CN112730021B - Vibration thermal shock coupling service working condition loading system and method - Google Patents
Vibration thermal shock coupling service working condition loading system and method Download PDFInfo
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Abstract
一种振动热冲击耦合的服役工况加载系统,包括:夹具(1),设置有卡槽,用于固定涡轮叶片(100);所述卡槽设置有多个,以使所述涡轮叶片(100)与所述夹具(1)呈预设角度设置;振动加载装置,与所述夹具(1)固定连接,用于带动所述夹具(1)上的所述涡轮叶片(100)振动;喷枪,用于喷射高温气体,以对所述涡轮叶片(100)加载热冲击工况;喷枪移动装置(3),用于移动所述喷枪,以使所述喷枪喷射高温气体的方向,与所述涡轮叶片(100)的叶身垂直。本发明的服役工况加载系统能够准确模拟涡轮叶片在不同服役环境下的失效机理。
A service condition loading system coupled with vibration, heat and shock, comprising: a clamp (1), provided with a slot for fixing a turbine blade (100); a plurality of slots are provided, so that the turbine blade ( 100) is set at a preset angle with the fixture (1); a vibration loading device is fixedly connected with the fixture (1), and is used to drive the turbine blade (100) on the fixture (1) to vibrate; a spray gun , for injecting high-temperature gas to load thermal shock conditions on the turbine blades (100); the spray gun moving device (3) is used to move the spray gun so that the direction of the spray gun injecting high-temperature gas is consistent with the The airfoil of the turbine blade (100) is vertical. The service condition loading system of the invention can accurately simulate the failure mechanism of the turbine blade under different service environments.
Description
技术领域technical field
本发明属于航空发动机领域,特别涉及一种振动热冲击耦合的服役工况加载系统和方法。The invention belongs to the field of aero-engines, and in particular relates to a vibration-thermal-shock coupled service condition loading system and method.
背景技术Background technique
航空发动机被誉为飞机的“心脏”,对航空航天工业的发展起着决定性的作用。发动机的关键参数是其推重比,以第一代战斗机F86和第四代战机F22为例,其发动机的推重比已从小于2发展到大于10,显然,提高航空发动机的推重比是提高发动机性能和效率的必然措施和必然趋势。随着推重比的提高,发动机的燃气进口温度不断提高,到第四代战斗机时,航空发动机的燃气进口温度已经达到了1700℃左右。燃气进口温度的大幅提升无疑对发动机热端部件即涡轮叶片材料提出了更高的要求。为了满足涡轮叶片的使用要求,各国先后研制出一系列用于涡轮叶片的超级高温合金材料,目前先进镍基高温单晶的使用极限温度为1150℃,显然单独使用高温金属合金材料技术已不能满足先进航空发动机迅速发展的迫切要求。早在1953年美国的NASA中心提出了热障涂层的概念,即将耐高温、高隔热的陶瓷材料涂覆在基体合金表面,以降低合金表面工作温度从而提高发动机的热效率。这一概念提出以后,立即引起了世界各国国防部门、高校和研究机构的高度关注,在美国、欧洲以及我国的航空发动机推进计划中,均把热障涂层技术列为高性能航空发动机的关键技术之一。而且认为,采用热障涂层技术是目前大幅度提高航空发动机工作温度最切实可行的方法。Aeroengines are known as the "heart" of aircraft and play a decisive role in the development of the aerospace industry. The key parameter of an engine is its thrust-to-weight ratio. Taking the first-generation fighter F86 and the fourth-generation fighter F22 as examples, the thrust-to-weight ratio of the engine has grown from less than 2 to greater than 10. Obviously, increasing the thrust-to-weight ratio of an aeroengine is to improve engine performance. Inevitable measures and inevitable trends of efficiency and efficiency. As the thrust-to-weight ratio increases, the gas inlet temperature of the engine continues to increase. By the time of the fourth-generation fighter jets, the gas inlet temperature of the aero-engine has reached about 1700°C. The significant increase in gas inlet temperature undoubtedly puts forward higher requirements on the hot end parts of the engine, that is, the material of the turbine blade. In order to meet the use requirements of turbine blades, various countries have successively developed a series of super high-temperature alloy materials for turbine blades. At present, the service limit temperature of advanced nickel-based high-temperature single crystals is 1150°C. Obviously, the technology of using high-temperature metal alloy materials alone cannot meet the requirements. An urgent requirement for the rapid development of advanced aero-engines. As early as 1953, the NASA center in the United States proposed the concept of thermal barrier coating, which is to coat high temperature resistant and high heat insulation ceramic materials on the surface of the base alloy to reduce the working temperature of the alloy surface and improve the thermal efficiency of the engine. After this concept was put forward, it immediately attracted the attention of defense departments, universities and research institutions all over the world. In the aero-engine propulsion plans of the United States, Europe and my country, thermal barrier coating technology is listed as the key to high-performance aero-engines. One of the techniques. Moreover, it is believed that the use of thermal barrier coating technology is the most feasible method to greatly increase the operating temperature of aero-engines.
