Disclosure of Invention
The technical problem to be solved is as follows: the invention aims to provide a multi-element composite pipeline, which combines the outer pipe of a resin layer with a ceramic coating, integrates the advantages of high hardness, non-sticking and corrosion resistance of ceramic with the resin layer, and endows a composite product with excellent mechanical properties.
The technical scheme is as follows: the utility model provides a many first composite pipe, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating.
Preferably, the resin layer is any one of PVC, PE or PC resin.
Preferably, the fiber net of the reinforcing layer is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net, the thickness of the fiber net is controlled to be 0.1mm-1mm, the fiber net is a plain porous fabric, and the cover tightness of the fiber net is 25-35%.
Preferably, the reinforcing layer wraps the outer side of the inner resin layer in integral circles, two adjacent fiber nets form different angles, and the angle between the two adjacent fiber nets is 45-90 degrees.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding a fiber net on the inner pipe of the resin layer according to a certain angle, spraying a ceramic coating after winding, and drying and curing the argil coating;
and S3, drying and curing the ceramic coating, performing surface treatment, and then performing co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe. Preferably, the spraying of the ceramic coating in the step S2 includes the following steps:
s1, dissolving ZrOCl.8H2O in an ethanol aqueous solution, mixing and stirring uniformly, gradually dropwise adding an anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring to react to obtain a colorless silica gel solution;
s2, adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain a clear sol;
s3, coating the sol on the outer side of the fiber web in a spin coating mode, and curing at a certain temperature.
Preferably, the curing temperature in the step S3 is 100-150 ℃.
Preferably, the surface processing in step S3 includes the steps of: adding tetraethoxysilane and silane coupling agent into water, stirring uniformly, then adding acid solution, stirring, adding methyl methacrylate and dibenzoyl peroxide, stirring uniformly, and then coating on the outer side of the ceramic coating.
Preferably, the extruder for the outer tube of the resin layer in the step S3 is a single screw extruder, the temperatures of the heating zones of the extruder are 150 ℃, 170 ℃, 190 ℃, and the head temperature is 180 ℃.
Has the advantages that: the invention has the following advantages:
1. the nylon fiber net prepared by the invention replaces the conventional glass fiber or carbon fiber net, and the outer pipe and the inner pipe of the resin layer are reinforced by the combined action of the nylon fiber net and the ceramic coating, so that the pipeline is more economical, lighter and capable of bearing stronger axial stress;
2. the plastic pipe has limited heat resistance, and can not exceed 200 ℃, and the ceramic coating is cured at the low temperature of 100-150 ℃, so that the melting of resin can not occur, and the performance of the pipe is changed;
3. when the outer pipe of the resin layer and the ceramic coating are compounded, the surface of the ceramic coating is firstly compounded to enhance the interface bonding force of the ceramic and the metal, so that the advantages of high hardness, non-sticking and corrosion resistance of the ceramic are integrated with the resin layer, and the composite material product is endowed with excellent mechanical properties.
Detailed Description
Example 1
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating, the resin layer is the PVC resin.
The reinforcing layer fiber net is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net, the fiber net is a plain porous fabric, and the cover tightness of the fiber net is 25%.
Preferably, the reinforcing layer is wrapped 2 layers outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent fiber nets on the inner pipe of the resin layer according to an angle of 45 degrees, spraying a ceramic coating after winding, and drying and curing the argil coating, wherein the spraying of the ceramic coating comprises the following steps:
a. ZrOCl.8H2Dissolving O in ethanol water solution, mixing and stirring uniformly, gradually dropwise adding anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring for reaction to obtain colorless silica gel solution;
b. adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain clear sol;
c. the sol is coated on the outer side of the fiber web by means of spin coating and is cured at 100 ℃.
And S3, drying and curing the ceramic coating, and then carrying out surface treatment, namely adding ethyl orthosilicate and a silane coupling agent into water, uniformly stirring, then adding an acid solution, adding methyl methacrylate and dibenzoyl peroxide after stirring, smearing the mixture on the outer side of the ceramic coating after uniformly stirring, and then carrying out co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe.
Example 2
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating, the resin layer is the PC resin.
The reinforcing layer fiber net is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net, the fiber net is a plain porous fabric, and the cover tightness of the fiber net is 35%.
Preferably, the reinforcing layer covers 1 layer outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent fiber nets on the inner pipe of the resin layer according to an angle of 90 degrees, spraying a ceramic coating after winding, and drying and curing the argil coating, wherein the spraying of the ceramic coating comprises the following steps:
a. ZrOCl.8H2Dissolving O in ethanol water solution, mixing and stirring uniformly, gradually dropwise adding anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring for reaction to obtain colorless silica gel solution;
b. adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain clear sol;
c. the sol was applied to the outside of the web by spin coating and cured at 150 ℃.
