Battery piece is cutting device in batches
Technical Field
The invention relates to the technical field of battery production, in particular to a battery piece batch cutting device.
Background
Solar cells are devices that convert solar energy into electrical energy, and after standard cells are produced, cell modules are formed by series welding, flow-through welding, lamination techniques, and the like.
At present, solar cells used by users all exist in a module form, and the technical key point of the current stage is to improve the module power. The power of the lifting assembly mainly starts from two aspects: the internal luminous flux is improved, and the internal electric loss is reduced. The sliced battery pack technology has the advantage of being unique in reducing internal electrical losses. The cut-out battery (such as 1/2, 1/3, 1/4, 1/5 and 1/6 battery plate size) is obtained after cutting a standard battery, the internal current of the battery is reduced proportionally with the size of the cutting area, the power loss of the battery is reduced along with the reduction of the current, and the power loss is generally proportional to the square of the current.
In the prior art, a cell slice generally adopts a laser cutting mode, a single cell is placed on a cutting platform, laser is used for carrying out scribing and cutting on the cell slice according to the required position, only one cell can be cut at each time, a slicing device is required to separate the cut cell slice after cutting, the production efficiency of laser slicing equipment is low, and the capacity requirement cannot be met.
Disclosure of Invention
Therefore, the invention provides a batch cutting device for battery plates, which solves the problem of low productivity caused by the fact that only single plates can be cut at one time by laser cutting of the traditional battery plates.
In order to achieve the above purpose, the invention provides the following technical scheme: a battery piece batch cutting device comprises a linear driving assembly, a cutter assembly, a material box loading assembly and a battery piece material box;
the cutter assembly moves through the linear driving assembly and is provided with a cutting wire; the cartridge loading assembly is moved by the linear drive assembly;
the battery piece material box is taken out or placed in the material box loading assembly, a plurality of cutting through openings are formed in the battery piece material box and the material box loading assembly, and the number of the cutting silk threads is equal to that of the cutting through openings of the battery piece material box or the material box loading assembly;
and a plurality of cutting wires simultaneously penetrate through the cutting through openings of the battery piece material box and the material box loading assembly so as to cut the battery pieces in the battery piece material box arranged in the material box loading assembly.
As a preferred scheme of the battery piece batch cutting device, the linear driving assembly comprises a first linear guide rail and a second linear guide rail, the first linear guide rail is connected with a first sliding block, and the second linear guide rail is connected with a second sliding block; the cutter assembly moves along the first linear guide rail through the first sliding block, and the magazine loading assembly moves along the second linear guide rail through the second sliding block;
the linear driving component is arranged at one end of the linear driving component and comprises a linear driving component and a battery piece fixing component, wherein the linear driving component is arranged at the other end of the linear driving component;
a plurality of first cutting through holes are distributed at one end, facing the cutter assembly, of the material box loading assembly, a plurality of second cutting through holes are distributed at one end, facing the cutter assembly, of the battery sheet box, and third cutting through holes are distributed on the battery sheet pressure head;
a plurality of cutting wires simultaneously penetrate through the first cutting through openings and the second cutting through openings (and the third cutting through openings to cut the battery pieces placed in the battery piece boxes in batches;
the first linear guide rails and the first sliding blocks are respectively provided with two groups, and each first linear guide rail is connected with one first sliding block; the cutting knife assembly comprises a cutting knife box body, the bottom of the cutting knife box body is connected with a cutting knife mounting seat, one end of the cutting knife box body, which is close to the material box loading assembly, is provided with a cutting avoiding opening, the cutting silk thread is fixed at the cutting avoiding opening, and the cutting silk thread is close to the material box loading assembly;
the cutter box body is connected with the first sliding block through the cutter mounting seat.
As a preferred scheme of the device for cutting the battery piece in batches, the starting part of the cutting avoiding opening is connected with two fixing cross beams which are parallel up and down, and the cutting silk thread longitudinally penetrates through the fixing cross beams.
As the preferred scheme of the battery piece batch cutting device, the interval of the cutting silk threads, the interval of the first cutting through openings, the interval of the second cutting through openings and the interval of the third cutting through openings are equal, a plurality of the cutting silk threads simultaneously penetrate through a plurality of adjacent first cutting through openings, a plurality of the cutting silk threads simultaneously penetrate through a plurality of adjacent second cutting through openings, and a plurality of the cutting silk threads simultaneously penetrate through a plurality of adjacent third cutting through openings.
