CN115307787B - High-sensitivity split type flexible force sensor - Google Patents

High-sensitivity split type flexible force sensor Download PDF

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CN115307787B
CN115307787B CN202210088288.7A CN202210088288A CN115307787B CN 115307787 B CN115307787 B CN 115307787B CN 202210088288 A CN202210088288 A CN 202210088288A CN 115307787 B CN115307787 B CN 115307787B
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polar plate
finger
flexible
double
measuring unit
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CN115307787A (en
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余建平
姚晟颉
江晓亮
方兴
兰焜
李欣
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Zhejiang University of Technology ZJUT
Quzhou University
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Quzhou University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/14Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
    • G01L1/142Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L9/00Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
    • G01L9/12Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in capacitance, i.e. electric circuits therefor

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

The invention discloses a high-sensitivity split type flexible force sensor. The flexible measuring device is mainly formed by combining an upper polar plate, a flexible measuring unit and a lower polar plate from top to bottom, wherein the upper polar plate and the lower polar plate are both formed by double-finger U-shaped clamps; copper electrodes are arranged on the bottom surfaces of the two fingers of the upper polar plate double-finger U-shaped clamp and the top surfaces of the two fingers of the lower polar plate double-finger U-shaped clamp as sensing electrodes; four sealed cavities of central symmetry interval array are opened inside the flexible measuring unit, and each sealed cavity is formed by an inner cavity and an outer cavity along the diagonal, and a partition exists between the inner cavity and the outer cavity so that the inner cavity and the outer cavity are communicated only at the bottom. The invention adopts a split structure, the four inner chambers realize the force-sensitive deformation function, the four outer chambers and the sensing electrode realize the capacitance sensing function, and the large measuring range and the high sensitivity of the flexible force sensor are ensured.

Description

一种高灵敏度分体式柔性力传感器A high-sensitivity split flexible force sensor

技术领域Technical Field

本发明涉及传感器技术领域的一种柔性力传感器,具体涉及一种高灵敏度分体式柔性力传感器。The invention relates to a flexible force sensor in the technical field of sensors, and in particular to a high-sensitivity split-type flexible force sensor.

背景技术Background Art

触觉是人类正常生活的主要感觉之一,为人类提供了诸如接触力大小、几何形貌、表面材质、纹理、硬度、温度等方面信息。在智能假肢及机械外骨骼等领域,人工触觉感知系统常应用于人体神经反馈控制系统,为底层控制提供外界环境信息,以提高假肢灵巧性。触觉力是触觉功能中最为关键的信息,因此,研制具有高性能触觉感知的柔性力传感器,是实现智能假肢及机械外骨骼智能化的关键技术。电容传感器因其快速响应、低成本、高稳定性等特点成为实现柔性力传感器的主要方式之一。Touch is one of the main senses in normal human life, providing humans with information such as contact force, geometric morphology, surface material, texture, hardness, temperature, etc. In the fields of intelligent prostheses and mechanical exoskeletons, artificial tactile perception systems are often used in human neural feedback control systems to provide external environmental information for underlying control to improve the dexterity of prostheses. Tactile force is the most critical information in tactile function. Therefore, the development of flexible force sensors with high-performance tactile perception is a key technology to realize the intelligence of intelligent prostheses and mechanical exoskeletons. Capacitive sensors have become one of the main ways to realize flexible force sensors due to their fast response, low cost, and high stability.

近年来,国内外已开展诸多基于电容传感器的柔性力传感器研究,并逐渐应用于智能假肢手的触觉力功能重建中,但在使用过程中以下重点及难题不断突显:In recent years, many studies on flexible force sensors based on capacitive sensors have been carried out at home and abroad, and have gradually been applied to the reconstruction of tactile force functions of intelligent prosthetic hands. However, the following key points and problems have been constantly highlighted during use:

1)通过柔性材料的使用,柔性力传感器的挠曲强度和拉伸性能得到提升,但目前主流的柔性力传感器结构将铜等刚性金属传感元件嵌入柔性材料中,这直接导致柔性力传感器的挠曲强度和拉伸性能降低,刚性传感元件与柔性材料之间界面处的应力集中会增加传感器损坏的风险。1) Through the use of flexible materials, the flexural strength and tensile properties of flexible force sensors are improved, but the current mainstream flexible force sensor structure embeds rigid metal sensor elements such as copper into flexible materials, which directly leads to a decrease in the flexural strength and tensile properties of the flexible force sensor. The stress concentration at the interface between the rigid sensor element and the flexible material will increase the risk of sensor damage.

2)电容式柔性力传感器一般通过改变极板间距的方式实现电容量的变化,为保证传感器的高灵敏度,极板间距要保持在一个较小范围内。主流的柔性力传感器的传感电极嵌入在力敏感单元内,则当以压力形式出现的触觉力较大时,电容极板间距减小可能导致电容上下传感电极直接接触,电容器呈现饱和状态,无法检测电容量的变化,另一方面,当以剪切力方向出现的触觉力较大时,传感电极间距增大直接导致电容量过小,在微弱信号的检测中容易被干扰信号湮没。2) Capacitive flexible force sensors generally achieve capacitance changes by changing the distance between the plates. To ensure the high sensitivity of the sensor, the distance between the plates should be kept within a small range. The sensing electrodes of mainstream flexible force sensors are embedded in the force-sensitive unit. When the tactile force in the form of pressure is large, the reduction in the distance between the capacitor plates may cause the upper and lower sensing electrodes of the capacitor to be in direct contact, and the capacitor will be saturated and unable to detect changes in capacitance. On the other hand, when the tactile force in the direction of shear force is large, the increase in the distance between the sensing electrodes directly leads to a small capacitance, which is easily obliterated by interference signals in the detection of weak signals.

