the ear seat connects the hydraulic cylinder, the piston rod of the hydraulic cylinder connects the upper clamp through the lock nut fixedly, the lower clamp is installed to the lower end of the guide pillar corresponding to the upper clamp, one side that the guide pillar has ear seat has guide rails, one end of the lower clamp is installed to the guide seat, this utility model gives such technological suggestion, can drive the upper clamp to move down and clamp the skin together with lower clamp through using the hydraulic cylinder, guarantee the clamping force of clamp to the skin, prevent the skin from slipping phenomenon, in order to guarantee the product quality. However, the clamping opening of the utility model belongs to a closed clamping opening aiming at the requirement of stretching, forming and clamping of a specific saddle-shaped skin, and the clamping opening has shorter length and no tensioning and fixing structure for the skin, so the utility model can not adapt to the requirement of positioning and fixing and clamping of the automobile interior skin on a roll coater conveyor belt.
The utility model with the application number of CN201420235138.5 discloses a positioning device for a sewing thread of a skin of an automobile door panel, which gives out technical teaching that the skin can be fixed through a skin hanging nail assembly, and the slippage of the skin fabric is prevented through the function of positioning the skin. The skin hanging nail assembly comprises a spring sleeve connected with a lifting supporting plate, the spring sleeve is internally matched with a skin hanging nail of which the upper end extends out of the spring sleeve, a spring is arranged in a space at the lower part of the skin hanging nail, the structure is complex, the skin hanging nail is vertically arranged in the spring sleeve and is contacted with the spring in the spring sleeve, and the hanging nail is floating and has a positioning function but no tensioning and fixing function and cannot meet the requirements of positioning and fixing and clamping of an automobile interior decorative skin on a conveyor belt of a roll coater.
Disclosure of Invention
The clamping mechanism for roll coating glue on the automobile interior trim skin can be used for positioning and fixing the automobile interior trim skin on a roll coater conveyor belt, so that the skin is not driven to deviate by the rotating force of the glue roller when being contacted with the glue roller, and meanwhile, the product is ensured to be positioned in the glue coating center of the glue roller, so that glue is uniformly roll coated on the surface of the coating surface of the skin, the glue coating quality of the skin is ensured, and the clamping mechanism is suitable for positioning the skin cut-parts of interior trim small pieces with different shapes.
The technical scheme adopted by the invention comprises a bottom plate and an upper cover plate, wherein the right end of the upper cover plate is provided with an upper cover plate inclined surface, a row of upper cover plate inclined surface threaded holes are formed in the upper cover plate inclined surface, positioning hanging nails for fixing a skin are respectively arranged in each upper cover plate inclined surface threaded hole, the right end of the bottom plate is provided with a U-shaped groove, the right end of the upper surface of the bottom plate is provided with a second limiting strip, the inner side of the second limiting strip is provided with a pneumatic clamping knife, the front end of the pneumatic clamping knife is an inward concave arc knife surface, the bottom of the bottom plate is provided with a cylinder, a piston rod of the cylinder is connected with a cylinder end plate, the front end of the cylinder end plate is provided with a cylinder connecting plate, the upper end and the lower end of the cylinder connecting plate are respectively provided with screw holes, a first connecting plate mounting screw and a second connecting plate mounting screw, the cylinder connecting plate is connected with the cylinder through the first connecting plate mounting screw, the second connecting plate mounting screw is fixedly connected with the rear end surface of the pneumatic clamping knife, the upper end plate of the bottom plate is matched with the U-shaped groove at the right end of the bottom plate, the pneumatic clamping knife can move left and right in the U-shaped groove at the right end, the right end of the bottom plate is provided with the U-shaped groove, the pneumatic clamping knife moves left and right to drive the pneumatic clamping knife to move left and right in the right direction in the right end slot, and form a gap between the pneumatic clamping knife and the upper cover plate and the pneumatic clamping knife; when the pneumatic clamping knife moves leftwards, the blade of the pneumatic clamping knife is contacted with the front end of the upper cover plate inclined plane of the upper cover plate to be closed.
The bottom plate is characterized in that a first limiting strip is arranged at the left end of the upper surface of the bottom plate and fixedly connected with the bottom plate through a set screw, at least 2 positioning pins are arranged on the upper surface of the bottom plate, positioning pin blind holes are formed in the lower surface of the upper cover plate, corresponding to the positioning pins of the bottom plate, and the bottom plate is in positioning connection with the positioning pin blind holes through the positioning pins.
