CN1131086A - Branched polycarbonate preforms, blow moldable polycarbonates, and method for making - Google Patents

Branched polycarbonate preforms, blow moldable polycarbonates, and method for making Download PDF

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CN1131086A
CN1131086A CN95118731.7A CN95118731A CN1131086A CN 1131086 A CN1131086 A CN 1131086A CN 95118731 A CN95118731 A CN 95118731A CN 1131086 A CN1131086 A CN 1131086A
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polycarbonate
preforms
branching agent
hydroxyphenyl
bis
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小·J·A·金
P·J·麦克罗斯基
A·M·科利
D·M·达达里斯
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General Electric Co
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General Electric Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/42Chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/04Aromatic polycarbonates
    • C08G64/06Aromatic polycarbonates not containing aliphatic unsaturation
    • C08G64/14Aromatic polycarbonates not containing aliphatic unsaturation containing a chain-terminating or -crosslinking agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/18Block or graft polymers

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Abstract

Blow moldable polycarbonate is produced by first producing a polycarbonate preform by a melt transesterification process. The polycarbonate preform comprises 2.1 to 10 mole percent polyfunctional branching agent, based on the total moles of polycarbonate in the polycarbonate preform. The polycarbonate preform is then melt equilibrated with a second polycarbonate to produce a blow moldable grade.

Description

支链聚碳酸酯预制品、可吹塑聚碳酸酯 及其制备方法Branched polycarbonate preform, blow-moldable polycarbonate and preparation method thereof

本申请是申请序号为08/325,769的美国申请的部分继续申请。This application is a continuation-in-part of US Application Serial No. 08/325,769.

本发明涉及支链聚碳酸酯组合物及其制备方法。更具体地说,本发明涉及包含支化剂的聚碳酸酯预制品以及通过熔融酯基转移法制备它们的方法。本发明还涉及通过将包含聚碳酸酯预制品用第二聚碳酸酯的混合物熔融平衡来制备可吹塑聚碳酸酯的方法。它还涉及由该方法制得的可吹塑聚碳酸酯。The invention relates to a branched polycarbonate composition and a preparation method thereof. More specifically, the present invention relates to polycarbonate preforms comprising branching agents and methods of making them by melt transesterification. The present invention also relates to a process for preparing a blow moldable polycarbonate by melt equilibrating a mixture comprising a second polycarbonate for a polycarbonate preform. It also relates to blow-moldable polycarbonates produced by this method.

聚碳酸酯是公知的高性能热塑性工程塑料,其特点是具有许多优异的物理性能,包括光学透明性、韧性、尺寸稳定性和极佳的在很宽的温度范围内的冲击强度。为使其适合用于吹塑应用,聚碳酸酯树脂还必须表现出足够的熔体强度和粘度。Polycarbonate is a well-known high-performance engineering thermoplastic characterized by a number of excellent physical properties, including optical clarity, toughness, dimensional stability and excellent impact strength over a wide temperature range. To make it suitable for blow molding applications, polycarbonate resins must also exhibit sufficient melt strength and viscosity.

在吹塑过程中,将一个熔融塑料管从一悬挂在模具上方的模头中挤出。然后将该管即型坯夹在两半模具之间。向型坯中注入空气,使塑料吹胀,迫使其靠着模具壁,从而形成所需的形状。就可用于吹塑的树脂而言,它必须具有足够的熔体强度和粘度以便能从模头吊下直至被夹在两半模具之间。业已发现,聚合物主链上缩合有多官能支化剂如1,1,1-三(4-羟基苯基)乙烷的聚碳酸酯可提供确保成功吹塑的所必须的熔体强度和粘度。In blow molding, a tube of molten plastic is extruded through a die suspended above the mold. The tube, or parison, is then sandwiched between the two mold halves. Air is injected into the parison to inflate the plastic, forcing it against the walls of the mold to form the desired shape. For a resin to be blown, it must have sufficient melt strength and viscosity to hang from the die until it is sandwiched between the mold halves. It has been found that polycarbonates with polyfunctional branching agents such as 1,1,1-tris(4-hydroxyphenyl)ethane condensed on the polymer backbone provide the necessary melt strength and viscosity.

在先有技术中,先通过界面法聚合得到聚碳酸酯,然后向其中混入多官能支化剂。这样的方法被公开于Krabbenhoft等人的美国专利5,097,008中,其中使非支链环状芳族聚碳酸酯与多官能支化剂在熔融聚合条件下接触。类似地,在美国专利4,888,400中,Krabbenhoft等人将非支链线型芳族聚碳酸酯与多官能支化剂在熔融聚合条件下接触。吹塑应用可用的聚碳酸酯可通过这两种专利所述的方法制备。然而,在该先有技术所用的方法中,可引入聚合物中的支化剂的浓度通常低于2.0%(摩尔)以尽可能地降低胶凝化的可能性。In the prior art, the polycarbonate is first obtained by interfacial polymerization, and then a multifunctional branching agent is mixed into it. Such a process is disclosed in US Patent 5,097,008 to Krabbenhoft et al., wherein an unbranched cyclic aromatic polycarbonate is contacted with a polyfunctional branching agent under melt polymerization conditions. Similarly, in US Patent 4,888,400, Krabbenhoft et al. contacted an unbranched linear aromatic polycarbonate with a polyfunctional branching agent under melt polymerization conditions. Polycarbonates useful for blow molding applications can be prepared by the methods described in these two patents. However, in the methods used in this prior art, the concentration of branching agent that can be introduced into the polymer is generally below 2.0 mole % in order to minimize the possibility of gelation.

人们希望能够生产出可包含高浓度、优选大于2.0%(摩尔)支化剂的预制品。然后将这样的预制品与任何级别的聚碳酸酯熔融平衡以制得可吹塑级的预制品。It is desirable to be able to produce preforms which may contain high concentrations, preferably greater than 2.0 mole percent, of branching agents. Such preforms are then melt equilibrated with any grade of polycarbonate to produce blow moldable grade preforms.

