CN114854140B - Preparation method of copper calcium titanate nanowire/polystyrene composite material - Google Patents
Preparation method of copper calcium titanate nanowire/polystyrene composite material Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 81
- 239000002070 nanowire Substances 0.000 title claims abstract description 58
- HAUBPZADNMBYMB-UHFFFAOYSA-N calcium copper Chemical compound [Ca].[Cu] HAUBPZADNMBYMB-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000004793 Polystyrene Substances 0.000 title claims abstract description 27
- 229920002223 polystyrene Polymers 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims description 18
- 229920005669 high impact polystyrene Polymers 0.000 claims abstract description 55
- 239000004797 high-impact polystyrene Substances 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000002904 solvent Substances 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 32
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical group CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000005457 ice water Substances 0.000 claims description 7
- 229910021529 ammonia Inorganic materials 0.000 claims description 6
- 159000000007 calcium salts Chemical class 0.000 claims description 6
- 150000001879 copper Chemical class 0.000 claims description 6
- GROMGGTZECPEKN-UHFFFAOYSA-N sodium metatitanate Chemical compound [Na+].[Na+].[O-][Ti](=O)O[Ti](=O)O[Ti]([O-])=O GROMGGTZECPEKN-UHFFFAOYSA-N 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical group [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical group [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 2
- 239000002243 precursor Substances 0.000 claims description 2
- 238000002791 soaking Methods 0.000 claims description 2
- 238000009210 therapy by ultrasound Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 14
- 238000002156 mixing Methods 0.000 abstract description 7
- 239000003990 capacitor Substances 0.000 abstract description 6
- 238000004146 energy storage Methods 0.000 abstract description 6
- 239000002114 nanocomposite Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 30
- 239000000945 filler Substances 0.000 description 16
- 239000000843 powder Substances 0.000 description 16
- 239000008367 deionised water Substances 0.000 description 15
- 229910021641 deionized water Inorganic materials 0.000 description 15
- 239000000919 ceramic Substances 0.000 description 14
- 239000010936 titanium Substances 0.000 description 12
- 238000001027 hydrothermal synthesis Methods 0.000 description 11
- 230000007935 neutral effect Effects 0.000 description 11
- 239000011734 sodium Substances 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 230000015556 catabolic process Effects 0.000 description 7
- 230000010287 polarization Effects 0.000 description 7
- 229910002113 barium titanate Inorganic materials 0.000 description 6
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- ZHJGWYRLJUCMRT-UHFFFAOYSA-N 5-[6-[(4-methylpiperazin-1-yl)methyl]benzimidazol-1-yl]-3-[1-[2-(trifluoromethyl)phenyl]ethoxy]thiophene-2-carboxamide Chemical compound C=1C=CC=C(C(F)(F)F)C=1C(C)OC(=C(S1)C(N)=O)C=C1N(C1=C2)C=NC1=CC=C2CN1CCN(C)CC1 ZHJGWYRLJUCMRT-UHFFFAOYSA-N 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000001291 vacuum drying Methods 0.000 description 5
- 239000002033 PVDF binder Substances 0.000 description 4
- 239000003989 dielectric material Substances 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- 229910004247 CaCu Inorganic materials 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005325 percolation Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
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- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- NKZSPGSOXYXWQA-UHFFFAOYSA-N dioxido(oxo)titanium;lead(2+) Chemical compound [Pb+2].[O-][Ti]([O-])=O NKZSPGSOXYXWQA-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000012767 functional filler Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 239000002135 nanosheet Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- CZXRMHUWVGPWRM-UHFFFAOYSA-N strontium;barium(2+);oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[Ti+4].[Sr+2].[Ba+2] CZXRMHUWVGPWRM-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/08—Oxygen-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/004—Additives being defined by their length
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
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Abstract
本发明公开了一种钛酸铜钙纳米线/聚苯乙烯复合材料的制备方法,属于纳米复合材料技术领域;将钛酸铜钙纳米线与聚苯乙烯溶于溶剂中并搅拌,之后干燥、脱膜,即得所述钛酸铜钙纳米线/聚苯乙烯复合材料;本发明通过溶液混合法将钛酸铜钙纳米线与高抗冲聚苯乙烯在溶剂中充分混合得到CCTO‑NWs/HIPS复合材料,使用本发明方法制备的CCTO‑NWs/HIPS复合材料,与纯HIPS相比,其介电常数值得到了大幅提高,且同时保持了较低的介电损耗,是一种环保友好材料,在高储能电容器、集成电路等领域具有广阔的应用前景。
The invention discloses a method for preparing a copper calcium titanate nanowire/polystyrene composite material, which belongs to the technical field of nanocomposite materials; the copper calcium titanate nanowire and polystyrene are dissolved in a solvent and stirred, and then dried and The film is removed to obtain the copper calcium titanate nanowire/polystyrene composite material; the present invention fully mixes the copper calcium titanate nanowire and high impact polystyrene in a solvent through a solution mixing method to obtain CCTO-NWs/ HIPS composite material. Compared with pure HIPS, the dielectric constant value of the CCTO‑NWs/HIPS composite material prepared by the method of the present invention is greatly improved, and at the same time, the dielectric loss is maintained low. It is an environmentally friendly material. , has broad application prospects in fields such as high energy storage capacitors and integrated circuits.
Description
技术领域Technical field
本发明属于纳米复合材料技术领域,具体涉及一种钛酸铜钙纳米线/聚苯乙烯复合材料的制备方法。The invention belongs to the technical field of nanocomposite materials, and specifically relates to a preparation method of copper calcium titanate nanowire/polystyrene composite material.
背景技术Background technique
有效的大容量储能技术是当前智能电网、混合动力汽车、新能源发电、脉冲功率系统等发展的关键技术,现有的储能技术包括介质电容器、超级电容器和燃料电池等,其中介质电容器由于其快速的充放电速率产生的高功率密度和超长循环寿命而具有无可比拟的优势,也由于不涉及电化学反应使其更安全、可靠、环保,从而极大促进其在电力电子领域的广泛应用。构成介质电容器的核心是电介质材料,高介电常数是获得高储能性能的途径之一。一些铁电陶瓷具有高介电常数,但是单一陶瓷材料质硬、工艺复杂、烧结耗能等使其利用受到多方掣肘,将铁电陶瓷与聚合物复合,可综合无机材料的高介电及聚合物的高击穿、低损耗、易加工成膜实现规模化生产等优点而受到广泛关注。Effective large-capacity energy storage technology is a key technology for the current development of smart grids, hybrid vehicles, new energy power generation, pulse power systems, etc. Existing energy storage technologies include dielectric capacitors, supercapacitors and fuel cells, among which dielectric capacitors are Its rapid charge and discharge rate produces high power density and ultra-long cycle life and has unparalleled advantages. It also does not involve electrochemical reactions, making it safer, more reliable and environmentally friendly, thus greatly promoting its application in the field of power electronics. widely used. The core of the dielectric capacitor is the dielectric material, and high dielectric constant is one of the ways to obtain high energy storage performance. Some ferroelectric ceramics have high dielectric constants, but the use of a single ceramic material is restricted by the hardness, complex process, and energy consumption of sintering. Composite ferroelectric ceramics with polymers can combine the high dielectric and polymerization of inorganic materials. It has attracted widespread attention due to its advantages such as high breakdown, low loss, and easy processing into films to achieve large-scale production.
