CN115123148A - Automatic coal cleaning machine for train car - Google Patents
Automatic coal cleaning machine for train car Download PDFInfo
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- CN115123148A CN115123148A CN202210951555.9A CN202210951555A CN115123148A CN 115123148 A CN115123148 A CN 115123148A CN 202210951555 A CN202210951555 A CN 202210951555A CN 115123148 A CN115123148 A CN 115123148A
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- 239000003245 coal Substances 0.000 title claims abstract description 67
- 238000004140 cleaning Methods 0.000 title description 43
- 238000010408 sweeping Methods 0.000 claims abstract description 103
- 239000000428 dust Substances 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract 4
- 238000004804 winding Methods 0.000 claims description 23
- 210000000056 organ Anatomy 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000002000 scavenging effect Effects 0.000 claims 1
- 230000001629 suppression Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 241001417527 Pempheridae Species 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000013135 deep learning Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 239000010902 straw Substances 0.000 description 3
- 238000013473 artificial intelligence Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010801 machine learning Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000011664 signaling Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000021190 leftovers Nutrition 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/008—Vehicle cleaning apparatus not integral with vehicles for interiors of land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/006—Vehicle cleaning apparatus not integral with vehicles specially adapted for railway vehicles
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Abstract
Description
技术领域technical field
本发明属于火车车皮清扫技术领域,具体涉及火车车皮余煤自动清扫机。The invention belongs to the technical field of train wagon cleaning, and in particular relates to an automatic cleaning machine for residual coal on train wagons.
技术背景technical background
目前绝大部分电厂和工矿企业运煤火车车皮的倾倒使用翻车机。翻车机能够倒出火车车皮运输的绝大部分煤,但是火车车皮底部和侧壁的余煤只能通过人工清扫。火车车皮的调度有严格的时限,超时的话会产生极高的罚时费用。人工清扫的时间窗口极短,余煤清扫很不彻底。火车车皮进入电厂时称重,但是离开电厂不再称重,即俗称的不“回皮”,煤价高企时余煤丢弃浪费的材料成本极高、清扫的人工成本极高、火车车皮带走的余煤还产生了很大的粉尘污染。At present, most power plants and industrial and mining enterprises use dumpers to dump the wagons of coal-carrying trains. The dumper can dump most of the coal transported by the train wagon, but the remaining coal at the bottom and side walls of the train wagon can only be cleaned manually. The scheduling of train wagons has a strict time limit, and if the time is exceeded, a very high penalty fee will be incurred. The time window for manual cleaning is extremely short, and the remaining coal is not cleaned thoroughly. The train wagon is weighed when it enters the power plant, but it is no longer weighed when it leaves the power plant, which is commonly known as not "returning the skin". When the coal price is high, the cost of discarding and wasting the remaining coal is extremely high, the labor cost of cleaning is extremely high, and the train car belt is taken away. The remaining coal also produces a lot of dust pollution.
目前现有的火车车皮余煤清扫方式大部分为人工清扫,人工清扫的方式具有环境差、成本高和质量低等缺点,而现有的火车车皮清扫设备均未能实现半自动,运行成本太高。At present, most of the existing methods for cleaning the residual coal on train wagons are manual cleaning, which has the disadvantages of poor environment, high cost and low quality. However, the existing train wagon cleaning equipment cannot be semi-automatic, and the operating cost is too high. .
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有的缺陷,提供火车车皮余煤自动清扫机,以解决上述技术背景中提出的目前现有的火车车皮余煤清扫方式大部分为人工清扫,人工清扫的方式具有环境差、成本高和质量低等缺点,而现有的火车车皮清扫设备均未能实现半自动,运行成本太高的问题。The technical problem to be solved by the present invention is to overcome the existing defects, and to provide an automatic cleaning machine for the residual coal of the train car, so as to solve the problem that most of the existing methods of cleaning the residual coal of the train car proposed in the above technical background are manual cleaning. The method has the disadvantages of poor environment, high cost and low quality, and the existing train wagon cleaning equipment cannot be semi-automatic, and the operating cost is too high.