发明内容Summary of the invention

为了解决背景技术中存在的问题,本发明的目的在于提供一种高灵敏度分体式柔性力传感器。本发明采用分体式结构,多个内腔室实现力敏形变功能,多个外腔室与传感电极实现电容传感功能,保证了柔性力传感器的大测量范围和高灵敏度。In order to solve the problems existing in the background technology, the purpose of the present invention is to provide a highly sensitive split flexible force sensor. The present invention adopts a split structure, multiple inner chambers realize the force-sensitive deformation function, and multiple outer chambers and sensing electrodes realize the capacitive sensing function, which ensures the large measurement range and high sensitivity of the flexible force sensor.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problem is:

主要由从上至下的上极板、柔性测量单元和下极板组合而成,上极板和下极板均主要由双指U形夹构成,上极板的双指U形夹的两指底面均设置有一铜电极作为电容器的上传感电极,下极板的双指U形夹的两指顶面均设置有一铜电极作为电容器的下传感电极;柔性测量单元内部开有四个中心对称间隔阵列布置的密闭腔体,每个密闭腔体沿对角线由大小和高度完全相同的内腔室和外腔室构成,内腔室和外腔室的长宽度与上极板、下极板双指U形夹的指宽相等,内腔室和外腔室之间存在隔断使得仅在底部连通,呈半连通状态。It is mainly composed of an upper electrode plate, a flexible measuring unit and a lower electrode plate from top to bottom. The upper electrode plate and the lower electrode plate are mainly composed of a double-finger U-shaped clamp. The bottom surfaces of the two fingers of the double-finger U-shaped clamp of the upper electrode plate are each provided with a copper electrode as the upper sensing electrode of the capacitor, and the top surfaces of the two fingers of the double-finger U-shaped clamp of the lower electrode plate are each provided with a copper electrode as the lower sensing electrode of the capacitor; four closed cavities arranged in a centrally symmetrical array are opened inside the flexible measuring unit, and each closed cavity is composed of an inner chamber and an outer chamber of exactly the same size and height along the diagonal line, and the length and width of the inner chamber and the outer chamber are equal to the finger width of the double-finger U-shaped clamp of the upper electrode plate and the lower electrode plate. There is a partition between the inner chamber and the outer chamber so that they are only connected at the bottom, in a semi-connected state.

在未收到外力作用下时,柔性测量单元中的内腔室内均为水,外腔室内上半部为空气且下半部为水。When no external force is applied, the inner chamber of the flexible measuring unit is filled with water, and the upper half of the outer chamber is filled with air and the lower half is filled with water.

柔性测量单元内部的密闭腔体先抽取真空,再通过注射的方法从内腔室填注水,从外腔室填注空气,由于水的重力、空气的压力以及液体表面张力的共同作用,使得在未收到外力作用下时,内腔室将由水填满,外腔室上半部填满空气,下半部填满水。The closed cavity inside the flexible measuring unit is first evacuated, and then water is injected into the inner cavity and air is injected into the outer cavity. Due to the combined effects of the gravity of the water, the pressure of the air and the surface tension of the liquid, when no external force is applied, the inner cavity will be filled with water, the upper half of the outer cavity will be filled with air, and the lower half will be filled with water.

所述柔性测量单元顶面在上极板双指U形夹的之间设有用于接触感知外部力的凸起。The top surface of the flexible measuring unit is provided with a protrusion for contacting and sensing external force between the double-finger U-shaped clamps of the upper electrode plate.

在布置上极板的柔性测量单元顶面处设有用于嵌装容纳上极板的双指U形夹和上传感电极的条形凹槽,在布置下极板的柔性测量单元底面处设有用于嵌装容纳下极板的双指U形夹和下传感电极的条形凹槽。A double-finger U-shaped clip for accommodating the upper electrode and a strip groove for the upper sensing electrode are provided on the top surface of the flexible measuring unit where the upper electrode is arranged, and a double-finger U-shaped clip for accommodating the lower electrode and a strip groove for the lower sensing electrode are provided on the bottom surface of the flexible measuring unit where the lower electrode is arranged.

上极板双指U形夹的两指和下极板双指U形夹的两指相垂直布置,四个密闭腔体阵列布置形成2*2行列阵列,上极板双指U形夹的两指分别位于两行的密闭腔体的外腔室正上方,下极板双指U形夹的两指分别位于两列的密闭腔体的外腔室正下方。The two fingers of the upper plate double-finger U-shaped clamp and the two fingers of the lower plate double-finger U-shaped clamp are arranged perpendicularly, and the four closed cavity arrays are arranged to form a 2*2 row and column array. The two fingers of the upper plate double-finger U-shaped clamp are located directly above the outer chambers of the closed chambers in the two rows, and the two fingers of the lower plate double-finger U-shaped clamp are located directly below the outer chambers of the closed chambers in the two columns.

所述的上极板和下极板均采用3D打印技术加工而成,材料为塑料;柔性测量单元采用硅橡胶材料制成。The upper electrode plate and the lower electrode plate are both processed by 3D printing technology and are made of plastic; the flexible measuring unit is made of silicone rubber material.

每个外腔室与自身上方的上传感电极和下方的下传感电极构成一个电容单元,四个外腔室与上传感电极和下传感电极构成建立了四个电容单元;Each outer chamber, the upper sensing electrode above it and the lower sensing electrode below it form a capacitor unit, and four outer chambers, the upper sensing electrode and the lower sensing electrode form four capacitor units;

当触觉力以正向压力、拉力或者剪切力的形式作用于柔性测量单元上表面梯形台结构的凸起时,触觉力传递到四个密闭腔体,使得其中四个内腔室各自产生压缩或者拉升形变,导致内腔室内的水受压流动,进而带动外腔室内的水和空气的高度发生变化,使得四个电容单元内的电介质比例发生变化,从而导致四个电容单元的电容量各自产生和触觉力呈比例关系的变化,利用这个变化实现触觉力检测。When the tactile force acts on the protrusion of the trapezoidal structure on the upper surface of the flexible measuring unit in the form of positive pressure, tension or shear force, the tactile force is transmitted to the four closed cavities, causing the four inner chambers to undergo compression or tension deformation, resulting in the water in the inner chamber to flow under pressure, which in turn drives the height of the water and air in the outer chamber to change, causing the dielectric ratio in the four capacitor units to change, thereby causing the capacitance of the four capacitor units to change in proportion to the tactile force, and this change is used to achieve tactile force detection.