热障涂层(thermal barrier coatings,简称TBCs)是一层陶瓷涂层,它沉积在耐高温金属或超合金的表面。热障涂层对于基底材料起到隔热作用,其可降低基Thermal barrier coatings (TBCs for short) are a layer of ceramic coatings that are deposited on the surface of high temperature resistant metals or superalloys. The thermal barrier coating acts as a thermal insulator for the base material, which reduces the
底温度,使得用其制成的器件(如发动机涡轮叶片)能在高温下运行,具有熔点高、热传导率低、耐腐蚀性、抗热震的特点。高温服役过程中,热障涂层可保护高温基底、提高热机温度和热效率,从而被广泛应用于航空、化工、冶金和能源领域。The bottom temperature enables the devices made of it (such as engine turbine blades) to operate at high temperatures, and has the characteristics of high melting point, low thermal conductivity, corrosion resistance, and thermal shock resistance. During high-temperature service, thermal barrier coatings can protect high-temperature substrates, increase the temperature and thermal efficiency of heat engines, and thus are widely used in the fields of aviation, chemical industry, metallurgy and energy.
然而,在实际应用的过程中,由于材料参数不匹配及热残余应力、陶瓷材料的高温烧结效应、高温界面氧化等的影响,涂层内部易出现裂纹,而涡轮叶片热障涂层在服役中不可避免的会由于转子不平衡、啮合不稳定以及气动载荷等因素发生低频或高频振动,涂层内部裂纹在高频振动下将快速扩展和剥落。而一旦涂层剥落,基底金属部件就会暴露在高温环境下,其后果是非常严重的。However, in the process of actual application, due to the influence of material parameter mismatch and thermal residual stress, high temperature sintering effect of ceramic materials, high temperature interface oxidation, etc., cracks are prone to appear inside the coating, and the thermal barrier coating of turbine blades is in service. It is inevitable that low-frequency or high-frequency vibrations will occur due to factors such as rotor imbalance, meshing instability, and aerodynamic loads. Under high-frequency vibrations, internal cracks in the coating will rapidly expand and peel off. Once the coating peels off, the base metal part will be exposed to high temperature environment, and the consequences are very serious.
因此,研究因此研究高温环境下叶片振动导致热障涂层失效的机理是非常重要的,不仅可以用于分析热障涂层剥落失效过程和原因,也可用于涂层设计,延长涂层产生微裂纹后的服役时间,促进我国航空发动机热障涂层的发展。Therefore, it is very important to study the failure mechanism of thermal barrier coating caused by blade vibration under high temperature environment. The service time after cracks will promote the development of thermal barrier coatings for aero-engines in my country.
发明内容Contents of the invention
(一)发明目的(1) Purpose of the invention
本发明的目的是提供一种能够准确模拟涡轮叶片在不同服役环境下的失效机理的服役工况加载系统和方法。The purpose of the present invention is to provide a service condition loading system and method capable of accurately simulating the failure mechanism of turbine blades in different service environments.
(二)技术方案(2) Technical solution
为解决上述问题,本发明的第一方面提供了一种振动热冲击耦合的服役工况加载系统,包括:夹具,设置有卡槽,用于固定涡轮叶片;所述卡槽设置有多个,以使所述涡轮叶片与所述夹具呈预设角度设置;振动加载装置,与所述夹具固定连接,用于带动所述夹具上的所述涡轮叶片振动;热冲击加载装置,用于喷射高温气体,以对所述涡轮叶片加载热冲击工况;移动装置,用于移动所述热冲击加载装置,以使所述热冲击加载装置喷射高温气体的方向,朝向所述涡轮叶片的前缘。In order to solve the above problems, the first aspect of the present invention provides a service condition loading system coupled with vibration, heat and shock, including: a clamp, which is provided with a slot for fixing the turbine blade; the slot is provided with a plurality of, so that the turbine blade and the fixture are set at a preset angle; the vibration loading device is fixedly connected with the fixture, and is used to drive the vibration of the turbine blade on the fixture; the thermal shock loading device is used to inject high temperature The gas is used to apply thermal shock conditions to the turbine blades; the moving device is used to move the thermal shock loading device so that the direction of the thermal shock loading device injecting high-temperature gas is towards the leading edge of the turbine blade.