为实现上述目的,本发明提供如下技术方案:火车车皮余煤自动清扫机,包括龙门、滑动杆、控制机箱、扫吸小车和集尘箱,所述龙门设置有两个,两个所述龙门的内侧上端滑动连接有滑动杆,所述滑动杆的下端滑动连接有滑动块,所述滑动块的下端固定连接有控制机箱,所述控制机箱的内部一端设置有电动机,电动机的一端传动连接有主齿轮,所述主齿轮的两侧表面分别设置有从动齿轮和收卷转轴,所述从动齿轮远离主齿轮的一侧表面设置有收卷转轴,且所述收卷转轴设置有两个,所述主齿轮、从动齿轮和收卷转轴之间均通过啮合齿相互啮合,所述控制机箱的内部四角均设置有滑轮,所述收卷转轴的表面设置有钢索,所述钢索设置有四个,四个所述钢索分别设置在扫吸小车的上表面四角,所述扫吸小车的内部设置有液压泵,所述扫吸小车的下端分别设置有滚刷和盘刷,所述滚刷和盘刷均通过液压泵带动进行转动。In order to achieve the above-mentioned purpose, the present invention provides the following technical scheme: an automatic cleaning machine for coal remaining on a train car, including a gantry, a sliding rod, a control box, a sweeping trolley and a dust collecting box, the gantry is provided with two, and the two gantry A sliding rod is slidably connected to the upper end of the inner side of the sliding rod; The main gear, the two side surfaces of the main gear are respectively provided with a driven gear and a winding shaft, the side surface of the driven gear away from the main gear is provided with a winding shaft, and the winding shaft is provided with two , the main gear, the driven gear and the winding shaft are meshed with each other through meshing teeth, the inner four corners of the control box are provided with pulleys, the surface of the winding shaft is provided with steel cables, the steel cables There are four, and the four steel cables are respectively arranged on the four corners of the upper surface of the sweeping trolley, the interior of the sweeping trolley is provided with a hydraulic pump, and the lower end of the sweeping trolley is respectively provided with a rolling brush and a disc brush, Both the roller brush and the disc brush are driven by a hydraulic pump to rotate.
优选的,所述主齿轮、从动齿轮、收卷转轴和滑轮的表面均设置有挡板。Preferably, baffles are provided on the surfaces of the main gear, the driven gear, the winding shaft and the pulley.
优选的,所述扫吸小车的下表面贯穿开设有吸入口,所述吸入口的内部设置有吸管,所述吸管设置有若干个。Preferably, a suction port is provided through the lower surface of the sweeping and suction trolley, and a suction pipe is provided inside the suction port, and several suction pipes are provided.
优选的,所述龙门的一侧表面固定连接有集尘箱,所述集尘箱的一侧设置有气力输送系统,且所述集尘箱和扫吸小车之间通过风琴罩相互连接。Preferably, a dust collecting box is fixedly connected to one surface of the gantry, a pneumatic conveying system is arranged on one side of the dust collecting box, and the dust collecting box and the sweeping trolley are connected to each other through an organ cover.
优选的,所述集尘箱的一侧表面设置有降尘箱,降尘箱的一侧表面设置有降尘装置。Preferably, a dust suppression box is provided on one side surface of the dust collecting box, and a dust suppression device is provided on one side surface of the dust suppression box.
优选的,所述扫吸小车的上表面四角均通过固定螺钉固定连接有固定块,所述固定块的上表面固定连接有吊环,所述吊环和钢索之间相互固定连接。Preferably, the four corners of the upper surface of the sweeping and suction trolley are fixedly connected with fixing blocks through fixing screws, and the upper surface of the fixing blocks is fixedly connected with lifting rings, and the lifting rings and the steel cables are fixedly connected to each other.
优选的,所述扫吸小车的与地面垂直的四面均设置有测距传感器,且所述测距传感器为超声波测距传感器,所述扫吸小车的下表面设置有压力传感器。Preferably, four sides of the sweeping trolley perpendicular to the ground are provided with ranging sensors, and the ranging sensors are ultrasonic ranging sensors, and a pressure sensor is arranged on the lower surface of the sweeping trolley.