先有技术要求在一步操作中分批制得适用于吹塑的支链聚碳酸酯。这就要求制造设备中断生产,变去生产可吹塑级预制品。在完成一批可吹塑级物料的制造之后,然后又必须再次停止生产而转回来生产标准级预制品。The prior art requires batch production of branched polycarbonates suitable for blow molding in a one-step operation. This requires the manufacturing facility to stop production and switch to producing blow-moldable grade preforms. After a batch of blow-moldable grade material has been manufactured, production must then be stopped again to switch back to standard grade preforms.

制造厂家希望最好能不中断地连续生产标准级的聚碳酸酯。该标准级能够随后在分开的操作中用预制品熔融平衡以生产可吹塑聚碳酸酯。这就可以在需要制备可吹塑聚碳酸酯时无需打断制造程序。Manufacturers would like to be able to produce standard grades of polycarbonate preferably without interruption. This standard grade can then be melt equilibrated with a preform in a separate operation to produce blow moldable polycarbonate. This allows for the production of blow-moldable polycarbonate without interrupting the manufacturing process.

通过与聚碳酸酯共挤出可以方便地引入多官能支化剂。然而,多官能支化剂单体向聚碳酸酯树脂中的加入可通过相对于原料树脂的分子量而言降低分子量来完成。这一树脂分子量的降低在添加剂可与聚碳酸酯主链反应的条件下对于任何含羟基添加剂均可观察到。按照Krabbenhoft法制备的支链聚碳酸酯也可在支化后表现出相对于非支链原料而言分子量和粘度的降低。因此人们也希望能够提供一种相对于非支链聚碳酸酯树脂的分子量或粘度而言不明显降低分子量或粘度的向聚碳酸酯中混入支化剂的方法。Multifunctional branching agents can be conveniently incorporated by coextrusion with polycarbonate. However, the incorporation of polyfunctional branching agent monomers into polycarbonate resins can be accomplished by reducing the molecular weight relative to that of the base resin. This decrease in resin molecular weight is observed for any hydroxyl-containing additive under conditions where the additive can react with the polycarbonate backbone. Branched polycarbonates prepared according to the Krabbenhoft process can also exhibit a decrease in molecular weight and viscosity after branching relative to unbranched starting materials. It would therefore also be desirable to be able to provide a method for incorporating branching agents into polycarbonates without significantly reducing the molecular weight or viscosity relative to the molecular weight or viscosity of the unbranched polycarbonate resin.

本发明提供一种制备可吹塑聚碳酸酯的方法,它包括下述步骤:The invention provides a kind of method for preparing blow molding polycarbonate, it comprises the steps:

a.通过使多官能支化剂、碳酸二芳基酯和二羟基酚在熔融酯基转移过程中接触来制备支链聚碳酸酯预制品;和a. making a branched polycarbonate preform by contacting a polyfunctional branching agent, a diaryl carbonate, and a dihydric phenol in a melt transesterification process; and

b.将所述聚碳酸酯预制品与第二聚碳酸酯熔融平衡。b. Melt equilibrating the polycarbonate preform with a second polycarbonate.

本发明还提供制备聚碳酸酯预制品的方法,它包括使多官能支化剂、碳酸二芳基酯和二羟基酚在熔融酯基转移过程中接触这一步,其中多官能支化剂的浓度,基于聚碳酸酯预制品的结构碳酸酯单元的总摩尔数计,为2.1-10%(摩尔)。The present invention also provides a method of preparing a polycarbonate preform comprising the step of contacting a polyfunctional branching agent, a diaryl carbonate and a dihydric phenol in a melt transesterification process wherein the concentration of the polyfunctional branching agent is , based on the total moles of structural carbonate units of the polycarbonate preform, it is 2.1-10% (mole).

本发明还提供包含2.1-10%(摩尔)多官能支化剂的聚碳酸酯预制品,其中所述摩尔百分数基于聚碳酸酯预制品的结构碳酸酯单元的总摩尔数计。The present invention also provides polycarbonate preforms comprising from 2.1 to 10 mole percent of a polyfunctional branching agent, wherein the mole percents are based on the total moles of structural carbonate units of the polycarbonate preform.

本发明提供的生产可吹塑聚碳酸酯的方法是:首先通过熔融酯基转移法生产包含2%(摩尔)以上支化剂的聚碳酸酯预制品,然后将该预制品与第二聚碳酸酯熔融平衡。本发明还提供聚碳酸酯预制品和可吹塑聚碳酸酯。The method for producing blow-moldable polycarbonate provided by the present invention is: at first produce the polycarbonate preform that comprises more than 2 (mole) branching agent by melting transesterification method, then this preform and the second polycarbonate Esters Melt Equilibrium. The present invention also provides polycarbonate preforms and blow moldable polycarbonates.

聚碳酸酯预制品的制备方法是在混入支化剂的同时合成聚碳酸酯。这可通过将碳酸二芳基酯、二羟基酚和多官能支化剂熔融聚合来实现。聚合反应可在170-380℃的温度下、在有效量的聚合催化剂如乙酸四甲基铵或甲酸四甲基铵存在下进行。本领域的技术人员能够确定聚合催化剂的必要用量。基于熔融聚合混合物中试剂的重量计,催化剂的典型用量是0.5×10-6—5×10-2%(重量)。The polycarbonate preform is prepared by synthesizing polycarbonate while mixing a branching agent. This can be achieved by melt polymerizing diaryl carbonate, dihydric phenol and polyfunctional branching agent. The polymerization reaction can be carried out at a temperature of 170-380°C in the presence of an effective amount of a polymerization catalyst such as tetramethylammonium acetate or tetramethylammonium formate. Those skilled in the art can determine the necessary amount of polymerization catalyst to use. Typical amounts of catalyst used are from 0.5 x 10 -6 to 5 x 10 -2 wt %, based on the weight of reagents in the melt polymerization mixture.