As a preferable scheme of the device for cutting the battery piece batch, the second linear guide rail is positioned between the two first linear guide rails, and one end of the second linear guide rail extends out of the two first linear guide rails.
As a preferable scheme of the battery piece batch cutting device, the magazine loading assembly comprises a magazine loading main body and a magazine loading mounting seat, one end of the magazine loading main body extends downwards to form the magazine loading mounting seat, and the magazine loading main body is connected with the second sliding block through the magazine loading mounting seat.
Preferably, the cartridge loading body has a loading port formed therein, and the battery sheet cartridge is placed inside the loading port.
As the preferred scheme of the battery piece batch cutting device, positioning heads are connected to two sides of the top of the battery piece material box, a positioning groove is formed in the top of the material box loading main body, and the positioning heads of the battery piece material box are arranged in the positioning groove of the material box loading main body.
As the preferred scheme of the device for cutting the battery piece in batches, a buffer groove is formed in one side, facing the second cutting port, of the battery piece material box, and corresponds to the second cutting port.
As a preferred scheme of the device for cutting the battery piece in batches, the battery piece fixing assembly further comprises a battery piece fixing seat, a fixing and adjusting slide rail, a fixing and adjusting slide block and a fixing and adjusting motor; the fixed adjusting slide rail is connected to the side portion of the battery piece fixing seat, the battery piece pressure head passes through the fixed adjusting slide block to be followed the fixed adjusting slide rail reciprocates, and the driving screw rod of the fixed adjusting motor is connected with the fixed adjusting slide block.
The technical scheme of the invention is provided with a linear driving assembly, a cutter assembly, a material box loading assembly, a battery piece material box and a battery piece fixing assembly; the linear driving assembly comprises a first linear guide rail and a second linear guide rail, the first linear guide rail is connected with a first sliding block, and the second linear guide rail is connected with a second sliding block; the cutter assembly moves along a first linear guide rail through a first sliding block, the material box loading assembly moves along a second linear guide rail through a second sliding block, and the cutter assembly is provided with a cutting wire; the battery piece fixing assembly is arranged on the outer side of the linear driving assembly and comprises a battery piece pressing head; the side part of the material box loading assembly is provided with a first cutting through hole, the side part of the battery piece material box is provided with a second cutting through hole, and the battery piece pressure head is provided with a third cutting through hole; and the cutting wire penetrates through the first cutting through opening, the second cutting through opening and the third cutting through opening to cut the battery piece placed in the battery piece box. This technical scheme changes traditional laser cutting mode, once can the simultaneous processing multi-disc battery, and the mass production who is particularly suitable for in solar cell workshop can not change the frock simultaneously in compatible multiple battery size section, has improved cutting efficiency, promotes the productivity by a wide margin, reduces and produces line equipment cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram of a device for batch cutting of battery plates according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a battery piece batch cutting device provided in an embodiment of the present invention in a loaded state;
fig. 3 is a schematic structural diagram of a battery piece batch cutting device provided in an embodiment of the present invention in a cutting state;
fig. 4 is a schematic structural diagram of a cutter assembly in the device for batch cutting of battery plates according to the embodiment of the invention;
FIG. 5 is a schematic structural view of a battery sheet magazine of the device for batch-cutting of battery sheets according to the embodiment of the present invention;
fig. 6 is a schematic structural view of a cartridge loading assembly in the device for cutting a battery piece in batch according to the embodiment of the invention.