优选的,所述龙门的内部上端设置有第一滑动槽,所述第一滑动槽的内部一端设置有第一电动机,所述第一电动机的一端传动连接有第一螺纹丝杆,所述第一螺纹丝杆的表面螺纹连接有滑动杆。Preferably, the inner upper end of the gantry is provided with a first sliding groove, an inner end of the first sliding groove is provided with a first motor, and one end of the first motor is drivingly connected with a first threaded screw, the first The surface of a threaded screw rod is threadedly connected with a sliding rod.
优选的,所述滑动杆的内部下端开设有第二滑动槽,所述第二滑动槽的内部一端设置有第二电动机,所述第二电动机的一端传动连接有第二螺纹丝杆,所述第二螺纹丝杆的表面螺纹连接有滑动块。Preferably, the inner lower end of the sliding rod is provided with a second sliding slot, an inner end of the second sliding slot is provided with a second motor, and one end of the second motor is connected with a second threaded screw rod. A sliding block is threadedly connected to the surface of the second threaded screw rod.
优选的,所述龙门通过固定底座固定连接在地面上。Preferably, the gantry is fixedly connected to the ground through a fixed base.
与现有技术相比,本发明提供了火车车皮余煤自动清扫机,具备以下有益效果:Compared with the prior art, the present invention provides an automatic cleaning machine for residual coal on train wagons, which has the following beneficial effects:
1、本发明通过设置的扫吸小车,使用时通过龙门、滑动杆和控制机箱内部的控制机构,带动扫吸小车移动至火车车皮内部的正中心位置后,通过扫吸小车内部的液压泵带动设置在扫吸小车下端的滚刷和盘刷进行高速转动,从而对火车车皮的内部底端的余煤进行清扫,并通过设置在龙门一侧的集尘箱内部的负压吸尘装置对余煤进行收集,从而有效的避免了目前现有的火车车皮余煤清扫方式大部分为人工清扫,人工清扫的方式具有环境差、成本高和质量低等缺点,而现有的火车车皮清扫设备均未能实现半自动,运行成本太高的问题;1. The present invention drives the sweeping trolley to move to the center position inside the train wagon through the gantry, the sliding rod and the control mechanism inside the control box when in use, and then drives the sweeping trolley by the hydraulic pump inside the sweeping trolley. The roller brush and disc brush arranged at the lower end of the sweeping and suction trolley rotate at high speed, so as to clean the residual coal at the inner bottom end of the train wagon, and the residual coal is cleaned by the negative pressure dust collector installed in the dust collecting box on one side of the gantry. Collecting, thus effectively avoiding most of the existing methods of cleaning the remaining coal on train cars, which are mostly manual cleaning. The manual cleaning methods have the disadvantages of poor environment, high cost and low quality. Can realize semi-automatic, the problem of high operating cost;
2、本发明通过设置的风琴罩,使用时通过风琴罩将吸入扫吸小车内部的余煤送入集尘箱的内部进行集中处理,且风琴罩为可伸缩式结构,大大方便了余煤的运输过程,且余煤不在扫吸小车内部进行储存,降低了整体成本,又大大减轻了扫吸小车的重量,通过设置的降尘箱,降尘箱置于扫吸小车外部的地面上,倾倒余煤较为安全和环保,且在降尘箱外部加装一台降尘装置,从而在余煤传送时对周围的空气进行降尘处理,使之更加环保,通过设置在扫吸小车四周表面的超声波测距传感器,以实现对扫吸小车在火车车皮内部的位置进行感知,从而将扫吸小车停在火车车皮的最中心位置作为扫吸小车的起始位置,对火车车皮进行清扫,通过设置在扫吸小车内部底端的传感器,当吊装机构对扫吸小车进行下放时,通过传感器感知扫吸小车是否接触火车车皮的内部底端,当刚刚接触时,吊装机构停止对扫吸小车的下放;2. In the present invention, through the organ cover provided, the residual coal sucked into the sweeping trolley is sent into the