可选地,上述振动热冲击耦合的服役工况加载系统还包括:控制装置,与所述振动加载装置、所述热冲击加载装置和所述移动装置通信连接,用于控制所述振动加载装置的振动参数、所述热冲击加载装置的热冲击参数,以及所述移动装置的移动位置;所述热冲击参数包括,火焰温度、火焰激振频率和升温时间。Optionally, the above-mentioned service condition loading system coupled with vibration, heat and shock further includes: a control device, connected in communication with the vibration loading device, the thermal shock loading device and the mobile device, for controlling the vibration loading device vibration parameters of the thermal shock loading device, and the moving position of the moving device; the thermal shock parameters include flame temperature, flame excitation frequency and heating time.
可选地,所述热冲击加载装置的火焰激振频率、所述振动加载装置振动频率和所述热冲击加载装置的升温时间之间满足以下关系:Optionally, the flame excitation frequency of the thermal shock loading device, the vibration frequency of the vibration loading device and the heating time of the thermal shock loading device satisfy the following relationship:
式中,P为火焰激振频率;为火焰额定频率;ΔP为幅值;ω为振动频率;t为升温时间。In the formula, P is the flame excitation frequency; is the flame rated frequency; ΔP is the amplitude; ω is the vibration frequency; t is the heating time.
可选地,所述涡轮叶片的振动频率与温度满足以下关系,以模拟航空发动机起飞、巡航、降落时的热冲击振动工况:Optionally, the vibration frequency and temperature of the turbine blades satisfy the following relationship to simulate thermal shock vibration conditions during takeoff, cruise, and landing of the aeroengine:
f1=k1T1(t)f 1 =k 1 T 1 (t)
f2=k2T2 f 2 =k 2 T 2
f3=k3T3(t)f 3 =k 3 T 3 (t)
式中,f1,f2,f3分别为所述涡轮叶片在起飞、巡航、降落时的振动频率;T1,T2,T3分别为起飞、巡航、降落时涡轮叶片的表面温度;k1,k2,k3为常数;t为时间。In the formula, f 1 , f 2 , and f 3 are the vibration frequencies of the turbine blades during take-off, cruise, and landing, respectively; T 1 , T 2 , and T 3 are the surface temperatures of the turbine blades during take-off, cruise, and landing, respectively; k 1 , k 2 , k 3 are constants; t is time.
可选地,所述热冲击加载装置为喷枪。Optionally, the thermal shock loading device is a spray gun.
可选地,所述移动装置包括:第一轨道;第二轨道,与所述第一轨道滑动连接,以使所述第二轨道在所述第一轨道上滑动;第三轨道,与所述第二轨道滑动连接,以使所述第三轨道在所述第二轨道上滑动;滑块,与所述第三轨道滑动连接,以使所述滑块在所述第三轨道上滑动;所述滑块与所述热冲击加载装置固定连接。Optionally, the moving device includes: a first track; a second track, slidingly connected with the first track, so that the second track slides on the first track; a third track, connected with the The second track is slidably connected, so that the third track slides on the second track; the slider is slidably connected with the third track, so that the slider slides on the third track; The slider is fixedly connected with the thermal shock loading device.
可选地,所述振动加载装置包括:振动发生模块,用于产生振动;支撑轴,一端与所述振动发生模块连接,另一端与所述夹具连接,用于将所述振动发生模块产生的振动传递给所述夹具。Optionally, the vibration loading device includes: a vibration generating module, used to generate vibration; a support shaft, one end is connected with the vibration generating module, and the other end is connected with the clamp, and is used to connect the vibration generated by the vibration generating module. Vibrations are transmitted to the gripper.
可选地,所述支撑轴设置为空心轴,一端与空气压缩机连通,另一端连通至所述夹具;所述夹具内设置有连通通道;所述连通通道从与所述夹具与所述支撑轴的连接处,延伸至所述卡槽。Optionally, the support shaft is set as a hollow shaft, one end communicates with the air compressor, and the other end communicates with the clamp; a communication channel is provided in the clamp; the communication channel communicates with the clamp and the support The joint of the shaft extends to the slot.
可选地,上述振动热冲击耦合的服役工况加载系统还包括:液冷构件,用于对所述热冲击加载装置进行液体冷却。Optionally, the above-mentioned vibration-thermal-shock coupled service loading system further includes: a liquid cooling component, configured to liquid-cool the thermal shock loading device.
可选地,上述振动热冲击耦合的服役工况加载系统还包括:还包括:显示模块,用于显示所述振动加载装置的振动参数、所述喷枪的火焰激振频率和升温时间,以及所述喷枪移动装置的移动位置。Optionally, the above-mentioned service condition loading system coupled with vibration, heat and shock also includes: a display module, which is used to display the vibration parameters of the vibration loading device, the flame excitation frequency and heating time of the spray gun, and the The moving position of the spray gun moving device.