In the figure, 1, a linear driving component; 2. a cutter assembly; 3. a cartridge loading assembly; 4. a battery piece material box; 5. a battery plate fixing component; 6. a first linear guide rail; 7. a second linear guide; 8. a first slider; 9. a second slider; 10. cutting the silk thread; 11. a cell piece pressure head; 12. a first cut port; 13. a second cutting port; 14. a third cutting through opening; 15. a cutter box body; 16. a cutter mounting seat; 17. cutting an avoidance opening; 18. fixing the cross beam; 19. a cartridge loading body; 20. a cartridge loading mount; 21. a loading port; 22. positioning the head; 23. positioning a groove; 24. a cache slot; 25. a battery piece fixing seat; 26. fixing and adjusting the sliding rail; 27. fixing the adjusting slide block; 28. and fixing the adjusting motor.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2 and 3, a device for cutting a battery piece batch is provided, which comprises a linear driving assembly 1, a cutter assembly 2, a box loading assembly 3 and a battery piece box 4;
the cutter assembly 2 moves through the linear driving assembly 1, and the cutter assembly 2 is provided with a cutting wire 10; the cartridge loading assembly 3 is moved by the linear drive assembly 1; the battery piece material box 4 is taken out or placed in the material box loading assembly 3, a plurality of cutting through openings are formed in the battery piece material box 4 and the material box loading assembly 3, and the number of the cutting silk threads 10 is equal to that of the cutting through openings of the battery piece material box 4 or the material box loading assembly 3;
a plurality of cutting wires 10 simultaneously penetrate through the battery piece material box 4 and the cutting through holes of the material box loading assembly 3 so as to cut the battery pieces in the battery piece material box 4 in the material box loading assembly 3.
Specifically, with reference to fig. 4, in this embodiment, the linear driving assembly 1 includes a first linear guide 6 and a second linear guide 7, the first linear guide 6 is connected to a first slider 8, and the second linear guide 7 is connected to a second slider 9; the cutter assembly 2 is moved along the first linear guide 6 by the first slide 8, and the magazine loading assembly 3 is moved along the second linear guide 7 by the second slide 9.
Specifically, the device further comprises a cell fixing assembly 5, wherein the cell fixing assembly 5 is arranged at one end of the linear driving assembly 1, and the cell fixing assembly 5 comprises a cell pressing head 11;
a plurality of first cutting through holes 12 are distributed at one end of the material box loading assembly 3 facing the cutter assembly 2, a plurality of second cutting through holes 13 are distributed at one end of the battery piece material box 4 facing the cutter assembly 2, and third cutting through holes 14 are distributed on the battery piece pressure head 11;
a plurality of cutting wires 10 simultaneously penetrate through the first cutting through openings 12, the second cutting through openings 13 and the third cutting through openings 14 to cut the battery piece batch placed in the battery piece material box 4. The number and the specification of the cutting wires 10 can be determined according to the cutting number and the size of the battery piece, and meanwhile, the first cutting through openings 12, the second cutting through openings 13 or the third cutting through openings 14 which are equal in number are correspondingly configured, so that the purpose that the plurality of cutting wires 10 simultaneously act at one time and cut in batches is achieved.
Specifically, two groups of first linear guide rails 6 and first sliding blocks 8 are arranged, and each first linear guide rail 6 is connected with one first sliding block 8; the cutter assembly 2 comprises a cutter box body 15, the bottom of the cutter box body 15 is connected with a cutter mounting seat 16, one end of the cutter box body 15, which is close to the material box loading assembly 3, is provided with a cutting avoiding opening 17, and the cutting silk thread 10 is close to the material box loading assembly 3; the cutter box body 15 is connected with the first slide block 8 through the cutter mounting seat 16. For the cutter box body 15, two groups of first linear guide rails 6 and first sliding blocks 8 are adopted to be respectively driven from two sides of the bottom of the cutter box body 15, the accuracy of movement of the cutter box body 15 is guaranteed, the cutter mounting seat 16 drives the cutter box body 15 to move towards the position of the material box loading assembly 3, the cutting avoiding port 17 enables battery pieces in the cutting process to be cached and avoided, and the battery pieces cut by the cutting silk threads 10 enter the cutting avoiding port 17 along with the whole material box loading assembly 3.
In particular, the linear drive assembly 1 is adapted to carry the movement of the cutter assembly 2 and the cartridge loading assembly 3, and to begin decelerating when the cutting surface will contact the battery in the battery blade cartridge 4. The second slide block 9 bears the material box loading component 3 and has two positions, namely a working position when cutting the battery piece and an upper material position and a lower material position when taking and placing the battery material box.
Specifically, the starting position of the cutting avoidance opening 17 is connected with two fixed beams 18 which are parallel up and down, and the cutting wire 10 longitudinally penetrates through the fixed beams 18. The cutting silk thread 10 adopts the buddha's warrior attendant silk thread, and the cutting silk thread 10 position can be adjusted as required, and the rate of tension also can be adjusted, and the cutting silk thread 10 can be driven through the winding section of thick bamboo that rotates at a high speed and reciprocal gyration and do reciprocating motion, and the cutting silk thread 10 adopts two tensioning line wheels (spring or pneumatics) to take up, also can add the leading wheel simultaneously to ensure the precision and the face type of cutting.
