CN115524044B - A uniaxial force/torque sensor and measurement method - Google Patents

A uniaxial force/torque sensor and measurement method

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Publication number
CN115524044B
CN115524044B CN202211282195.4A CN202211282195A CN115524044B CN 115524044 B CN115524044 B CN 115524044B CN 202211282195 A CN202211282195 A CN 202211282195A CN 115524044 B CN115524044 B CN 115524044B
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force
measuring
moment
strain
column beam
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CN115524044A (en
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姚裕
周民权
李先影
赵彪
吴洪涛
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/16Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring several components of force

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  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

本发明公开了一种单轴向力/力矩传感器及测量方法,该单轴向力/力矩传感器包括浮动平台、固定平台、测力矩柱梁、测力应变梁以及基础柱梁,固定平台上表面与垂直设置的测力矩柱梁下端面固定连接、测力矩柱梁上端面与水平设置的4个测力应变梁端部固定连接,每一个测力应变梁的另一端部与一根垂直设置的基础柱梁下端面固定连接、4个基础柱梁的上端面固定连接在浮动平台下表面。本发明将单轴向力与力矩分别独立精准测量,结构简单紧凑,高效可靠。

The present invention discloses a uniaxial force/torque sensor and measurement method. The sensor comprises a floating platform, a fixed platform, a moment-measuring column beam, a force-measuring strain beam, and a foundation column beam. The upper surface of the fixed platform is fixedly connected to the lower end face of a vertically arranged moment-measuring column beam, and the upper end face of the moment-measuring column beam is fixedly connected to the ends of four horizontally arranged force-measuring strain beams. The other end of each force-measuring strain beam is fixedly connected to the lower end face of a vertically arranged foundation column beam, and the upper end faces of the four foundation column beams are fixedly connected to the lower surface of the floating platform. The present invention independently and accurately measures uniaxial force and torque, has a simple and compact structure, and is efficient and reliable.

Description

Single axial force/moment sensor and measuring method
Technical Field
The invention relates to a mechanical force transducer, in particular to a uniaxial force/moment transducer.
Background
When a traditional motor shaft is used for carrying out a force measurement experiment, the axial force and the torque of the motor are respectively and independently measured by a one-dimensional force sensor and a torque sensor, and meanwhile, the data of the force and the torque are monitored, but the mutual interference of the force and the torque cannot be eliminated. The traditional two-dimensional force balance can only realize two-dimensional force measurement, two-dimensional moment measurement or non-axial two-dimensional force and moment measurement. If the six-dimensional force balance is used for measuring the single axial force/moment, the six-dimensional force balance is complicated in structure and oversized, so that the measurement is complicated, more interference is caused, and the measurement is inaccurate. It is therefore desirable to develop a single axial force/moment sensor that can achieve the measurement of single axial force and moment (i.e., X/Mx or Y/My or Z/Mz).
Disclosure of Invention
The invention aims to overcome the defects, and provides a single axial force/moment sensor, which can directly realize independent measurement of single axial force and single axial moment in all directions.
The invention also provides a measuring method of the uniaxial force/moment sensor.
In order to achieve the above purpose, the uniaxial force/moment sensor provided by the invention adopts the following technical scheme:
The single-axis force/moment sensor comprises a fixed platform, a moment measuring column beam extending from one surface of the fixed platform, a floating platform fixed at the front end of the moment measuring column beam, a force measuring strain beam extending outwards from a moment measuring column Liang Zhouxiang, and a foundation column beam extending from the first surface of the floating platform facing the fixed platform, wherein the force measuring strain beam is provided with four mutually perpendicular foundation column beams which are uniformly distributed around the moment measuring column beam, the foundation column beam is also provided with four first surfaces uniformly distributed on the floating platform, the force measuring strain beams are connected with the foundation column beam in a one-to-one correspondence manner, one end of each force measuring strain beam is fixed with the moment measuring column beam, the other end of each force measuring strain beam is fixed with the foundation column beam, the side surface of each force measuring column beam is perpendicular to the first surface of the floating platform, the force measuring strain beam is provided with a second surface facing the floating platform and a third surface facing the fixed platform, and the second surface and the third surface of each force measuring strain beam are parallel to the first surface, and the side surface of the force measuring column beam and the second surface and the third surface of each force measuring strain beam are used for attaching strain gauges.