dust collecting box for centralized treatment through the organ cover during use, and the organ cover is a retractable structure, which greatly facilitates the disposal of the residual coal. During transportation, the remaining coal is not stored inside the sweeping trolley, which reduces the overall cost and greatly reduces the weight of the sweeping trolley. Through the set dust box, the dust box is placed on the ground outside the sweeping trolley to dump the remaining coal. It is safer and more environmentally friendly, and a dust suppression device is installed outside the dust suppression box, so that the surrounding air can be dust-reduced when the remaining coal is conveyed, making it more environmentally friendly. In order to realize the perception of the position of the sweeping trolley inside the train wagon, the sweeping trolley is parked at the most central position of the train wagon as the starting position of the sweeping trolley, and the train wagon is cleaned by setting it inside the sweeping trolley. The sensor at the bottom, when the hoisting mechanism lowers the suction trolley, the sensor detects whether the suction trolley touches the inner bottom end of the train wagon. When it just touches, the hoisting mechanism stops the lowering of the suction trolley;
3、本发明通过龙门内部设置的第一电动机,使用时通过第一电动机带动第一螺纹丝杆进行转动,从而带动螺纹连接在第一螺纹丝杆表面的滑动杆可以在龙门之间随意滑动,从而实现下端的扫吸小车的X轴的滑动,通过设置在滑动杆内部的第二电动机带动第二螺纹丝杆进行转动,从而带动螺纹连接在第二螺纹丝杆表面的滑动块和下端的扫吸小车可以左右滑动,从而实现扫吸小车的Y轴的滑动;3. The present invention uses the first motor arranged inside the gantry to drive the first threaded screw to rotate during use, thereby driving the sliding rod threaded on the surface of the first threaded screw to slide freely between the gantry, Thereby, the sliding of the X-axis of the sweeping trolley at the lower end is realized, and the second threaded screw rod is driven to rotate by the second motor arranged inside the sliding rod, thereby driving the sliding block threadedly connected on the surface of the second threaded screw rod and the sweeper at the lower end. The suction trolley can slide left and right, so as to realize the sliding of the Y-axis of the suction trolley;
4、本发明通过设置的控制机箱、吊环和钢索,使用时通过控制机箱内部的电动机带动主齿轮进行转动,从而带动和主齿轮相互啮合的从动齿轮和另一侧的收卷转轴进行转动,从动齿轮带动另一侧的另一个收卷转轴进行转动,从而带动收卷转轴对钢索进行收卷,且两侧的两个收卷转轴同时对四个钢索进行收卷,从而保证了在对下端的扫吸小车进行吊装时扫吸小车四角的稳定性,通过设置的固定块,使用时通过固定块对吊环和扫吸小车之间进行固定,当扫吸小车出现故障时,可以对固定块上的固定螺钉进行拆卸,从而立即更换新的扫吸小车进行使用,使用时更加方便快捷;4. The present invention drives the main gear to rotate through the control box, the lifting ring and the steel cable provided by the control box, and the motor inside the control box drives the main gear to rotate, thereby driving the driven gear that meshes with the main gear and the winding shaft on the other side to rotate. , the driven gear drives the other rewinding shaft