所述的电介质具体是指水和空气。The dielectric material specifically refers to water and air.

做为电容器的两条上传感电极为S1和S2;做为电容器的两条下传感电极为S3和S4。正方形的内腔室分别为A1、A2、A3、A4,对应的外腔室分别为B1、B2、B3、B4。The two upper sensing electrodes of the capacitor are S1 and S2; the two lower sensing electrodes of the capacitor are S3 and S4. The inner chambers of the square are A1, A2, A3, A4, and the corresponding outer chambers are B1, B2, B3, B4.

具体实施中,当触觉力以压力的方式作用于柔性测量单元梯形台结构时,四个内腔室发生相同的压缩形变,高度降低Δdz,导致四个内腔室内的水在压力作用下流入到四个外腔室中,由于四个电容单元的传感电极间距固定,四个外腔室无法产生形变,因此压力作用下流入外腔室的水导致外腔室内的空气所占空间比例下降,水所占空间比例上升,表现为电容单元的传感电极之间,空气的高度降低为da-Δdz,水的高度增高为dw+Δdz,由于电容单元的传感电极之间的电介质比例发生变化,因此四个电容单元的电容量产生与内腔室形变量Δdz相关的变化。In a specific implementation, when the tactile force acts on the trapezoidal structure of the flexible measuring unit in the form of pressure, the four inner chambers undergo the same compression deformation, and the height is reduced by Δd z , causing the water in the four inner chambers to flow into the four outer chambers under the action of pressure. Since the sensing electrodes of the four capacitor units have a fixed spacing, the four outer chambers cannot produce deformation. Therefore, the water flowing into the outer chamber under the action of pressure causes the proportion of the space occupied by the air in the outer chamber to decrease, and the proportion of the space occupied by water to increase, which is manifested as the height of the air between the sensing electrodes of the capacitor unit is reduced to d a -Δd z , and the height of the water is increased to d w +Δd z . Since the dielectric ratio between the sensing electrodes of the capacitor unit changes, the capacitance of the four capacitor units produces a change related to the deformation amount Δd z of the inner chamber.

当触觉力以拉力的方式作用于柔性测量单元梯形台结构时,四个内腔室发生相同的拉升形变Δdz,四个外腔室内的水在负压力作用下流入到四个内腔室中,电容单元的传感电极之间,空气的高度升高为da+Δdz,水的高度降低为dw-Δdz,四个电容单元的电容量产生与内腔室形变量Δdz相关的变化。When the tactile force acts on the trapezoidal structure of the flexible measurement unit in the form of tension, the four inner chambers undergo the same tensile deformation Δd z , and the water in the four outer chambers flows into the four inner chambers under the action of negative pressure. Between the sensing electrodes of the capacitor unit, the height of the air increases by d a +Δd z , and the height of the water decreases by d w -Δd z . The capacitance of the four capacitor units changes in correlation with the deformation of the inner chamber Δd z .

当触觉力以剪切力的方式作用于柔性测量单元梯形台结构时,剪切力可分解为Fx和Fy,其中Fx导致内腔室A3和A4产生压缩形变,高度降低Δdx,内腔室A1和A2产生拉升形变,高度升高Δdx,内腔室A3和A4内的水在压力作用下流入外腔室B3和B4,外腔室B3和B4水位高度调整为dw+Δdx,空气高度调整为da-Δdx,外腔室B1和B2的水在负压力作用下流入内腔室A1和A2,外腔室B1和B2水位高度调整为dw-Δdx,空气高度调整为da+Δdx;Fy导致外腔室B1和B4水位高度调整为dw+Δdy,空气高度调整为da-Δdy,外腔室B2和B3水位高度调整为dw-Δdy,空气高度调整为da+ΔdyWhen the tactile force acts on the trapezoidal structure of the flexible measuring unit in the form of shear force, the shear force can be decomposed into Fx and Fy , where Fx causes the inner chambers A3 and A4 to produce compressive deformation, the height is reduced by Δdx , the inner chambers A1 and A2 to produce tensile deformation, the height is increased by Δdx , the water in the inner chambers A3 and A4 flows into the outer chambers B3 and B4 under pressure, the water level height of the outer chambers B3 and B4 is adjusted to dw + Δdx , and the air height is adjusted to d a - Δdx , the water in the outer chambers B1 and B2 flows into the inner chambers A1 and A2 under negative pressure, the water level height of the outer chambers B1 and B2 is adjusted to dw - Δdx , and the air height is adjusted to d a + Δdx ; Fy causes the water level height of the outer chambers B1 and B4 to be adjusted to dw + Δdy , the air height is adjusted to d a - Δdy , and the water level height of the outer chambers B2 and B3 is adjusted to dw . -Δd y , the air height is adjusted to da +Δd y .

在Fz、Fx和Fy共同作用下,外腔室B1水位高度调整为dw+Δdz-Δdx+Δdy,空气高度调整为da-Δdz+Δdx-Δdy,外腔室B2水位高度调整为dw+Δdz-Δdx-Δdy,空气高度调整为da-Δdz+Δdx+Δdy,外腔室B3水位高度调整为dw+Δdz+Δdx-Δdy,空气高度调整为da-Δdz-Δdx+Δdy,外腔室B4水位高度调整为dw+Δdz+Δdx+Δdy,空气高度调整为da-Δdz-Δdx-Δdy,此时四个电容单元的电容量与内腔室形变量Δdz、Δdx和Δdy相关的变化。Under the combined action of Fz , Fx and Fy , the water level of the outer chamber B1 is adjusted to dw + Δdz - Δdx + Δdy , and the air height is adjusted to da - Δdz + Δdx - Δdy , the water level of the outer chamber B2 is adjusted to dw + Δdz - Δdx - Δdy , and the air height is adjusted to da - Δdz + Δdx + Δdy , the water level of the outer chamber B3 is adjusted to dw + Δdz + Δdx - Δdy , and the air height is adjusted to da - Δdz - Δdx + Δdy , the water level of the outer chamber B4 is adjusted to dw + Δdz + Δdx + Δdy , and the air height is adjusted to da - Δdz - Δdx - Δdy . At this time, the capacitance of the four capacitor units changes in correlation with the inner chamber deformation amounts Δdz , Δdx and Δdy .

