CN111864009A - A method for alignment by screen printing on the back of a double-sided PERC cell - Google Patents
A method for alignment by screen printing on the back of a double-sided PERC cell Download PDFInfo
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/20—Electrodes
- H10F77/206—Electrodes for devices having potential barriers
- H10F77/211—Electrodes for devices having potential barriers for photovoltaic cells
- H10F77/219—Arrangements for electrodes of back-contact photovoltaic cells
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了一种双面PERC电池背面对位的方法,包括在硅片上预备印刷铝栅的位置上设置激光开槽线形成激光开槽区;在预备印刷背电极的位置上设置激光mark点,激光mark点为三个,均处于所述激光开槽区的外围,三个激光mark点连线构成三角形,三角形中心和硅片中心相重合;利用激光mark点分别定位铝栅和背电极,使后续印刷的铝栅覆盖于激光开槽区上,并与之后印刷的背电极连接。本发明可实现丝网印刷精准对位,解决了背电极与铝栅连接处脱离的问题,提高电池性能;由于本发明采用三个激光mark点,与现有采用四个激光mark点相比,减少了工艺时间,提高了生产效率。
The invention discloses a method for aligning the back of a double-sided PERC battery. The method comprises the following steps: arranging a laser slotted line on a silicon wafer where an aluminum grid is prepared to be printed to form a laser slotted area; There are three laser mark points, all of which are located at the periphery of the laser slotting area. The three laser mark points are connected to form a triangle, and the center of the triangle coincides with the center of the silicon wafer; the aluminum gate and the back electrode are respectively positioned by the laser mark points. , so that the subsequently printed aluminum grid covers the laser grooved area and is connected to the later printed back electrode. The invention can realize the precise alignment of screen printing, solve the problem of detachment of the connection between the back electrode and the aluminum grid, and improve the battery performance; because the invention adopts three laser mark points, compared with the existing four laser mark points, The process time is reduced and the production efficiency is improved.
Description
技术领域technical field
本发明涉及太阳能电池技术,尤其涉及一种双面PERC电池背面丝网印刷对位的方法。The invention relates to solar cell technology, in particular to a method for alignment by screen printing on the back of a double-sided PERC cell.
背景技术Background technique
PERC(Passivated Emitter and Rear Cell),即钝化发射极和背面电池技术,通过在常规太阳能技术基础上,电池背表面进行介质膜钝化,采用金属局域接触,大大降低了背表面少子复合速度,同时提升背表面的光反射。得益于背面钝化层的存在,PERC电池将p-n结间的电势差最大化,这使得电子更稳定的流动,降低了电子的复合,从而提升电池效率。由于PERC电池与常规电池产线兼容性强,具有低的改造升级成本,同时还具有极高的效率优势,近年来,PERC电池已经取代了常规电池而成为业内普遍生产的太阳能电池。PERC (Passivated Emitter and Rear Cell), that is, passivated emitter and rear cell technology, on the basis of conventional solar technology, the back surface of the cell is passivated with a dielectric film, and the metal local contact is used, which greatly reduces the rate of minority carrier recombination on the back surface. , while enhancing the light reflection of the back surface. Benefiting from the presence of the backside passivation layer, the PERC cell maximizes the potential difference between the p-n junctions, which enables a more stable flow of electrons and reduces the recombination of electrons, thereby improving cell efficiency. Due to the strong compatibility of PERC cells with conventional cell production lines, low transformation and upgrade costs, and extremely high efficiency advantages, in recent years, PERC cells have replaced conventional cells and become the most commonly produced solar cells in the industry.
双面PERC电池是在单面PERC电池的基础上,通过将背面全铝背场改为局部铝栅线,通过背激光开槽实现背面铝栅与硅基体的局域接触,将背面全铝层的全遮光结构调整为局部铝栅线的受光结构。在实际使用中,电池背面也能充分吸收环境中的反射光线,增加了整体的吸光量,从而实现电池的双面发电。而背面发电的关键在于背面铝栅与激光开槽区域的精准对位,背面铝栅要覆于激光开槽区域上,这就对丝网印刷精度提出了更高的要求。The double-sided PERC cell is based on the single-sided PERC cell, by changing the all-aluminum back field on the back to local aluminum grid lines, and realizing the local contact between the back aluminum grid and the silicon substrate through back laser grooving, and the back all aluminum layer. The full shading structure is adjusted to the light-receiving structure of the local aluminum grid lines. In actual use, the back of the battery can also fully absorb the reflected light in the environment, increasing the overall light absorption, thereby realizing the double-sided power generation of the battery. The key to the backside power generation is the precise alignment of the backside aluminum grid and the laser grooved area, and the backside aluminum grid should cover the laser grooved area, which puts forward higher requirements for screen printing accuracy.
