CN114589570B - A corner grinding device for the production of metal doors and windows - Google Patents

A corner grinding device for the production of metal doors and windows Download PDF

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Publication number
CN114589570B
CN114589570B CN202210325928.1A CN202210325928A CN114589570B CN 114589570 B CN114589570 B CN 114589570B CN 202210325928 A CN202210325928 A CN 202210325928A CN 114589570 B CN114589570 B CN 114589570B
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China
Prior art keywords
frame body
metal door
polishing
steel ball
gear
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CN202210325928.1A
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Chinese (zh)
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CN114589570A (en
Inventor
赵海峰
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Nantong Haifeng Household Products Co ltd
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Nantong Haifeng Household Products Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a corner polishing device for producing metal doors and windows, which comprises metal door and window frames to be polished and hand-held electric tighteners for shrinking and changing the distance, wherein the two symmetrical side edges of the metal door and window frames are respectively provided with a polisher frame body clung to the metal door and window frames, the two polisher frame bodies are clamped at the two ends of the metal door and window frames through the hand-held electric tighteners, the cross sections of the polisher frame bodies are U-shaped, the opposite inner walls of the polisher frame bodies are respectively provided with two second polishing disks for polishing frames, and the inner side walls of the polisher frame bodies adjacent to the opposite inner walls are respectively provided with a first polishing disk for polishing frames. According to the invention, the first polishing disc and the two second polishing discs are used for polishing the surface of the metal door and window frame body attached to the sander frame body, so that clamping and polishing can be effectively performed simultaneously, and the problem that the clamping part cannot be polished to generate polishing dead angles is avoided.

Description

一种用于金属门窗生产的边角打磨装置A corner grinding device for the production of metal doors and windows

技术领域technical field

本发明涉及门窗打磨技术领域,尤其涉及一种用于金属门窗生产的边角打磨装置。The invention relates to the technical field of door and window grinding, in particular to an edge grinding device used in the production of metal doors and windows.

背景技术Background technique

目前在铝合金的生产过程中时常需要对已经生产完毕的铝合金进行有效的打磨,尤其是在铝合金的边角处,在生产切割过程中由于切割的问题导致切割的边缘处出现毛刺使得铝合金门窗极易割伤搬运工人,参照申请号为CN202011284424.7的对比文件,此对比文件中通过一个打磨装置对铝合金进行有效打磨并且而已去除所打磨的碎屑并且可以对物料进行角度调整;At present, in the production process of aluminum alloy, it is often necessary to effectively polish the aluminum alloy that has been produced, especially at the corners of the aluminum alloy. During the production and cutting process, burrs appear on the edge of the cutting due to cutting problems, which makes the Alloy doors and windows are very easy to cut porters. Refer to the reference document with application number CN202011284424.7. In this reference document, a grinding device is used to effectively grind the aluminum alloy and remove the polished debris and adjust the angle of the material;

但是现有技术中的打磨装置往往都是一个打磨装置对夹持完毕的铝合金门窗进行有效的打磨,并且对铝合金门窗进行角度调整这样往往会造成两个问题:However, the grinding device in the prior art is often a grinding device that effectively grinds the clamped aluminum alloy doors and windows, and adjusts the angle of the aluminum alloy doors and windows, which often causes two problems:

首先,对铝合金门窗的夹持部位,对应的打磨装置很难对夹持边角进行有效的切削打磨,这样容易留下打磨死角,并且需要加入二次打磨的工序;First of all, for the clamping parts of aluminum alloy doors and windows, it is difficult for the corresponding grinding device to effectively cut and polish the clamping corners, which is easy to leave grinding dead corners, and requires a secondary grinding process;

其次,对铝合金门窗的倒角这样往往会造成倒角的边缘位置产生断裂的金属残留,极易导致原本打磨好的表面出现不平整的毛刺。Secondly, the chamfering of aluminum alloy doors and windows will often cause broken metal residues at the edge of the chamfering, which can easily lead to uneven burrs on the originally polished surface.

为此,我们设计了一种用于金属门窗生产的边角打磨装置。For this reason, we have designed an edge grinding device for the production of metal doors and windows.