Further, strain gauges are attached to the side surfaces of the force measuring rectangular column beams to measure uniaxial force moment, and strain gauges are attached to the second surface and the third surface of the force measuring rectangular column beams to measure Shan Zhouxiang force.
Further, the force-measuring strain beam is not attached when the force-measuring moment column Liang Duli measures a monoaxial moment, and the force-measuring moment column beam is not attached but only serves as a supporting foundation for the force-measuring strain beam when the force-measuring strain Liang Duli measures Shan Zhouxiang force.
Furthermore, the four force-measuring strain beams are symmetrically arranged and uniformly distributed according to the circumference to offset the influence of torque, so that force and torque decomposition is realized, a foundation of the force-measuring column beam is formed together with the foundation column beam to realize that the force-measuring column beam efficiently measures the single axial force moment, and meanwhile, the torsional rigidity of the structure is ensured.
Furthermore, the force measuring moment column Liang Duli is matched with the measuring range, the surface of the force measuring moment column beam is subjected to patch treatment, so that moment signals can be independently output, the four force measuring strain beams are independently matched with the measuring range, the surface of the force measuring strain beam is subjected to patch treatment, so that the force signals can be independently output, shan Zhouxiang force and the moment measuring range are set to be mutually non-interfering, and measurement is not mutually interfered.
The measuring method adopting the uniaxial force/moment sensor provided by the invention can adopt the following technical scheme:
according to the measuring method of the single-axial force/moment sensor, the directions of the axial force and the axial moment to be measured are determined, and the axial direction of the moment measuring column beam is overlapped with the directions;
When the axial moment in the direction is independently measured, selecting two opposite side surfaces to be attached with strain gauges in the side surfaces of the column beam of the moment measuring column, outputting the torsional strain of the surface of the column beam through voltage signals by utilizing a Wheatstone bridge, and independently measuring the uniaxial moment;
When the axial force in the direction is independently measured, two force-measuring strain beams which extend oppositely are selected from the four force-measuring strain beams, strain sheets are respectively attached to the second surface and the third surface of the two force-measuring strain beams, and the bending strain of the surfaces of the two force-measuring strain beams is output through voltage signals by utilizing a Wheatstone bridge, so that the force Shan Zhouxiang can be independently measured.
Compared with the prior art, the invention can decompose the uniaxial force and the moment and realize independent measurement of the uniaxial force and the moment. The four force-measuring strain beams are symmetrically arranged and uniformly distributed according to the circumference, so that the influence of torque can be effectively counteracted, the force and torque decomposition is realized, the foundation of the vertically arranged force-measuring column beam is formed together with the foundation column beam, the vertically arranged force-measuring column beam is used for efficiently measuring the single axial force moment, and the torsional rigidity of the structure is ensured. The moment measuring column beam not only independently measures the uniaxial moment, but also can serve as a foundation of four moment measuring strain beams, so that the moment measuring strain beams can efficiently measure Shan Zhouxiang forces, and the axial rigidity of the structure is ensured. Shan Zhouxiang force and moment measuring range are set without interference and measurement without interference, high-precision measurement can be realized, and the device has a simple and compact structure, and is efficient and reliable.
Drawings
FIG. 1 is a schematic diagram of a force/moment sensor according to the present invention Shan Zhouxiang;
FIG. 2 is a front view of the force/torque sensor of the present invention Shan Zhouxiang;
FIG. 3 is a front cross-sectional view of the force/torque sensor of the present invention Shan Zhouxiang;
FIG. 4 is a top cross-sectional view of the force/torque sensor of the present invention Shan Zhouxiang;
FIG. 5 is a patch diagram of the present invention for measuring X-axis uniaxial moment;
FIG. 6 is a schematic diagram of a Wheatstone bridge for independently measuring X-axis uniaxial moment in accordance with the present invention;
FIG. 7 is a patch diagram of the present invention for measuring X-axis uniaxial force;
FIG. 8 is a schematic diagram of a Wheatstone bridge for independently measuring X-axis uniaxial force in accordance with the present invention;
FIG. 9 is a state diagram of a measuring Y-axis Shan Zhouxiang force/moment sensor;
FIG. 10 is a patch diagram of the present invention for measuring Y-axis uniaxial moment;
FIG. 11 is a schematic diagram of a Wheatstone bridge for independently measuring Y-axis uniaxial torque in accordance with the present invention;
FIG. 12 is a patch diagram of the invention for measuring Y-axis uniaxial force;
FIG. 13 is a schematic diagram of a Wheatstone bridge for independently measuring Y-axis uniaxial force in accordance with the present invention;
FIG. 14 is a state diagram of a force/moment sensor measuring Z-axis Shan Zhouxiang;
FIG. 15 is a patch diagram of the present invention for measuring Z-axis uniaxial moment;
FIG. 16 is a schematic diagram of a Wheatstone bridge for independently measuring Z-axis uniaxial torque in accordance with the present invention;
FIG. 17 is a patch diagram of the present invention for measuring Z-axis uniaxial force;
FIG. 18 is a schematic diagram of a Wheatstone bridge for independently measuring Z-axis uniaxial force in accordance with the present invention.
