CN112855056B - Automatic dismounting equipment and dismounting method for magnetic buckle type supporting sleeve of underground coiled tubing - Google Patents
Automatic dismounting equipment and dismounting method for magnetic buckle type supporting sleeve of underground coiled tubing Download PDFInfo
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Abstract
井下连续油管磁扣式支撑套件自动拆除设备,包括机柜,机柜的底部设置有工控计算机和备用电源,机柜的底板中部设有可变轮距探测器,机柜的顶板上设置有连续油管出口,连续油管出口处设置有连续油管导向对辊组件;机柜内下方固定有隔板,隔板两侧设置有料斗安装接口,料斗安装接口插设有料斗,料斗上固定有两根横杆,横杆的端部固定有圆锥形的防脱橡胶圈;在隔板上还设置有磁扣式套件拆除机器人。本发明实现了磁扣式支撑套件的自动拆除,且不中断连续油管从井下的拔出动作,工作效率高;也提高了变轮距探测器和套件拆除机器人之间的系统独立性,实现整机子系统间的模块化;有利于提高抓手的使用寿命和套件的使用寿命,并实现重复利用。
The automatic dismantling equipment of the magnetic buckle type support kit for underground coiled tubing includes a cabinet. The bottom of the cabinet is provided with an industrial computer and a backup power supply. The coiled tubing guide roller assembly is arranged at the outlet of the oil pipe; a partition is fixed at the bottom of the cabinet, and the two sides of the partition are provided with a hopper installation interface. The hopper installation interface is inserted with a hopper. A conical anti-dropping rubber ring is fixed at the end; a magnetic snap-type kit dismantling robot is also arranged on the clapboard. The invention realizes the automatic dismantling of the magnetic buckle type support kit without interrupting the pulling action of the coiled tubing from the well, and has high work efficiency; Modularization among the machine subsystems; it is beneficial to improve the service life of the gripper and the service life of the kit, and realize the reuse.
Description
技术领域technical field
本发明属于石油开采辅助设备领域,具体涉及一种井下连续油管磁扣式支撑套件自动拆除设备及拆除方法。The invention belongs to the field of auxiliary equipment for oil exploitation, and in particular relates to an automatic dismantling device and a dismantling method for a magnetic buckle type support kit of an underground coiled tubing.
背景技术Background technique
连续油管(CoiledTubing,简称CT)又称挠性油管、蛇形管或盘管,指可缠绕在大直径电动卷筒上.由若干段钢带斜接在一起,经轧制成型焊接而成的无接头连续油管。这种具有高强度、高韧性特点的连续性的油管,外形犹如两米多高卷起来的电缆一样,因为提高了自动化,机动性好,使作业更加安全高效环保,应用在石油工业之后,在最近的这二十年被广泛地应用在多项油气作业领域;但在井下工作是连续油管因为自身强度的问题,很容易在井下弯曲导致施工不能正常进行。Coiled Tubing (CT), also known as Coiled Tubing, Coiled Tubing or Coiled Tubing, refers to the coiled tubing that can be wound on a large-diameter electric reel. It is made of several sections of steel strips that are mitered together and then rolled and welded. Coiled tubing without joints. This kind of continuous oil pipe with high strength and high toughness is like a coiled cable more than two meters high. Because of the improved automation and good maneuverability, the operation is safer, more efficient and environmentally friendly. After being used in the petroleum industry, in In the past two decades, it has been widely used in a number of oil and gas operations; however, when working underground, coiled tubing is easy to bend downhole due to its own strength problem, causing the construction to fail.