其它的聚合催化剂包括乙酸四甲基铵、氢氧化芳基铵和氢氧化芳基鏻、羧酸盐、酚盐和硼酸盐。Other polymerization catalysts include tetramethylammonium acetate, aryl ammonium and aryl phosphonium hydroxides, carboxylates, phenates and borates.

可用于聚碳酸酯预制品的生产的碳酸二芳基酯包括(但不限于)碳酸二苯酯;碳酸二(卤代苯)酯如碳酸二(氯苯)酯和碳酸二(溴苯)酯;碳酸二(烷基苯)酯如碳酸二(甲苯)酯、碳酸二(乙苯)酯和碳酸二(异丙苯)酯;碳酸二(硝基苯)酯;及其混合物。优选碳酸二苯酯。Diaryl carbonates useful in the production of polycarbonate preforms include, but are not limited to, diphenyl carbonate; bis(halophenyl)carbonates such as bis(chlorophenyl)carbonate and bis(bromophenyl)carbonate ; bis(alkylbenzene) carbonates such as bis(toluene) carbonate, bis(ethylbenzene) carbonate and bis(cumyl)carbonate; bis(nitrophenyl)carbonate; and mixtures thereof. Diphenyl carbonate is preferred.

本发明制备聚碳酸酯预制品的实践中可用的二羟基酚的例子包括下列化合物:Examples of dihydric phenols useful in the practice of the present invention for preparing polycarbonate preforms include the following compounds:

间苯二酚Resorcinol

4-溴间苯二酚4-Bromoresorcinol

氢醌Hydroquinone

4,4′-二羟基联苯4,4′-Dihydroxybiphenyl

1,6-二羟基萘1,6-Dihydroxynaphthalene

2,6-二羟基萘2,6-Dihydroxynaphthalene

二(4-羟基苯基)甲烷Bis(4-hydroxyphenyl)methane

二(4-羟基苯基)二苯基甲烷Bis(4-hydroxyphenyl)diphenylmethane

二(4-羟基苯基)-1-萘基甲烷Bis(4-hydroxyphenyl)-1-naphthylmethane

1,1-二(4-羟基苯基)乙烷1,1-bis(4-hydroxyphenyl)ethane

1,2-二(4-羟基苯基)乙烷1,2-bis(4-hydroxyphenyl)ethane

1,1-二(4-羟基苯基)-1-苯基乙烷1,1-bis(4-hydroxyphenyl)-1-phenylethane

2,2-二(4-羟基苯基)丙烷(“双酚A”)2,2-Bis(4-hydroxyphenyl)propane (“Bisphenol A”)

2-(4-羟基苯基)-2-(3-羟基苯基)丙烷2-(4-Hydroxyphenyl)-2-(3-hydroxyphenyl)propane

2,2-二(4-羟基苯基)丁烷2,2-bis(4-hydroxyphenyl)butane

1,1-二(4-羟基苯基)异丁烷1,1-bis(4-hydroxyphenyl)isobutane

1,1-二(4-羟基苯基)环己烷1,1-bis(4-hydroxyphenyl)cyclohexane

1,1-二(4-羟基苯基)环十二烷1,1-bis(4-hydroxyphenyl)cyclododecane

反—2,3-二(4-羟基苯基)-2-丁烯trans-2,3-bis(4-hydroxyphenyl)-2-butene

2,2-二(4-羟基苯基)金刚烷2,2-bis(4-hydroxyphenyl)adamantane

α,α′-二(4-羟基苯基)甲苯α,α'-bis(4-hydroxyphenyl)toluene

二(4-羟基苯基)乙腈Bis(4-hydroxyphenyl)acetonitrile

2,2-二(3-甲基-4-羟基苯基)丙烷2,2-bis(3-methyl-4-hydroxyphenyl)propane

2,2-二(3-乙基-4-羟基苯基)丙烷2,2-bis(3-ethyl-4-hydroxyphenyl)propane

2,2-二(3-正丙基-4-羟基苯基)丙烷2,2-bis(3-n-propyl-4-hydroxyphenyl)propane

2,2-二(3-异丙基-4-羟基苯基)丙烷2,2-bis(3-isopropyl-4-hydroxyphenyl)propane

2,2-二(3-仲丁基-4-羟基苯基)丙烷2,2-bis(3-sec-butyl-4-hydroxyphenyl)propane

2,2-二(3-叔丁基-4-羟基苯基)丙烷2,2-bis(3-tert-butyl-4-hydroxyphenyl)propane

2,2-二(3-环己基-4-羟基苯基)丙烷2,2-bis(3-cyclohexyl-4-hydroxyphenyl)propane

2,2-二(3-烯丙基-4-羟基苯基)丙烷2,2-bis(3-allyl-4-hydroxyphenyl)propane

2,2-二(3-甲氧基-4-羟基苯基)丙烷2,2-bis(3-methoxy-4-hydroxyphenyl)propane

2,2-二(3,5-二甲基-4-羟基苯基)丙烷2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane

2,2-二(2,3,5,6-四甲基-4-羟基苯基)丙烷2,2-bis(2,3,5,6-tetramethyl-4-hydroxyphenyl)propane

2,2-二(3,5-二氯-4-羟基苯基)丙烷2,2-bis(3,5-dichloro-4-hydroxyphenyl)propane

2,2-二(3,5-二溴-4-羟基苯基)丙烷2,2-bis(3,5-dibromo-4-hydroxyphenyl)propane

2,2-二(2,6-二溴-3,5-二甲基-4-羟基苯基)丙烷2,2-bis(2,6-dibromo-3,5-dimethyl-4-hydroxyphenyl)propane