所述的柔性测量单元上表面的梯形台结构高度与柔性测量单元中心到内腔室中点处的距离相等,底面面积恰好覆盖四个内腔室。The height of the trapezoidal platform structure on the upper surface of the flexible measuring unit is equal to the distance from the center of the flexible measuring unit to the midpoint of the inner chamber, and the bottom surface area just covers the four inner chambers.

通过求解四个电容单元的电容量大小与传感器测量的正向压力、拉力以及剪切力之间的比例关系,实时探测电容量的具体数值即可实现三维压力测量。By solving the proportional relationship between the capacitance of the four capacitor units and the forward pressure, tension and shear force measured by the sensor, three-dimensional pressure measurement can be achieved by detecting the specific value of the capacitance in real time.

本发明结构中,四个电容单元中心对称分布,外力很容易分解为X-Y-Z三维压力和剪切力。本发明采用分体式结构,力敏形变功能以及电容传感功能分别采用不同的机构实现,保证了柔性力传感器较大的测量范围和较高的灵敏度。In the structure of the present invention, the four capacitor units are centrally symmetrically distributed, and the external force can be easily decomposed into X-Y-Z three-dimensional pressure and shear force. The present invention adopts a split structure, and the force-sensitive deformation function and the capacitive sensing function are respectively realized by different mechanisms, ensuring a larger measurement range and higher sensitivity of the flexible force sensor.

本发明具有的有益效果是:The present invention has the following beneficial effects:

1)采用分体式结构,以装配的形式将刚性金属传感元件和柔性测量单元组合起来,刚性金属传感元件不参与传感器的力敏形变过程,大大提高了柔性力传感器的拉伸性能,在反复的弯曲过程中,传感器的耐用性也有大幅提升。1) A split structure is adopted to combine the rigid metal sensor element and the flexible measurement unit in the form of assembly. The rigid metal sensor element does not participate in the force-sensitive deformation process of the sensor, which greatly improves the tensile performance of the flexible force sensor. During repeated bending, the durability of the sensor is also greatly improved.

2)四个内腔室完成柔性力传感器的力敏形变功能,四个外腔室与传感电极构成的四个电容单元实现柔性力传感器的电容传感功能,电容单元不产生形变,上下传感电极保持恒定为一个较小间距,触觉力无论大小均可以保证电容量维持为一个较大的变化数值,既不会产生电容器饱和,也不会产生电容信号被湮没,大大提升了柔性力传感器的测量范围和灵敏度。2) The four inner chambers complete the force-sensitive deformation function of the flexible force sensor, and the four capacitor units composed of the four outer chambers and the sensing electrodes realize the capacitive sensing function of the flexible force sensor. The capacitor unit does not deform, and the upper and lower sensing electrodes remain constant at a small distance. Regardless of the size of the tactile force, the capacitance can be maintained at a large change value, and neither capacitor saturation nor capacitance signal annihilation will occur, which greatly improves the measurement range and sensitivity of the flexible force sensor.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明传感器结构分解图。FIG. 1 is an exploded view of the sensor structure of the present invention.

图2是本发明传感器结构示意图。FIG. 2 is a schematic diagram of the structure of the sensor of the present invention.

图3是本发明传感器A-A’剖视图。Fig. 3 is a cross-sectional view of the sensor of the present invention taken along line A-A'.

图4是本发明传感器柔性测量单元正视图。FIG. 4 is a front view of the flexible measuring unit of the sensor of the present invention.

图5是本发明传感器柔性测量单元A-A’剖视图。Fig. 5 is a cross-sectional view of the flexible measuring unit A-A' of the sensor of the present invention.

图6是本发明传感器压力测量原理图。FIG. 6 is a schematic diagram of the pressure measurement principle of the sensor of the present invention.

图7是本发明传感器拉力测量原理图。FIG. 7 is a schematic diagram showing the tension measurement principle of the sensor of the present invention.

图8是本发明传感器剪切力测量原理图。FIG8 is a schematic diagram showing the shear force measurement principle of the sensor of the present invention.

图中:1、上极板,2、柔性测量单元,3、下极板,4、上传感电极,5、下传感电极,6、水,7、空气,8、内腔室,9、外腔室。In the figure: 1. upper electrode, 2. flexible measuring unit, 3. lower electrode, 4. upper sensing electrode, 5. lower sensing electrode, 6. water, 7. air, 8. inner chamber, 9. outer chamber.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

具体实施的装置如图1、图2和图3所示,主要由从上至下的上极板1、柔性测量单元2和下极板3组合而成,上极板1和下极板3分别位于柔性测量单元2的上下方;The specific implementation of the device is shown in Figures 1, 2 and 3, and is mainly composed of an upper electrode plate 1, a flexible measurement unit 2 and a lower electrode plate 3 from top to bottom, and the upper electrode plate 1 and the lower electrode plate 3 are respectively located above and below the flexible measurement unit 2;

上极板1和下极板3均主要由双指U形夹构成,双指U形夹是由间隔平行布置的两指在根部端连接构成;The upper electrode plate 1 and the lower electrode plate 3 are mainly composed of a double-finger U-shaped clamp, which is composed of two fingers arranged in parallel at intervals and connected at the root end;

上极板1双指U形夹的两指分别位于柔性测量单元2上方的两侧,上极板1的双指U形夹的两指底面均设置有一与指等宽的铜电极作为电容器的上传感电极4,双指U形夹有两根指,因此具有两条上传感电极4;The two fingers of the double-finger U-shaped clip of the upper electrode plate 1 are respectively located on both sides above the flexible measuring unit 2. The bottom surfaces of the two fingers of the double-finger U-shaped clip of the upper electrode plate 1 are each provided with a copper electrode of the same width as the finger as the sensing electrode 4 of the capacitor. The double-finger U-shaped clip has two fingers, and therefore has two sensing electrodes 4.