本发明的第二方面提供了一种振动热冲击耦合的服役工况加载方法,使用如本发明的第一方面提供的所述的振动热冲击耦合的服役工况加载装置进行加载,包括:将涡轮叶片固定于夹具的卡槽上;启动移动装置移动热冲击加载装置,使所述热冲击加载装置喷射高温气体的方向,朝向所述涡轮叶片的前缘;开启振动加载装置和所述热冲击加载装置。The second aspect of the present invention provides a vibration-thermal-shock coupled service condition loading method, using the vibration-thermal-shock coupled service condition loading device as provided in the first aspect of the present invention for loading, including: The turbine blade is fixed on the slot of the fixture; the moving device is activated to move the thermal shock loading device so that the direction of the thermal shock loading device injecting high-temperature gas is towards the leading edge of the turbine blade; the vibration loading device and the thermal shock loading device are activated Loading device.
(三)有益效果(3) Beneficial effects
本发明的上述技术方案具有如下有益的技术效果:The technical solution of the present invention has the following beneficial technical effects:
本发明通过设置夹具、振动加载装置、热冲击加载装置和移动装置,能够准确模拟航空发动机涡轮叶片或涡轮叶片热障涂层的振动热冲击耦合服役环境并能做到自主控制变化规律,从而模拟航空发动机涡轮叶片热障涂层在起飞、巡航、降落不同阶段的振动热冲击耦合服役环境,为正确理解涡轮叶片热障涂层的高温振动破坏机理、优化其设计提供了重要的实验平台和参考依据。The present invention can accurately simulate the vibration thermal shock coupling service environment of the aeroengine turbine blade or the thermal barrier coating of the turbine blade by setting the fixture, the vibration loading device, the thermal shock loading device and the moving device, and can independently control the changing law, thereby simulating The vibration-thermal-shock coupling service environment of aero-engine turbine blade thermal barrier coatings in different stages of take-off, cruise, and landing provides an important experimental platform and reference for correctly understanding the high-temperature vibration damage mechanism of turbine blade thermal barrier coatings and optimizing its design in accordance with.
附图说明Description of drawings
图1是本发明第一实施方式的振动热冲击耦合的服役工况加载系统的结构示意图;Fig. 1 is a structural schematic diagram of a service condition loading system coupled with vibration, heat and shock according to the first embodiment of the present invention;
图2是本发明第一实施方式的试样设置于夹具上的一种形式的结构示意图;Fig. 2 is a structural schematic diagram of a form in which the sample is set on the fixture according to the first embodiment of the present invention;
图3是本发明第一实施方式的试样设置于夹具上的另一种形式的结构示意图;Fig. 3 is a structural schematic diagram of another form in which the sample is set on the fixture according to the first embodiment of the present invention;
图4是本发明第一实施方式的移动装置的结构示意图;4 is a schematic structural diagram of a mobile device according to a first embodiment of the present invention;
图5是本发明第一实施方式的气冷的示意图。Fig. 5 is a schematic diagram of air cooling according to the first embodiment of the present invention.
附图标记:Reference signs:
1:夹具;2:热冲击加载装置;21:煤油罐;22:氧气罐;23:氮气罐;3:移动装置;31:第一轨道;32:第二轨道;33:第三轨道;34:滑块;35:伺服电机;41:振动发生模块;42:支撑轴;51:空气压缩机;52:冷水机;6:控制装置。1: fixture; 2: thermal shock loading device; 21: kerosene tank; 22: oxygen tank; 23: nitrogen tank; 3: moving device; 31: first track; 32: second track; 33: third track; 34: slider; 35: servo motor; 41: vibration generating module; 42: support shaft; 51: air compressor; 52: chiller; 6: control device.
100:涡轮叶片;100: turbine blade;
200:试验测试台。200: Experimental test bench.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
第一实施方式first embodiment
图1是本发明第一实施方式的振动热冲击耦合的服役工况加载系统的结构示意图。Fig. 1 is a structural schematic diagram of a vibration-thermal-shock coupling service condition loading system according to a first embodiment of the present invention.
