CN110115656A - A kind of wax liquor branching block regulating device and wax liquor branching block adjusting method - Google Patents
A kind of wax liquor branching block regulating device and wax liquor branching block adjusting method Download PDFInfo
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- CN110115656A CN110115656A CN201910415141.2A CN201910415141A CN110115656A CN 110115656 A CN110115656 A CN 110115656A CN 201910415141 A CN201910415141 A CN 201910415141A CN 110115656 A CN110115656 A CN 110115656A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F7/00—Heating or cooling appliances for medical or therapeutic treatment of the human body
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F7/00—Heating or cooling appliances for medical or therapeutic treatment of the human body
- A61F7/0085—Devices for generating hot or cold treatment fluids
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Abstract
本发明公开了一种蜡液分流块调节装置,它包括:融蜡装置、分流装置、称重装置、蜡液回收装置;融蜡箱设置在支架上;分流装置的蜡液循环管路融蜡箱联通设置;分流块与蜡液循环管路经过快拆接头相互连接;盛蜡盘底部一边设有称重传感器;盛蜡盘的底部一侧设有蜡液流出口;蜡液流出口与蜡液回收装置的蜡液回收管道相互联通设置。本装置模拟蜡疗仪的使用环境,便于调试人员对分流块的调节装置进行调节,调节的过程中称重传感器实时显示的蜡盘重量;蜡盘中的蜡液经过蜡液回收装置进行回收,可自行回流至融蜡箱。还公开了一种蜡液分流块调节方法,方法中的S01‑S04步骤可以检测出蜡液分流块的流量差异,进而进行判断并调节;以节约调试的时间,提高效率。
The invention discloses a wax liquid diversion block adjustment device, which comprises: a wax melting device, a flow diversion device, a weighing device, and a wax liquid recovery device; a wax melting box is arranged on a support; The box Unicom is set; the diverter block and the wax liquid circulation pipeline are connected to each other through quick-release joints; a weighing sensor is installed on the bottom side of the wax holding tray; The wax liquid recovery pipelines of the liquid recovery device are connected to each other. This device simulates the use environment of the wax therapy instrument, which is convenient for debugging personnel to adjust the adjustment device of the diverter block. During the adjustment process, the weight of the wax plate displayed by the load cell in real time; the wax liquid in the wax plate is recovered through the wax liquid recovery device. It can be returned to the wax melting tank by itself. Also disclosed is a method for adjusting the wax liquid diverter block, in which step S01-S04 in the method can detect the flow difference of the wax liquid diverter block, and then judge and adjust; to save debugging time and improve efficiency.
Description
技术领域technical field
本发明属于分流设备调试工装技术领域,具体涉及一种蜡液分流块调节装置及蜡液分流块调节方法。The invention belongs to the technical field of debugging tooling for diverter equipment, and in particular relates to a wax liquid diverter block adjustment device and a wax liquid diverter block adjustment method.
背景技术Background technique
蜂蜡热容量大,导热率低,能阻止热的传导;散热慢,气体和水分不易消失。蜡疗时,其保温时间长达1小时以上。蜡具有可塑性,能密贴于体表,还可加入一些其他药物协同进行治疗。蜂蜡在室温状态下为固体状态,在进行分装时需要将蜡液加热,融化的蜡液通过管道流入蜡盘。Beeswax has a large heat capacity and low thermal conductivity, which can prevent heat conduction; slow heat dissipation, and gas and moisture are not easy to disappear. During wax therapy, its heat preservation time is as long as 1 hour or more. Wax has plasticity and can be closely attached to the body surface, and some other drugs can also be added for synergistic treatment. Beeswax is in a solid state at room temperature, and the wax liquid needs to be heated when subpackaging, and the melted wax liquid flows into the wax tray through the pipeline.
现有的蜡液分流装置都是采用分流块将蜡液进行分流,这种分流块具有一个进液口和若干个出液口,由于蜡液的粘稠度较高,在分流块内的流动性能较差,很容易出现各个出液口出液的流量不均匀的问题。目前解决办法是在分流块的内部设置可调节阀芯,通过调节阀芯的位置来控制出液口的流量。Existing wax liquid diversion devices all use a diverter block to divert the wax liquid. This diverter block has a liquid inlet and several liquid outlets. Due to the high viscosity of the wax liquid, the flow in the diverter block The performance is poor, and it is easy to have the problem of uneven flow of liquid from each liquid outlet. The current solution is to set an adjustable spool inside the diverter block, and control the flow of the liquid outlet by adjusting the position of the spool.
但是这种设计调节阀芯的位置后,阀芯会影响其他的出液口的流量,这样为了达到分流块各个出液口的出液量一致时就需要对多个阀芯进行联合调节,这样手动调节就会消耗更多的时间,影响生产效率。However, after this design adjusts the position of the spool, the spool will affect the flow of other liquid outlets. In this way, in order to achieve the same liquid output of each liquid outlet of the diverter block, it is necessary to jointly adjust multiple spools. Manual adjustment will consume more time and affect production efficiency.
发明内容Contents of the invention
为了解决分流块调节效率低下的问题,本发明提供了一种蜡液分流块调节装置及蜡液分流块调节方法。In order to solve the problem of low regulating efficiency of the diverter block, the present invention provides a wax liquid diverter block adjustment device and a wax liquid diverter block adjustment method.