发明内容Contents of the invention

本发明的目的是为了解决打磨装置很难对夹持边角进行有效切削打磨的问题,而提出的一种用于金属门窗生产的边角打磨装置。The purpose of the present invention is to solve the problem that it is difficult for the grinding device to effectively cut and grind the clamped corners, and propose a corner grinding device for the production of metal doors and windows.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种用于金属门窗生产的边角打磨装置,包括待边角打磨的金属门窗框体和用于收缩改变间距的手握电动收紧器,所述金属门窗框体对称两侧边上均设置有紧贴金属门窗框体的打磨器框体,两个所述打磨器框体通过手握电动收紧器夹持在金属门窗框体两端,所述打磨器框体截面呈U形,所述打磨器框体相对内壁上均设置有两个用于打磨边框的第二打磨盘,且打磨器框体上与相对内壁相邻内侧壁上设置有用于打磨边框的第一打磨盘,所述打磨器框体两侧均设置有多个用于金属门窗框体倒角的摩擦带,所述摩擦带两端设置有用于驱动摩擦带转动的钢珠适配轮,所述摩擦带内侧壁设置有用于改变摩擦带形状的弯曲架,所述钢珠适配轮通过适配皮带与摩擦带传动,所述打磨器框体侧壁上设置有用于驱动第一打磨盘转动的电动马达,所述打磨器框体内设置有内腔,所述内腔内设置有传动装置,所述第一打磨盘两端均通过传动装置与第二打磨盘配合转动,所述内腔内设置有与第二打磨盘同轴固定设置的转动扇叶,多个所述摩擦带设置在打磨器框体两侧,同一侧的两个所述摩擦带间距小于第一打磨盘直径;A corner grinding device for the production of metal doors and windows, including a metal door and window frame to be polished and a hand-held electric tightener for shrinking and changing the spacing, and the symmetrical sides of the metal door and window frame are installed There is a sander frame that is close to the metal door and window frame, and the two sander frames are clamped at both ends of the metal door and window frame by hand-held electric tighteners. The cross section of the sander frame is U-shaped, so Two second grinding discs for grinding the frame are arranged on the opposite inner wall of the frame of the polisher, and the first grinding disc for grinding the frame is arranged on the inner wall adjacent to the relative inner wall on the frame of the polisher. Both sides of the polisher frame are provided with a plurality of friction belts for chamfering the metal door and window frames. The two ends of the friction belt are provided with steel ball adapter wheels for driving the friction belt to rotate. The inner wall of the friction belt is provided with a useful For the curved frame that changes the shape of the friction belt, the steel ball adapter wheel is driven by the adapter belt and the friction belt, and the side wall of the grinder frame is provided with an electric motor for driving the rotation of the first grinding disc. An inner cavity is arranged in the frame, and a transmission device is arranged in the inner cavity. Both ends of the first grinding disc are rotated in cooperation with the second grinding disc through the transmission device. Rotating fan blades with a fixed shaft, multiple friction belts are arranged on both sides of the sander frame, and the distance between the two friction belts on the same side is smaller than the diameter of the first grinding disc;

所述传动装置包括第一齿轮、第二齿轮、第三齿轮、第四齿轮和连轴,所述第一齿轮和第二齿轮相互啮合传动,所述第三齿轮和第四齿轮相互啮合传动,且第二齿轮和第三齿轮分别设置在连轴两端。The transmission device includes a first gear, a second gear, a third gear, a fourth gear and a connecting shaft, the first gear and the second gear are mutually meshed for transmission, and the third gear and the fourth gear are mutually meshed for transmission, And the second gear and the third gear are arranged at both ends of the connecting shaft respectively.

优选地,两个所述打磨器框体上均设置有支架,两个所述支架相对一侧设置有连板,所述手握电动收紧器设置在金属门窗框体一侧,且手握电动收紧器两端与两个连板相连。Preferably, brackets are provided on the two grinder frames, connecting plates are provided on the opposite sides of the two brackets, and the hand-held electric tightener is arranged on one side of the metal door and window frame, and the hand-held The two ends of the electric tightener are connected with two connecting plates.

优选地,所述打磨器框体内壁上均开设有打磨盘放置槽,相对设置的所述打磨盘放置槽侧壁开设有用于吸屑的多个废屑吸取孔,所述打磨器框体外壁设置有用于排料的碎屑出料管,所述碎屑出料管通过内腔与废屑吸取孔连通。Preferably, the inner wall of the sander frame is provided with a grinding disc placement groove, and the opposite side wall of the grinding disc placement groove is provided with a plurality of waste suction holes for chip suction, and the outer wall of the sander frame is A chip discharge pipe for discharge is provided, and the chip discharge pipe communicates with the waste chip suction hole through the inner cavity.