目前陶瓷/聚合物高介电复合材料中的填料一般选用具有较高介电常数及较低介电损耗的具有钙钛矿结构的钛酸钡(BaTiO3)系、钛酸铅(PbTiO3)系,或近年报道的钛酸铜钙(CaCu3Ti4O12,CCTO)铁电陶瓷粉体,其复合材料介电常数通常能增加到聚合物基体的几倍到十几倍。但这类复合材料中的陶瓷粒子添加量往往较高,而且即便当陶瓷粒子体积分数达到70%以上,常温下复合材料介电常数一般仍难以超过100。复合材料中过多的陶瓷添加量极易造成介电损耗增大,且加工性能、力学性能和耐击穿性能降低。近期研究发现,具有大长径比的陶瓷纳米填料,如一维纳米纤维和二维纳米片,由于在基体中可形成大量的微电容器,且相互搭接可增加击穿期间电树枝形成的路径弯曲度,相对于球形纳米颗粒来说,更适用于提高介电常数和击穿场强,从而可使综合性能实现飞跃式提高。目前纳米线陶瓷的商品化产品很少,难以实时获得像陶瓷颗粒那样各种粒径、性能稳定的填料。At present, the fillers in ceramic/polymer high-dielectric composite materials generally use barium titanate (BaTiO 3 ) series and lead titanate (PbTiO 3 ) with perovskite structure, which have higher dielectric constant and lower dielectric loss. system, or the calcium copper titanate (CaCu 3 Ti 4 O 12 , CCTO) ferroelectric ceramic powder reported in recent years, the dielectric constant of the composite material can usually increase from several to more than ten times that of the polymer matrix. However, the amount of ceramic particles added in this type of composite material is often high, and even when the volume fraction of ceramic particles reaches more than 70%, the dielectric constant of the composite material is generally difficult to exceed 100 at room temperature. Excessive ceramic addition in composite materials can easily increase dielectric loss and reduce processing performance, mechanical properties and breakdown resistance. Recent studies have found that ceramic nanofillers with large aspect ratios, such as one-dimensional nanofibers and two-dimensional nanosheets, can form a large number of microcapacitors in the matrix, and overlapping each other can increase the path bending of electrical tree formation during breakdown. Compared with spherical nanoparticles, they are more suitable for increasing the dielectric constant and breakdown field strength, thereby achieving a leap in overall performance. At present, there are few commercialized products of nanowire ceramics, and it is difficult to obtain fillers with various particle sizes and stable properties like ceramic particles in real time.
CaCu3Ti4O12(CCTO)是一种高介电常数的陶瓷材料,2000年杜邦实验室的Subramanian首先发现CCTO的巨介电特性,常温下CCTO陶瓷的介电常数能超过104。CCTO因化学性质稳定,具有良好的温度稳定性,在较宽的频率范围始终保持较低的介电损耗而在电容器、电子设备中具有诱人的应用潜力。但目前CCTO商品化产品较少,尤其是具有更优异介电性能的CCTO纳米线(CCTO-NWs)基本没有商品化产品。高抗冲聚苯乙烯(HIPS)是一种低成本聚合物,具有易于加工、良好的韧性、环保性优等特性。中国专利CN101712784B介绍了一种核壳结构填料/聚合物复合材料,其核壳填料为金属包覆陶瓷颗粒而形成的,陶瓷颗粒包括钛酸铜钙(CCTO)、钛酸钡(BT)、钛酸锶钡(BST),金属包括银、钴、铜、铝,聚合物为聚偏氟乙稀(PVDF)及其共聚物、聚丙烯(PP)、聚乙烯(PE)、聚甲基丙烯酸甲酯(PMMA)中的一种。实施例中,制备了BT@Ag/PVDF复合材料,其介电常数最大值为183,较单纯添加BT填料的复合材料介电常数提高了80%,但其介电损耗为0.2左右,仍然较大。CaCu 3 Ti 4 O 12 (CCTO) is a high dielectric constant ceramic material. In 2000, Subramanian of DuPont Laboratory first discovered the giant dielectric properties of CCTO. The dielectric constant of CCTO ceramics can exceed 10 4 at room temperature. CCTO has attractive application potential in capacitors and electronic equipment due to its stable chemical properties, good temperature stability, and consistently low dielectric loss over a wide frequency range. However, there are currently few commercialized CCTO products, especially CCTO nanowires (CCTO-NWs) with better dielectric properties. There are basically no commercialized products. High-impact polystyrene (HIPS) is a low-cost polymer that is easy to process, has good toughness, and is environmentally friendly. Chinese patent CN101712784B introduces a core-shell structure filler/polymer composite material. The core-shell filler is formed by metal-coated ceramic particles. The ceramic particles include copper calcium titanate (CCTO), barium titanate (BT), titanium Barium strontium oxide (BST), metals include silver, cobalt, copper, aluminum, polymers include polyvinylidene fluoride (PVDF) and its copolymers, polypropylene (PP), polyethylene (PE), polymethacrylate One of the esters (PMMA). In the embodiment, a BT@Ag/PVDF composite material was prepared. Its maximum dielectric constant is 183, which is 80% higher than that of the composite material simply adding BT filler. However, its dielectric loss is about 0.2, which is still higher than that of the composite material simply adding BT filler. big.
目前尚未查到利用HIPS为基体,以CCTO-NWs为填料的复合材料制备方案。At present, there is no plan to prepare composite materials using HIPS as the matrix and CCTO-NWs as the filler.
发明内容Contents of the invention
为解决现有技术中的上述问题,本发明提供了一种钛酸铜钙纳米线/聚苯乙烯复合材料的制备方法。In order to solve the above problems in the prior art, the present invention provides a preparation method of copper calcium titanate nanowire/polystyrene composite material.