The bottom plate is characterized in that bottom plate screw holes are formed in the front and rear sides of the upper surface of the bottom plate, blind screw holes in the bottom surface of the upper cover plate are formed in the front and rear side surfaces of the lower surface of the upper cover plate, which correspond to the bottom plate, of the bottom plate, and the bottom plate is fixedly connected with the upper cover plate through connecting screws.
And a guard plate manufactured by right angle steel is arranged on the second limiting bar, screw holes are correspondingly formed in the guard plate and the second limiting bar, guard plate mounting screws are arranged in the corresponding screw holes, and penetrate through the guard plate from the top of the guard plate and simultaneously penetrate through the second limiting bar and are fixedly connected with the bottom plate.
2U-shaped grooves are formed in the right end of the bottom plate, and 2 air cylinders are mounted at the bottom of the bottom plate.
Compared with the prior art, the invention has the beneficial effects that;
(1) The invention relates to an open type clamping opening, which has a positioning function and a tensioning and fixing function on a skin by arranging a row of hanging nails for fixing the skin on the inclined surface of an upper cover plate, so that the skin is ensured to be positioned in the center of a rubber roller when the rubber roller is used for gluing, the phenomenon that the rubber coating of a product is uneven or the rubber coating is leaked due to the fact that the skin is carelessly placed at two ends of a conveyor belt is avoided, the phenomenon that the rubber roller is brought up by rotating when the skin contacts the rubber roller or the phenomenon that a nest edge and a folding fold are generated when the rubber roller is pressed on the surface of the product by folds of a skin cutting piece is avoided, and the quality of the product is ensured.
(2) The skin is clamped and fixed by combining the pneumatic clamping knife and the positioning hanging nail, the skin can be clamped only by contacting and closing the cutting edge part of the pneumatic clamping knife with the upper end of the inclined surface of the upper cover plate, no clamping mark is generated on the surface of the skin by the clamping opening, the interference between the clamping knife and the hanging nail is avoided by the concave arc-shaped knife surface while the clamping function is met, meanwhile, the hanging nail can be sealed at the bottom of the concave arc-shaped knife surface by the cutting edge, glue is prevented from falling into a mechanism, cleaning work on the inside is reduced, and mechanical clamping failure caused by the glue is avoided.
(3) The space between the hanging nails required by the skin can be input into the automobile interior skin cutting bed in a parameter mode, and the hanging nail holes with corresponding space are processed by a drill of the automobile interior skin cutting bed, so that a simpler positioning structure is provided.
According to the invention, the skin is skillfully clamped and fixed by adopting the positioning hanging nails and the pneumatic clamping knife, the clamping opening formed by the pneumatic clamping knife is suitable for the roll coating and gluing of skin cut-pieces with different shapes, the requirement on the roll coating and gluing of the skin cut-pieces with various shapes is met, and the cost of roll coating and gluing of the skin cut-pieces with various shapes is reduced.
Drawings
FIG. 1 is an exploded view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is an enlarged cross-sectional view at A of FIG. 3;
FIG. 5 is an enlarged cross-sectional view at B of FIG. 3;
FIG. 6 is a mounting location diagram of the present invention;
Fig. 7 is a schematic view of the use state of the present invention.
In the figure:
1. 1-1 of guard plates, mounting screws on the guard plates,
2. A second limit-stop strip is arranged on the first limit-stop strip,
3. A pneumatic clamping knife, 3-1, an inward concave arc knife surface,
4. The air cylinder is provided with a plurality of air cylinders,
4-1, Cylinder mounting screws, 4-2, piston rods, 4-3, cylinder end plates, 5, cylinder connecting plates,
5-1, Mounting screws on a first connecting plate, 5-2, mounting screws on a second connecting plate, 6, a bottom plate,
6-1, Positioning pins, 6-2, connecting screws,
6-3.U grooves, 6-4 bottom plate screw holes,
7. An upper cover plate is arranged on the upper cover plate,
7-1, Positioning pin blind holes, 7-2, upper cover plate inclined planes, 7-3, upper cover plate inclined plane threaded holes, 7-4, upper cover plate bottom blind threaded holes, 8, positioning hanging nails,
9. The clamping opening is provided with a clamping opening,