下极板3双指U形夹的两指分别位于柔性测量单元2下方的两侧,下极板3的双指U形夹的两指顶面均设置有一与指等宽的铜电极作为电容器的下传感电极5,双指U形夹有两根指,因此具有两条下传感电极5;The two fingers of the double-finger U-shaped clamp of the lower electrode plate 3 are respectively located on both sides below the flexible measuring unit 2. The top surfaces of the two fingers of the double-finger U-shaped clamp of the lower electrode plate 3 are each provided with a copper electrode of the same width as the finger as the lower sensing electrode 5 of the capacitor. The double-finger U-shaped clamp has two fingers, and therefore has two lower sensing electrodes 5.

柔性测量单元2内部开有四个中心对称间隔阵列布置的密闭腔体,四个内腔室以田字形间隔排列,实现柔性力传感器的力敏形变功能。每个密闭腔体沿自身所在对角线由大小和高度完全相同的正方形的内腔室8(A1、A2、A3、A4)和外腔室9(B1、B2、B3、B4)构成,内腔室8和外腔室9的长宽度与上极板1、下极板3双指U形夹的指宽相等,内腔室8和外腔室9之间存在隔断使得仅在底部连通,呈半连通状态,内腔室8和外腔室9之间通过沿对角线的径向通道在底部连通。The flexible measuring unit 2 has four closed cavities arranged in a centrally symmetrical array, and the four inner chambers are arranged in a field-shaped pattern to realize the force-sensitive deformation function of the flexible force sensor. Each closed cavity is composed of a square inner chamber 8 (A1, A2, A3, A4) and an outer chamber 9 (B1, B2, B3, B4) of exactly the same size and height along its own diagonal. The length and width of the inner chamber 8 and the outer chamber 9 are equal to the finger width of the upper plate 1 and the lower plate 3 double-finger U-shaped clamp. There is a partition between the inner chamber 8 and the outer chamber 9 so that they are only connected at the bottom, in a semi-connected state. The inner chamber 8 and the outer chamber 9 are connected at the bottom through a radial channel along the diagonal.

在未收到外力作用下时,柔性测量单元2中的内腔室8内均为水6,外腔室9内上半部为空气7且下半部为水6。When no external force is applied, the inner chamber 8 in the flexible measuring unit 2 is filled with water 6 , and the upper half of the outer chamber 9 is filled with air 7 and the lower half is filled with water 6 .

如图1和图4所示,上极板1为采用3D打印技术加工而成的双指U形夹,材料为塑料,加工成型后不易变形,上内表面分布两条与叉指等宽的铜电极,做为电容器的两条上传感电极4,即图中的S1和S2。As shown in Figures 1 and 4, the upper electrode plate 1 is a double-finger U-shaped clip processed by 3D printing technology. The material is plastic and is not easy to deform after processing. Two copper electrodes with the same width as the fork fingers are distributed on the upper inner surface, serving as the two upper sensing electrodes 4 of the capacitor, namely S1 and S2 in the figure.

在布置上极板1的柔性测量单元2顶面处设有用于嵌装容纳上极板1的双指U形夹和上传感电极4的条形凹槽,在布置下极板3的柔性测量单元2底面处设有用于嵌装容纳下极板3的双指U形夹和下传感电极5的条形凹槽。A double-finger U-shaped clip for accommodating the upper electrode plate 1 and a strip groove for embedding the upper electrode plate 1 and the upper sensing electrode 4 are provided on the top surface of the flexible measuring unit 2 where the upper electrode plate 1 is arranged, and a double-finger U-shaped clip for accommodating the lower electrode plate 3 and a strip groove for embedding the lower sensing electrode 5 are provided on the bottom surface of the flexible measuring unit 2 where the lower electrode plate 3 is arranged.

如图1-图3所示,柔性测量单元2上表面横向分布两条与指等宽的条形凹槽,每个条形凹槽中嵌装容纳上极板1的一指和一个上传感电极4;下表面纵向分布两条与指等宽的条形凹槽,每个条形凹槽中嵌装容纳下极板3的一指和一个下传感电极5;柔性测量单元2的上表面中心设有用于触觉力触探的梯形台结构作为凸起。As shown in Figures 1 to 3, two strip grooves as wide as fingers are distributed horizontally on the upper surface of the flexible measuring unit 2, and each strip groove is embedded in a finger of the upper electrode 1 and an upper sensing electrode 4; two strip grooves as wide as fingers are distributed vertically on the lower surface, and each strip groove is embedded in a finger of the lower electrode 3 and a lower sensing electrode 5; a trapezoidal platform structure for tactile force detection is provided as a protrusion in the center of the upper surface of the flexible measuring unit 2.