on the other side to rotate, thereby driving the rewinding shaft to rewind the wire rope, and the two rewinding shafts on both sides simultaneously rewind the four wire ropes, so as to ensure To improve the stability of the four corners of the suction trolley when hoisting the suction trolley at the lower end, the fixed block is used to fix between the lifting ring and the suction trolley. When the suction trolley fails, it can be fixed. Remove the fixing screws on the fixing block, so as to immediately replace the new sweeping and suction trolley for use, which is more convenient and quicker to use;
5、本发明的火车车皮余煤自动清扫机实现自动化后,一台扫煤机的人工成本仅为2-3名一般工人的工资,而且这些工人不需要拥有任何特殊的技能,清扫的难度很低、耗时很短,整体的工作强度不高,安全性较高,机器耗材和更换耗材的维护成本仅包含更换滚刷、盘刷、风琴罩和吸管的费用,其他部件一般均可以长期使用,耗材中不存在特殊的非标元器件,不存在卡脖子问题,均可按照市场价购买或定制。5. After the automatic cleaning machine for coal remaining in the train car of the present invention is automated, the labor cost of a coal sweeper is only the wages of 2-3 ordinary workers, and these workers do not need to have any special skills, so the cleaning is very difficult. Low cost, very short time-consuming, low overall work intensity and high safety. The maintenance cost of machine consumables and replacement consumables only includes the cost of replacing roller brushes, disk brushes, organ covers and straws, and other components can generally be used for a long time. , There are no special non-standard components in the consumables, and there is no problem of stuck neck, which can be purchased or customized according to the market price.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制,在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, but not to limit the present invention. In the accompanying drawings:
图1为本发明提出的火车车皮余煤自动清扫机的结构示意图;Fig. 1 is the structural representation of the train car's residual coal automatic sweeper proposed by the present invention;
图2为本发明提出的火车车皮余煤自动清扫机中龙门的结构示意图;Fig. 2 is the structure schematic diagram of the gantry in the automatic cleaning machine for the residual coal of the train car proposed by the present invention;
图3为本发明提出的火车车皮余煤自动清扫机中滑动杆的结构示意图;Fig. 3 is the structural schematic diagram of the sliding rod in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图4为本发明提出的火车车皮余煤自动清扫机中扫吸小车的结构示意图;Fig. 4 is the structural schematic diagram of the sweeping and suction trolley in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图5为本发明提出的火车车皮余煤自动清扫机中控制机箱的结构示意图;Fig. 5 is the structural schematic diagram of the control cabinet in the automatic cleaning machine for coal leftovers in the train car proposed by the present invention;