10. The guide rail of the conveyor belt,
11. A first limit bar, 11-1, a set screw,
12. And (5) covering.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-5, the technical scheme adopted by the invention comprises a bottom plate 6 and an upper cover plate 7, specifically, a first limit bar 11 is arranged at the left end of the upper surface of the bottom plate 6, the first limit bar 11 is fixedly connected with the bottom plate 6 through 4 set screws 11-1, at least 2 locating pins 6-1 are arranged on the upper surface of the bottom plate 6, locating pin blind holes 7-1 are arranged on the lower surface of the upper cover plate 7 corresponding to the locating pins 6-1 of the bottom plate 6, the bottom plate 6 and the upper cover plate 7 are in locating connection with the locating pin blind holes 7-1 through the locating pins 6-1, and the upper cover plate 7 and the bottom plate 6 are accurately located through the locating connection of the locating pins 6-1 of the bottom plate 6 and the locating pin blind holes 7-1 of the upper cover plate 7 and the limit action of the first limit bar 11;
A row of locating studs 8 for fixing the skin are arranged on the right end of the upper cover plate 7, in particular, an upper cover plate inclined plane 7-2 is processed on the right end of the upper cover plate 7, a row of upper cover plate inclined plane threaded holes 7-3 are processed on the upper cover plate inclined plane 7-2, a row of locating studs 8 for fixing the skin are arranged in each upper cover plate inclined plane threaded hole 7-3 to form a row of locating studs 8 for fixing the skin, bottom plate screw holes 6-4 are processed on the front side and the rear side of the upper surface of the bottom plate 6, blind threaded holes 7-4 on the bottom surface of the upper cover plate are processed on the front side and the rear side of the lower surface of the upper cover plate 7 corresponding to the bottom plate 6, connecting screws 6-2 are arranged in the blind threaded holes 7-4 on the bottom plate screw holes 6-4 and the blind threaded holes 7-4 on the bottom surface of the upper cover plate, so that the upper cover plate 7 is fixedly connected with the bottom plate 6, 2U-shaped grooves 6-3 are processed at the right end of the bottom plate 6, a second limiting strip 2 is installed at the right end of the upper surface of the bottom plate 6, a guard plate 1 made of right angle steel is installed on the second limiting strip 2, screw holes are correspondingly processed on the guard plate 1 and the second limiting strip 2, guard plate installation screws 1-1 are installed in the corresponding screw holes, the guard plate installation screws 1-1 penetrate through the guard plate 1 from the top of the guard plate 1 and simultaneously penetrate through the second limiting strip 2 to be fixedly connected with the bottom plate 6, thereby fixing the guard plate 1 and the second limiting strip 2 to the upper surface of the bottom plate 6, a pneumatic clamping knife 3 is installed on the inner side of the second limiting strip 2 on the upper surface of the bottom plate 6, the front end of the pneumatic clamping knife 3 is provided with an inward concave arc knife surface 3-1, 2 cylinders 4 are installed at the bottom of the bottom plate 6, further, the cylinder 4 is fixed on the lower surface of the bottom plate 6 through the cylinder mounting screw 4-1, the cylinder end plate 4-3 is connected to the piston rod 4-2 of the cylinder 4, the cylinder connecting plate 5 is mounted at the front end of the cylinder end plate 4-3, screw holes are respectively formed at the upper end and the lower end of the cylinder connecting plate 5 and are respectively provided with the first connecting plate mounting screw 5-1 and the second connecting plate mounting screw 5-2, the cylinder connecting plate 5 is connected with the cylinder end plate 4-3 through the first connecting plate mounting screw 5-1, meanwhile, the upper end of the cylinder connecting plate 5 is fixedly connected with the rear end face of the pneumatic clamping knife 3 through the second connecting plate mounting screw 5-2, and can move left and right in the right end U-shaped groove 6-3, so as to drive the pneumatic clamping knife 3 to move left and right, a gap between the pneumatic clamping knife 3 and the upper cover plate 7 forms a clamping opening 9, the size of the clamping opening 9 is determined by the mounting position of the second limiting strip 2 on the bottom plate 6, and when the pneumatic clamping knife 3 moves left, the blade of the pneumatic clamping knife 3 contacts the front inclined face of the upper cover plate 7-2 of the upper cover plate 7.
In use, the present invention is integrally mounted to the conveyor rail 10 of a roll coater, as shown in fig. 6 and 7.