为实现上述目的,本发明提供了如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
本发明提供了一种钛酸铜钙纳米线/聚苯乙烯复合材料的制备方法,包括以下步骤:将钛酸铜钙纳米线与聚苯乙烯溶于溶剂中并搅拌,之后干燥、脱膜,即得所述钛酸铜钙纳米线/聚苯乙烯复合材料。The invention provides a method for preparing a copper calcium titanate nanowire/polystyrene composite material, which includes the following steps: dissolving the copper calcium titanate nanowire and polystyrene in a solvent and stirring, followed by drying and stripping; That is, the copper calcium titanate nanowire/polystyrene composite material is obtained.
进一步地,所述钛酸铜钙纳米线的制备方法为两步水热法,具体为:Further, the preparation method of the copper calcium titanate nanowire is a two-step hydrothermal method, specifically:
(1)将二氧化钛和氢氧化钠溶液加热得到前驱体钛酸钠纳米线;(1) Heating titanium dioxide and sodium hydroxide solutions to obtain precursor sodium titanate nanowires;
(2)将所述钛酸钠纳米线与铜盐、钙盐和氨水混合并加热,之后煅烧,再在酸中浸泡,然后洗涤、干燥,即得所述钛酸铜钙纳米线。(2) Mix and heat the sodium titanate nanowires with copper salt, calcium salt and ammonia water, then calcine, soak in acid, then wash and dry to obtain the copper calcium titanate nanowires.
进一步地,步骤(1)中,所述加热温度为180~240℃,时间为12~36h;所述氢氧化钠溶液的浓度为6mol/L;步骤(2)中,所述加热温度为140~160℃、时间为1~10h,所述煅烧具体为以30~50℃/min的速率升温至700~900℃,保温1~6h。Further, in step (1), the heating temperature is 180~240°C and the time is 12~36h; the concentration of the sodium hydroxide solution is 6mol/L; in step (2), the heating temperature is 140°C. ~160°C, and the time is 1~10h. The calcination specifically includes heating up to 700~900°C at a rate of 30~50°C/min and keeping the temperature for 1~6h.
进一步地,步骤(1)中,所述二氧化钛和氢氧化钠的摩尔比为3∶2;步骤(2)中,所述铜盐为硝酸铜,所述钙盐为硝酸钙,所述钛酸钠纳米线与铜盐和钙盐的摩尔比为4∶12∶3;所述酸为浓度为0.1~1.0M的盐酸,所述浸泡时间为5~10h。Further, in step (1), the molar ratio of titanium dioxide and sodium hydroxide is 3:2; in step (2), the copper salt is copper nitrate, the calcium salt is calcium nitrate, and the titanate The molar ratio of sodium nanowires to copper salt and calcium salt is 4:12:3; the acid is hydrochloric acid with a concentration of 0.1 to 1.0 M, and the soaking time is 5 to 10 hours.
两步水热法合成的CCTO-NWs,工艺简单、成本低廉,通过控制工艺参数,可以获得具有特定直径、长度的纳米线。CCTO-NWs synthesized by a two-step hydrothermal method have a simple process and low cost. By controlling the process parameters, nanowires with specific diameters and lengths can be obtained.
采用本发明的两步水热法得到的钛酸铜钙纳米线的直径为50-200nm,长度为6-35μm。The copper calcium titanate nanowires obtained by the two-step hydrothermal method of the present invention have a diameter of 50-200 nm and a length of 6-35 μm.
进一步地,所述溶剂为N,N-二甲基乙酰胺;所述钛酸铜钙纳米线的体积为钛酸铜钙纳米线和聚苯乙烯总体积的50%及以下。Further, the solvent is N,N-dimethylacetamide; the volume of the copper calcium titanate nanowire is 50% or less of the total volume of the copper calcium titanate nanowire and polystyrene.
进一步地,所述搅拌在20~30℃下进行;所述搅拌后还包括超声处理0.5~5h的操作。Further, the stirring is performed at 20 to 30°C; the stirring also includes ultrasonic treatment for 0.5 to 5 hours.
进一步地,所述干燥温度为50~80℃,时间为0.5~5h。Further, the drying temperature is 50-80°C and the drying time is 0.5-5h.
进一步地,所述脱膜在冰水中进行。Further, the defilming was performed in ice water.
本发明还提供了一种根据上述所述的制备方法制备得到的钛酸铜钙纳米线/聚苯乙烯复合材料。The invention also provides a copper calcium titanate nanowire/polystyrene composite material prepared according to the above-mentioned preparation method.
本发明的原理:聚合物基复合材料的介电性能主要与基体、填料及两者间的界面相容性密切相关。其中功能填料是关键组分,其结构、形貌、表面性能等起决定性作用。本发明制备得到的CCTO-NWs的长径比高,利于在复合材料中相互搭接可增加击穿期间电树枝形成的路径弯曲度从而提高击穿场强,利用其做填料可以使复合材料渗流阈值更低,在保持较低介电损耗的情况下,提高复合材料的介电常数,从而获得综合性能优良的CCTO-NWs/HIPS复合材料。Principle of the present invention: The dielectric properties of polymer-based composite materials are mainly closely related to the matrix, the filler, and the interface compatibility between the two. Among them, functional fillers are key components, and their structure, morphology, surface properties, etc. play a decisive role. The CCTO-NWs prepared by the present invention have a high aspect ratio, which is conducive to mutual overlap in composite materials, can increase the curvature of the path formed by electrical tree branches during breakdown, thereby increasing the breakdown field strength, and using them as fillers can make composite materials seep. The threshold value is lower, and the dielectric constant of the composite material is increased while maintaining low dielectric loss, thereby obtaining a CCTO-NWs/HIPS composite material with excellent comprehensive properties.