Detailed Description
Referring to fig. 1 to 4, the present disclosure will hereinafter be described in conjunction with the preferred embodiments of the present invention, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only and are not intended to limit the present invention thereto.
As shown in fig. 1 to 4, a uniaxial force/moment sensor of the present invention includes a fixed platform 1, a moment measuring column beam 2 extending from one surface of the fixed platform 1, a floating platform 5 fixed to the front end of the moment measuring column beam 2, a force measuring strain beam 3 extending from the circumference of the moment measuring column beam 2 outwards, and a foundation column beam 4 extending from the first surface of the floating platform 5 facing the fixed platform 1.
The force measuring strain beams 3 are four and are mutually perpendicular and uniformly distributed around the force measuring moment column beams 2, namely, the force measuring strain beams are uniformly distributed at 90 degrees according to the circumference, so that the influence of torque can be effectively counteracted, and the force and moment decomposition is realized. The foundation column beams 4 are also provided with four first surfaces which are uniformly distributed on the floating platform 5, the force measuring strain beams 3 are connected with the foundation column beams 4 in a one-to-one correspondence manner, one end of each force measuring strain beam 3 is fixed with the moment measuring column beam 2, and the other end is fixed with the foundation column beam 4. The side of the load moment beam 2 is perpendicular to the first surface of the floating platform 5, and the load moment beam 3 has a second surface facing the floating platform 5 and a third surface facing the fixed platform 1. The second surface and the third surface are parallel to the first surface. The side surface of the force measuring rectangular column beam, the second surface and the third surface of the force measuring strain beam are all used for being attached with strain gauges.
The specific measurement method of the uniaxial force/moment sensor comprises the following steps:
when the X axial force X and the X axial moment Mx need to be measured, as shown in fig. 5 to 8, the axial direction of the moment measuring column beam is overlapped with the X axial direction first.
When the axial moment in the X-axis direction is independently measured, as shown in fig. 5, the strain gauge is attached to the opposite side surface of the load moment column beam, and the two strain gauges 21 and 22 are attached to one side surface, and the other two strain gauges 23 and 24 are attached to the opposite side surface and the opposite side surface. The uniaxial moment Mx is independently measured by outputting the column surface torsional strain through a voltage signal using the wheatstone bridge shown in fig. 6.
When the axial force in the X-axis direction is independently measured, as shown in fig. 7, two force-measuring strain beams extending in opposite directions are selected from among the four force-measuring strain beams, and strain gages are attached to the second surface and the third surface of each of the two force-measuring strain beams (two strain gages 11 and 17 are attached to the second surface of one force-measuring strain beam, two other strain gages 13 and 15 are attached to the third surface of the other force-measuring strain beam, two strain gages 12 and 18 are attached to the second surface of the other force-measuring strain beam, and two other strain gages 14 and 16 are attached to the third surface of the other force-measuring strain beam). The force X of Shan Zhouxiang can be measured independently by outputting the bending strain of the two force-measuring strain beams surfaces through a voltage signal using a wheatstone bridge as shown in fig. 8.
When the Y axial force Y and the Y axial moment My need to be measured, as shown in fig. 9, the axial direction of the moment measuring column beam is first overlapped with the Y axial direction.
When the axial moment in the Y-axis direction is independently measured, as shown in fig. 10, the strain gauge is attached to the opposite side surface of the column beam, and the strain gauge 21, 22 is attached to one side surface, and the strain gauge 23, 24 is attached to the opposite side surface of the column beam. The uniaxial torque My is independently measured by outputting the column surface torsional strain through a voltage signal using the wheatstone bridge shown in fig. 11.