因此,在PERC双面太阳能电池的制备过程中,一般采用在硅片背面设置激光mark点,背面铝栅的印刷是通过摄像头抓取激光Mark点来实现铝栅和激光开槽图形的对准,而背电极的印刷对位是通过人工调试,由于背激光mark点定位与人工调试的背电极定位之间存在误差,导致印刷在硅片背面的铝栅与背电极的连接出现脱离的情况,从而影响电池性能;且量产中常采用4个对位激光mark点,每个mark点需要激光器单独雕刻,从而增加了工艺时间,影响设备产能。Therefore, in the preparation process of PERC double-sided solar cells, laser mark points are generally set on the back of the silicon wafer, and the printing of the aluminum grid on the back is to achieve the alignment of the aluminum grid and the laser groove pattern by grabbing the laser mark points by the camera. The printing alignment of the back electrode is manually adjusted. Due to the error between the positioning of the back laser mark point and the manually adjusted back electrode positioning, the connection between the aluminum gate printed on the back of the silicon wafer and the back electrode is disconnected. It affects the performance of the battery; and 4 alignment laser mark points are often used in mass production, and each mark point needs to be engraved separately by the laser, which increases the process time and affects the equipment productivity.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种工艺简单、成本低、可实现丝网印刷精准对位进而提高电池性能、且提高生产效率的双面PERC电池背面丝网印刷对位的方法。The purpose of the present invention is to provide a method for screen printing alignment on the back of a double-sided PERC cell, which is simple in process, low in cost, and can achieve precise alignment of screen printing to improve cell performance and production efficiency.
本发明的目的通过如下的技术方案来实现:一种双面PERC电池背面对位的方法,其特征在于包括以下步骤:The object of the present invention is achieved through the following technical solutions: a method for aligning the back of a double-sided PERC cell, which is characterized in that it comprises the following steps:
S1、在电池背面激光开槽工序中,在硅片上预备印刷铝栅的位置上设置激光开槽线形成激光开槽区;S1. In the laser grooving process on the back of the battery, a laser grooving line is set on the silicon wafer where the aluminum grid is to be printed to form a laser grooving area;
S2、在预备印刷背电极的位置上设置激光mark点,激光mark点为三个,均处于所述激光开槽区的外围,三个激光mark点连线构成三角形,三角形中心和硅片中心相重合;S2. Set a laser mark point at the position where the back electrode is to be printed. There are three laser mark points, all of which are located at the periphery of the laser slotting area. The three laser mark points are connected to form a triangle, and the center of the triangle is in phase with the center of the silicon wafer. coincide;
S3、利用激光mark点分别定位铝栅和背电极,使后续印刷的铝栅覆盖于激光开槽区上,并与之后印刷的背电极连接。S3, using the laser mark points to locate the aluminum grid and the back electrode respectively, so that the aluminum grid to be printed subsequently covers the laser slotted area, and is connected to the back electrode to be printed later.
本发明的激光mark点为三个,三个激光mark点连线构成三角形,三角形中心和硅片中心相重合,因此可以利用三个激光mark点分别定位铝栅和背电极,实现丝网印刷精准对位,解决了背电极与铝栅连接处脱离的问题,提高电池性能;由于本发明采用三个激光mark点,与现有采用四个激光mark点相比,减少了工艺时间,提高了生产效率。The laser mark points of the present invention are three, the three laser mark points are connected to form a triangle, and the center of the triangle coincides with the center of the silicon wafer. Therefore, the three laser mark points can be used to locate the aluminum grid and the back electrode respectively, so as to achieve accurate screen printing. Alignment, solves the problem of detachment between the back electrode and the aluminum grid connection, and improves the battery performance; because the present invention adopts three laser mark points, compared with the existing four laser mark points, the process time is reduced and the production is improved. efficiency.