本发明从陶瓷纳米线的制备工艺、复合材料制备工艺、改性填料形貌及分布状态、界面设计和控制等方面进行研究,首先采用普通易得、价格低廉的原料,通过两步水热法制备线型钛酸铜钙,调整反应温度及反应时间可控制纳米线的长径比;以制备的CCTO-NWs作为填料,采用HIPS作为基体,调整填料与基体的体积比,制备CCTO-NWs/HIPS复合介电材料,得到的复合材料渗流阈值较低,介电常数提高、损耗降低。The present invention conducts research on the preparation process of ceramic nanowires, composite material preparation process, modified filler morphology and distribution state, interface design and control, etc. First, it uses common, easily available and low-price raw materials, and uses a two-step hydrothermal method. Prepare linear calcium copper titanate, and adjust the reaction temperature and reaction time to control the aspect ratio of the nanowires; use the prepared CCTO-NWs as filler, use HIPS as the matrix, adjust the volume ratio of filler to matrix, and prepare CCTO-NWs/ HIPS composite dielectric material, the resulting composite material has a lower percolation threshold, increased dielectric constant and reduced loss.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明利用CCTO-NWs与HIPS复合制备CCTO-NWs/HIPS复合材料,与CCTO纳米颗粒相比,线性填料较颗粒填料比表面积增大,纳米线与聚合物复合增多了填料与基体之间的接触界面,界面比例增大使界面极化更显著,有利于提高介电常数,同时,在提高击穿场强和降低介电损耗方面也有优异的表现,从而使得本发明制备得到的复合材料有效地提高了介电常数,同时保持了较低的介电损耗。并且,CCTO-NWs可使复合材料在更低的添加量下达到渗流阈值,可以明显改善介电材料的力学性能。The present invention uses CCTO-NWs and HIPS to composite to prepare CCTO-NWs/HIPS composite materials. Compared with CCTO nanoparticles, the linear filler has a larger specific surface area than the granular filler, and the composite of nanowires and polymers increases the contact between the filler and the matrix. Interface, the increase in the interface ratio makes the interface polarization more significant, which is beneficial to improving the dielectric constant. At the same time, it also has excellent performance in increasing the breakdown field strength and reducing the dielectric loss, so that the composite material prepared by the present invention can effectively improve the The dielectric constant is improved while maintaining low dielectric loss. Moreover, CCTO-NWs can enable composite materials to reach the percolation threshold at a lower addition amount, which can significantly improve the mechanical properties of dielectric materials.
本发明通过溶液混合法将钛酸铜钙纳米线与高抗冲聚苯乙烯在溶剂中充分混合得到CCTO-NWs/HIPS复合材料,采用本发明的方法制备的复合材料与纯HIPS相比,1Hz时,介电常数由纯HIPS的4.21提高到74.15,保持较低的介电损耗(0.127);100Hz时,介电常数由纯HIPS的3.42提高到61.63,同时保持较低的介电损耗(0.072)。该复合材料有利于满足当下电子器件对高介电常数介质材料的需求,推动电子器件向更高储能密度方向发展,是一种环保友好材料,在高储能电容器、集成电路等领域具有广阔的应用前景。The present invention fully mixes copper calcium titanate nanowires and high-impact polystyrene in a solvent through a solution mixing method to obtain a CCTO-NWs/HIPS composite material. Compared with pure HIPS, the composite material prepared by the method of the present invention has a 1Hz At 100 Hz, the dielectric constant increases from 4.21 of pure HIPS to 74.15, maintaining a low dielectric loss (0.127); at 100 Hz, the dielectric constant increases from 3.42 of pure HIPS to 61.63, while maintaining a low dielectric loss (0.072 ). This composite material is conducive to meeting the current demand for high dielectric constant dielectric materials in electronic devices and promotes the development of electronic devices towards higher energy storage density. It is an environmentally friendly material and has broad application in the fields of high energy storage capacitors and integrated circuits. application prospects.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the drawings of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1中,(a)~(e)分别为实施例1~5制备得到的CCTO-NWs的扫描电镜图;In Figure 1, (a) to (e) are scanning electron microscope images of CCTO-NWs prepared in Examples 1 to 5 respectively;
图2为实施例1~5制备出的CCTO-NWs的X射线衍射图;Figure 2 is the X-ray diffraction pattern of CCTO-NWs prepared in Examples 1 to 5;
图3中,(a)~(f)分别为纯HIPS与实施例1~5(对应图中实例1-5)制得的CCTO-NWs/HIPS复合材料的断面扫描电镜图;In Figure 3, (a) to (f) are the cross-sectional scanning electron microscope images of pure HIPS and CCTO-NWs/HIPS composite materials prepared in Examples 1 to 5 (corresponding to Examples 1-5 in the figure) respectively;
图4为实施例1~5(对应图中实例1-5)制得的CCTO-NWs/HIPS复合材料以及纯HIPS在室温下的介电常数以及介电损耗与频率的关系图。Figure 4 is a diagram showing the relationship between dielectric constant and dielectric loss at room temperature of CCTO-NWs/HIPS composite materials and pure HIPS prepared in Examples 1 to 5 (corresponding to Examples 1-5 in the figure).
具体实施方式Detailed ways
现详细说明本发明的多种示例性实施方式,该详细说明不应认为是对本发明的限制,而应理解为是对本发明的某些方面、特性和实施方案的更详细的描述。应理解本发明中所述的术语仅仅是为描述特别的实施方式,并非用于限制本发明。Various exemplary embodiments of the invention will now be described in detail. This detailed description should not be construed as limitations of the invention, but rather as a more detailed description of certain aspects, features and embodiments of the invention. It should be understood that the terms used in the present invention are only used to describe particular embodiments and are not intended to limit the present invention.
另外,对于本发明中的数值范围,应理解为还具体公开了该范围的上限和下限之间的每个中间值。在任何陈述值或陈述范围内的中间值以及任何其他陈述值或在所述范围内的中间值之间的每个较小的范围也包括在本发明内。这些较小范围的上限和下限可独立地包括或排除在范围内。In addition, for numerical ranges in the present invention, it should be understood that every intermediate value between the upper and lower limits of the range is also specifically disclosed. Every smaller range between any stated value or value intermediate within a stated range and any other stated value or value intermediate within a stated range is also included within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded from the range.
除非另有说明,否则本文使用的所有技术和科学术语具有本发明所述领域的常规技术人员通常理解的相同含义。虽然本发明仅描述了优选的方法和材料,但是在本发明的实施或测试中也可以使用与本文所述相似或等同的任何方法和材料。本说明书中提到的所有文献通过引用并入,用以公开和描述与所述文献相关的方法和/或材料。在与任何并入的文献冲突时,以本说明书的内容为准。Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only the preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the invention. All documents mentioned in this specification are incorporated by reference to disclose and describe the methods and/or materials in connection with which the documents relate. In the event of conflict with any incorporated document, the contents of this specification shall prevail.
在不背离本发明的范围或精神的情况下,可对本发明说明书的具体实施方式做多种改进和变化,这对本领域技术人员而言是显而易见的。由本发明的说明书得到的其他实施方式对技术人员而言是显而易见的。本发明说明书和实施例仅是示例性的。It will be apparent to those skilled in the art that various modifications and changes can be made to the specific embodiments described herein without departing from the scope or spirit of the invention. Other embodiments will be apparent to the skilled person from the description of the invention. The specification and examples of the present invention are exemplary only.