井下连续油管外层嵌套支撑套管可以大幅度提高连续油管抗弯性能,允许连续油管伸入更深的井下工作;目前该技术以分体式半圆套件形式为主,此种形式的支撑套件在现场安装前需要完成一系列的加工工序,使其形成两个能够对接安装的半圆柱形套管,在对接时需要依靠套管上复杂的机械结构实现,在拆卸时需要考虑如何将复杂的机械结构解锁,此种形式的套管机械结构过于复杂,且加工量大,加工周期长、成本高,不利于现场施工,也不利于推广应用,因此,亟需一种无需复杂机械加工、在现场即能完成成型、安装、拆卸撑套管的自动拆除设备及其拆除方法。The nested support casing on the outer layer of the downhole coiled tubing can greatly improve the bending resistance of the coiled tubing, allowing the coiled tubing to extend into deeper wells for work; at present, the technology is mainly in the form of a split semi-circle kit, and this form of support kit is available on site Before installation, a series of processing steps need to be completed to form two semi-cylindrical sleeves that can be butt-installed. When docking, it needs to rely on the complex mechanical structure on the sleeve. When disassembling, it is necessary to consider how to integrate the complex mechanical structure. Unlocking, the mechanical structure of this type of casing is too complicated, and the processing volume is large, the processing cycle is long, and the cost is high, which is not conducive to on-site construction, and is not conducive to popularization and application. An automatic dismantling device capable of completing forming, installing and dismantling a support sleeve and a dismantling method thereof.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有技术中的不足之处,提供一种能够将支撑套管自动拆除、且不中断连续油管从井下拔出动作的井下连续油管支撑套管的井下连续油管磁扣式支撑套件自动拆除设备及拆除方法。In order to solve the deficiencies in the prior art, the present invention provides a downhole coiled tubing magnetic snap support kit capable of automatically dismantling the supporting casing without interrupting the coiled tubing pulling action from the downhole. Automatic dismantling equipment and dismantling method.
为解决上述技术问题,本发明采用如下技术方案:井下连续油管磁扣式支撑套件自动拆除设备,包括机柜,机柜的底部设置有工控计算机和备用电源,机柜的底板中部开设有第一U型缺口,在第一U型缺口周围设置有可变轮距探测器,机柜的顶板上设置有连续油管出口,连续油管出口位于第一U型缺口的正上方,连续油管出口处设置有连续油管导向对辊组件;机柜内下方固定有隔板,隔板两侧设置有料斗安装接口,料斗安装接口插设有料斗,料斗上固定有两根横杆,横杆的端部固定有圆锥形的防脱橡胶圈;在隔板上还设置有磁扣式套件拆除机器人。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the automatic dismantling equipment of the magnetic buckle type support kit of the underground coiled tubing, including a cabinet, the bottom of the cabinet is provided with an industrial control computer and a backup power supply, and the middle of the bottom plate of the cabinet is provided with a first U-shaped notch , A variable wheel spacing detector is arranged around the first U-shaped gap, a coiled tubing outlet is provided on the top plate of the cabinet, the coiled tubing outlet is located directly above the first U-shaped gap, and the coiled tubing outlet is provided with a coiled tubing guide pair. Roller assembly; a partition is fixed at the bottom of the cabinet, a hopper installation interface is arranged on both sides of the partition, a hopper is inserted into the hopper installation interface, two horizontal bars are fixed on the hopper, and the ends of the horizontal bars are fixed with a conical anti-fall off A rubber ring; a magnetic snap-type kit removal robot is also provided on the clapboard.
连续油管导向对辊组件包括辊轮支架,辊轮支架上转动连接有两个小辊轮,两个小辊轮之间形成连续油管夹装区域,连续油管夹装区域位于连续油管出口的正上方。The coiled tubing guide paired roller assembly includes a roller support, and two small rollers are rotatably connected to the roller support. The coiled tubing clamping area is formed between the two small rollers, and the coiled tubing clamping area is located directly above the coiled tubing outlet. .
可变轮距探测器设置有两组,可变轮距探测器关于第一U型缺口对称设置,每组可变轮距探测器包括安装板和H型的联动架,联动架上铰接有两组摇臂架,两组摇臂架的下端部分别通过两根销轴铰接在安装板上,销轴与摇臂架为固定连接,其中一组摇臂架的上端转动连接有大辊轮,另外一组摇臂架下端的销轴上设置有扭簧,该销轴端部安装有编码器,编码器与工控计算机连接;There are two groups of variable wheelbase detectors. The variable wheelbase detectors are arranged symmetrically about the first U-shaped notch. Each group of variable wheelbase detectors includes a mounting plate and an H-shaped linkage frame, and two linkage frames are hinged on the linkage frame. A set of rocker frames, the lower ends of the two sets of rocker frames are hinged on the mounting plate through two pin shafts, the pins are fixedly connected with the rocker frame, and the upper end of one set of rocker frames is rotatably connected with a large roller. A torsion spring is arranged on the pin shaft at the lower end of the other group of rocker frames, an encoder is installed at the end of the pin shaft, and the encoder is connected with the industrial computer;
两组可变轮距探测器的大辊轮之间形成支撑套件探测区域,支撑套件探测区域位于第一U型缺口的正上方。A support set detection area is formed between the large rollers of the two sets of variable wheel base detectors, and the support set detection area is located just above the first U-shaped notch.