优选地,所述适配皮带缠绕在两个钢珠适配轮外侧壁,所述适配皮带包括传送皮带和多个固定钢珠,且多个固定钢珠呈线性设置在传送皮带内侧壁上,所述钢珠适配轮包括转动轮和多个球槽,且多个球槽呈圆周开设在转动轮外侧壁,所述固定钢珠与球槽相适配,且相邻两个固定钢珠之间间距与相邻两个球槽之间弧长相同,所述传送皮带外侧壁与摩擦带内侧壁固定连接。Preferably, the matching belt is wound on the outer sidewall of the two steel ball matching wheels, the matching belt includes a transmission belt and a plurality of fixed steel balls, and the plurality of fixed steel balls are linearly arranged on the inner sidewall of the transmission belt, the The steel ball adapter wheel includes a rotating wheel and a plurality of ball grooves, and the plurality of ball grooves are circumferentially opened on the outer wall of the rotating wheel, the fixed steel balls are matched with the ball grooves, and the distance between two adjacent fixed steel balls is the same as The arc length between two adjacent ball grooves is the same, and the outer wall of the transmission belt is fixedly connected with the inner wall of the friction belt.

优选地,所述弯曲架包括圆弧板、钢珠滑动槽、多个滚动钢珠放置槽和多个滚动钢珠,所述钢珠滑动槽开设在圆弧板一侧,且多个滚动钢珠放置槽开设在钢珠滑动槽槽内,所述滚动钢珠设置在滚动钢珠放置槽,所述固定钢珠与钢珠滑动槽相适配,且固定钢珠通过滚动钢珠在钢珠滑动槽内滑动。Preferably, the curved frame includes a circular arc plate, a steel ball sliding groove, a plurality of rolling steel ball placement grooves and a plurality of rolling steel balls, the steel ball sliding groove is set on one side of the circular arc plate, and the multiple rolling steel ball placement grooves are set on In the steel ball sliding groove, the rolling steel ball is arranged in the rolling steel ball placement groove, the fixed steel ball is matched with the steel ball sliding groove, and the fixed steel ball slides in the steel ball sliding groove through the rolling steel ball.

优选地,所述转动扇叶通过转动轴与第二打磨盘同轴设置,且转动扇叶旋向朝向碎屑出料管。Preferably, the rotating fan blade is arranged coaxially with the second grinding disc through a rotating shaft, and the rotating fan blade is turned towards the chip discharge pipe.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明通过第一打磨盘和两个第二打磨盘对与打磨器框体相贴合的金属门窗框体表面进行打磨,可以有效地起到夹持和打磨的同时进行,避免了夹持部位无法打磨产生打磨死角的问题。The invention uses the first grinding disc and two second grinding discs to grind the surface of the metal door and window frame that fits the grinder frame, which can effectively clamp and polish at the same time, avoiding the clamping position Unable to grind to produce the problem of grinding dead angle.

本发明采用推动打磨器框体前进后退过程中始终保证先倒角后打磨表面的流程,而先倒角后打磨表面的流程可以最大程度的消除倒角过后残留在倒角边缘的断裂金属残留问题,而且同一侧的两个摩擦带间距小于第一打磨盘直径,这样可以保证倒角边缘的断裂金属残留可以被第一打磨盘和两个第二打磨盘打磨清理干净,从而保证金属门窗框体表面光滑。The present invention adopts the process of pushing the grinder frame forward and backward to always ensure the process of chamfering first and then grinding the surface, and the process of chamfering first and then grinding the surface can eliminate the problem of broken metal remaining on the edge of the chamfer to the greatest extent , and the distance between the two friction belts on the same side is smaller than the diameter of the first grinding disc, which can ensure that the broken metal residue on the chamfered edge can be cleaned by the first grinding disc and the two second grinding discs, so as to ensure the metal door and window frame The surface is smooth.

弯曲架通过固定钢珠与钢珠滑动槽配合带着传送皮带弯折呈一定弧度,这样可以保证可以形成一定的倒角弧度,同时固定钢珠通过滚动钢珠在钢珠滑动槽内滑动,就可以避免固定钢珠在钢珠滑动槽内发生滑动现象,从而由于滑动摩擦的产生使得适配皮带损坏。The bending frame cooperates with the steel ball sliding groove to bend the conveyor belt to form a certain arc, which can ensure that a certain chamfering arc can be formed. The sliding phenomenon occurs in the steel ball sliding groove, so that the adapter belt is damaged due to the generation of sliding friction.