关于本文中所使用的“包含”、“包括”、“具有”、“含有”等等,均为开放性的用语,即意指包含但不限于。The words "includes", "includes", "has", "contains", etc. used in this article are all open terms, which mean including but not limited to.
实施例1Example 1
钛酸铜钙纳米线/聚苯乙烯复合材料的制备,步骤如下:Preparation of copper calcium titanate nanowire/polystyrene composite material, the steps are as follows:
1.采用两步水热法制备CCTO-NWs,步骤如下:1. Use a two-step hydrothermal method to prepare CCTO-NWs. The steps are as follows:
(1)称取50.3g TiO2通过搅拌均匀分散于70mL 6M的NaOH溶液中,搅拌均匀之后,将混合液转移到100mL的反应釜内衬中,180℃水热反应24小时,用去离子水洗涤至中性,烘干得到钛酸钠纳米线(Na2Ti3O7纳米线)。(1) Weigh 50.3g TiO 2 and disperse it evenly in 70mL 6M NaOH solution by stirring. After stirring evenly, transfer the mixture to the lining of a 100mL reactor and conduct a hydrothermal reaction at 180°C for 24 hours. Use deionized water Wash until neutral and dry to obtain sodium titanate nanowires (Na 2 Ti 3 O 7 nanowires).
(2)将1.2g Na2Ti3O7纳米线、2.9g三水硝酸铜、0.7g四水硝酸钙混合搅拌均匀;缓慢加入1mL浓度为25wt%的氨水再搅拌0.5小时,置于反应釜中150℃反应10小时。(2) Mix 1.2g Na 2 Ti 3 O 7 nanowires, 2.9g copper nitrate trihydrate, and 0.7g calcium nitrate tetrahydrate and stir evenly; slowly add 1 mL of ammonia with a concentration of 25 wt%, stir for another 0.5 hours, and place in the reaction kettle React at 150°C for 10 hours.
(3)将步骤(2)所得产物用去离子水洗涤至中性后烘干,放入坩埚中在马弗炉内以30℃/min的速率升温至700℃恒温6小时,之后浸泡在0.1M的盐酸中10小时后用去离子水洗涤至中性,烘干即得到CCTO-NWs。(3) Wash the product obtained in step (2) with deionized water until neutral, dry it, put it into a crucible and heat it to 700°C in a muffle furnace at a rate of 30°C/min for 6 hours, and then soak it in 0.1 M in hydrochloric acid for 10 hours, washed with deionized water until neutral, and dried to obtain CCTO-NWs.
2.采用溶液混合法制备CCTO-NWs/HIPS复合薄膜,具体步骤如下:2. Use solution mixing method to prepare CCTO-NWs/HIPS composite film. The specific steps are as follows:
(1)称取1.89克HIPS(聚苯乙烯)加入N,N-二甲基乙酰胺中,搅拌溶解。(1) Weigh 1.89 grams of HIPS (polystyrene) and add it to N,N-dimethylacetamide, stir to dissolve.
(2)称取0.59克CCTO-NWs粉末(CCTO-NWs粉末占HIPS与CCTO-NWs粉末总体积的10%)加入步骤(1)所得溶液中,充分搅拌均匀。(2) Weigh 0.59 grams of CCTO-NWs powder (CCTO-NWs powder accounts for 10% of the total volume of HIPS and CCTO-NWs powder) and add it to the solution obtained in step (1), and stir thoroughly.
(3)将步骤(2)所得溶液超声0.5小时,边超声边加冰块,水温保持25℃,使溶液混合更均匀,得到复合材料溶液。(3) Ultrasonicate the solution obtained in step (2) for 0.5 hours, add ice cubes while ultrasonic, and keep the water temperature at 25°C to mix the solution more uniformly to obtain a composite material solution.
(4)将步骤(3)所得复合材料溶液倒入培养皿中,放入真空干燥箱50℃烘干5小时。(4) Pour the composite material solution obtained in step (3) into a petri dish and place it in a vacuum drying oven to dry at 50°C for 5 hours.
(5)将培养皿放入冰水中,对材料进行脱膜处理,用蒸馏水冲洗干净并干燥得到CCTO-NWs/HIPS复合材料。(5) Place the petri dish into ice water, remove the film from the material, rinse it with distilled water and dry it to obtain the CCTO-NWs/HIPS composite material.
对本实施例制备得到的CCTO-NWs/HIPS复合材料进行镀铜处理,50℃极化后测试介电性能。The CCTO-NWs/HIPS composite material prepared in this example was copper plated, and the dielectric properties were tested after polarization at 50°C.
实施例2Example 2
钛酸铜钙纳米线/聚苯乙烯复合材料的制备,步骤如下:Preparation of copper calcium titanate nanowire/polystyrene composite material, the steps are as follows:
1.采用两步水热法制备CCTO-NWs,步骤如下:1. Use a two-step hydrothermal method to prepare CCTO-NWs. The steps are as follows:
(1)称取50.3g TiO2通过搅拌均匀分散于70mL 6M的NaOH溶液中搅拌均匀之后,将混合液转移到100mL的反应釜内衬中,200℃水热反应12小时,用去离子水洗涤至中性,烘干得到Na2Ti3O7纳米线。(1) Weigh 50.3g TiO 2 and disperse it evenly in 70mL 6M NaOH solution. After stirring evenly, transfer the mixture to the lining of a 100mL reactor, react hydrothermally at 200°C for 12 hours, and wash with deionized water. to neutrality, and then dried to obtain Na 2 Ti 3 O 7 nanowires.
(2)将1.2g Na2Ti3O7纳米线、2.9g三水硝酸铜、0.7g四水硝酸钙混合搅拌均匀;缓慢加入1mL浓度为28wt%的氨水再搅拌1小时,置于反应釜中140℃反应7小时。(2) Mix 1.2g Na 2 Ti 3 O 7 nanowires, 2.9g copper nitrate trihydrate, and 0.7g calcium nitrate tetrahydrate and stir evenly; slowly add 1 mL of ammonia with a concentration of 28 wt%, stir for another 1 hour, and place in the reaction kettle React at 140°C for 7 hours.
(3)将步骤(2)所得产物用去离子水洗涤至中性后烘干,放入坩埚中在马弗炉内以35℃/min的速率升温至750℃恒温6小时,之后浸泡在0.3M的盐酸中8小时后用去离子水洗涤至中性,烘干即得到CCTO-NWs。(3) Wash the product obtained in step (2) with deionized water until neutral, dry it, put it into a crucible, heat it to 750°C in a muffle furnace at a rate of 35°C/min for 6 hours, and then soak it in 0.3 M in hydrochloric acid for 8 hours, washed with deionized water until neutral, and dried to obtain CCTO-NWs.