磁扣式套件拆除机器人包括半齿轮底盘,半齿轮底盘具有半圈外齿,半齿轮底盘的圆心处设置有第二U型缺口,半齿轮底盘通过推力轴承安装在隔板上,第二U型缺口与第一U型缺口上下设置,隔板上安装有减速机和伺服电机,伺服电机与减速机传动连接,减速机的动力输出轴上安装有齿轮,齿轮与半齿轮底盘的外齿相啮合;半齿轮底盘上表面安装有两组磁吸式拆除组件,两组磁吸式拆除组件关于半齿轮底盘的圆心对称设置;每组磁吸式拆除组件包括内花键导轨,内花键导轨内具有花键槽,内花键导轨内安装有花键轴,花键轴可沿内花键导轨上下滑动,花键轴的顶端固定安装有舵机,舵机的输出轴端部安装有电动推杆,电动推杆的推杆端部固定有抓手,抓手为竖向设置的半圆形管,抓手上开设有通孔,通孔的半径大于防脱橡胶圈的底面半径,抓手的上端固定有挡板,抓手的两侧壁分别设置有一排磁铁;半齿轮底盘上安装有监测相机,监测相机、伺服电机和舵机分别与工控计算机连接。The magnetic snap-type kit dismantling robot includes a half-gear chassis, the half-gear chassis has a half-circle of external teeth, the center of the half-gear chassis is provided with a second U-shaped notch, the half-gear chassis is mounted on the partition through a thrust bearing, and the second U-shaped The notch and the first U-shaped notch are arranged up and down, a reducer and a servo motor are installed on the partition, the servo motor is connected with the reducer, and a gear is installed on the power output shaft of the reducer, and the gear meshes with the external teeth of the half-gear chassis. ;There are two sets of magnetic removal components installed on the upper surface of the half-gear chassis, and the two sets of magnetic removal components are symmetrically arranged about the center of the half-gear chassis; It has a spline groove, a spline shaft is installed in the inner spline guide rail, the spline shaft can slide up and down along the inner spline guide rail, the top of the spline shaft is fixedly installed with a steering gear, and the output shaft end of the steering gear is installed with an electric push rod , the end of the push rod of the electric push rod is fixed with a gripper, the gripper is a semi-circular tube arranged vertically, and a through hole is opened on the gripper. A baffle is fixed at the upper end, and two side walls of the gripper are respectively provided with a row of magnets; a monitoring camera is installed on the half-gear chassis, and the monitoring camera, the servo motor and the steering gear are respectively connected with the industrial computer.
井下连续油管磁扣式支撑套件的拆除方法,包括以下步骤:The method for dismantling the magnetic snap support kit of downhole coiled tubing includes the following steps:
(1)在工作前,首先将从井下伸出的连续油管依次穿过第一U型缺口、两组可变轮距探测器的大辊轮之间的支撑套件探测区域、第二U型缺口、连续油管出口和连续油管导向对辊组件的连续油管夹装区域,此时两个小辊轮对连续油管保持夹持力,两个大辊轮对连续油管保持夹持力,连续油管处于竖直状态,至此设备工作前准备工作就绪;(1) Before working, firstly, the coiled tubing extending from the downhole passes through the first U-shaped notch, the detection area of the support kit between the large rollers of the two sets of variable wheel spacing detectors, and the second U-shaped notch. , The coiled tubing outlet and the coiled tubing clamping area of the coiled tubing guide to the roller assembly. At this time, the two small rollers maintain the clamping force for the coiled tubing, and the two large rollers maintain the clamping force for the coiled tubing, and the coiled tubing is in the vertical position. Straight state, so far the equipment is ready for work;
(2)打开工控计算机,待程序完成自检及初始化设定,连续油管在外部机械的拖拽下缓慢从井下抽出,在连续油管通过两个大辊轮之间的支撑套件探测区域时,不会使摇臂架发生大角度摆动,当套装有支撑套件的连续油管通过支撑套件探测区域时,由于该段直径急剧增大,引起摇臂架摆动,编码器将该数据传送给工控计算机,工控计算机控制监测相机开始工作,半齿轮底盘处于初始位置,此时两个抓手相对设置,且两个料斗上的横杆与两个抓手上的通孔位于同一条直线上;(2) Turn on the industrial computer, wait for the program to complete the self-checking and initialization settings, and the coiled tubing is slowly pulled out from the downhole under the drag of the external machine. When the coiled tubing passes through the detection area of the support kit between the two large rollers, no It will cause the rocker