Regenerated cat eye velvet fabric
Technical Field
The invention relates to the technical field of textiles, in particular to a regenerated cat eye velvet fabric.
Background
Although the superfine fiber water-absorbing fabric has wiping effect and can be used as bathrobe, the surface of the fabric is mostly plain, the surface style is too stiff, the texture is monotonous, and the superfine fiber water-absorbing fabric cannot meet the aesthetic requirements of people no matter used as bath towel or wearing articles such as bathrobe. The polyester-nylon corduroy fabric has good touch feeling and water absorption effect on one side, but has poor touch feeling on the other side, and cannot play a good water absorption effect, so that the polyester-nylon corduroy fabric cannot be applied to the field of double-sided bathroom.
In addition, with the environmental concerns of many international brands and the increasing awareness of national environmental protection, green and environmental protection products have become one of the important choices for current consumers. Therefore, the existing superfine fiber fabric cannot meet the environmental protection requirement.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide the regenerated cat eye velvet fabric, which integrates polyester-nylon jacquard corduroy and polyester-nylon double-sided velvet, one side of the fabric has rich patterns and soft effects, and the other side of the fabric utilizes the double-sided velvet to play a role in water absorption, so that the use requirements of people on bath products are met, meanwhile, the product is endowed with rich appearance, the double requirements of people on vision and touch can be met, and the regenerated fiber is adopted as a raw material, so that the fabric has low carbon and environmental friendliness.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
A regenerated cat eye velvet fabric is formed by interweaving warp yarns and weft yarns, wherein one cycle organization unit of the fabric is formed by interweaving 20 warp yarns and 34 weft yarns, each weft yarn comprises 8 skeleton yarns, 16 pile yarns and 10 cut pile yarns, the warp yarns adopt regenerated fibers, 8 skeleton yarns and 20 warp yarns are interweaved to form skeleton units, 16 pile yarns and 20 warp yarns are interweaved to form back pile units, 10 cut pile yarns and 20 warp yarns are interweaved to form front pile units, the skeleton units, the back pile units and the front pile units are matched to form the cycle organization units, weft yarns of lines 1, 5, 9, 13, 18, 22, 26 and 30 are skeleton yarns, weft yarns of lines 2, 4, 6, 8, 10, 12, 14, 16, 19, 21, 23, 25, 27, 29, 31 and 33 are pile yarns, and the cut pile yarns of lines 3, 7, 11, 15, 17, 24, 32 and 32 are cut pile yarns of the cut pile yarns.
Further, the skeleton unit is formed by four basic skeleton circulation structures which are formed by interweaving two skeleton yarns and twenty warp yarns in the weft direction, the tissue points of the first skeleton yarn are sequentially one upper part, one lower part, one upper part and one lower part, the stitch points of the second skeleton yarn are in sequence of one another one above the other, one above the other and one above the other.
Further, the back surface napping unit is formed by four basic napping circulation structures in the weft direction, the basic napping circulation structures are formed by interweaving four napping yarns and twenty warp yarns, in the basic raised circulation structure, the structure points of the first raised yarn are sequentially one upper three lower, the stitch points of the second raised yarns are sequentially one by one, two by one, the stitch points of the third raised yarns are three-in-one-up-down-up-down, the stitch points of the third raised yarns are three next to one another in sequence three-next-up-down-up-down-.
Further, the front cut velvet unit comprises four cut velvet yarn interweaving structures, the cut velvet yarn tissue points of the first cut velvet yarn interweaving structure are sequentially one upper part, one lower part, seven upper parts and one lower part, the cut velvet yarn tissue points of the second cut velvet yarn interweaving structure are sequentially one lower part, one upper part, one lower part, seven upper part, one lower part, one upper part, one lower part and one upper part, the cut pile yarn tissue points of the third cut pile yarn interweaving structure are sequentially five, one upper and one lower, seven upper and one lower, one upper and one lower and two upper and lower, the cut pile yarn tissue points of the fourth cut pile yarn interweaving structure are sequentially four, one above the other, seven above the other, one above the other, three above the other and three above the other; the arrangement rule of the four cut pile yarn interweaving structures in the weft direction of the front cut pile unit is that a first cut pile yarn interweaving structure, a second cut pile yarn interweaving structure, a first cut pile yarn interweaving structure, a third cut pile yarn interweaving structure, a fourth cut pile yarn interweaving structure and a third cut pile yarn interweaving structure.