2.采用溶液混合法制备CCTO-NWs/HIPS复合薄膜,步骤如下:2. Use solution mixing method to prepare CCTO-NWs/HIPS composite film. The steps are as follows:
(1)称取1.68克HIPS加入N,N-二甲基乙酰胺中,搅拌溶解。(1) Weigh 1.68 grams of HIPS and add it to N,N-dimethylacetamide, stir to dissolve.
(2)称取1.19克CCTO-NWs粉末(CCTO-NWs粉末占HIPS与CCTO-NWs粉末总体积的20%)加入步骤(1)所得溶液中,充分搅拌均匀。(2) Weigh 1.19 grams of CCTO-NWs powder (CCTO-NWs powder accounts for 20% of the total volume of HIPS and CCTO-NWs powder) and add it to the solution obtained in step (1), and stir thoroughly.
(3)将步骤(2)所得溶液超声1小时,边超声边加冰块,水温保持20℃,使溶液混合更均匀,得到复合材料溶液。(3) Ultrasonicate the solution obtained in step (2) for 1 hour, add ice cubes while ultrasonic, and keep the water temperature at 20°C to mix the solution more uniformly to obtain a composite material solution.
(4)将步骤(3)所得复合材料溶液倒入培养皿中,放入真空干燥箱60℃烘干3小时。(4) Pour the composite material solution obtained in step (3) into a petri dish and place it in a vacuum drying oven to dry at 60°C for 3 hours.
(5)将培养皿放入冰水中,对材料进行脱膜处理,用蒸馏水冲洗干净并干燥得到CCTO-NWs/HIPS复合材料。(5) Put the Petri dish into ice water, remove the film from the material, rinse it with distilled water and dry it to obtain the CCTO-NWs/HIPS composite material.
对本实施例制备得到的CCTO-NWs/HIPS复合材料进行镀铜处理,60℃极化后测试介电性能。The CCTO-NWs/HIPS composite material prepared in this example was copper plated, and the dielectric properties were tested after polarization at 60°C.
实施例3Example 3
钛酸铜钙纳米线/聚苯乙烯复合材料的制备,步骤如下:Preparation of copper calcium titanate nanowire/polystyrene composite material, the steps are as follows:
1.采用两步水热法制备CCTO-NWs,该方法具体包括以下步骤:1. Use a two-step hydrothermal method to prepare CCTO-NWs. This method specifically includes the following steps:
(1)称取50.3g TiO2通过搅拌均匀分散于70mL 6M的NaOH溶液中搅拌均匀之后,将混合液转移到100mL的反应釜内衬中,240℃水热反应36小时,用去离子水洗涤至中性,烘干得到Na2Ti3O7纳米线。(1) Weigh 50.3g TiO 2 and disperse it evenly in 70mL 6M NaOH solution. After stirring evenly, transfer the mixture to the lining of a 100mL reactor, conduct a hydrothermal reaction at 240°C for 36 hours, and wash with deionized water. to neutrality, and then dried to obtain Na 2 Ti 3 O 7 nanowires.
(2)将1.2g Na2Ti3O7纳米线、2.9g三水硝酸铜、0.7g四水硝酸钙混合搅拌均匀;缓慢加入1mL浓度为25wt%的氨水再搅拌0.5小时,置于反应釜中160℃反应1小时。(2) Mix 1.2g Na 2 Ti 3 O 7 nanowires, 2.9g copper nitrate trihydrate, and 0.7g calcium nitrate tetrahydrate and stir evenly; slowly add 1 mL of ammonia with a concentration of 25 wt%, stir for another 0.5 hours, and place in the reaction kettle React at 160°C for 1 hour.
(3)将步骤(2)所得产物用去离子水洗涤至中性后烘干,放入坩埚中在马弗炉内以40℃/min的速率升温至800℃恒温2小时,之后浸泡在0.2M的盐酸中5小时后用去离子水洗涤至中性,烘干即得到CCTO-NWs。(3) Wash the product obtained in step (2) with deionized water until neutral, dry it, put it into a crucible, heat it in a muffle furnace to a constant temperature of 800°C at a rate of 40°C/min for 2 hours, and then soak it in 0.2 M in hydrochloric acid for 5 hours, washed with deionized water until neutral, and dried to obtain CCTO-NWs.
2.采用溶液混合法制备CCTO-NWs/HIPS复合薄膜,步骤如下:2. Use solution mixing method to prepare CCTO-NWs/HIPS composite film. The steps are as follows:
(1)称取1.47克HIPS加入N,N-二甲基乙酰胺中,搅拌溶解。(1) Weigh 1.47 grams of HIPS and add it to N,N-dimethylacetamide, stir to dissolve.
(2)称取1.78克CCTO-NWs粉末(CCTO-NWs粉末占HIPS与CCTO-NWs粉末总体积的30%)加入步骤(1)所得溶液中,充分搅拌均匀。(2) Weigh 1.78 grams of CCTO-NWs powder (CCTO-NWs powder accounts for 30% of the total volume of HIPS and CCTO-NWs powder) and add it to the solution obtained in step (1), and stir thoroughly.
(3)将步骤(2)所得溶液超声2小时,边超声边加冰块,水温保持24℃,使溶液混合更均匀,得到复合材料溶液。(3) Ultrasonicate the solution obtained in step (2) for 2 hours, add ice cubes while ultrasonic, and keep the water temperature at 24°C to mix the solution more uniformly to obtain a composite material solution.
(4)将步骤(3)所得复合材料溶液倒入培养皿中,放入真空干燥箱70℃烘干3小时。(4) Pour the composite material solution obtained in step (3) into a petri dish and place it in a vacuum drying oven to dry at 70°C for 3 hours.
(5)将培养皿放入冰水中,对材料进行脱膜处理,用蒸馏水冲洗干净并干燥得到CCTO-NWs/HIPS复合材料。(5) Place the petri dish into ice water, remove the film from the material, rinse it with distilled water and dry it to obtain the CCTO-NWs/HIPS composite material.
对本实施例制备得到的CCTO-NWs/HIPS复合材料进行镀铜处理,70℃极化后测试介电性能。The CCTO-NWs/HIPS composite material prepared in this example was copper plated, and the dielectric properties were tested after polarization at 70°C.
实施例4Example 4
钛酸铜钙纳米线/聚苯乙烯复合材料的制备,步骤如下:Preparation of copper calcium titanate nanowire/polystyrene composite material, the steps are as follows:
1.采用两步水热法制备CCTO-NWs,步骤如下:1. Use a two-step hydrothermal method to prepare CCTO-NWs. The steps are as follows:
(1)称取50.3g TiO2通过搅拌均匀分散于70mL 6M的NaOH溶液中搅拌均匀之后,将混合液转移到100mL的反应釜内衬中,240℃水热反应12小时,用去离子水洗涤至中性,烘干得到Na2Ti3O7纳米线。(1) Weigh 50.3g TiO 2 and disperse it evenly in 70mL 6M NaOH solution. After stirring evenly, transfer the mixture to the lining of a 100mL reactor, react hydrothermally at 240°C for 12 hours, and wash with deionized water. to neutrality, and then dried to obtain Na 2 Ti 3 O 7 nanowires.
(2)将1.2g Na2Ti3O7纳米线、2.9g三水硝酸铜、0.7g四水硝酸钙混合搅拌均匀;缓慢加入2mL浓度为25wt%的氨水再搅拌2小时,置于反应釜中140℃反应3小时。(2) Mix 1.2g Na 2 Ti 3 O 7 nanowires, 2.9g copper nitrate trihydrate, and 0.7g calcium nitrate tetrahydrate and stir evenly; slowly add 2 mL ammonia with a concentration of 25 wt% and stir for another 2 hours, then place it in the reaction kettle React at 140°C for 3 hours.
(3)将步骤(2)所得产物用去离子水洗涤至中性后烘干,放入坩埚中在马弗炉内以50℃/min的速率升温至900℃恒温1小时,之后浸泡在1M的盐酸中5小时后用去离子水洗涤至中性,烘干即得到CCTO-NWs。(3) Wash the product obtained in step (2) with deionized water until neutral, dry it, put it into a crucible, heat it in a muffle furnace to a constant temperature of 900°C at a rate of 50°C/min for 1 hour, and then soak it in 1M immersed in hydrochloric acid for 5 hours, washed with deionized water until neutral, and dried to obtain CCTO-NWs.
2.采用溶液混合法制备CCTO-NWs/HIPS复合薄膜,步骤如下:2. Use solution mixing method to prepare CCTO-NWs/HIPS composite film. The steps are as follows:
(1)称取1.26克HIPS加入N,N-二甲基乙酰胺中,搅拌溶解。(1) Weigh 1.26 grams of HIPS and add it to N,N-dimethylacetamide, stir to dissolve.
(2)称取2.37克CCTO-NWs粉末(CCTO-NWs粉末占HIPS与CCTO-NWs粉末总体积的40%)加入步骤(1)所得溶液中,充分搅拌均匀。(2) Weigh 2.37 grams of CCTO-NWs powder (CCTO-NWs powder accounts for 40% of the total volume of HIPS and CCTO-NWs powder) and add it to the solution obtained in step (1), and stir thoroughly.
(3)将步骤(2)所得溶液超声3小时,边超声边加冰块,水温保持30℃,使溶液混合更均匀,得到复合材料溶液。(3) Ultrasonicate the solution obtained in step (2) for 3 hours, add ice cubes while ultrasonic, and keep the water temperature at 30°C to mix the solution more uniformly to obtain a composite material solution.
(4)将步骤(3)所得复合材料溶液倒入培养皿中,放入真空干燥箱80℃烘干1小时。(4) Pour the composite material solution obtained in step (3) into a petri dish and place it in a vacuum drying oven to dry at 80°C for 1 hour.
(5)将培养皿放入冰水中,对材料进行脱膜处理,用蒸馏水冲洗干净并干燥得到CCTO-NWs/HIPS复合材料。(5) Put the Petri dish into ice water, remove the film from the material, rinse it with distilled water and dry it to obtain the CCTO-NWs/HIPS composite material.
对本实施例制备得到的CCTO-NWs/HIPS复合材料进行镀铜处理,80℃极化后测试介电性能。The CCTO-NWs/HIPS composite material prepared in this example was copper plated, and the dielectric properties were tested after polarization at 80°C.
实施例5Example 5
钛酸铜钙纳米线/聚苯乙烯复合材料的制备,步骤如下:Preparation of copper calcium titanate nanowire/polystyrene composite material, the steps are as follows:
1.采用两步水热法制备CCTO-NWs,步骤如下:1. Use a two-step hydrothermal method to prepare CCTO-NWs. The steps are as follows:
(1)称取50.3g TiO2通过搅拌均匀分散于70mL 6M的NaOH溶液中搅拌均匀之后,将混合液转移到100mL的反应釜内衬中,220℃水热反应24小时,用去离子水洗涤至中性,烘干得到Na2Ti3O7纳米线。(1) Weigh 50.3g TiO 2 and disperse it evenly in 70mL 6M NaOH solution. After stirring evenly, transfer the mixture to the lining of a 100mL reactor, react hydrothermally at 220°C for 24 hours, and wash with deionized water. to neutrality, and then dried to obtain Na 2 Ti 3 O 7 nanowires.
(2)将1.2g Na2Ti3O7纳米线、2.9g三水硝酸铜、0.7g四水硝酸钙混合搅拌均匀;缓慢加入1mL浓度为28wt%的氨水再搅拌2小时,置于反应釜中155℃反应8小时。(2) Mix 1.2g Na 2 Ti 3 O 7 nanowires, 2.9g copper nitrate trihydrate, and 0.7g calcium nitrate tetrahydrate and stir evenly; slowly add 1mL of ammonia with a concentration of 28wt% and stir for another 2 hours, then place it in the reaction kettle React at 155°C for 8 hours.
(3)将步骤(2)所得产物用去离子水洗涤至中性后烘干,放入坩埚中在马弗炉内以45℃/min的速率升温至800℃恒温3小时,之后浸泡在0.7M的盐酸中8小时后用去离子水洗涤至中性,烘干即得到CCTO-NWs。(3) Wash the product obtained in step (2) with deionized water until neutral, dry it, put it into a crucible, heat it in a muffle furnace to a constant temperature of 800°C at a rate of 45°C/min for 3 hours, and then soak it in 0.7 M in hydrochloric acid for 8 hours, washed with deionized water until neutral, and dried to obtain CCTO-NWs.
2.采用溶液混合法制备CCTO-NWs/HIPS复合薄膜,步骤如下:2. Use solution mixing method to prepare CCTO-NWs/HIPS composite film. The steps are as follows:
(1)称取1.05克HIPS加入N,N-二甲基乙酰胺中,搅拌溶解。(1) Weigh 1.05 grams of HIPS and add it to N,N-dimethylacetamide, stir to dissolve.