一种蜡液分流块调节装置,它包括:融蜡装置、分流装置、称重装置、蜡液回收装置;所述的融蜡装置包括融蜡箱;融蜡箱设置在支架上;所述的分流装置的蜡液循环管路融蜡箱联通设置;分流块与蜡液循环管路经过快拆接头相互连接,分流块上设置有若干个分流管道;所述的称重装置包括盛蜡盘、蜡盘支撑架、称重传感器;所述的蜡盘支撑架设置在支架上,盛蜡盘一边放置在蜡盘支撑架上,另一边底部设有称重传感器;所述的盛蜡盘的底部一侧设有蜡液流出口;蜡液流出口与蜡液回收装置的蜡液回收管道相互联通设置。A wax liquid diversion block adjustment device, which includes: a wax melting device, a flow diversion device, a weighing device, and a wax liquid recovery device; the wax melting device includes a wax melting box; the wax melting box is arranged on a support; the described The wax liquid circulation pipeline of the diversion device is connected to the wax melting box; the diversion block and the wax liquid circulation pipeline are connected to each other through quick-release joints, and several diversion pipes are arranged on the diversion block; the weighing device includes a wax holding pan, Wax dish support frame, weighing sensor; The described wax dish support frame is arranged on the support, one side of the wax holding dish is placed on the wax dish support frame, and the bottom of the other side is provided with a weighing sensor; The bottom of the described wax holding dish One side is provided with a wax liquid outflow port; the wax liquid outflow port and the wax liquid recovery pipeline of the wax liquid recovery device are arranged in communication with each other.
进一步的,所述的分流装置包括蜡液循环管路、分流块、分流管道;所述的蜡液循环管路包括依次相互连接的第二出蜡管道、第三出蜡管道、第一回蜡管道、第二回蜡管道;所述的第二出蜡管道,安装在出蜡接口下端部;所述的第三出蜡管道的上设有至少两个分支出蜡管;所述的分支出蜡管上设有阀门开关;所述的第一回蜡管道一端与第三出蜡管道相互连通;所述的第二回蜡管道设置在融蜡箱的内部,与进蜡接口的上端部相互连接;所述的第二回蜡管道的上端出口高于第一出蜡管道的上端口设置。Further, the diversion device includes a wax liquid circulation pipeline, a diversion block, and a diversion pipeline; the wax liquid circulation pipeline includes a second wax outlet pipeline, a third wax outlet pipeline, and a first wax return pipeline that are sequentially connected to each other. pipeline, the second wax return pipeline; the second wax outlet pipeline is installed at the lower end of the wax outlet interface; the third wax outlet pipeline is provided with at least two branch wax pipes; the branch outlet There is a valve switch on the wax pipe; one end of the first wax return pipeline communicates with the third wax outlet pipeline; the second wax return pipeline is set inside the wax melting tank and communicates with the upper end of the wax inlet interface. Connection; the upper outlet of the second wax return pipeline is set higher than the upper port of the first wax outlet pipeline.
进一步的,所述的分流块成长方体状,中部设有进液流道;所述的进液流道上设有与快插接头相互匹配的插口;所述的分流块的侧面与进液流道垂直方向至少设置有两个出液流道;所述的出液流道的一侧为分流管道接口,另一侧为调节装置容纳通道;所述的分流管道固定在分流管道接口中;所述的分流管道的出口分别由上自下分布;所述的调节装置容纳通道内部设有可调节的阀芯;所述的分流块的两端设有定位孔,所述的定位孔竖直设置。Further, the splitter block is in the shape of a cuboid, with a liquid inlet channel in the middle; a socket that matches the quick-plug connector is provided on the liquid inlet channel; the side of the diverter block is connected to the liquid inlet channel There are at least two liquid outlet channels in the vertical direction; one side of the liquid outlet channel is a shunt pipe interface, and the other side is an adjustment device accommodation channel; the said shunt pipe is fixed in the shunt pipe interface; The outlets of the distribution pipes are respectively distributed from top to bottom; an adjustable valve core is provided inside the accommodating channel of the adjustment device; positioning holes are provided at both ends of the distribution block, and the positioning holes are vertically arranged.
进一步的,所述的支架上设有分流块固定平台;所述的固定平台的一侧设有固定块;所述的固定块内部设有水平设置的通孔,所述的分支出蜡管设置在通孔内部;所述的固定块的侧立面竖直设置;所述的分流块的插口安装在分支出蜡管的快插接头上;所述的分流块的侧面与固定块的侧立面相互接触设置;所述的固定块上部固定安装有快速夹钳;所述的快速夹钳的压杆上安装有压紧平板;所述的压紧平板上设有与分流块两端的定位孔相互匹配的定位销。Further, the bracket is provided with a diverter block fixed platform; one side of the fixed platform is provided with a fixed block; the inside of the fixed block is provided with a horizontal through hole, and the branched wax tube is set Inside the through hole; the side facade of the fixed block is vertically arranged; the socket of the diverter block is installed on the quick-plug connector branching out of the wax pipe; The surfaces are arranged in contact with each other; the upper part of the fixed block is fixedly equipped with quick clamps; the pressing bar of the quick clamps is equipped with a pressing plate; the pressing plate is provided with positioning holes at both ends of the diverter block Matching alignment pins.
进一步的,所述的称重装置包括盛蜡盘、蜡盘支撑架、称重传感器;所述的盛蜡盘整体呈矩形盘状,四周设有向外翻折的凸缘;所述的盛蜡盘的底部一侧设有蜡液流出口;所述的盛蜡盘的底部整体呈向下凹陷状,蜡液流出口位于最低点;所述的盛蜡盘位于分流管道的出口下方;所述的蜡盘支撑架设置在支架上;所述的蜡盘支撑架成条状,上部设有截面为圆弧状的长条凸缘;所述的蜡盘支撑架与盛蜡盘一侧的凸缘底部相互接触;所述的称重传感器与蜡盘支撑架相对设置;所述的称重传感器的一端固定在支架上,另一端位于盛蜡盘一侧的凸缘底部;所述的盛蜡盘自上而下排布,每一个盛蜡盘分别对应一个分流管道。Further, the weighing device includes a wax tray, a wax tray support frame, and a load cell; the wax tray is in the shape of a rectangular disk as a whole, with outwardly folded flanges around it; the wax tray is The wax liquid outlet is provided on the bottom side of the wax tray; the bottom of the wax holding tray is concave downward as a whole, and the wax liquid outlet is located at the lowest point; the wax holding tray is located below the outlet of the diversion pipe; The wax plate support frame is arranged on the support; the wax plate support frame is strip-shaped, and the upper part is provided with a long strip flange with a circular arc shape; the wax plate support frame and the wax holding plate side The flange bottoms are in contact with each other; the load cell is set opposite to the wax tray support frame; one end of the load cell is fixed on the support, and the other end is located at the flange bottom on one side of the wax tray; The wax trays are arranged from top to bottom, and each wax tray corresponds to a diversion pipe.