α,α-二(4-羟基苯基)甲苯α,α-bis(4-hydroxyphenyl)toluene

α,α,α′,α′-四甲基-α,α′-二(4-羟基苯基)对二甲苯α,α,α′,α′-Tetramethyl-α,α′-bis(4-hydroxyphenyl)-p-xylene

2,2-二(4-羟基苯基)六氟丙烷2,2-bis(4-hydroxyphenyl)hexafluoropropane

1,1-二氯-2,2-二(4-羟基苯基)乙烯1,1-dichloro-2,2-bis(4-hydroxyphenyl)ethylene

1,1-二溴-2,2-二(4-羟基苯基)乙烯1,1-Dibromo-2,2-bis(4-hydroxyphenyl)ethylene

1,1-二氯-2,2-二(5-苯氧基-4-羟基苯基)乙烯1,1-dichloro-2,2-bis(5-phenoxy-4-hydroxyphenyl)ethylene

4,4′-二羟基二苯酮4,4'-Dihydroxybenzophenone

3,3-二(4-羟基苯基)-2-丁酮3,3-bis(4-hydroxyphenyl)-2-butanone

1,6-二(4-羟基苯基)-1,6-己二酮1,6-bis(4-hydroxyphenyl)-1,6-hexanedione

乙二醇二(4-羟基苯基)醚Ethylene glycol bis(4-hydroxyphenyl) ether

二(4-羟基苯基)醚Bis(4-hydroxyphenyl) ether

二(4-羟基苯基)硫醚Bis(4-hydroxyphenyl)sulfide

二(4-羟基苯基)亚砜Bis(4-hydroxyphenyl)sulfoxide

二(4-羟基苯基)砜Bis(4-hydroxyphenyl)sulfone

二(3,5-二甲基-4-羟基苯基)砜Bis(3,5-dimethyl-4-hydroxyphenyl)sulfone

9,9-二(4-羟基苯基)芴9,9-bis(4-hydroxyphenyl)fluorene

2,7-二羟基芘2,7-dihydroxypyrene

6,6′-二羟基-3,3,3′,3′-四甲基螺(二)茚满("螺二茚满双酚")6,6'-Dihydroxy-3,3,3',3'-tetramethylspiro(di)indane ("spirobiindane bisphenol")

3,3-二(4-羟基苯基)(2-苯并[c]呋喃酮)3,3-bis(4-hydroxyphenyl)(2-benzo[c]furanone)

2,6-二羟基二苯并对二氧杂英(p-dioxin)2,6-Dihydroxydibenzo-p-dioxin (p-dioxin)

2,6-二羟基噻蒽2,6-Dihydroxythianthrene

2,7-二羟基氧硫杂蒽2,7-Dihydroxythioxanthene

2,7-二羟基-9,10-二甲基吩嗪2,7-dihydroxy-9,10-dimethylphenazine

3,6-二羟基二苯并呋喃3,6-Dihydroxydibenzofuran

3,6-二羟基二苯并噻吩3,6-Dihydroxydibenzothiophene

2,7-二羟基咔唑2,7-Dihydroxycarbazole

优选的用来制造聚碳酸酯预制品的二羟基酚是2,2-二(4-羟基苯基)丙烷,也称为双酚A。A preferred dihydric phenol for use in making polycarbonate preforms is 2,2-bis(4-hydroxyphenyl)propane, also known as bisphenol A.

可以将任何可热加工的、稳定的三取代或四取代的支化剂用作本发明的多官能支化剂。适宜在本发明中用作支化剂的多羟基酚包括任何三羟基或四羟基酚,例如,1,1,1-三(4-羟基苯基)乙烷(或4,4′,4″-次乙基三苯酚或THPE);1,3,5-三(2-羟基乙基)氰尿酸(或1,3,5-三(2-羟基乙基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮);4,6-二甲基-2,4,6-三(4-羟基苯基)庚烷;2,2-二[4,4′-(二羟基苯基)环己基]丙烷;1,3,5-三羟基苯(间苯三酚);1,2,3-三羟基苯(1,2,3-苯三酚);和1,4-二(4′,4″-二羟基-三苯基甲基)苯。上述化合物和本发明可用的其它的多官能支化剂的例子及其制备方法可参见例如美国专利No.3799953和Re.27682。Any thermally processable, stable tri- or tetra-substituted branching agent can be used as the polyfunctional branching agent of the present invention. Polyhydric phenols suitable for use as branching agents in the present invention include any trihydric or tetrahydric phenol, for example, 1,1,1-tris(4-hydroxyphenyl)ethane (or 4,4',4" - ethylenetriphenol or THPE); 1,3,5-tris(2-hydroxyethyl)cyanuric acid (or 1,3,5-tris(2-hydroxyethyl)-1,3,5-tris oxazine-2,4,6-(1H,3H,5H)-trione); 4,6-dimethyl-2,4,6-tris(4-hydroxyphenyl)heptane; 2,2-di [4,4'-(dihydroxyphenyl)cyclohexyl]propane; 1,3,5-trihydroxybenzene (phloroglucinol); 1,2,3-trihydroxybenzene (1,2,3-benzene triphenol); and 1,4-bis(4',4"-dihydroxy-triphenylmethyl)benzene. Examples of the above compounds and other multifunctional branching agents useful in the present invention and methods for their preparation can be found in, for example, US Patent Nos. 3,799,953 and Re. 27,682.