When the axial force in the Y-axis direction is independently measured, as shown in fig. 12, two force-measuring strain beams extending in opposite directions are selected from among the four force-measuring strain beams, and strain gages are attached to the second surface and the third surface of each of the two force-measuring strain beams (two strain gages 11 and 17 are attached to the second surface of one force-measuring strain beam, two other strain gages 13 and 15 are attached to the third surface of the other force-measuring strain beam, two strain gages 12 and 18 are attached to the second surface of the other force-measuring strain beam, and two other strain gages 14 and 16 are attached to the third surface of the other force-measuring strain beam). The force Y of Shan Zhouxiang can be measured independently by outputting the bending strain of the two force-measuring strain beams surfaces through a voltage signal using a wheatstone bridge as shown in fig. 13.
When the Z-axis force Z and the Z-axis moment Mz need to be measured, as shown in fig. 14, the axial direction of the moment measuring column beam is first overlapped with the Z-axis direction.
When the axial moment in the Z-axis direction is independently measured, as shown in fig. 15, the strain gauge is attached to the opposite side surface of the column beam, and the strain gauge 21, 22 is attached to one side surface, and the strain gauge 23, 24 is attached to the opposite side surface, and the strain gauge 21, 22 is attached to the opposite side surface. The uniaxial moment Mz is independently measured by outputting the torsional strain of the beam surface through a voltage signal using the wheatstone bridge shown in fig. 16.
When the axial force in the Y-axis direction is independently measured, as shown in fig. 17, two force-measuring strain beams extending in opposite directions are selected from among the four force-measuring strain beams, and strain gages are attached to the second surface and the third surface of each of the two force-measuring strain beams (two strain gages 11 and 17 are attached to the second surface of one force-measuring strain beam, two other strain gages 13 and 15 are attached to the third surface of the other force-measuring strain beam, two strain gages 12 and 18 are attached to the second surface of the other force-measuring strain beam, and two other strain gages 14 and 16 are attached to the third surface of the other force-measuring strain beam). The force Z of Shan Zhouxiang can be measured independently by outputting the bending strain of the two force-measuring strain beams through a voltage signal using a Wheatstone bridge as shown in FIG. 18.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present invention, and the present invention is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1.一种单轴向力/力矩传感器,其特征在于,包括固定平台、自固定平台一个表面延伸出的测力矩柱梁、固定于测力矩柱梁前端的浮动平台、自测力矩柱梁周向向外延伸出的测力应变梁、自浮动平台面对固定平台的第一表面延伸出的基础柱梁;1. A uniaxial force/torque sensor comprising a fixed platform, a moment-measuring column beam extending from one surface of the fixed platform, a floating platform fixed to the front end of the moment-measuring column beam, a force-measuring strain beam extending circumferentially outward from the moment-measuring column beam, and a foundation column beam extending from a first surface of the floating platform facing the fixed platform. 所述测力应变梁具有四个并相互垂直的均匀分布于测力矩柱梁的四周,基础柱梁同样具有四个并均匀分布于浮动平台的第一表面,测力应变梁与基础柱梁一一对应连接,每个测力应变梁的一端与测力矩柱梁固定而另一端与基础柱梁固定;The force-measuring strain beams have four mutually perpendicular and evenly distributed around the moment-measuring column beam, and the foundation column beams also have four evenly distributed on the first surface of the floating platform. The force-measuring strain beams are connected to the foundation column beams in a one-to-one correspondence, and one end of each force-measuring strain beam is fixed to the moment-measuring column beam and the other end is fixed to the foundation column beam; 所述测力矩柱梁的侧面与浮动平台的第一表面垂直,测力应变梁具有面对浮动平台的第二表面及面对固定平台的第三表面;所述第二表面与第三表面均与第一表面平行;所述测力矩柱梁的侧面、测力应变梁的第二表面与第三表面均用以贴设应变片。