进一步的,所述的蜡液回收装置包括蜡液回收管道、负压腔、电磁控制阀、蜡液回收槽、蜡液回流管道;所述的蜡液回收管道的上部设有蜡液回收管道分支;所述的蜡液回收管道分支的端部与盛蜡盘底部的蜡液流出口相互连接;所述的蜡液回收管道分支上设有电磁控制阀;所述的蜡液回收管道的底部设有负压腔;所述的负压腔呈罐状,上部进口与蜡液回收管道的底部相互连通,下部出口上设有电磁控制阀;所述的负压腔的内部腔体与负压气源相互连接;所述的负压腔的下部的电磁控制阀的出口下方设有蜡液回收槽;所述的蜡液回收槽呈矩形槽状;所述的蜡液回收槽的内部设有加热装置、温度传感器、液位传感器;所述的加热装置、温度传感器、液位传感器设置在蜡液回收槽的内部,且温度传感器远离加热装置设置,液位传感器设置在蜡液回收槽的上部;所述的液位传感器位于负压腔的下部电磁控制阀的出口的下方;所述的蜡液回流管道一端深入蜡液回收槽的底部,且位于液位传感器的下方,另一端设置在融蜡箱的顶部;所述的蜡液回流管道上还设有泵。Further, the wax liquid recovery device includes a wax liquid recovery pipeline, a negative pressure chamber, an electromagnetic control valve, a wax liquid recovery tank, and a wax liquid return pipeline; the upper part of the wax liquid recovery pipeline is provided with a wax liquid recovery pipeline branch ; The end of the branch of the wax liquid recovery pipeline is connected to the wax liquid outlet at the bottom of the wax holding tray; the branch of the wax liquid recovery pipeline is provided with an electromagnetic control valve; the bottom of the described wax liquid recovery pipeline is provided with a There is a negative pressure chamber; the negative pressure chamber is in the shape of a tank, the upper inlet is connected to the bottom of the wax liquid recovery pipeline, and an electromagnetic control valve is arranged on the lower outlet; the inner cavity of the negative pressure chamber is connected to the negative pressure gas The sources are connected to each other; the outlet of the electromagnetic control valve at the bottom of the negative pressure chamber is provided with a wax liquid recovery tank; the wax liquid recovery tank is in the shape of a rectangular groove; the inside of the wax liquid recovery tank is equipped with a device, temperature sensor, and liquid level sensor; the heating device, temperature sensor, and liquid level sensor are arranged inside the wax liquid recovery tank, and the temperature sensor is set away from the heating device, and the liquid level sensor is set on the upper part of the wax liquid recovery tank; The liquid level sensor is located below the outlet of the electromagnetic control valve in the lower part of the negative pressure chamber; one end of the wax liquid return pipeline goes deep into the bottom of the wax liquid recovery tank, and is located below the liquid level sensor, and the other end is arranged at the wax melting point. The top of the tank; the wax return pipeline is also provided with a pump.
进一步的,还包括控制装置,所述的控制装置包括:融蜡装置控制模块、称重装置控制模块、蜡液回收装置控制模块;所述的融蜡装置控制模块分别设置在融蜡箱上的加热装置、温度传感器、液位传感器相互连接通信;所述的称重装置控制模块与盛蜡盘下部的称重传感器相互连接通信;所述的称重装置控制模块还包括与其相互连接的重量显示模块;所述的蜡液回收装置控制模块与设置在蜡液回收管道分支上的电磁控制阀、与负压腔负相互连接的压气源、负压腔的下部的电磁控制阀、蜡液回流管道上设置的泵相互连接通信。Further, it also includes a control device, and the control device includes: a wax melting device control module, a weighing device control module, and a wax liquid recovery device control module; the wax melting device control modules are respectively arranged on the wax melting tank The heating device, the temperature sensor, and the liquid level sensor are connected and communicated with each other; the weighing device control module is connected and communicated with the weighing sensor at the lower part of the wax tray; the weighing device control module also includes a weight display connected to it module; the control module of the wax liquid recovery device, the electromagnetic control valve arranged on the branch of the wax liquid recovery pipeline, the pressure source connected to the negative pressure chamber, the electromagnetic control valve at the bottom of the negative pressure chamber, and the wax liquid backflow The pumps provided on the pipeline are connected to communicate with each other.