图6为本发明提出的火车车皮余煤自动清扫机中扫吸小车的侧视图;Fig. 6 is the side view of the sweeping and suction trolley in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图7为本发明提出的火车车皮余煤自动清扫机中扫吸小车的仰视图;Fig. 7 is the bottom view of the sweeping and suction trolley in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图8为本发明提出的火车车皮余煤自动清扫机中扫吸小车的底面结构示意图;8 is a schematic diagram of the bottom surface structure of the sweeping and suction trolley in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图9为本发明提出的火车车皮余煤自动清扫机中扫吸小车的内部视图;Fig. 9 is the internal view of the sweeping and suction trolley in the automatic cleaning machine for residual coal in the train car proposed by the present invention;
图10为本发明提出的火车车皮余煤自动清扫机的工作步骤流程图;Fig. 10 is a flow chart of the working steps of the automatic cleaning machine for coal remaining in the train car proposed by the present invention;
图11为本发明提出的火车车皮余煤自动清扫机的开始扫吸时的工作流程图;Fig. 11 is the working flow chart when the automatic sweeper for coal remaining in the train car proposed by the present invention starts to sweep and suck;
图中:1、龙门;2、固定底座;3、第一滑动槽;4、第一电动机;5、第一螺纹丝杆;6、滑动杆;7、第二滑动槽;8、第二电动机;9、第二螺纹丝杆;10、滑动块;11、控制机箱;12、钢索;13、吊环;14、固定块;15、扫吸小车;16、主齿轮;17、从动齿轮;18、收卷转轴;19、滑轮;20、挡板;21、滚刷;22、盘刷;23、吸入口;24、吸管;25、液压泵;26、风琴罩;27、集尘箱;28、测距传感器。In the figure: 1. Gantry; 2. Fixed base; 3. The first sliding slot; 4. The first motor; 5. The first threaded screw; 6. The sliding rod; 7. The second sliding slot; 8. The second motor ;9, the second threaded screw; 10, the sliding block; 11, the control box; 12, the steel cable; 13, the lifting ring; 14, the fixed block; 15, the suction trolley; 16, the main gear; 18, rewinding shaft; 19, pulley; 20, baffle; 21, roller brush; 22, disc brush; 23, suction port; 24, suction pipe; 25, hydraulic pump; 26, organ cover; 27, dust box; 28. Ranging sensor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-11,本发明提供一种技术方案:火车车皮余煤自动清扫机,包括龙门1、滑动杆6、控制机箱11、扫吸小车15和集尘箱27,龙门1设置有两个,两个龙门1的内侧上端滑动连接有滑动杆6,滑动杆6的下端滑动连接有滑动块10,滑动块10的下端固定连接有控制机箱11,控制机箱11的内部一端设置有电动机,电动机的一端传动连接有主齿轮16,主齿轮16的两侧表面分别设置有从动齿轮17和收卷转轴18,从动齿轮17远离主齿轮16的一侧表面设置有收卷转轴18,且收卷转轴18设置有两个,主齿轮16、从动齿轮17和收卷转轴18之间均通过啮合齿相互啮合,控制机箱11的内部四角均设置有滑轮19,收卷转轴18的表面设置有钢索12,钢索12设置有四个,四个钢索12分别设置在扫吸小车15的上表面四角,扫吸小车15的内部设置有液压泵25,扫吸小车15的下端分别设置有滚刷21和盘刷22,滚刷21和盘刷22均通过液压泵25带动进行转动,通过设置的扫吸小车15,使用时通过龙门1、滑动杆6和控制机箱11内部的控制机构,带动扫吸小车15移动至火车车皮内部的正中心位置后,通过扫吸小车15内部的液压泵25带动设置在扫吸小车15下端的滚刷21和盘刷22进行高速转动,从而对火车车皮的内部底端的余煤进行清扫,并通过设置在龙门1一侧的集尘箱27内部的负压吸尘装置对余煤进行收集,且在扫吸小车15收到了其四壁何处将要接触火车车皮的信号,上传至地面设置的控制终端,地面的控制终端再控制电动机、第一电动机4和第二电动机8对扫吸小车15的位置进行控制,且地面的控制终端硬件拟采用单板机,其核心是基于人工智能的算法,基于机器学习的深度学习机制来实现。通过对大量车辆信息的深度学习,信令控制机构能自适应不同的现场环境,获取最佳的清扫效果,以此获得技术上的优势和企业的市场竞争力,从而有效的避免了目前现有的火车车皮余煤清扫方式大部分为人工清扫,人工清扫的方式具有环境差、成本高和质量低等缺点,而现有的火车车皮清扫设备均未能实现半自动,运行成本太高的问题,通过设置的控制机箱11、吊环13和钢索12,使用时通过控制机箱11内部的电动机带动主齿轮16进行转动,从而带动和主齿轮16相互啮合的从动齿轮17和另一侧的收卷转轴18进行转动,从动齿轮17带动另一侧的另一个收卷转轴18进行转动,从而带动收卷转轴18对钢索12进行收卷,且两侧的两个收卷转轴18同时对四个钢索12进行收卷,从而保证了在对下端的扫吸小车15进行吊装时扫吸小车15四角的稳定性。Please refer to Figures 1-11, the present invention provides a technical solution: an automatic cleaning machine for coal residue on train cars, including a