Preferably, the warp yarn adopts 150D/48F regenerated terylene low stretch yarn, the cut pile yarn adopts 320D/144F terylene-nylon composite yarn, and the skeleton yarn and the pile yarn both adopt 160D/72F terylene-nylon composite yarn.
Further, the gram weight of the fabric is 220-250 g/m 2.
Further, the width of the fabric is 145-155 cm.
The beneficial effects of the invention are as follows:
The jacquard weave designed by the invention is formed by matching a framework unit, a back napping unit and a front napping unit, wherein the napping yarns in the front napping unit are interwoven with warp yarns, cover the surface of the fabric in a weft floating long thread form, form naps on the front surface of the fabric after the napping is cut off, interweave the napping yarns in the back napping unit with the warp yarns, form a napping effect on the back surface of the fabric through napping treatment, interweave the framework yarns in the framework unit with the warp yarns, and form a weave structure for solidifying the naps and determining the fastness of the fabric;
the front surface of the fabric is treated by cutting velvet to form cat eye-shaped corduroy, and the raised velvet patterns on the surface increase the three-dimensional aesthetic feeling of the fabric pattern;
The invention adopts the regenerated terylene low stretch yarn and the terylene-nylon composite yarn to endow the fabric with a proper skeleton and basic strength, and simultaneously, the fabric has a certain shape retention;
the fabric integrates the polyester-nylon jacquard corduroy and the polyester-nylon double-sided corduroy, one surface has rich patterns and soft effect, and the other surface has water absorption effect, namely, the beautiful fashion of the polyester-nylon jacquard corduroy is combined with the good water absorption of the polyester-nylon double-sided corduroy, so that the use requirement of people on bath products is met, meanwhile, the product is endowed with rich appearance, and the double requirements of people on vision and touch can be met.
The fabric has good water absorption and air permeability, is suitable for manufacturing bath products such as towels and bath towels, has unique style, uses regenerated raw materials, and is beneficial to environmental protection.
Drawings
FIG. 1 is an organizational chart of the regenerated cat eye velvet fabric of the present invention.
Fig. 2 is an organizational chart of the framework unit detached from fig. 1.
Fig. 3 is an organization chart of the back raised unit detached from fig. 1.
Fig. 4 is an organizational structure diagram of the front cut pile unit detached from fig. 1.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
In the preferred embodiment of a regenerated cat eye velvet fabric shown in fig. 1 to 4, the regenerated cat eye velvet fabric is formed by interweaving warp yarns and weft yarns, and the warp yarns and the weft yarns are interweaved into jacquard weave comprising a plurality of circulation weave units. In the embodiment, the gram weight of the fabric is 220-250 g/m 2, and the width of the fabric is 145-155 cm.
In fig. 1 to 4 ■ denotes warp yarn on top and weft yarn under ∈s denotes weft yarn on top and warp yarn under.
The fabric comprises a circulation organization unit, a front pile unit, a back pile unit, a circulation organization unit and a pile treatment unit, wherein the circulation organization unit is formed by interweaving 20 warp yarns and 34 weft yarns, the weft yarns comprise 8 skeleton yarns, 16 pile yarns and 10 pile cutting yarns, the warp yarns adopt regenerated fibers, the circulation organization unit is formed by interweaving 8 skeleton yarns and 20 warp yarns, the 16 pile yarns and 20 warp yarns form a back pile unit, the 10 pile cutting yarns and 20 warp yarns form a front pile unit, the skeleton units, the back pile units and the front pile cutting units are matched to form the circulation organization unit, the weft yarns of the circulation organization unit in the 1st, 5 th, 9 th, 13 th, 18 th, 22 th, 26 th and 30 th rows are skeleton yarns, the weft yarns of the 2nd, 4 th, 6 th, 8 th, 10 th, 12 th, 14 th, 16 th, 19 th, 21, 23 th, 25 th, 27 th, 29 th, 31 th and 33 th rows are pile yarns, the weft yarns of 3 rd, 7 th, 11 th, 15 th, 17 th, 20, 24 th, 28 th, 32 th and 34 th pile cutting yarns, and the front pile cutting yarns are formed by pile cutting yarns, and the pile cutting yarns are formed by the pile yarns of the back pile surface of the fabric.