附图说明Description of drawings

图1为本发明提出的一种用于金属门窗生产的边角打磨装置的结构示意图;Fig. 1 is the structural representation of a kind of edge grinding device that is used for the production of metal doors and windows proposed by the present invention;

图2为本发明提出的一种用于金属门窗生产的边角打磨装置中打磨器的结构示意图;Fig. 2 is a schematic structural view of a grinder in a corner grinding device for the production of metal doors and windows proposed by the present invention;

图3为本发明中打磨器框体的结构示意图;Fig. 3 is the structural representation of the sander frame in the present invention;

图4为本发明提出的一种用于金属门窗生产的边角打磨装置中倒角装置的结构示意图;Fig. 4 is a structural schematic diagram of a chamfering device in a corner grinding device for the production of metal doors and windows proposed by the present invention;

图5为本发明中钢珠适配轮的结构示意图;Fig. 5 is a structural schematic diagram of a steel ball adapter wheel in the present invention;

图6为本发明中弯曲架的结构示意图;Fig. 6 is the structural representation of bending frame in the present invention;

图7为本发明中弯曲架的局部放大图;Fig. 7 is the partial enlarged view of bending frame among the present invention;

图8为本发明中适配皮带的结构示意图;Fig. 8 is a structural schematic diagram of the matching belt in the present invention;

图9为本发明中传动装置的结构示意图。Fig. 9 is a schematic structural diagram of the transmission device in the present invention.

图中:1金属门窗框体、2打磨器框体、3手握电动收紧器、4支架、5电动马达、6连板、7倒角装置、71钢珠适配轮、711转动轮、712球槽、72弯曲架、721圆弧板、722钢珠滑动槽、723滚动钢珠、73适配皮带、731传送皮带、732固定钢珠、74摩擦带、8第一打磨盘、9第二打磨盘、10碎屑出料管、11打磨盘放置槽、12废屑吸取孔、13第一齿轮、14第二齿轮、15第三齿轮、16第四齿轮、17转动轴、18连轴、19转动扇叶。In the figure: 1 metal door and window frame, 2 grinder frame, 3 hand-held electric tightener, 4 bracket, 5 electric motor, 6 connecting plate, 7 chamfering device, 71 steel ball adapter wheel, 711 rotating wheel, 712 Ball groove, 72 curved frame, 721 arc plate, 722 steel ball sliding groove, 723 rolling steel ball, 73 adapter belt, 731 transmission belt, 732 fixed steel ball, 74 friction belt, 8 first grinding disc, 9 second grinding disc, 10 Chip discharge pipe, 11 Grinding disk placement slot, 12 Waste chip suction hole, 13 First gear, 14 Second gear, 15 Third gear, 16 Fourth gear, 17 Rotary shaft, 18 Coupling shaft, 19 Rotary fan leaf.

具体实施方式Detailed ways

参照图1-9,一种用于金属门窗生产的边角打磨装置,包括待边角打磨的金属门窗框体1和用于收缩改变间距的手握电动收紧器3,金属门窗框体1对称两侧边上均设置有紧贴金属门窗框体1的打磨器框体2,首先这样便于打磨器框体2从两边夹持住金属门窗框体1,其次两个打磨器框体2通过手握电动收紧器3夹持在金属门窗框体1两端,并且两个打磨器框体2上均设置有支架4,两个支架4相对一侧设置有连板6,手握电动收紧器3设置在金属门窗框体1一侧,且手握电动收紧器3两端与两个连板6相连,需要说明的是,此时的手握电动收紧器3通过电力控制通过连板6带动支架4上的打磨器框体2伸缩,这样便可以改变两个打磨器框体2之间的间距,从而适配金属门窗框体1宽度,为了能够更好的夹持住金属门窗框体1。Referring to Figures 1-9, a corner grinding device for the production of metal doors and windows, including a metal door and window frame 1 to be polished and a hand-held electric tightener 3 for shrinking and changing the spacing, the metal door and window frame 1 Both sides of the symmetry are provided with a grinder frame 2 that is close to the metal door and window frame 1. First, it is convenient for the grinder frame 2 to clamp the metal door and window frame 1 from both sides, and secondly, the two grinder frames 2 pass through The hand-held electric tightener 3 is clamped at both ends of the metal door and window frame 1, and the two grinder frames 2 are provided with a bracket 4, and the opposite side of the two brackets 4 is provided with a connecting plate 6, and the hand-held electric tightener The tightener 3 is set on one side of the metal door and window frame body 1, and the two ends of the hand-held electric tightener 3 are connected to the two connecting plates 6. It should be noted that the hand-held electric tightener 3 passes through the The connecting plate 6 drives the grinder frame 2 on the support 4 to expand and contract, so that the distance between the two grinder frames 2 can be changed, thereby adapting to the width of the metal door and window frame 1, in order to better clamp the metal Door and window frame 1.