And S3, drying and curing the ceramic coating, and then carrying out surface treatment, namely adding ethyl orthosilicate and a silane coupling agent into water, uniformly stirring, then adding an acid solution, adding methyl methacrylate and dibenzoyl peroxide after stirring, smearing the mixture on the outer side of the ceramic coating after uniformly stirring, and then carrying out co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe.
Example 3
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating, the resin layer is the PVC resin.
The reinforcing layer fiber net is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net into a fiber net which is a plain porous fabric, and the covering degree of the fiber net is 30%.
Preferably, the reinforcing layer is coated with 4 layers outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent layers of fiber nets on an inner pipe of the resin layer according to an angle of 60 degrees, spraying a ceramic coating after winding, and drying and curing the argil coating, wherein the spraying of the ceramic coating comprises the following steps:
a. ZrOCl.8H2Dissolving O in ethanol water solution, mixing and stirring uniformly, gradually dropwise adding anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring for reaction to obtain colorless silica gel solution;
b. adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain clear sol;
c. the sol is coated on the outer side of the fiber web by means of spin coating and is cured at 120 ℃.
And S3, drying and curing the ceramic coating, and then carrying out surface treatment, namely adding ethyl orthosilicate and a silane coupling agent into water, uniformly stirring, then adding an acid solution, adding methyl methacrylate and dibenzoyl peroxide after stirring, smearing the mixture on the outer side of the ceramic coating after uniformly stirring, and then carrying out co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe.
Example 4
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating, the resin layer is the PVC resin.
The reinforcing layer fiber net is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net, the fiber net is a plain porous fabric, and the cover tightness of the fiber net is 25%.
Preferably, the reinforcing layer is coated with 3 layers outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent fiber nets on the inner pipe of the resin layer according to an angle of 90 degrees, spraying a ceramic coating after winding, and drying and curing the argil coating, wherein the spraying of the ceramic coating comprises the following steps:
a. ZrOCl.8H2Dissolving O in ethanol water solution, mixing and stirring uniformly, gradually dropwise adding anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring for reaction to obtain colorless silica gel solution;
b. adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain clear sol;
c. the sol was applied to the outside of the web by spin coating and cured at 130 ℃.
And S3, drying and curing the ceramic coating, and then carrying out surface treatment, namely adding ethyl orthosilicate and a silane coupling agent into water, uniformly stirring, then adding an acid solution, adding methyl methacrylate and dibenzoyl peroxide after stirring, smearing the mixture on the outer side of the ceramic coating after uniformly stirring, and then carrying out co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe.
Comparative example 1
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the enhancement layer is the fibre web outside spraying ceramic coating, the resin layer is the PVC resin.
The fiber net of the reinforced layer is a glass fiber net, the fiber net formed by winding the reinforced layer through the glass fiber net is a plain porous fabric, and the covering degree of the fiber net is 30%.
Preferably, the reinforcing layer is coated with 4 layers outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent layers of fiber nets on an inner pipe of the resin layer according to an angle of 60 degrees, spraying a ceramic coating after winding, and drying and curing the argil coating, wherein the spraying of the ceramic coating comprises the following steps:
a. ZrOCl.8H2Dissolving O in ethanol water solution, mixing and stirring uniformly, gradually dropwise adding anhydrous ethanol solution of ethyl orthosilicate, finally adding hydrochloric acid, and stirring for reaction to obtain colorless silica gel solution;
b. adding an absolute ethyl alcohol solution of butyl titanate into the silica gel solution, and uniformly stirring to obtain clear sol;
c. the sol is coated on the outer side of the fiber web by means of spin coating and is cured at 120 ℃.
And S3, drying and curing the ceramic coating, and then carrying out surface treatment, namely adding ethyl orthosilicate and a silane coupling agent into water, uniformly stirring, then adding an acid solution, adding methyl methacrylate and dibenzoyl peroxide after stirring, smearing the mixture on the outer side of the ceramic coating after uniformly stirring, and then carrying out co-extrusion coating on the outer pipe of the resin layer to obtain the multi-element pipe.
Comparative example 2
The utility model provides a many first compound pipelines, its characterized in that, includes resin layer and enhancement layer, the resin layer includes inlayer resin layer and outer resin layer, the resin layer is located the both sides of enhancement layer, is sandwich structure, the resin layer is the PVC resin.
The reinforcing layer fiber net is a nylon fiber net, the reinforcing layer is formed by winding the nylon fiber net, the fiber net is a plain porous fabric, and the cover tightness of the fiber net is 25%.
Preferably, the reinforcing layer is coated with 3 layers outside the inner resin layer.
A preparation method of a multi-element composite pipeline comprises the following steps:
s1, melting and extruding a resin layer inner pipe on an extruder;
s2, winding two adjacent layers of fiber nets on the inner pipe of the resin layer according to an angle of 90 degrees;
and S3, co-extruding and coating the outer pipe of the resin layer to obtain the multi-element pipe.
The pipes prepared in the examples and comparative examples were tested for their performance according to the national standard, and the specific properties are given in the following table: