CN109676974A - A method of repairing carbon fiber cross bar - Google Patents

A method of repairing carbon fiber cross bar Download PDF

Info

Publication number
CN109676974A
CN109676974A CN201811518284.8A CN201811518284A CN109676974A CN 109676974 A CN109676974 A CN 109676974A CN 201811518284 A CN201811518284 A CN 201811518284A CN 109676974 A CN109676974 A CN 109676974A
Authority
CN
China
Prior art keywords
cross bar
carbon fiber
fiber cross
cloth
fracture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811518284.8A
Other languages
Chinese (zh)
Inventor
王玮
陆宏光
李星贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NUCLEAR INDUSTRY NO 8 INSTITUTE
Original Assignee
NUCLEAR INDUSTRY NO 8 INSTITUTE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NUCLEAR INDUSTRY NO 8 INSTITUTE filed Critical NUCLEAR INDUSTRY NO 8 INSTITUTE
Priority to CN201811518284.8A priority Critical patent/CN109676974A/en
Publication of CN109676974A publication Critical patent/CN109676974A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/02Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using liquid or paste-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/04Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
    • B29C73/10Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using patches sealing on the surface of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/24Apparatus or accessories not otherwise provided for
    • B29C73/30Apparatus or accessories not otherwise provided for for local pressing or local heating
    • B29C73/32Apparatus or accessories not otherwise provided for for local pressing or local heating using an elastic element, e.g. inflatable bag

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention relates to a kind of method for repairing carbon fiber cross bar, the carbon cloth of stacking is carried out coiling, is inserted at the inner cavity of carbon fiber cross bar fracture by (1);(2) airbag is penetrated in carbon fiber cross bar, the airbag is closed at one end, and the other end is connect with gas nozzle;(3) the carbon fiber cross bar of fracture is fixed and guarantees linear precision;(4) the close connection that localization process guarantees carbon length of tube size and fracture is carried out at the carbon fiber cross bar both ends of fracture, after the completion of connection positioning plus glue sticking is fixed;(5) air bag inflator is bonded the carbon cloth of coiling with carbon fiber cross bar inner wall, while carrying out the processing that is heating and curing, and completes being connected and fixed for carbon fiber cross bar.The present invention can not only restore the structural strength of carbon fiber cross bar, and part reference for installation thereon can also be restored, and all components installation dimension precision of cross bar will not change.