参照图2示,打磨器框体2内壁上均开设有打磨盘放置槽11,相对设置的打磨盘放置槽11侧壁开设有用于吸屑的多个废屑吸取孔12,打磨器框体2外壁设置有用于排料的碎屑出料管10,碎屑出料管10通过内腔与废屑吸取孔12连通,这样可以将打磨金属门窗框体1表面产生的碎屑从废屑吸取孔12吸走,然后通过内腔从碎屑出料管10排出,这样可以避免产生的碎屑堆积从而影响打磨过程。Referring to Figure 2, the inner wall of the sander frame 2 is provided with a grinding disc placement groove 11, and the side wall of the oppositely arranged grinding disc placement groove 11 is provided with a plurality of waste chip suction holes 12 for sucking chips. The outer wall is provided with a debris discharge pipe 10 for discharge, and the debris discharge pipe 10 communicates with the waste suction hole 12 through the inner cavity, so that the debris generated on the surface of the metal door and window frame 1 can be removed from the waste suction hole. 12 sucked away, and then discharged from the chip discharge pipe 10 through the inner cavity, which can avoid the accumulation of generated chips and affect the grinding process.

上值得注意的有以下几点:The following points are worth noting:

打磨器框体2截面呈U形,打磨器框体2相对内壁上均设置有两个用于打磨边框的第二打磨盘9,且打磨器框体2上与相对内壁相邻内侧壁上设置有用于打磨边框的第一打磨盘8,这样可以通过第一打磨盘8和两个第二打磨盘9对与打磨器框体2相贴合的金属门窗框体1表面进行打磨,可以有效地起到夹持和打磨的同时进行,避免了夹持部位无法打磨产生打磨死角的问题。The sander frame body 2 has a U-shaped section, and two second grinding discs 9 for grinding the frame are arranged on the opposite inner wall of the sander frame body 2, and the inner wall adjacent to the opposite inner wall is provided on the sander frame body 2. There is a first grinding disc 8 for grinding the frame, so that the surface of the metal door and window frame 1 fitted with the grinder frame 2 can be polished by the first grinding disc 8 and two second grinding discs 9, which can effectively Clamping and grinding can be carried out at the same time, which avoids the problem that the clamping part cannot be polished and the dead angle of grinding occurs.

打磨器框体2两侧均设置有多个用于金属门窗框体1倒角的摩擦带74,多个摩擦带74设置在打磨器框体2两侧,这样设置的优点是在操作人员推动手握电动收紧器3时,摩擦带74会优先对金属门窗框体1进行倒角,在推动打磨器框体2前进后退过程中始终保证先倒角后打磨表面的流程,而先倒角后打磨表面的流程可以最大程度的消除倒角过后残留在倒角边缘的断裂金属残留问题,而且同一侧的两个摩擦带74间距小于第一打磨盘8直径,这样可以保证倒角边缘的断裂金属残留可以被第一打磨盘8和两个第二打磨盘9打磨清理干净,从而保证金属门窗框体1表面光滑。Both sides of the polisher frame body 2 are provided with a plurality of friction belts 74 for the chamfering of the metal door and window frame body 1, and a plurality of friction belts 74 are arranged on both sides of the grinder frame body 2. When holding the electric tightener 3, the friction belt 74 will give priority to chamfering the metal door and window frame 1, and always ensure the process of chamfering first and then grinding the surface during the process of pushing the grinder frame 2 forward and backward, and chamfering first The process of post-grinding the surface can eliminate the problem of broken metal remaining on the chamfered edge to the greatest extent after chamfering, and the distance between the two friction belts 74 on the same side is smaller than the diameter of the first grinding disc 8, which can ensure the fracture of the chamfered edge The metal residue can be polished and cleaned by the first grinding disc 8 and the two second grinding discs 9, so as to ensure the smooth surface of the metal door and window frame 1.