本发明可用的其它的可从市场购得的多官能支化剂包括例如:2′,3′,4′-三羟基乙酰苯;2,3,4-三羟基苯甲酸;三羟基二苯酮;2,4,4′-三羟基二苯酮;2′,4′,6′-三羟基-3-(4-羟基苯基)苯基·乙基酮(根皮素);五羟基黄酮;3,4,5-三羟基苯基乙胺;3,4,5-三羟基苯基乙醇;2,4,5-三羟基嘧啶(异巴比土酸);水合四羟基-1,4-苯醌;2,2′,4,4′-四羟基二苯酮和1,2,5,8-四羟基蒽醌。Other commercially available polyfunctional branching agents useful in the present invention include, for example: 2',3',4'-trihydroxyacetophenone; 2,3,4-trihydroxybenzoic acid; trihydroxybenzophenone ; 2,4,4'-trihydroxybenzophenone; 2',4',6'-trihydroxy-3-(4-hydroxyphenyl)phenyl ethyl ketone (phloretin); pentahydroxyflavone ; 3,4,5-trihydroxyphenylethylamine; 3,4,5-trihydroxyphenylethanol; 2,4,5-trihydroxypyrimidine (isobarbituric acid); hydrated tetrahydroxy-1,4 - Benzoquinones; 2,2',4,4'-tetrahydroxybenzophenone and 1,2,5,8-tetrahydroxyanthraquinone.

可以使用两种或更多种上述多官能支化剂的混合物以使支链聚碳酸酯具有特别需要的性能。Mixtures of two or more of the above polyfunctional branching agents may be used to impart particularly desirable properties to the branched polycarbonates.

尽管本领域的技术人员会知道适合于实施本发明的其它多官能支化剂,但优选1,1,1-三(4-羟基苯基)乙烷(本文也称为THPE),因为它可以比较便宜的价格获得。While those skilled in the art will know of other multifunctional branching agents suitable for the practice of this invention, 1,1,1-tris(4-hydroxyphenyl)ethane (also referred to herein as THPE) is preferred because it can Get it at a cheaper price.

基于聚碳酸酯预制品中结构碳酸酯的总摩尔数计,多官能支化剂的加入量可高达10%(摩尔);多官能支化剂的浓度优选4-6%(摩尔)。Based on the total moles of structural carbonate in the polycarbonate preform, the multifunctional branching agent can be added in an amount up to 10 mole percent; the concentration of the multifunctional branching agent is preferably 4-6 mole percent.

为制得可吹塑聚碳酸酯,可将此聚碳酸酯预制品与第二聚碳酸酯熔融平衡。加到第二聚碳酸酯中的聚碳酸酯预制品的量应足以在所得的可吹塑聚碳酸酯中产生所需的支化剂浓度。基于聚碳酸酯预制品中结构碳酸酯的总摩尔数计,支化剂在可吹塑聚碳酸酯中的浓度范围一般为0.2-0.8%(摩尔)、优选0.4-0.5%(摩尔)。To make a blow moldable polycarbonate, the polycarbonate preform can be melt equilibrated with a second polycarbonate. The amount of polycarbonate preform added to the second polycarbonate should be sufficient to produce the desired branching agent concentration in the resulting blow moldable polycarbonate. The concentration of the branching agent in the blow-moldable polycarbonate is generally in the range of 0.2-0.8 mole percent, preferably 0.4-0.5 mole percent, based on the total moles of structural carbonate in the polycarbonate preform.

第二聚碳酸酯可通过熔融酯基转移法或界面法制备。这两种方法是本领域是公知的。上述第二聚碳酸酯可包含基本上未支化的聚碳酸酯。它也可以包含通过任何方法混入支化剂的支链聚碳酸酯,所述方法包括本发明方法和先有技术的方法如Krabbenhoft法。The second polycarbonate can be prepared by melt transesterification or interfacial methods. Both methods are well known in the art. The aforementioned second polycarbonate may comprise substantially unbranched polycarbonate. It may also comprise a branched polycarbonate incorporating a branching agent by any method including the method of the present invention and methods of the prior art such as the Krabbenhoft method.

聚碳酸酯预制品和第二聚碳酸酯的重均分子量(Mw)可通过改变碳酸二芳基酯与二羟基酚之比来调节。当将两种不同的聚碳酸酯树脂一起混合并让其平衡时,平衡物料的分子量分布通常趋近这两种不同树脂的加权数均分子量。因此,最好能制得分子量大于或等于预制品将在其中熔融平衡的第二聚碳酸酯的分子量的预制品。这样,因为混入了支化剂,可吹塑聚碳酸酯只会使分子量几乎不降低或根本不降低。The weight average molecular weight (Mw) of the polycarbonate preform and the second polycarbonate can be adjusted by changing the ratio of diaryl carbonate to dihydric phenol. When two different polycarbonate resins are mixed together and allowed to equilibrate, the molecular weight distribution of the equilibrium material generally approaches the weighted number average molecular weight of the two different resins. Accordingly, it is desirable to produce a preform having a molecular weight greater than or equal to the molecular weight of the second polycarbonate in which the preform will melt equilibrate. Thus, because of the incorporation of branching agents, blown polycarbonates exhibit little or no reduction in molecular weight.

聚碳酸酯预制品的分子量(Mw)优选10000-60000,更优选40000-60000。The molecular weight (Mw) of the polycarbonate preform is preferably 10,000-60,000, more preferably 40,000-60,000.

第二聚碳酸酯的分子量(Mw)优选40000-75000。The molecular weight (Mw) of the second polycarbonate is preferably 40,000-75,000.

可吹塑聚碳酸酯的分子量的优选的范围是25000-55000,更优选的范围是40000-55000。The preferred range of molecular weight of blow moldable polycarbonate is 25000-55000, more preferred range is 40000-55000.

所有上述分子量值都是以聚苯乙烯为参照物,用凝胶渗透色谱法测定的。All the above molecular weight values are determined by gel permeation chromatography with reference to polystyrene.

实施例1Example 1

制备了含有4%(摩尔)(基于聚碳酸酯预制品中碳酸酯结构单元的总摩尔数计)支化剂的聚碳酸酯预制品。A polycarbonate preform was prepared containing 4 mole percent (based on the total moles of carbonate structural units in the polycarbonate preform) branching agent.