如图3、图6和图7所示,柔性测量单元2采用硅橡胶加工而成,单元内部有四个中心对称间隔阵列布置的密闭腔体,每个密闭腔体沿对角线由大小和高度完全相同的正方形内腔室8(A1、A2、A3、A4)和外腔室9(B1、B2、B3、B4)构成,内外腔室的宽度与叉指等宽,之间存在隔断,仅在底部连通,呈半连通状态;每个密闭腔体先抽取真空,再通过注射的方法从内腔室8填注水6,从外腔室9填注空气7,由于水的重力、空气的压力以及液体表面张力的共同作用,在未收到外力作用下时,内腔室8将由水6填满,高度为d,外腔室9上半部填满空气,空气7的高度为da,下半部填满水,水6的高度为dw。柔性测量单元2上表面横向分布两条与叉指等宽的条形凹槽,下表面纵向分布两条与叉指等宽的条形凹槽,均用以后续装配,上表面中心设有用于触觉力触探的梯形台结构,高度为L,与柔性测量单元中心到内腔室中点处的距离相等,底面面积恰好覆盖四个内腔室8。As shown in Fig. 3, Fig. 6 and Fig. 7, the flexible measuring unit 2 is made of silicone rubber, and there are four closed cavities arranged in a centrosymmetric array inside the unit. Each closed cavity is composed of a square inner chamber 8 (A1, A2, A3, A4) and an outer chamber 9 (B1, B2, B3, B4) of exactly the same size and height along the diagonal line. The width of the inner and outer chambers is the same as the width of the fork fingers, and there is a partition between them. They are only connected at the bottom, which is a semi-connected state; each closed cavity is first evacuated, and then water 6 is filled from the inner chamber 8 and air 7 is filled from the outer chamber 9 by injection. Due to the combined effect of the gravity of the water, the pressure of the air and the surface tension of the liquid, when no external force is applied, the inner chamber 8 will be filled with water 6 to a height of d, the upper half of the outer chamber 9 will be filled with air to a height of d a , and the lower half will be filled with water to a height of d w . Two strip grooves as wide as the fork fingers are distributed horizontally on the upper surface of the flexible measuring unit 2, and two strip grooves as wide as the fork fingers are distributed vertically on the lower surface, both of which are used for subsequent assembly. A trapezoidal platform structure for tactile force detection is provided in the center of the upper surface. The height is L, which is equal to the distance from the center of the flexible measuring unit to the midpoint of the inner cavity, and the bottom area just covers the four inner cavities 8.

如图1和图5所示,下极板3同样为双指U形夹,下内表面分布两条与叉指等宽的铜电极,做为电容器的两条下传感电极5,即图中的S3和S4。As shown in FIG. 1 and FIG. 5 , the lower electrode plate 3 is also a double-finger U-shaped clip, and two copper electrodes with the same width as the fork fingers are distributed on the lower inner surface, serving as the two lower sensing electrodes 5 of the capacitor, namely S3 and S4 in the figure.

如图1、图2和图3所示,上极板1双指U形夹的两指和下极板3双指U形夹的两指相垂直布置,四个密闭腔体阵列布置形成2*2行列阵列,上极板1双指U形夹的两指分别位于两行的密闭腔体的外腔室9正上方,下极板3双指U形夹的两指分别位于两列的密闭腔体的外腔室9正下方。As shown in Figures 1, 2 and 3, the two fingers of the two-finger U-shaped clamp of the upper electrode plate 1 and the two fingers of the two-finger U-shaped clamp of the lower electrode plate 3 are arranged perpendicularly, and the four closed cavity arrays are arranged to form a 2*2 row and column array, and the two fingers of the two-finger U-shaped clamp of the upper electrode plate 1 are respectively located directly above the outer chambers 9 of the closed cavities in the two rows, and the two fingers of the two-finger U-shaped clamp of the lower electrode plate 3 are respectively located directly below the outer chambers 9 of the closed cavities in the two columns.

上极板1沿柔性测量单元2上表面的条形凹槽横向插入,下极板3沿柔性测量单元2下表面的条形凹槽纵向插入,柔性测量单元2被上极板1和下极板3以三明治的结构包夹;由于上传感电极4横向分布,下传感电极5纵向分布,存在四个正方形重叠部分,且完全覆盖四个外腔室9,形成四个电容单元,实现柔性力传感器的电容传感功能。The upper electrode plate 1 is inserted horizontally along the strip groove on the upper surface of the flexible measuring unit 2, and the lower electrode plate 3 is inserted vertically along the strip groove on the lower surface of the flexible measuring unit 2. The flexible measuring unit 2 is sandwiched by the upper electrode plate 1 and the lower electrode plate 3 in a sandwich structure; since the upper sensing electrode 4 is distributed horizontally and the lower sensing electrode 5 is distributed vertically, there are four square overlapping parts, and the four outer chambers 9 are completely covered to form four capacitor units, thereby realizing the capacitive sensing function of the flexible force sensor.

上下极板均采用塑料材料加工而成,压力作用下也不易产生形变,因此四个电容单元的传感电极间距固定。初始状态下,四个电容单元的电容量可表示为:The upper and lower plates are made of plastic materials, which are not easily deformed under pressure, so the distance between the sensing electrodes of the four capacitor units is fixed. In the initial state, the capacitance of the four capacitor units can be expressed as:

式中,Cw表示电容单元中电介质为水的部分的电容值大小,Ca表示电容单元中电介质为空气的部分的电容值大小,Cpi表示电容单元中电介质为柔性材料的部分的电容值大小,其中:Wherein, Cw represents the capacitance value of the portion of the capacitor unit in which the dielectric is water, Ca represents the capacitance value of the portion of the capacitor unit in which the dielectric is air, and Cpi represents the capacitance value of the portion of the capacitor unit in which the dielectric is a flexible material, wherein:

其中,ε0表示真空介电常数,εw表示水的介电常数,εa表示空气的介电常数,εpi表示柔性材料的介电常数,w是传感电极宽度,dw是水的高度,da是空气的高度,h是电容单元中柔性材料的厚度,将式(2-4)带入式(1),可得:Among them, ε 0 represents the dielectric constant of vacuum, ε w represents the dielectric constant of water, ε a represents the dielectric constant of air, ε pi represents the dielectric constant of flexible material, w is the width of sensing electrode, d w is the height of water, d a is the height of air, h is the thickness of flexible material in capacitor unit. Substituting equation (2-4) into equation (1), we can get:

如图3和图7所示,四个内腔室8以田字形间隔排列,实现柔性力传感器的力敏形变功能。当触觉力以压力的方式作用于柔性测量单元2梯形台结构时,四个内腔室8发生相同的压缩形变,高度降低Δdz,形变量与压力之间的关系可表示为:As shown in FIG3 and FIG7, the four inner chambers 8 are arranged in a field shape to realize the force-sensitive deformation function of the flexible force sensor. When the tactile force acts on the trapezoidal structure of the flexible measurement unit 2 in the form of pressure, the four inner chambers 8 undergo the same compression deformation, and the height is reduced by Δd z . The relationship between the deformation amount and the pressure can be expressed as:

Fz=EΔdz (6)F z = EΔd z (6)

其中E表示柔性测量单元Z方向的杨氏模量。Where E represents the Young's modulus of the flexible measurement unit in the Z direction.