参照图4-8示,摩擦带74两端设置有用于驱动摩擦带74转动的钢珠适配轮71,摩擦带74内侧壁设置有用于改变摩擦带74形状的弯曲架72,钢珠适配轮71通过适配皮带73与摩擦带74传动,适配皮带73缠绕在两个钢珠适配轮71外侧壁;Referring to Figures 4-8, the two ends of the friction belt 74 are provided with steel ball adapter wheels 71 for driving the friction belt 74 to rotate, and the inner wall of the friction belt 74 is provided with a bending frame 72 for changing the shape of the friction belt 74. Through the transmission of the adapter belt 73 and the friction belt 74, the adapter belt 73 is wound on the outer wall of the two steel ball adapter wheels 71;

上值得注意的有以下几点:The following points are worth noting:

参照图8示,适配皮带73包括传送皮带731和多个固定钢珠732,且多个固定钢珠732呈线性设置在传送皮带731内侧壁上,这样适配皮带73便可以通过固定钢珠732卡扣在钢珠适配轮71上,使得钢珠适配轮71转动时带着适配皮带73一同转动。Referring to Figure 8, the adapter belt 73 includes a transmission belt 731 and a plurality of fixed steel balls 732, and the plurality of fixed steel balls 732 are linearly arranged on the inner wall of the transmission belt 731, so that the adapter belt 73 can be snapped by the fixed steel balls 732 On the steel ball adapter wheel 71, the steel ball adapter wheel 71 rotates with the adapter belt 73 when it rotates.

参照图5示,钢珠适配轮71包括转动轮711和多个球槽712,且多个球槽712呈圆周开设在转动轮711外侧壁,固定钢珠732与球槽712相适配,且相邻两个固定钢珠732之间间距与相邻两个球槽712之间弧长相同,传送皮带731外侧壁与摩擦带74内侧壁固定连接,这样可以保证钢珠适配轮71与摩擦带74配合转动时不发生打滑现象。Referring to Fig. 5, the steel ball adapter wheel 71 includes a rotating wheel 711 and a plurality of ball grooves 712, and the plurality of ball grooves 712 are circumferentially opened on the outer wall of the rotating wheel 711, and the fixed steel ball 732 is matched with the ball grooves 712, and The distance between two adjacent fixed steel balls 732 is the same as the arc length between two adjacent ball grooves 712, and the outer wall of the transmission belt 731 is fixedly connected with the inner wall of the friction belt 74, so as to ensure the cooperation between the steel ball adapter wheel 71 and the friction belt 74 No slippage occurs when turning.

参照图7示,弯曲架72包括圆弧板721、钢珠滑动槽722、多个滚动钢珠放置槽和多个滚动钢珠723,钢珠滑动槽722开设在圆弧板721一侧,且多个滚动钢珠放置槽开设在钢珠滑动槽722槽内,滚动钢珠723设置在滚动钢珠放置槽,固定钢珠732与钢珠滑动槽722相适配,且固定钢珠732通过滚动钢珠723在钢珠滑动槽722内滑动,这样可以保证弯曲架72通过固定钢珠732与钢珠滑动槽722配合带着传送皮带731弯折呈一定弧度,这样可以保证可以形成一定的倒角弧度,同时固定钢珠732通过滚动钢珠723在钢珠滑动槽722内滑动,就可以避免固定钢珠732在钢珠滑动槽722内发生滑动现象,从而由于滑动摩擦的产生使得适配皮带73损坏。Referring to Fig. 7, the curved frame 72 includes an arc plate 721, a steel ball sliding groove 722, a plurality of rolling steel ball placement grooves and a plurality of rolling steel balls 723, the steel ball sliding groove 722 is set on one side of the arc plate 721, and a plurality of rolling steel balls The placement groove is provided in the steel ball sliding groove 722 groove, the rolling steel ball 723 is arranged on the rolling steel ball placing groove, the fixed steel ball 732 is compatible with the steel ball sliding groove 722, and the fixed steel ball 732 slides in the steel ball sliding groove 722 by the rolling steel ball 723, like this It can ensure that the bending frame 72 is bent to a certain radian through the cooperation of the fixed steel ball 732 and the steel ball sliding groove 722 with the conveyor belt 731, which can ensure that a certain chamfering radian can be formed, and at the same time, the fixed steel ball 732 is rolled in the steel ball sliding groove 722 Sliding inside can avoid the sliding phenomenon of the fixed steel ball 732 in the steel ball sliding groove 722, thereby causing the adapter belt 73 to be damaged due to the generation of sliding friction.