将131.5g(0.576mol)2,2-二(4-羟基苯基)丙烷(BPA)、138.8g(0.648mol)碳酸二苯酯和7.432g(0.024mol)1,1,1-三(羟基苯基)乙烷(THPE)在1升的玻璃熔融聚合反应器中以粉末状混合。玻璃反应器表面预先通过酸洗、漂洗和随后干燥进行钝化。通过抽真空至约1乇然后再充以纯化的氮气使反应容器脱氧。将反应容器浸入预热至180℃的流化热浴中。让反应混合物熔化,得到均相液体。成为完全溶液后,让体系热平衡5-10分钟。131.5g (0.576mol) 2,2-di(4-hydroxyphenyl) propane (BPA), 138.8g (0.648mol) diphenyl carbonate and 7.432g (0.024mol) 1,1,1-tri(hydroxyl Phenyl)ethane (THPE) was mixed in powder form in a 1 liter glass melt polymerization reactor. The glass reactor surfaces were previously passivated by pickling, rinsing and subsequent drying. The reaction vessel was deoxygenated by evacuating to about 1 Torr and then filling with purified nitrogen. The reaction vessel was immersed in a fluidized heat bath preheated to 180 °C. The reaction mixture was allowed to melt to give a homogeneous liquid. After becoming a complete solution, allow the system to thermally equilibrate for 5-10 minutes.

将可提供5.0×10-4mol/mol BPA当量量的氢氧化四甲基铵的水溶液(TMAHaq)(3×10-4mol)和可提供7.5×10-6mol/mol BPA当量的300μl 0.025M氢氧化钠水溶液注入上述溶液中。将所得溶液在180℃搅拌5分钟。这时,将反应温度升至210℃,压力降至175mmHg。苯酚立即开始从反应器中蒸馏出来(大约3-4滴/秒)。35分钟后,将反应器压力降至100mmHg并再保持35分钟。在此期间,苯酚连续被蒸馏进入接收烧瓶中(1-2滴/秒),在此210℃阶段结束时,收到的总体积是74ml。将反应器温度升至240℃(100mmHg),在这些条件下保持40分钟。在这期间,苯酚蒸馏的平均速率是大约1滴/3-5秒(此时总共收集到93ml)。将反应温度升至270℃(15乇)20分钟。在最后反应器阶段将反应器温度升至300℃(1.1乇)25分钟。这时,溶液开始发泡(馏出物总体积为105ml)。让溶液发泡8分钟,然后终止反应。在反应过程中,总共收集到115.5g馏出物。An aqueous solution of tetramethylammonium hydroxide (TMAH aq ) (3×10 -4 mol) that can provide 5.0×10 -4 mol/mol BPA equivalent and 300 μl of 7.5×10 -6 mol/mol BPA equivalent A 0.025M aqueous sodium hydroxide solution was injected into the above solution. The resulting solution was stirred at 180°C for 5 minutes. At this point, the reaction temperature was raised to 210°C and the pressure dropped to 175 mmHg. Phenol started distilling out of the reactor immediately (approximately 3-4 drops/sec). After 35 minutes, the reactor pressure was reduced to 100 mmHg and held for an additional 35 minutes. During this period, phenol was continuously distilled into the receiving flask (1-2 drops/sec), the total volume received at the end of this 210°C period was 74ml. The reactor temperature was raised to 240°C (100 mmHg) and maintained at these conditions for 40 minutes. During this period, the average rate of phenol distillation was about 1 drop/3-5 seconds (a total of 93 ml was collected at this time). The reaction temperature was raised to 270°C (15 Torr) for 20 minutes. The reactor temperature was raised to 300°C (1.1 Torr) for 25 minutes in the final reactor stage. At this point, the solution started to foam (total distillate volume 105 ml). The solution was allowed to foam for 8 minutes, then the reaction was terminated. During the course of the reaction, a total of 115.5 g of distillate was collected.

将聚碳酸酯溶于1000ml二氯甲烷中并用滤纸过滤(未收到胶凝颗粒或不溶颗粒)。将所得的均相溶液置于混合机中,在迅速搅拌的同时,加入当量体积的甲醇使其沉淀。得到白色悬浮液,吸滤过滤之。将所得白色粉末在70℃干燥16小时,得96.3g聚碳酸酯预制品。它主要由大约4%(摩尔)化学结合的[1,1,1-三(羟基苯基)乙烷]碳酸酯单元和大约96%(摩尔)化学结合的双酚A碳酸酯单元组成。此聚碳酸酯预制品的分子量(Mw)为50.798。The polycarbonate was dissolved in 1000 ml of dichloromethane and filtered through filter paper (no gelled or insoluble particles were received). The obtained homogeneous solution was placed in a mixer, and while stirring rapidly, an equivalent volume of methanol was added to cause precipitation. A white suspension was obtained which was filtered with suction. The resulting white powder was dried at 70° C. for 16 hours to obtain 96.3 g of a polycarbonate preform. It consists essentially of about 4 mole percent chemically bound [1,1,1-tris(hydroxyphenyl)ethane] carbonate units and about 96 mole percent chemically bound bisphenol A carbonate units. The molecular weight (Mw) of this polycarbonate preform was 50.798.

实施例2Example 2

混入聚碳酸酯预制品中的支化剂的浓度可高达10%(摩尔)。Branching agents can be incorporated into the polycarbonate preform at concentrations as high as 10 mole percent.