如图1所示,本实施方式提供了一种振动热冲击耦合的服役工况加载系统,包括:夹具1,设置有卡槽,用于固定涡轮叶片100;卡槽设置有多个,以使涡轮叶片100与夹具1呈预设角度设置;振动加载装置,与夹具1固定连接,用于带动夹具1上的涡轮叶片100振动;热冲击加载装置2,用于喷射高温气体,以对涡轮叶片100加载热冲击工况;移动装置3,用于移动热冲击加载装置2,以使热冲击加载装置2喷射高温气体的方向,朝向涡轮叶片100的前缘。通过设置夹具1、振动加载装置、热冲击加载装置2和移动装置3,能够准确模拟航空发动机涡轮叶片100或涡轮叶片100热障涂层的振动热冲击耦合服役环境并能做到自主控制变化规律,从而模拟航空发动机涡轮叶片100热障涂层在起飞、巡航、降落不同阶段的振动热冲击耦合服役环境,为正确理解涡轮叶片100热障涂层的高温振动破坏机理、优化其设计提供了重要的实验平台和参考依据。As shown in FIG. 1 , this embodiment provides a service condition loading system coupled with vibration, heat and shock, including: a
其中,进行试验时,将上述装置放置于试验测试台上,在进行测试。Wherein, when carrying out the test, the above-mentioned device is placed on the test bench for testing.
图2是本发明第一实施方式的试样设置于夹具1上的一种形式的结构示意图;图3是本发明第一实施方式的试样设置于夹具1上的另一种形式的结构示意图。Fig. 2 is a structural schematic diagram of a form in which the sample is arranged on the
一些实施例中,夹具1上的卡槽设置有多种,可以是平板状、圆柱状或是实际涡轮叶片100榫头形状的试样槽,可以装载各种不同形状、大小的涡轮叶片100、热障涂层试样或叶片;通过调整试样夹持方式,可以实现试样与连接振动发生模块41的支撑轴42之间的角度,角度从0°到180°可变,一般多调整为水平参见图3或垂直参见图2。In some embodiments, there are multiple types of slots on the
一些实施例中,振动热冲击耦合的服役工况加载系统还包括:控制装置6,与振动加载装置、热冲击加载装置2和移动装置3通信连接,用于控制振动加载装置的振动参数、热冲击加载装置2的热冲击参数,以及移动装置3的移动位置;热冲击参数包括,火焰温度、火焰激振频率和升温时间。其中,热冲击加载装置2的火焰激振频率、振动加载装置振动频率和热冲击加载装置2的升温时间之间满足以下关系:In some embodiments, the service condition loading system coupled with vibration, heat and shock further includes: a
式中,P为火焰激振频率;为火焰额定频率;ΔP为幅值;ω为振动频率;t为升温时间。此外,涡轮叶片100的振动频率与温度满足以下关系,以模拟航空发动机起飞、巡航、降落时的热冲击振动工况:In the formula, P is the flame excitation frequency; is the flame rated frequency; ΔP is the amplitude; ω is the vibration frequency; t is the heating time. In addition, the vibration frequency and temperature of the
f1=k1T1(t)f 1 =k 1 T 1 (t)
f2=k2T2 f 2 =k 2 T 2
f3=k3T3(t)f 3 =k 3 T 3 (t)
式中,f1,f2,f3分别为涡轮叶片100在起飞、巡航、降落时的振动频率;T1,T2,T3分别为起飞、巡航、降落时涡轮叶片100的表面温度;k1,k2,k3为常数;t为时间。k1,k2,k3为常数,是根据试验工况在系统中设置的,例如,试验目标是在20S升温至1200℃,保温20S,降温40S,最终振动频率为3000Hz,此时的k1就为150,k2就为2.5,k3就为75。一般来说,涡轮叶片在航空器起飞时升温,巡航时保温,降落时降温。In the formula, f 1 , f 2 , and f 3 are the vibration frequencies of the
其中,火焰激振频率:指单位时间内火焰对叶片的激振次数。其类似于火焰脉冲频率,频率低的时候会出现闪烁现象,频率越大说明火焰越稳定越连续。Among them, flame excitation frequency: refers to the number of times the flame excites the blades per unit time. It is similar to the flame pulse frequency. When the frequency is low, there will be flickering phenomenon. The higher the frequency, the more stable and continuous the flame.