打磨器框体2侧壁上设置有用于驱动第一打磨盘8转动的电动马达5,需要说明的是,电动马达5为驱动力驱动第一打磨盘8转动,并且打磨器框体2内设置有内腔,内腔内设置有传动装置,传动装置可以起到传动效果进而带动第一打磨盘8和两个第二打磨盘9一同转动,而且相邻两个传动装置之间设置的摩擦带74也会被带动倒角,进而电动马达5可以实现倒角打磨的同时进行。The side wall of the grinder frame 2 is provided with an electric motor 5 for driving the first grinding disc 8 to rotate. There is an inner cavity, and a transmission device is arranged in the inner cavity. The transmission device can play a transmission effect and then drive the first grinding disc 8 and the two second grinding discs 9 to rotate together, and the friction belt provided between the adjacent two transmission devices 74 will also be driven chamfering, and then the electric motor 5 can realize chamfering and grinding simultaneously.

参照图9示,传动装置包括第一齿轮13、第二齿轮14、第三齿轮15、第四齿轮16和连轴18,第一齿轮13和第二齿轮14相互啮合传动,第三齿轮15和第四齿轮16相互啮合传动,且第二齿轮14和第三齿轮15分别设置在连轴18两端,需要说明的是,第一齿轮13、第二齿轮14、第三齿轮15和第四齿轮16可被优选地替换成锥齿轮,同样可以完成传递效果。Referring to Fig. 9, the transmission device includes a first gear 13, a second gear 14, a third gear 15, a fourth gear 16 and a connecting shaft 18, the first gear 13 and the second gear 14 are meshed with each other, and the third gear 15 and The fourth gear 16 is meshed with each other for transmission, and the second gear 14 and the third gear 15 are respectively arranged at both ends of the connecting shaft 18. It should be noted that the first gear 13, the second gear 14, the third gear 15 and the fourth gear 16 can preferably be replaced by a bevel gear, which can also complete the transfer effect.

第一打磨盘8两端均通过传动装置与第二打磨盘9配合转动,内腔内设置有与第二打磨盘9同轴固定设置的转动扇叶19,转动扇叶19通过转动轴17与第二打磨盘9同轴设置,且转动扇叶19旋向朝向碎屑出料管10,这样打磨下来的碎屑便可通过转动扇叶19产生的气流将碎屑吸进废屑吸取孔12,并通过内腔从碎屑出料管10排出,避免碎屑的堆积对打磨部位产生堆积影响。Both ends of the first grinding disc 8 are rotated in cooperation with the second grinding disc 9 through a transmission device, and a rotating fan blade 19 coaxially fixed with the second grinding disc 9 is arranged in the inner cavity, and the rotating fan blade 19 is connected with the rotating shaft 17 The second grinding disc 9 is coaxially arranged, and the rotating fan blade 19 is rotated towards the debris discharge pipe 10, so that the debris that is polished can be sucked into the waste chip suction hole 12 by the airflow generated by the rotating fan blade 19. , and discharged from the debris discharge pipe 10 through the inner cavity, so as to avoid the accumulation of debris on the grinding part.

本发明的工作原理如下:首先手握电动收紧器3通过电力控制通过连板6带动支架4上的打磨器框体2伸缩,这样便可以改变两个打磨器框体2之间的间距,从而适配金属门窗框体1宽度,为了能够更好的夹持住金属门窗框体1,然后开启电动马达5,电动马达5为驱动力驱动第一打磨盘8转动,并且金属门窗框体1内设置有内腔,内腔内设置有传动装置,传动装置可以起到传动效果进而带动第一打磨盘8和两个第二打磨盘9一同转动,而且相邻两个传动装置之间设置的摩擦带74也会被带动倒角,进而电动马达5可以实现倒角打磨的同时进行,最后打磨下来的碎屑便可通过转动扇叶19产生的气流将碎屑吸进废屑吸取孔12,并通过内腔从碎屑出料管10排出。The working principle of the present invention is as follows: firstly, the hand-held electric tightener 3 drives the grinder frame 2 on the bracket 4 to expand and contract through the connecting plate 6 through electric control, so that the distance between the two grinder frames 2 can be changed, Thereby adapting the width of the metal door and window frame body 1, in order to better clamp the metal door and window frame body 1, then turn on the electric motor 5, the electric motor 5 drives the first grinding disc 8 to rotate as the driving force, and the metal door and window frame body 1 There is an inner cavity inside, and a transmission device is arranged in the inner cavity. The transmission device can play a transmission effect and then drive the first grinding disc 8 and the two second grinding discs 9 to rotate together. The friction belt 74 will also be driven to be chamfered, and then the electric motor 5 can realize chamfering and grinding at the same time, and finally the chips that are polished can be sucked into the waste chip suction hole 12 by the airflow generated by the rotating fan blade 19, And discharge from the debris discharge pipe 10 through the inner cavity.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (6)