四个内腔室8内的水6在压力作用下流入到四个外腔室9中,由于四个电容单元的传感电极间距固定,四个外腔室9无法产生形变,因此压力作用下流入外腔室9的水导致外腔室9内的空气7所占空间比例下降,水6所占空间比例上升,表现为电容单元的传感电极之间,空气7的高度降低为da-Δdz,水的高度增高为dw+Δdz,由于电容单元的传感电极之间的电介质比例发生变化,因此四个电容单元的电容量变化为:The water 6 in the four inner chambers 8 flows into the four outer chambers 9 under pressure. Since the distance between the sensing electrodes of the four capacitor units is fixed, the four outer chambers 9 cannot be deformed. Therefore, the water flowing into the outer chambers 9 under pressure causes the space ratio of the air 7 in the outer chamber 9 to decrease, and the space ratio of the water 6 to increase. This is manifested as the height of the air 7 between the sensing electrodes of the capacitor unit is reduced to d a -Δd z , and the height of the water is increased to d w +Δd z . Since the dielectric ratio between the sensing electrodes of the capacitor unit changes, the capacitance of the four capacitor units changes as follows:

当触觉力以拉力的方式作用于柔性测量单元2梯形台结构时,四个内腔室8发生相同的拉升形变,形变量与压力之间的关系可表示为:When the tactile force acts on the trapezoidal structure of the flexible measuring unit 2 in the form of a pulling force, the four inner chambers 8 undergo the same pulling deformation, and the relationship between the deformation amount and the pressure can be expressed as:

Fz=EΔdz (8)F z = EΔd z (8)

四个外腔室9内的水6在负压力作用下流入到四个内腔室8中,电容单元的传感电极之间,空气7的高度升高为da+Δdz,水6的高度降低为dw-Δdz,由于电容单元的传感电极之间的电介质比例发生变化,因此四个电容单元的电容量均变化为:The water 6 in the four outer chambers 9 flows into the four inner chambers 8 under the negative pressure. The height of the air 7 between the sensing electrodes of the capacitor unit increases to d a +Δd z , and the height of the water 6 decreases to d w -Δd z . Since the dielectric ratio between the sensing electrodes of the capacitor unit changes, the capacitance of the four capacitor units changes to:

当触觉力以剪切力的方式作用于柔性测量单元2梯形台结构时,剪切力可分解为Fx和Fy,其中Fx导致内腔室A3和A4产生压缩形变,高度降低Δdx,内腔室A1和A2产生拉升形变,高度升高Δdx,形变量Δdx与X方向剪切力Fx之间的关系可表示为:When the tactile force acts on the trapezoidal structure of the flexible measuring unit 2 in the form of shear force, the shear force can be decomposed into Fx and Fy , where Fx causes the inner chambers A3 and A4 to produce compression deformation, the height is reduced by Δdx , and the inner chambers A1 and A2 to produce tensile deformation, the height is increased by Δdx . The relationship between the deformation Δdx and the shear force Fx in the X direction can be expressed as:

其中,G为剪切弹性模量,L为梯形台高度。Where G is the shear elastic modulus and L is the height of the trapezoidal platform.

内腔室A3和A4内的水在压力作用下流入外腔室B3和B4,外腔室B3和B4水位高度调整为dw+Δdx,空气高度调整为da-Δdx,外腔室B1和B2的水在负压力作用下流入内腔室A1和A2,外腔室B1和B2水位高度调整为dw-Δdx,空气高度调整为da+ΔdxThe water in the inner chambers A3 and A4 flows into the outer chambers B3 and B4 under pressure, the water level heights of the outer chambers B3 and B4 are adjusted to dw + Δdx , and the air height is adjusted to d a -Δdx . The water in the outer chambers B1 and B2 flows into the inner chambers A1 and A2 under negative pressure, the water level heights of the outer chambers B1 and B2 are adjusted to dw -Δdx , and the air height is adjusted to d a + Δdx .

类似的,Fy导致外腔室B1和B4水位高度调整为dw+Δdy,空气高度调整为da-Δdy,外腔室B2和B3水位高度调整为dw-Δdy,空气高度调整为da+Δdy,形变量Δdy与Y方向剪切力Fy之间的关系可表示为:Similarly, Fy causes the water level of the outer chambers B1 and B4 to be adjusted to dw + Δdy , and the air level to be adjusted to da - Δdy . The water level of the outer chambers B2 and B3 is adjusted to dw - Δdy , and the air level is adjusted to da + Δdy . The relationship between the deformation Δdy and the Y-direction shear force Fy can be expressed as:

如图6、图7和图8所示,在压力Fz和剪切力Fx与Fy共同作用下,外腔室B1水位高度调整为dw+Δdz-Δdx+Δdy,空气高度调整为da-Δdz+Δdx-Δdy,外腔室B2水位高度调整为dw+Δdz-Δdx-Δdy,空气高度调整为da-Δdz+Δdx+Δdy,外腔室B3水位高度调整为dw+Δdz+Δdx-Δdy,空气高度调整为da-Δdz-Δdx+Δdy,外腔室B4水位高度调整为dw+Δdz+Δdx+Δdy,空气高度调整为da-Δdz-Δdx-Δdy,此时四个电容单元的电容量与内腔室形变量Δdz、Δdx和Δdy相关的变化。As shown in Figures 6, 7 and 8, under the combined action of pressure Fz and shear forces Fx and Fy , the water level of the outer chamber B1 is adjusted to dw + Δdz - Δdx + Δdy , and the air height is adjusted to da - Δdz + Δdx - Δdy , the water level of the outer chamber B2 is adjusted to dw + Δdz -Δdx - Δdy , and the air height is adjusted to da - Δdz + Δdx + Δdy , the water level of the outer chamber B3 is adjusted to dw + Δdz + Δdx - Δdy , and the air height is adjusted to da - Δdz - Δdx + Δdy , the water level of the outer chamber B4 is adjusted to dw + Δdz + Δdx + Δdy , and the air height is adjusted to da - Δdz - Δdx - Δdy . At this time, the capacitance of the four capacitor units is related to the deformation amounts Δdz , Δdx and Δd y- related changes.