控制装置6包括控制面板(参见图1)。The
其中,的控制模块一方面能控制试验测试平台上所有的机械传动、实验参数采集、调节与储存,通过红外测温仪检测试样的试验表面温度,同时根据反馈的温度值,通过相应电脑程序控制,能够实现激振器的振动频率随温度值的变化而变化,并能做到自主控制变化规律,从而模拟航空发动机涡轮叶片100热障涂层在起飞、巡航、降落不同阶段的振动环境;显示模块即显示试验测试平台上所有的实验参数以及实验过程数据与实时录像。Among them, on the one hand, the control module can control all the mechanical transmission, experimental parameter collection, adjustment and storage on the test platform, detect the test surface temperature of the sample through the infrared thermometer, and at the same time, according to the feedback temperature value, through the corresponding computer program Control, can realize the vibration frequency of the exciter changes with the change of the temperature value, and can achieve independent control of the change law, so as to simulate the vibration environment of the aero-
一些实施例中,热冲击加载装置2为喷枪。喷枪内部设有燃气通道和水冷通道,燃气通道与液、气体存储装置连接,其中液体储存装置可以是煤油罐,为了试验准确,可以采用3号航空煤油作为燃料,更加接近航空发动机真实的服役环境,其升温和降温速率更快,可达到航空发动机内高温材料的工作温度。再通过机械传动装置控制喷枪到试样的距离,可方便地调节加热区域和加热温度,高温燃气喷枪加载系统的特点是:加热的温度范围宽,可实现从室温到1700℃范围的加热;操作简单,试验设备容易实现,试验成本较低,并且能与其他无损检测等设备一起协调使用。气体存储装置,可以是氧气罐和氮气罐,上述控制装置6可以通过控制煤油流量、氧气和氮气的比例、氧气和氮气的流量、水冷参数,喷枪口至试样的距离来控制式样受到的热冲击。其中,水冷通道是为了给喷枪进行水冷而设置的,水冷通道与冷水机连接。冷水机中冷却水箱中的水流道过电子流量阀的控制经过冷却通道入口进入冷却通道环绕燃气喷枪冷却一周,对喷枪进行冷却后,从冷却通道出口流出,以此在喷枪与冷却水箱之间循环流动。In some embodiments, the thermal shock loading device 2 is a spray gun. There are gas channels and water cooling channels inside the spray gun, and the gas channels are connected with liquid and gas storage devices. The liquid storage device can be a kerosene tank. For the accuracy of the test, No. 3 aviation kerosene can be used as the fuel, which is closer to the real service of the aero-engine environment, which heats up and cools down faster to reach the operating temperatures of high-temperature materials in aero-engines. Then the distance from the spray gun to the sample is controlled by the mechanical transmission device, and the heating area and heating temperature can be adjusted conveniently. The characteristics of the high-temperature gas spray gun loading system are: the heating temperature range is wide, and the heating from room temperature to 1700 °C can be realized; the operation It is simple, the test equipment is easy to implement, the test cost is low, and it can be used in coordination with other non-destructive testing equipment. The gas storage device can be an oxygen tank and a nitrogen tank, and the above-mentioned
图4是本发明第一实施方式的移动装置3的结构示意图。FIG. 4 is a schematic structural diagram of the
如图4所示,一些实施例中,移动装置3包括:第一轨道31;第二轨道32,与第一轨道31滑动连接,以使第二轨道32在第一轨道31上滑动;第三轨道33,与第二轨道32滑动连接,以使第三轨道33在第二轨道32上滑动;滑块34,与第三轨道33滑动连接,以使滑块34在第三轨道33上滑动;滑块34与热冲击加载装置2固定连接。可选地,移动装置3,还用于将喷枪的喷口移动到距离涡轮叶片100的前缘的预设距离处,其中预设距离的设置由所需要的试验需要的热冲击的程度来设置。进一步可选地,移动装置3包括伺服电机35,由伺服电机35直接控制喷枪的移动。As shown in Figure 4, in some embodiments, the
一些实施例中,振动加载装置包括:振动发生模块41,用于产生振动;支撑轴42,一端与振动发生模块41连接,另一端与夹具1连接,用于将振动发生模块41产生的振动传递给夹具1。其中,振动发生模块41可为激振器。可选地,振动加载模块由激振器和固定轴组成,振动方向为竖直方向,但根据试样夹持方式的不同可以实现试样不同方向的振动;固定轴下方连接的是振动加载装置,振动频率为0-5000Hz,最大推力为6000N;工作时振动由激振器产生并通过支撑轴42、试样夹具1传到试样上。In some embodiments, the vibration loading device includes: a
图5是本发明第一实施方式的气冷的示意图。Fig. 5 is a schematic diagram of air cooling according to the first embodiment of the present invention.
如图5,一些实施例中,支撑轴42设置为空心轴,一端与空气压缩机连通,另一端连通至夹具1;夹具1内设置有连通通道;连通通道从与夹具1与支撑轴42的连接处,延伸至卡槽。其中,冷气由试样内部冷却通道的底部入口进入,经过试样内通道,由顶部的冷却气体的出口排出,一对试样进行冷却;试样的底部入口与卡槽的冷气出口的位置对应,以使冷气进入试样内部。As shown in Figure 5, in some embodiments, the
一些实施例中,上述振动热冲击耦合的服役工况加载系统还包括:液冷构件,用于对热冲击加载装置2进行液体冷却。In some embodiments, the above-mentioned vibration thermal shock coupling service condition loading system further includes: a liquid cooling component, which is used for liquid cooling the thermal shock loading device 2 .