In this embodiment, the distance between the cutting wires 10, the distance between the first cutting openings 12, the distance between the second cutting openings 13, and the distance between the third cutting openings 14 are equal, a plurality of cutting wires 10 simultaneously pass through the adjacent first cutting openings 12, a plurality of cutting wires 10 simultaneously pass through the adjacent second cutting openings 13, and a plurality of cutting wires 10 simultaneously pass through the adjacent third cutting openings 14. One or more cutting wires 10 may be provided to cut simultaneously (1/2, 1/3, 1/4, 1/5, 1/6 cell piece size cutting) depending on the cutting requirements of the cell piece. In the cutting process, the cutting wire 10 cuts the material in the battery piece material box 4 through the avoidance of the first cutting through opening 12, the second cutting through opening 13 and the third cutting through opening 14.
In this embodiment, the second linear guide 7 is located between the two first linear guides 6, and one end of the second linear guide 7 extends out from between the two first linear guides 6. The cutter assembly 2 and the battery piece material box 4 are ensured to be on a same path, so that the moving cutter assembly 2 cuts materials in the battery piece material box 4.
With reference to fig. 6, in particular, the cartridge loading assembly 3 includes a cartridge loading main body 19 and a cartridge loading mount 20, one end of the cartridge loading main body 19 extends downward and forms the cartridge loading mount 20, and the cartridge loading main body 19 is connected to the second slide block 9 through the cartridge loading mount 20. A loading through hole 21 is formed in the cartridge loading body 19, and the battery sheet cartridge 4 is placed in the loading through hole 21. The material box loading assembly 3 is used for containing a battery piece material box 4, is made of metal materials which are not easy to denature, is connected with the second sliding block 9 through the material box loading mounting seat 20 at the bottom, can move on the second linear guide rail 7, and is processed into a first cutting through hole 12 through which a cutting silk thread 10 passes at the front side and the bottom side.
As shown in fig. 5, specifically, the two sides of the top of the battery sheet magazine 4 are connected with positioning heads 22, the top of the magazine loading main body 19 is formed with positioning grooves 23, and the positioning heads 22 of the battery sheet magazine 4 are disposed in the positioning grooves 23 of the magazine loading main body 19. The battery piece material box 4 is just opposite to one side of the second cutting through opening 13 and is provided with a buffer groove 24, and the buffer groove 24 corresponds to the second cutting through opening 13. The battery piece material box 4 is used for stacking cut battery pieces, is processed by metal materials which are not easy to change, and the surface of the battery piece material box is treated by a material coating which is not easy to damage the battery, such as Teflon or ceramic. The front surface and the bottom surface are processed into a second cutting through hole 13 through which a diamond wire cutter can pass, and a buffer groove 24 for cutting the cutting wire 10 is reserved on the back surface, so that the cell slice size cutting is compatible with 1/2, 1/3, 1/4, 1/5 and 1/6 cell slice size cutting.
Specifically, the battery piece fixing assembly 5 further comprises a battery piece fixing seat 25, a fixing adjusting slide rail 26, a fixing adjusting slide block 27 and a fixing adjusting motor 28; the fixed adjusting slide rail 26 is connected to the side of the cell fixing seat 25, the cell pressing head 11 moves up and down along the fixed adjusting slide rail 26 through the fixed adjusting slide block 27, and the driving screw of the fixed adjusting motor 28 is connected to the fixed adjusting slide block 27. Fixed adjustment motor 28 drives battery piece pressure head 11 and rises and descends, and battery piece pressure head 11 is soft material, and battery piece pressure head 11 descends and contacts the battery piece in battery piece magazine 4 and plays the fixed action, and fixed adjustment motor 28 judges the distance that descends according to the moment of torsion, has the third cutting opening 14 that can supply the diamond wire to pass through on the battery piece pressure head 11.