frame to swing at a large angle. When the coiled tubing with the support kit passes through the detection area of the support kit, the diameter of the section increases sharply, causing the rocker frame to swing, and the encoder transmits the data to the industrial computer. The computer-controlled monitoring camera starts to work, the half-gear chassis is in the initial position, the two grippers are set opposite to each other, and the horizontal bars on the two hoppers and the through holes on the two grippers are on the same straight line;
(3)当有支撑套件的连续油管进入磁扣式套件拆除机器人的工作区域时,监测相机拍摄回的画面返回给工控计算机,工控计算机根据拍摄画面调整支撑套件的对开面与抓手平行;(3) When the coiled tubing with the support kit enters the working area of the magnetic buckle-type kit dismantling robot, the picture captured by the monitoring camera is returned to the industrial control computer, and the industrial control computer adjusts the opposite surface of the support kit to be parallel to the gripper according to the captured picture;
(4)支撑套件碰触到抓手上端的挡板,随着连续油管的上升带动抓手一起向上运动,花键轴在内花键导轨向上滑动,与支撑套件上端碰触到抓手上端挡板的同时,电动推杆启动,推动抓手开始抓持动作,其中一个抓手上的磁铁逐渐伸入伸到自锁卡扣支撑件的支撑管体的安装孔内,另外一个抓手上的磁铁逐渐伸入到卡针支撑件的支撑管体的安装孔内,直至电动推杆确认行程达到抓持目的,则回收抓手,此时自锁卡扣支撑件内的滚柱被磁铁吸回,自锁卡扣支撑件和卡针支撑件相分离,并分别在两个抓手上;(4) The support kit touches the baffle on the upper end of the gripper, and with the rise of the coiled tubing, the gripper moves upward together, and the spline shaft slides upward on the inner spline guide rail, and touches the upper end stop of the gripper with the upper end of the support kit At the same time as the plate, the electric push rod starts to push the gripper to start the gripping action. The magnet on one gripper gradually extends into the mounting hole of the supporting tube body of the The magnet gradually extends into the mounting hole of the support tube of the pin holder, until the electric push rod confirms that the stroke reaches the purpose of grasping, then the gripper is recovered. At this time, the roller in the self-locking buckle support is sucked back by the magnet , the self-locking buckle support and the pin support are separated, and are respectively on the two grippers;
(5)接着工控计算机控制伺服电机旋转半齿轮底盘至初始位置,而后控制舵机旋转电动推杆,使得抓手旋转180°,此时抓手对准料斗,接着电动推杆推动抓手将自锁卡扣支撑件推入料斗的横杆上,另外一个抓手将卡针支撑件推入另外一个料斗的横杆,至此完成一个支撑套件的拆卸任务;(5) Then the industrial computer controls the servo motor to rotate the half-gear chassis to the initial position, and then controls the steering gear to rotate the electric push rod, so that the gripper rotates 180°. At this time, the gripper is aligned with the hopper, and then the electric push rod pushes the gripper to automatically Push the locking clip support into the cross bar of the hopper, and another gripper pushes the pin support into the cross bar of the other hopper, thus completing the dismantling task of a support kit;
(6)随后电动推杆和舵机恢复至初始位置,等待下一个支撑套件的拆卸。(6) Then the electric push rod and steering gear return to their original positions, waiting for the disassembly of the next support kit.
步骤(4)中工控计算机根据拍摄画面调整支撑套件的对开面与抓手平行的方法为:工控计算机控制伺服电机,伺服电机通过减速机带动齿轮转动,从而驱动半齿轮底盘转动,直至根据拍摄画面判断支撑套件的对开面与抓手平行。In step (4), the method for the industrial computer to adjust the bisected surface of the support kit to be parallel to the gripper according to the shooting picture is as follows: the industrial computer controls the servo motor, and the servo motor drives the gear to rotate through the reducer, thereby driving the half-gear chassis to rotate until the shooting The screen judges that the opposite surface of the support kit is parallel to the gripper.