作为本发明的一种优选实施方式,其中两个激光mark点位于同侧并处于同一横线上,另一个激光mark点位于另一侧。As a preferred embodiment of the present invention, two laser marking points are located on the same side and on the same horizontal line, and the other laser marking point is located on the other side.
与现有技术相比,本发明具有如下显著的效果:Compared with the prior art, the present invention has the following remarkable effects:
⑴本发明采用三个激光mark点分别定位铝栅和背电极,可以实现丝网印刷精准对位,解决了背电极与铝栅连接处脱离的问题,提高电池性能。(1) The present invention uses three laser mark points to locate the aluminum grid and the back electrode respectively, which can realize precise alignment of screen printing, solve the problem of detachment of the connection between the back electrode and the aluminum grid, and improve the battery performance.
⑵由于本发明采用三个激光mark点,与现有采用四个激光mark点相比,减少了工艺时间,提高了生产效率。(2) Since the present invention adopts three laser marking points, compared with the existing four laser marking points, the process time is reduced and the production efficiency is improved.
⑶本发明工艺简单、成本低,易于实现量产化。(3) The process of the invention is simple, the cost is low, and it is easy to realize mass production.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
图1是本发明在硅片背面设置激光开槽区及三个激光mark点的结构示意图;Fig. 1 is the structure schematic diagram that the present invention arranges laser groove area and three laser mark points on the back of silicon wafer;
图2是本发明在硅片背面印刷铝栅和背电极的结构示意图。FIG. 2 is a schematic structural diagram of printing an aluminum grid and a back electrode on the back of a silicon wafer according to the present invention.
具体实施方式Detailed ways
如图1和2所示,是本发明一种双面PERC电池背面丝网印刷对位的方法,包括以下步骤:As shown in Figures 1 and 2, it is a method for screen printing alignment on the back of a double-sided PERC cell of the present invention, comprising the following steps:
S1、在电池背面激光开槽工序中,在硅片5上预备印刷铝栅3的位置上设置激光开槽线2形成激光开槽区;S1. In the laser grooving process on the back of the battery, a
S2、在预备印刷背电极4的位置上设置激光mark点1,激光mark点1为三个,均处于激光开槽区的外围,三个激光mark点1连线构成三角形,三角形的中心和硅片5的中心相重合;S2. Set the
S3、利用激光mark点1分别定位铝栅3和背电极4,使后续印刷的铝栅3覆盖于激光开槽区上,并与之后印刷的背电极4连接。S3. Use the
在本实施例中,其中两个激光mark点1位于同侧并处于同一横线上,另一个激光mark点1位于另一侧。In this embodiment, the two
在其它实施例中,三个激光mark点的位置只要满足处于激光开槽区的外围且位于预备印刷背电极的位置上即可,不做其它要求。In other embodiments, the positions of the three laser mark points only need to be located at the periphery of the laser grooved area and at the position where the back electrode is to be printed, and no other requirements are required.
本发明的实施方式不限于此,根据本发明的上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,本发明还可以做出其它多种形式的修改、替换或变更,均落在本发明权利保护范围之内。The embodiments of the present invention are not limited to this. According to the above-mentioned content of the present invention, according to the common technical knowledge and conventional means in the field, and without departing from the above-mentioned basic technical idea of the present invention, the present invention can also make other various forms. Modifications, substitutions or changes all fall within the scope of protection of the present invention.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756539A (en) * | 2012-07-20 | 2012-10-31 | 深圳市捷佳伟创新能源装备股份有限公司 | Pattern contraposition method based on double printing stations and device thereof |
| US20190081188A1 (en) * | 2015-10-21 | 2019-03-14 | Mitsubishi Electric Corporation | Solar cell manufacturing method |
| CN109904249A (en) * | 2019-01-03 | 2019-06-18 | 浙江爱旭太阳能科技有限公司 | P-type PERC double-sided solar battery back side figure aligns printing process, preparation method and battery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756539A (en) * | 2012-07-20 | 2012-10-31 | 深圳市捷佳伟创新能源装备股份有限公司 | Pattern contraposition method based on double printing stations and device thereof |
| US20190081188A1 (en) * | 2015-10-21 | 2019-03-14 | Mitsubishi Electric Corporation | Solar cell manufacturing method |
| CN109904249A (en) * | 2019-01-03 | 2019-06-18 | 浙江爱旭太阳能科技有限公司 | P-type PERC double-sided solar battery back side figure aligns printing process, preparation method and battery |
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