一种蜡液分流块调节方法,它包括:A method for adjusting a wax liquid diverter block, comprising:
S01:将分流块的各个出液流道的出液流量调节至最大;S01: Adjust the liquid flow rate of each liquid flow channel of the diverter block to the maximum;
S02:关闭蜡液回收管道分支上的电磁控制阀;S02: Close the electromagnetic control valve on the branch of the wax liquid recovery pipeline;
S03:启动泵使得蜡液通过分流块流至盛蜡盘,当其中一个盛蜡盘的蜡液装满后,关闭分支出蜡管上的阀门开关;S03: Start the pump to make the wax liquid flow to the wax holding tray through the diverter block, and when the wax liquid in one of the wax holding trays is full, close the valve switch on the branched wax pipe;
S04:记录此时各个盛蜡盘的质量;S04: record the quality of each wax holding tray at this time;
S05:打开蜡液回收管道分支上的电磁控制阀,将盛蜡盘内的液体排出;S05: Open the electromagnetic control valve on the branch of the wax liquid recovery pipeline, and discharge the liquid in the wax holding tray;
S06:启动泵使得蜡液通过分流块流至盛蜡盘;S06: Start the pump so that the wax liquid flows to the wax holding tray through the diverter block;
S07:调节分流块的阀芯的位置,改变分流块流出的蜡液流量;S07: Adjust the position of the spool of the diverter block to change the flow rate of the wax liquid flowing out of the diverter block;
S08:观察重量显示模块显示的各个盛蜡盘的质量,当质量显示相同时停止调节;S08: Observe the quality of each wax tray displayed by the weight display module, and stop adjusting when the quality displays are the same;
S09:将盛蜡盘内的液体完全排出;S09: completely discharge the liquid in the wax holding tray;
S10:关闭蜡液回收管道分支上的电磁控制阀;启动泵使得蜡液通过分流块流至盛蜡盘;S10: Close the electromagnetic control valve on the branch of the wax recovery pipeline; start the pump to make the wax flow through the diverter block to the wax holding tray;
S11:记录相同时间中,各个盛蜡盘的质量;若质量相同执行S12;若质量不同执行S05;S11: Record the mass of each wax tray at the same time; if the mass is the same, execute S12; if the mass is different, execute S05;
S12:结束。S12: end.
本发明提供了一种蜡液分流块调节装置,它包括:融蜡装置、分流装置、称重装置、蜡液回收装置;所述的融蜡装置包括融蜡箱;融蜡箱设置在支架上;所述的分流装置的蜡液循环管路融蜡箱联通设置;分流块与蜡液循环管路经过快拆接头相互连接,分流块上设置有若干个分流管道;所述的称重装置包括盛蜡盘、蜡盘支撑架、称重传感器;所述的蜡盘支撑架设置在支架上,盛蜡盘一边放置在蜡盘支撑架上,另一边底部设有称重传感器;所述的盛蜡盘的底部一侧设有蜡液流出口;蜡液流出口与蜡液回收装置的蜡液回收管道相互联通设置。本装置的整体结构与蜡疗仪的结构相似,可以完全模拟蜡疗仪的使用环境,利用本设备可以模拟蜡疗仪进行融蜡、放蜡的过程,本设备将蜡液分流块整个暴露在外侧,并利用快速夹紧装置进行固定,调试人员可以直接利用手动或电动装置对分流块的调节装置进行调节,调节的过程中可以根据称重传感器显示的蜡盘重量进行调节;而且本装置中蜡盘中的蜡液可以进行回收,通过管道可以自行回流至融蜡箱。一个分离快调节结束后可以通过。还提供了一种蜡液分流块调节方法,本实施方法中的S01-S04步骤可以检测出现有的蜡液分流块的各个管道流出的蜡液的量的差异,调试人员可以根据各个蜡盘中的蜡液重量进行判断;判断后可以对分流块进行有针对性性的调节。以节约调试的时间,提高效率。The invention provides a wax liquid diverter block adjustment device, which includes: a wax melting device, a flow diversion device, a weighing device, and a wax liquid recovery device; the wax melting device includes a wax melting box; the wax melting box is arranged on a support ; The wax liquid circulation pipeline of the diversion device is connected to the wax melting tank; the diversion block and the wax liquid circulation pipeline are connected to each other through quick-release joints, and several diversion pipes are arranged on the diversion block; the weighing device includes Wax tray, wax tray support frame, load cell; the wax tray support frame is arranged on the support, one side of the wax tray is placed on the wax tray support frame, and the bottom of the other side is provided with a load cell; The bottom side of the wax plate is provided with a wax liquid outflow port; the wax liquid outflow port and the wax liquid recovery pipeline of the wax liquid recovery device are interconnected and arranged. The overall structure of the device is similar to that of the wax therapy device, which can completely simulate the use environment of the wax therapy device. This device can simulate the wax melting and waxing process of the wax therapy device. This device exposes the entire wax liquid diverter block to the The outer side is fixed with a quick clamping device, and the debugging personnel can directly adjust the adjusting device of the diverter block with a manual or electric device. During the adjustment process, it can be adjusted according to the weight of the wax plate displayed by the load cell; and in this device The wax liquid in the wax tray can be recovered, and can be returned to the wax melting box through the pipeline. A separate fast adjustment can be passed after the end. A method for adjusting the wax liquid diverter block is also provided. The steps S01-S04 in the implementation method can detect the difference in the amount of wax liquid flowing out from each pipe of the existing wax liquid diverter block. Judgment of the weight of the wax liquid; after the judgment, the diversion block can be adjusted in a targeted manner. To save debugging time and improve efficiency.