采用上述技术方案,本发明具有以下有益效果:该井下连续油管磁扣式支撑套件自动拆除设备,实现了磁扣式支撑套件的自动拆除,且不中断连续油管从井下的拔出动作,有益于提高工作效率;变轮距探测器以简单的结构形式,实现对套嵌支撑件的连续油管的检测任务,精准且高效,避免监测相机连续开机而导致发生故障或误判,提高了变轮距探测器和套件拆除机器人之间的系统独立性,实现整机子系统间的模块化;使用磁铁解锁磁扣,简单快捷,抓手上无活动部件,有利于提高抓手的使用寿命和套件的使用寿命,有利于节约社会资源,实现重复利用。By adopting the above technical solution, the present invention has the following beneficial effects: the automatic dismantling equipment of the magnetic snap-type support kit of the downhole coiled tubing realizes the automatic dismantling of the magnetic snap-type support kit without interrupting the pull-out action of the coiled tubing from the downhole, which is beneficial to Improve work efficiency; the variable wheel base detector can realize the detection task of the coiled tubing embedded in the support with a simple structure, which is accurate and efficient, avoids failure or misjudgment caused by continuous startup of the monitoring camera, and improves the variable wheel base The system independence between the detector and the kit dismantling robot realizes the modularization among the subsystems of the whole machine; the use of a magnet to unlock the magnetic buckle is simple and fast, and there are no moving parts on the gripper, which is beneficial to improve the service life of the gripper and the durability of the kit. The service life is conducive to saving social resources and realizing reuse.
附图说明Description of drawings
图1是支撑套件的结构示意图;Figure 1 is a schematic structural diagram of a support kit;
图2是自锁卡扣埋件的结构示意图;Figure 2 is a schematic structural diagram of a self-locking buckle embedded part;
图3是卡针的结构示意图;Fig. 3 is the structural representation of the pin;
图4是井下连续油管磁扣式支撑套件自动拆除设备的结构示意图;Fig. 4 is the structural schematic diagram of the automatic dismantling equipment of the magnetic buckle type support kit of the downhole coiled tubing;
图5是磁扣式套件拆除机器人的结构示意图;Figure 5 is a schematic structural diagram of a magnetic snap-type kit dismantling robot;
图6是磁扣式套件拆除机器人的另一侧视图;Figure 6 is another side view of the magnetic snap-type kit removal robot;
图7是可变轮距探测器的结构示意图;FIG. 7 is a schematic structural diagram of a variable wheel base detector;
图8是本发明拆除一个支撑套件任务的工作流程示意图。FIG. 8 is a schematic diagram of the work flow of the task of dismantling a support kit according to the present invention.
具体实施方式Detailed ways
如图1-3所示,本发明中所涉及的支撑套件包括自锁卡扣支撑件1和卡针支撑件2,自锁卡扣支撑件1和卡针支撑件2均包括支撑管体3,支撑管体3为半圆形管,支撑管体3上开设有两个通孔4,支撑管体3的两侧管壁上开设有若干安装孔5,若干安装孔5上下并排间隔设置;As shown in FIGS. 1-3 , the support kit involved in the present invention includes a self-locking buckle support 1 and a clip needle support 2 , and both the self-locking clip support 1 and the clip needle support 2 include a support pipe body 3 , the support pipe body 3 is a semi-circular pipe, the support pipe body 3 is provided with two through
自锁卡扣支撑件1的支撑管体3上的安装孔5内均安装有自锁卡扣埋件6,自锁卡扣埋件6包括埋件外壳7,埋件外壳7的外侧设置有若干弹性棘齿8,用于将自锁卡扣埋件6固定在安装孔5内,埋件外壳7的内腔壁具有两个对称设置的倾斜面9,埋件外壳7的外端开设有插孔10,埋件外壳7内端有卡板11,埋件外壳7的内腔安装有两组自锁件,每组自锁件包括弹簧12、滚柱架13和滚柱14,弹簧12的两端分别连接在卡板11和滚柱架13上,滚柱14装配在滚柱架13上,两个滚柱14之间形成夹紧区域15;The mounting holes 5 on the supporting pipe body 3 of the self-locking buckle support 1 are equipped with self-locking buckle embedded parts 6 , and the self-locking buckle embedded parts 6 include an embedded
卡针支撑件2的支撑管体3上的安装孔5内均安装有卡针16,卡针16可插入自锁卡扣埋件6的插孔10内,滚柱14可沿倾斜面9滑移,在弹簧12的压紧力下,滚柱14一方面压紧埋件外壳7内壁,另一方面压紧插入的卡针16,形成自锁,使卡针16无法拔出;另外滚柱和卡针均由铁质材料制成。The mounting holes 5 on the support tube body 3 of the card needle support member 2 are all installed with