(2)称取2.96克CCTO-NWs粉末(CCTO-NWs粉末占HIPS与CCTO-NWs粉末总体积的50%)加入步骤(1)所得溶液中,充分搅拌均匀。(2) Weigh 2.96 grams of CCTO-NWs powder (CCTO-NWs powder accounts for 50% of the total volume of HIPS and CCTO-NWs powder) and add it to the solution obtained in step (1), and stir thoroughly.
(3)将步骤(2)所得溶液超声5小时,边超声边加冰块,水温保持28℃,使溶液混合更均匀,得到复合材料溶液。(3) Ultrasonicate the solution obtained in step (2) for 5 hours, add ice cubes while ultrasonic, and keep the water temperature at 28°C to mix the solution more uniformly to obtain a composite material solution.
(4)将步骤(3)所得复合材料溶液倒入培养皿中,放入真空干燥箱80℃烘干2小时。(4) Pour the composite material solution obtained in step (3) into a petri dish and place it in a vacuum drying oven to dry at 80°C for 2 hours.
(5)将培养皿放入冰水中,对材料进行脱膜处理,用蒸馏水冲洗干净并干燥得到CCTO-NWs/HIPS复合材料。(5) Place the petri dish into ice water, remove the film from the material, rinse it with distilled water and dry it to obtain the CCTO-NWs/HIPS composite material.
对本实施例制备得到的CCTO-NWs/HIPS复合材料进行镀铜处理,80℃极化后测试介电性能。The CCTO-NWs/HIPS composite material prepared in this example was copper plated, and the dielectric properties were tested after polarization at 80°C.
实施例1~5制备得到的CCTO-NWs的扫描电镜图分别如图1(a)~(e)所示,由图中可以看出,各实施例制备得到的CCTO-NWs的直径均分布在50~200nm之间,长度在6~35μm之间,分散较为均匀。The scanning electron microscope images of the CCTO-NWs prepared in Examples 1 to 5 are shown in Figure 1(a) to (e) respectively. It can be seen from the figures that the diameters of the CCTO-NWs prepared in each Example are distributed in Between 50 and 200nm, the length is between 6 and 35μm, and the dispersion is relatively uniform.
实施例1~5制备得到的CCTO-NWs的X射线衍射图如图2所示,由图中可以看出,除CCTO-NWs外无其他杂质峰出现,表明所制备的CCTO-NWs为纯相。The X-ray diffraction pattern of the CCTO-NWs prepared in Examples 1 to 5 is shown in Figure 2. It can be seen from the figure that no other impurity peaks appear except for CCTO-NWs, indicating that the prepared CCTO-NWs are pure phases. .
本发明所采用的HIPS及实施例1~5(对应图中实例1-5)制备得到的CCTO-NWs/HIPS复合材料的断面扫描电镜图分别如图3(a)~(f)所示,由图中可以看出,复合材料中,CCTO-NWs和HIPS充分混合,填料均匀分布在基体中。The cross-sectional scanning electron microscope images of the HIPS used in the present invention and the CCTO-NWs/HIPS composite materials prepared in Examples 1 to 5 (corresponding to Examples 1 to 5 in the figure) are shown in Figure 3(a) to (f) respectively. It can be seen from the figure that in the composite material, CCTO-NWs and HIPS are fully mixed, and the fillers are evenly distributed in the matrix.
对HIPS进行镀铜处理,并测试其介电性能。HIPS及实施例1~5(对应图中实例1-5)制得的CCTO-NWs/HIPS复合材料在室温下测试介电性能所得介电常数以及介电损耗与频率的关系图如图4所示,其中各材料在1Hz和100Hz时的介电常数及介电损耗如表1所示:The HIPS was copper plated and its dielectric properties were tested. Figure 4 shows the relationship between the dielectric constant and the relationship between dielectric loss and frequency obtained by testing the dielectric properties of CCTO-NWs/HIPS composite materials prepared by HIPS and Examples 1 to 5 (corresponding to Examples 1-5 in the figure) at room temperature. The dielectric constant and dielectric loss of each material at 1Hz and 100Hz are shown in Table 1:
表1Table 1
对比例1Comparative example 1
同实施例1,区别在于,将实施例1步骤1(1)中的HIPS替换为聚偏氟乙烯。Same as Example 1, except that the HIPS in step 1(1) of Example 1 is replaced with polyvinylidene fluoride.
对比例2Comparative example 2
同实施例1,区别在于,将实施例1步骤2(2)CCTO-NWs替换为CCTO纳米颗粒。Same as Example 1, except that the CCTO-NWs in step 2(2) of Example 1 are replaced with CCTO nanoparticles.
对比例3Comparative example 3
同实施例1,区别在于,步骤(5)为:将步骤(4)得到的薄膜通过压片机在180℃、10MPa条件下热压5min成型,得到CCTO-NWs/HIPS复合材料。The same as Example 1, except that step (5) is: hot-press the film obtained in step (4) through a tablet press at 180°C and 10 MPa for 5 minutes to obtain a CCTO-NWs/HIPS composite material.
对对比例1~3最终制备得到的复合材料进行镀铜处理,50℃极化后在室温下测试介电性能,对比例1~3制备得到的材料在1Hz时的介电常数分别为12.32、9.42和8.89,介电损耗分别为0.031、0.047和0.028;100Hz时的介电常数分别为10.42、8.53和6.87,介电损耗分别为0.026、0.039和0.021。The composite materials finally prepared in Comparative Examples 1 to 3 were copper plated, and the dielectric properties were tested at room temperature after polarization at 50°C. The dielectric constants of the materials prepared in Comparative Examples 1 to 3 at 1 Hz were respectively 12.32, 9.42 and 8.89, the dielectric losses are 0.031, 0.047 and 0.028 respectively; the dielectric constants at 100Hz are 10.42, 8.53 and 6.87 respectively, and the dielectric losses are 0.026, 0.039 and 0.021 respectively.
以上所述,仅为本发明较佳的具体实施方式,本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above are only preferred specific embodiments of the present invention, and the protection scope of the present invention is not limited thereto. Any person familiar with the technical field shall, within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and Any equivalent substitution or change of the inventive concept shall be covered by the protection scope of the present invention.
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Application publication date: 20220805 Assignee: SHANGHAI RUIJU ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Assignor: Shanghai Polytechnic University Contract record no.: X2024980014462 Denomination of invention: Preparation method of copper calcium titanate nanowire/polystyrene composite material Granted publication date: 20240301 License type: Common License Record date: 20240910 |