1. The utility model provides a corner grinding device for metal door and window production, includes metal door and window frame body (1) of waiting the corner to polish and is used for contracting to change holding electronic tightener (3) of interval, a serial communication port, metal door and window frame body (1) symmetry both sides edge all is provided with and hugs closely metal door and window frame body (1) sander frame body (2), two sander frame body (2) are through holding electronic tightener (3) centre gripping at metal door and window frame body (1) both ends, sander frame body (2) cross-section is the U-shaped, sander frame body (2) all are provided with two second sanding discs (9) that are used for polishing the frame on relative inner wall, and sander frame body (2) are provided with on the adjacent inside wall with relative inner wall on be used for polishing frame first sanding disc (8), sander frame body (2) both sides all are provided with a plurality of friction bands (74) that are used for metal door and window frame body (1), friction band (74) both ends are provided with be used for driving friction band (74) pivoted steel ball adaptation wheel (71), friction band (74) are provided with on friction band (74) relative inner wall (2) are provided with one pair (7) and are used for polishing frame body (72) and are provided with one pair of friction band (5), an inner cavity is formed in the sander frame body (2), a transmission device is arranged in the inner cavity, two ends of the first sanding disc (8) are matched with the second sanding disc (9) to rotate through the transmission device, rotating fan blades (19) which are coaxially and fixedly arranged with the second sanding disc (9) are arranged in the inner cavity, a plurality of friction belts (74) are arranged on two sides of the sander frame body (2), and the distance between the two friction belts (74) on the same side is smaller than the diameter of the first sanding disc (8);
the transmission device comprises a first gear (13), a second gear (14), a third gear (15), a fourth gear (16) and a connecting shaft (18), wherein the first gear (13) and the second gear (14) are in meshed transmission, the third gear (15) and the fourth gear (16) are in meshed transmission, and the second gear (14) and the third gear (15) are respectively arranged at two ends of the connecting shaft (18).
2. The corner polishing device for metal door and window production according to claim 1, wherein two sander frame bodies (2) are provided with brackets (4), one side opposite to each other of the two brackets (4) is provided with a connecting plate (6), the hand-held electric tightener (3) is arranged on one side of the metal door and window frame body (1), and two ends of the hand-held electric tightener (3) are connected with the two connecting plates (6).
3. The corner polishing device for metal door and window production according to claim 1, wherein polishing disc placing grooves (11) are formed in the inner wall of the polisher frame body (2), a plurality of scrap suction holes (12) for sucking scraps are formed in the side walls of the polishing disc placing grooves (11) which are arranged oppositely, a scrap discharging pipe (10) for discharging is arranged on the outer wall of the polisher frame body (2), and the scrap discharging pipe (10) is communicated with the scrap suction holes (12) through an inner cavity.
4. The corner polishing device for metal door and window production according to claim 1, wherein the adapting belt (73) is wound on the outer side wall of the two steel ball adapting wheels (71), the adapting belt (73) comprises a conveying belt (731) and a plurality of fixed steel balls (732), the fixed steel balls (732) are linearly arranged on the inner side wall of the conveying belt (731), the steel ball adapting wheels (71) comprise a rotating wheel (711) and a plurality of ball grooves (712), the ball grooves (712) are circumferentially arranged on the outer side wall of the rotating wheel (711), the fixed steel balls (732) are matched with the ball grooves (712), the interval between every two adjacent fixed steel balls (732) is the same as the arc length between every two adjacent ball grooves (712), and the outer side wall of the conveying belt (731) is fixedly connected with the inner side wall of the friction belt (74).
5. The corner polishing device for metal door and window production according to claim 4, wherein the bending frame (72) comprises an arc plate (721), a steel ball sliding groove (722), a plurality of rolling steel ball placing grooves and a plurality of rolling steel balls (723), the steel ball sliding groove (722) is formed in one side of the arc plate (721), the rolling steel ball placing grooves are formed in the steel ball sliding groove (722), the rolling steel balls (723) are arranged in the rolling steel ball placing grooves, the fixed steel balls (732) are matched with the steel ball sliding groove (722), and the fixed steel balls (732) slide in the steel ball sliding groove (722) through the rolling steel balls (723).
6. A corner grinding device for metal door and window production according to claim 3, characterized in that the rotating blades (19) are coaxially arranged with the second grinding disc (9) through the rotating shaft (17), and the rotating blades (19) are rotated towards the chip discharging pipe (10).
CN202210325928.1A 2022-03-29 2022-03-29 A corner grinding device for the production of metal doors and windows Withdrawn - After Issue CN114589570B (en)

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