如图4-7所示,井下连续油管磁扣式支撑套件自动拆除设备,包括机柜17,机柜17的底部设置有工控计算机18和备用电源19,机柜17的底板中部开设有第一U型缺口20,在第一U型缺口20周围设置有可变轮距探测器21,机柜17的顶板上设置有连续油管出口,连续油管出口位于第一U型缺口20的正上方,连续油管出口处设置有连续油管导向对辊组件;机柜17内下方固定有隔板24,隔板24两侧设置有料斗安装接口25,料斗安装接口25插设有料斗26,料斗26上固定有两根横杆27,横杆27的端部固定有圆锥形的防脱橡胶圈28;在隔板24上还设置有磁扣式套件拆除机器人。As shown in Figures 4-7, the automatic removal equipment of the magnetic snap-type support kit for downhole coiled tubing includes a
连续油管导向对辊组件包括辊轮支架29,辊轮支架29上转动连接有两个小辊轮30,两个小辊轮30之间形成连续油管夹装区域,连续油管夹装区域位于连续油管出口的正上方。The coiled tubing guide paired roller assembly includes a
可变轮距探测器21设置有两组,可变轮距探测器21关于第一U型缺口20对称设置,每组可变轮距探测器21包括安装板31和H型的联动架32,联动架32上铰接有两组摇臂架33,两组摇臂架33的下端部分别通过两根销轴34铰接在安装板31上,销轴34与摇臂架33为固定连接,其中一组摇臂架33的上端转动连接有大辊轮35,另外一组摇臂架33下端的销轴34上设置有扭簧36,该销轴34端部安装有编码器37,编码器37与工控计算机18连接;The
两组可变轮距探测器21的大辊轮35之间形成支撑套件探测区域,支撑套件探测区域位于第一U型缺口20的正上方。A support set detection area is formed between the
磁扣式套件拆除机器人包括半齿轮底盘38,半齿轮底盘38具有半圈外齿,半齿轮底盘38的圆心处设置有第二U型缺口39,半齿轮底盘38通过推力轴承安装在隔板24上,第二U型缺口39与第一U型缺口20上下设置,隔板24上安装有减速机41和伺服电机42,伺服电机42与减速机41传动连接,减速机41的动力输出轴上安装有齿轮43,齿轮43与半齿轮43底盘38的外齿相啮合;半齿轮43底盘38上表面安装有两组磁吸式拆除组件44,两组磁吸式拆除组件44关于半齿轮43底盘38的圆心对称设置;每组磁吸式拆除组件44包括内花键导轨45,内花键导轨45内具有花键槽,内花键导轨45内安装有花键轴47,花键轴47可沿内花键导轨45上下滑动,花键轴47的顶端固定安装有舵机48,舵机48的输出轴端部安装有电动推杆49,电动推杆49的推杆端部固定有抓手50,抓手50为竖向设置的半圆形管,抓手50上开设有通孔51,通孔51的半径大于防脱橡胶圈28的底面半径,抓手50的上端固定有挡板52,抓手50的两侧壁分别设置有一排磁铁53;半齿轮43底盘38上安装有监测相机54,监测相机54、伺服电机42和舵机48分别与工控计算机18连接。The magnetic snap-type kit dismantling robot includes a half-gear chassis 38 with a half-circle of external teeth, a second U-shaped notch 39 at the center of the half-gear chassis 38, and the half-gear chassis 38 is mounted on the partition plate 24 through a thrust bearing Up, the second U-shaped notch 39 and the first U-shaped notch 20 are arranged up and down, a reducer 41 and a servo motor 42 are installed on the partition plate 24, the servo motor 42 is connected with the reducer 41 in a transmission, and the power output shaft of the reducer 41 A gear 43 is installed, and the gear 43 meshes with the external teeth of the chassis 38 of the half-gear 43; the upper surface of the chassis 38 of the half-gear 43 is equipped with two sets of magnetic removal assemblies 44, and the two sets of magnetic removal assemblies 44 are related to the chassis of the half-gear 43 The center of the circle of 38 is symmetrically arranged; each group of magnetic removal assemblies 44 includes an inner spline guide rail 45, the inner spline guide rail 45 has a spline groove, and a spline shaft 47 is installed in the inner spline guide rail 45, and the spline shaft 47 can be The inner spline guide rail 45 slides up and down, the top end of the spline shaft 47 is fixedly mounted with a steering gear 48, the output shaft end of the steering gear 48 is mounted with an electric push rod 49, and the push rod end of the electric push rod 49 is fixed with a gripper 50 , the gripper 50 is a vertically arranged semicircular tube, the gripper 50 is provided with a through hole 51, the radius of the through hole 51 is greater than the radius of the bottom surface of the anti-falling rubber ring 28, the upper end of the gripper 50 is fixed with a baffle 52, Two side walls of the gripper 50 are respectively provided with a row of magnets 53 ; a monitoring camera 54 is installed on the chassis 38 of the half gear 43 , and the monitoring camera 54 , the servo motor 42 and the steering gear 48 are respectively connected to the industrial computer 18 .