本发明中,优选的,主齿轮16、从动齿轮17、收卷转轴18和滑轮19的表面均设置有挡板20。In the present invention, preferably, the surfaces of the
本发明中,优选的,扫吸小车15的下表面贯穿开设有吸入口23,吸入口23的内部设置有吸管24,吸管24设置有若干个。In the present invention, preferably, a
本发明中,优选的,龙门1的一侧表面固定连接有集尘箱27,集尘箱27的一侧设置有气力输送系统,且集尘箱27和扫吸小车15之间通过风琴罩26相互连接,通过设置的风琴罩26,使用时通过风琴罩26将吸入扫吸小车15内部的余煤送入集尘箱27的内部进行集中处理,且风琴罩26为可伸缩式结构,大大方便了余煤的运输过程,且余煤不在扫吸小车15内部进行储存,降低了整体成本,又大大减轻了扫吸小车的重量。In the present invention, preferably, a
本发明中,优选的,集尘箱27的一侧表面设置有降尘箱,降尘箱的一侧表面设置有降尘装置,通过设置的降尘箱,降尘箱置于扫吸小车15外部的地面上,倾倒余煤较为安全和环保,且在降尘箱外部加装一台降尘装置,从而在余煤传送时对周围的空气进行降尘处理,使之更加环保。In the present invention, preferably, a dust suppression box is provided on one side surface of the
本发明中,优选的,扫吸小车15的上表面四角均通过固定螺钉固定连接有固定块14,固定块14的上表面固定连接有吊环13,吊环13和钢索12之间相互固定连接,通过设置的固定块14,使用时通过固定块14对吊环12和扫吸小车15之间进行固定,当扫吸小车15出现故障时,可以对固定块14上的固定螺钉进行拆卸,从而立即更换新的扫吸小车15进行使用,使用时更加方便快捷。In the present invention, preferably, the four corners of the upper surface of the
本发明中,优选的,扫吸小车15的与地面垂直的四面均设置有测距传感器28,且测距传感器28为超声波测距传感器,扫吸小车15的下表面设置有压力传感器,通过设置在扫吸小车15四周表面的超声波测距传感器28,以实现对扫吸小车15在火车车皮内部的位置进行感知,从而将扫吸小车15停在火车车皮的最中心位置作为扫吸小车15的起始位置,对火车车皮进行清扫,通过设置在扫吸小车15内部底端的传感器,当吊装机构对扫吸小车15进行下放时,通过传感器感知扫吸小车15是否接触火车车皮的内部底端,当刚刚接触时,吊装机构停止对扫吸小车15的下放。In the present invention, preferably, the four sides of the
本发明中,优选的,龙门1的内部上端设置有第一滑动槽3,第一滑动槽3的内部一端设置有第一电动机4,第一电动机4的一端传动连接有第一螺纹丝杆5,第一螺纹丝杆5的表面螺纹连接有滑动杆6,通过龙门1内部设置的第一电动机4,使用时通过第一电动机4带动第一螺纹丝杆5进行转动,从而带动螺纹连接在第一螺纹丝杆5表面的滑动杆6可以在龙门1之间随意滑动,从而实现下端的扫吸小车15的X轴的滑动。In the present invention, preferably, the inner upper end of the
本发明中,优选的,滑动杆6的内部下端开设有第二滑动槽7,第二滑动槽7的内部一端设置有第二电动机8,第二电动机8的一端传动连接有第二螺纹丝杆9,第二螺纹丝杆9的表面螺纹连接有滑动块10,通过设置在滑动杆6内部的第二电动机8带动第二螺纹丝杆9进行转动,从而带动螺纹连接在第二螺纹丝杆9表面的滑动块10和下端的扫吸小车15可以左右滑动,从而实现扫吸小车15的Y轴的滑动。In the present invention, preferably, the inner lower end of the sliding
本发明中,优选的,龙门1通过固定底座2固定连接在地面上。In the present invention, preferably, the
本发明的火车车皮余煤自动清扫机实现自动化后,一台扫煤机的人工成本仅为2-3名一般工人的工资,而且这些工人不需要拥有任何特殊的技能,清扫的难度很低、耗时很短,整体的工作强度不高,安全性较高,机器耗材和更换耗材的维护成本仅包含更换滚刷、盘刷、风琴罩和吸管的费用,其他部件一般均可以长期使用,耗材中不存在特殊的非标元器件,不存在卡脖子问题,均可按照市场价购买或定制。After the automatic cleaning machine for coal remaining in the train car of the present invention is automated, the labor cost of a coal sweeper is only the wages of 2-3 ordinary workers, and these workers do not need to have any special skills, the difficulty of cleaning is very low, The time-consuming is very short, the overall work intensity is not high, and the safety is high. The maintenance cost of machine consumables and replacement consumables only includes the cost of replacing the roller brush, disk brush, organ cover and straw. Other parts can generally be used for a long time. Consumables There are no special non-standard components in the product, and there is no problem of stuck neck, which can be purchased or customized according to the market price.