附图说明Description of drawings
图1为本发明一种蜡液分流块调节装置的结构主视图;Fig. 1 is the structural front view of a kind of wax liquid diverter block adjusting device of the present invention;
图2为本发明一种蜡液分流块调节装置的结构主视图;Fig. 2 is a structural front view of a wax liquid diverter block adjusting device of the present invention;
图3为本发明一种蜡液分流块调节装置的融蜡箱蜡液循环管路结构左视图;Fig. 3 is a left view of the wax liquid circulation pipeline structure of the wax melting tank of a wax liquid diverter block adjustment device of the present invention;
图4为本发明一种蜡液分流块调节装置的融蜡箱结构示意图;Fig. 4 is a schematic structural diagram of a wax melting tank of a wax liquid diverter block regulating device of the present invention;
图5为本发明一种蜡液分流块调节装置的分流块固定结构左视图;Fig. 5 is a left view of the diverter block fixing structure of a wax liquid diverter block adjusting device of the present invention;
图6为本发明一种蜡液分流块调节装置的分流块的全剖视图;Fig. 6 is a full sectional view of a diverter block of a wax liquid diverter block regulating device of the present invention;
图7为本发明一种蜡液分流块调节装置的分流块的A-A剖视图;Fig. 7 is A-A cross-sectional view of a diverter block of a wax liquid diverter block regulating device of the present invention;
图8为本发明一种蜡液分流块调节装置的盛蜡盘的全剖视图;Fig. 8 is a full sectional view of a wax holding tray of a wax liquid diverter block regulating device of the present invention;
图9为本发明一种蜡液分流块调节装置的盛蜡盘的B-B剖视图;Fig. 9 is a B-B sectional view of a wax holding tray of a wax liquid diverter block regulating device of the present invention;
图10为本发明一种蜡液分流块调节装置的蜡盘支撑架结构示意图;Fig. 10 is a schematic structural diagram of a wax plate support frame of a wax liquid diverter block adjustment device of the present invention;
图11为本发明一种蜡液分流块调节装置的蜡液回收槽的结构示意图。Fig. 11 is a schematic structural diagram of a wax liquid recovery tank of a wax liquid diverter block adjustment device according to the present invention.
具体实施方式Detailed ways
实施例1:Example 1:
请参见附图1-11,一种蜡液分流块调节装置,它包括:融蜡装置1、分流装置2、称重装置3、蜡液回收装置4、控制装置;Please refer to accompanying drawings 1-11, a wax liquid diverter block adjustment device, which includes: a wax melting device 1, a diverter device 2, a weighing device 3, a wax liquid recovery device 4, and a control device;
所述的融蜡装置1包括融蜡箱11、加热装置12、温度传感器13、液位传感器14;The wax melting device 1 includes a wax melting tank 11, a heating device 12, a temperature sensor 13, and a liquid level sensor 14;
所述的融蜡箱11呈长方体状,底部设有出蜡接口111、进蜡接口112、污水出口113;The wax melting tank 11 is in the shape of a cuboid, and the bottom is provided with a wax outlet port 111, a wax inlet port 112, and a sewage outlet 113;
所述的融蜡箱11底部设有支架15;The bottom of the wax melting box 11 is provided with a support 15;
所述的出蜡接口111、进蜡接口112均为两端带有螺纹借口的管接头,焊接固定在融蜡箱11的底部;The wax outlet interface 111 and the wax inlet interface 112 are pipe joints with threaded ports at both ends, and are fixed on the bottom of the wax melting box 11 by welding;
所述的污水出口113为连接在融蜡箱11的管状接接口,端部设有阀门;The sewage outlet 113 is a tubular joint connected to the wax melting tank 11, and the end is provided with a valve;
所述的融蜡箱11的侧壁上还设有污蜡出口114;The side wall of the wax melting tank 11 is also provided with a dirty wax outlet 114;
所述的污蜡出口114为连接在融蜡箱11的管状接接口,端部设有阀门;The dirty wax outlet 114 is a tubular joint connected to the wax melting tank 11, and the end is provided with a valve;
所述的污蜡出口114所在的水平面为融蜡箱11的蜡液与水的分层面,污蜡出口114所在的水平面的上部盛装蜡液,下部盛装水;The horizontal plane where the dirty wax outlet 114 is located is the layered layer of the wax liquid and water in the wax melting tank 11, the upper part of the horizontal plane where the dirty wax outlet 114 is located is filled with wax liquid, and the lower part is filled with water;
所述的加热装置12设置在融蜡箱11的下部;The heating device 12 is arranged on the bottom of the wax melting box 11;
所述的温度传感器13设置在融蜡箱11的内部,其中一个温度传感器13位于污蜡出口114的水平面的上部,另一个温度传感器13位于污蜡出口114的水平面的下部;Described temperature sensor 13 is arranged on the inside of melting wax box 11, wherein a temperature sensor 13 is positioned at the top of the horizontal plane of dirty wax outlet 114, and another temperature sensor 13 is positioned at the bottom of the horizontal plane of dirty wax outlet 114;
所述的液位传感器14设置在融蜡箱11的内部,用于检测融蜡箱内部的液体是否满足使用要求;其中一个液位传感器14位于污蜡出口114的水平面的上部,另一个液位传感器14位于污蜡出口114的水平面的下部;Described liquid level sensor 14 is arranged on the inside of wax-melting box 11, is used for detecting whether the liquid inside the wax-melting box satisfies the requirement of use; The sensor 14 is positioned at the lower part of the horizontal plane of the dirty wax outlet 114;
所述的分流装置2包括蜡液循环管路21、分流块22、分流管道23;The distribution device 2 includes a wax liquid circulation pipeline 21, a distribution block 22, and a distribution pipeline 23;
所述的蜡液循环管路21包括相互连接的第一出蜡管道211、第二出蜡管道212、第三出蜡管道213、第一回蜡管道214、第二回蜡管道215;The wax circulation pipeline 21 includes a first wax outlet pipeline 211 , a second wax outlet pipeline 212 , a third wax outlet pipeline 213 , a first wax return pipeline 214 , and a second wax return pipeline 215 connected to each other;