Description

A method of repairing carbon fiber cross bar
Technical field
The present invention relates to a kind of carbon fibre composite recovery technique fields, more particularly, to a kind of reparation carbon fiber cross bar Method.
Background technique
Carbon fiber cross bar is in automobile industry, robot picks up, move workpiece on press necessary to a knot Structure rod piece moves efficiency to improve, and is generally made of carbon fibre material, therefore higher cost.In process of production sometimes Because control system goes wrong, it will lead to carbon fiber cross bar and press collide, cause carbon fiber cross bar cracking destruction, even Fracture, shock will also result in the case where crossbar end connector loosens appearance, carbon fiber cross bar caused to cannot be used continuously.In order to Reduce loss, it is desirable to be able to repair cross bar.
Chinese patent CN108162437A discloses a kind of restorative procedure of carbon fibre member bar, and specific steps include: (10) Program analysis;(20) it machines: doing the processing of drop face according to analytical plan;(30) group connects;(40) cut-parts;(50) it laying: will cut Carbon fiber prepreg according to structural laminate sequence and direction laying;(60) solidify: having hole isolation film will with high temperature after the completion of laying Restoring area wraps up one week, is put into the reparation die cavity internal heating curing of prosthetic device;(70) coating: reparation area benefit is polished suitable Afterwards, rod piece spray painting is carried out.But in that patent due to increasing constant weight, aluminium compared with carbon fiber connection using aluminium alloy connection Alloy lining and carbon fibre member bar inner cavity need to carry out dimensional fits, have certain gap, need to be filled with bonding glue sticking, It is relatively high to gluing uniformity requirement;In addition rod piece junction is increased using machining reduction carbon fiber faying face and is processed into This;The outer dimension and repairing carbon fiber of rod piece are difficult to control using silica gel and the method pressurizeed of mold heating expansion Gel content, and gel content is influential on carbon fiber strength.
Summary of the invention
It is horizontal that it is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of reparation carbon fibers The method of bar.
The purpose of the present invention can be achieved through the following technical solutions:
A method of carbon fiber cross bar is repaired, using following steps:
(1) carbon cloth of stacking is subjected to coiling, be inserted at the inner cavity of carbon fiber cross bar fracture;
(2) airbag is penetrated in carbon fiber cross bar, the airbag is closed at one end, and the other end is connect with gas nozzle;
(3) the carbon fiber cross bar of fracture is fixed and guarantees linear precision;
(4) localization process is carried out at the carbon fiber cross bar both ends of fracture guarantee that carbon length of tube size and the close of fracture connect It connects, after the completion of connection positioning plus glue sticking is fixed;
(5) air bag inflator is bonded the carbon cloth of coiling with carbon fiber cross bar inner wall, while carrying out the processing that is heating and curing, Complete being connected and fixed for carbon fiber cross bar.
The carbon cloth of the stacking be once be from inside to outside carbon fiber plain cloth, be axially coated with along cross bar it is unidirectional Cloth and cross bar are axially in ± 45 ° of unidirectional cloths being coated with, and this overlapped way can make carbon cloth after being pressurizeed, carbon fiber Wei Bu is in axial direction moved, and is conducive to guarantee that carbon cloth is close to cross bar inner cavity when air bag inflator expansion.
The carbon cloth is T70012K carbon fiber plain cloth or unidirectional cloth.
The carbon fiber cross bar of fracture is fixed on platform using positioning fixture in step (3), is pacified using the part of cross bar It fills datum level and axially position is carried out to cross bar.
Step (4) carries out the positioning of length direction at the both ends of carbon fiber cross bar using baffle and long bolt.
The carbon fiber cross bar of fracture is heated to 60 DEG C by step (5), while squeezing into airbag compressed air to 0.1MPa, Heat preservation 2 hours is warming up to 90 DEG C, keeps the temperature 1 hour, and aerating is depressed into 0.6MPa, keeps the temperature 3 hours;130 DEG C are warming up to, heat preservation 4 is small When, complete solidification.Pass through stepwise heating and pressurization, it is ensured that the uniformity of cross bar internal temperature, it is ensured that airbag is to carbon fiber The pressurization of prepreg is abundant, reaches design requirement.