Specifically, as shown in fig. 2, the frame unit is formed by four basic frame circulation structures circulating in the weft direction, the basic frame circulation structures are formed by interweaving two frame yarns and twenty warp yarns, in the basic frame circulation structures, the tissue points of the first skeleton yarn are sequentially one upper part, one lower part, one upper part and one lower part, the stitch points of the second skeleton yarn are in sequence of one another one above the other, one above the other and one above the other.
Specifically, as shown in fig. 3, the back pile unit is formed by four basic pile loop structures which are formed by interweaving four pile yarns and twenty warp yarns, in the basic raised circulation structure, the structure points of the first raised yarn are sequentially one upper three lower, the stitch points of the second raised yarns are sequentially one by one, two by one, the stitch points of the third raised yarns are three-in-one-up-down-up-down, the stitch points of the third raised yarns are three next to one another in sequence three-next-up-down-up-down-.
Specifically, as shown in fig. 4, the front cut pile unit comprises four cut pile yarn interweaving structures, the cut pile yarn tissue points of the first cut pile yarn interweaving structure are sequentially one upper part, seven upper parts, one lower part, seven upper parts and one lower part, the cut pile yarn tissue points of the second cut pile yarn interweaving structure are sequentially one lower part, one upper part, seven upper parts, one lower part, one upper part, one lower part and one upper part, the cut pile yarn tissue points of the third cut pile yarn interweaving structure are sequentially five, one upper and one lower, seven upper and one lower, one upper and one lower and two upper and lower, the cut pile yarn tissue points of the fourth cut pile yarn interweaving structure are sequentially four, one above the other, seven above the other, one above the other, three above the other and three above the other; the arrangement rule of the four cut pile yarn interweaving structures in the weft direction of the front cut pile unit is that a first cut pile yarn interweaving structure, a second cut pile yarn interweaving structure, a first cut pile yarn interweaving structure, a third cut pile yarn interweaving structure, a fourth cut pile yarn interweaving structure and a third cut pile yarn interweaving structure.
In this example, 150D/48F regenerated terylene low stretch yarn is used as the warp yarn, 320D/144F polyester-nylon composite yarn is used as the cut pile yarn, denoted by A in FIG. 1, and 160D/72F polyester-nylon composite yarn is used as the skeleton yarn and the pile yarn, denoted by B in FIG. 1. The yarn specification D is defined as the weight gram number of 9000 m long yarn, F represents the number of micro fibers in one composite yarn, the regenerated terylene low stretch yarn and the terylene nylon composite yarn weft also need to be subjected to fiber opening treatment before use, and after the fiber opening treatment, the linear density of the weft monofilament is reduced by 9 times, the specific surface area is increased, and the formation of fluff is facilitated. The regenerated terylene low stretch yarn and the terylene-nylon composite yarn endow the fabric with a proper skeleton and basic strength, and meanwhile, the fabric has a certain shape retention.
The weaving process of the fabric comprises the steps of adopting 150D/48F regenerated terylene low stretch yarn as warp yarn, adopting 320D/144F polyester-nylon composite yarn as cut pile yarn, adopting 160D/72F polyester-nylon composite yarn as skeleton yarn and pile yarn, and weaving into white blanks on a water jet loom according to the structure shown in figures 1-4. The weaving process flow of the water jet loom is as follows:
The woven grey cloth sequentially comprises the following procedures of front face velvet cutting, drying, back face napping, refining and fiber opening, dyeing, shaping, brushing and finished product forming.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.