所述的第一出蜡管道211设置在融蜡箱11的内部,安装在出蜡接口111上端部;The first wax outlet pipeline 211 is arranged inside the wax melting tank 11 and installed at the upper end of the wax outlet port 111;
所述的第一出蜡管道211的上端口部位于污蜡出口114的水平面的上侧5-15mm处;The upper port of the first wax outlet pipeline 211 is located 5-15mm above the horizontal plane of the dirty wax outlet 114;
所述的第二出蜡管道212设置在融蜡箱11的外部,安装在出蜡接口111下端部;The second wax outlet pipeline 212 is arranged outside the wax melting tank 11 and installed at the lower end of the wax outlet interface 111;
所述的第二出蜡管道212与出蜡接口111之间设有泵216;A pump 216 is provided between the second wax outlet pipeline 212 and the wax outlet interface 111;
所述的第二出蜡管道212上设有阀门2121;The second wax outlet pipeline 212 is provided with a valve 2121;
所述的第三出蜡管道213的上设有至少两个分支出蜡管2131;The third wax outlet pipeline 213 is provided with at least two branch wax outlet pipes 2131;
所述的分支出蜡管2131上设有阀门开关;The branched wax pipe 2131 is provided with a valve switch;
所述的分支出蜡管2131与第三出蜡管道213相互连通;The branched wax pipe 2131 communicates with the third wax pipe 213;
所述的第一回蜡管道214一端与第三出蜡管道213相互连通,另一端与进蜡接口112的下端部相互连接;One end of the first wax return pipeline 214 communicates with the third wax outlet pipeline 213, and the other end communicates with the lower end of the wax inlet interface 112;
所述的第二回蜡管道215设置在融蜡箱11的内部,与进蜡接口112的上端部相互连接;The second wax return pipeline 215 is arranged inside the wax melting tank 11 and connected to the upper end of the wax inlet port 112;
所述的第二回蜡管道215的上端出口高于第一出蜡管道211的上端口设置;The outlet at the upper end of the second wax return pipeline 215 is set higher than the upper port of the first wax outlet pipeline 211;
所述的分支出蜡管2131的端部设有快插接头2132;The end of the branched wax tube 2131 is provided with a quick-plug connector 2132;
所述的分流块22成长方体状,中部设有进液流道221;The splitter block 22 is in the shape of a cuboid, and the middle part is provided with a liquid inlet channel 221;
所述的进液流道221上设有与快插接头2132相互匹配的插口2133;The inlet channel 221 is provided with a socket 2133 that matches the quick-plug connector 2132;
所述的分流块22的侧面与进液流道221垂直方向至少设置有两个出液流道222;At least two liquid outlet channels 222 are arranged on the side of the diverter block 22 perpendicular to the liquid inlet channel 221;
所述的出液流道222的一侧为分流管道接口223,另一侧为调节装置容纳通道224;One side of the liquid outlet flow channel 222 is the branch pipe interface 223, and the other side is the regulating device accommodation channel 224;
所述的分流管道23固定在分流管道接口223中;The distribution pipeline 23 is fixed in the distribution pipeline interface 223;
所述的分流管道23的出口分别由上自下分布;The outlets of the distribution pipeline 23 are respectively distributed from top to bottom;
所述的调节装置容纳通道224内部设有可调节的阀芯225;An adjustable spool 225 is provided inside the regulating device accommodation passage 224;
所述的分流块22的两端设有定位孔226,所述的定位孔226竖直设置;Both ends of the splitter block 22 are provided with positioning holes 226, and the positioning holes 226 are vertically arranged;
所述的支架15上设有分流块22固定平台151;The bracket 15 is provided with a diverter block 22 to fix the platform 151;
所述的固定平台151的一侧设有固定块152;One side of the fixed platform 151 is provided with a fixed block 152;
所述的固定块152内部设有水平设置的通孔153,所述的分支出蜡管2131设置在通孔153内部;The inside of the fixed block 152 is provided with a horizontal through hole 153, and the branched wax tube 2131 is arranged inside the through hole 153;
所述的固定块152的侧立面竖直设置;The side facade of the fixed block 152 is vertically arranged;
所述的分流块22的插口2133安装在分支出蜡管2131的快插接头2132上;The socket 2133 of the diverter block 22 is installed on the quick-plug connector 2132 branching out of the wax pipe 2131;
所述的分流块22的侧面与固定块152的侧立面相互接触设置;The side surfaces of the splitter block 22 and the side elevation of the fixed block 152 are arranged in contact with each other;
所述的固定块152上部固定安装有快速夹钳154;The upper part of the fixed block 152 is fixed with a quick clamp 154;
所述的快速夹钳154的压杆1541上安装有压紧平板1542;A pressing plate 1542 is installed on the pressing rod 1541 of the quick clamp 154;
所述的压紧平板1542上设有与分流块22两端的定位孔226相互匹配的定位销1543;The pressing plate 1542 is provided with positioning pins 1543 that match the positioning holes 226 at both ends of the diverter block 22;
所述的称重装置3包括盛蜡盘31、蜡盘支撑架32、称重传感器33;Described weighing device 3 comprises wax holding pan 31, wax pan support frame 32, load cell 33;
所述的盛蜡盘31整体呈矩形盘状,四周设有向外翻折的凸缘311;The wax holding tray 31 is in the shape of a rectangular disk as a whole, and is provided with a flange 311 that is turned outward;
所述的盛蜡盘31的底部一侧设有蜡液流出口312;The bottom side of the wax holding tray 31 is provided with a wax liquid outflow port 312;
所述的盛蜡盘31的底部整体呈向下凹陷状,蜡液流出口312位于最低点;The bottom of the wax holding tray 31 is in the shape of a downward depression as a whole, and the wax liquid outlet 312 is located at the lowest point;