Further include the steps that coating carbon cloth in the outside of carbon fiber cross bar and solidify: the cross bar connection of fracture is completed Afterwards, the outer surface of cross bar breaking part is polished and is cleaned, carbon fiber unidirectional cloth is coated on fracture along cross bar axis direction Place, every 4 layers of unidirectional cloth add 1 layer of ± 45 ° of unidirectional cloth, finally coat one layer of carbon fiber plain cloth on the outside.This ply sequence is protected It demonstrate,proves carbon cloth to be bonded when external mold is heated and pressurizeed with cross bar outer surface, and carbon fiber unidirectional cloth can be kept to cross bar circumferential direction Package, prevents the unidirectional cloth being axially coated with loose, is conducive to the axial load of cross bar, outermost plain cloth can guarantee appearance The beauty in face.
The carbon fiber plain cloth is T300 carbon fiber plain cloth.
External mold is heated to 90 DEG C, the carbon fiber cross bar coated is put into external mold, is forced into 1MPa, keeps the temperature 1 hour; Repressurization keeps the temperature 2 hours to 5MPa;It is heated up to 130 DEG C again, keeps the temperature 4 hours, completes solidification.
Compared with prior art, the present invention carries out liner connection positioning, Yi Jijin to the stressed member for being broken or having deformed The method that the outside of one step is reinforced reaches the requirement for restoring carbon fiber cross bar.Not only structural strength can be restored, thereon Part reference for installation can also be restored, and all components installation dimension precision of cross bar will not change.
Detailed description of the invention
Fig. 1 is the structure chart for repairing carbon fiber cross bar.
In figure, 1- carbon fiber cross bar, 2- carbon fibre inner lining, 3- repair enhancement layer, 4- platform, 5- bottom plate, 6- cushion block.
Specific embodiment
The present invention is described in detail combined with specific embodiments below.Following embodiment will be helpful to the technology of this field Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill of this field For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention Protection scope.
Embodiment
A method of carbon fiber cross bar being repaired, process structure is as shown in Figure 1, using following steps:
1, by 1 placement platform of carbon fiber cross bar of fracture, the sectional dimension of the inner cavity of cross bar is 104 × 104mm, in Ф Length is coated on the cylinder of 130 × 800mm in 580mm, with a thickness of the carbon fiber prepreg of 4mm, innermost layer is carbon fiber plain weave Cloth prepreg, 2mm are axially to be coated with unidirectional cloth prepreg, and 2mm is ± 45 ° of unidirectional cloth prepregs being coated with;It is removed from cylinder Carbon fibre inner lining 2 cavity in pass through preprepared plastics airbag, the long 5m of airbag, width 250mm are closed at one end, another Terminate gas nozzle.Carbon fibre inner lining 2 and airbag are put into togerther in the cross bar of fracture, the half of liner is respectively accounted for.
2, the cross bar for putting carbon fibre inner lining well is placed on platform 4, the two sides of carbon fiber cross bar respectively there are 8 aluminium alloys Bottom plate 5, the mounting surface of bottom plate 5 is last in machining center to be completed the process, its machined surface is parallel with the axis of cross bar , therefore 4 pieces equally high of cushion block 6 is placed on platform 4,5 mounting surface of bottom plate of cross bar side is placed on cushion block 6, is used Pressing plate pushes down cross bar, and fixation move it will not.It is thick in the two sides of not bottom plate two pieces of long 500mm, wide 100mm The iron plate of 15mm is clamped by collet.The length direction of cross bar uses the threaded rod of 4 4.8m and two end plates to be connected and fixed, gas The gas nozzle of bag is pierced by among the end plate of one end to be connected with tracheae.
3, entire platform is put into and is heated to 60 DEG C in baking oven, while squeezing into compressed air to 0.1MPa into airbag, protected Temperature 2 hours;Baking oven rises to 90 DEG C, keeps the temperature 1 hour;Aerating is depressed into 0.6MPa, keeps the temperature 3 hours;Baking oven is warming up to 130 DEG C, heat preservation 4 Hour, solidification terminates.
4, after the completion of connecting the cross bar of fracture, paint polishing is carried out to the outer surface of cross bar breaking part, is wiped with acetone The place completely polished.By the carbon fiber unidirectional cloth of the 550mm wide cut out, fiber is coated on fracture along cross bar axis direction Place, every 4 layers of unidirectional cloth adds 1 layer of ± 45 ° of unidirectional cloth, until thickness reaches 9mm.Make in 1 layer of T300 carbon fiber plain cloth of outer bread To repair enhancement layer 3.
5, external mold is heated to 90 DEG C, and the carbon fiber cross bar coated is put into external mold, is forced into 1MPa, keeps the temperature 1 hour; Repressurization keeps the temperature 2 hours to 5MPa;It is heated up to 130 DEG C again, keeps the temperature 4 hours, completes solidification.
6, the edge grinding of outsourcing carbon fiber is cut off, the reparation to carbon fiber cross bar is completed.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited to above-mentioned Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow Ring substantive content of the invention.