As shown in fig. 6, 7 and 3, when the piston rod 4-2 of the air cylinder 4 extends, the connected air cylinder end plate 4-3 drives the air-operated clamping knife 3 to move rightwards to the second limit bar 2 through the air cylinder connecting plate 5, the clamping opening 9 is formed between the air-operated clamping knife 3 and the upper cover plate 7, the skin 12 to be glued is fixed through the positioning hanging nails 8 and then paved on the upper surface of the upper cover plate 7, the piston rod 4-2 drives the air cylinder end plate 4-3 through the shrinkage of the piston rod 4-2 of the air cylinder 4, the air cylinder end plate 4-3 moves leftwards through the air-operated clamping knife 3 connected with the air cylinder connecting plate 5, the piston rod 4-2 of the air cylinder 4 is retracted, and then the cutting edge of the air-operated clamping knife 3 is contacted with the front end of the upper cover plate inclined surface 7-2 of the upper cover plate 7 to be closed, so that the skin 12 can be clamped. Because the concave arc-shaped knife face 3-1 is processed on the pneumatic clamping knife 3, the interference between the pneumatic clamping knife 3 and the positioning hanging nails 8 is avoided while the clamping function is met, meanwhile, the positioning hanging nails 8 can be sealed to the bottom of the blade edge of the pneumatic clamping knife 3 through the concave arc-shaped knife face 3-1, the positioning hanging nails 8 at the positioning end of the skin are sealed, glue is prevented from falling into the mechanism during roll coating and gluing, cleaning work on the inside is reduced, and mechanical clamping faults caused by the glue are avoided.
The skin 12 to be glued can be a skin of various shapes and sizes, and the invention shown in fig. 7 is only one of the skins of various shapes and sizes.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310076504.0A CN115970999B (en) | 2023-02-08 | 2023-02-08 | A clamping mechanism for roller coating and gluing of automobile interior skins |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310076504.0A CN115970999B (en) | 2023-02-08 | 2023-02-08 | A clamping mechanism for roller coating and gluing of automobile interior skins |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115970999A CN115970999A (en) | 2023-04-18 |
| CN115970999B true CN115970999B (en) | 2025-10-10 |
Family
ID=85964879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310076504.0A Active CN115970999B (en) | 2023-02-08 | 2023-02-08 | A clamping mechanism for roller coating and gluing of automobile interior skins |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115970999B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN219150632U (en) * | 2023-02-08 | 2023-06-09 | 沈阳金杯延锋汽车内饰系统有限公司 | Clamping mechanism for roll coating and gluing of automotive interior skin |
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| GB1390419A (en) * | 1972-09-26 | 1975-04-09 | True Bros Conveyors Ltd | Automatic spraying machines |
| KR19980036279A (en) * | 1996-11-18 | 1998-08-05 | 박병재 | Door Trim Skin Automatic Wrap Jig |
| JP3816232B2 (en) * | 1998-03-30 | 2006-08-30 | 株式会社イノアックコーポレーション | Structure for fixing skin edge of molded product and fixing method of skin edge |
| KR200177017Y1 (en) * | 1999-10-09 | 2000-04-15 | 포항종합제철주식회사 | Device for exchanging a knife of crop shear |
| CN203781437U (en) * | 2014-02-10 | 2014-08-20 | 昆山日久新能源应用材料有限公司 | Buckle type rolling mechanism for thin-film material |
| CN204019999U (en) * | 2014-05-09 | 2014-12-17 | 天津市精大稀机械设备制造公司 | Automobile door plate covering sewing thread positioner |
| CN104361845B (en) * | 2014-10-20 | 2016-08-17 | 中车青岛四方机车车辆股份有限公司 | A kind of corner protector publicity exhibition board used for rail vehicle |
| JP2016198978A (en) * | 2015-04-13 | 2016-12-01 | 理想科学工業株式会社 | Stencil printing machine |
| CN208452300U (en) * | 2018-07-19 | 2019-02-01 | 蓝思科技（长沙）有限公司 | A kind of film clamping device and the film sticking apparatus comprising this mechanism |
| CN110512430B (en) * | 2019-09-03 | 2020-06-05 | 温州市伯乐鞋业有限公司 | Secondary processing method for artificial leather production |
| CN210730060U (en) * | 2019-10-12 | 2020-06-12 | 惠州市嘉圣德电子有限公司 | Semi-automatic accurate AB double point gum machine's product positioner is used in speaker production |
| CN110725121B (en) * | 2019-10-22 | 2021-12-07 | 济宁市爱克森服装有限责任公司 | Multifunctional tailoring platform for garment fabric and cloth |
| CN210722209U (en) * | 2019-11-20 | 2020-06-09 | 深圳市弘宇新材料有限公司 | Flexible screen laminating device |
| CN216443366U (en) * | 2021-12-14 | 2022-05-06 | 张军 | Drawing device for urban and rural planning and design |
| CN217992840U (en) * | 2022-06-16 | 2022-12-09 | 淮北宁丰木业有限公司 | Shaving board covering coating device |
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- 2023-02-08 CN CN202310076504.0A patent/CN115970999B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN219150632U (en) * | 2023-02-08 | 2023-06-09 | 沈阳金杯延锋汽车内饰系统有限公司 | Clamping mechanism for roll coating and gluing of automotive interior skin |
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| CN115970999A (en) | 2023-04-18 |
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