所述的盛蜡盘31位于分流管道23的出口下方;The wax holding tray 31 is located below the outlet of the distribution pipeline 23;
所述的蜡盘支撑架32设置在支架15上;Described wax plate supporting frame 32 is arranged on the support 15;
所述的蜡盘支撑架32成条状,上部设有截面为圆弧状的长条凸缘;The wax plate support frame 32 is strip-shaped, and the upper part is provided with a long strip flange with an arc-shaped cross section;
所述的蜡盘支撑架32与盛蜡盘31一侧的凸缘311底部相互接触;The wax tray support frame 32 is in contact with the bottom of the flange 311 on one side of the wax tray 31;
所述的称重传感器33与蜡盘支撑架32相对设置;Described load cell 33 is oppositely arranged with wax plate support frame 32;
所述的称重传感器33的一端固定在支架15上,另一端位于盛蜡盘31一侧的凸缘311底部;One end of the load cell 33 is fixed on the support 15, and the other end is located at the bottom of the flange 311 on one side of the wax tray 31;
所述的盛蜡盘31自上而下排布,每一个盛蜡盘31分别对应一个分流管道23;The wax holding trays 31 are arranged from top to bottom, and each wax holding tray 31 corresponds to a distribution pipe 23 respectively;
所述的蜡液回收装置4包括蜡液回收管道41、负压腔42、电磁控制阀43、蜡液回收槽44、蜡液回流管道45;The wax recovery device 4 includes a wax recovery pipeline 41, a negative pressure chamber 42, an electromagnetic control valve 43, a wax recovery tank 44, and a wax return pipeline 45;
所述的蜡液回收管道41的上部设有蜡液回收管道分支411;The upper part of the wax liquid recovery pipeline 41 is provided with a wax liquid recovery pipeline branch 411;
所述的蜡液回收管道分支411的端部与盛蜡盘31底部的蜡液流出口312相互连接;The end of the wax liquid recovery pipeline branch 411 is connected to the wax liquid outlet 312 at the bottom of the wax holding tray 31;
所述的蜡液回收管道分支411上设有电磁控制阀43;The wax recovery pipeline branch 411 is provided with an electromagnetic control valve 43;
所述的蜡液回收管道41的底部设有负压腔42;The bottom of the wax recovery pipeline 41 is provided with a negative pressure chamber 42;
所述的负压腔42呈罐状,上部进口与蜡液回收管道41的底部相互连通,下部出口上设有电磁控制阀43;The negative pressure chamber 42 is in the shape of a tank, the upper inlet communicates with the bottom of the wax liquid recovery pipeline 41, and the lower outlet is provided with an electromagnetic control valve 43;
所述的负压腔42的内部腔体与负压气源相互连接;The inner cavity of the negative pressure chamber 42 is connected to the negative pressure gas source;
所述的负压腔42的下部的电磁控制阀43的出口下方设有蜡液回收槽44;A wax liquid recovery tank 44 is provided below the outlet of the electromagnetic control valve 43 in the lower part of the negative pressure chamber 42;
所述的蜡液回收槽44呈矩形槽状;The wax recovery tank 44 is in the shape of a rectangular tank;
所述的蜡液回收槽44的内部设有加热装置12、温度传感器13、液位传感器14;The interior of the wax liquid recovery tank 44 is provided with a heating device 12, a temperature sensor 13, and a liquid level sensor 14;
所述的加热装置12、温度传感器13、液位传感器14设置在蜡液回收槽44的内部,且温度传感器13远离加热装置12设置,液位传感器14设置在蜡液回收槽44的上部;The heating device 12, the temperature sensor 13, and the liquid level sensor 14 are arranged inside the wax liquid recovery tank 44, and the temperature sensor 13 is arranged away from the heating device 12, and the liquid level sensor 14 is arranged on the top of the wax liquid recovery tank 44;
所述的液位传感器14位于负压腔42的下部电磁控制阀43的出口的下方;The liquid level sensor 14 is located below the outlet of the lower electromagnetic control valve 43 of the negative pressure chamber 42;
所述的蜡液回流管道45一端深入蜡液回收槽44的底部,且位于液位传感器14的下方,另一端设置在融蜡箱11的顶部;One end of the wax liquid return pipeline 45 goes deep into the bottom of the wax liquid recovery tank 44, and is located below the liquid level sensor 14, and the other end is arranged on the top of the wax melting tank 11;
所述的蜡液回流管道45上还设有泵216;The wax return pipeline 45 is also provided with a pump 216;
所述的控制装置包括:融蜡装置控制模块、称重装置控制模块、蜡液回收装置控制模块;The control device includes: a wax melting device control module, a weighing device control module, and a wax recovery device control module;
所述的融蜡装置控制模块分别设置在融蜡箱11上的加热装置12、温度传感器13、液位传感器14相互连接通信;The heating device 12, the temperature sensor 13, and the liquid level sensor 14 respectively arranged on the wax melting tank 11 of the described wax melting device control module are connected and communicated with each other;
所述的称重装置控制模块与盛蜡盘31下部的称重传感器33相互连接通信;The weighing device control module is connected to the load cell 33 at the bottom of the wax tray 31 for communication;
所述的称重装置控制模块还包括与其相互连接的重量显示模块521;The weighing device control module also includes a weight display module 521 connected to it;
所述的蜡液回收装置控制模块与设置在蜡液回收管道分支411上的电磁控制阀43、与负压腔42负相互连接的压气源、负压腔42的下部的电磁控制阀43、蜡液回流管道45上设置的泵216相互连接通信。The control module of the wax liquid recovery device is arranged on the electromagnetic control valve 43 on the wax liquid recovery pipeline branch 411, the pressure source connected to the negative pressure chamber 42, the electromagnetic control valve 43 at the bottom of the negative pressure chamber 42, The pumps 216 provided on the wax return pipeline 45 are connected and communicated with each other.