Claims (10)

1. a kind of method for repairing carbon fiber cross bar, which is characterized in that this method uses following steps:
(1) carbon cloth of stacking is subjected to coiling, be inserted at the inner cavity of carbon fiber cross bar fracture;
(2) airbag is penetrated in carbon fiber cross bar, the airbag is closed at one end, and the other end is connect with gas nozzle;
(3) the carbon fiber cross bar of fracture is fixed and guarantees linear precision;
(4) the close connection that localization process guarantees carbon length of tube size and fracture is carried out at the carbon fiber cross bar both ends of fracture, even It connects positioning after the completion plus glue sticking is fixed;
(5) air bag inflator is bonded the carbon cloth of coiling with carbon fiber cross bar inner wall, while carrying out the processing that is heating and curing, and completes Carbon fiber cross bar is connected and fixed.
2. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that the carbon fiber of the stacking Cloth be from inside to outside once be carbon fiber plain cloth, the unidirectional cloth being axially coated with along cross bar, be axially in ± 45 ° with cross bar and be coated with Unidirectional cloth.
3. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that the carbon cloth is T70012K carbon fiber plain cloth or unidirectional cloth.
4. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that using fixed in step (3) The carbon fiber cross bar of fracture is fixed on platform by position fixture, axially determine in face of cross bar using the part reference for installation of cross bar Position.
5. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that step (4) is in carbon fiber The both ends of cross bar carry out the positioning of length direction using baffle and long bolt.
6. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that step (5) is by fracture Carbon fiber cross bar is heated to 60 DEG C, while squeezing into compressed air to 0.1MPa into airbag, keeps the temperature 2 hours, is warming up to 90 DEG C, protects Temperature 1 hour, aerating are depressed into 0.6MPa, keep the temperature 3 hours;130 DEG C are warming up to, keeps the temperature 4 hours, completes solidification.
7. a kind of method for repairing carbon fiber cross bar according to claim 1, which is characterized in that further include in carbon fiber cross The step of outside of bar coats carbon cloth and solidifies.
8. a kind of method for repairing carbon fiber cross bar according to claim 7, which is characterized in that the cross bar of fracture has connected Cheng Hou is polished and is cleaned to the outer surface of cross bar breaking part, carbon fiber unidirectional cloth is coated on along cross bar axis direction disconnected Place is split, every 4 layers of unidirectional cloth adds 1 layer of ± 45 ° of unidirectional cloth, finally coats one layer of carbon fiber plain cloth on the outside.
9. a kind of method for repairing carbon fiber cross bar according to claim 8, which is characterized in that the carbon fiber plain cloth For T300 carbon fiber plain cloth.
10. a kind of method for repairing carbon fiber cross bar according to claim 7, which is characterized in that external mold is heated to 90 DEG C, the carbon fiber cross bar coated is put into external mold, 1MPa is forced into, keeps the temperature 1 hour;For repressurization to 5MPa, heat preservation 2 is small When;It is heated up to 130 DEG C again, keeps the temperature 4 hours, completes solidification.
CN201811518284.8A 2018-12-12 2018-12-12 A method of repairing carbon fiber cross bar Pending CN109676974A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811518284.8A CN109676974A (en) 2018-12-12 2018-12-12 A method of repairing carbon fiber cross bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811518284.8A CN109676974A (en) 2018-12-12 2018-12-12 A method of repairing carbon fiber cross bar

Publications (1)

Publication Number Publication Date
CN109676974A true CN109676974A (en) 2019-04-26

Family

ID=66187421

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811518284.8A Pending CN109676974A (en) 2018-12-12 2018-12-12 A method of repairing carbon fiber cross bar

Country Status (1)

Country Link
CN (1) CN109676974A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953527A (en) * 2022-05-17 2022-08-30 西安奥若特材料技术有限公司 Large composite material part local damage field maintenance device and maintenance method
CN116278071A (en) * 2023-02-09 2023-06-23 中国科学院电工研究所 An in-situ repair device and method for insulating support in a long, deep and thin inner bore of an electromagnetic launch barrel

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1258247A (en) * 1997-05-29 2000-06-28 国家航空工业公司 Equipment for on-site repair of composite structure with damaged zone and corresponding method
CN1070568C (en) * 1992-08-11 2001-09-05 汉斯·穆勒 How to Repair Underground Drains
US7052567B1 (en) * 1995-04-28 2006-05-30 Verline Inc. Inflatable heating device for in-situ repair of conduit and method for repairing conduit
CN101277556A (en) * 2007-03-28 2008-10-01 株式会社湘南合成树脂制作所 Electric heating apparatus and pipe lining method using same
KR20150142187A (en) * 2014-06-11 2015-12-22 이범희 Apparatus for repairing carbon composite meterial frame and method for repairing the same
CN107538770A (en) * 2017-09-28 2018-01-05 国营芜湖机械厂 A kind of advanced composite material repairing material and repair method
CN108162437A (en) * 2017-12-28 2018-06-15 江苏亨睿碳纤维科技有限公司 The restorative procedure of carbon fibre member bar
CN207711426U (en) * 2017-12-18 2018-08-10 江苏亨睿碳纤维科技有限公司 The prosthetic device of carbon fiber mechanical shaft