由此原理实施可见,外部压力-剪切力通过改变四个内腔室的高度导致外腔室中水和空气的高度发生改变,从而将四个电容单元的电容量变化与外部压力-剪切力的大小建立直接的联系,经过解析式(6)、(8)、(11)和(12),即可获得电容量变化与外部压力-剪切力之间的关系,并实现三维压力-剪切力的测量。From this principle, it can be seen that the external pressure-shear force changes the height of the water and air in the outer chamber by changing the height of the four inner chambers, thereby establishing a direct connection between the capacitance change of the four capacitor units and the magnitude of the external pressure-shear force. Through the analytical equations (6), (8), (11) and (12), the relationship between the capacitance change and the external pressure-shear force can be obtained, and the measurement of three-dimensional pressure-shear force can be realized.

本发明采用分体式结构,四个内腔室完成柔性力传感器的力敏形变功能,四个外腔室与传感电极构成的四个电容单元实现柔性力传感器的电容传感功能,电容单元不产生形变,保证了柔性力传感器较高的测量范围和灵敏度,同时考虑到刚性金属传感元件不参与传感器的力敏形变过程,大大提高了柔性力传感器的拉伸性能,传感器的耐用性也有大幅提升。The present invention adopts a split structure, in which four inner chambers complete the force-sensitive deformation function of the flexible force sensor, and four capacitor units composed of four outer chambers and sensing electrodes realize the capacitive sensing function of the flexible force sensor. The capacitor units do not produce deformation, thereby ensuring a higher measurement range and sensitivity of the flexible force sensor. At the same time, considering that the rigid metal sensing element does not participate in the force-sensitive deformation process of the sensor, the tensile performance of the flexible force sensor is greatly improved, and the durability of the sensor is also greatly improved.

Claims (7)

1. A split type flexible force transducer of high sensitivity, its characterized in that:
The device mainly comprises an upper polar plate (1), a flexible measuring unit (2) and a lower polar plate (3) from top to bottom, wherein the upper polar plate (1) and the lower polar plate (3) are mainly formed by double-finger U-shaped clamps, copper electrodes are arranged on the bottom surfaces of two fingers of the double-finger U-shaped clamps of the upper polar plate (1) and serve as upper sensing electrodes (4) of a capacitor, and copper electrodes are arranged on the top surfaces of two fingers of the double-finger U-shaped clamps of the lower polar plate (3) and serve as lower sensing electrodes (5) of the capacitor;
Four sealed cavities arranged in a central symmetrical interval array are formed in the flexible measuring unit (2), each sealed cavity is formed by an inner cavity (8) and an outer cavity (9) which are identical in size and height along a diagonal line, the long widths of the inner cavity (8) and the outer cavity (9) are equal to the finger widths of the double-finger U-shaped clamps of the upper polar plate (1) and the lower polar plate (3), and a partition exists between the inner cavity (8) and the outer cavity (9) so that the two cavities are communicated only at the bottom and are in a semi-communicated state.
2. The high sensitivity split flexible force sensor of claim 1, wherein:
When no external force is received, water (6) is arranged in an inner chamber (8) in the flexible measuring unit (2), air (7) is arranged at the upper part in an outer chamber (9), and water (6) is arranged at the lower part in the outer chamber.
3. The high sensitivity split flexible force sensor of claim 1, wherein:
the top surface of the flexible measuring unit (2) is provided with a bulge for sensing external force in a contact manner between the two U-shaped clamps of the upper polar plate (1).
4. The high sensitivity split flexible force sensor of claim 1, wherein:
the top surface of the flexible measuring unit (2) provided with the upper polar plate (1) is provided with a strip-shaped groove for embedding the double-finger U-shaped clamp containing the upper polar plate (1) and the upper sensing electrode (4), and the bottom surface of the flexible measuring unit (2) provided with the lower polar plate (3) is provided with a strip-shaped groove for embedding the double-finger U-shaped clamp containing the lower polar plate (3) and the lower sensing electrode (5).
5. The high sensitivity split flexible force sensor of claim 1, wherein:
The two fingers of the upper polar plate (1) double-finger U-shaped clamp and the two fingers of the lower polar plate (3) double-finger U-shaped clamp are vertically arranged, four closed cavity arrays are arranged to form a2 x 2 row array, the two fingers of the upper polar plate (1) double-finger U-shaped clamp are respectively positioned right above the outer cavities (9) of the two rows of closed cavities, and the two fingers of the lower polar plate (3) double-finger U-shaped clamp are respectively positioned right below the outer cavities (9) of the two columns of closed cavities.
6. The high sensitivity split flexible force sensor of claim 1, wherein:
the upper polar plate (1) and the lower polar plate (3) are processed by adopting a 3D printing technology, and the materials are plastics; the flexible measuring unit (2) is made of a silicon rubber material.
7. The high sensitivity split flexible force sensor of claim 1, wherein:
Each outer chamber (9) and an upper sensing electrode (4) above the outer chamber and a lower sensing electrode (5) below the outer chamber form a capacitance unit, and four outer chambers (9) and the upper sensing electrode (4) and the lower sensing electrode (5) form four capacitance units;
When the tactile force acts on the bulge of the upper surface of the flexible measuring unit (2), the tactile force is transmitted to the four closed cavities, so that the four inner cavities (8) generate compression or pulling deformation respectively, water (6) in the inner cavities (8) flows under pressure, the heights of the water (6) and air (7) in the outer cavities (9) are further driven to change, the dielectric ratio in the four capacitance units is changed, and the capacitance of the four capacitance units generates change in proportion to the tactile force respectively.
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