The side surface of the moment measuring column beam is perpendicular to the first surface of the floating platform, and the force measuring strain beam has a second surface facing the floating platform and a third surface facing the fixed platform; the second surface and the third surface are both parallel to the first surface; the side surface of the moment measuring column beam and the second surface and the third surface of the force measuring strain beam are all used to attach strain gauges. 2.根据权利要求1所述的单轴向力/力矩传感器,其特征在于,测力矩柱梁的侧面贴设应变片用以测量单轴向力矩;测力应变梁的第二表面与第三表面贴设应变片用以测量单轴向力。2. The uniaxial force/torque sensor according to claim 1 is characterized in that strain gauges are attached to the side surfaces of the moment-measuring column beam for measuring uniaxial torque; and strain gauges are attached to the second and third surfaces of the force-measuring strain beam for measuring uniaxial force. 3.根据权利要求2所述的单轴向力/力矩传感器,其特征在于,当测力矩柱梁独立测量单轴向力矩时,测力应变梁不贴片;当测力应变梁独立测量单轴向力时测力矩柱梁不贴片而仅充当测力应变梁的支撑基础。3. The uniaxial force/torque sensor according to claim 2 is characterized in that when the moment-measuring column beam independently measures the uniaxial moment, the force-measuring strain beam is not patched; when the force-measuring strain beam independently measures the uniaxial force, the moment-measuring column beam is not patched but only serves as a supporting base for the force-measuring strain beam. 4.根据权利要求1或2或3所述的单轴向力/力矩传感器,其特征在于,所述四个测力应变梁对称设置且按圆周均布以抵消扭矩的影响,实现力与力矩分解,与基础柱梁一起构成测力矩柱梁的基础以实现测力矩柱梁高效测量单轴向力矩,同时保证结构的扭转刚度。4. The uniaxial force/torque sensor according to claim 1, 2 or 3 is characterized in that the four force-measuring strain beams are symmetrically arranged and evenly distributed along the circumference to offset the influence of torque, realize force and torque decomposition, and together with the foundation column beam constitute the basis of the moment-measuring column beam to enable the moment-measuring column beam to efficiently measure uniaxial torque while ensuring the torsional stiffness of the structure. 5.根据权利要求4所述的单轴向力/力矩传感器,其特征在于,所述测力矩柱梁独立匹配量程,在测力矩柱梁表面进行贴片处理,可将力矩信号单独输出;四个测力应变梁独立匹配量程,在测力应变梁表面进行贴片处理,可将力信号单独输出;单轴向力与力矩量程设置互不干扰,测量也互不打扰。5. The uniaxial force/torque sensor according to claim 4 is characterized in that the torque measuring column beam has an independent matching range, and a patch processing is performed on the surface of the torque measuring column beam, so that the torque signal can be output separately; the four force measuring strain beams have independent matching ranges, and a patch processing is performed on the surface of the force measuring strain beam, so that the force signal can be output separately; the uniaxial force and torque range settings do not interfere with each other, and the measurements do not disturb each other. 6.根据权利要求1至5任一项所述的单轴向力/力矩传感器的测量方法,其特征在于,6. The method for measuring a uniaxial force/torque sensor according to any one of claims 1 to 5, characterized in that: 确定需要测量的轴向力和轴向力矩的方向,将测力矩柱梁的轴向与该方向重合;Determine the direction of the axial force and axial moment to be measured, and align the axial direction of the moment measuring column beam with this direction; 独立测量该方向的轴向力矩时,在测力矩柱梁的侧面中,选择相背的两个侧面贴应变片,利用惠斯电桥将柱梁表面扭转应变通过电压信号输出,独立测量单轴向力矩;When independently measuring the axial moment in this direction, two opposite sides of the moment measuring column beam are selected to attach strain gauges, and the torsional strain on the column beam surface is output as a voltage signal using a Wheatstone bridge to independently measure the uniaxial moment. 独立测量该方向的轴向力时,在四个测力应变梁中,选择相背延伸的两个测力应变梁,在该两个测力应变梁分别的第二表面及第三表面贴应变片,利用惠斯电桥将该两个测力应变梁表面弯曲应变通过电压信号输出,可独立测量单轴向力。When independently measuring the axial force in this direction, two force-measuring strain beams extending in opposite directions are selected from the four force-measuring strain beams, and strain gauges are attached to the second and third surfaces of the two force-measuring strain beams respectively. The bending strain of the surfaces of the two force-measuring strain beams is output through voltage signals using a Wheatstone bridge, so that the uniaxial force can be independently measured.
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