本发明的工作原理及使用流程:使用时,通过设置的扫吸小车15,使用时通过龙门1、滑动杆6和控制机箱11内部的控制机构,带动扫吸小车15移动至火车车皮内部的正中心位置后,通过扫吸小车15内部的液压泵25带动设置在扫吸小车15下端的滚刷21和盘刷22进行高速转动,从而对火车车皮的内部底端的余煤进行清扫,并通过设置在龙门1一侧的集尘箱27内部的负压吸尘装置对余煤进行收集,且在扫吸小车15收到了其四壁何处将要接触火车车皮的信号,上传至地面设置的控制终端,地面的控制终端再控制电动机、第一电动机4和第二电动机8对扫吸小车15的位置进行控制,且地面的控制终端硬件拟采用单板机,其核心是基于人工智能的算法,基于机器学习的深度学习机制来实现。通过对大量车辆信息的深度学习,信令控制机构能自适应不同的现场环境,获取最佳的清扫效果,以此获得技术上的优势和企业的市场竞争力,从而有效的避免了目前现有的火车车皮余煤清扫方式大部分为人工清扫,人工清扫的方式具有环境差、成本高和质量低等缺点,而现有的火车车皮清扫设备均未能实现半自动,运行成本太高的问题,通过设置的风琴罩26,使用时通过风琴罩26将吸入扫吸小车15内部的余煤送入集尘箱27的内部进行集中处理,且风琴罩26为可伸缩式结构,大大方便了余煤的运输过程,且余煤不在扫吸小车15内部进行储存,降低了整体成本,又大大减轻了扫吸小车的重量,通过设置的降尘箱,降尘箱置于扫吸小车15外部的地面上,倾倒余煤较为安全和环保,且在降尘箱外部加装一台降尘装置,从而在余煤传送时对周围的空气进行降尘处理,使之更加环保,通过设置在扫吸小车15四周表面的超声波测距传感器28,以实现对扫吸小车15在火车车皮内部的位置进行感知,从而将扫吸小车15停在火车车皮的最中心位置作为扫吸小车15的起始位置,对火车车皮进行清扫,通过设置在扫吸小车15内部底端的传感器,当吊装机构对扫吸小车15进行下放时,通过传感器感知扫吸小车15是否接触火车车皮的内部底端,当刚刚接触时,吊装机构停止对扫吸小车15的下放,通过龙门1内部设置的第一电动机4,使用时通过第一电动机4带动第一螺纹丝杆5进行转动,从而带动螺纹连接在第一螺纹丝杆5表面的滑动杆6可以在龙门1之间随意滑动,从而实现下端的扫吸小车15的X轴的滑动,通过设置在滑动杆6内部的第二电动机8带动第二螺纹丝杆9进行转动,从而带动螺纹连接在第二螺纹丝杆9表面的滑动块10和下端的扫吸小车15可以左右滑动,从而实现扫吸小车15的Y轴的滑动,通过设置的控制机箱11、吊环13和钢索12,使用时通过控制机箱11内部的电动机带动主齿轮16进行转动,从而带动和主齿轮16相互啮合的从动齿轮17和另一侧的收卷转轴18进行转动,从动齿轮17带动另一侧的另一个收卷转轴18进行转动,从而带动收卷转轴18对钢索12进行收卷,且两侧的两个收卷转轴18同时对四个钢索12进行收卷,从而保证了在对下端的扫吸小车15进行吊装时扫吸小车15四角的稳定性,通过设置的固定块14,使用时通过固定块14对吊环12和扫吸小车15之间进行固定,当扫吸小车15出现故障时,可以对固定块14上的固定螺钉进行拆卸,从而立即更换新的扫吸小车15进行使用,使用时更加方便快捷,本发明的火车车皮余煤自动清扫机实现自动化后,一台扫煤机的人工成本仅为2-3名一般工人的工资,而且这些工人不需要拥有任何特殊的技能,清扫的难度很低、耗时很短,整体的工作强度不高,安全性较高,机器耗材和更换耗材的维护成本仅包含更换滚刷、盘刷、风琴罩和吸管的费用,其他部件一般均可以长期使用,耗材中不存在特殊的非标元器件,不存在卡脖子问题,均可按照市场价购买或定制。The working principle and use process of the present invention: when in use, the sweeping and
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115675375A (en) * | 2022-11-14 | 2023-02-03 | 中车南京浦镇车辆有限公司 | Sealant removing equipment for urban rail vehicle side wall |
| CN116331151A (en) * | 2022-12-30 | 2023-06-27 | 新兴铸管股份有限公司 | Train carriage sweeper |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115675375A (en) * | 2022-11-14 | 2023-02-03 | 中车南京浦镇车辆有限公司 | Sealant removing equipment for urban rail vehicle side wall |
| CN116331151A (en) * | 2022-12-30 | 2023-06-27 | 新兴铸管股份有限公司 | Train carriage sweeper |
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