按照实施例1的方法,使123.2g(0.540mol)BPA、138.8g(0.648mol)碳酸二苯酯和18.54g(0.060mol)1,1,1-三(羟基苯基)乙烷(THPE)反应。让反应混合物熔化,得到均相液体。成为完全溶液后,让体系热平衡(5-10分钟)。将溶液以250分/转的速率搅拌。According to the method of embodiment 1, make 123.2g (0.540mol) BPA, 138.8g (0.648mol) diphenyl carbonate and 18.54g (0.060mol) 1,1,1-three (hydroxyphenyl) ethane (THPE) reaction. The reaction mixture was allowed to melt to give a homogeneous liquid. After becoming a complete solution, allow the system to thermally equilibrate (5-10 minutes). The solution was stirred at a rate of 250 min/rev.

将136μl 2.21M甲酸四甲基铵(TMAF)溶液作为碱性催化剂注入上述溶液中。将所得溶液在180℃搅拌5分钟。这时,将反应温度升至210℃,压力降至175mmHg。苯酚立即开始从反应器中蒸馏出来(大约3-4滴/秒)。35分钟后,将反应器压力降至100mmHg。苯酚连续被蒸馏进入接收烧瓶中(1-2滴/秒;至总共80ml)。此时,将反应器温度升至240℃(15乇)31分钟。这时共收集到100ml馏出物。溶液开始发泡。立即终止反应。在反应过程中,总共收集到112.6g馏出物。136 μl of 2.21 M tetramethylammonium formate (TMAF) solution was injected into the above solution as a basic catalyst. The resulting solution was stirred at 180°C for 5 minutes. At this point, the reaction temperature was raised to 210°C and the pressure dropped to 175 mmHg. Phenol started distilling out of the reactor immediately (approximately 3-4 drops/sec). After 35 minutes, the reactor pressure was reduced to 100 mmHg. Phenol was continuously distilled into the receiving flask (1-2 drops/sec; to a total of 80 ml). At this point, the reactor temperature was raised to 240°C (15 Torr) for 31 minutes. A total of 100 ml of distillate was collected at this time. The solution started to foam. Stop the reaction immediately. During the course of the reaction, a total of 112.6 g of distillate was collected.

按照实施例1的方法制得了91.6g聚碳酸酯预制品。它主要由大约10%(摩尔)化学结合的[1,1,1-三(羟基苯基)乙烷]碳酸酯单元和大约90%(摩尔)化学结合的双酚A碳酸酯单元组成。此聚碳酸酯预制品的分子量(Mw)为10140。According to the method of Example 1, 91.6 g of polycarbonate preforms were obtained. It consists essentially of about 10 mole percent chemically bound [1,1,1-tris(hydroxyphenyl)ethane] carbonate units and about 90 mole percent chemically bound bisphenol A carbonate units. The molecular weight (Mw) of this polycarbonate preform was 10140.

实施例3(对照例)Embodiment 3 (comparative example)

难以向聚碳酸酯预制品中混入明显高于10%(摩尔)浓度的支化剂。It is difficult to incorporate branching agents into polycarbonate preforms at concentrations significantly higher than 10 mole percent.

按照实施例1的方法,使BPA、碳酸二苯酯和足以提供12%(摩尔)(基于在最终聚碳酸酯预制品中聚碳酸酯的总摩尔数计)THPE的1,1,1-三(羟基苯基)乙烷(THPE)的混合物反应。物料在反应过程中胶凝化,故未进行进一步的评定。According to the method of Example 1, make BPA, diphenyl carbonate and 1,1,1-tris (Hydroxyphenyl)ethane (THPE) mixture reaction. The material gelled during the reaction and was not further evaluated.

实施例4Example 4

将实施例1的聚碳酸酯预制品与Lexan130级聚碳酸酯(GEPlastics的产品)熔融平衡,制得具有0.45%(摩尔)THPE支化剂的可吹塑聚碳酸酯。每次熔体挤出使用250ppm乙酸四甲基铵。在挤出之前,将物料在Henschel混合机中预先混合。挤出在12磅/小时的进料速率下进行,螺杆转速为300-325分/转并真空排气以利三乙胺催化剂副产物的排除。The polycarbonate preform of Example 1 was melt equilibrated with Lexan (R) 130 grade polycarbonate (product of GEPlastics) to produce a blow moldable polycarbonate having 0.45 mole percent THPE branching agent. 250 ppm tetramethylammonium acetate was used per melt extrusion. Prior to extrusion, the materials were premixed in a Henschel mixer. Extrusion was carried out at a feed rate of 12 lb/hr, with a screw speed of 300-325 rpm and a vacuum exhaust to remove triethylamine catalyst by-products.

将所得的可吹塑聚碳酸酯(c)与基本上未支化的双酚A聚碳酸酯(a)以及用Krabbenhoft法获得的支链双酚A聚碳酸酯(b)进行比较。The resulting blow-moldable polycarbonates (c) were compared with essentially unbranched bisphenol A polycarbonates (a) and with branched bisphenol A polycarbonates (b) obtained by the Krabbenhoft process.

预制品   Mol%THPE      Mw    OH(ppm)  R*   T(R*:ΩC)a.    -         无        51,827    250    1.6    265.3b.    纯        0.45      48,783    760    2.5    255.2c.    4.50%    0.45      50,900    570    2.8    261.2Preform Mol%THPE Mw OH(ppm) R * T(R * :ΩC)a. - None 51,827 250 1.6 265.3b. Pure 0.45 48,783 760 2.5 255.2c. 4.50% 0.45 50,900 570 2.8 261.2

上述结果表明,与起始的未支化的聚碳酸酯(a)的分子量相比,用本发明方法制得的可吹塑聚碳酸酯(c)的分子量不象用先有技术方法制得的支链聚碳酸酯(b)的分子量降低的那么多。The above results show that, compared to the molecular weight of the starting unbranched polycarbonate (a), the molecular weight of the blow-moldable polycarbonate (c) obtained by the process of the present invention is not as high as that obtained by the prior art process. The molecular weight of the branched polycarbonate (b) decreases that much.