可选地,上述振动热冲击耦合的服役工况加载系统还包括:还包括:显示模块,用于显示振动加载装置的振动参数、喷枪的火焰激振频率和升温时间,以及喷枪移动装置3的移动位置。Optionally, the above-mentioned service condition loading system coupled with vibration, heat and shock also includes: a display module, which is used to display the vibration parameters of the vibration loading device, the flame excitation frequency and heating time of the spray gun, and the temperature of the spray
本发明的第二方面提供了一种振动热冲击耦合的服役工况加载方法,使用如本发明的第一方面提供的的振动热冲击耦合的服役工况加载装置进行加载,包括:将涡轮叶片100固定于夹具1的卡槽上;启动移动装置3移动热冲击加载装置2,使热冲击加载装置2喷射高温气体的方向,朝向涡轮叶片100的前缘;开启振动加载装置和热冲击加载装置2。The second aspect of the present invention provides a vibration-thermal-shock coupled service condition loading method, using the vibration-thermal-shock coupled service condition loading device provided in the first aspect of the present invention for loading, including: the
第二实施方式second embodiment
一些实施例中,振动热冲击耦合的服役工况加载方法,使用如权利要求本发明第一实施方式的振动热冲击耦合的服役工况加载装置进行加载,包括:将涡轮叶片100固定于夹具1的卡槽上;启动移动装置3移动热冲击加载装置2,使热冲击加载装置2喷射高温气体的方向,朝向涡轮叶片100的前缘;开启振动加载装置和热冲击加载装置2。In some embodiments, the vibration thermal shock coupled service condition loading method uses the vibration thermal shock coupled service condition loading device according to the first embodiment of the present invention for loading, including: fixing the
在一个具体的实施例中,振动热冲击耦合的服役工况加载方法,包括以下步骤:In a specific embodiment, the service condition loading method coupled with vibration, heat and shock includes the following steps:
第一步,制备试样:采用电子束物理气相沉积喷涂工艺(EB-PVD),在带测型号空心涡轮叶片100表面喷涂热障涂层隔热材料。其系统组成是:陶瓷层材料为含7%氧化钇稳定的氧化锆,陶瓷层厚度约为300μm,过渡层材料为NiCrAIY合金,其厚度约为100μm。The first step is to prepare the sample: use the electron beam physical vapor deposition spraying process (EB-PVD) to spray the thermal barrier coating heat insulation material on the surface of the
第二步,模拟涡轮叶片100的服役状态:将带热障涂层的涡轮叶片100试样固定在夹具1上,同时将夹具1固定在与激振器连接的固定轴上,调节好试样的加持角度。The second step is to simulate the service state of the turbine blade 100: fix the sample of the
第三步,启动冷冷机,并打开喷枪和固定轴的冷却水开关。启动空气压缩机,打开涡轮叶片100内部通道的冷却气体控制开关,使冷却气体从涡轮叶片100冷却通道进入叶片内,由冷却通道出口排出,使陶瓷层表面至金属基底内表面形成大温度梯度。The third step is to start the cooling machine and turn on the cooling water switch of the spray gun and the fixed shaft. Start the air compressor, turn on the cooling gas control switch of the internal channel of the
第四步,启动振动加载装置,打开激振器电源按钮,当显示面板上的LINE、COOLING、OPER均变绿之后,将旋钮旋到五点钟方向即可。打开实验平台操作面板,进入振动参数设置界面,分别设置好实验所需的控制参数、限制参数、目标谱、实验计划表、振动方式以及杂项。The fourth step is to start the vibration loading device, turn on the power button of the vibrator, and when the LINE, COOLING, and OPER on the display panel all turn green, turn the knob to the five o'clock direction. Open the operation panel of the experimental platform, enter the vibration parameter setting interface, and set the control parameters, limit parameters, target spectrum, experiment schedule, vibration mode and miscellaneous items required for the experiment.