如图8所示,井下连续油管磁扣式支撑套件的拆除方法,包括以下步骤:As shown in Figure 8, the method for dismantling the magnetic snap support kit of the downhole coiled tubing includes the following steps:
(1)在工作前,首先将从井下伸出的连续油管100依次穿过第一U型缺口20、两组可变轮距探测器21的大辊轮35之间的支撑套件探测区域、第二U型缺口39、连续油管100出口和连续油管100导向对辊组件的连续油管100夹装区域,此时两个小辊轮30对连续油管100保持夹持力,两个大辊轮35对连续油管100保持夹持力,连续油管100处于竖直状态,至此设备工作前准备工作就绪;(1) Before working, firstly, the
(2)打开工控计算机18,待程序完成自检及初始化设定,连续油管100在外部机械的拖拽下缓慢从井下抽出,在连续油管100通过两个大辊轮35之间的支撑套件探测区域时,不会使摇臂架33发生大角度摆动,当套装有支撑套件101的连续油管100通过支撑套件101探测区域时,由于该段直径急剧增大,引起摇臂架33摆动,编码器37将该数据传送给工控计算机18,工控计算机18控制监测相机54开始工作,半齿轮43底盘38处于初始位置,此时两个抓手50相对设置,且两个料斗26上的横杆27与两个抓手50上的通孔51位于同一条直线上;(2) Turn on the
(3)当有支撑套件101的连续油管100进入磁扣式套件拆除机器人的工作区域时,监测相机54拍摄回的画面返回给工控计算机18,工控计算机18根据拍摄画面调整支撑套件101的对开面与抓手50平行;(3) When the
(4)支撑套件101碰触到抓手50上端的挡板52,随着连续油管100的上升带动抓手50一起向上运动,花键轴47在内花键导轨45向上滑动,与支撑套件101上端碰触到抓手50上端挡板52的同时,电动推杆49启动,推动抓手50开始抓持动作,其中一个抓手50上的磁铁53逐渐伸入伸到自锁卡扣支撑件的支撑管体的安装孔内,另外一个抓手50上的磁铁53逐渐伸入到卡针支撑件的支撑管体的安装孔内,直至电动推杆49确认行程达到抓持目的,则回收抓手50,此时自锁卡扣支撑件内的滚柱被磁铁53吸回,自锁卡扣支撑件和卡针支撑件相分离,并分别在两个抓手50上;(4) The
(5)接着工控计算机18控制伺服电机42旋转半齿轮43底盘38至初始位置,而后控制舵机48旋转电动推杆49,使得抓手50旋转180°,此时抓手50对准料斗26,接着电动推杆49推动抓手50将自锁卡扣支撑件推入料斗26的横杆27上,另外一个抓手50将卡针支撑件推入另外一个料斗26的横杆27,至此完成一个支撑套件101的拆卸任务;(5) Then the
(6)随后电动推杆49和舵机48恢复至初始位置,等待下一个支撑套件101的拆卸。(6) Then the
步骤(4)中工控计算机18根据拍摄画面调整支撑套件101的对开面与抓手50平行的方法为:工控计算机18控制伺服电机42,伺服电机42通过减速机41带动齿轮43转动,从而驱动半齿轮43底盘38转动,直至根据拍摄画面判断支撑套件101的对开面与抓手50平行。In step (4), the method for the
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not limit the shape, material, structure, etc. of the present invention in any form, and any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention belong to the protection of the technical solution of the present invention scope.
Claims (4)
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