在制造聚碳酸酯时,最好使-OH基团的数目保持在最小值。未支化的聚碳酸酯(a)具有250ppm的-OH。本发明的可吹塑聚碳酸酯(c)的-OH基团数几乎比先有技术的支链聚碳酸酯(b)的-OH基团数少三分之一。In making polycarbonates it is desirable to keep the number of -OH groups to a minimum. Unbranched polycarbonate (a) has 250 ppm -OH. The number of -OH groups of the blow-moldable polycarbonate (c) according to the invention is almost one-third less than that of the prior art branched polycarbonate (b).

R*是聚合物剪切变稀行为的量度。经验表明,当R*接近3.0时,可得到良好的吹塑性能。R*值可通过在三个不同温度(通常为230℃、250℃和270℃)下用流变动力学分光计测定复合粘度而得到。用该值带入Arrhenius方程,可计算最佳加工挤出温度,即在100弧度/秒下熔体粘度为20000泊的温度。然后计算此温度下的低剪切粘度。将该粘度除以20000泊便算得R*R * is a measure of the shear thinning behavior of a polymer. Experience has shown that good blow molding properties are obtained when R * is close to 3.0. The R * value can be obtained by measuring the complex viscosity with a rheodynamic spectrometer at three different temperatures (typically 230°C, 250°C and 270°C). Using this value into the Arrhenius equation, the optimum processing extrusion temperature can be calculated, which is the temperature at which the melt viscosity is 20,000 poise at 100 rad/s. The low shear viscosity at this temperature is then calculated. R * is calculated by dividing this viscosity by 20,000 poise.

本发明的可吹塑聚碳酸酯(c)表现出2.8的R*值。它比先有技术的支链聚碳酸酯(b)更接近3.0。因此,本发明的可吹塑聚碳酸酯更适合于吹塑。The inventive blow moldable polycarbonate (c) exhibits an R * value of 2.8. It is closer to 3.0 than the prior art branched polycarbonate (b). Therefore, the blow moldable polycarbonates of the present invention are more suitable for blow molding.

T(R*)表明了粘性,可吹塑树脂必须保持粘性。未支化的树脂(a)的T(R*)大于265℃。使用先有技术的方法,支链聚碳酸酯(b)的T(R*)降低了10℃以上,表明了树脂的粘性降低。然而,使用本发明的方法,树脂(c)的T(R*)仅降低4℃,表明粘性降低较少。T(R * ) indicates tack, which the blowable resin must remain tacky. The T(R * ) of the unbranched resin (a) is greater than 265°C. Using the prior art method, the T(R * ) of the branched polycarbonate (b) decreased by more than 10°C, indicating a decrease in the viscosity of the resin. However, using the method of the present invention, the T(R * ) of resin (c) was only reduced by 4°C, indicating a lesser reduction in tack.

Claims (19)

1. method for preparing blow moldable polycarbonates, it comprises the steps:
A. by being contacted, multifunctional branching agent, diaryl carbonate and dihydric phenol prepare branched polycarbonate preforms in fusion transesterification process; With
B. with the described polycarbonate preforms and the second polycarbonate melt balance.
2. according to the process of claim 1 wherein that described contact is under 170-380 ℃ the temperature, carry out in the presence of the polymerization catalyst of effective dose.
3. according to the method for claim 2, wherein said polymerization catalyst is selected from acetate tetramethyl-ammonium, formic acid tetramethyl-ammonium, hydroxide aryl ammonium and hydroxide Fang Ji Phosphonium, carboxylate, phenates and borate.
4. according to the process of claim 1 wherein that described diaryl carbonate comprises diphenyl carbonate.
5. according to the process of claim 1 wherein that described dihydric phenol comprises 2,2-two (4-hydroxy phenyl) propane.
6. according to the process of claim 1 wherein that described multifunctional branching agent is selected from trihydroxy phenol and tetrahydroxy phenol.
7. according to the process of claim 1 wherein that described multifunctional branching agent comprises 1,1,1-three (4-hydroxy phenyl) ethane.
8. according to the process of claim 1 wherein, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, the addition of described multifunctional branching agent is 2.1-10% (mole).
9. according to the process of claim 1 wherein, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, the addition of described multifunctional branching agent is 4-6% (mole).
10. according to the method for claim 1, wherein said polycarbonate preforms is with the second polycarbonate melt balance, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, the amount of polycarbonate preforms should make that branching agent concentration is 0.2-0.8% (mole) in blow moldable polycarbonates.
11. method according to claim 1, wherein with the described polycarbonate preforms and the second polycarbonate melt balance, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, the amount of polycarbonate preforms should make that branching agent concentration is 0.4-0.5% (mole) in blow moldable polycarbonates.
12. according to the process of claim 1 wherein that described second Merlon prepares with the fusion transesterification process.
13. according to the process of claim 1 wherein that described second Merlon prepares with the interface method.
14. form according to the process of claim 1 wherein that described second Merlon is gone up substantially by nonbranched Merlon.
15. according to the process of claim 1 wherein that described second Merlon comprises branched polycarbonate.
16. Zhi Bei blow moldable polycarbonates in accordance with the method for claim 1.
17. method for preparing polycarbonate preforms, it comprises contacts multifunctional branching agent, diaryl carbonate and dihydric phenol in fusion transesterification process, the concentration of multifunctional branching agent wherein, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, be 2.1-10% (mole).
18. according to the method for claim 17, wherein the concentration of multifunctional branching agent based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, is 4-6% (mole).
19. a polycarbonate preforms, based on the total mole number meter of structure carbonate unit in the polycarbonate preforms, it comprises the multifunctional branching agent of 2.1-10% (mole).
CN95118731.7A 1994-10-20 1995-10-20 Branched polycarbonate preforms, blow moldable polycarbonates, and method for making Pending CN1131086A (en)

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US5597887A (en) 1997-01-28
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