第五步,启动煤油快速加热装置,打开实验平台操作面板,进入温度参数设置界面,如升温时间、保温时间、降温时间、程序段等。调节燃气流量,点火后15S后燃气温度稳定在1200℃。通过控制机械传动开关,喷枪移动至振动工位对涡轮叶片100表面进行快速加热,升温速率与100℃/s,使得试样表面温度稳定在所需的温度,如1200℃左右;同时根据红外测温仪反馈的温度值,系统会按之前设定好的规律调节激振器的振动值,如随温度升高振动值也相应的增加。The fifth step is to start the kerosene rapid heating device, open the operation panel of the experimental platform, and enter the temperature parameter setting interface, such as heating time, holding time, cooling time, program segment, etc. Adjust the gas flow, and the gas temperature is stable at 1200°C 15 seconds after ignition. By controlling the mechanical transmission switch, the spray gun moves to the vibration station to rapidly heat the surface of the
实验中,可以改变振动频率、振动方式随机振动、正弦振动等,加载方式驻留、扫频等等实验参数,分析热障涂层高温振动热冲击失效机理和失效程度与这些实验参数之间的关联,找到影响振动热冲击耦合失效的关键参数。In the experiment, the experimental parameters such as vibration frequency, vibration mode random vibration, sinusoidal vibration, etc., loading mode dwell, frequency sweep, etc. can be changed, and the failure mechanism and degree of failure of the thermal barrier coating under high temperature vibration and thermal shock can be analyzed. The relationship between these experimental parameters Correlation to find the key parameters affecting the failure of vibration-thermal-shock coupling.
本发明试验装置的高温燃气喷枪加载系统以3号航空煤油作为燃料,更加接近航空发动机真实的服役环境,其升温和降温速率更快,可达到航空发动机内高温材料的工作温度。再通过机械传动装置控制喷枪到试样的距离,可方便地调节加热区域和加热温度,高温燃气喷枪加载系统的特点是:加热的温度范围宽,可实现从室温到1700℃范围的加热;操作简单,试验设备容易实现,试验成本较低,并且能与其他无损检测等设备一起协调使用。The high-temperature gas spray gun loading system of the test device of the present invention uses No. 3 aviation kerosene as fuel, which is closer to the real service environment of the aero-engine, and has faster heating and cooling rates, which can reach the working temperature of high-temperature materials in the aero-engine. Then the distance from the spray gun to the sample is controlled by the mechanical transmission device, and the heating area and heating temperature can be adjusted conveniently. The characteristics of the high-temperature gas spray gun loading system are: the heating temperature range is wide, and the heating from room temperature to 1700 °C can be realized; the operation It is simple, the test equipment is easy to implement, the test cost is low, and it can be used in coordination with other non-destructive testing equipment.
本发明试验装置的试样夹持装置包括固定轴、试样夹具1以及直接固定在试样夹具1上的涡轮叶片100或者平板状夹具1槽组成。模拟航空发动机涡轮叶片100热障涂层的实验时,在试样夹具1上刻有平板状、圆柱状、实际涡轮叶片100榫头形状的试样槽,可以装载各种不同形状、大小的热障涂层试样或叶片;通过调整试样夹持方式,可以实现热障涂层试样与连接激振器的固定轴之间的角度,角度可为水平或垂直。The sample clamping device of the test device of the present invention comprises a fixed shaft, a
本发明试验装置有两种不同类型的冷却装置,一种是对固定连接轴的冷却系统,通过冷却水的方式进行冷却;另一种是对带冷却通道的涡轮叶片100试样进行冷却,通过冷却空气的方式进行冷却。例如以带热障涂层的空心涡轮叶片100试样为例,冷却空气通过冷却通道进入涡轮叶片100内部进行冷却,保证叶片内部温度保持在设定的温度,进而实现从涂层表面到叶片内部形成一个温度梯度。冷却气流量由电子流量阀控制和测量。The test device of the present invention has two different types of cooling devices, one is to cool the cooling system of the fixedly connected shaft by means of cooling water; the other is to cool the
本发明试验装置的试验控制系统包括试验的控制模块和显示模块;控制模块即能控制试验测试平台上所有的机械传动、实验参数采集、调节与储存,通过红外测温仪调节试样的试验温度,同时根据反馈的温度值,通过相应电脑程序控制,能够实现激振器的振动频率随温度值的变化而变化,并能做到自主控制变化规律,从而模拟航空发动机涡轮叶片100热障涂层在起飞、巡航、降落不同阶段的振动环境;显示模块即显示试验测试平台上所有的实验参数以及实验过程。The test control system of the test device of the present invention includes a test control module and a display module; the control module can control all the mechanical transmissions on the test platform, the collection, adjustment and storage of experimental parameters, and adjust the test temperature of the sample through the infrared thermometer At the same time, according to the feedback temperature value, through the corresponding computer program control, the vibration frequency of the exciter can be changed with the change of the temperature value, and the change law can be controlled independently, thereby simulating the thermal barrier coating of the
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention shall fall within the protection scope of the present invention. Furthermore, it is intended that the appended claims of the present invention embrace all changes and modifications that come within the scope and metesques of the appended claims, or equivalents of such scope and metes and bounds.
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