使用时,首先在容蜡箱内部装入一定量的水,将需要蜡块放入融蜡箱11内,打开加热装置,对蜡块进行加热融化,融化的过程中,温度传感器13实时监测水和蜡液的温度,蜡块融化后通过蜡液循环管路进行循环;开始进行分流块调节时,首先进行分流块固定工作,将分支出蜡管安装到分流块的通孔153内部,然后将分流块的插口2133安装在分支出蜡管2131的快插接头2132上,同时将快速夹钳154放下,使得压紧平板1542上的定位销1543与分流块22两端的定位孔226相互配合,完成分流块的固定,固定完成后,进行分流块流量调节,线将分流块22的各个出液流道222的出液流量调节至最大;然后关闭蜡液回收管道分支411上的电磁控制阀43;然后启动泵216使得蜡液通过分流块22流至盛蜡盘31,当其中一个盛蜡盘31的蜡液装满后,关闭分支出蜡管2131上的阀门开关;然后记录此时各个盛蜡盘31的质量;然后打开蜡液回收管道分支411上的电磁控制阀43,将盛蜡盘31内的液体排出;然后启动泵216使得蜡液通过分流块22流至盛蜡盘31;然后调节分流块22的阀芯225的位置,改变分流块22流出的蜡液流量;然后观察重量显示模块521显示的各个盛蜡盘31的质量,当质量显示相同时停止调节;然后将盛蜡盘31内的液体完全排出;然后进行调解后的检测,检测使关闭蜡液回收管道分支411上的电磁控制阀43;启动泵216使得蜡液通过分流块22流至盛蜡盘31;如若不能达到各个盛蜡盘31内的质量相同测重复上述操作,如若满足要求,则对下一个分流块进行调节。When in use, first put a certain amount of water into the wax holding box, put the required wax block into the wax melting box 11, turn on the heating device, and heat and melt the wax block. During the melting process, the temperature sensor 13 monitors the water in real time. and the temperature of the wax liquid, after the wax block melts, it circulates through the wax liquid circulation pipeline; when starting to adjust the diverter block, first carry out the work of fixing the diverter block, install the branched wax tube into the through hole 153 of the diverter block, and then install the The socket 2133 of the diverter block is installed on the quick-connect joint 2132 branching out of the wax tube 2131, and the quick clamp 154 is put down at the same time, so that the positioning pin 1543 on the pressing plate 1542 cooperates with the positioning holes 226 at both ends of the diverter block 22 to complete After the fixing of the diverter block, after the fixation is completed, the flow of the diverter block is adjusted, and the flow rate of each outlet flow channel 222 of the diverter block 22 is adjusted to the maximum; then close the electromagnetic control valve 43 on the branch 411 of the wax liquid recovery pipeline; Then start the pump 216 so that the wax liquid flows to the wax filling tray 31 by the diverter block 22, and when the wax liquid of one of the wax filling trays 31 is full, close the valve switch on the branched wax pipe 2131; then record each wax filling at this time Then open the electromagnetic control valve 43 on the wax liquid recovery pipeline branch 411, the liquid in the wax holding tray 31 is discharged; then start the pump 216 so that the wax liquid flows to the wax holding tray 31 by the diverter block 22; then adjust The position of the spool 225 of the diverter block 22 changes the flow of wax liquid that the diverter block 22 flows out; then observe the quality of each wax tray 31 displayed by the weight display module 521, and stop adjusting when the quality display is the same; then the wax tray 31 The liquid in the interior is discharged completely; Carry out the detection after mediation then, detect and make close the electromagnetic control valve 43 on the wax liquid recovery pipeline branch 411; Start the pump 216 and make the wax liquid flow to the wax holding tray 31 by the diverter block 22; If can not reach each The same measurement of the quality in the wax holding tray 31 repeats the above-mentioned operations, if the requirements are met, then the next diverter block is regulated.
实施例2:Example 2:
一种蜡液分流块调节方法,它包括:A method for adjusting a wax liquid diverter block, comprising:
S01:将分流块22的各个出液流道222的出液流量调节至最大;S01: adjust the flow rate of each liquid outlet flow channel 222 of the diverter block 22 to the maximum;
S02:关闭蜡液回收管道分支411上的电磁控制阀43;S02: close the electromagnetic control valve 43 on the branch 411 of the wax recovery pipeline;
S03:启动泵216使得蜡液通过分流块22流至盛蜡盘31,当其中一个盛蜡盘31的蜡液装满后,关闭分支出蜡管2131上的阀门开关;S03: Start the pump 216 so that the wax liquid flows to the wax holding tray 31 through the diverter block 22, and when the wax liquid in one of the wax holding trays 31 is full, close the valve switch on the branched wax pipe 2131;
S04:记录此时各个盛蜡盘31的质量;S04: record the quality of each wax holding tray 31 at this time;
S05:打开蜡液回收管道分支411上的电磁控制阀43,将盛蜡盘31内的液体排出;S05: Open the electromagnetic control valve 43 on the branch 411 of the wax liquid recovery pipeline, and discharge the liquid in the wax holding tray 31;
S06:启动泵216使得蜡液通过分流块22流至盛蜡盘31;S06: Start the pump 216 so that the wax liquid flows to the wax holding tray 31 through the diverter block 22;
S07:调节分流块22的阀芯225的位置,改变分流块22流出的蜡液流量;S07: adjust the position of the valve core 225 of the diverter block 22, and change the flow rate of the wax liquid flowing out of the diverter block 22;
S08:观察重量显示模块521显示的各个盛蜡盘31的质量,当质量显示相同时停止调节;S08: Observe the quality of each wax holding tray 31 displayed by the weight display module 521, and stop adjusting when the quality displays are the same;
S09:将盛蜡盘31内的液体完全排出;S09: completely discharge the liquid in the wax holding tray 31;
S10:关闭蜡液回收管道分支411上的电磁控制阀43;启动泵216使得蜡液通过分流块22流至盛蜡盘31;S10: close the electromagnetic control valve 43 on the branch 411 of the wax liquid recovery pipeline; start the pump 216 so that the wax liquid flows to the wax holding tray 31 through the diverter block 22;
S11:记录相同时间中,各个盛蜡盘31的质量;若质量相同执行S12;若质量不同执行S05;S11: Record the mass of each wax tray 31 at the same time; if the mass is the same, execute S12; if the mass is different, execute S05;
S12:结束。S12: end.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (8)
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