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1070568C (en) * 1992-08-11 2001-09-05 汉斯·穆勒 How to Repair Underground Drains
US7052567B1 (en) * 1995-04-28 2006-05-30 Verline Inc. Inflatable heating device for in-situ repair of conduit and method for repairing conduit
CN1258247A (en) * 1997-05-29 2000-06-28 国家航空工业公司 Equipment for on-site repair of composite structure with damaged zone and corresponding method
CN101277556A (en) * 2007-03-28 2008-10-01 株式会社湘南合成树脂制作所 Electric heating apparatus and pipe lining method using same
KR20150142187A (en) * 2014-06-11 2015-12-22 이범희 Apparatus for repairing carbon composite meterial frame and method for repairing the same
CN107538770A (en) * 2017-09-28 2018-01-05 国营芜湖机械厂 A kind of advanced composite material repairing material and repair method
CN207711426U (en) * 2017-12-18 2018-08-10 江苏亨睿碳纤维科技有限公司 The prosthetic device of carbon fiber mechanical shaft
CN108162437A (en) * 2017-12-28 2018-06-15 江苏亨睿碳纤维科技有限公司 The restorative procedure of carbon fibre member bar

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953527A (en) * 2022-05-17 2022-08-30 西安奥若特材料技术有限公司 Large composite material part local damage field maintenance device and maintenance method
CN116278071A (en) * 2023-02-09 2023-06-23 中国科学院电工研究所 An in-situ repair device and method for insulating support in a long, deep and thin inner bore of an electromagnetic launch barrel
CN116278071B (en) * 2023-02-09 2026-01-30 中国科学院电工研究所 A device and method for in-situ repair of insulation support in the long, deep, and narrow bore of an electromagnetic launcher tube.

Similar Documents

Publication Publication Date Title
JP6917412B2 (en) Arm end touring
CA2635651C (en) Method for producing panels of composite materials with u-shaped stiffening elements
US7922853B2 (en) Process for the production of a component, and fibre-reinforced thermoplastic component
CN103328174B (en) Production process and system of composite material products, and products produced by using the process or system
US8661644B2 (en) Method and device for forming joints in composite structures
CN107848149B (en) Multi-section composite mold
EP2895318B1 (en) Apparatus for manufacturing a flanged component and method of manufacturing the same
CN102358048B (en) Preparation process for pyramid lattice sandwich structure
CN110181835A (en) A kind of variable cross-section double tapered aramid fiber honeycomb sandwich construction forming method
KR20150065669A (en) Composite structure having a stabilizing element
RU2010147320A (en) METHOD AND FORMING DEVICE FOR PRODUCING A COMPONENT OF FIBER COMPOSITE MATERIAL FOR THE AIRCRAFT AND SPACE INDUSTRY
CN103029293B (en) Connection method for resin-based carbon fiber composite truss rod members
CN109203510A (en) A kind of preparation method of joint flange
CN109849367A (en) A kind of processing method of big thickness composite skirt
WO2012136660A2 (en) Method for producing and connecting fibre-reinforced components and aircraft or spacecraft
CN109676974A (en) A method of repairing carbon fiber cross bar
CN110067797B (en) Method for adhering airborne thin-wall metal piece and non-metal piece
US8197625B2 (en) Process of manufacturing composite structures with embedded precured tools
CN104960581A (en) Automobile rear floor made from composite materials and manufacturing method of automobile rear floor
CN104369387B (en) PMI (polymethacrylimide) foam sandwiched carbon fiber composite engineering truck boom and manufacturing method thereof
CN116572554B (en) Curved surface composite material structure repairing method, reverse curvature patch preparation method and device
CN110299598B (en) Aramid fiber skin-paper honeycomb sandwich cylindrical shell structure and preparation method thereof
CN103331581A (en) Production method of car engine compartment cover assembly
CN114083805B (en) Bonding tool and bonding and forming method for large-size special-shaped heat-proof shell
JPH11192991A (en) Structure of frp monocock frame for bicycle and its manufacture

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190426

RJ01 Rejection of invention patent application after publication