In this embodiment, the magazine loader assembly 3 moves to the cutting position, and the battery sheet magazine 4 with the battery sheets already placed therein is placed in the magazine loader assembly 3. The material box loading assembly 3 moves to a working position, the battery piece pressure head 11 descends and contacts and presses the battery pieces in the battery piece material box 4, the cutting wire 10 cutter is started, the cutting wire 10 cutter moves at a slow speed (the cutting wire 10 is about to contact the battery pieces) after the cutting wire moves from an initial position to a cutting position, meanwhile, the cutting wire 10 starts to contact and cut the battery, and the workshop dust removal device starts to work. The cutting wire 10 is stopped after moving to the cutting completion position and returned to the initial position. The battery piece pressure head 11 is lifted, meanwhile, the workshop dust removal device is closed, the material box loading assembly 3 is moved to the initial position, and the battery piece material box 4 is taken out automatically or manually.
The technical scheme of the invention is that the device is provided with a linear driving component 1, a cutter component 2, a material box loading component 3, a battery piece material box 4 and a battery piece fixing component 5; the linear driving assembly 1 comprises a first linear guide rail 6 and a second linear guide rail 7, the first linear guide rail 6 is connected with a first sliding block 8, and the second linear guide rail 7 is connected with a second sliding block 9; the cutter component 2 moves along a first linear guide rail 6 through a first sliding block 8, the material box loading component 3 moves along a second linear guide rail 7 through a second sliding block 9, and the cutter component 2 is provided with a cutting wire 10; the battery piece material box 4 is arranged inside the material box loading assembly 3, the battery piece fixing assembly 5 is arranged on the outer side of the linear driving assembly 1, and the battery piece fixing assembly 5 comprises a battery piece pressure head 11; a first cutting through hole 12 is distributed on the side part of the material box loading assembly 3, a second cutting through hole 13 is distributed on the side part of the battery piece material box 4, and a third cutting through hole 14 is distributed on the battery piece pressure head 11; the cutting wire 10 cuts the battery cell placed in the battery cell magazine 4 through the first cutting through opening 12, the second cutting through opening 13, and the third cutting through opening 14. This technical scheme adopts two sets of first linear guide 6 and first slider 8 to drive respectively from the bottom both sides of cutter box 15 to cutter box 15, guarantees the accuracy nature that cutter box 15 removed, and cutter mount pad 16 drives cutter box 15 and loads the position of subassembly 3 to the magazine and move, and the cutting is dodged mouthful 17 and is made the battery piece in the cutting process buffer memory and dodge, and the battery piece after cutting silk thread 10 cutting enters into the cutting along with whole magazine loading subassembly 3 and dodges in mouthful 17. The cutting silk thread 10 adopts the buddha's warrior attendant silk thread, and the cutting silk thread 10 position can be adjusted as required, and the rate of tension also can be adjusted, and the cutting silk thread 10 can be driven through the winding section of thick bamboo that rotates at a high speed and reciprocal gyration and do reciprocating motion, and the cutting silk thread 10 adopts two tensioning line wheels (spring or pneumatics) to take up, also can add the leading wheel simultaneously to ensure the precision and the face type of cutting. One or more cutting wires 10 may be provided to cut simultaneously (1/2, 1/3, 1/4, 1/5, 1/6 cell piece size cutting) depending on the cutting requirements of the cell piece. In the cutting process, the cutting wire 10 cuts the material in the battery piece material box 4 through the avoidance of the first cutting through opening 12, the second cutting through opening 13 and the third cutting through opening 14. Fixed adjustment motor 28 drives battery piece pressure head 11 and rises and descends, and battery piece pressure head 11 is soft material, and battery piece pressure head 11 descends and contacts the battery piece in battery piece magazine 4 and plays the fixed action, and fixed adjustment motor 28 judges the distance that descends according to the moment of torsion, has the third cutting opening 14 that can supply the diamond wire to pass through on the battery piece pressure head 11. The cutting wire 10 cuts the battery pieces placed in the battery piece magazine 4 through the first cutting through opening 12, the second cutting through opening 13 and the third cutting through opening 14. This technical scheme changes traditional laser cutting mode, once can the simultaneous processing multi-disc battery, and the mass production who is particularly suitable for in solar cell workshop can not change the frock simultaneously in compatible multiple battery size section, has improved cutting efficiency, promotes the productivity by a wide margin, reduces and produces line equipment cost.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.